Environmentally Sustainable Livestock Production
Environmentally Sustainable Livestock Production
Sustainable
Livestock
Production
Edited by
Ilkka Leinonen
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Environmentally Sustainable Livestock
Production
Environmentally Sustainable Livestock
Production
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Contents
Ilkka Leinonen
Achieving Environmentally Sustainable Livestock Production
Reprinted from: Sustainability 2019, 11, 246, doi:10.3390/su11010246 . . . . . . . . . . . . . . . . . 1
Nathan Pelletier, Maurice Doyon, Bruce Muirhead, Tina Widowski, Jodey Nurse-Gupta and
Michelle Hunniford
Sustainability in the Canadian Egg Industry—Learning from the Past, Navigating the Present,
Planning for the Future
Reprinted from: Sustainability 2018, 10, 3524, doi:10.3390/su10103524 . . . . . . . . . . . . . . . . 6
Nathan Pelletier
Social Sustainability Assessment of Canadian Egg Production Facilities: Methods, Analysis, and
Recommendations
Reprinted from: Sustainability 2018, 10, 1601, doi:10.3390/su10051601 . . . . . . . . . . . . . . . . 30
Tianyi Cai, Degang Yang, Xinhuan Zhang, Fuqiang Xia and Rongwei Wu
Study on the Vertical Linkage of Greenhouse Gas Emission Intensity Change of the Animal
Husbandry Sector between China and Its Provinces
Reprinted from: Sustainability 2018, 10, 2492, doi:10.3390/su10072492 . . . . . . . . . . . . . . . . 47
v
Ilkka Leinonen, Michael MacLeod and Julian Bell
Effects of Alternative Uses of Distillery By-Products on the Greenhouse Gas Emissions of
Scottish Malt Whisky Production: A System Expansion Approach
Reprinted from: Sustainability 2018, 10, 1473, doi:10.3390/su10051473 . . . . . . . . . . . . . . . . 161
Cristina Ullrich, Marion Langeheine, Ralph Brehm, Venja Taube, Diana Siebert and
Christian Visscher
Influence of Reduced Protein Content in Complete Diets with a Consistent Arginine–Lysine
Ratio on Performance and Nitrogen Excretion in Broilers
Reprinted from: Sustainability 2018, 10, 3827, doi:10.3390/su10113827 . . . . . . . . . . . . . . . . 179
Michael MacLeod, Vera Eory, William Wint, Alexandra Shaw, Pierre J. Gerber,
Giuliano Cecchi, Raffaele Mattioli, Alasdair Sykes and Timothy Robinson
Assessing the Greenhouse Gas Mitigation Effect of Removing Bovine Trypanosomiasis in
Eastern Africa
Reprinted from: Sustainability 2018, 10, 1633, doi:10.3390/su10051633 . . . . . . . . . . . . . . . . 223
Marco Baldi, Maria Cristina Collivignarelli, Alessandro Abbà and Ilaria Benigna
The Valorization of Ammonia in Manure Digestate by Means of Alternative Stripping Reactors
Reprinted from: Sustainability 2018, 10, 3073, doi:10.3390/su10093073 . . . . . . . . . . . . . . . . 264
vi
About the Special Issue Editor
Ilkka Leinonen (Dr) works at the Department of Rural Economy, Environment and Society at
Scotland’s Rural College (SRUC), United Kingdom. He obtained his PhD from the University of
Joensuu (Finland) in 1997 and has since then carried out agricultural, ecological, and environmental
research, with a main interest in quantitative methodologies, especially process-based modelling
of ecosystem carbon, water, and nutrient dynamics. During recent years, he has mainly
focused on the environmental sustainability of agricultural production systems, using and further
developing methods of life cycle assessment (LCA) to quantify greenhouse gas emissions and other
environmental impacts of agriculture and to investigate mitigation strategies in the livestock sector,
for example, through changes in feeding, breeding, housing, and manure management. His other
expertise includes ecophysiological plant and animal modelling, physical energy balance modelling,
and methods for image analysis and remote sensing.
vii
Preface to ”Environmentally Sustainable Livestock
Production”
Livestock production is a major global source of greenhouse gas emissions and it is also
associated with other environmental issues, such as ammonia emissions and regional nutrient
imbalances. This Special Issue presents 14 scientific papers assessing measures that aim to improve
the environmental sustainability of livestock production and to mitigate its environmental impacts.
Globally, the most important livestock species (beef and dairy cattle, pigs, broiler chicken and
laying hens) are covered in the papers. The scope of the papers ranges from farm level mitigation
methods to national level system changes. In general, most of the papers identify the efficiency of
production as a key factor affecting the emissions arising from the livestock sector. In many studies,
holistic approaches, such as environmental life cycle assessment, are used to assess the possible
improvements in emission intensity, and the required links to other dimensions of sustainability,
for example, using the methodology of social life cycle assessment, are also demonstrated in this
Special Issue.
Ilkka Leinonen
Special Issue Editor
ix
sustainability
Editorial
Achieving Environmentally Sustainable
Livestock Production
Ilkka Leinonen
Department of Rural Economy, Environment and Society, Scotland’s Rural College (SRUC), Peter Wilson
Building, Kings Buildings, West Mains Road, Edinburgh EH9 3JG, UK; [email protected];
Tel.: +44-131-5354044
Livestock production is a major global source of greenhouse gas emissions [1] and high density of
livestock in certain areas can also create local environmental issues such as harmful levels of ammonia
emissions and regional nutrient imbalances [2,3]. However, future improvements in the global livestock
sector can also be seen as a potential opportunity for delivering a significant share of the necessary
mitigation of global warming and other environmental problems [1]. In fact, it has been demonstrated
that significant reductions in various environmental impacts and especially in the emissions intensities
(i.e., the amount of emissions per unit of product) have been already achieved in livestock production
during the past decades, for example through breeding, optimized feeding, improved health status of
animals, and improved manure management [4–6].
This Special Issue presents results from studies on different measures aiming to improve the
environmental sustainability of livestock production and to mitigate environmental impacts, including
emissions of greenhouse gases (carbon dioxide, methane, and nitrous oxide), nitrogen and phosphorus
excretion, ammonia emissions, land use and use of energy and other resources. Globally the most
important livestock species (beef and dairy cattle, pigs, broiler chicken and laying hens) are covered
in the papers published here. The mitigation methods assessed in the papers include general system
changes (together with novel approaches to comparison of alternative production systems), changes in
feeding, improvement of animal health, and new technologies of manure management.
The scope of the papers included in this Special Issue range from farm level mitigation methods to
national level system changes. One of the national-level articles, written by Pelletier et al. [7], presents
an overview of the sustainability of the Canadian egg production industry. The authors provide
an interdisciplinary perspective to this industry, considering its past, present, and potential futures.
Their analysis covers environmental, institutional, and socio-economic sustainability with a special
emphasis on animal welfare. The analysis identifies major challenges for sustainable egg industry,
including shifting consumer and other stakeholder preferences and expectations, and conflicts between
the expectations and scientific evidence. A thorough discussion is provided on possible strategies to
resolve these issues.
The methodology of Life Cycle Assessment (LCA) is becoming a standard in evaluating the
environmental sustainability of livestock systems, but LCA also has applications in the areas of
social (S-LCA) and economic (life cycle costing) sustainability assessment. In contrast to relatively
well established methods of environmental Life Cycle Assessment, the methods of S-LCA are still
under development. In his second paper in this Special Issue, Nathan Pelletier [8] develops a suite
of context-appropriate indicators and metrics to characterize the social risks and benefits specific
to activities at Canadian egg production facilities and then applies those indicators to perform a
detailed assessment of the “gate-to-gate” social risks and benefits of Canadian egg production facilities.
The analysis presented here provides a starting point for expanding the methodology to cover the
whole production chain and thus enable a full social life cycle assessment.
In their paper, Cai et al. [9] carry out a national level study on a reduction of the emission intensities
(per unit of the monetary value of output) of non-CO2 greenhouse gases arising from the livestock
sector in China, through an analysis of the contribution of each province to the overall national
emissions. They especially concentrate on the role of three “driving factors,” i.e., environmental
efficiency, productive efficiency and economic share, in determining the national greenhouse gas
emission intensity. Their findings suggest that the productive efficiency (i.e., the input of production
factors per unit of output value) is the main contributor to the changes in the emission intensities,
and improvement in this factor has resulted in a considerable reduction of livestock sector emission
intensity at the national level during the period of 1997–2016.
The effect of system changes on the productivity of cattle production in the Amazon biome was
evaluated by zu Ermgassen et al. [10]. The key question in their study is how to handle the increasing
agricultural production in Brazil (e.g., currently the World’s second largest cattle herd) and at the same
time protect remaining natural vegetation. The authors found that currently the cattle productivity in
the Amazon biome is very low, and intensification of the cattle production systems would be the key
factor in achieving higher environmental sustainability. In their paper, they present results from six
initiatives in the Brazilian Amazon, which have successfully improved the productivity in beef and
dairy systems.
Brazilian livestock production is also considered in the paper by Santos and Costa [11]. They tested
the hypothesis according to which large slaughterhouses are potential leverage points for promoting
sustainable intensification in the beef supply chain in Amazonia and the Cerrado, due to their
interactions with ranchers, their location at the agricultural frontier, and their ability to control access
to the market. The authors’ conclusion was that although cattle-ranching intensification (with positive
effect on environmental indicators) has occurred in the Cerrado, this development is independent of
the presence of large slaughterhouses. Instead, the authors suggest that conservation measures such as
a strong monitoring systems and more restrictive environmental policies would be the key promotes
of environmental sustainability, especially at the Amazonia region.
In their article, Nieto et al. [12] assess the on-farm greenhouse gas emissions from beef production
in semi-arid rangelands in Argentina and apply statistical analyses to identify the relationship
between emissions and current farm management practices. Their results highlight the importance of
efficient production in achieving environmental sustainability of livestock production. Their findings
indicate that the emissions per product were low on farms that had improved livestock care
management, applied rotational grazing, and had access to technical advice. The authors suggest that
“implementation of realistic, relatively easy-to-adopt farming management practices has considerable
potential for mitigating the GHG emissions in the semi-arid rangelands of central Argentina.”
Livestock production in Europe has been considered to be highly intensive, and thus relatively
efficient. However, many low-intensity systems exist as well, especially in organic production. In the
study by Rudolph et al. [13] a system comparison using environmental LCA was carried for three
European organic pig production systems, namely indoor, partly outdoor, and outdoor. The authors
found a great between-farm variation in three environmental indicators: global warming, acidification
and eutrophication potentials. The differences between the farms were mainly affected by feed
production and to some extent also by housing. There were no between-system differences in global
warming potential, but acidification potential was highest in the indoor system (as a result of ammonia
emissions) and the eutrophication potential highest in the outdoor system (as a result of nutrient
leaching). The authors conclude that the occurrence of organic farms with low environmental impacts
indicates that it is possible to manage organic pig production in an environmentally friendly way.
Using agricultural by-products (that are not suitable for human consumption) as part of livestock
feed has been considered to be one method to improve the environmental sustainability of livestock
production. In their study, Leinonen et al. [14] assess the environmental consequences of using distillery
by-products as a protein source for beef cattle in Scotland. Their study highlights the complexity
of livestock feed production chains. This was demonstrated by the alternative uses of agricultural
2
Sustainability 2019, 11, 246
by-products (in this case either as a livestock feed or as a source of renewable energy), and the
environmental impacts arising from those options were analyzed through the system expansion-based
LCA approach.
Another option to reduce the environmental impacts through livestock feeding is to apply resource
efficient feed formulation. Ullrich et al. [15] evaluated the potential of reducing the crude protein level
of the broiler diet by using supplementation of single amino acids to achieve an optimum amino acid
balance of the feed. Their experimental results confirm some earlier modelling studies [16] according
to which a balanced diet with lowered crude protein concentration can reduce the amount of nitrogen
excreted, which has multiple environmental benefits. It is also demonstrated that such an improvement
can be achieved without compromising animal performance.
The link between livestock feeding and climate change is not only a one direction process. The feed
formulation in the future may also be affected by changes in the availability and quality of certain
feed ingredients, and such changes can be induced by global warming and increased atmospheric
CO2 concentration. Saxe et al. [17] applied a consequential life cycle assessment to quantify the
environmental impacts and socio-economic effects that altered crop yields and chemical composition
of the crops at elevated CO2 levels in the future can have on pig feed formulation. They predict that
the elevated CO2 reduces the land use demand for pig feed production, but at the same time increases
the demand for protein crops (soya), due to reduced protein concentration of feed crops. This will
have considerable environmental and economic consequences.
In cattle production, methane from enteric fermentation and manure management is generally
considered to be the most significant greenhouse gas. However, nitrous oxide emissions related to
ruminant feeding have also their own role in the total emissions from this livestock sector. In their
article, Gerlach et al. [18] present a new method for determining the concentrations of CO2 , CH4 , and
N2 O in the ruminal gas phase of steers after ingestion of different forage types. Depending on the diet,
high concentration of N2 O were found in the rumen, indicating that that fermented forages rich in
nitrogen can be a significant source of greenhouse gases.
Improving the health status of animals is one option to maintain high production efficiency
of livestock and in this way keep the emission intensity at the minimal level. In their paper,
MacLeod et al. [19] apply the FAO livestock model GLEAM to quantify the greenhouse gas emissions
from East African cattle production systems and the effects of an endemic disease trypanosomiasis on
the emissions. The authors found that removing that disease could lead to a reduction in the emissions
intensity per unit of protein produced, as a result of increases in milk yields and higher cow fertility
rates. Another major issue related to animal health is antibiotic resistance, and this has also links to the
environmental impacts of livestock production. In their comprehensive review, Schmithausen et al. [20]
highlight knowledge gaps and various factors that contribute to the transmission of antibiotic-resistant
bacteria between animals, humans, and the environment in pig production, following a holistic “One
Health” approach.
Although most papers in this special issue focus on livestock husbandry and its effect on animal
performance when considering possible methods for reducing the environmental impacts of livestock
system (and their potential effects on human health), different manure management options can
potentially also control such impacts. Reduction of ammonia emission through improved manure
management has direct consequences on human and animal health, and it also affects numerous
environmental issues such as eutrophication, acidification, and global warming. In this Special Issue,
novel technologies of manure management are considered in the paper by Baldi et al. [21], who show
results of a comparison of ammonia stripping methods aiming to reduce the emissions arising from
digestate derived from anaerobic digestion of livestock manure and corn silage.
In summary, this Special Issue demonstrates a range of opportunities that would help to reduce
the environmental impacts of global livestock production. Most of the papers identify the efficiency
of the production as a key factor to affect the emission intensity of the livestock products. To assess
the possible improvements in efficiency, holistic approaches such as Live Cycle Assessment would
3
Sustainability 2019, 11, 246
be necessarily needed, and further methodological development in this area is still required [22].
This would be especially a challenge when linking together the three pillars of sustainability
(environmental, social, and economic) in sustainability assessments of livestock production.
Funding: This research was partly funded by the Scottish Government Rural Affairs and the Environment
Portfolio Strategic Research Programme 2016-2021, WP 1.4 ‘Integrated and Sustainable Management of Natural
Assets’ and 2.4 ‘Rural Industries’.
Conflicts of Interest: The author declares no conflict of interest.
References
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Climate Change through Livestock. A Global Assessment of Emissions and Mitigation Opportunities; Food and
Agriculture Organization of the United Nations (FAO): Rome, Italy, 2013; ISBN 978-92-5-107921-8.
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7. Pelletier, N.; Doyon, M.; Muirhead, B.; Widowski, T.; Nurse-Gupta, J.; Hunniford, M. Sustainability in
the Canadian Egg Industry—Learning from the Past, Navigating the Present, Planning for the Future.
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2492. [CrossRef]
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Florence, E.; Garcia, E.; et al. Results from On-The-Ground Efforts to Promote Sustainable Cattle Ranching in
the Brazilian Amazon. Sustainability 2018, 10, 1301. [CrossRef]
11. Santos, A.; Costa, M. Do Large Slaughterhouses Promote Sustainable Intensification of Cattle Ranching in
Amazonia and the Cerrado? Sustainability 2018, 10, 3266. [CrossRef]
12. Nieto, M.; Barrantes, O.; Privitello, L.; Reiné, R. Greenhouse Gas Emissions from Beef Grazing Systems in
Semi-Arid Rangelands of Central Argentina. Sustainability 2018, 10, 4228. [CrossRef]
13. Rudolph, G.; Hörtenhuber, S.; Bochicchio, D.; Butler, G.; Brandhofer, R.; Dippel, S.; Dourmad, J.; Edwards, S.;
Früh, B.; Meier, M.; et al. Effect of Three Husbandry Systems on Environmental Impact of Organic Pigs.
Sustainability 2018, 10, 3796. [CrossRef]
14. Leinonen, I.; MacLeod, M.; Bell, J. Effects of Alternative Uses of Distillery By-Products on the Greenhouse
Gas Emissions of Scottish Malt Whisky Production: A System Expansion Approach. Sustainability 2018, 10,
1473. [CrossRef]
15. Ullrich, C.; Langeheine, M.; Brehm, R.; Taube, V.; Siebert, D.; Visscher, C. Influence of Reduced Protein
Content in Complete Diets with a Consistent Arginine–Lysine Ratio on Performance and Nitrogen Excretion
in Broilers. Sustainability 2018, 10, 3827. [CrossRef]
16. Leinonen, I.; Williams, A.G. Effects of dietary protease on nitrogen emissions from broiler production: A
holistic comparison using Life Cycle Assessment. J. Sci. Food Agric. 2015, 95, 3041–3046. [CrossRef]
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17. Saxe, H.; Hamelin, L.; Hinrichsen, T.; Wenzel, H. Production of Pig Feed under Future Atmospheric CO2
Concentrations: Changes in Crop Content and Chemical Composition, Land Use, Environmental Impact,
and Socio-Economic Consequences. Sustainability 2018, 10, 3184. [CrossRef]
18. Gerlach, K.; Schmithausen, A.; Sommer, A.; Trimborn, M.; Büscher, W.; Südekum, K. Cattle Diets Strongly
Affect Nitrous Oxide in the Rumen. Sustainability 2018, 10, 3679. [CrossRef]
19. MacLeod, M.; Eory, V.; Wint, W.; Shaw, A.; Gerber, P.; Cecchi, G.; Mattioli, R.; Sykes, A.; Robinson, T.
Assessing the Greenhouse Gas Mitigation Effect of Removing Bovine Trypanosomiasis in Eastern Africa.
Sustainability 2018, 10, 1633. [CrossRef]
20. Schmithausen, R.; Schulze-Geisthoevel, S.; Heinemann, C.; Bierbaum, G.; Exner, M.; Petersen, B.;
Steinhoff-Wagner, J. Reservoirs and Transmission Pathways of Resistant Indicator Bacteria in the Biotope Pig
Stable and along the Food Chain: A Review from a One Health Perspective. Sustainability 2018, 10, 3967.
[CrossRef]
21. Baldi, M.; Collivignarelli, M.; Abbà, A.; Benigna, I. The Valorization of Ammonia in Manure Digestate by
Means of Alternative Stripping Reactors. Sustainability 2018, 10, 3073. [CrossRef]
22. Mackenzie, S.G.; Leinonen, I.; Kyriazakis, I. The need for co-product allocation in the Life Cycle Assessment
of agricultural systems—Is “biophysical” allocation progress? Int. J. Life Cycle Assess. 2017, 22, 128–137.
[CrossRef]
© 2019 by the author. Licensee MDPI, Basel, Switzerland. This article is an open access
article distributed under the terms and conditions of the Creative Commons Attribution
(CC BY) license (http://creativecommons.org/licenses/by/4.0/).
5
sustainability
Article
Sustainability in the Canadian Egg
Industry—Learning from the Past,
Navigating the Present, Planning for the Future
Nathan Pelletier 1, * , Maurice Doyon 2 , Bruce Muirhead 3 , Tina Widowski 4 ,
Jodey Nurse-Gupta 5 and Michelle Hunniford 6
1 340 Charles Fipke Centre for Innovative Research, 3247 University Way, University of British Columbia,
Kelowna, BC V1V1V7, Canada
2 Department of Agricultural Economics and Consumer Science, Laval University, Quebec City, QC G1V 0A6,
Canada; [email protected]
3 Research Oversight and Analysis and Department of History, University of Waterloo, Waterloo,
ON N2L 3G1, Canada; [email protected]
4 Department of Animal Biosciences, University of Guelph, Guelph, ON N1G2W1, Canada;
[email protected]
5 Department of History, University of Waterloo, Waterloo, ON N2L 3G1, Canada; [email protected]
6 Burnbrae Farms Ltd., Lyn, ON K0E1M0, Canada; [email protected]
* Correspondence: [email protected]; Tel.: +1-250-807-8245
Abstract: Like other livestock sectors, the Canadian egg industry has evolved substantially over
time and will likely experience similarly significant change looking forward, with many of these
changes determining the sustainability implications of and for the industry. Influencing factors
include: technological and management changes at farm level and along the value chain resulting
in greater production efficiencies and improved life cycle resource efficiency and environmental
performance; a changing policy/regulatory environment; and shifts in societal expectations and
associated market dynamics, including increased attention to animal welfare outcomes—especially
in regard to changes in housing systems for laying hens. In the face of this change, effective
decision-making is needed to ensure the sustainability of the Canadian egg industry. Attention
both to lessons from the past and to the emerging challenges that will shape its future is required
and multi- and interdisciplinary perspectives are needed to understand synergies and potential
trade-offs between alternative courses of action across multiple aspects of sustainability. Here, we
consider the past, present and potential futures for this industry through the lenses of environmental,
institutional (i.e., regulatory), and socio-economic sustainability, with an emphasis on animal welfare
as an important emergent social consideration. Our analysis identifies preferred pathways, potential
pitfalls, and outstanding cross-disciplinary research questions.
1. Introduction
Food systems are at the center of human well-being. In addition to satisfying a basic human need
(i.e., regular access to food in sufficient quantity and of sufficient quality), food is also often a central
contributor to our economies and cultures, and often even to our individual identities. However,
activities in the agri-food system are also at the center of many of our most pressing sustainability
challenges. The production of food—in particular, in the livestock sector—contributes a large fraction of
current anthropogenic resource demands and environmental pressures [1–3]. For this reason, livestock
industries are naturally the focus of a growing body of sustainability research and management
initiatives [4].
Taken together with projected increases in food production globally and a trend towards diets
higher in livestock products, this has spurred considerable interest in the concept and practice of
“sustainable intensification” in the livestock sector [4]. According to Pretty et al. [5], sustainable
intensification is defined as “producing more output from the same area of land while reducing
negative environmental impacts and at the same time increasing contributions to natural capital and
the flow of environmental services.” Clearly, however, sustainable intensification efforts may also have
potential benefits and trade-offs across socio-economic, institutional, and other aspects of sustainability
that must be carefully considered.
Life cycle thinking (LCT) has emerged as a core concept in sustainability science [6]. LCT refers to
adopting a systems-level perspective on industrial activities. This perspective enables us to understand
how different kinds of potential sustainability benefits and impacts are distributed along agri-food
supply chains, as well as trade-offs that may occur with respect to different valued outcomes when
particular changes are implemented. Environmental life cycle assessment (e-LCA) is a commonly
used tool, based on LCT, for studying and managing the resource/environmental dimensions of food
supply chains [4]. In recent years, a rich body of research has applied this tool to evaluate a variety of
livestock production systems and technologies in different contexts, and as a basis for understanding
the respective merits of potential sustainable intensification technologies (for a review of 173 recent
papers, see McClelland et al. [7]).
While such research is clearly of considerable value, it is by itself insufficient to support
sustainability decision-making for the livestock sector since it considers only a subset of important
sustainability criteria that inform our decisions [8]. In reality, the varied forces that influence how we
produce and consume livestock products along with the associated benefits and impacts are complex,
often interacting, and variable over time. They include changes in technology and management
practices, evolving societal expectations and consumer preferences, and the regulatory context in
which specific industries operate. Efforts to understand current sustainability challenges in the
livestock sector and to identify preferred paths forward can benefit from interdisciplinary approaches
that evaluate these forces with respect to historical trends, current conditions, and possible futures.
Egg Farmers of Canada, the industry body governing the production and marketing of eggs within
the supply-managed Canadian egg industry, provides research monies to support four Research Chairs
at Canadian universities. These Research Chairs respectively undertake independent research in the
fields of economics (Doyon), public policy (Muirhead), animal welfare (Widowski), and sustainability
(Pelletier) of broad or direct relevance to the egg industry. The current analysis brings together the
expertise, research, and perspectives of each of these Chairs to present an integrated study of the
past, present and possible futures for this industry. Specifically, the purpose of the analysis is to
identify: (1) the key factors that have shaped the modern Canadian egg industry; (2) the issues
and opportunities it currently faces; and (3) potential synergies and trade-offs across the multiple
dimensions of sustainability that should be considered on an interdisciplinary basis in choosing among
viable paths looking forward.
2. Methods
The analysis is presented in three sections. The first section provides a historical perspective,
describing the emergence and evolution of the Canadian egg industry over the past century until the
present. It is organized into subsections respectively addressing: key technological and management
changes, including their influence on the efficiency and environmental sustainability impacts of
egg production; the development and implications of the supply management system that governs
the industry; the factors that have influenced the economics of egg production, including changing
consumer preferences and social expectations; and, as an important aspect of the latter, the emergence
of animal welfare as both a societal concern and field of study/application for the egg industry.
The second section, also organized into four subsections, describes challenges that the industry
currently faces in each of these domains that may undermine its sustainability, as well as potential
7
Sustainability 2018, 10, 3524
solutions. Possible trade-offs across sustainability domains that such solutions may imply are identified.
On this basis, the final section summarizes some of the key areas for interdisciplinary research and
collaboration that are necessary to support choosing among alternative courses of action to enable a
sustainable egg industry in Canada into the future.
3. Discussion
8
Sustainability 2018, 10, 3524
and 2012, an interval of 50 years, rate of lay increased by more than 50%. This same 50-year interval
was also marked by declining mortality rates (falling from roughly 13% in the early 1960s to 3.2% at
present for pullets and laying hens combined), and by much improved feed conversion efficiencies.
With respect to the latter, producing 1 kg of eggs in 1962 required over 3 kg of feed compared to the
current average of 2 kg on contemporary egg farms [20].
Efficiency changes have been equally pronounced along the supply chains that ultimately
support Canadian egg production. Among these, the most influential in terms of life cycle resource
use/emissions-related sustainability impacts have been: (a) a 50% reduction in the energy intensity of
ammonia production for nitrogen fertilizers (one of the most energy and emissions intensive aspects
of modern agriculture); (b) improved yield-to-fertilizer and energy input ratios for the production of
agricultural feed inputs (for example, corn yields in the province of Ontario increased 96% over this
interval while nitrogen inputs per ton of crop declined 44%); and (c) improved efficiencies in freight
transport, which connect activities all along the Canadian egg supply chain [20].
As a result, of these changes, the overall environmental footprint (i.e., including all supply chain
activities) of producing eggs in Canada has, on average, declined 61%, 68%, and 72% for acidifying,
eutrophying, and greenhouse gas (GHG) emissions while energy, land and water use decreased
by 41%, 81% and 69% respectively per unit production. Moreover, despite that egg production
volumes roughly doubled in Canada since the early 1960s, the absolute resource and environmental
impacts for the industry as a whole were estimated to be 41%, 51% and 57% lower for acidifying,
eutrophying, and greenhouse gas emissions, respectively. Supply chain energy, land and water use
are 10%, 71% and 53% lower in aggregate [20]. These changes reflect a combination of farm-level
efficiency gains (15–40%, depending on impact category) associated with improved management
practices, superior bird genetics, and vaccine developments; changes in feed composition (29–60%);
and changing efficiencies in activities along the supply chains that ultimately support egg production
(0–56%) [20].
Life cycle assessment research has hence enabled a nuanced understanding of both the magnitude
and distribution of a variety of environmental sustainability impacts along the contemporary Canadian
egg supply chain, the relative importance of specific inputs to and activities associated with egg
production as sources of these impacts, and the comparative impacts of egg production in alternative
housing systems [21]. A relatively small number of variables explain the characteristic sources and
distribution of life cycle resource use and emissions for eggs and egg product supply chains in Canada.
Among these, feed composition and feed conversion efficiency in pullet and (in particular) layer
facilities emerge as the strongest explanatory variables. Manure management is the second critical
determinant of life cycle resource efficiency and emissions. Manure-related emissions are influenced
by several factors, including feed composition (i.e., N and P content of feed inputs), feed conversion
efficiencies, and manure handling strategies. Although more strongly influenced by supply chain
feed inputs, direct water and energy use in facilities also make non-trivial contributions to the overall
water and energy resource requirements for egg production. The contributions of egg processing and
packaging, as well as egg breaking and further processing to overall supply chain resource use and
emissions for eggs and egg products are relatively small [21]. These insights are largely consistent with
similar research of intensive egg production in other countries (for example, [18,22–27]).
Pelletier [21] reported resource efficiencies and life cycle environmental performance by housing
system type for the Canadian egg industry in 2012. Among the five housing technologies considered
(i.e., conventional cages, enriched colony cages (which provide all of the equipment found in
conventional cages with the addition of equipment that is intended to allow hens to express some of
their behavioral priorities), free-run, free-range, and organic), both the life cycle inventory and impact
assessment results suggested fairly similar levels of performance between systems for most variables.
Feed conversion efficiencies were slightly higher in cage-based production, and mortality rates were
substantially lower compared to non-cage systems. Of note was the higher variability in performance
levels observed between reporting facilities for non-cage production systems, likely reflecting the
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substantial research and development investments and management experience gained for cage-based
production over time relative to the emerging cage-free sector. Only for organic production were life
cycle resource use and emissions significantly different from the other housing systems [21]. Here,
the lower observed resource use and emissions intensity of organic eggs was attributable to the
lower impacts of feed production rather than differences in farm-level efficiencies, where mortality
rates were highest among the housing systems considered. At present, over 80% of laying hens in
Canada are kept in conventional cages, and the remainder in either enriched cages, free-run barns, or
free-range systems.
3.1.2. Shifting Regulatory Conditions for the Production and Marketing of Eggs
The intensification of the egg industry from the 1920s onward meant that increasing numbers of
eggs were finding their way onto the market. While the consumption of eggs rose steadily over time,
the growth in egg production often outstripped demand, leading to overproduction and hardship for
egg farmers [28,29]. Critically, farmers only received prices that allowed a fair return for short periods
of time after low prices had pushed out the most vulnerable producers. While a shortage of product
briefly forced prices up, the cycle would start over as farmers re-entered the business or ramped up
production and again prices would plummet due to an oversupply of eggs. This was a perennial
problem and the Canadian Minister of Agriculture in 1959, Douglas Harkness, noted that “The only
long-term solution to the current problem is a decrease in egg production to the point where there is a
more realistic balance between supply and domestic requirements” [30].
An additional complication was cheap egg imports from the United States. This meant Canadian
farmers often had to accept egg prices that not only reflected tough domestic competition, but also
a cheaper international price. The US, with its more robust economies of scale, undercut Canadian
prices. Furthermore, provinces with surplus production would seek markets outside their borders,
often undercutting prices and causing local producers’ incomes to drop [31].
The new realities of the price-cost squeeze borne by agricultural producers and trends towards
more specialized, capitalized, and vertically integrated operations caused significant concern among
family farmers who saw producer prices drop and their earnings decrease despite ever more costly farm
investments. While some industry experts believed that the movement towards vertical integration
was inevitable and that only a few of the largest Canadian egg producers would survive, others
argued that egg producers needed to create a system that would permit them to succeed without the
corporatization of the family farm [32,33].
The continued instability of egg prices galvanized discussions about the need for farmers to
organize and institute measures that would secure fair returns. Foremost among these discussions
were proposals to create provincial marketing boards to regulate the production and sale of eggs on a
quota system basis. Critics of the idea of marketing boards cited infringements on their freedom to act
independently. Some egg farmers also recognized that provincial production quotas would only work
if a national production plan were instituted that addressed the issue of egg imports from the US [34].
In July 1971, provincial representatives reached an agreement in principle whereby production
would be controlled by marketing boards in each province and the national market would be shared
based on average production figures calculated from 1968 to 1970. This led to the passage of the Farm
Products Marketing Agencies Act in January 1972, which allowed for the creation of the Canadian
Egg Marketing Agency (CEMA) later that year. The system of “supply management” had come to the
Canadian egg industry [35].
Despite some initial growing pains, by 1976 CEMA had turned the corner, becoming solvent and
revising and consolidating the comprehensive egg marketing plan, which meant uniform pricing,
quota planning, and overproduction penalties introduced in all provinces. The processes were coming
into place that allowed for the successful operation of a national supply management system that
promoted its social and economic sustainability. The system of supply management helped end market
chaos and enabled farmers to earn a living wage and offer consumers a fair price, while demonstrating
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a commitment to improved egg farming practices. At present, CEMA, renamed Egg Farmers of Canada
in 2008, oversees the quota-based production and marketing of eggs from over 1000 farms distributed
across all ten Canadian provinces and one territory.
Supply Management
Over the years, the economics of the egg industry has been driven by improvements in technology,
genetics, feeds, and management; resulting in productivity gains in rate of lay, in feed conversion and
in lower mortality rates. Supply management, which shaped the marketing of eggs in Canada since
1971, has been similarly important for the economics of egg production, largely through the prevention
of egg surpluses—a primary rationale for its implementation. Production controls were intended to
prevent the boom/bust cycle of commodities production. Whereas the huge swings so characteristic
of commodity sales played havoc with planning and investment [36], supply management provided
income stability for farmers and, for consumers, predictability in meal costing and planning [37].
Price fluctuations were also perceived to favor processors and supermarkets, who drove down
the prices paid to farmers. Indeed, many farmers believed that they were being exploited by several
ruthless buyers who were only interested in making money [38]. In July 1971, for example, a dozen
eggs cost 17 cents retail in Toronto, while the cost of production was about 31 cents. Prices were,
in the words of a Canadian Egg Producers Council document provided to the minister of agriculture,
“disastrously low . . . extending from 1970, through 1971 and the first half of 1972” [39].
As the document went on to note, “Not only this but the public interest is badly served by the
economic waste and inefficiency that is an inevitable consequence of severe cyclical instability, and
by the instability of consumer prices—sometimes extremely (and to the producer disastrously) low,
but at others unnecessarily high as production inevitably falls to inadequate levels under the pressure
of persistent losses.” With the passage of Bill C-176, the Farm Products Marketing Agencies Act on 31
December 1971, the way was clear to establish a national system of egg production, based on provincial
organization, that soon stabilized production, farmer incomes, and consumer prices. Significant
improvement in farm income for egg farmers subsequently allowed them to invest in technology, as
well as to respond to changes in consumer demand, such as for specialty eggs [40].
Although egg farmers’ financial situation has been improved by supply management, eggs in
Canada remain a cheap source of good quality protein. Figure 1 shows that evolution of the index price
for eggs is similar to that of beef, relative to general inflation (CPI). One should note, however, that the
real price (versus the index) of eggs is much cheaper than the price of beef, on a gram of protein basis.
Figure 1. Consumer price index (CPI) for eggs, meat and general inflation in Canada from 1980-2016
(source: Agriculture and Agri-Food Canada [41]).
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Figure 2. Canadian egg consumption (dozen per capita), 1980-2017 (source: Agriculture and Agri-Food
Canada [42]).
Another important change in consumer demand in the 2000’s is seen in the larger share of the
specialty eggs market, which was roughly 12% in Canada in 2017. Specialty eggs are a value-added
product, with differentiation based on either egg composition (omega-3, vitamin D eggs), the perceived
quality (brown eggs), or the conditions under which eggs are produced (organic, free-run, and
free-range eggs), as illustrated in Figure 3.
The emergence of the specialty eggs market reflects the fact that buying food has evolved
from a purely survival focus to include more nuanced nutritional as well as social preferences and
environmental considerations. Animal welfare is an important issue that has been partially addressed
through the offering of specialty eggs with specific animal welfare attributes (Figure 3 under housing).
Those eggs command a higher retail price to reflect higher cost of production [43]. However, a
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disconnect between consumer willingness-to-pay and the desire for animal welfare [44] is likely to
result when internalization of animal welfare costs is imposed on producers [45].
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3.2.1. Current Challenges and Opportunities for Improved Technology, Management, and
Resource Efficiency
Leveraging continued efficiency gains and emissions reductions in the egg industry is important
from the perspective of resource and environmental sustainability and may be supported by four
separate but complementary foci. However, any recommended management or technology initiatives
need necessarily be considered taking into account potential trade-offs with respect to other aspects of
sustainability—for example, costs, animal welfare impacts, and acceptability to consumers.
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industry-average performance. Promotion and achievement of best practices would likely improve the
profitability of egg production for individual farmers—in particular, through reducing use of costly
feed and energy inputs. It is unclear, however, what positive or negative animal welfare impacts may
arise, hence any recommended strategies must be carefully assessed on this basis.
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knowledge regarding the distribution and fate of key waste streams along Canadian egg supply chains,
as well as the comparative efficacy of existing waste valorization technologies is underdeveloped.
Moreover, further research and technology development for novel waste valorization strategies is
needed in support of increased diversion of under-used waste streams including egg shells, mortalities,
and end-of-lay hens. With respect to the latter, the depopulation strategies for hens at end of lay, as
well as potential hen transport requirements if a larger fraction of spent hens are to be processed for
human consumption, will be particularly important from an animal welfare perspective.
Direct energy inputs to layer facilities for lighting, heating, ventilation, and other processes
make a non-trivial contribution to life cycle resource use and emissions for egg production and are
also an important cost of production consideration [18,21]. Similar energy inputs are also required
upstream along egg supply chains for breeder facilities, hatcheries, and pullet facilities. Integration of
renewable energy systems both for layer facilities and along egg supply chains may therefore provide
significant opportunities for improving the life cycle environmental sustainability performance of the
Canadian egg industry. A variety of renewable energy technologies are currently being employed
at a subset of egg production facilities across the country. To date, however, there has been no
systematic accounting of the distribution, scale, feasibility, mitigation potential and scalability of these
technologies for egg production supply chains. With respect to the latter considerations, any such
accounting must necessarily consider geographical and climatic factors including the spatial and
temporal distribution of solar and wind resources to advance regionally appropriate, renewable energy
technology deployment recommendations. Economic costs and payback time need also be considered.
Another area for green technology development and deployment in the egg industry is with
respect to hen housing and other building infrastructure. As much as 30% of greenhouse gas (GHG)
emissions are attributable to the building sector, largely due to energy use over the lifespan of buildings
(UNEP 2009). Net zero energy building technologies aim to create buildings that produce at least as
much renewable energy on site as they consume on an annual basis. Such technologies hence have the
potential to substantially mitigate anthropogenic GHG emissions [65]. Little work has been advanced
to date to evaluate the feasibility and mitigation potential of net zero energy building technologies in
the intensive animal agriculture sector (also a key GHG emitter), where housing is typically employed
for confined poultry, as well as for pork and dairy production. Such production facilities require energy
inputs for lighting, climate control, ventilation, feed delivery, egg collection, manure management, and
sanitation activities. Direct, farm-level energy use for egg production may account for as much as 25%
of cradle-to-farm gate life cycle energy use and GHG emissions [18,21]—depending on farm location,
on-farm efficiencies, and energy sources. Changes to ventilation systems may, however, have negative
impacts on air quality, in turn impacting both worker and hen welfare, and short-term technology
costs must be weighed against long-term returns resulting from energy savings.
Lighting systems for livestock production, in particular for poultry, are influential for animal
health and productivity [66,67]. Diverse lighting systems have been used in the poultry industry.
Most recently, light emitting diode (LED) lighting systems have been developed for poultry
housing. These systems are primarily marketed based on their energy efficiency compared to
competing lighting systems, which can effect significant cost savings for producers. However, several
researchers have reported differences in egg weight, shell strength, rate of lay, bird behavior and feed
conversion efficiency under different single and combined monochromatic LED light regimes [68–70].
Carefully selected LED lighting regimes may therefore have important implications for environmental
sustainability performance which go far beyond direct, farm-level energy savings. This is particularly
true with respect to changes in feed use efficiency, since feed inputs are the largest contributor to both
costs and to supply chain resource use and emissions for egg production [18,21], as well as rate of lay
and mortality rates—both of which influence feed use efficiency. Optimizing LED lighting systems for
sustainability objectives therefore presents an important research area that must necessarily bridge
resource/environmental, economic, and animal welfare considerations.
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The current environmental performance profile of the industry largely reflects the production of
eggs by hens in conventional cages. As previously described, slightly superior efficiencies are currently
achieved in cage and enriched cage facilities, reflecting optimization of both management strategies
and genetics for cage-based production in the industry over time. Efficiencies are slightly lower, and
more variable between farms for non-cage systems (for example, with respect to mortality rates) [20].
As the industry transitions away from conventional cage-based production, both farm management
and genetics optimization efforts will be required to close the currently modest efficiency gap between
production in conventional cages and alternative housing systems. This will be similarly important to
maintaining the profitability of egg production. It should be noted, however, that selective breeding
for increased rate of lay looking forward may result in unacceptable welfare trade-offs as a result of
further compromising the skeletal integrity of hens.
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supply-managed egg sector may allow for a smoother transition to alternative housing options
in egg farming because it will, as it becomes mainstream, compensate farmers for the additional
costs of production associated with these more expensive housing alternatives to conventional cages.
The turmoil that was caused when the European Union demanded new housing standards without fair
farmer compensation should serve as a warning against unsupported and uncompensated mandatory
changes in farming practices [74].
3.2.3. Current Challenges and Opportunities with Respect to Social Preferences and
Socio-Economic Conditions
Consumer Confidence
The second issue relates to the confidence of consumers in specialty eggs. This has not been an
issue so far in Canada. However, as the variety of specialty eggs increase, how can the consumer be
assured that, for example, the vitamin D and Omega-3 free-range brown eggs purchased are really
what was paid for? Certification is likely to become important in this regard. As an example, Australia
recently experienced a confidence crisis for consumers regarding what free-range implies in the absence
of certification. The situation has also created uncertainty for egg farmers leading to a significant
underproduction of free-range eggs. The increasing prevalence of sustainable sourcing initiatives in the
food sector may also place new burdens on producers with respect to measuring and communicating
around sustainability performance, goals, and progress.
The emergence of specialty eggs implies that attached to the private value of an egg is a social
attribute that can be associated with a public good dynamic. However, even though specific social
attributes are becoming more important for some buyers, preferences are currently heterogeneous
among consumers. This raises interesting issues regarding achieving an appropriate balance between
private and public choice, and whether and to what extent this is best influenced by market forces
and/or regulations. For example, which type of production is best with respect to animal welfare,
the environment, or for workers [22]? At what cost? Interdisciplinary research is required to identify
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the appropriate balance between competing attributes, the extent to which stakeholder incentives are
aligned and, in turn, the preferred regulatory or market-based strategy.
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often conflicting. Public acceptance can drive farming practices, but public perceptions do not always
align with scientific evidence [79].
While most formal definitions of animal welfare include the ability to express “normal” or innate
behavior, the scientific consensus is that it is neither practical nor necessary for hens to be able to
perform all types of behavior [80]. Empirical research has focused on identifying the candidate
behaviors that are most important for hens. Specifically, nesting, perching, foraging, and dustbathing
are considered to be behavioral needs or behavioral priorities [80]. Thus, provision of enough space
and resources to support these behavior patterns are included in most science-based standards.
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feed intake or supplemental heating of barns [97]. All these factors can increase cost of production and
will also undermine resource efficiency/environmental objectives.
Air quality is also significantly affected by provision of foraging substrate. Higher levels of aerial
dust and microbes compromise hen health and worker health and safety [98,99]. Emissions of ammonia
and particulate matter from barns may also increase risks to public health [100]. Developing means for
mitigating air quality issues inherent in non-cage systems is an important area for future research.
Genetic selection for increased egg production has also come at the expense of hen health and
welfare. The demand for calcium to support shell formation of the large numbers of eggs that modern
layers produce results in poor skeletal health manifested as osteoporosis, fragile bones, and subsequent
risks for bone breakage [101]. Despite advances in nutrition to support the calcium and phosphorus
requirements of hens, a major portion of the calcium required for egg formation comes from the hen’s
skeleton which progressively weakens over her lifetime. Osteoporosis is exacerbated by restricted
housing and the lack of load bearing exercise. However, although opportunities for exercise in enriched
and non-cage housing do result in stronger bones, the skeleton of the modern laying is still relatively
weak and increased freedom of movement also increases risks for bone fractures from collisions with
furnishings. The keel bone (sternum) is particularly susceptible to fractures and prevalence rates have
been reported to range from 10 to 30% in conventional cages, 20 to 60% in enriched cages and greater
than 85% in non-cage systems [102]. Genetic selection for improved bone strength may provide a
solution, although there appears to be an inverse relationship between production traits (egg number
and shell quality) and bone strength.
Huge gains can be made for not only improving hen welfare and but also reducing loss in
resource efficiencies by refining system design (technology) and optimizing nutrition, genetics, and
management of alternative housing systems. The large degree of variability found in the literature
(e.g., [89]) highlights the potential for non-cage systems to perform well. Research aimed at improving
system design, with regards to hens being able to navigate the system without injury, and to readily use
nests is essential. Performance testing combined with genome-wide DNA marker analyses are proving
valuable tools for genetic selection that balances production and feed efficiency, skeletal integrity and
the behavioral traits (i.e., use of nests and reductions in feather pecking) necessary for improving
efficiencies and hen welfare in non-cage systems [103].
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sustainability outcomes. Performance in non-cage systems is currently more variable and somewhat
poorer than conventional and enriched colony cage-based production, hence research and development
of technology and management strategies to optimize production in alternative housing systems is
highly recommended. Perhaps more important is the transfer of research and practical knowledge
to farmers transitioning to these new housing and management systems. It is well established that
the knowledge, skills, attitudes, and beliefs of the stock people caring for livestock and poultry have
profound effects on welfare and production performance of the animals in their care. Training can be
used to increase knowledge, change attitudes, and improve performance. While many farmers move
from managing simpler to more complex housing systems, a steep learning curve can be expected,
with performance and efficiencies continuously improving as they did for conventional cages. Since
many farmers may view the transition as being forced upon them, their attitudes about the systems
may be negative and may also need to evolve with experience [105,106].
One strategy that has been tested in the UK is the development of comprehensive animal welfare
assessments and benchmarking tools combined with feedback and educational materials for farmers.
This top-down approach can be delivered within quality assurance schemes or as industry-wide
initiatives and involve scientists, veterinarians, government extension specialists and various industry
stakeholders. One example is Assurewel [107], a 6-year collaboration among the University of Bristol,
RSPCA, and the Soil Association of the UK. As part of this, the FeatherWel project [108] specifically
aimed to reduce injurious pecking on UK farms by providing an assessment tool that farmers could
use to measure and track feather condition in their flocks together with advice on practical strategies
to prevent the problem. Mullan et al. [109] reported that 59% of the 662 UK farmers involved in
the project made management changes to improve welfare during the first year of the program, and
there was a significant reduction in feather loss from year 1 to year 2. Another approach tested
more broadly in the EU as part of the Horizon 2020 EU Research and Innovation program was the
Hennovation project [110]. Hennovation also targeted solutions to feather pecking but by developing
and disseminating technical innovations using “practice-driven innovation networks” comprising
farmers, scientists, veterinarians and farm advisors. Management practices were developed and tested
on farms by farmers and the results shared through on-line training, web-based tools and facilitated
sessions [111].
In Canada, improvements in both animal welfare and resource use efficiency could be realized by
combining efforts for development, knowledge transfer and implementation of best practices for both
aspects of sustainability together. The infrastructure and resources of the supply management system
could support the framework for such an approach. Currently, a feather scoring system for Canadian
egg producers has been distributed through the provincial boards as part of an epidemiological study
and benchmarking exercise [112].
The transition to alternative housing systems also presents challenges for Canadian producers
from an economic stand-point, which can be partially remedied through the development of cost of
production formulas that ensure a fair return to producers within the supply-managed industry. Such
a development will serve to reduce risk for both producers and graders, and provide more predictable
prices for consumers.
The continued rise of sustainable sourcing as a management consideration for agri-food supply
chains, along with generally increasing expectations for accountability and transparency with respect
to sustainability management, reporting, and demonstration of improvement, will also likely challenge
the egg industry to respond accordingly. From a logistical perspective, it is imperative that farmers be
enabled to participate in related initiatives in a non-burdensome manner. This will require development
of rigorous sustainability measurement and reporting tools that are both transparent and easy to use.
It must be anticipated that multi-criteria sustainability reporting tools that incorporate a combination
of environmental, animal welfare, economic, and other indicators will likely highlight the inevitability
of trade-offs associated with different management or technology alternatives for the industry. With
respect to improvement opportunities, a variety of technology and management options are available
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that may improve environmental sustainability outcomes, but each must be simultaneously evaluated
with respect to potential negative impacts on animal welfare and cost of production.
Another persistent threat to industry sustainability is pressure to dismantle the supply
management system that currently governs egg production in Canada. This would likely precipitate
consolidation and vertical integration in the industry, with many/most of the currently 1000+ farms
disappearing. The opening up of the Canadian market to US egg imports would also likely considerably
reduce domestic production.
Loss of supply management would also potentially undermine the ability to orchestrate a
smooth transition to alternative housing systems in the Canadian egg industry. There is need
for further research to understand potential welfare and sustainability trade-offs of production
in supply-managed versus non-supply-managed contexts. Although conventional economic logic
would predict higher efficiencies under free market conditions, data suggest similar feed conversion
efficiency between US and Canadian flocks but higher mortality rates for US layers (6.7% mortality
rate reported for the US for 2010 for conventional cage production, compared to 3.2% for Canada
in 2012). However, the concentration of egg production in the US in grain-producing areas creates
higher transport-related efficiencies compared to the nationally distributed production (which often
necessitates more transportation of feed inputs) characteristic of the Canadian supply-managed
industry. At the same time, distributed production reduces the need for more higher impact,
refrigerated transport and, potentially, food waste.
There are also a variety of existential threats to the industry that merit consideration. Managing
for the future is clearly fraught with uncertainties. Nonetheless, a subset of additional challenges
that the egg industry will almost certainly grapple with can be identified with some measure of
confidence. First, the growing awareness of the centrality of the agri-food system (in particular,
the livestock sector) to many of our most pressing sustainability concerns points towards increased
competition for legitimacy in the food space looking forward. Indeed, this is underscored by the rapid
emergence and proliferation of sustainable sourcing schemes for agri-food products, largely driven by
food processors, retailers, and fast-food chains. Grace of the nutritional value of eggs (currently the
reference product for nutritional quality in broadly accepted measures such as Protein Digestibility
Corrected Amino Acid Scores (PDCAAS) and Dietary Indispensable Amino Acid Scores (DIAAS)),
as well as the relative efficiency of producing poultry compared to swine and ruminants, the egg
industry is relatively advantaged at the outset. Nonetheless, it would be both prudent and strategic
for the industry to be proactive with respect to positioning in this regard—in particular with respect to
actively communicating around the coupled nutritional and sustainability benefits of eggs. This may
also prove important considering growing markets for alternatives to animal products, including egg
replacement products.
Second, projected growth in food production globally will only serve to exacerbate competition
for land, energy, water, and other resources, as well as further disrupt global biogeochemical cycles
and systems including the nitrogen and phosphorus cycles and the global climate system. The egg
industry will likely be impacted by these changes at multiple levels. This includes emerging regulatory
responses which may require operational and technological changes within the industry, potential cost
increases for inputs such as feed and energy, greater uncertainty associated with yields along feed
input supply chains and increased extreme weather events (and associated heating and ventilation
challenges). These phenomena will create sustainability risks and opportunities. It is incumbent on the
industry, at the leadership level, to remain attentive and to respond nimbly and effectively to such
risks and opportunities as they emerge.
A third wild card for the egg industry is the extent to which disruptive technologies may alter both
perceptions and norms regarding the production and consumption of food. For example, emerging
technologies such as 3D printing of food will enable precision nutrient delivery, tailored to individual
dietary needs and preferences, as well as incorporation on non-traditional protein alternatives such as
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insect protein. Against this backdrop, positioning of traditional foods such as eggs in the food space
based on nutritional attributes may enjoy diminishing returns.
More directly relevant to the egg industry will be growth of the in-vitro biomass and animal
product replacements sectors. Since the widely publicized creation of the first lab-grown beef burger
in 2013, research, investment, and commercial development in this emerging disruptor sector has
burgeoned. Cultured animal products may redefine how we think about, produce, and consume
animal protein in the future. While clearly directly competitive with beef, pork, and chicken in the
near to medium term, comparable advances in producing cultured egg and dairy substitutes are also
likely over time. More directly relevant to the egg industry are vegan and vegetarian egg replacement
products, which may have lower resource and environmental impacts as well as eliminate animal
welfare-related concerns.
In short, the egg industry faces multiple risks and opportunities from a sustainability perspective
in the coming years. Some are immediate and tangible, others less certain with respect to probability,
magnitude, and consequence. Supporting the egg industry in successfully navigating this future
will require effective research on multiple fronts and, in many cases, interdisciplinary research and
knowledge mobilization that draws on the perspectives, tools, and competencies of multiple research
areas to recognize and navigate inevitable trade-offs.
Author Contributions: All authors contributed to the conception, research and writing of this manuscript.
Funding: Funds for publication costs are provided by the Natural Sciences and Engineering Research Council of
Canada/Egg Farmers of Canada Industrial Research Chair in Sustainability (Pelletier). This research received no
external funding.
Acknowledgments: The research chairs held by Pelletier, Doyon, Muirhead and Widowski are each supported by
Egg Farmers of Canada.
Conflicts of Interest: The authors declare no conflict of interest.
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© 2018 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access
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29
sustainability
Article
Social Sustainability Assessment of Canadian Egg
Production Facilities: Methods, Analysis,
and Recommendations
ID
Nathan Pelletier *
Natural Science and Engineering Research Council of Canada (NSERC)/Egg Farmers of Canada (EFC)
Industrial Research Chair in Sustainability, Department of Biology/Faculty of Management, University of
British Columbia Okanagan, Kelowna, BC V1V 1V7, Canada
* Correspondence: [email protected]; Tel.: +1-250-807-8245
Received: 19 March 2018; Accepted: 14 May 2018; Published: 16 May 2018
Abstract: A detailed assessment of the “gate-to-gate” social risks and benefits of Canadian egg
production facilities was undertaken based on the United Nations Environment Programme/Society
of Environmental Toxicology and Chemistry (UNEP/SETAC) Guidelines for Social Life Cycle
Assessment. Data were collected via survey from a representative subset of Canadian egg farms,
and evaluated against a novel suite of indicators and performance reference points developed for
relevance in the Canadian context. The evaluation focused on interactions with four stakeholder
groups (Workers; Local Communities; Value Chain Partners; and Society) in eighteen thematic areas.
This assessment resulted in a rich and highly nuanced characterization of the potential social risks
and benefits attributable to contemporary egg production facilities in Canada. Overall, risks were low
and benefits were identified for Local Communities, Value Chain Partners, and Society stakeholder
groups, but mixed for the Workers stakeholder group. With respect to the latter, identified areas of
higher risk are related, in particular, to a subset of indicators for Working Hours, Equal Opportunities
and Fair Salary. As such, the results suggest opportunities and strategies for the Canadian egg
industry both to capitalize on its current successes as well as to proactively engage in improving its
social sustainability profile. The study also contributes a novel set of social sustainability metrics
for use and continued development in the Canadian egg sector as well as other agri-food sectors in
Canada and beyond. The inevitable challenge in social life cycle assessment (LCA) of developing
non-arbitrary performance reference points for social indicators for which clear norms do not
exist, and similarly for establishing non-arbitrary scales and thresholds for differentiating between
performance levels, is underscored. A necessary next step with respect to the methods presented
herein is for stakeholder groups to carefully consider and refine the performance reference points
and characterization thresholds that have been developed, in order to assess their alignment with
context-specific social sustainability priorities for this industry, and also to extend the analysis to
encompass other value chain stages to enable a full social life cycle assessment.
Keywords: social life cycle assessment; social impact assessment methods; social sustainability;
eggs; Canada
1. Introduction
Social life cycle assessment (S-LCA) is the least developed of the three, complementary strands
of life cycle assessment, which provide analytical frameworks for life cycle-based sustainability
measurement and management [1]. In complement to environmental LCA and life cycle costing,
S-LCA is intended to improve decision support through understanding and identifying measures to
reduce the social impacts associated with product life cycles [2–5].
The “Guidelines for Social Life Cycle Assessment of Products” [6] provide the first major step
towards consensus methodologies for S-LCA. These guidelines provide “a map, a skeleton, and a
flashlight” [7] for implementation of S-LCA studies. In this context, “map” refers to the broad nature of
the guidelines and their preliminary nature. “Skeleton” reflects that the guidelines provide a foundation
on which it is envisaged that stakeholders will engage in fleshing out more specific methodological
requirements. “Flashlight” highlights that the guidelines illuminate future research needs [7]. In short,
considerable work remains—in particular with respect to developing widely accepted social indicators
and impact assessment methods, which may vary by sector/context. Uncertainty with respect to
scoring and weighting social sustainability performance for specific indicators remains a widely
recognized challenge [8]. Despite current limitations, the Guidelines are nonetheless the most widely
employed reference document for S-LCA studies [5,9,10].
Among published studies, researchers have developed and applied disparate indicators and
impact assessment methods. Variability in approach to indicator development and usage is reflected
in the range of qualitative through semi-quantitative and quantitative indicators that have been
employed [11–13]. With respect to impact assessment methods, the range of approaches may be in
part attributable to alternative paradigmatic bases for approaching S-LCA, as well as the necessity
of identifying context-appropriate reference points against which to assess social sustainability
performance [8,10,14,15]. The development of “Methodological Sheets of Subcategories of Impact for a
Social LCA” [16] has provided a first reference point for improving consistency in current practice.
Research has also varied in terms of bottom-up versus top-down approaches to social life cycle
assessment. Some authors have stressed the importance of context and company-specific assessments
(for example, see [17,18]), since social impacts may vary widely between companies producing
otherwise similar products. Others have emphasized the desirability of full supply chain social
life cycle inventory modelling and impact assessment, which is much more feasible when generic
social life cycle inventory data are employed [1]. In light of the general lack of detailed, process-level
social life cycle inventory databases to support full supply chain models in many contexts, gate-to-gate
studies are a common and necessary step to making such data available.
Use of social life cycle assessment in agri-food contexts has been limited to date, hence availability
of published case studies (for example, see [5,13–15,19]) is also limited. Among these, approaches to
indicator development and scoring are also varied—reflecting, in part, the highly diverse nature of
such contexts [8,13,15].
Eggs and egg products are an important part of the Canadian diet, and the egg industry makes a
significant contribution to national agricultural production in Canada [20]. Activities in this industry
have potential social risks and benefits for a wide range of stakeholders. To date, research efforts
have not been brought to bear in order to understand these potential risks and benefits in support of
improved decision making for social sustainability in this industry, nor have appropriate metrics for
assessing risks and benefits been advanced.
The general objective of the current analysis was to use the Guidelines for Social LCA [6] and
the Methodological Sheets of Subcategories of Impact for a Social LCA [16] as a basis for developing
and applying a suite of context-appropriate indicators and metrics to characterize the social risks
and benefits specific to activities at Canadian egg production facilities (i.e., what would be the egg
production stage in a full S-LCA of egg production). Taking the work of Reveret et al. [19] as inspiration,
the assessment used directly collected data from egg farmers in Canada to characterize social risks and
benefits for four stakeholder groups (Workers, Local Communities, Value Chain Partners, and Society).
Additional work will be necessary to similarly map social risks and benefits that may exist elsewhere
along egg value chains in support of a full social life cycle assessment of this industry.
The results of the study include a novel array of social indicators and performance reference points
appropriate to the Canadian egg farm context (but also adaptable for application in egg industries
elsewhere as well as other agri-food contexts), which should be further refined by egg industry
stakeholders looking forward. The results also include a first set of social science-based benchmarks of
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the social benefits and risks attributable to Canadian egg production for the base year 2012. As such,
these results offer insights as to key leverage points for further improving the social sustainability
performance of egg production in Canada.
The format of the manuscript broadly mirrors the International Organization for Standardization
(ISO) 14044 norm in terms of the four stages of LCA, and the parallel UNEP/SETAC [6] guidelines for
social LCA. Section 2 (Methods) describes the Goal and Scope of the study, including details regarding
the collection of life cycle inventory (LCI) data, life cycle impact assessment (LCIA) categories and
methods, and objectives regarding the interpretation of the study. Section 3 provides detailed life cycle
impact assessment (LCIA) results, and Section 4 presents the interpretation and discussion of results.
(a) aggregating some inventory data within subcategories and categories; and
(b) making use of additional information, such as internationally accepted levels of minimum
performance, to help understand the magnitude and the significance of the data collected in the
Inventory phase.
However, in contrast to environmental life cycle impact assessment, standardized, widely accepted
social life cycle impact assessment methods that allow aggregation of different kinds of social risk are
not yet available for social life cycle assessment. The Guidelines do, however, refer to Methodological
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Sheets of Subcategories of Impact for a Social LCA [16], which were consulted in order to identify
relevant sub-categories for the current analysis.
The S-LCIA stage of this facility-specific analysis focuses on interpretation and presentation of
the social life cycle inventory data that were collected from Canadian egg facilities and associated
impact assessment results, with results organized by stakeholder group and social theme following the
Guideline recommendations. Four stakeholder groups were considered: Workers; Local Communities;
Value Chain Partners; and Society (Consumers were not considered, since the analysis did not extend
beyond the egg facility gate). Data and results were further organized within each stakeholder group
into subcategories. Table 1 describes the stakeholder groups and subcategory combinations that
were evaluated.
Table 1. Stakeholder groups, social themes considered in the social life cycle assessment of Canadian
egg facilities.
STAKEHOLDER: WORKERS
Freedom of association and collective bargaining rights
Fair salary
Working hours
Equal opportunities
Health and safety
Social benefits, social security, and job security
STAKEHOLDER: LOCAL COMMUNITY
Access to resources
Safe and healthy living conditions
Respect for indigenous rights
Community engagement
Local employment
STAKEHOLDER: SOCIETY
Public commitment to sustainability issues
Contribution to economic development
Employee training
Corruption
STAKEHOLDER: VALUE CHAIN PARTNERS
Fair competition
Promoting social responsibility
Supplier relationships
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in dialogue and processes aimed at determining thresholds that correspond with shared industry
values and objectives regarding social sustainability outcomes. For the purpose of the current analysis,
many of the performance reference points were researcher-defined and should hence be viewed as
placeholder values only. They might also be viewed, however, as a basis for benchmarking, tracking
changes, and goal setting with respect to the sustainability performance of the industry over time
relative to the 2012 benchmark results.
To assist in the presentation of performance levels, the S-LCIA results are colour coded so as
to indicate the performance levels achieved by the industry in 2012. The system of color codes
developed by Reveret et al. [19] to represent performance levels for a social life cycle assessment of
the Canadian dairy industry is adopted. This system utilizes a scale spanning four performance
levels (Figure 1). These are “risky behaviour,” “compliant behaviour,” “proactive behaviour,”
and “committed behaviour”.
A risky behaviour is a practice that may potentially result in a serious, undesirable consequence
for stakeholders. This includes illegal behaviours as well as behaviours that, although not illegal,
may generally be viewed as negative.
A compliant behaviour is one that meets minimum requirements, norms or expectations.
This performance level signifies that the organization is not acting in a risky manner, nor is it making
any proactive efforts to achieve a socially desirable outcome.
A proactive behaviour is one that indicates some level of initiative towards achieving a more
socially desirable outcome than may be legally required.
A committed behaviour is one that reflects leadership or clear striving to achieve socially
desirable outcomes. This level of behaviour goes beyond marginal improvements by demonstrating
considerably better outcomes than would be associated with compliant behaviour.
Performance levels were assigned based on specific thresholds for each indicator as described
in SI B. A fixed scale for thresholds was not feasible—rather, thresholds deemed appropriate to
differentiating performance levels for each indicator were developed. As with the assignment of PRPs
in the absence of clear norms, the assignment of threshold levels is inevitably somewhat arbitrary
unless defined in stakeholder-specific contexts via deliberative democratic procedures that reflect a
shared value structure and objectives. This is a widely recognized challenge in S-LCA [6,16].
The methodology for defining the performance reference points and thresholds for each
stakeholder group/social theme/sub-category indicator are schematically described in Figure 2.
Detailed descriptions of the category indicator-specific methods and rationales are provided in SI B
(Tables S1–S17).
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It should also be noted that not all performance levels are relevant for all indicators. For example,
if no clear norm for an indicator can be identified, then a “risky” behavior cannot be assessed.
Nonetheless, it is still useful (for example, for the purpose of benchmarking or sectoral goal setting)
to differentiate between the performance of companies, which may engage in socially desirable
behaviours to varying degrees, despite the lack of any clear norm or requirement.
To facilitate an accessible presentation of results in Figures 3–7, in some cases, indicator results are
aggregated if the same performance score/colour code is assigned for multiple related indicators for a
subcategory that can be expressed under a common indicator heading. Aggregation and weighting
are not otherwise applied.
• elucidating the key social risks and benefits for stakeholders that are specifically associated with
activities that occur at Canadian egg production facilities.
• identifying priority areas for interventions to improve the social license of Canadian egg
producers, either via communications regarding the social benefits associated with the egg
industry, or commitments to monitor and seek to improve the social sustainability profile of
Canadian egg production with respect to specific social risk areas.
• identifying priority areas for further data collection and research.
• highlighting weaknesses of the current study and recommending areas for further research and
methods development.
3. Results
STAKEHOLDER: WORKERS
Figures 3 and 4 provide a summary of LCIA results for the Workers stakeholder category.
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Canadian average rate of union representation a risky behaviour is assessed. In light of current lack
of norms but low levels of provision, compliant behaviours are assessed with respect to employee
participation, codified minimum notice periods regarding operational changes, and employee access to
neutral, binding, and independent dispute resolution procedures. The Canadian egg industry might,
however, consider options for improving employee representation and participation (SI D Table S36).
Fair Salary
Minimum wage standards were exceeded across the Canadian egg facilities surveyed for both the
lowest paid and average employee, hence, on this basis, a “proactive” score is assigned. The majority
(77%) of workers receive at least 10% more than the minimum wage, 41% earn at least 50% more,
and 26% earn at least 100% more than the minimum wage. Relative to norms for Canadian agricultural
workers, wages for the lowest paid employees at some Canadian egg facilities might be considered
risky in that they are below this average. Average employee wages are, however, similar to the average
for Canadian agricultural workers and hence a compliant score is assessed for this indicator.
Another area for improvement is with respect to the regularity and documentation of pay. For only
57% of worker hours did respondents indicate that regular documentation of pay was provided. Here,
a risky behaviour is assessed. There were no reported complaints regarding deductions on wages,
hence a compliant behaviour is assessed for this indicator (SI D Table S37).
Figure 3. Social life cycle impact assessment scores for Canadian egg facilities in 2012 with respect to
the stakeholder group “Employees” (freedom of association and collective bargaining rights, fair salary,
working hours).
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Figure 4. Social life cycle impact assessment scores for Canadian egg facilities in 2012 with respect to the
stakeholder group “Employees” (equal opportunities, health and safety, social benefits, social security
and job security).
Working Hours
The weighted average work week for employees in Canadian egg facilities in 2012 was 38.83 h,
which is slightly higher than the Canadian average but much lower than the ILO maximum of 48 h
(compliant behaviour). This is, however, likely consistent with working hours elsewhere in the
agricultural sector. The longest average work week is 47 h (compliant behaviour). Respondents also
indicated, however, that more than 10% of working hours correspond to work weeks in excess of
48 h. Here, a risky behaviour is assessed. There is also a very low incidence of contractual agreements
regarding working hours and overtime compensation (risky behavior).
Although some employers report paying their employees a 50% overtime premium, overall,
the survey data indicate a low rate of overtime pay (5.8% on average) in Canadian egg facilities.
This seemingly corresponds to the norm for the Canadian agriculture sector (compliant behaviour).
However, if the norm for Canadian workers as a whole is taken as the reference point, then a risky
behaviour is assessed (SI D Table S38).
Equal Opportunities
Based on reported data, employees on Canadian egg farms are largely Caucasian (97%) and male
(63%), with an even age class distribution. Twenty-eight percent of respondents reported having a
formal equal opportunities policy in place for their facilities (proactive behaviour). In many cases,
lack of such a policy may simply reflect that the facilities are small family/owner operated facilities
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with no other employees. However, if equality of representation of males and females is taken as the
performance reference point (compliant behaviour), or a proportionate degree of inclusion of visible
minorities (risky behaviour), then there may, indeed, be space for improvement in this regard. This is
similarly true for representation of females and visible minorities in management positions (risky
behaviour).
Considering salary equality, it would appear that male and female employees receive equal
remuneration (compliant behaviour). However, female managers apparently receive lower salaries
(85%) relative to male managers (risky behaviour) (SI D Table S39).
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Access to Resources
The total expenditures of egg facilities on infrastructure with mutual community access and
benefit in 2012 were very low (compliant behaviour assessed). However, some survey respondents
spent as much as $26,000 on voluntary, charitable donations and investments in their community,
with an average of $2205 per facility (proactive behaviour assessed) (SI D Table S42).
Community Engagement
Only 7% percent of worker hours in 2012 occurred in egg facilities having formal policies
on community engagement in place (compliant behavior). Reported attendance of meetings with
stakeholder groups was variable, with some facilities reporting having attended as many as six
meetings. On average, reporting facilities devoted 9 volunteer hours to community initiatives in 2012.
Here, proactive behaviours are assessed (SI D Table S45).
Local Employment
Although less than 1/3 of Canadian egg facilities report having a formal policy regarding
local hiring (proactive behavior), the local hiring rate was 87% in 2010 (committed behavior).
Similarly, the majority share (64%) of goods and services purchased by egg facilities was locally
sourced (proactive behavior) (SI D Table S46).
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Figure 5. Social life cycle impact assessment scores for Canadian egg facilities in 2012 with respect to
the stakeholder group “Local Community”.
Fair Competition
Although no facilities reported having documentation of procedures to prevent engaging in or
being complicit in anti-competitive behaviours (compliant), no legal actions, fines or complaints were
reported for 2012 (compliant) (SI D Table S47).
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Supplier Relationships
Overall, it appears that Canadian egg facilities maintain good relationships with their value chain
partners. No complaints were received from suppliers with respect to coercive communications or
insufficient lead time in 2012, and a weighted average of 0.01 complaints were received (representing
one facility with two complaints, which is taken as an outlier) with respect to timeliness of payments.
On the basis of this very low level, a compliant behavior is assessed for the industry as a whole (SI D
Table S49).
STAKEHOLDER: SOCIETY
Figure 7 provides a summary of LCIA results for the Society stakeholder category.
Figure 6. Social life cycle impact assessment scores for Canadian egg facilities in 2012 with respect to
the stakeholder group “value chain partners”.
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Figure 7. Social life cycle impact assessment scores for Canadian egg facilities in 2012 with respect to
the stakeholder group “Society”.
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Employee Training
Significant resources were dedicated to employee training in Canadian egg facilities in 2012.
On average, workers were provided with 53 h of training in 2012 (committed behaviour), and total
expenses related to employee training averaged $529 per facility (proactive behaviour) (SI D Table S52).
Corruption
Two convictions for violations of corruption-related laws or regulations were reported by a single
facility, with an accompanying fine of $500. This single facility report is therefore taken as an outlier, as
it would appear that such violations are not commonplace within the Canadian egg industry (hence
compliant scores are assigned) (SI D Table S53).
4. Discussion
The results of this assessment provide a rich and highly nuanced characterization of the potential
social risks and benefits attributable to contemporary egg production facilities in Canada. They provide
a series of first benchmarks for the Canadian egg industry. They also highlight where and to what extent
stakeholders are currently benefiting from positive social contributions made by the industry—for
example, through local job creation, high levels of employee training, provision of protective gear and
first aid equipment for employees, and time devoted to sustainability programs (areas where facilities
demonstrated “committed” behaviors). These contributions go beyond what is otherwise required by
law. The results also point towards areas of potential social risk for some stakeholders (such as the
low incidence of formal employment contracts and union representation for workers, low levels of
overtime compensation, or sub-optimal workplace diversity and equality). As such, the results suggest
opportunities and strategies for the Canadian egg industry both to capitalize on its current successes
as well as to proactively engage in improving its social sustainability profile.
For the “Workers” stakeholder category, the directly collected data confirmed the very low level
of representation and collective bargaining for employees of egg facilities. The representation rate
of 0% was much lower than the Canadian average of 31%, but likely in-line with current norms for
the Canadian agricultural sector. Similarly, employee salaries appear to be consistent with Canadian
agricultural worker norms, but lower than those of the average Canadian. Most employees are,
in fact, remunerated at levels significantly higher than the minimum wage, but a small fraction of
employees receive full- or part-time minimum wage salaries. Province-by-province assessments of
employee wages relative to regional living wage estimates are recommended in order to ensure that
the lowest paid employees are not at risk. Compensation for overtime pay should also be monitored,
and industry-wide norms developed. On average, worker hours are within acceptable norms although
a small fraction of employees work in access of 48 hours per week. Overall, improvements with respect
to formal, contractual agreements for employees regarding working conditions are recommended.
With respect to equal opportunities in the Canadian egg facility workplace, the majority of
employees are currently Caucasian males. Visible minorities have a very low level of representation in
this workforce. For general employees, salaries are equitable for males and females. However, the data
collected for 2012 suggest a disparity in pay for female compared to male managers of roughly 15%.
Additional research and possible mitigation strategies may be desirable to increase diversity and
ensure equality for employees.
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Health and safety conditions for workers in Canadian egg facilities appear to be very good.
Although facilities are often characterized by high levels of dust and/or noise, employers report high
levels of worker training, use of protective gear, and access to first aid equipment and sanitary facilities.
Many facilities report the use of dedicated health and safety plans, as well as designated first aid
attendants. No medically-diagnosed, workplace-related diseases or fatalities were reported for 2012.
Provision of social benefits to workers varies widely between egg facilities. Many facilities report
providing at least one non-mandatory social benefit and some more than three. Others provide no
additional benefits to employees. This suggests opportunities for the development of norms within
the Canadian egg industry to promote consistent provision of non-mandatory social benefits in order
to improve conditions for employees. Improving job security through the implementation of formal
employment contracts is also recommended, as current usage of contractual agreements is low.
For the stakeholder group “Local Community,” it would appear that Canadian egg facilities
are often proactively engaged in making meaningful contributions to the communities in which
they operate. Egg facilities largely employ local community members, and source a large fraction of
inputs from local businesses. Most facilities reported some level of voluntary, charitable donations
or investments in their communities, with an average of $2205 spent on local community initiatives
per facility in 2012. Participation in community initiatives is also high. In addition, many facilities
report implementation of an Environmental Farm Management Plan, which serves to reduce risk of
nuisance issues, as well as the existence of formal protocols to mitigate risk for local communities
and respond to grievances. The overall accident rate in local communities as a result of egg facility
activities was very low. One area of potential social risk relates to interactions with indigenous
communities. Although many egg facilities are situated in communities proximate to First Nations
communities, only 2% reported operating in areas where land rights conflicts exist, and reported levels
of proactive engagement with First Nations communities were low. Formalizing “good neighbour”
policies and outreach may be desirable. This could potentially be paired with initiatives to increase
workplace diversity.
Management decisions and activities similarly impact on society at large, and may result
in either societal risks or benefits. Demonstrating commitment to and actions consistent with
contributing positively to society is fundamental to the concept of corporate social responsibility
(CSR). CSR reporting, including transparent mechanisms for measuring, monitoring, goal setting
and follow-up, is increasingly important to maintaining social license, as well as accessing emerging
market opportunities associated with sustainability objectives.
Many Canadian egg facilities are already taking steps to improve and promote the sustainability
of their practices. Facilities reported an average of 10 h devoted to sustainability initiatives in 2012,
and related expenses of roughly $800 per facility. Development and reporting of formal CSR documents
is, however, relatively uncommon. An industry-wide initiative to support operators in developing and
implementing CSR strategies is strongly encouraged. Indeed, in light of increased attention by both
commodity groups and large retailers to developing and implementing sustainability measurement,
reporting and certification requirements, it is strongly recommended that the Canadian egg industry
become proactive in this respect. This will require the support and cooperation of both producers and
their representative bodies in order to develop and implement industry-wide strategies and initiatives.
Social life cycle assessment is a relatively new field of research, and methodological development
is on-going. To date, very few social LCA studies of food products have been reported (for example,
see [11,13,14,19,23,24]). Varied approaches have often been employed [11,12] and, given the diversity
of agri-food production contexts, the feasibility and desirability of consistency between studies
is debatable.
The current analysis represents only a partial (i.e., gate-to-gate) evaluation of the potential social
risks and benefits attributable to the Canadian egg industry. Future work should expand the analysis
to encompass value chain stages and stakeholder interactions both upstream and downstream of
Canadian egg facilities. While considerable efforts were invested to ensure appropriate representation
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across regions of production (provinces) and farm size, the sample nonetheless represents a relatively
small subset of egg production facilities in Canada. In this respect, “scaling up” results is challenging,
and collecting larger data samples wherever feasible in such analyses is clearly desirable. The survey
questions (and related indicators that can be assessed) should also be periodically revisited so as to
ensure that all relevant social sustainability issues are taken into consideration—in particular given
that conditions may change over time, and the suite of social sustainability issues deemed appropriate
for inclusion in such analyses will likely continue to evolve. Moreover, while the impact assessment
methods that were developed here provide a valuable example of how social risks and benefits might
be assessed in egg production or for other food production activities, it is important to note that
defining performance reference points for social life cycle impact assessment where clear norms do not
exist is challenging and inevitably somewhat arbitrary. This is similarly true with respect to identifying
appropriate thresholds for distinguishing between levels of “sustainability performance” for each
indicator considered, even where norms do exist. Multiple, competing bases are possible. For this
reason, it is essential that methods and data are transparently presented so as to enable identification
of potential real or perceived bias. Moreover, it may be preferable to present results at the indicator
level (as in the current study) rather than aggregating results across indicators, since such aggregation
requires weighting (introducing an additional level of uncertainty and potential bias) and may also
bias interpretation if numerous “easy to achieve” norms outweigh a limited number of more important
social sustainability performance indicators.
Clearly, a desirable next step, in the extension of this methods development and analysis
exercise, is for the Canadian egg industry to engage in a multi-stakeholder dialogue in order to
define mutually agreed upon, clear thresholds for performance levels as well as goals for social
sustainability performance in this industry [13]. The novel set of social sustainability metrics developed
here can therefore provide a useful starting point for continued development and application in the
Canadian egg sector and may be usefully adapted for application in other agri-food sectors in Canada
and beyond.
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46
sustainability
Article
Study on the Vertical Linkage of Greenhouse Gas
Emission Intensity Change of the Animal Husbandry
Sector between China and Its Provinces
Tianyi Cai 1,2 , Degang Yang 1, * ID
, Xinhuan Zhang 1 , Fuqiang Xia 1 and Rongwei Wu 1,2 ID
1 Xinjiang Institute of Ecology and Geography, Chinese Academy of Sciences, Urumqi 830011, China;
[email protected] (T.C.); [email protected] (X.Z.); [email protected] (F.X.);
[email protected] (R.W.)
2 University of Chinese Academy of Sciences, Beijing 100049, China
* Correspondence: [email protected]; Tel.: +86-0991-7827319
Abstract: China’s carbon intensity (CI) reduction target in 2030 needs to be allocated to each province
in order to be achieved. Thus, it is of great significance to study the vertical linkage of CI change
between China and its provinces. The existing research on the vertical linkage focuses more on
energy-related economic sectors in China; however, attention has not been paid to China’s animal
husbandry (AH) sector, although the role of the China’s AH sector in greenhouse gas (GHG) reduction
is increasingly important. This study firstly established a vertical linkage of change in greenhouse
gas emission intensity of the animal husbandry sector (AHGI) between China and its 31 provinces
based on the logarithmic mean Divisia index (LMDI) decomposing method from the perspective
of combining emission reduction with economic development, and quantified the contributions of
each province and its three driving factors of environmental efficiency (AHEE), productive efficiency
(AHPE), and economic share (AHES) to reducing China’s AHGI during the period of 1997–2016.
The main results are: (1) The AHGI of China decreased from 5.49 tCO2 eq/104 yuan in 1997 to
2.59 tCO2 eq/104 in 2016, showing a 75.25% reduction. The AHGI in 31 provinces also declined
and played a positive role in promoting the reduction of national AHGI, but there were significant
inter-provincial differences in the extent of the contribution. Overall, the provinces with higher
emission levels contributed the most to the reduction of China’s AHGI; (2) The AHPE and AHEE
factors in 31 provinces cumulatively contributed to the respective 68.17% and 11.78% reduction of
China’s AHGI, while the AHES factors of 31 provinces cumulatively inhibited the 4.70% reduction.
Overall, the AHPE factor was the main driving factor contributing to the reduction of China’s
AHGI. In the future, improving the level of AHEE through GHG emissions reduction technology and
narrowing the inter-provincial gap of the level of AHPE are two important paths for promoting the
reduction of China’s AHGI.
1. Introduction
In 2015, at the “Paris Climate Conference”, the international community reached a legally-binding
target of limiting the global temperature increase to no more than 2 ◦ C [1]. To attain this target, global
greenhouse gas (GHG) emissions must be reduced by 70% by 2050 [2]. Moreover, the implementation
of effective emission reduction depends on the emission reduction policies and cooperation of different
countries and their economic sectors [3]. China is the world’s largest emitter of GHG and largest
developing country [4]. The Chinese government had integrated emission reduction with economic
development and promised the world that by 2030 the CO2 emission intensity of its GDP would be
reduced by 60–65% compared to 2005 levels [5]. Meanwhile, this carbon intensity (CI) reduction target
was allocated to each province in order to be achieved [6–8].
However, China’s daunting CI reduction target is only intended for CO2 emissions, with no
clear quantitative target for non-CO2 GHG emission reduction [4]. In fact, non-CO2 GHG emissions
are an important contributor to global warming [9], and the animal husbandry (AH) sector has been
universally recognized as the primary source of global non-CO2 GHG (CH4 and N2 O) emissions [9–13].
Non-CO2 emissions directly from the AH sector contribute approximately 19% to the current climate
warming [14], but there is also very large potential for emission reduction [10,15–18]. China’s AH sector
emitted 445 million tons (2005) of non-CO2 GHG (CO2 equivalents), accounting for approximately 6%
of China’s total GHG emissions and 30% of the total non-CO2 GHG emissions [19]. With the continuous
rise in the per capita income level and the continuous progress in urbanization in China, the demand
for livestock food in the residents’ diet will continue to grow [20–24]. Thus, the AH sector will play
a more important role in reducing GHG emissions in China. China’s CI reduction targets need to be
allocated to each province to achieve. Therefore, it is of great significance to conduct a study from the
perspective of combining emissions reduction with economic development to uncover the vertical
linkage of change in greenhouse gas emission intensity of animal husbandry sector (AHGI) between
China and its provinces, and evaluate the driving factors of change in AHGI, which will provide an
important basis for formulating provincial AHGI reduction targets for China.
Macro studies on global GHG emission intensity of AH sector have been reported. Caro’s study
found that it was vastly different among countries of the intensity of GHG emission per unit of
economic output value in AH sector in 2010, with the highest intensity occurring in developing
countries, and particularly Africa [11]. Bennetzen’s study showed that GHG emissions per unit
livestock product has decreased by approximately 44% since 1970 in global. The decoupling of
livestock production and emissions had shown very large regional differences. While developing
countries have contributed to the doubling of global livestock production, they have also contributed
more GHG emissions [25,26]. However, more literature has focused on the study of the carbon footprint
of animal products from a small scale perspective [27–32].
Existing studies on the vertical linkage and its drivers of CI between China and its provinces have
mainly focused on energy-related CO2 emission intensity [7,33–35], with the logarithmic mean Divisia
index (LMDI) approach being the most commonly used decomposition method. Wang et al. [7] used the
LMDI method to investigate the contribution given by China’s 30 provinces to the decline of national
CI from 1997 to 2008. The results showed that Liaoning, Heilongjiang, and Hebei have made greater
contributions to the decline of national CI, the contribution of a province to the decline of national CI
laid mainly in the promotion of its energy efficiency. Zhang et al. [33] applied the LMDI technique to
explore the CI drivers in 29 Chinese provinces from 1995 to 2012. The results indicated that the overall
CI of China decreased rapidly and energy intensity is the most significant driver for the decrease of CI.
Tan et al. [34] examined the role of activities related to the electric power industry in reducing China’s
CI from 1998 to 2008 utilizing the LMDI technique. The results revealed that the provinces with higher
emission levels contributed the most to China’s improvements in CI. Wang et al. [35] established panel
data models to explore the influencing factors of CI in China. The results showed that the economic
level of activity was negatively correlated to CI on both national and regional levels. However,
attention has not been paid to China’s AH sector. The existing research literature related to China’s AH
sector have either focused more on the macro horizontal perspective on the regional characteristics of
emissions and intensity in various provinces [36–39] and the decomposition of the drivers for carbon
emissions [39–43], or on the micro perspective on the differences in the carbon footprint between
different feeding methods [44,45] and different animal products [46–48]. Meng et al. [36] estimated
the AH’s GHG emissions of China’s different livestock division by life circle assessment method.
The results revealed that there were higher emissions of CO2 equivalent of livestock in agricultural
areas than in pastoral areas, but the emission intensity was lower than in pastoral areas. Yao et al. [37]
used the same method to obtain a conclusion that high livestock carbon emissions areas were mostly
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Sustainability 2018, 10, 2492
located in prairie areas or major grain producing areas of China. Luo et al. [38] explored the spatial
and temporal heterogeneity of CO2 emission intensity in China’s agricultural sector and found that
Central China had the highest agricultural CO2 emission intensity than Western and Eastern China.
Tian et al. [39,41] studied regional characteristics and driving factor of agricultural carbon emissions in
China with LMDI model. The results showed that the traditional agricultural provinces, especially the
major crop production areas were the main emission source regions. The efficiency factor, labor factor,
and industry structure factor had strong inhibitory effects on China’s agricultural carbon emissions,
while the economy factor had a strong positive effect. Yao et al. [43] conducted a decomposition study
on the factors affecting the changes of AH carbon emissions based on the LMDI method and found
that AH production efficiency improvement was the most important factor to restrain the sustained
growth of the AH carbon emissions. Xiong et al. [40,42] used the same decomposition method to draw
conclusions that the economy factor was the critical factor to promote the increase in agricultural
carbon emissions in Xinjiang province of China, while the main inhibiting factor was the efficiency
factor. These research results have enriched the body of work on GHG emissions reduction in China’s
AH sector from different perspectives. However, the above-mentioned studies have mostly treated both
the AH sector and crop farming sector as part of the agricultural sector and neglected the particularity
of the AH sector. In fact, first of all, the AH sector differs from the crop farming sector in its production
methods, the economic benefits, the generation mechanism of GHG, and the emission reduction
strategies; secondly, studying the GHG emissions and intensity of the AH sector from the horizontal
perspective of provinces cannot reveal the vertical linkage between the partial and overall changes.
More importantly, vertical linkage is an important basis for the Chinese government to formulate
AHGI reduction targets for all provinces.
Our work is different from the above research in the following respects: First, this study
estimated the GHG emissions (CO2 equivalent) per unit of AH economic output value in China and its
31 provinces from 1997 to 2016. Second, we established a vertical linkage of change in AHGI between
china and its 31 provinces from the perspective of combining emissions reduction with economic
development, and separated the factors affecting the change of AHGI into environmental efficiency,
productive efficiency and economic share. We used the LMDI decomposition method to support
our study, because it was proven to be a feasible tool in achieving complete decomposition without
residuals, allowing subgroup estimations to be aggregated in a consistent manner and performing
attribution analyses on the impact of subcategory estimates [49]. Third, we quantified the contributions
of each province and its three driving factors to the change of China’s AHGI during the period of
1997–2016. This study aims to provide a reference for formulating provincial AHGI reduction targets
for the Chinese government in a more scientific and reasonable way.
where AHGI, AHGE, and AHGDP denote greenhouse gas emission intensity of animal husbandry
sector (in tCO2 eq/104 yuan), the sum of greenhouse gas emissions from animal husbandry sector
(in tCO2 eq) and economic output value of animal husbandry sector (104 yuan), respectively. The AHGI
of each province is calculated similarly.
According to the “Guidelines for Compiling Low-carbon Development and Provincial Greenhouse
Gas Inventory” issued by the Department of Climate Change of the National Development and Reform
Commission of China (NDRCC) in 2013 [50], the provincial GHG inventory for AH includes two parts:
CH4 and N2 O emissions in animal manure management and CH4 emissions from animal enteric
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Sustainability 2018, 10, 2492
fermentation in this study. Due to the vast territory of China, the climate and soil conditions in
different geographical regions have different effects on CH4 and N2 O emissions during the storage and
management of animal manure, so the emissions factors of different emission sources also adopt the
recommended values of the sub-regions in China by the guidelines. The formula is shown as follows:
AHECH4 ,manure = ∑ APi × EFCH4 ,manure,i × 10−3 (2)
AHEN2 O,manure = ∑ APi × EFN2O,manure,i × 10−3 (3)
AHECH4 ,enteric = ∑ APi × EFCH4 ,enteric,i × 10−3 (4)
AHGE = AHECH4 ,manure + AHECH4 ,enteric × 25 + AHEN2 O,manure × 298 (5)
where AHECH4, manure represent the sum of the CH4 caused by the manure management, in t CH4 /year;
AHEN2 O, manure represent the sum of the N2 O emissions caused by the manure management, in t
N2 O/year; AHECH4, enteric represents the sum of the CH4 emissions caused by enteric fermentation,
in t CH4 /year; APi is the amount of annual feeding of animal i in head; i include cattle, buffalo,
dairy cows, horses, donkeys, mules, camels, goats, sheep, pigs and poultry in China; Non-ruminant
animals, especially poultry, which have small body weights, produce low CH4 emissions. Therefore,
CH4 emissions from non-ruminant animals are not included in animal enteric fermentation emissions;
EFCH4 ,manure ,i is the CH4 emission factor of manure management of animal i in kg CH4 /head/year,
as shown in Table A1; and EFN2 O,manure ,i is the N2 O emission factor of manure management of animal
i in kg N2 O/head/year, as shown in Table A2; EFCH4 ,enteric ,i is the CH4 emission factor of enteric
fermentation of animal i, in kg CH4 /head/year. The guidelines give the methane emission factors for
enteric fermentation of different animals in different feeding modes (large-scale farming, farmer raising,
and grazing) in China. However, it is difficult to obtain the provincial data of livestock activity by
distinguishing different feeding methods, so the CH4 emission factor for animal enteric fermentation in
this study uniformly adopted IPCC recommendations [51] as shown in Table 1, in kg CH4 /head/year.
In order to facilitate the summation of total greenhouse gas emissions and comparative analysis in
each province, we converted CH4 , N2 O to CO2 equivalent. 25 and 298 are the relative molecular
warming forcing of CH4 and N2 O in a 100-year horizon, respectively [52]. AHGE represent the sum
of greenhouse gas emissions from animal husbandry sector, in tCO2 eq. The AHGE of each province
is calculated similarly. The total amount of AHGE in China is equal to the sum of total AHGE in
31 provinces.
Table 1. The CH4 emission factor for animal enteric fermentation (kg CH4 /head/year).
31 31
AHGE
AHGI =
AHGDP
= ∑ AHGEi / ∑ AHGDPi (6)
i =1 i =1
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Sustainability 2018, 10, 2492
The existing studies have shown that changes in China’s CI have been impacted not only by
the changes of CI of provinces but also by changes of the GDP share of the provinces in the national
GDP [7,34]. As China’s AH sector is one of the economic production sectors, changes in its intensity
should also comply with the above assertion. Therefore, the factors that drive the changes in AHGI in
the country are divided into two categories: the AHGI of each province and its share of AHGDP in the
national AHGDP. Formula (6) is decomposed as follows:
31
AHGEi AHGDPi
AHGI = ∑ AHGDPi AHGDP
(7)
i =1
However, the changes of AHGI in various provinces are also impacted by different factors.
The differences in resource endowments, development methods, technical levels, and supporting
policies for the development of AH in various provinces in China determine the inter-provincial
differences in the level of AH production [53]. However, this regional difference can be summarized
as the difference in the level of GHG emissions and economic benefits of each province’s AH sector
from the perspective of the AHGI calculation formula. The most perfect scenario for the development
of AH sector is to reduce the amount of GHG emissions while increasing the economic benefits of
livestock. This is also a sustainable path for AH sector to mitigate and adapt to climate change [54,55].
Therefore, this study classifies the driving factors that drive the changes of AHGI in 31 provinces into
two categories: the animal husbandry environmental efficiency (AHEE) factor (GHG emissions per
unit of production factors; the lower the former is, the higher the environmental efficiency) and the
animal husbandry productive efficiency (AHPE) factor (the input of production factors per unit of AH
output value; the lower the former is, the higher the productive efficiency). Formula (7) is, therefore,
further broken down as follows:
31 31
AHGEi AHBSi AHGDPi
AHGI = ∑ AHBSi AHGDPi AHGDP
= ∑ AHEEi AHPEi AHESi (8)
i =1 i =1
where AHBSi denotes the input of production factors in the AH sector (it can be replaced with the
breeding scale of livestock) in the ith province of China. To make it easier for comparing different
types of livestock in different provinces, the equivalent standardized cattle index is introduced to
estimate the total provincial livestock population. The estimation method and parameters are cited
from [56], one cattle is a standard unit, and the reference parameters for converting other livestock to
standard cattle units are shown in Table 2. AHEEi , AHPEi and AHESi are the three drivers of AHGI
in each province, indicating the ith province’s AHEE (GHG emissions per unit of livestock), AHPE
(livestock input per unit of AHGDP), and AHES (the provincial proportion of the AHGDP in the
national AHGDP).
Table 2. The reference parameters for converting other livestock to standard cattle units.
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Sustainability 2018, 10, 2492
AHGIT
ln = ΔAHGI = AHGIT − AHGI0 = ΔAHEE + ΔAHPE + ΔAHES (9)
AHGI0
where T represents the end of the period; 0, the start of the period; ΔAHGI, the change of AHGI in
China; ΔAHEE, the contribution of AHEE factor; ΔAHPE, the contribution of AHPE factor; and ΔAHES,
the contribution of AHES factor. ΔAHEE, ΔAHPE and ΔAHES can be calculated by:
31
∗
ΔAHEE = ∑ wiAH ln( AHEEi,T /AHEEi,0 ) (10)
i =1
31
∗
ΔAHPE = ∑ wiAH ln( AHPEi,T /AHPEi,0 ) (11)
i =1
31
∗
ΔAHES = ∑ wiAH ln( AHESi,T /AHESi,0 ) (12)
i =1
∗
where wiAH in the above equations is the logarithmic weighting scheme specified in the following:
∗
31
wiAH = L wi,0
AH AH
, wi,T / ∑ L wi,0
AH AH
, wi,T (13)
i =1
AH
L wi,0 AH
, wi,T = wi,T
AH
− wi,0
AH AH
/ln wi,T AH
/wi,0 (14)
31
wiAH = AHEEi AHPEi AHESi / ∑ AHEEi AHPEi AHESi (15)
i =1
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Sustainability 2018, 10, 2492
From a provincial perspective, compared 2016 with 1997, the AHGI were all decreasing in
31 provinces, but the extent of the decrease varied significantly among the provinces. Figure 2 shows
that the AHGI in 15 provinces (including Hainan, Heilongjiang, Yunnan, Anhui, Henan, Guizhou,
Shanxi, Hebei, Shaanxi, Guangxi, Xinjiang, Inner Mongolia, Jilin, Shandong and Sichuan) declined
faster than 75.25% (the aggregate reduction in AHGI of China), while the AHGI in other 16 provinces
declined slower than 75.25%. Hainan’s AHGI declined from 6.68 tCO2 eq/104 yuan to 1.76, which was
the largest decline (133.28%) of all the provinces. Liaoning’s AHGI declined from 3.11 tCO2 eq/104 yuan
to 2.54, which was the smallest decline (19.91%) of all the provinces.
According to the above changing trends of the AHGI in China and its provinces during the
period of 1997–2016, this paper argues that these reductions of the AHGI are due to two reasons.
On the one hand, the AHGE has been growing slowly with the transformation of China’s AH
production from an extensive mode to an intensive mode during the study period. On the other hand,
the AHGDP has been growing rapidly due to advancement of livestock feeding and management
techniques, and standardization, scale, and organizational level of AH production. However, there are
significant inter-provincial differences in resource endowments, development methods, technical levels,
and supporting policies for the development of AH, which made the extent of reduction different
among the 31 provinces.
6.0
AHGI (tCO2 eq/104 Yuan)
5.0
4.0
3.0
2.0
1.0
0.0
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
Year
0.00
-20.00
-40.00
∆AHGI (%)
-60.00
-80.00
-100.00
-120.00
∆AHGI of Province ∆AHGI of China
-140.00
Shandong
Hunan
Tibet
Xinjiang
Chongqing
Liaoning
Beijing
Guangdong
Inner Mongolia
Hebei
Guizhou
Jiangxi
Jiangsu
Qinghai
Gansu
Zhejiang
Shanghai
Sichuan
Shanxi
Hainan
Tianjin
Yunnan
Hubei
Heilongjiang
Jilin
Shaanxi
Fujian
Ningxia
Guangxi
Anhui
Henan
It was reported that 445 million tCO2 eq were emitted from animal enteric fermentation and
manure management in the Second National Communication on Climate Change (NCCC) issued by
the Chinese government in 2005, using 21 and 310 as the values for Global Warming Potential (GWP)
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Sustainability 2018, 10, 2492
of CH4 and N2 O [19]. Our estimates of 503 million tCO2 eq emissions for the corresponding year are
comparable to these data and differences can be attributed to different GWP (this paper used IPCC
Fourth Assessment Report value (25 and 298 of CH4 and N2 O)) [52]. However, this will not affect the
overall research results and, thus, the estimated value of AHGI used in this study is reliable.
0.00
-1.00
-2.00
Contribution(%)
-3.00
-4.00
-5.00
-6.00
-7.00
-8.00
Shandong
Xinjiang
Liaoning
Hunan
Tibet
Chongqing
Beijing
Hebei
Guangdong
Guizhou
Inner Mongolia
Qinghai
Jiangsu
Sichuan
Jiangxi
Heilongjiang
Shanxi
Gansu
Zhejiang
Shanghai
Hainan
Tianjin
Yunnan
Hubei
Jilin
Shaanxi
Guangxi
Anhui
Fujian
Ningxia
Henan
Figure 3. Provincial contributions to the reduction of China’s AHGI, comparing 2016 with 1997.
The study period witnessed a decline of the AHGI in all provinces, which contributed positively
to the reduction in national AHGI. However, the results of linear regression between the reduction of
AHGI in 31 provinces and the contributions of 31 provinces to the country showed that the R2 value was
only 0.1543 (Figure 4). This showed that there was an inconsistency between the extent of the actual
reduction of AHGI in each province and its contributions to the country. Taking Hainan and Hunan as
an example, the actual decline in AHGI in Hainan (133.28%) is the highest in 31 provinces, but Hainan’s
contribution (0.59%) to the reduction of China’s AHGI is ranked the reciprocal sixth position among all
provinces. The decline in AHGI in Hunan (56.74%) is only ranked 24th, but its contribution (4.29%)
is ranked sixth among all provinces. The reason is that the proportion of AH scale, GHG emissions,
and share of the output value in Hainan are relatively small relative to the entire country (0.75%, 0.75%,
and 1.11% in 2016, respectively). This is reflected in the LMDI decomposition model of this study as
a smaller weighting factor. Consequently, the actual decline in AHGI in Hainan has less impact on the
decline in national AHGI. Likewise, the proportion of the above-mentioned three factors in Hunan are
relatively large in the country (5.21%, 5.68%, and 6.27% in 2016), which makes Hunan have a greater
impact on the decline in national AHGI. Similar provinces include Sichuan, Guangdong, Shaanxi,
and Shanxi. This indicates that the proportion of the provincial AH scale, GHG emissions, and share of
economic output value in the country are important for measuring their contributions.
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Sustainability 2018, 10, 2492
ǻAHGI
-140.00 -120.00 -100.00 -80.00 -60.00 -40.00 -20.00 0.00
0.00
-1.00
-2.00
Contribution (%)
-3.00
-4.00
-5.00
-6.00
y = 0.0252x - 0.5545
R² = 0.1543 -7.00
-8.00
Figure 4. The scatter diagram of the regression variables between the change of AHGI in 31 provinces
and the contributions of the 31 provinces to the country.
In terms of the regional characteristics of animal husbandry production, among the top
10 contributing provinces, Henan, Hebei, Shandong, Sichuan, Hunan, Anhui, and Hubei are the major
grain-producing regions in China, and they are also the major livestock breeding provinces in the
agricultural areas of China. There are abundant feeding resources from crops, and the standardization,
scale, and organizational level of AH production are high in these provinces. They are currently China’s
main base for producing livestock such as live pigs, beef cattle, and poultry [53,57], and shoulder the
important function of supplying animal-based food to the country; the top ten provinces cumulatively
contributed to a reduction of 46.22% in China’s AHGI, accounting for 61.42% of the total contributions
by 31 provinces. Meanwhile, for these provinces in 2016, it accounted for approximately 55.16%, 55.01%,
and 61.05% of the scale of livestock breeding, AHGE, and AHGDP, respectively, of the corresponding
total amount in the country.
Among the bottom ten contributing provinces, Beijing, Tianjin, Shanghai, and Chongqing are the
four municipalities directly governed by the Chinese government. Zhejiang, Fujian, Hainan, and Liaoning
are the coastal provinces of Eastern China. The above eight provinces and municipalities are the major
consumers of animal-based food in China. They are densely populated, with relatively high levels of
urbanization and industrialization, and their AH production is dominated by modern urban AH [37]
and the proportion of AHGDP in the GDP is relatively low; in contrast, Gansu and Ningxia are in the
northwest agro-pastoral ecotone of China, with a relatively fragile ecological environment, and strong
resource and environment constraints for the development of AH, and the total output from AH is not
large [24,58]. The bottom ten provinces cumulatively contributed to a reduction of only 6.45% in China’s
AHGI, accounting for 8.57% of total provincial contributions. Meanwhile, for these provinces in 2016,
it accounted for approximately 14.39%, 12.97% and 13.07% of the scale of livestock breeding, AHGE,
and AHGDP, respectively, of the corresponding total amount in the country.
The remaining 11 provinces cumulatively contributed to a reduction of 22.58% in China’s AHGI,
accounting for 30.01% of the provincial total contributions. Among these provinces, Inner Mongolia,
Xinjiang, Qinghai, and Tibet are the traditional pastoral areas, with a long development history of
AH. With rich resources in natural grassland, the focus is primarily on the development of grassland
AH. They are currently China’s major breeding base for cattle, sheep, horses, and other herbivorous
livestock [58]; on the other hand, Jiangxi, Heilongjiang, Jiangsu, and Jilin are the main grain-producing
regions in China and are rich in feed resources, the focus is primarily on the development of AH
in agricultural areas. For these provinces in 2016, it accounted for approximately 30.45%, 32.02%,
and 25.88% of the scale of livestock breeding, AHGE, and AHGDP, respectively, of the corresponding
total amount in the country.
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Sustainability 2018, 10, 2492
The discussion above showed that there was an inconsistency between the extent of the actual
reduction of AHGI in each province and their contributions to the country, China’s progress in reducing
AHGI was mainly made by provinces with a large GHG emissions from AH. The conclusion drawn by
this study that provinces contributed to the reduction in national CI is consistent with the conclusion
drawn by Tan’s research [34] on the Chinese power industry and Wang’s research [7] on China’s
economic development. The revelation for us is that the government should comprehensively consider
the actual decline of AHGI in all provinces and its contributions to the reduction in national AHGI
in formulating provincial AHGI reduction targets for China. Each province should not be required
to have the same decline in AHGI as in the national AHGI. In addition, priority should be given to
assessing the emission reduction responsibilities and impact in large AH provinces, because while
these provinces emit a larger share of AHGE, they also supply a larger share of animal-based food
and create a larger share of AHGDP for the country. More importantly, these provinces are also major
contributors in reducing the AHGI of China.
Table 3. The decomposition results of vertical linkage of changes in AHGI between China and its
provinces based on the LMDI model.
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Sustainability 2018, 10, 2492
2.50
0.50
Contribution (%)
-1.50
-3.50
-5.50
-7.50
∆AHEE ∆AHPE ∆AHES
-9.50
Shandong
Xinjiang
Hunan
Tibet
Chongqing
Beijing
Guangdong
Liaoning
Guizhou
Inner Mongolia
Qinghai
Hebei
Jiangsu
Sichuan
Jiangxi
Tianjin
Shanxi
Gansu
Zhejiang
Shanghai
Hainan
Yunnan
Hubei
Heilongjiang
Jilin
Shaanxi
Ningxia
Guangxi
Anhui
Fujian
Henan
Figure 5. Driving factors’ contributions to the reduction of AHGI in each province, comparing 2016 with 1997.
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Sustainability 2018, 10, 2492
continues to grow, the proportion of dairy cows in their livestock breeding structure has been increasing,
resulting in an increase in emissions. On the other hand, Tibet, Qinghai, Inner Mongolia, Ningxia,
and Gansu are China’s traditional grassland pastoral regions, so their livestock breeding focuses
mainly on cattle, sheep, horses, and other ruminant livestock. The methane emissions generated by
the enteric fermentation of these animals are relatively high [12,59]. As these livestock breeding scales
increase, so will the amount of emissions. The GHG emissions per unit standard cattle in the remaining
24 provinces have been on the decline, which cumulatively promoted the 12.16% reduction of China’s
AHGI. Overall, the AHEE factors of all provinces only cumulatively promoted the 11.78% reduction of
China’s AHGI. This indicates that the reduction of China’s AHGI during the study period depended
more on the substantial increase in the AHPE of all the provinces than on the improvement of AHEE.
60.00
30.00
Actual change (%)
0.00
-30.00
-60.00
-90.00
-120.00
AHEE AHPE AHES
-150.00
Shandong
Beijing
Hunan
Tibet
Xinjiang
Chongqing
Guangdong
Liaoning
Guizhou
Inner Mongolia
Qinghai
Hebei
Jiangsu
Shanghai
Sichuan
Jiangxi
Heilongjiang
Shanxi
Gansu
Zhejiang
Hainan
Tianjin
Yunnan
Hubei
Jilin
Shaanxi
Guangxi
Anhui
Fujian
Ningxia
Henan
Figure 6. Actual change of three driving factors in each province of China, comparing 2016 with 1997.
58
Sustainability 2018, 10, 2492
Currently, China is the foremost producer of GHG emissions and largest developing country in the
world. China is also a major producer of livestock products in the world. China’s AH sector not only
shoulders responsibility for supplying livestock products to more than 1.3 billion people, but also takes
care of the livelihoods of more than 200 million farmers and herdsmen. With the continuous rise in the
per capita income level and the continuous progress of urbanization in China, the demand for livestock
food in the residents’ diet will continue to increase. Therefore, it is an objective need and an inevitable
trend for various provinces in China to expand the scale of breeding and pursue economic benefits of AH.
In terms of the driving factors that contribute to the reduction of China’s AHGI during the research period,
AHPE factors played a major role. However, in terms of the reduction responsibilities of the AH sector
in China, the development of AH should take into account both economic and environmental benefits.
The most perfect scenario for the development of AH sector is to reduce the amount of GHG emissions
while increasing the economic benefits of livestock [54,55]. This is also a sustainable path for China’s AH
sector to mitigate and adapt to climate change. With reference to Caro’s results [11], the AHGI of China in
2010 (2.87 tCO2 eq/104 yuan) was much lower than that of Vietnam (17.97 tCO2 eq/104 yuan) and India
(16.16 tCO2 eq/104 yuan), both of which have higher emission intensities in Asia, but it is 3.78 times that of
the United States (0.76 tCO2 eq/104 yuan). This shows that although the AHGI has been continuously on
the decline, there is still a large gap compared with the developed countries, and there is still more room
for greater emissions reduction in the future. On the one hand, Wang’s research shows that the greatest
technical emission reduction potential for China’s AH sector will be 253 Mt of CO2 emission by 2020 [60],
accounting for 56.85% of total GHG emissions in 2005 from AH. This shows that the technical means will
be important measures to reduce GHG emissions for China’s AH sector in the future. On the other hand,
Herrero’s research indicates that GHG emissions can be effectively reduced in AH sector by using feed
additives to improve the animal’s forage digestibility and strengthening the storage and management
of animal manure and other technical means [15]. Therefore, in the future, all provinces should focus
more on improving the level of AHEE, and further reduce the GHG emissions of livestock by improving
the raising of livestock and manure management technologies so as to promote the conversion from
advantage in production scale to advantage in contribution to emissions reduction. In addition, there is
a large gap among all provinces in China in terms of AHPE. Therefore, narrowing the inter-provincial gap
of AHPE is also an important path for promoting the reduction of China’s AHGI.
59
Sustainability 2018, 10, 2492
However, although there are some advantages in the study, it also needs for further development.
First, we only discussed the decomposition results of provincial contributions to the reduction of
China’s AHGI comparing 2016 with 1997. However, we did not further divide the study period into
different time periods for detailed analysis and discussion. Future studies should strengthen the
comparative analysis at different time periods. In addition, we only revealed the linkage of AHGI
change between china and its 31 provinces, but did not delve more deeply into the issues of fairness
and efficiency of contribution values in each province. In future research, the LMDI decomposition
method and the performance evaluation method should be combined to answer the issues of fairness
and efficiency of each province’s contribution value. Three major factors, which are the reduction of
greenhouse gas emissions, economic growth and the supply of livestock food, should be included in
the performance evaluation system together.
4. Conclusions
This study established a vertical linkage of GHG emission intensity change of the animal
husbandry sector between China and its 31 provinces based on LMDI decomposing method from the
perspective of combining emission reductions with economic development. In addition, the study
quantified the contributions of each province and its three driving factors of environmental efficiency,
productive efficiency, and economic share to reducing China’s animal husbandry GHG emission
intensity during the period of 1997–2016. The final conclusions are as follows.
(1) The AHGI of China decreased from 5.49 tCO2 eq/104 yuan in 1997 to 2.59 tCO2 eq/104 in 2016,
showing a 75.25% reduction. Compared 2016 with 1997, the AHGI in 31 provinces also declined and
played a positive role in promoting the reduction of the national AHGI, but there were significant
differences among provinces in the extent of contribution. Henan, the largest contributor, contributed
to a 7.11% reduction of China’s AHGI, and Tianjin was the smallest contributor (0.06%). The top ten
provinces (Henan, Hebei, Shandong, Sichuan, Guangxi, Hunan, Anhui, Yunnan, Guangdong and
Hubei) cumulatively contributed to a reduction of 46.22% in China’s AHGI, accounting for 61.42%
of the total contributions by 31 provinces; while the bottom ten provinces (Tianjin, Ningxia, Beijing,
Liaoning, Shanghai, Hainan, Fujian, Zhejiang, Chongqing and Gansu) cumulatively contributed to
a reduction of only 6.45% in China’s AHGI, accounting for 8.57% of total provincial contributions.
Overall, there was an inconsistency between the extent of the actual reduction of AHGI in each
province and its contributions to the country. China’s progress in reducing AHGI was mainly made
by provinces with a large GHG emissions from AH.
(2) Three driving factors (environmental efficiency, productive efficiency, and economic share)
comprehensively determine the reduction of China’s AHGI through two different contributions of
positive promotion and negative inhibition, but the way in which the three driving factors exert their
impact and the extent of their contributions vary significantly among provinces. The productive
efficiency and environmental efficiency factors in 31 provinces cumulatively contributed to the
respective 68.17% and 11.78% reduction of China’s AHGI, while the economic share factors of
31 provinces cumulatively inhibited the 4.70% reduction of China’s AHGI. Overall, the productive
efficiency factors are the main driving factors contributing to the reduction of China’s AHGI.
The reduction of China’s AHGI during the study period depended more on the substantial increase
in the AH’s productive efficiency than on the improvement of AH’s environmental efficiency.
The economic share factor was a weight with the nature of a “double-edged sword”, which can
decrease or increase the contribution value of each province to the reduction of China’s AHGI. In the
future, improving the level of AHEE through GHG emission reduction technology and narrowing
the inter-provincial gap of the level of AHPE are two important paths for promoting the reduction of
China’s AHGI. In terms of improving the level of AHEE, all provinces need to do this. However this is
even more urgent in the seven provinces, including Tibet, Qinghai, Inner Mongolia, Ningxia, Gansu,
Beijing and Shanghai. In terms of narrowing the inter-provincial gap of the level of AHPE, the gap is
mainly reflected between the frontier grassland pastoral areas in the western and the agricultural
60
Sustainability 2018, 10, 2492
areas in Central and Eastern China. The key provinces that need to improve the level of AHPE
are located in grassland pastoral areas, including Tibet, Qinghai, Gansu, Xinjiang, Inner Mongolia,
Ningxia, Guizhou, Yunnan and Guangxi.
Author Contributions: T.C. and D.Y. designed the research; T.C., D.Y., and F.X. performed the research;
R.W. analyzed the data; T.C. drafted the manuscript, which was revised by D.Y. and X.Z. All authors have
read and approved the final manuscript.
Funding: This research was funded by Grant Program of Clean Development Mechanism Fund of China (CDMF)
grant number [No. 2014092].
Acknowledgments: We acknowledge the Grant Program of Clean Development Mechanism Fund of China
(CDMF) (No. 2014092).
Conflicts of Interest: The authors declare no conflict of interest.
Appendix A
Table A1. The CH4 emission factor for animal manure management (kg CH4 /head/year).
Table A2. The N2 O emission factor for animal manure management (kg N2 O/head/year).
61
Sustainability 2018, 10, 2492
Item Descriptions
GHG Greenhouse gas
AH Animal husbandry
CI Carbon intensity
LMDI The logarithmic mean Divisia index
AHGI Greenhouse gas emission intensity of animal husbandry sector (in tCO2 eq/104 yuan)
AHGE The sum of greenhouse gas emissions from animal husbandry sector (in tCO2 eq)
AHGDP Economic output value of animal husbandry sector (104 yuan)
The input of production factors in the animal husbandry sector (it can be replaced with the breeding scale
AHBS
of livestock by converting to standard cattle units)
AHEE The animal husbandry environmental efficiency (GHG emissions per unit of livestock)
AHPE The animal husbandry productive efficiency (livestock input per unit of AHGDP)
AHES The animal husbandry economic share (the provincial proportion of the AHGDP in the national AHGDP)
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© 2018 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access
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64
sustainability
Article
Results from On-The-Ground Efforts to Promote
Sustainable Cattle Ranching in the Brazilian Amazon
Erasmus K.H.J. zu Ermgassen 1, * ID , Melquesedek Pereira de Alcântara 2 , Andrew Balmford 1 ,
Luis Barioni 3 , Francisco Beduschi Neto 4,5 , Murilo M. F. Bettarello 6 , Genivaldo de Brito 7 ,
Gabriel C. Carrero 2,8 , Eduardo de A.S. Florence 4 ID , Edenise Garcia 7 ID ,
Eduardo Trevisan Gonçalves 9 , Casio Trajano da Luz 9 , Giovanni M. Mallman 7 ,
Bernardo B.N. Strassburg 10,11 , Judson F. Valentim 12 ID and Agnieszka Latawiec 10,11,13,14
1 Conservation Science Group, Department of Zoology, University of Cambridge,
David Attenborough Building, Pembroke Street, Cambridge CB2 3EQ, UK; [email protected]
2 Institute for Conservation and Sustainable Development of the Amazon, Rua Barão de Solimões 12,
Manaus, AM 69058-250, Brazil; [email protected] (M.P.d.A.);
[email protected] (G.C.C.)
3 Embrapa Agriculture Informatics, Av. André Tosello, nº 209, Campus da Unicamp, Campinas,
SP 13083-886, Brazil; [email protected]
4 Instituto Centro de Vida, Av. Ariosto da Riva, 3473- St E, Alta Floresta, MT 78580-000, Brazil;
[email protected] (F.B.N.); fl[email protected] (E.d.A.S.F.)
5 Grupo de Trabalho da Pecuária Sustentável, Av. Paulista 1754 -Cj. 146, Bela Vista, SP 01310-920, Brazil
6 Via Verde Consultoria Agropecuária em Sistemas Tropicais, Rua Mariana Amaral 138,
São Sebastião do Paraíso, MG 37950-000, Brazil; [email protected]
7 The Nature Conservancy, Belém, PA 66035-115, Brazil; [email protected] (G.d.B.); [email protected] (E.G.);
[email protected] (G.M.M.)
8 Department of Geography, University of Florida, 3141Turlington Hall, Gainesville, FL 32611-7315, USA
9 Instituto de Manejo e Certificação Florestal e Agrícola, Estrada Chico Mendes 185, Piracicaba,
SP 13426-420, Brazil; eduardo@imaflora.org (E.T.G.); casio@imaflora.org (C.T.d.L.)
10 International Institute for Sustainability, Estrada Dona Castorina 124, Rio de Janeiro, RJ 22460-320, Brazil;
[email protected] (B.B.N.S.); [email protected] (A.L.)
11 Rio Conservation and Sustainability Science Centre, Department of Geography and the Environment,
Pontifical Catholic University of Rio de Janeiro, Rio de Janeiro, RJ 22453-900, Brazil
12 Embrapa Acre. Rodovia BR-364, km 14, Caixa Postal 321., Rio Branco, SC 69908-970, Brazil;
[email protected]
13 School of Environmental Sciences, University of East Anglia, Norwich NR4 7TJ, UK
14 Institute of Agricultural Engineering and Informatics, Faculty of Production and Power Engineering,
University of Agriculture in Krakow, Balicka 116B, 30-149 Krakow, Poland
* Correspondence: [email protected] or [email protected]; Tel.: +44-01223-765398
Abstract: Agriculture in Brazil is booming. Brazil has the world’s second largest cattle herd and is the
second largest producer of soybeans, with the production of beef, soybeans, and bioethanol forecast to
increase further. Questions remain, however, about how Brazil can reconcile increases in agricultural
production with protection of its remaining natural vegetation. While high hopes have been placed on
the potential for intensification of low-productivity cattle ranching to spare land for other agricultural
uses, cattle productivity in the Amazon biome (29% of the Brazilian cattle herd) remains stubbornly
low, and it is not clear how to realize theoretical productivity gains in practice. We provide results from
six initiatives in the Brazilian Amazon, which are successfully improving cattle productivity in beef
and dairy production on more than 500,000 hectares of pastureland, while supporting compliance with
the Brazilian Forest Code. Spread across diverse geographies, and using a wide range of technologies,
participating farms have improved productivity by 30–490%. High-productivity cattle ranching
requires some initial investment (R$1300–6900/ha or US$410–2180/ha), with average pay-back times
of 2.5–8.5 years. We conclude by reflecting on the challenges that must be overcome to scale up
these young initiatives, avoid rebound increases in deforestation, and mainstream sustainable cattle
ranching in the Amazon.
1. Introduction
There is growing competition for land use in Brazil. Beef, soy, and bioethanol production are
forecast to grow 24%, 39%, and 27%, respectively, in the next decade [1], even as the government
has committed to reforest 12 million hectares of land and reduce deforestation—with zero illegal
deforestation by 2030 [2]. As pasture makes up the majority of agricultural land, high hopes are placed
on the potential for increases in cattle productivity to spare land and accommodate the expansion of
other land uses.
The productivity of Brazilian beef production is currently low; only one-third of its sustainable
potential [3]. Brazil could in theory meet demand for beef, crops, and timber until 2040 without
further conversion of natural ecosystems, by increasing cattle productivity to half of that potential [3].
Since livestock make up 37% of Brazil’s greenhouse gas emissions [4] and extensive cattle ranching has
historically been associated with deforestation, cattle productivity improvements are also key to Brazil’s
climate goals [5]. It is hoped that cattle intensification will reduce greenhouse gas emissions through
land sparing [6], increased soil carbon sequestration [7], and increased greenhouse gas intensity [8].
The Brazilian contribution to the United Nations Framework Convention on Climate Change (UNFCC,
New York, NY, USA), includes commitments to reduce deforestation and increase cattle productivity
through the restoration of 15 million hectares of degraded pasture [2].
In this study, we report the results from six on-the-ground initiatives which have been working to
turn theory into practice by increasing the productivity of cattle ranching in the Brazilian Amazon,
a region with low productivity and high potential [3]. First, we describe the current state of beef and
dairy production in the Brazilian Amazon, before we summarize the results from six initiatives which
are raising cattle productivity in the region. We show that there are many ways for cattle ranching
production to be increased on existing pastureland; these initiatives are diverse in geography and the
technologies adopted, and we summarize common successes and challenges faced by all. We then
finish by reflecting on the risks and mechanisms for achieving wide-scale higher-productivity cattle
ranching in the region.
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importance of beef production, land speculation, and the rapid expansion of cropland as underlying
drivers of deforestation in the Amazon [21–24].
Figure 1. (a) Deforestation fell 70% from the mid-2000s onwards; (b) even as the cattle herd in the
Amazon biome continued to grow. Data from: [25,26].
Finally, Amazonian beef is becoming increasingly integrated into the global economy. Improved
animal health control, such as expanding the zone of eradication of foot-and-mouth disease,
has facilitated a growth in exports [27]. While most beef from the Legal Amazon region is still
consumed domestically, exports have more than doubled from <5% of production in early 2000s to
13.5–17.4% of production by 2011 (Figure S1, Supplementary Material).
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Figure 2. Dairy farming is dominated by family farms, both in terms of (a) the number of properties,
and (b) number of dairy cattle. Data from: [33]. Family farming in Brazil is legally defined by a
maximum farm size (ranging from 20–440 ha, dependent on the region), the number of permanent
employees, and the proportion of non-agricultural income.
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Table 1. Characteristics of the cattle intensification initiatives surveyed.
available available
grass-legume pastures legume supply of Arachis pintoi
in Acre symbiotically fixed introduced in 2000 137,600
nitrogen 1999
Alta Floresta,
Pasture rotation, pasture
Nova Canaã do
Novo Campo Program ICV Beef fertilization, application 2012 23 14,300 23,800 200 (30–900) Yes
Norte, Paranaíta e
of GAP
Cotriguaçu (MT)
Pasture rotation, pasture
São Félix do
Do Campo à Mesa TNC Beef fertilization, application 2013 13 20,208 34,043 3077 (100–6900) Yes
Xingu (PA)
of GAP
Pasture rotation,
Silvopastoral system
agroforestry with timber
with rotational grazing Idesam Apuí (AM) Beef 2011 10 236 566 b 570 (53–3020) Yes
and leguminous trees,
69
for beef
improved book-keeping
Pasture rotation,
agroforestry with
Silvopastoral system Apuí, Manicoré,
leguminous trees,
with rotational grazing Idesam Novo Dairy 2014 11 95 332 b 188 (83–340) Yes
improved book-keeping,
fo dairy Aripuanã (AM)
and drinking water
system
Rotational grazing,
São Félix do
Florestas de Valor IMAFLORA Dairy leguminous trees lining 2015 6 50 145 83 (25–200) Yes
Xingu (PA)
fenced plots
a Figures from 2004, the last year that production practices in the region were surveyed; b Estimate based on mean stocking rates and pasture area of farms. Ranges are listed in brackets,
where provided. State abbreviations: Embrapa = the Brazilian Corporation for Agriculture Research; ICV = Instituto Centra da Vida; TNC = The Nature Conservancy; Idesam = Institute
for Conservation and Sustainable Development of the Amazon; IMAFLORA = Institute of Forestry and Agricultural Management and Certification; MT = Mato Grosso; AM = Amazonas;
PA = Pará.
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3. Results
We provide results from six sustainable cattle intensification initiatives in the Amazon biome,
four working with beef producers and two with dairy producers (Table 1). While one of these initiatives
was launched in 1976 and introduced legume pasture technologies which have since been adopted on
more than 5000 farms, the remaining initiatives are more recent (established post-2011). These latter
initiatives operate on 63 farms raising 59,000 cattle on 35,000 hectares of pasture in three states (Figure 3).
The technologies deployed are diverse, ranging from relatively low-input leguminous systems to more
input-intensive rotational grazing systems.
Figure 3. Map of Brazil, with the Amazon biome colored in green, and the municipalities where the
sustainable cattle initiatives reported in this article are present shown in other colors.
Each initiative has achieved higher farm productivity, boosting meat production per hectare by
30–270% and dairy production per hectare up to 490% (Tables 2 and 3). While the use of higher-yielding
technologies is profitable in most cases, it requires initial investment to improve farm productivity,
with payback times ranging from 1.5–12 years. The specifics and results of each initiative are described
in more detail below.
3.1. Beef Case Study #1—Intensification of Cattle Production Systems with the Use of Mixed Grass-Legume
Pastures in Acre
In 1976, the Brazilian Corporation for Agriculture Research (Embrapa, Brasília, Brazil) established
the Program for Reclamation, Improvement and Management of Pastures in the Brazilian Amazon
(PROPASTO) which included a series of on-farm experiments to promote the adoption of mixed
legume pastures in the state of Acre [40]. A number of cultivars were launched, of which one legume,
Pueraria phaseoloides (tropical kudzu), was the first to be adopted at scale. By 2004, tropical kudzu was
present in over 30% (480,000 ha) of the total pasture area in Acre and has been successfully planted in
combination with a variety of grass species (Table S1, Supplementary Material) [40].
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Table 2. Productivity and profitability of initiatives increasing productivity of beef production. Ranges listed in brackets, where provided.
Increase in
Baseline Baseline Average Years to Break Years to Typical Profit/
Stocking Stocking Productivity Additional
Name of Initiative Stocking Rate Productivity Increase in Even on Achieve Max Hectare/Year
Rate (AU/ha) Rate over (@/ha/yr) References
(AU/ha) (@/ha/yr) Productivity Investment Productivity (R$)
Baseline
Mixed
Intensification of grass-Pueraria
beef cattle 1.5 (1–2) 1.5x 10 (4.9–12.5) 1.3x 3 (2–4) 2 (1.5–3) 149–271
phaseoloides
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data are estimates of the regional average productivity without the adopted technology. Estimates of profitability do not include revenues from farm activities not directly related
with cattle production (e.g., sale of timber trees or crops), and costs are representative of the interventions made on participating farms (they do not, for example, consider the cost of
acquiring land or purchasing cattle, as participating farms used on-farm resources for intensification).
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Embrapa began by introducing mixed legume pastures on properties belonging to three farmers,
who were identified as innovators [40]. Knowledge of these novel technologies then spread through
word of mouth and trained agricultural extension officers. Legumes were promoted because of their
ability to fix nitrogen, which reduces pasture maintenance costs and produces a protein-rich sward
(Figure 4); a pasture sown with 20–45% Tropical kudzu produces nitrogen equivalent to approximately
60–120 kg of N/ha/yr [42]. Grass-legume associations cost between R$1350–2000/hectare to
implement, and around R$100/ha/yr to maintain (Table 4) and are therefore a relatively low-cost
intensification technology for pasture restoration and intensification. Tropical kudzu pastures produce
modest productivity improvements, supporting 1.5 animal units/ha and producing 4.9–12.5 @/ha/yr
(Table 2).
Figure 4. Leguminous pasture plants (above the dashed line) have higher protein content than
conventional grasses (below dashed line). Source: [45].
Since a peak in the early 2000s, the popularity of Tropical kudzu has declined as it showed
poor compatibility with some of the newer grass species being planted by farmers, such as African
stargrass (Cynodon nlemfuensis), and also failed to persist when managed in more intensive production
systems using mixed pastures with other grasses and rotational grazing at stocking rates above
1.5 animal units per hectare. For these situations, Embrapa promoted forage peanut cultivar Belomonte
(Arachis pintoi) [41].
This new cultivar was released in 1999 in Bahia, Brazil. First planted by a single farmer in Acre in
2000, in April 2001 20 farmers planted this legume together with a variety of grasses (Figure 5 and
Table S1, Supplementary Material). Adoption was rapid. By March 2004, close to 1000 small, medium
and large farmers of Acre had already introduced forage peanut into 65,000 ha of pasture [41], and by
2015 forage peanut was planted across 2000 farms and 137,000 ha in Acre [39], approximately nine
percent of the state’s pasture area [46].
Forage peanut can be either planted along with other grasses during pasture restoration
(i.e., replanting of a degraded pasture), or introduced onto existent pasture during the rainy season.
Since forage peanut cultivar Belomonte does not produce seeds (it instead reproduces vegetatively),
it must be planted using stolon cuttings. Farmers usually set aside an area (<1 ha) where forage peanut
grows in dense stands (i.e., without competing grasses), from which the vegetative stolons are then
harvested for planting in pasture. Embrapa have successfully developed a number of techniques for
establishing grass-legume pastures using vegetative propagation of forage peanut and stoloniferous
grasses, depending on the farmer’s technology level, ranging from semi- to fully-mechanized and
either conventional or no-till agriculture [34]. African stargrass-forage peanut pastures managed under
rotational grazing can support up to 3 animal units/ha (Table 2), producing Nelore × Angus crossbred
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steers ready for slaughter within 24 months (Table S2, Supplementary Material), compared with the
36+ months typical of extensive systems [41]. These productivity improvements also improve the
farm bottom line, increasing profitability from around R$41.10/ha/yr in traditional systems up to
R$381.28/ha/yr (Table 2).
Figure 5. Nelore cattle (Bos indicus) grazing mixed pasture: forage peanut (Arachis pintoi cv.
Belomonte) (the yellow flowering plants) with Brachiara spp.
Grass-legume pastures can mitigate greenhouse gas emissions by substituting for fossil-fuel
dependent nitrogen fertilizers, by reducing cattle slaughter ages [42,47], and by increasing soil carbon
sequestration [48]. Additionally, Costa et al. [49] reported that mixed pastures of Brachiaria humidicola and
forage peanut cv. Mandobi in Acre had 24% lower N2 O emission (2.38 kg N ha−1 yr−1 ) than pure pasture
of the same grass (3.13 kg N ha−1 yr−1 ) and similar emissions to native forest (2.47 kg N ha−1 yr−1 ).
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Table 3. Productivity of dairy intensification initiatives surveyed. Ranges are listed in brackets, where provided.
Table 4. Typical costs involved in each intensification initiative. Degraded pastures are pastures with declining pasture fertility; their restoration often requires soil
correction, ploughing, and reseeding of grasses, whereas soil correction and ploughing may not be required for conventional pasture improvement. Ranges are
listed in brackets, where provided.
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Semi-mechanized conventional
Intensification of beef cattle Embrapa Acre, Federação de Agricultura do Estado do planting: 2011.
production systems with the AcreFundo de Desenvolvimento da Pecuária do Estado Cow-calf, calf raising & Mechanized conventional planting: Data not
~100
use of mixed grass-legume do Acre, & Associação para o Fomento à Pesquisa de fattening, full cycle 1461–1920. collected
pastures in Acre Melhoramento de Forrageiras Mechanized no-till planting:
1347–1806
ICV, International Institute for Sustainability (IIS),
Embrapa, Solidariedad, Sindicatos Rurais de Alta
3500 8000
Novo Campo Program Floresta e Cotriguaçu, JBS, McDonalds, Arcos Calf raising & fattening 2000 (1500–2000) 1800 (1500–2000)
(3000–4000) (6000–12000)
Dourados, IMAFLORA, Althelia Ecosphere, Terras,
GTPS, Fundo Vale, Norad, & the Moore Foundation
1890 Data not
Do Campo à Mesa TNC, Marfrig, Walmart, GTPS, & the Moore foundation Calf raising & fattening 1468 (1318–1571) ~680
(1750–1897) collected
Idesam, Centro para Investigación en Sistemas
Silvopastoral System with Sostenibles de Producción Agropecuária (CIPAV), Via Cow-calf, calf raising 2666 All farms had
~216.25 ~5480
Rotational Grazing for Beef Verde Consultoria Agropecuária, Fundo Vale, & Viveiro & fattening (2412–3021) degraded pasture
Santa Luzia
Silvopastoral System with Idesam, CIPAV, & Via Verde Consultoria Agropecuária, 5355 All farms had
Cow-calf ~275 ~5480
Rotational Grazing for Dairy Fundo Vale, & Viveiro Santa Luzia (4900–6866) degraded pasture
IMAFLORA, CAMPPAX (Cooperativa Alternativa
Mista do Alto Xingu), ADAFAX (Associação
All farms had
Florestas de Valor Desenvolvimento da Agricultura Familiar do Alto Cow-calf ~2500 2000 (1200–2560) 2500 (2000–3000)
degraded pasture
Xingu), CFA (Casa Familiar Rural de São Felix do
Xingu), Petrobras, Fundo Vale, & Fundo Amazônia
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By improving animal growth rates and so achieving slaughter weight in fewer days, farmers
reduce emissions from enteric fermentation across the animal’s lifetime (enteric fermentation
contributes 67–83% of emissions, excluding land use change—a topic we return to in Section 4 [8,51,52]).
This is seen from the experience on Novo Campo Program farms. Emissions have been reduced by
36–59% (Figure 6), in large part through reductions in slaughter age down to 20–24 months (Table S2,
Supplementary Material).
Figure 6. Two estimates for the emissions per kilogram of beef of conventional ranches and Novo
Campo Program farms. Piatto and Costa Junior [53] compare emissions on pilot farms before
pasture intensification (baseline), with emissions after two years of participating in the initiative.
Bogaerts et al. [8] compare farms participating in the Novo Campo Program with neighboring
non-participating farms. While both studies include emissions from enteric fermentation, manure
management, pasture fertilization, and fossil fuels required for pasture restoration, Bogaerts et al.
also include emissions from concentrate feed production, and Piatto and Costa Junior include carbon
sequestration in improved pasture and soil carbon emissions from degraded pasture. No emissions
from land use change are included, because no recent deforestation occurred on sampled farms.
Key changes in farm management are improved book-keeping and the introduction of rotational
pasture management. Adequate book-keeping is fundamental to understanding and improving farm
management processes, and yet is not done by a majority of farm managers or owners [4]. Farmers are
therefore trained in the importance of recording the costs of all inputs and the quantity and value of
beef produced, to allow the calculation of the income and profit per arroba of beef. Once the economic
performance of the farm is established, rotational grazing is introduced.
Typically, 10–30% of the farms’ pasture area is fenced off into ca. 5-hectare plots, which are
targeted for pasture improvement. Pasture restoration begins with soil analysis to identify soil
imbalances (e.g., pH). The pasture is then ploughed and limed (typically with 1500 kg/ha lime; Table S3,
Supplementary Material), and the pasture is fertilized (400 kg/ha) and replanted, with Panicum
maximun cv. Mombaça or Panicum maximun cv. Tanzânia grasses (Figure 7).
These fertilized plots have much higher productivity than conventionally managed pasture;
in the first two years of the project, they produced 20.75 @/ha/yr compared with 10.75 @/ha/yr
across the farm as a whole (Marcuzzo and de Lima, 2015). Cattle are moved through each fenced plot
sequentially; the stocking rate and exact timing of the cattle rotation are based on the season, forage
height, and planted species, manipulated to maximize cattle growth while maintaining pasture fertility.
With Panicum maximun cv. Mombaça, cattle enter plots when the grass height is around 90 cm and
are moved when it has been grazed down to around 40 cm (approximately every five days in the wet
season, and less frequently during the dry season).
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Figure 7. (a) High-yielding cattle pasture (right) on a Novo Campo Program farm, one month after
replanting, compared with conventional, unreformed pasture (left); (b) Stocking rate in intensified
pasture plots for the period January 2013–September 2014. The grey dashed line represents the mean
stocking rate for farms in the region. Adapted from: [38].
While forage is in abundant supply in the rainy season (from approximately December–May), in the
dry period, stocking rates in the intensified pasture areas are reduced (Figure 7), and supplementary
feeding is necessary. Novo Campo Program farms have adopted a semi-feedlot feeding approach,
where cattle are given supplementary concentrate feed in troughs in a confined area of pasture.
One farm has also integrated soy and beef production to boost dry season feed availability. Soy is
planted on 200 ha, which is seeded with Brachiaria spp. after the soy harvest. This additional pasture
area then serves as an additional forage source during the dry period.
All Novo Campo participating farmers qualify for the GAP certificate, developed by Embrapa.
The adoption of GAP requires training of farm personnel, and ultimately, approximately a 50% increase
in on-farm labor. To support the dissemination of knowledge to staff on Novo Campo farms and
beyond, ICV therefore linked up with a local university, UNEMAT Alta Floresta, to train an additional
40 agricultural extension officers in GAP, environmental licensing, farm financial analysis, and the use
of farm management software [38].
Farms participating in the Novo Campo Program must also comply with Brazilian National Law
No. 12.651, the so called ‘Forest Code’. They must be registered in the rural environmental registry
(Portuguese acronym CAR), cannot be blacklisted by the environmental police (IBAMA), and must
have had no illegal deforestation post-2008. On joining the Novo Campo Program, many farms had
degraded riparian areas, which legally must be reforested within 20 years. Properties received support
from ICV in restoring these areas, with the restoration actions depending on the degradation status
and location of streams. Where streams had some secondary regrowth and/or nearby forest, this might
include only fencing-off streams from cattle to foster natural regeneration; where riparian areas were
more degraded or isolated, they may have required direct seeding of trees, removal of grasses and the
control of pests. In both cases, restoration is not cheap with costs varying from R$2360/ha for passive
restoration, to R$9654/ha for active replanting [54].
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To scale-up the results achieved in the Novo Campo Program, a commercial spin-off, PECSA,
was launched in 2015. While management of the Novo Campo continues under ICV, PECSA applies
the same package of technologies, in some cases intensifying more than the 30% of pasture area used
in the Novo Campo Program to increase farm productivity 3–5 times above the regional average [55].
3.4. Beef Case Study #4—Silvopastoral System with Rotational Grazing for Beef
In 2011, the Institute for Conservation and Sustainable Development of the Amazon (Portuguese
acronym, Idesam) launched the Silvopastoral System with Rotational Grazing initiative (“Sistema
Silvipastoril com Pastejo Rotacional”, in Portuguese), on beef and dairy farms in Apuí, Amazonas.
The initiative is working with 10 beef farms to boost productivity of smallholder beef production
(results for dairy farms are listed in diary case study #1). While the planting of trees and shrubs,
involves high up-front costs (Table 4), participating beef farms have improved productivity from
4–7@/ha/yr to 12–20@/ha/yr, and profitability from ~R$130/ha/yr to R$260/ha/yr (Table 2).
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Farm improvement begins with a visit from an agricultural extension technician, collecting
baseline farm information and drawing up management plans with the farmer. To introduce
rotational grazing, an area of between 20–50 hectares is intensified on each farm by restoring pasture
through the application of lime, where required. This area is then divided into six plots, sown with
Panicum maximum cv. Mombaça or Brachiaria brizantha, fertilized with phosphorus, and managed in a
rotational system. Cattle are moved through each plot approximately every 6–7 days according to the
pasture condition.
These plots are divided by double electric fences (1.5 to 2 m in width) protecting a line of trees
planted 3 m apart (Figure 8). The trees are mostly native species, half of which are planted for their
timber or other economic value and the other half are a mix of leguminous tree species (20–30 trees/ha),
including Inga-de-metro (Inga edulis Mart.) Leucaena (Leucaena leucocephala var. cunningham) Paricá
(Schizolobium amazonicum) Gliricídia (Gliricidia sepium), Jatobá (Hymenaea courbaril), and Parkia spp.
Among the trees, fodder shrubs are also planted, including Tithonia diversifolia and Cratília (Cratylia
argentea). The principal benefits of planting leguminous trees and fodder shrubs in pasture are that
the leaves provide a high-protein feed [56], increased shade which can reduce heat stress in cattle [57],
and nitrogen-fixation which boosts grass growth and can improve soil condition [58].
Figure 8. (a) Producer standing with a tree line of 4-month old leguminous trees in an Idesam
silvopastoral system; (b) silvopastoral system once the bushes and trees are 2 years old.
Silvopastoral systems do, however, require careful management and substantial initial investment.
Trees need protection from heavy grazing for the first 12–24 months post-planting; thereafter they
require occasional pruning if they get too broad in order to avoid excessive shade hindering grass
growth [59]. Farmers must also closely monitor herd performance, including daily recording of
stocking rates. These changes require on average a 20% increase in on-farm labor. Farmers are
supported throughout the process by monthly visits from Idesam’s agricultural extension staff.
Costs of implementing silvopastoral systems are high, R$2400–3020/ha, though this is offset by
low maintenance costs around R$220/ha/yr, in part because leguminous pastures do not require any
nitrogen fertilizer application.
While it is hoped that productivity increases will reduce greenhouse gas emissions on participating
farms, a recent analysis found that participating farms had higher greenhouse gas emissions than
neighboring farms (47 vs. 40 kg CO2 e/kg beef) [8]. These results should, however, be treated with
caution as the analysis used the Cool Farm Tool, an out-of-the-box greenhouse gas calculator which
is not tailored for measuring emissions from integrated systems, and the input data were collected
less than one year after the program’s implementation. The environmental and economic impacts of
integrated systems, such as silvopastoral systems, are difficult to model because the different parts of
the management system interact [60], in this case, leguminous trees fertilize the pasture, supporting
grass growth. The Cool Farm Tool, though comprehensive in many respects, does not consider these
interactions, simplifying the farm’s environmental footprint and potentially over-estimating emissions.
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Similarly, while the Cool Farm Tool can calculate carbon sequestered in trees on-farm, this source
of sequestration was not included in Bogaerts et al. [8]. Additionally, the farm-level data used were
collected shortly after the implementation of rotational grazing, therefore, emissions associated with
pasture improvement were counted before productivity gains had been realized. As it is expected to
take five years for the systems to achieve full productivity (Table 2), using data from only the first year
overestimates emissions from participating farms.
Finally, to participate in the initiative, farms must also be compliant with environmental legislation.
They must be registered on the CAR, develop a PRAD (the “Projeto de Recomposição de Áreas
Degradadas e/ou Alteradas”, a plan for restoration if the property does not meet minimum legal
requirements for forest cover), and agree to not clear any new areas of forest.
3.5. Dairy Case Study #1—Silvopastoral System with Rotational Grazing for Dairy
Idesam also work with 11 smallholder pilot farms (ranging from 83–340 ha in size; Table 1) in
the state of Amazonas, to increase dairy productivity through the rotational management of pasture
lined with timber and leguminous trees, and shrubs. As for Idesam’s beef intensification in the region,
the dairy initiative has seen productivity improvements, a 1.26-fold increase in milk production per
cow and 4.9-fold increase in milk production per hectare (Table 3).
Plots of intensively managed pasture are divided by doubled electric fences protecting a line
of trees and shrubs. Compared with Idesam’s beef system, the dairy farms use a greater number of
plots (~40) and trees (50 to 110/ha). Around 6 hectares is targeted for intensive management on each
farm, with 0.1 to 0.9 hectares per plot. Forty-four percent of the tree species were planted to provide
shade for cattle and timber as a source of long-term income for farmers; 56% were leguminous [61].
As often required in the region, the soil was supplemented with lime, before planting Brachiaria
brizantha, Panicum maximum cv. BRS zuri or cv. Massai grasses, with phosphorus added as necessary.
These grasses show high productivity in the shady conditions typical of silvopastoral systems [57,62].
Laboratory experiments have shown, for example, that shade can even increase the protein content of
Panicum maximum grasses [63].
The system is managed in rotation, where cattle are moved through plots every 12 h to two days,
depending on grass height. In the drier months, the deep-rooted leguminous trees continue to provide
a source of fodder, and some farmers supplement feed with maize silage or “cut-and-carry” feeding of
Tithonia diversifolia, Inga edulis, and Cratylia argentea. Lactating cattle on some farms also receive 1.5 kg
of maize-based concentrate feed at milking each day. Water availability is crucial for high-productivity
dairy production, and so drinking water is pumped into elevated water boxes, which distribute it by
gravity through a system of buried hoses to each pasture plot (Figure 9).
Figure 9. (a) Installation of underground piping to deliver water to each plot in the Silvopastoral
System with Rotational Grazing for Dairy initiative; (b) Dairy cattle drinking from one of the water
troughs, with electric fencing in the foreground.
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Systems with leguminous trees require approximately 15% more labor than conventional
pasture-based systems. The trees require protection from grazing and insects for the first few months,
as well as intermittent pruning during the first three years. The requirement for tree care reduces as the
trees mature, and the rotational management of cattle in these systems requires no additional specific
management, as cattle are moved twice a day for milking in any case.
The implementation of leguminous systems can be costly, ranging from R$4900–6900/ha to cover
the costs of pasture reformation, tree planting, electric fencing (for managing rotational grazing),
and construction of water sources in each plot (Table S3, Supplementary Material). Though these
initial costs are paid off within 2–7 years (Table 3), as improved management boosts profitability from
R$1281.15/ha/yr to around R$4425/ha/yr, Idesam has provided financial support to the first farmers
of the program. Farmers paid 20% of the cost of implementation, with Idesam covering the remaining
80%. To access this financial support and participate in the initiative, farmers must commit to legal
compliance with the Forest Code. Farms must be registered in the CAR, commit to not deforest further,
and restore non-forested areas and degraded riparian strips, in line with the PRAD.
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Figure 10. Around 10% of each property in the Florestas de Valor initiative is divided into small plots
using fences lined with leguminous trees (yellow lines in the main image). Top right: intensified pasture
area shown within the total farm boundary (black line). Lower right: The farm location is shown
as a point within Sao Felix do Xingu (municipality colored in blue). State abbreviations: PA = Pará,
MT = Mato Grosso, TO = Tocantins.
4. Discussion
The results from these initiatives suggest that there are a variety of available technologies that can
increase cattle ranching productivity and profitability in the Amazon. Though diverse in the details,
these initiatives share many similarities, including their focus on farmer training, farm record-keeping,
and improved pasture management, in particular, the adoption of rotational grazing and pasture
fertilization using chemical inputs or leguminous plants. These management changes require some
initial investment (R$1300–6900/hectare), which is paid off within 2.5–8.5 years.
With the exception of the introduction of grass-legume pastures in Acre, the initiatives presented
are young and further productivity gains are expected, with productivity expected to peak 1.5–7 years
after implementation (Tables 2 and 3). Our study is, however, not a large-scale randomized controlled
trial, and so these promising results come with a number of caveats. First, we do not claim that
our review is exhaustive, though we present results from six of the thirteen initiatives that we
are aware of which operate in the region (Table S4, Supplementary Material), and we believe our
results are broadly representative of high-yielding cattle ranching in the Amazon. Second, these
initiatives recruited farmers opportunistically, predominantly through farmer networks and open
farm days (Figure 11). The farmers participating are therefore “early-adopters”, who may differ
from other farmers in systematic ways, for example by being less risk averse. We do not believe
that the productivity gains that we observe result from these farmer differences or fundamental
differences between these farms and their neighbors. For three of our six initiatives, we present
productivity estimates from before and after the interventions showing clear productivity increases
(for the other three, the Novo Campo Program, Florestas de Valor and mixed legume pastures in Acre,
pre-intervention data were not available and our baseline data are estimates of the regional average
productivity; Tables 2 and 3). Our data are also self-reported, though our productivity improvements
are in line with previous literature on the productivity gains from improvements in farm management
in Brazil [5,64–67], and our estimates of the costs of intensification are an important resource for
accurately estimating the cost-effectiveness of cattle intensification in the Amazon. Previous work on
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the cost of cattle intensification has typically focused only on direct costs of pasture improvement,
thereby underestimating the true cost of intensification for farmers. When modelling the pasture
improvement included in Brazil’s contribution to the UNFCC, De Oliveira Silva et al. [5], for example,
estimate costs between R$365–1243/ha and maintenance costs from R$6.9–266.8/ha, estimates which
are substantially lower than our figures. Their figures, however, do not include indirect costs such as
costs from the transportation of inputs, increased labor, or costs from fencing and the implementation
of rotational grazing.
Figure 11. Relative importance (1 = least important, 6 = most important) of six different channels
for recruiting farmers into the six initiatives described in this article. All initiatives recruited
farmers opportunistically, as knowledge about the initiatives was spread for the most part through
word-of-mouth, field days where neighboring farmers were invited to tour participating farms, and the
training of rural extension officers in GAP. Idesam’s beef and dairy initiatives took similar approaches
to recruitment, and so the results are grouped for these two initiatives.
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Forest Code, have no recent illegal deforestation, and develop land use plans for reforestation where
required. Further discussion of potential risks is included in the online Supplementary Material.
While the technologies discussed in this article can increase farm profitability, this is also not
always the case; results from two of our initiatives show that pasture intensification may, in some
cases, be more profitable on large, rather than small farms. In the do Campo à Mesa initiative, pasture
intensification was not profitable within twelve years for the two smallest farms, suggesting that there
is a tipping point in economic returns between 126 and 425 ha of pasture [37]. Similar economies of
scale were found in a modelling study using data from the Novo Campo Program (which found that the
introduction of GAP and rotational grazing intensification was only profitable on farms with >385 ha
of pasture; IIS, 2015), and in other studies of cattle ranching economics [4,73]. On the other hand,
these economies of scale appear to be technology and system dependent. Positive economic returns
were seen for smallholder dairy producers, and silvopastoral beef systems in Apuí (Tables 2 and 3),
which can turn a profit with as little as 20 hectares of pasture. Similarly, grass-legume pastures
have been adopted by small- and large-farms alike in Acre [41,74]. Given that 78% of cattle-rearing
farms (hosting 33% of cattle) in the Amazon biome have less than 200 hectares of pasture (Figure S2,
Supplementary Material), it is important that efforts to improve profitability and farmer livelihoods in
the cattle sector include both large- and small- landholders.
Figure 12. (a) The most important barriers to the implementation of sustainable cattle initiatives,
and (b) the solutions to these barriers, as identified in the survey of the organizations running the six
sustainable cattle ranching initiatives described in this article.
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Sustainable growth in the cattle industry must also combine productivity improvements with the
protection of native vegetation. In the Amazon biome, farmers are required to keep 80% of their land
under forest (the threshold is set at 50% for small properties and properties in Ecological and Economic
Zoning areas), and must reforest any land deforested above this threshold, or purchase certificates
through the nascent forest trading scheme to compensate [77]. As the forest certificate market is not
yet operating at scale, farmers currently rely on on-site reforestation for legal compliance, and the costs
can be substantial. The do Campo à Mesa and Novo Campo Program initiatives report reforestation
costs of R$868–6068/ha and R$2360–9654/ha, respectively. These figures are roughly equivalent to the
costs of pasture intensification and implementation of GAP. Unfortunately, even where farmers can
access credit, no credit lines currently support costs of compliance with the Forest Code [37].
The financial barriers to improved cattle production and compliance with the Forest Code can,
however, be overcome by developing the right private and public incentives for producers (Figure 12).
Currently, farmers receive the same price for their product, regardless of their environmental
management. This could be fixed by the development of sustainable beef price premiums and
certification schemes, such as the “Standard for Sustainable Cattle Production Systems” developed by
the Sustainable Agricultural Network, which delivers a financial reward to producers implementing
good practices [78]. Similarly, agricultural credit can be leveraged for sustainability, by making access
to agricultural credit contingent on the adoption of sustainable ranching practices, and by supporting
the costs of meeting the requirements of the Forest Code.
As an example of sustainable credit, in 2010 Brazil created the landmark ABC Program, one of
the world’s first credit lines for low carbon agriculture [79], which supports the costs of restoring
degraded pasture and the implementation of integrated crop-livestock-forestry systems. The impact of
the ABC Program has, however, been hampered by bureaucratic issues, unfavorable interest rates, and
a lack of public awareness. Producers perceive the ABC program as being complex, slow, and overly
bureaucratic [76]—posing a particular problem for small producers [80]. The ABC Program is often
out-competed by other credit lines; its interest rates (7.5–8% per year) are double that of loans available
through the National Rural Credit System, Brazil’s main source of agricultural credit [79]. Public
awareness is also a problem. Surveys in the Alta Floresta region of Mato Grosso show that most
producers have not heard of the ABC Program and are not familiar with the concept of sustainable
credit lines [80]. Only 10% of the ABC Program’s budget is spent in the northern states, which make
up the majority of the Amazon biome [81]. Overall, sustainable credit lines make up only 1.9% of
all agricultural credit in Brazil [79], and there are currently no sustainable credit lines which are
specifically aimed at smallholders, though these could be created within the existing National Program
for Strengthening Family Agriculture (Portuguese acronym, PRONAF) [79].
The widespread adoption of sustainable cattle ranching will, of course, require more than just
the correct mix of financial incentives. Barriers are also posed by a shortage of trained labor, farmer
risk aversion, and the complexity of cattle supply chains. Improved farm performance cannot be
achieved without the adequate training of farm staff. The lack of qualified labor is, however, acute
in both beef and dairy production [76,82]. Sixty-five percent of ranchers surveyed in Alta Floresta,
Mato Grosso, cited a shortage of qualified labor as the main barrier to the adoption of good agricultural
practices [76]. Access to agricultural extension services is also limited [11]. Four-fifths of dairy farmers
in Mato Grosso, for example, have never received technical assistance [28].
Farmer psychology also plays an important role (Figure 12). High-yielding cattle ranching
costs more in the short term, though it generates positive returns in the longer-term (Tables 2 and 3).
Many cattle ranchers are, however, risk averse [4] or not motivated by profit-maximization [83], and the
transition from low-input, low-risk extensive systems to intensive pasture management requires to
some degree a shift in mindset. Improved farm management begins with improved record-keeping,
which is a foreign concept to most producers [4]. Rotational grazing systems also require that cattle are
moved more frequently. Nelore cattle breeds have a reputation as being difficult to handle, though this
is in large part because in extensive systems they are not used to contact with farm staff. While regular
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contact with farm laborers does improve their temperament [84], farmers can at first take some
convincing about the feasibility of new management practices. The required shift in mindset is perhaps
even greater for the adoption of silvopastoral systems and mixed grass-legume pastures. Farmers
used to thinking of cattle as animals which graze grass may be initially reluctant to incorporate trees
or herbaceous legumes (usually considered as undesirable species) into pasture as a source of forage
and fertilizer.
These psychological barriers can perhaps be overcome by increasing familiarity with high-yielding
systems, which remains low [80]. Awareness can be raised by establishing demonstration units on real
farms, as in the six initiatives described in this article, and open-farm field days so that local farmers
can witness and learn about new management options (Figure 11). As Brazilian farmers’ receive most
of their farming advice from other farmers [85], word-of-mouth dissemination of new technologies
is critical, and can be effective, as seen in the experiences of legume pastures in Acre. The existence
of local champions, long-term commitment of key players, and strategic partnerships among local
stakeholders are also key to successful wide adoption of intensive cattle production systems [41].
Finally, there are structural barriers to sustainable cattle ranching. Cattle supply chains are
complex, which means that deforestation is difficult to eradicate. While market initiatives (such as
the “Terms of Adjustment of Conduct” and “G4” agreements) require meatpacking companies to
block sales from properties with illegal deforestation (the G4 prohibits new deforestation altogether),
this applies only to properties which supply cattle directly to slaughterhouses. As cattle may be born
on one ranch, reared on a second, and fattened on a third, leakage is widespread. Though these
agreements have reduced deforestation among the direct suppliers of slaughterhouses, it has not
led to overall reductions in deforestation [71]. To permit growth of the Brazilian beef industry while
reducing deforestation will therefore require efforts to reduce leakage. This could be achieved either by
monitoring the movements of individual cattle, for example, using unique ear tags, or by monitoring
farm-to-farm movement of batches of cattle. This information is already collected as part of the Guide
to Animal Transport (GTA) used to track animal sanitation and health, but it is not used for monitoring
environmental compliance.
While the barriers to scaling-up high-yielding cattle ranching in the Amazon are numerous, there
is cause for optimism. First, cattle productivity is already increasing in most regions of Brazil [13,86].
Second, the example of leguminous pasture adoption in Acre shows that local demonstration farms
can lead to technology diffusion at a regional scale in the Amazon. Third, though focused in southern
Brazil, lessons can be learned from the dairy extension initiative, the Projeto Balde Cheio (“Full Bucket”
project in English). The program began in 1999 in two municipalities in the states of São Paulo
and Minas Gerais, where demonstration units were established on twelve farms. Operating on a
budget of only R$5000–45,000 (US$5000–23,000) per year, agricultural extension officers from Embrapa
worked with farmers to introduce a package of new practices, including improved farm book-keeping,
soil conservation, pasture fertilization, and rotational management. On average, family farmers
who joined the program increased milk production three-fold [82], with higher productivity arising
from a combination of more lactating cows/area (31%), higher productivity/cow (24%), and better
labor performance (37%), while using less land area (−7%). The initiative has since expanded, as the
number of farmers assisted rose from 400 in 2010 to more than 3000 in 2012, and is now present in
483 municipalities nationwide, including farms in Rondônia, Pará and Amazonas, within the Amazon
biome (Table S4, Supplementary Material).
5. Conclusions
As cattle ranching makes up the majority of agricultural land and productivity is still well below
its sustainable potential, improvements in cattle productivity are key to the sustainable intensification
of Brazilian agriculture. We present results from six cattle ranching initiatives which have achieved
higher productivity and profitability in the Brazilian Amazon, while also supporting compliance with
the Forest Code. These initiatives are, for the most part, still young and so we conclude by setting out
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three key conditions which are required to mainstream sustainable cattle ranching in the Amazon.
If these conditions are met, we believe that the Brazilian beef industry can profitably produce more on
less land and thereby facilitate growth in the agricultural sector while protecting Brazil’s remaining
native vegetation.
(1) Large-scale knowledge transfer—long-term funding and support is required for farmer-centered
agricultural extension services, which increase awareness of high-yielding technologies and
support small- and large-holders alike to adopt appropriate farming practices.
(2) Financial support for sustainable cattle ranching—farmers must be incentivized to adopt
sustainable ranching practices, both through competitive, sustainable credit lines and through
market signals. Rural credit lines should include sustainability criteria, and should help farmers
not only increase agricultural production, but also meet the costs of Forest Code compliance.
Market signals also matter, and just as some slaughterhouses offer price-premiums for high meat
quality, price-premiums for GAP would encourage farmer uptake.
(3) Increase transparency in cattle supply chains—efforts by some slaughterhouses to monitor direct
suppliers are a step in the right direction, but do not go far enough. All slaughterhouses should
monitor both indirect and direct cattle suppliers, and monitoring efforts should be independently
audited and publicly reported, so that deforestation may ultimately be eliminated from cattle
supply chains.
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© 2018 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access
article distributed under the terms and conditions of the Creative Commons Attribution
(CC BY) license (http://creativecommons.org/licenses/by/4.0/).
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sustainability
Article
Do Large Slaughterhouses Promote Sustainable
Intensification of Cattle Ranching in Amazonia and
the Cerrado?
Ana Beatriz Santos * and Marcos Heil Costa
Department of Agricultural Engineering, Federal University of Viçosa, Viçosa-MG 36570-900, Brazil;
[email protected]
* Correspondence: [email protected]; Tel.: +55-31-3899-1902
Abstract: This study investigated the influence of large slaughterhouses on five variables, two related
to environment impact (land use change rate and greenhouse gases emissions (GE)), and three
related to cattle-ranching intensification (protein from crops, calories from crops and stocking rate).
In Amazonia, the results show a reduction of the land use change rate and GE in zones both with and
without the influence of large slaughterhouses. The hypothesis that slaughterhouses are leverage
points to reduce deforestation in the biome was not confirmed. The slaughterhouses also seem
to have no effect on cattle ranching intensification, as protein and calories production increased
significantly in both zones, while the stocking rates did not change in the influence zones. In the
Cerrado, cattle-ranching intensification is a reality, and is occurring independently of the presence
of large slaughterhouses. In conclusion, the results show no evidence that large slaughterhouses
have promoted either cattle-ranching intensification or improvements in the sustainability of the
cattle-ranching activity in Amazonia and the Cerrado.
Keywords: beef supply chain; beef cattle; sustainability assessment; land use change; greenhouse
gases emissions
1. Introduction
In recent decades, the expansion of cattle ranching in Amazonia and the Cerrado has raised
concerns regarding the increase of CO2 emissions associated with beef production. Historically, Brazil’s
largest share of greenhouse gases (GHG) emissions comes from land use change, particularly the
conversion of natural vegetation to pasturelands [1]. Despite the decrease in Brazilian CO2 emissions
between 2005 and 2010 (from 1.7 to 0.3 Mt-CO2 /year), the LULUCF (Land Use, Land Use Change and
Forestry—see Appendix A for a full list of abbreviations) sector emissions still represented 45% of the
total emissions in 2015 [2].
Sustainable intensification of cattle ranching has been proposed as a promising solution to
reconcile the need for increased beef production and the need for reduction of GHG emissions [3,4].
This concept suggests that producing more beef on less land (referred to as intensification) may slow
deforestation and suppression of native Cerrado vegetation and reduce GHG emissions. According
to Strassburg et al. [4], increasing Brazilian pasture productivity to 49–52% of its potential would be
sufficient to meet demands for beef until 2040. In addition, about 14.3 Gt-CO2e could be mitigated; of
this, 87% (12.5 Gt-CO2e ) would be due to the projected reduction in deforestation [4].
In addition to emissions from land use change, cattle ranching is the largest source of methane
(CH4 ) in the country. Together, the LULUCF sector and CH4 emissions from enteric fermentation
represented 58% of Brazilian GHG emissions in 2015 [2]. Several studies have demonstrated that
investments in pasture management and animal feed are able to increase animal production and reduce
the time cattle spend in pasture [5–8]. However, grass-feeding is the predominant management system
in the country, and animal-feed supplementation with protein and calories is still uncommon [6].
The low rate of weight gain due to unsupplemented feeding makes the average slaughter age in Brazil
about four years old, twice what it is in the United States [9].
Brazil’s National Policy on Climate Change (PNMC—Política Nacional sobre Mudanças no
Clima) has mandated a reduction of GHG emissions in several economic activities; in agriculture,
it supports the adoption of techniques that make cattle ranching more productive on existing
pasturelands [10]—i.e., intensification. According to Dias et al. [11], the average stocking rate grew
from 0.70 to 1.48 head/ha in the Cerrado and 0.69 to 1.53 head/ha in the Amazon between 1990 and
2010. The adoption of technologies was responsible for a great part of this increase [12], but in various
localities the pasture productivity remains low [11] and there is no evidence that cattle ranching is
increasing in a sustainable way.
In the beef supply chain, slaughterhouses are potential leverage points for promoting sustainable
intensification due to their interactions with ranchers, their location at the agricultural frontier,
and their ability to restrict ranchers’ access to the market [13]. In the last decade, international
campaigns promoted by non-governmental organizations (NGOs) have linked illegal deforestation to
the emergence of large slaughterhouses in Amazonia [14,15]. In July 2009, individual meatpacking
companies in Pará signed the legally binding Terms of Adjustment of Conduct (TAC), which imposes
penalties on companies purchasing from properties with recent illegal deforestation. These agreements
have since been replicated in the states of Acre, Rondônia, Amazonas and Mato Grosso [13]. The four
biggest meatpackers of the country (JBS, Bertín, Marfrig, and Minerva) also signed in 2009 an
agreement with NGO Greenpeace. This agreement imposed that meatpackers would buy only from
Brazilian Amazonia ranches with zero-deforestation and meet standards issued by international
multi-stakeholder commodity roundtables [13,16].
The public concern about the contribution of beef production to forest loss and climate change
demonstrates probable environmental benefits from slaughterhouse market domination as they have a
direct influence on ranchers. Gibbs et al. [13] quantified the responses of four large JBS slaughterhouse
units in southeastern Pará to zero-deforestation agreements signed in 2009. These units respected the
agreement, avoiding trade with ranchers with illegal deforestation on their lands. Besides, there was
a greater adherence to the Rural Environmental Registry (CAR—Cadastro Ambiental Rural) and a
decrease of deforestation on the properties of JBS partners.
Despite the importance of the theme, previous studies have not directly evaluated the
consequences of large slaughterhouses influence on the sustainable intensification of the cattle ranching
activity. Until now, studies have evaluated cattle intensification from an economic point of view [17,18],
as a source of GHG and potential mitigation strategy [3,4,6] and as an outcome of a sample of policies,
certifications or agreements [13,19–21]. To evaluate the sustainable intensification promoted, the
discussion of the role of large slaughterhouses should not be limited to the analysis of deforestation
rates. In this context, it is also necessary to investigate changes in production—mainly the average of
cattle herd per hectare and potential agricultural region—and in relevant environmental variables.
In this study, we evaluated whether large slaughterhouses have been able to promote changes
in their supply areas to meet sustainable intensification. We analyzed five variables: two related to
environmental impact (land use change rate and GHG emissions) and three related to intensification
(protein and calories produced by crops, and stocking rate). For the environmental impact variables,
we investigated whether the slaughterhouses presence promote a decrease of the land use change and
GHG emissions. For the intensification variables, we investigated whether slaughterhouse presence
help to promote improvements in ranching practices as indicated by the increase in calories and protein
produced by crops—nutrients that might ultimately be used for animal supplementation or for other
purposes—and in rangeland stocking rates.
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Sustainability 2018, 10, 3266
Figure 1. Number of slaughterhouses registered at the Federal Inspection Service and cattle population
in Brazil, Amazonia and the Cerrado over time.
The Cerrado is the second largest biome in Brazil (200 Mha) and the most important region for
cattle ranching, with 56 Mha of pasturelands. The biome contains the largest national herd (66 million
head in 2014), representing 35% of the national total (Figure 1). As part of the new Brazilian agricultural
frontier, the biome is credited as the driver of the country’s ascendance in global agricultural commodity
markets [6]. The number of slaughterhouses registered at the Federal Inspection Service in the Cerrado
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Sustainability 2018, 10, 3266
biome grew even more dramatically over the last few decades than the number in the Amazon: from 1
in 1980 to 82 in 2016 (Figure 1).
44
E(i,j,t) = × 0.485 × 10−6 B(i,j) F(i,j, t) − F(i,j,t+Δt) (1)
12
where 44/12 is used to convert g-C to g-CO2 , 0.485 to convert the dry matter biomass to carbon, and
10−6 to convert Mg to Tg.
We estimated CH4 emissions by enteric fermentation (M) based on the Methane Emissions
from Enteric Fermentation and Animal Manure Management Reference Report of the Third National
Communication of Brazil to the UNFCCC [26]. Initially, we separated each grid cell’s annual value
for head of cattle (C(i,j,t) ) into three animal categories: adult males, adult females and young cattle.
Using the Tier 2 approach described in IPCC [27], we identified the proportion of cattle in each of
these three categories for each state by year (Rc,(i,j,t) , in percent, where c denotes animal category) and
the corresponding emission factors by category (fc(i,j,t) , in kg-CH4 head 1/year−1 ). As the emission
factors and proportions are available only through 2010, we applied the 2010 values for the years 2011,
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2012 and 2013. The total CH4 emissions of each biome are presented in Appendix B and compared
with other data. CH4 emissions were converted to CO2 equivalents (CO2e ) considering the GWP100
(Global Warming Potential over a 100-year time interval). The annual emissions per pixel due to enteric
fermentation by cattle (M(i,j,t) , in Tg-CO2e ) were then calculated according to Equation (2),
where 28 is the GWP100 factor, and 10−9 is used to convert kg to Tg. Finally, we calculated the GE
(Tg-CO2e /year) emitted in year t as the sum of the M and E maps.
The CC and PC variables estimate the quantity of calories and protein produced in the region.
These nutrients might be used for animal supplementation or for other purposes. We selected the
three main feed crops used in the country for analysis: maize, soybean and sugarcane. To estimate the
production (in metric tons) of each crop per pixel (i, j) in a year (t), we multiplied the crop productivity
(in metric ton/ha) by the crop planted area (in ha) maps of Dias et al. [11]. Next, we multiplied the
three production maps—soy (Pso ), maize (Pma ) and sugarcane (Psu )—by the dry matter fraction (dc ).
The energy content (ec ) and protein content (pc ) were then used to convert dry matter values into
calorie and protein values, respectively. The values of dc , ec , and pc are given in Table 1 and are typical
of Brazilian crops. Finally, the values for the protein (PC) and calorie (CC) maps were calculated
according to Equations (3) and (4), respectively:
PC(i,j,t) = 10−3 Pso so so ma ma su su
(i,j,t) dc pc + P(i,j,t) dc pc + P(i,j,t) dc pc
ma su
(3)
CC(i,j,t) = 0.239 × 10−6 Pso so so ma ma su su
(i,j,t) dc ec + P(i,j,t) dc ec + P(i,j,t) dc ec
ma su
(4)
Table 1. Values for dry matter fraction, energy content, and protein content of crops.
Dry Matter (dc ) * Energy Content (ec ) * Protein Content (pc ) * (as a
(Fraction) (MJ/kg of Dry Matter) Fraction of Dry Matter)
Maize 0.88 13.6 0.105
Soy 0.90 14.3 0.420
Sugarcane 0.23 9.10 0.0430
* Values obtained from Cardoso et al. [28].
In Equation (3), the conversion factor 10−3 is the result of multiplying 106 (used to convert tons to
g) and 10−9 (used to convert g to Gg). In Equation (4), the factor 0.239 is used to convert joules (J) to
calories (cal). The factor 10−6 is the result of multiplying 103 (used to convert tons to kg), 106 (used to
convert MJ to J) and 10−15 (used to convert cal to Pcal).
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Sustainability 2018, 10, 3266
capacity greater than 40 head/hour (classes MB1, MB2 and MB3, according to MAPA ordinance
number 82 of 27 February 1976).
We found 144 slaughterhouse units with SIF registration in Amazonia and the Cerrado, including
61 that qualify as large units (42% of the total, Figure 2). As our analysis aims to determine the impact
of the large slaughterhouses, ideally, the analyzed units should have been operating for close to half of
the 2000–2013 study period, so that a “former” period can be compared to a “latter” period of similar
duration. Thus, we selected slaughterhouses with a starting year for operations (yos ) between 2004 and
2008. Only 12 slaughterhouses satisfy this condition and could thus be used. The selected units are
presented in Table 2, and their locations are shown in Figure 2.
Figure 2. Locations of selected large slaughterhouses and large slaughterhouses that were not selected.
Solid and dashed lines represent paved and unpaved roads, respectively.
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Year of Operation
SIF Code Class * Latitude (◦ ) Longitude (◦ ) State Biome
Start (yos )
791 MB1 2006 11◦ 43 S 61◦ 39 W Rondônia Amazonia
3348 MB1 2004 11◦ 54 S 55◦ 30 W Mato Grosso Amazonia
3047 MB2 2006 17◦ 36 S 52◦ 36 W Goiás Cerrado
137 MB3 2008 16◦ 06 S 47◦ 49 W Goiás Cerrado
1723 MB3 2004 12◦ 29 S 49◦ 08 W Tocantins Cerrado
1886 MB3 2006 16◦ 33 S 54◦ 40 W Mato Grosso Cerrado
1940 MB3 2007 7◦ 16 S 48◦ 16 W Tocantins Amazonia/Cerrado
2583 MB3 2008 6◦ 48 S 50◦ 31 W Pará Amazonia
2937 MB3 2005 10◦ 37 S 55◦ 41 W Mato Grosso Amazonia
4149 MB3 2004 8◦ 42 S 63◦ 55 W Rondônia Amazonia
4267 MB3 2004 10◦ 54 S 61◦ 53 W Rondônia Amazonia
4333 MB3 2004 12◦ 43 S 60◦ 10 W Rondônia Amazonia
* MB1 are units with slaughter capacity greater than 80 head/hour and storage capacity greater than 20 t/day; MB2
are units with slaughter capacity greater than 80 head/hour that may or may not have storage capacity; and MB3
are units with slaughter capacity between 40 and 80 head/hour that may or may not have storage capacity.
We define the slaughterhouse influence zone as the likely cattle supply area around a
slaughterhouse. We delimited the influence zone of each slaughterhouse unit by determining the
distance that could realistically be traveled by a cattle truck. We assumed a maximum travel time
of 8 h, which is the maximum travel time tolerated by cattle [29]. To select the truck routes, we
used the Brazilian road network for 2010 prepared by the National Logistics and Transportation Plan
(PNLT—Plano Nacional de Logística e Transporte). To account for vehicular speed limits, we assigned
different velocities for each part of the route. In Brazil, the maximum permissible truck speeds are
90 km/h on paved roads and 60 km/h on unpaved roads (Law number 9503/1997 modified by Law
number 13,281/2016).
However, it is not possible to adopt these speeds as the average. The high center of gravity of
loaded trucks, the poor condition of Northern Brazilian roads [30] and the necessity for stops are some
of the factors limiting driving speeds. Thus, we assumed an average speed of 10 km/h for distances
traveled until reaching a paved or unpaved road, 20 km/h for distances traveled on unpaved roads
and 40 km/h on paved roads. We also delimited intermediary zones spanning travel distances of 2 h,
4 h and 6 h to determine whether the influence on surrounding areas varies with distance from the
slaughterhouse unit.
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F) with the latter period (denoted by subscript L), where the former period included the years from
2000 to yos , and the latter period the years from yos to 2013. Each variable was tested against its
own alternative hypothesis (Ha). To be considered a promoter of intensification, the slaughterhouse
would need to demonstrably influence the ranchers to increase their stocking rate and use calorie
and protein supplementation. By the same token, to be considered a promoter of sustainability, the
slaughterhouse would influence ranchers to reduce vegetation suppression and GHG emissions. For
the two variables related to environmental impacts, we tested whether the slaughterhouses’ start of
operation is associated with decreased ΔLU (Ha : ΔLULS < ΔLUFS ) and GE (Ha: GELS < GEFS ).
For the three variables related to intensification, we tested whether the slaughterhouses’ start of
operation is associated with regionally increasing the feed supply’s PC (Ha: PCLS > PCFS ) and CC (Ha:
CCLS > CCFS ) and the stocking rate SR (Ha: SRSL > SRSF ). We tested these hypotheses for all influence
zone sizes (transportation radius up to 2 h, 4 h, 6 h and 8 h). In the absence of a significant response
(p > 0.05) in T1, no significant change could be reported in that variable (null hypothesis: Ho), and we
would therefore conclude that the slaughterhouse operation had no impact on that variable.
In the case of a significant response in any of the influence zones in T1, we used a second test
(T2) to determine whether this response occurred only in the influence zones in this period (and not
in the control zones). In T2, we performed a Wilcoxon paired test with the same hypotheses in the
control zones (denoted by superscript C). That is, we tested whether there was a decrease in ΔLU
(Ha : ΔLULC < ΔLUFC ) and GE (Ha: GEC L < GEF ) and an increase in the PC (Ha: PCL > PCF ),
C C C
CC (Ha: CCL > CCF ) and SR (Ha: SR L > SR F ) observed within the control zones between these
C C C C
time periods. A significant response (p ≤ 0.05) in T2 means that the change in this variable was also
observed elsewhere in the biome, outside of the influence zones, so it might not be directly related to
the slaughterhouse. An opposite or neutral response (p > 0.05) means that the change observed in T1
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occurred only in the slaughterhouse influence zone, and, in these cases, we would conclude that the
slaughterhouse had an impact on the variable.
3. Results
Figure 4. Locations of selected large slaughterhouses and their influence zones. Solid and dashed lines
represent the paved and unpaved roads, respectively.
When choosing the control zones, first we excluded 340 Mha in both biomes, 70% in conservation
units and indigenous lands and 30% in areas under the influence of selected slaughterhouses and
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slaughterhouses with yos before 2000. We chose eight control areas in the Amazon and five control
areas in the Cerrado (Figure 5). The selected zones have an average size of 7.3 Mha, the same as the
average size of the 8 h influence zones.
Figure 5. Locations of the control zones. The black squares indicate the zone limits. Green areas
indicate areas with the potential to be control zones. White areas indicate influence zones of selected
slaughterhouses and slaughterhouses with yos before 2000.
100
Table 3. Former and latter period values for land use change rate (ΔLU, in ha/year) for each influence zone and control zone.
2h 4h 6h 8h Control
SIF Code ΔLUSF (ha/year) ΔLUSL (ha/year) ΔLUSF (ha/year) ΔLUSL (ha/year) ΔLUSF (ha/year) ΔLUSL (ha/year) ΔLUSF (ha/year) ΔLUSL (ha/year) Control Code ΔLUC
F (ha/year) ΔLUC
L (ha/year)
791 6557.552 2387.213 28,446.332 8836.650 61,395.094 19,953.500 92,905.984 30,894.844 1 80,372.484 47,051.168
3348 9407.771 1465.027 34,195.277 7676.226 82,200.266 18,956.490 137,136.984 42,684.102 2 81,378.305 53,318.988
3047 946.861 1135.288 5235.697 5093.823 14,266.354 11,852.601 25,618.500 21,087.488 3 15,819.864 16,464.074
137 250.060 735.411 1786.634 3959.375 7293.791 11,791.568 17,400.232 25,362.859 4 59,520.324 46,821.258
1723 1816.823 1779.501 9388.703 8416.078 22,971.779 19,033.506 36,794.273 31,167.559 5 59,506.941 50,930.031
1886 1868.623 1362.502 9610.937 5900.309 20,900.621 12,623.756 35,851.840 22,329.553 6 117,978.461 46,430.785
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1940 1576.978 1439.517 10,806.022 8332.689 26,263.994 18,966.988 55,317.758 35,559.426 7 105,355.867 38,125.027
2583 2439.150 563.163 9376.688 2705.178 23,052.080 7771.413 42,548.234 14,280.646 8 30,946.521 19,714.889
2937 781.155 469.791 5982.479 2420.442 22,798.094 8578.547 56,155.816 18,531.934 9 35,776.426 38,022.645
4149 4107.312 2648.438 18,282.762 11,317.136 39,151.117 24,151.670 79,550.453 41,369.051 10 39,928.773 36,683.539
4267 3596.003 1793.645 24,930.428 8992.448 64,370.426 20,787.986 122,377.789 38,633.922 11 34,875.188 35,362.727
4333 7961.677 3783.414 22,355.818 10,142.759 47,414.707 18,169.438 76,847.141 27,719.873 12 29,021.994 36,196.199
13 22,420.396 32,550.551
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Table 4. Results of Wilcoxon paired tests for T1 and T2 for land use change rate (ΔLU). T1 tests whether
the introduction of large slaughterhouses was associated with the reduction of ΔLU in the influence
zones (Ha: ΔLULS < ΔLUFS ). T2 tests whether reduction of ΔLU also occurred in the control zones (Ha:
ΔLULC < ΔLUFC ).
In the Cerrado, T1 shows no decrease in ΔLU (Table 4). This indicates that the slaughterhouses
had no impact on ΔLU inside the slaughterhouse influence zones. Although a drop in ΔLU is observed
in most of the influence zones, due to the small size of the sample, the response is not significant. By
comparison, the T2 test shows interesting results: most of the control zones show increases in ΔLU.
Of the five control zones, four show increases in ΔLU in the latter part of the study period (p = 0.906,
Table 4).
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Table 5. Former and latter period values for greenhouse gas emissions (GE, in Tg-CO2e /year) for each influence zone and control zone.
2h 4h 6h 8h Control
GESF GESL GESF GESL GESF GESL GESF GESL GEC
F GEC
L
SIF Code Control Code
(Tg-CO2e /year) (Tg-CO2e /year) (Tg-CO2e /year) (Tg-CO2e /year) (Tg-CO2e /year) (Tg-CO2e /year) (Tg-CO2e /year) (Tg-CO2e /year) (Tg-CO2e /year) (Tg-CO2e /year)
791 4.8 2.5 19 8.2 38 17 57 24 1 59 36
3348 5.6 0.93 20 4.4 44 11 70 24 2 58 39
3047 0.35 0.35 1.9 1.7 5.1 4.4 10 9.3 3 6.1 7.0
137 0.14 0.19 0.86 1.1 3.2 3.9 7.3 8.8 4 42 34
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Table 6. Results of Wilcoxon paired tests for T1 and T2 for greenhouse gas emissions (GE). T1 tests
whether the introduction of large slaughterhouses was associated with the reduction of GE in the
influence zones (Ha: GELS < GEFS ) T2 tests whether reduction of GE also occurred in the control zones
(Ha: GECL < GEF ).
C
2h 4h 6h 8h Control Control
SIF Code
(Tg-CO2e /year) (Tg-CO2e /year) (Tg-CO2e /year) (Tg-CO2e /year) Code (Tg-CO2e /year)
791 −2.3 −11 −22 −33 1 −23
3348 −4.7 −15 −33 −46 2 −19
1940 −0.13 −1.9 −4.8 −12 3 0.94
2583 −1.3 −4.6 −11 −19 4 −7.8
Amazonia
2937 −0.20 −1.8 −7.1 −17 5 −4.4
4149 −0.90 −3.8 −8.4 −22 6 −36
4267 −0.95 −8.8 −24 −47 7 −42
4333 −2.1 −5.9 −14 −23 8 −7.6
Median −1.1 −5.3 −12 −23 −13.6
p 0.004 * 0.004 * 0.004 * 0.004 * 0.008 *
3047 0.0010 −0.16 −0.69 −1.0 9 0.86
137 0.048 0.28 0.71 1.5 10 −0.92
Cerrado 1723 0.046 0.075 −0.27 −0.70 11 0.14
1886 −0.12 −0.65 −1.2 −2.0 12 1.0
1940 −0.13 −1.9 −4.8 −12 13 1.6
Median 0.0010 −0.16 −0.69 −1.0 0.86
p 0.406 NS 0.219 NS 0.156 NS 0.156 NS 0.969 NS
* Indicates significant at 5% level. NS Indicates not significant at 5% level. SIF code 1940 is used in the analyses of
both biomes.
In the Cerrado, T1 results show a nonsignificant response for the reduction of GE inside the
slaughterhouse influence zones. As occurred in Amazonia, the GE results are very similar to the ΔLU
results. In addition, for transportation distances up to 4 h, emissions due to enteric fermentation
appear to have a greater influence on the total emitted. In comparison to what was observed for ΔLU,
where two units show increases inside the influence zones up to 2 h and one up to 4 h, for GE, three
units (SIF codes 3047, 137 and 1723) show increases in GE inside the zones up to 2 h, and two (SIF
codes 137 and 1723) in the zones up to 4 h. According to the analysis framework, the T2 test is not
necessary in the case of negative responses up to 8 h. As was the case with ΔLU analyses, T2 results
looking at GE show that the increases also occur inside the control zones (p = 0.969, Table 6).
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Table 7. Former and latter period values for protein from crops (PC, in Gg protein) for each influence zone and control zone.
2h 4h 6h 8h Control
SIF Code PCSF (Gg) PCSL (Gg) PCSF (Gg) PCSL (Gg) PCSF (Gg) PCSL (Gg) PCSF (Gg) PCSL (Gg) Control Code PCC
F (Gg) PCC
L (Gg)
791 8.7 15 21 38 36 67 63 1.2 ×102 1 17 37
3348 42 1.1 × 102 2.6 × 102 5.1 × 102 6.2 × 102 1.1 × 103 1.0 × 103 1.8 × 103 2 6.5 18
3047 89 1.2 × 102 3.7 × 102 4.9 × 102 9.3 × 102 1.2 × 103 1.5 × 103 2.0 × 103 3 0.20 1.0
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137 32 49 1.5 × 102 2.5 × 102 4.2 × 102 7.2 × 102 7.5 × 102 1.3 × 103 4 14 22
1723 3.3 10 13 36 28 77 55 1.4 × 102 5 2.0 3.1
1886 1.0 × 102 1.5 × 102 3.5 × 102 4.8 × 102 7.1 × 102 9.5 × 102 1.1 × 103 1.4 × 103 6 5.6 × 102 1.3 × 103
1940 1.2 2.5 6.4 14 34 70 87 1.7 × 102 7 78 1.3 × 102
2583 0.20 0.19 1.4 1.4 4.0 4.2 8.5 10 8 4.4 4.4
2937 1.2 2.7 10 25 35 95 78 2.2 × 102 9 28 80
4149 0.17 0.21 0.36 0.57 0.68 1.3 1.6 3.0 10 2.8 × 102 5.6 × 102
4267 1.1 1.1 7.3 10 21 35 32 61 11 3.2 × 102 5.3 × 102
4333 16 37 63 1.3 × 102 1.6 × 102 2.8 × 102 3.4 × 102 5.4 × 102 12 3.2 × 102 5.1 × 102
13 1.0 × 102 2.7 × 102
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Table 8. Results of Wilcoxon paired tests for T1 and T2 for proteins from crops (PC). T1 tests whether
the introduction of large slaughterhouses was associated with the increase of PC in the influence
zones (Ha: PCLS > PCFS ). T2 tests whether the increase of PC also occurred in the control zones (Ha:
PCLC > PCFC ).
SIF Code 2 h (Gg) 4 h (Gg) 6 h (Gg) 8 h (Gg) Control Code Control (Gg)
791 6.3 17 32 59 1 20
3348 66 2.6 × 102 5.2 × 102 8.3 × 102 2 11
1940 1.3 7.6 36 83 3 0.78
2583 −0.011 −0.050 0.19 1.8 4 7.4
Amazonia
2937 1.5 16 60 1.4 × 102 5 1.1
4149 0.049 0.21 0.57 1.4 6 7.1 × 102
4267 −0.032 2.5 14 30 7 51
4333 21 70 1.3 × 102 1.9 × 102 8 −0.069
Median 1.4 12 34 71 9.3
p 0.020 * 0.008 * 0.004 * 0.004 * 0.008 *
3047 32 1.2 × 102 2.8 × 102 4.9 × 102 9 51
137 17 1.0 × 102 3.0 × 102 5.1 × 102 10 2.9 × 102
Cerrado 1723 7.0 23 49 88 11 2.1 × 102
1886 43 1.4 × 102 2.4 × 102 3.5 × 102 12 1.9 × 102
1940 1.3 7.6 36 83 13 1.7 × 102
Median 17 1.0 × 102 2.4 × 102 3.5 × 102 1.9 × 102
p 0.031 * 0.031 * 0.031 * 0.031 * 0.031 *
* Indicates significant at 5% level. SIF code 1940 is used in the analyses of both biomes.
In the Cerrado, based on T1, all sizes of influence zone show an increase in PC after the
slaughterhouse start of operation at the same level of significance (Table 8). The T2 results indicate a
similar increase of PC occurred inside the control zones (p ≤ 0.05, Table 8). These similar responses
indicate that the large slaughterhouses have no impact on the PC.
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Table 9. Former and latter period values for calories from crops (CC, in Pcal) for each influence zone and control zone.
2h 4h 6h 8h Control
SIF Code CCSF (Pcal) CCSL (Pcal) CCSF (Pcal) CCSL (Pcal) CCSF (Pcal) CCSL (Pcal) CCSF (Pcal) CCSL (Pcal) Control Code CCC
F (Pcal) CCC
L (Pcal)
791 0.13 0.24 0.33 0.58 0.53 1.0 0.84 1.6 1 0.47 0.77
3348 0.39 1.2 2.4 5.6 5.8 12 10 20 2 0.17 0.32
3047 1.1 1.8 4.4 7.4 11 18 18 30 3 0.0067 0.015
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Table 10. Results of Wilcoxon paired tests for T1 and T2 for calories from crops (CC). T1 tests whether
the introduction of large slaughterhouses was associated with the increase of CC in the influence
zones (Ha: CCLS > CCFS ).T2 tests whether the increase of CC also occurred in the control zones (Ha:
CCLC > CCFC ).
SIF Code 2 h (Pcal) 4 h (Pcal) 6 h (Pcal) 8 h (Pcal) Control Code Control (Pcal)
791 0.10 0.26 0.45 0.79 1 0.30
3348 0.78 3.2 6.6 11 2 0.14
1940 0.012 0.073 0.35 0.86 3 0.0085
2583 −0.00056 −0.0043 −0.0065 −0.0022 4 0.037
Amazonia
2937 0.014 0.17 0.67 1.6 5 0.013
4149 0.00027 0.0034 0.0090 0.019 6 8.8
4267 −0.0012 0.045 0.20 0.40 7 0.58
4333 0.26 0.86 1.6 2.7 8 −0.014
Median 0.013 0.12 0.40 0.82 0.090
p 0.039 * 0.012 * 0.008 * 0.008 * 0.020 *
3047 0.76 3.0 7.3 13 9 0.90
137 0.28 1.5 4.3 7.9 10 3.1
Cerrado 1723 0.063 0.21 0.43 0.91 11 2.3
1886 0.58 1.9 3.8 5.9 12 2.1
1940 0.012 0.073 0.35 0.86 13 1.8
Median 0.28 1.5 3.8 5.9 2.1
p 0.031 * 0.031 * 0.031 * 0.031 * 0.031 *
* Indicates significant at 5% level. SIF code 1940 is used in the analyses of both biomes.
In the Cerrado, T1 shows that there is an increase in CC (Table 10). All influence zones show a
significant response in T1, which indicates a change occurred after slaughterhouse start of operation.
As the response of the 8 h influence zone is significant, we use T2 results to determine whether the
observed result also occurred inside the control zones. The T2 results do indicate an increase of CC in
the control zones (p ≤ 0.05, Table 10), which means that the increase of CC might be unrelated to the
slaughterhouse presence.
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Table 11. Former and latter period values for stocking rate (SR, in head/ha) for each influence zone and control zone.
2h 4h 6h 8h Control
SRSF SRSL SRSF SRSL SRSF SRSL SRSF SRSL Control SRC
F SRC
L
SIF Code
(head/ha) (head/ha) (head/ha) (head/ha) (head/ha) (head/ha) (head/ha) (head/ha) Code (head/ha) (head/ha)
791 2.023 1.915 1.990 1.855 1.946 1.856 1.936 1.873 1 0.981 1.073
3348 0.717 0.753 0.867 0.915 1.066 1.117 1.194 1.240 2 1.204 1.554
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3047 0.875 1.002 0.953 1.055 0.968 1.059 1.033 1.124 3 0.249 0.286
137 1.011 1.257 0.866 1.143 0.821 1.119 0.886 1.184 4 1.452 1.504
1723 0.811 1.060 0.858 1.181 0.845 1.144 0.834 1.115 5 1.342 1.684
1886 1.543 2.033 1.130 1.433 0.980 1.186 0.921 1.073 6 1.458 1.588
1940 0.984 1.043 0.993 1.081 1.025 1.146 1.024 1.150 7 1.589 2.018
2583 2.532 2.672 1.817 1.774 1.628 1.522 1.509 1.423 8 0.584 1.453
2937 2.085 1.850 1.913 1.744 1.782 1.719 1.708 1.728 9 0.968 1.267
4149 1.347 1.668 1.407 1.604 1.421 1.691 1.577 1.902 10 0.656 0.905
4267 1.826 1.925 1.835 1.971 1.866 2.014 1.855 2.036 11 0.653 0.974
4333 1.237 1.075 1.756 1.721 1.869 1.815 1.794 1.821 12 0.612 0.936
13 0.512 0.530
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Table 12. Results of Wilcoxon paired test for T1 and T2 for stocking rate (SR). T1 tests whether the
introduction of large slaughterhouses was associated with the increase of SR in the influence zones (Ha:
SRSL > SRSF ). T2 tests whether the increase of SR also occurred in the control zones (Ha: SRCL > SRCF ).
2h 4h 6h 8h Control Control
SIF Code
(Head/ha) (Head/ha) (Head/ha) (Head/ha) Code (Head/ha)
791 −0.108 −0.135 −0.090 −0.063 1 0.092
3348 0.036 0.048 0.051 0.046 2 0.350
1940 0.059 0.088 0.121 0.126 3 0.037
2583 0.140 −0.043 −0.106 −0.086 4 0.052
Amazonia
2937 −0.235 −0.169 −0.063 0.020 5 0.342
4149 0.321 0.197 0.270 0.325 6 0.130
4267 0.099 0.136 0.148 0.181 7 0.429
4333 −0.162 −0.035 −0.054 0.027 8 0.869
Median 0.048 0.007 −0.002 0.037 0.236
p 0.473 NS 0.371 NS 0.320 NS 0.125 NS 0.004 *
3047 0.127 0.102 0.091 0.091 9 0.299
137 0.246 0.277 0.298 0.298 10 0.249
Cerrado 1723 0.249 0.323 0.299 0.281 11 0.321
1886 0.490 0.303 0.206 0.152 12 0.324
1940 0.059 0.088 0.121 0.126 13 0.018
Median 0.246 0.277 0.206 0.152 0.299
p 0.031 * 0.031 * 0.031 * 0.031 * 0.031 *
* Indicates significant at 5% level. NS Indicates not significant at 5% level. SIF code 1940 is used in the analyses of
both biomes.
In the Cerrado, all sizes of influence zone show an increase in SR after the start of operation of
the slaughterhouses studied (p = 0.031, Table 12). According to T2, the control zones have the same
results as the influence zones (p = 0.031, Table 12). These similar responses indicate that the large
slaughterhouses are not directly responsible for SR increases in their influence zones in the Cerrado.
4. Discussion
Regarding the hypothesis that large slaughterhouses promote sustainable agricultural
development and cattle ranching intensification, we expected to find significant reductions in
variables that measured environmental impact (ΔLU and GE) and increases in variables that measured
intensification (PC, CC, and SR) after the start of slaughterhouse operations. In Amazonia, the results
show that there is a significant decrease in ΔLU and GE inside the slaughterhouse influence zones.
However, since the same change happened in the control zones, this decrease might not be caused
directly by the slaughterhouse presence, and might instead be part of the downward trend of
deforestation over the period between 2004 and 2013 [31,32]. For agricultural intensification variables
in Amazonia, PC and CC show a significant increase in both the influence and control zones, while
SR does not show change in the areas under slaughterhouse influence. In the Cerrado, results for all
variables are similar in the control and influence zones. Nonsignificant decreases in ΔLU and GE and
significant increases of PC, CC, and SR are observed in the control zones as well as the influence zones.
The decrease in ΔLU observed both inside and outside the slaughterhouse influence zones in
Amazonia demonstrates not slaughterhouse influence, but the power of conservation programs
and other policies for forest protection [31,33–35]. In addition to the protection granted by the
Brazilian Forest Code and monitoring programs such as the Program for Satellite Monitoring of
the Brazilian Amazon Forest (PRODES—Projeto de Monitoramento da Floresta Amazônica Brasileira
por Satélite) and the System for Detection of Deforestation in Real Time (DETER—System for Detection
of Deforestation in Real Time), the private sector signed ambitious agreements—cattle agreements
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in 2009 and a Soy Moratorium in 2006 [36]—to further protect the native vegetation. The effective
contribution of each measure is difficult to disentangle, but the combined result of these actions was a
great success. According to INPE [32] the rate of forest loss in the Brazilian Amazon dropped from
more than 2.7 Mha/year in 2004 to an average of 0.6 Mha/year in 2013, reaching the lowest rates
since 1988.
Unfortunately, the same did not occur in the Cerrado. The decrease of ΔLU did not happen inside
all influence zones. In the control zones, the ΔLU results indicate that there is increased suppression
of Cerrado vegetation in areas away from large slaughterhouse influence. This may be linked with
the absence of an effective vegetation suppression monitoring system in the biome, and the more
permissive New Forest Code, which has allowed more legal suppression since 2012 [35]. Some
studies [36,37] have also warned about a possible leakage of agriculture from Amazonia to the Cerrado
due to the stricter conservation policies in Amazonia. According to the most recent official data
available, 0.725 Mha was suppressed in the Cerrado between 2010 and 2011, which was 12% greater
than observed in the previous period (0.647 Mha, between 2009 and 2010 [38]. In addition, a recent
report released by Mighty Earth and Rainforest Foundation Norway (RFN) claimed that multinational
companies are linked to massive and systematic suppression of native vegetation in areas of Cerrado
in MATOPIBA (an acronym created from the first two letters of the states of Maranhão, Tocantins,
Piauí and Bahia). The report found that areas operated by the investigated companies had 0.697 Mha
of vegetation suppressed from 2011 to 2015 [39].
GE results reflect ΔLU results, as land use emissions dominate GE in both biomes. In Amazonia,
even with the increase of cattle between 2000 and 2013 (from 29 to 56 million head), the emissions from
enteric fermentation are not enough to exceed the emissions from land use; this result was expected
due to the high Amazonian biomass. In the Cerrado, the emissions from enteric fermentation dominate
GE in the influence zones up to 4 h. For GE, by contrast with the results observed for ΔLU, three
slaughterhouse units showed an increase in the areas of influence up to a 2 h driving radius, and two,
in a radius up to 4 h. This response suggests that, in the zones near the slaughterhouses, the native
vegetation has already been suppressed for the most part, making the emissions contributions from
enteric fermentation more prominent than those from land use change.
The PC and CC results show that there has been an increase in the production of protein and
calories in both biomes. In Amazonia, the p calculated for the various influence zone sizes show that
the farther the distance from the slaughterhouse, the greater the increase in both variables. The most
likely reason for this is that areas closer to these slaughterhouses are dominated by pasture, which
is unlikely to be converted to new cropping areas. According to Dias et al. [11], the Amazon and
Cerrado experienced expansion of crop area and increase in production in recent decades, especially
for soybeans. Considering both biomes, soybean production grew from 7.4 million tons in 1990 to
approximately 45.2 million tons in 2010 [11]. As one could expect, our results indicate that the increases
of PC and CC are not related to the slaughterhouses’ presence. However, the large increases in crop
production around slaughterhouses may contribute to future increases in animal feed availability in
the region.
The SR results for Amazonia indicate that these pastures have a stable stocking rate probably
related to stagnant cattle ranching technology. To complement the discussion about SR, we performed
two additional tests. First, we performed a Mann−Whitney test to compare the SR of the control and
influence zones before the year of start of operation. In this test, we aimed to verify whether the large
slaughterhouses we studied were installed in areas with high values of SR. According to the result
(Table 13), before the slaughterhouse start of operation in the Amazon, the SR in the influence zones
was greater than the SR observed in the control zones (p = 0.031, Table 13). This is an indication that
big companies prefer to install slaughterhouse units in areas with high production, to ensure supply to
their large processing capacity.
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Table 13. Results of Mann-Whitney test comparing SRSF and SRCF in Amazonia.
In the second test (Table 14), to verify the stagnation of the SR inside the slaughterhouses influence
zones, we performed a Mann–Whitney test to compare the SR of the control and influence zones after
the start of slaughterhouse operations. The result shows that in the latter period, the SR values of the
control zones are similar to the values in the influence zones (p = 0.328, Table 14). In other words, and
considering also the results of Table 12, stocking rate is intensifying at much faster rates away from the
large slaughterhouses than closer to them.
Table 14. Results of Mann-Whitney test comparing the SRSL and SRCL in Amazonia.
Our results also demonstrate that the relationship between SR and ΔLU is not easily defined.
After the slaughterhouse start of operation in the Amazon, although ΔLU dropped everywhere, the
process of intensification did not start in the influence zones. Through a historical comparison between
the US and Brazil, Merry and Soares [18] suggested that Brazilian cattle ranching will intensify as a
result of economic conditions and conservation investments (reductions in capital and land subsidies)
rather than intensifying in order to produce conservation outputs. In addition, characteristics that
facilitate extensive ranching practices need to be discouraged or removed. The relatively easy process
of land acquisition—land grabbing and low land prices—accompanied by weak protection laws that
facilitates forest clearing for new pasture areas are the main obstacles of intensive ranching profitability,
and may continue to be so in the next years [10,40,41].
Finally, the main limitation of this work is related to three assumptions. First, as we assume the
zone of slaughterhouse influence extends up to 8 h travel time from a slaughterhouse, we may have
excluded pasture areas dedicated to the cow–calf segment of the market. This segment is the main
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challenge on the pathway to achieving sustainable cattle ranching in Brazil, because it is not monitored
or tracked under the current cattle agreements [13]. In addition, nearly all cow–calf production
continues to be dependent on extensive grazing systems in the country [9].
Second, we may underestimate the area influenced by slaughterhouses, and therefore the
appropriate sizes of the influence and control zones. We do not consider variables such as cattle
availability, market access and transportation cost in the zone size estimates. Today, about 49% of
active slaughterhouses in Amazonia belong to companies that signed the TAC, corresponding to 70%
of slaughter capacity in the biome [19]. Therefore, the similarities observed between the control and
influence zones may indicate that small slaughterhouses, which are not considered in this analysis and
may be found inside some areas designated as control zones, may affect their supply areas in the same
way that large units do.
The third limitation is related to the assumption that only 12 selected slaughterhouses have
influence in their respective supply area. As observed in Figure 2, many large slaughterhouses are
near the selected ones and they may influence the variables analyzed along with the selected units.
We assumed here that the effect of these older slaughterhouses has not changed in time, and the main
effect measured is due to the slaughterhouses that started operations in the period of analyses. Only
two slaughterhouses do not have other large units near them: SIF 4333 in Amazonia and SIF 3047 in
the Cerrado (Figure 2). Although it is not possible to test statistically one slaughterhouse, SIF 4333 has
the same direction of change of the set of Amazonia plants for ΔLU, GE, PC and CC at all influence
zones (Table 4, Table 6, Table 8, and Table 10) and for SR at the 6 h and 8 h influence zone (Table 12).
Similar results are found for SIF 3047 when compared to the Cerrado set, except for ΔLU at the 2 h
influence zone. This is an indication of the effectiveness of this assumption.
5. Conclusions
This study investigated the influence of large slaughterhouses on five variables, two related to
environment impact (land use change rate and GHG emissions), and three related to cattle-ranching
intensification (protein from crops, calories from crops and stocking rate). The results indicate that the
changes observed inside the zones influenced by slaughterhouses cannot be attributed to the start of
slaughterhouse unit operation in either Amazonia or the Cerrado.
In the Amazon, the environmental impact variables we studied show the same pattern of
responses inside and outside the slaughterhouse influence zones—both moving towards reduced
environmental impact. The hypothesis that slaughterhouses are leverage points to reduce deforestation
and suppression of native Cerrado vegetation is not confirmed, leading us to believe that conservation
measures such as a strong monitoring system and more restrictive environmental policies are the
main promoters of conservation in Amazonia. In addition, the slaughterhouses seem to have no
effect on cattle-ranching intensification. The high stocking rates observed in the period before the
slaughterhouses’ start of operation indicate that large meatpackers prefer to set up their plants in areas
already well established and developed in the biome.
In the Cerrado, the responses of the environmental impact variables both inside and outside the
slaughterhouse influence zones indicate that there is considerable conservation work to be done in
the biome. The success of sustainable agriculture in the Cerrado still relies on the implementation
of conservation measures. In addition, the increase of PC, CC, and SR both inside and outside the
influence zones demonstrates that, in the Cerrado, cattle-ranching intensification is a reality, and it is
occurring independently of the presence of large slaughterhouses.
In conclusion, there is no evidence that large slaughterhouses have promoted either cattle-ranching
intensification or improvements in the sustainability of cattle-ranching activity in the Amazon and
Cerrado. The results of our study and the recent failures of some of the cattle agreements show
that leaning on slaughterhouses should not be considered a reliable strategy to achieve sustainable
beef production. According to Lambin et al. [42], zero-deforestation agreements signed by private
sectors may not be sufficient to reduce environmental impacts in commodities supply chain; public
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and private policies need to complement and reinforce each other to disconnect the link between
cattle production and deforestation. In addition, to achieve intensification, it is necessary to improve
the ranchers’ access to technologies and capital [43,44], as there are still too many cattle farmers in
Amazonia and the Cerrado who are engaging in extensive ranching practices associated with low
income and high environmental damage.
Author Contributions: A.B.S. and M.H.C. contributed equally to the design of the research, the analysis of the
results and the writing of the manuscript.
Funding: This research was funded by CNPq—Conselho Nacional de Desenvolvimento Científico e Tecnológico
(process 134430/2015-8).
Conflicts of Interest: The authors declare no conflict of interest.
ABBREVIATIONS
AGB Aboveground biomass
BGB Belowground biomass
Cadastro Ambiental Rural
CAR
(Rural Environmental Registry)
Cadastro Nacional de Pessoa Jurídica
CNPJ
(National Register of Legal Entities)
Sistema de Detecção de Desmatamento em Tempo Real
DETER
(System for the Detection of Deforestation in Real Time)
Departamento de Inspeção de Produtos de Origem Animal
DIPOA
(Department for Inspection of Animal Products)
GHG Greenhouse Gases
GWP Global Warming Potential
Instituto Brasileiro de Geografia e Estatística
IBGE
(Brazilian Institute of Geography and Statistics)
Instituto Nacional de Pesquisas Espaciais
INPE
(National Institute for Space Research)
IPCC Intergovernmental Panel on Climate Change
LULUCF Land Use, Land Use Change and Forestry
Ministério da Agricultura, Pecuária e Abastecimento
MAPA
(Brazilian Ministry of Agriculture, Livestock and Food Supply)
Acronym created from the first two letters of the states of Maranhão,
MATOPIBA
Tocantins, Piauí, and Bahia
NGOs Non-Governmental Organizations
Plano Nacional de Logística e Transporte
PNLT
(National Logistics and Transportation Plan)
Política Nacional sobre Mudanças no Clima
PNMC
(Brazil’s National Policy on Climate Change)
Projeto de Monitoramento da Floresta Amazônica Brasileira por Satélite
PRODES
(Program for Satellite Monitoring of the Brazilian Amazon Forest)
114
Sustainability 2018, 10, 3266
Figure A1. Biomass map for past vegetation of Amazonia and the Cerrado.
Another result is the CH4 emissions from enteric fermentation. Between 2000 and 2013, the
emissions from beef cattle increased in both biomes. Total methane emission by the two biomes in
this period amounted to 2.9 Pg-CO2e , about 54% of the total emitted in the country (5.3 Pg-CO2e [2]).
Emissions in Amazonia increased about 80% (from 41.7 Tg-CO2e in 2000 to 77.5 Tg-CO2e in 2013).
In the Cerrado, emissions increased about 0.09% (from 82.5 Tg-CO2e in 2000 to 90.5 Tg-CO2e in 2013).
The increase was bigger in the Amazon than in the Cerrado because of the great increase in number of
cattle that occurred in this period.
Our estimates for methane emissions are very similar to other data. According to
Azevedo et al. [2], for the states of the Amazon biome, the total amount of methane emitted by enteric
fermentation from beef cattle was 1.0 Pg-CO2e for the period, while our estimate was 0.9 Pg-CO2e .
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For the states of the Cerrado, Azevedo et al. [2] reported total methane emissions of 2.0 Pg-CO2 -eq
for the period, about 35% greater than our estimate of about 1.3 Pg-CO2 -eq. These Cerrado estimates
differ because we consider the actual geographic limits of the biome, while the Azevedo et al. [2] value
includes total emissions for all Cerrado states, irrespective of how much area within the states is part
of the Cerrado biome.
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sustainability
Article
Greenhouse Gas Emissions from Beef Grazing
Systems in Semi-Arid Rangelands of
Central Argentina
María I. Nieto 1 , Olivia Barrantes 2,3, * , Liliana Privitello 4 and Ramón Reiné 5
1 Instituto Nacional de Tecnología Agropecuaria (INTA), Estación Experimental Agropecuaria Catamarca,
Ruta 33 Km 4 (4705), Sumalao, 4705 Catamarca, Argentina; [email protected]
2 Departamento de Ciencias Agrarias y del Medio Natural, Facultad de Veterinaria, Universidad de Zaragoza,
Miguel Servet 177, 50013 Zaragoza, Spain
3 Instituto Agroalimentario de Aragón -IA2- (CITA-Universidad de Zaragoza), 50013 Zaragoza, Spain
4 Departamento de Ciencias Agropecuarias, Facultad de Ingeniería y Ciencias Agropecuarias,
Universidad Nacional de San Luis, Av. 25 de Mayo 384, Villa Mercedes, 5730 San Luis, Argentina;
[email protected]
5 Departamento de Ciencias Agrarias y del Medio Natural, Escuela Politécnica Superior, Universidad de
Zaragoza, Carretera de Cuarte s/n, 22071 Huesca, Spain; [email protected]
* Correspondence: [email protected]; Tel.: +34-976-761-596
Abstract: The livestock sector can be a major contributor to the mitigation of greenhouse gas (GHG)
emissions. Within the sector, beef production produces the largest proportion of the livestock
sector’s direct emissions. The objective of this study was to assess the on-farm GHG emissions in
semi-arid rangelands in Argentina and to identify the relationship between emissions and current
farm management practices. A survey recorded detailed information on farm management and
characteristics. Assessments of GHG emissions were based on the Intergovernmental Panel on
Climate Change (IPCC) Tier 2 protocols. The relationship between farm management and GHG
emissions were identified using general linear models. Cluster analysis was used to identify groups of
farms that differed from others in emissions and farm characteristics. Emissions per product sold were
low on farms that had improved livestock care management, rotational grazing, received technical
advice, and had high animal and land productivities. Emissions per hectare of farmland were low
on farms that had low stocking rates, a low number of grazing paddocks, little or no land dedicated
to improved pastures and forage crops, and low land productivity. Our results suggest that the
implementation of realistic, relatively easy-to-adopt farming management practices has considerable
potential for mitigating the GHG emissions in the semi-arid rangelands of central Argentina.
1. Introduction
Livestock production is an important source of greenhouse gas (GHG) emissions worldwide.
The livestock sector contributes 14.5% of global GHG emissions [1]. Since the human population is
expected to increase from 7.2 to 9.6 billion by 2050 [2], together with the improvement of standard
of living, there is an increasing demand for livestock products [3], which are expected to double by
the mid-21st century [4]. The livestock sector will have to be a major contributor in the mitigation of
GHG emissions and in the improvement of global food security [5]. Within the sector, beef production
contributes the majority of emissions, producing 41% of the livestock sector’s direct emissions [6].
Methane (CH4 ) and nitrous oxide (N2 O) are the largest contributors to global livestock emissions in
CO2 equivalent (CO2 e) per year [1]. In countries where pastoral agriculture is the dominant sector,
CH4 and N2 O emissions contribute up to 50% of the total GHG emissions [7]. Due to the negative
relation between the efficiency of production and GHG emissions per output produced, the greatest
mitigation potential lies in ruminant systems that operate with a low productivity (e.g., in South Asia,
Latin America, the Caribbean, and Africa) [1].
Argentina is a major world beef producer. It is the sixth largest beef producer in the world [8]
and the ninth largest beef exporter [9]. The meat chain generates around 4% of the total jobs in the
country [9]. Argentina and four other Latin American main beef exporters plan to increase meat
production in response to the forecasted growth in international markets [10]. Of the 156.94 Mt CO2 e
emitted by the Argentinean sector relating to ‘Agriculture, Forestry and other land uses’, livestock
directly accounts for 54 Mt CO2 e, produced by enteric fermentation (of which beef accounts for 83%);
20.26 MtCO2 e are produced by manure deposition on pastures (76% from beef); and 2.14 MtCO2 e are
produced by manure management (83% from beef) [11]. Thus, methane emitted by enteric fermentation
is especially important. In 2008, methane emissions from domestic ruminants in Argentina was the sixth
highest in the world, and the per capita rate was one of the highest [12]. Rearte and Pordomingo [10]
indicated there are ample opportunities to reduce methane emissions per unit of product in Argentina
and other temperate regions of Latin America, such as Uruguay.
The GHG emissions of a product can be expressed as kg of CO2 e per kg of product, or it can be
expressed as kg of CO2 e per unit of area (ha) of the production system, depending on the perspective
(that of the consumer vs. that of the producer) [13–15] and product perspective vs. an IPCC inventory
perspective [16,17]. From a ‘product perspective’, Casey and Holden [16] suggested that it is necessary
to choose a functional unit (FU, kg of product vs. land area) of the function that the system delivers.
However, for studies that intend to inform national GHG inventory reports, an FU coupled with land
area is necessary [16,17]. Finally, environmental impacts per unit of product are more closely linked
with the assessment of global issues, such as climate change [15,18], while assessing an environmental
impact per hectare of land is considered a more local or regional issue, such as soil erosion, water
eutrophication, or acidification [18]. Some studies have shown that the use of different FUs can produce
contradictory results in assessing GHG emissions [13,14,16], illustrating the potential trade-off between
carbon efficiencies per unit of product and per unit of land. Nevertheless, several studies suggest that
the mitigation of emissions per unit of product and per unit of land area can be reconciled [14,16].
Casey and Holden [16], Halberg et al. [18] and Veysset et al. [19] suggested that product-based and
land area-based indicators should be used to characterize the environmental impacts caused by
food production.
Many studies have assessed mitigation strategies for reducing GHG emission intensity in
terms of emissions per unit of animal product in several ruminant livestock farming systems
worldwide, which have been reviewed extensively [1,5,20–27]. The mitigation strategies that reduce
emission intensity by increasing herd productivity through improved animal husbandry practices
(e.g., animal feeding, genetics, health, fertility, and the overall management of the animal operations)
can be important in low–input ruminant systems [12,22] and have a greater mitigation potential in
development than they do in developed economies [22].
In Argentina, >70% of the beef is produced in pasture-based grazing systems [10], mostly in
extensive conditions [12]. As the opportunity for soybeans and cereal grains became structural to
Argentinean agriculture, livestock businesses were displaced towards less productive, marginal
lands [10,28]. Eight percent of beef production is in the semi-arid Central Region (18% of the
country) [29]. Rangeland native grasslands are the main source of feed for cow-calf livestock systems,
which constitute an important economic sector in the region [30]. Rangelands are the world’s most
common land type [31], and they provide the livelihoods for many vulnerable communities throughout
the world [32]. Their relevance is linked to their multifunctional nature and provision of ecosystem
services [33]. Extensively managed livestock production is the most sustainable and common form
of agriculture on rangelands [33]. Global demand for livestock products will increase the pressure
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on rangelands, which are experiencing high degradation and losses in biodiversity worldwide [34],
especially in arid and semi-arid grasslands in developing countries [33].
Identifying the relationship between GHG emissions, farm management and system productivity
can help livestock producers improve operations, where productivity can be improved considerably
by implementing simple management practices [35]. Furthermore, in the transition to sustainable
livestock production, assessments of mitigation measures that have been tailored to the location
and livestock production system in use are needed [5,14]. Our study assessed commercial farms
that were representative of the extensive beef systems, based on natural rangelands in the San Luis
Province, which is typical of the semi-arid Central Region of Argentina [28]. Beef cattle stocks have
increased in San Luis because of the displacement of livestock into semi-arid marginal areas [36] and
incipient intensification has been reported [28]. The main objective was to assess GHG emissions from
representative farms in order to identify realistic farming practices that will favor low GHG emissions.
Specifically, we (i) estimated the CH4 and N2 O on-farm livestock emission intensity based on two
functional units: product-based (kg CO2 e per total live weight sold) and area-based (kg CO2 e per land
area used); (ii) identified farm attributes and management practices that were associated with low
emission intensities; and (iii) assessed the implications of using each of the two functional units in
identifying the farming practices that minimize GHG emissions.
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Three types of production systems were observed: (i) cow-calf (CC) systems (60% of the farms), where
calves are sold at weaning; (ii) backgrounding (BG) systems (10%) (i.e., farmers purchase weaned
calves that are sold once they are fattened); and (iii) cow-calf + backgrounding (CCBG) systems (30%).
The calves are weaned at 6 months at 130–150 kg of live weight (LW) and sold fattened at 15 months
(280–300 kg LW). On the CC and CCBG farms, the reproductive system was either (i) year-round
mating (44% of the farms), or (ii) seasonal. Only 7% of farms employed artificial insemination. On the
farms, water was collected in artificial dams by drilling, extraction from wells and, to a lesser extent,
using natural streams.
Table 1. General characteristics of the beef cattle farms in San Luis province, central Argentina.
GHG emissions were estimated on-farm, based on the CH4 emissions from cattle enteric
fermentation and N2 O emissions from the managed soils used by grazing animals. Animals graze
year-round, and manure is not managed, which is consistent with the Intergovernmental Panel on
Climate Change (IPCC) [42]. No animal housing was involved, and crops and imported feeds were
not relevant in the study area. CO2 emissions from infrastructure, energy used for crops, and off-farm
GHG emissions were not included in this study. Therefore, we focused on the relevant on-farm
GHG emissions, as affected by the farm management practices. GHG emissions were expressed
as CO2 equivalents (CO2 e) for a time horizon of 100 years: CH4 kg × 25 and N2 O kg × 298 [43].
Emissions were expressed as kgCO2 e per kg LW sold (sum of weaned calves and culled cows), and
per hectare (ha) of farmland.
Assessments of GHG emissions were based on the IPCC Tier 2 protocols [42]. Appendix A shows
the IPCC (2006) equations used in the calculations. Further updates of IPCC (2006) protocols did not
affect those equations. Enteric CH4 was estimated for each category of cattle on the farm: cow, weaned
calf, replacement heifer, bull and steer.
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Estimates of the gross energy (GE) intake of the animals were calculated based on the net energy
(NE) requirements for maintenance, activity, growth, pregnancy and lactation. Enteric emissions were
estimated based on GE intake and using methane conversion factors (Ym). We refined Ym calculations
using the Cambra-López et al. (2008) [44] equation: Ym = −0.0038*DE2 + 0.351*DE-0.8111, where
DE is feed digestibility, expressed as a percentage of the GE of the feed. DE was estimated based on
earlier studies on the quality of the pastures in the study area [45], percentage of land with annual
forage crops, and the opinions of local experts of the ‘Estación Experimental Agropecuaria San Luis’
del ‘Instituto Nacional de Tecnología Agropecuaria’ (INTA). The average DE was 58% (range = 52–60;
SD = 1.3), and the average Ym was 6.7% (range = 6.5–7.1; SD = 0.12).
N2 O emissions from managed soils were calculated based on the N deposited on pastures by
grazing animals (urine and dung). The amount of N deposited on the pasture by each cattle type
while grazing was estimated based on the number of animals, feed intake, pasture N content, and N
retention of the animals, following IPCC [42] and the National Research Council [46].
Two analyses were conducted: statistical models that described GHG emissions and
cluster analysis, identifying homogeneous groups of farms that differed in emissions and
management practices.
The relationship between farm management practices and GHG emission was investigated
using generalized linear models (GLM) [47], with the assumption that the data followed a Tweedie
distribution, and a logarithmic link function. The dependent variable was CO2 e emissions, which was
expressed as either (a) per kg of LW sold or (b) per hectare of land.
A set of explanatory variables was used for the models of each of the two dependent variables.
The values of all explanatory variables (nominal, ordinal, or continuous) were transformed
to 0–1 values and included as ‘factors’ (categorical predictors with values 0–1) in the models.
Nominal variables included feed purchase (0, no; 1, yes); the reproductive management of the
livestock (0, year-round mating; 1, seasonal mating); technical advice (0, no; 1, yes); type of production
system [0, cow-calf (CC); 1, cow-calf + backgrounding (CCBG)]; and grazing system (0, continuous;
1, rotational). For the ordinal and continuous variables, the scoring criteria were based on the
median (values ≤ median = 0; values > median = 1), except for the land area used for introduced
pastures or annual forage crops. Ordinal variables included water reservoirs per total land (0,
low; 1, moderate; median = 16.7 × 10−4 water reservoirs/ha); grazing paddocks per total land
(0, low; 1, moderate; median = 16 × 10−4 grazing paddocks/ha); and livestock care controls (0,
poor = three or fewer types of controls; 1, good = four to six types of controls; median = 3 controls).
The types of livestock care controls were body condition, teeth examination, rectal palpation/ecography,
parasite control, reproductive vaccine, and bull review control. Continuous variables included
land area used for introduced pastures or annual forage crops (0, null/very low if area ≤ 4%; 1,
low/moderate if area > 4%), average live weight of livestock (0, low; 1, moderate; median = 292 kg),
cows-to-total animals rate (0, low; 1, moderate; median = 55%), average weight of sold calf (0, low;
1, moderate; median = 204 kg), mortality rate (0, low; 1, moderate; median = 2.6%), stocking rate (0,
low; 1, moderate; median = 0.10 LU/ha), weaning rate (0, low; 1, moderate; median = 66.5%), land
productivity (0, low; 1, moderate; median = 9.2 kg LW sold/ha), and animal productivity (0, low; 1,
moderate; median = 100 kg LW sold/LU).
Prior to the GLM analysis, an exploratory analysis was conducted, based on the Mann–Whitney
test, to identify the independent effects of variables on GHG emissions, and a Spearman’s
non-parametric test was used to identify co-linearity among variables. Only non-correlated variables
(rs < 0.38, p > 0.05) were included in a given GLM. Backgrounding farms were excluded from the
analysis because they do not have a breeding herd.
Several analyses were performed based on all possible combinations of non-correlated variables
and removing the non-significant explanatory variables one at a time (variables that did not
reach p < 0.05 in a Wald’s Chi-square test) until the final models only contained significant
explanatory variables.
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Only models that were significant (p < 0.05) based on an omnibus test were included in the
analyses. The resultant models were defined as:
where E = CO2 e emission, the first term ‘α’ contains the regression intercept, and the remaining terms
include the variables used in the model. The model indicates the partial regression β coefficients,
which indicate the weights of the variables 1, 2, . . . , i in the model when the variable is ‘0’. Thus, if β
is > 0, E and the variable (level ‘0’) are positively correlated, and if β is < 0, E and the variable (level ‘0’)
are negatively correlated. If the variable is ‘1’, the model takes the reference value (β = 0 and, hence,
LnE = α). Emissions are calculated as:
The statistical significance of the coefficients of individual variables in the models was tested
using Wald’s Chi-square test. Significant interaction effects were not detected. To express the main
effects in each model, the estimated marginal means were calculated. For all possible combinations
of non-correlated variables in the models, a model fit was evaluated based on Akaike’s information
criterion for finite samples (AICc) [48]. ΔAICc was calculated as: ΔAICc = AICci − AICcmin , for i = 1,
2, . . . , R, where AICcmin denotes the minimum of the AICc values for the R models [49]. Models that
had the lowest AICc were selected as the best models within a set of models that included the same set
of variables [48]. Models with ΔAICc < 7 were considered plausible, and models with ΔAICc > 11 were
discarded [49]. The explained deviance reflected the contributions of significant individual explanatory
variables to the model as follows: D2 = (D0 − Dmodel )/D0 , where D0 is the deviance of the null model
(intercept only), and Dmodel is the deviance of the analyzed model [50]. The contribution of each
explanatory variable was estimated based on the change in D2 after the variable was deleted from the
model divided by the total explained deviance [51], which is expressed here as ‘D2 change on deletion’
(%DCD). As the values of the variables were 0 or 1, standardization of the explanatory variables was
not conducted. The statistical significance of the independent effects of each management variable on
GHG emissions was assessed based on Spearman’s correlation non-parametric tests.
For the typification of the farms, 7 continuous and 4 discrete variables were selected. To identify
the main factors (eigenvalues > 1) that characterized the changes observed, 11 variables were
subjected to principal component analysis (PCA), with varimax rotation. The Bartlett sphericity
test and a Kaiser–Meyer–Olkin (KMO) test for sampling adequacy were used to validate the sampling.
To identify a typology of the farms, we subjected the main factors of the PCA to a hierarchical cluster
analysis (CA), with a squared Euclidean distance and Ward’s aggregation method. In that way, five
groups of farms were identified. To validate the results, we used a non-parametric Kruskal–Wallis test,
known as ‘analysis of variance by ranges’ [52], which verifies which continuous variables, either those
used in the PCA-CA (7 variables) or not (10 variables), are significant in explaining the differences
between the groups. To identify which groups differ according to each continuous variable, we used
the non-parametric Dunn–Bonferroni post-hoc test. To identify differences between groups for the
discrete variables, we used the Pearson’s chi-square test. The testing of variables not included in the
CA is known as ‘criterion validity’ [53] and has been used to characterize livestock farms [54].
The statistical analyses were performed using IBM SPSS Advanced Statistics software ver. 22 [55].
3. Results
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average emissions. On a farm-area basis, the average emission rate was 261 kg CO2 e/ha (range = 26 to
1042), which did not differ significantly among types of production systems (Table 2).
Table 2. Farm greenhouse gas emissions of the beef cattle farms in San Luis province, central Argentina.
Farm Greenhouse
Gases Emission Production System Mean 1 s.d. Min Max n
Intensity
Cow-calf 23.6 b 7.3 12.4 39.7 18
Backgrounding 6.9 a 1.1 6.2 8.1 3
kg CO2 e/kg LW sold
Cow-calf + Backgrounding 15.7 ab 6.3 7.0 22.6 9
Overall 19.6 8.6 6.2 39.7 30
Cow-calf 243 225 26 1042 18
Backgrounding 345 70 270 409 3
kg CO2 e/ha
Cow-calf + Backgrounding 269 200 83 671 9
Overall 261 205 26 1042 30
s.d., standard deviation; Min and Max, minimum and maximum values; LW, live weight. 1 Different letters in the
same column indicate significant differences between production system groups (p = 0.002). Kruskal–Wallis test.
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(ΔAICc > 11) [49] and were dismissed. Within each model, the partial regression coefficients and
the ‘D2 change on deletion’ (%DCD, results not shown) indicated that animal productivity (Model
1), livestock care management (Model 3), type of production system (Model 4), and grazing system
(Model 5) had more weight in influencing emission intensity than land productivity.
126
Table 4. Generalized linear models (GLM) for the response in emission intensity (kg CO2 e/kg LW sold, and as kg CO2 e/ha) of beef cattle farms to farm management
and characteristics.
127
Partial regression ß coefficients, with their statistical significance when the variable is ‘0’, statistical significance of the model (Sig.) based on an omnibus test, Akaike’s information
criteria (AICc), ΔAICc and square deviance (D2 ) are given. If β is > 0, emissions and the variable are positively correlated and if β is < 0, emissions and the variable are negatively
correlated. Only statistically significant variables (based on Wald’s chi-square test) are shown. Empty cells indicate variables not included in a given model. * = p < 0.05, ** = p < 0.01, ***
= p < 0.001. ΔAICc calculated as: ΔAICc = AICci − AICcmin , for i = 1, 2, . . . , R, where AICcmin denotes the minimum of the AICc values for the R models. D2 calculated as: D2 = (D0 −
Dmodel )/D0 , where D0 is the deviance of the null model (with intercept, only), and Dmodel is the deviance of the analyzed model.
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Figure 1. Marginal means and standard error of the most significant GLM models for the response in emission intensity (kg CO2 e/kg LW sold, and kg CO2 e/ha) of
beef cattle farms in San Luis province, central Argentina. Differences were tested using Wald’s chi-square test.
Sustainability 2018, 10, 4228
In the best model for explaining emissions per hectare of farmland (Model 1’, lowest AICc and
highest D2 ), land productivity and the number of grazing paddocks per total land were significant
explanatory variables (Table 4 and Figure 1). Systems that had lower land productivity emitted less
than did those systems with a higher land productivity. In addition, systems that had less grazing
paddocks emitted less. In this model, the partial regression coefficients indicated that land productivity
had more weight than the number of grazing paddocks. Calculated square deviance (D2 ) indicated
that the model explained 57.4% of the variation in the response variable. Models 2’-4’ performed worse
than model 1’ in terms of AICc and D2 but were not necessarily dismissed (ΔAICc < 11) [49], and they
included the mortality rate and stocking rate as significant explanatory variables: systems that had a
lower mortality rate emitted less than did those that had a higher mortality rate, and systems that had
a lower stocking rate emitted less than did those that had a higher stocking rate. Models 5’–8’ had
relatively little empirical support (ΔAICc > 11) [49] and were dismissed. Within each model, the partial
regression coefficients and the ‘D2 change on deletion’ (%DCD, results not shown) indicated that the
number of grazing paddocks (Model 1’) and mortality rate (Model 2’) had less weight in influencing
emissions than land productivity.
• Group I (23% of farms): ‘High emitters per LW sold’ (higher emitters than group V) and ‘low
emitters per hectare’ (lower emitters than group II). ‘Worse management’ and ‘low stocking
rates’ (lower stocking rates than group II). Only cow-calf systems. Highest proportion of farms
with continuous grazing. On those farms, all of the land area consists of natural grasslands,
and off-farm feeds are not used. Lowest percentage of farms that have three or more types
of livestock care management controls. Highest percentage of farms with year-round mating.
Highest proportion of farms without any technical advice. Low weaning rates (lower weaning
rates than group IV). ‘Low land and animal productivities’ (lower land productivity than groups
II and V, and lower animal productivity than group V).
• Group II (30% of farms): ‘Intermediate emitters per LW sold’ and ‘high emitters per hectare’
(higher emitters per hectare than group I). ‘Medium level of management’ and ‘high stocking
rates’ (higher stocking rates than group I). Cow-calf systems and rotational grazing predominate.
Almost all of the land area consists of natural grasslands, and most of the farms use off-farm
feeds (higher percentage than group I and III). Most of the farms have three or more livestock
management controls, 50% of farms have year-round mating, and 78% of farms receive no
technical advice (less technical advice than groups III and IV). Intermediate weaning rates. ‘High
land productivity’ (higher than group I) and ‘intermediate animal productivity’.
• Group III (17% of farms): ‘Intermediate emitters per LW sold and per hectare’. ‘Suitable farm
management’ and ‘intermediate stocking rates’. Cow-calf or mixed CCBG systems, and all the
farms use rotational grazing. The entire land area consists of natural grasslands, and off-farm
feeds are not used. All of the farms implemented at least 3 types of livestock management
controls, 80% of the farms had seasonal mating of the herd, and all farms have technical advice.
Intermediate weaning rates. ‘Intermediate land and animal productivity’.
• Group IV (20% of farms): ‘Intermediate emitters per LW sold and per hectare’. ‘Suitable farm
management’, and ‘intermediate stocking rates’. Cow-calf, BG or mixed CCBG systems, and
all the farms have rotational grazing. Almost all of the land area consists of natural grasslands,
and most farms use off-farm feeds. All of the farms implement at least 3 types of livestock
management controls and have seasonal mating of the herd, and 83% of farms have technical
advice. High weaning rates (higher weaning rates than group I). ‘Intermediate land and
animal productivities’.
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• Group V (10% of the farms): ‘Low emitters per LW sold’ (lower emitters than group I), and
‘intermediate emitters per hectare’. ‘Good farm management’ and ‘intermediate stocking rates’.
None of the farms were exclusively cow-calf systems. All of the farms had rotational grazing.
Relatively high proportion of land used for introduced pastures and annual forage crops, and
67% of farms used off-farm feeds (higher percentage of farms than in groups I and III). All of the
farms implemented at least 3 types of livestock management controls, had seasonal mating of the
herd, and 67% of farms had technical advice. Intermediate weaning rates. ‘High land and animal
productivities’ (higher than group I).
Cluster Group
Variable I II III IV V Sig.a
n=7 n=9 n=5 n=6 n=3
Socio-economic data
Age (years) 61 58 48 49 55 n.s.
+ Hired labor (WU/LU) (×10−3 ) 1.0 a 0.2 a 4.6 b 2.9 ab 1.3 ab ***
Land use
+ 1077 a 1673 a
Total land area (ha) 7010 b 3284 ab 10,200 ab **
+ Land area used for native pastures (%) 64 a
100 b 98 b 100 b 94 ab **
+ 26 a
Land area used for improved pastures (%) 0b 0b 0b 6 ab ***
Land area used for forage crops (%) 0b 2 ab 0b 0b 10 a *
Beef cattle
+ 51.6 a
Total livestock units 194.4 ab 482.1 b 328.0 ab 1207.0 b ***
Mortality rate (%) 11.9 10.0 2.3 2.2 2.2 n.s.
Stocking rate (LU/ha) 0.07 a 0.19 b 0.08 ab 0.10 ab 0.19 ab *
Grazing infrastructures
Water reservoirs per ha (×10−3 ) 3.0 ab 5.2 a 0.9 b 1.4 ab 1.4 ab *
Water reservoirs/LU (×10−3 ) 46 b 27 ab 12 a 17 ab 8a **
+ Grazing paddocks/ha (×10−3 ) 2.6 7.2 1.1 2.4 2.2 n.s.
System productivity
Average live weight of livestock (kg) 272 284 302 283 271 n.s.
Weaning rate (%) 49 a 63 ab 69 ab 82 b 73 ab *
+ Land productivity (kg LW sold/ha) 4.7 a 20.3 b 11.3 ab 19.6 ab 52.9 b ***
Animal productivity (kg LW sold/LU) 74 a 123 ab 160 ab 144 ab 283 b *
Farm greenhouse gases emission intensity
kg CO2 e/kg LW sold 27 b 20 ab 15 ab 19 ab 8a *
kg CO2 e/ha 121 a 372 b 166 ab 266 ab 403 ab **
+ Variables used in the principal component analysis and in the cluster analysis. a Sig. = significance based on the
Kruskal–Wallis test. * = p < 0.05, ** = p < 0.01, *** = p < 0.001. Different letters in the same row indicate significant
differences between groups (Dunn–Bonferroni post-hoc test).
Cluster Group
Variable I II III IV V Sig.a
n=7 n=9 n=5 n=6 n=3
Socio-economic data
+Level of education of farmer 1
None 0 22 20 0 0 n.s.
Primary or secondary school 100 b 78 b 20 a 0a 100 b ***
Higher education 0a 0a 60 b 83 b 0a ***
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Table 6. Cont.
Cluster Group
Variable I II III IV V Sig.a
n=7 n=9 n=5 n=6 n=3
Type of production system
Cow-calf 100 b 78 b 60 ab 50 a 0a *
Backgrounding 0 11 0 17 33 n.s.
Cow-calf + backgrounding 0 11 40 33 67 n.s.
Grazing system
Continuous 71 b 22 a 0a 0a 0a **
Rotational 22 a 78 ab 100 b 100 b 100 b **
+ Feed purchase
Yes 0a 89 b 0a 83 b 67 b **
No 100 b 11 a 100 b 17 a 33 a *
Technical management of the farm
+ Livestock care controls 2,3
None 43 13 0 0 0 n.s.
One or two control types 43 25 0 0 0 n.s.
Three or more control types 14 a 62 b 100 b 100 b 100 b ***
Reproductive management of the livestock 3
Year-round mating 100 b 50 a 20 a 0a 0a **
Seasonal mating 0a 50 b 80 b 100 b 100 b **
+ Technical advice
None 100 c 78 b 0a 17 a 33 ab **
Veterinarian and/or agronomist 0a 22 ab 100 c 83 c 67 bc **
+ Variables used in the principal component analysis and in the cluster analysis. 1 Remaining farmers, Do not
know/No answer. 2 Types of livestock care controls: body condition, teeth examination, rectal palpation/ecography,
parasite control, reproductive vaccine, bull review control. 3 n = 27 (backgrounding farms excluded). a Sig. =
significance based on Pearson’s chi-squared test. * = p < 0.05, ** = p < 0.01, *** = p < 0.001. Different letters in the
same row indicate significant differences between groups.
Table 7. Main characteristics of each cluster group: socio-economic data, land use, beef cattle, feed
purchase, technical management of the farm, system productivity, greenhouse gases emission, grazing
system and type of production system. Based on Tables 5 and 6.
Cluster Group
I II III IV V
Main education level PS PS HE HE PS
Hired labor a a b ab ab
Total land area a a b ab ab
Land area used for native pastures b b b ab a
Land area used for improved pastures a a a ab b
Land area used for annual forage crops a ab a a b
Total livestock units a ab b ab b
Stocking rate a b ab ab ab
Dependence on off-farm feeds a b a b b
Livestock care controls: ≥3 control types a b b b b
Technical advice: Veterinarian and/or
a ab c c bc
Agronomist
Weaning rate a ab ab b ab
Land productivity a b ab ab b
Animal productivity a ab ab ab b
Emission intensity per LW sold b ab ab ab a
Emission intensity per hectare a b ab ab ab
Main grazing system CON ROT ORO ORO ORO
Main system OCC CC CC CC CCBG
Main reproductive management OYR YRS S S S
PS = Primary or secondary school. HE = Higher education. CON = Continuous, ROT = Rotational, ORO = Only
rotational, OCC = Only cow-calf, CC = Cow-calf, CCBG = Cow-calf and backgrounding, OYR = Only year-round,
YR = Year-round, YRS = Year-round/seasonal, S = Seasonal. Different letters in the same row indicate significant
differences between groups (based on Tables 5 and 6).
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4. Discussion
GHG farm emissions varied widely among the 30 farms surveyed in the semiarid rangelands
of central Argentina, which reflected the high diversity in the types of production systems [26,56].
Variability is especially high in studies that have been based on actual farm survey data [14,26].
In our study, on a product sold basis, cow-calf systems emitted more GHG than backgrounding
systems. Similar results have been reported in grassland-based beef systems in Uruguay [14,15,57]
and Argentina [58]. In our study, the GHG emissions of cow-calf systems were similar to those of 295
cow-calf farms in Canada [26] and the cow-calf systems based on native and improved grasslands in
Uruguay [14]. Emissions from backgrounding systems were similar to those from background-finishing
systems that had seeded pastures and feedlots in Uruguay [57].
On a farm-area basis, in our study, GHG emissions did not differ significantly among types of
systems. The average was much lower than previously reported values, which ranged between 265 and
9782 [26], and between 2334 and 3037 [59] in Canadian beef cattle production systems, between 1490
and 2827 in Uruguayan beef systems [14], and between 7902 and 10,913 in New Zealand pasture-based
dairy systems [60]. The higher stocking rates in those studies (0.31, 0.77 and 2.3–3.0 LU/ha in Canadian,
Uruguayan and New Zealand systems, respectively, versus 0.13 LU/ha in our study) were mainly
responsible for the differences in emissions between those studies and ours. In our study, the emissions
per hectare and stocking rate were positively correlated (r = 0.900, p < 0.001). In beef systems in the
Brazilian Amazon [61] and in dairy systems in Ireland [62], emissions per hectare and stocking rates
were positively correlated. Livestock density on extensively managed grazing lands are relatively
low; therefore, CH4 emissions per unit area from these grazing lands is much lower than those from
intensively managed grazing lands [33,63]. The contribution of extensively managed grasslands to
GHG emissions is expected to be low per unit area because of low livestock densities and agronomic
inputs, although the absolute global contribution might be high because of their large land area [63].
In our study, on a product sold basis, animal productivity was the variable that best explained
the largest amount of variance in emission intensity, which was negatively correlated with
productivity. To a lesser degree, land productivity and emission intensity were negatively correlated.
Improving production efficiency has been recommended as a strategy to mitigate GHG emissions
in beef systems [14,15,26,57,64–66]. For instance, Alemu et al. [26] found that low-emitting farms
had higher animal and land productivities than high-emitting farms in Canadian cow-calf systems.
In French suckler-beef production farms, animal productivity was the main factor influencing GHG
emissions [64], which suggested that technical efficiency was a factor. Becoña et al. [14] found that
beef farm productivity was one of the main determinants of GHG emissions in Uruguayan cow-calf
systems. The same negative correlation was found in dairy systems [67,68], mainly because emissions
are spread over more units of output per cow, which dilutes emission intensity. Productivity gains
are generally achieved through improved husbandry practices and technologies that increase the
proportion of resources used for production purposes rather than for the maintenance of the animals,
which contribute to emission reductions [1]. Improved farm productivity can result from a combination
of several types of strategies.
On the beef farms in our study, continuous stocking practices emitted significantly more GHG per
product sold than rotational stocking. Beef cattle in rotational stocking systems emitted less methane
than cattle in continuous grazing [35]. Furthermore, good grazing management can have a positive
impact on soil carbon sequestration [1].
Improved livestock care management was associated with reduced GHG emission intensity per
kg LW sold in our study. Improved animal health can increase herd productivity and reduce GHG
emission intensity [24]. Along with improved reproduction management, improved animal health
helps to reduce the unproductive portion of the herd and associated emissions, and concomitantly,
these measures increase productivity [1]. Preventive health measures can play a role in increasing
growth and fertility rates, which improve animal and herd performance [1]. Llonch et al. [27] reported
a reduction in rumen methanogenesis in response to an increase in production efficiency caused
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by improvements in the health status of the herd, which is a win-win strategy, because it increases
environmental sustainability and animal welfare.
In our study, farms that had received technical advice had lower emissions per unit of product
sold, which reflected the importance of technical advice in grazing management planning, feeding,
health care, the reproductive management of the herd, and overall farm system management [69,70].
Land-related variables can affect GHG emissions from animals through diet quality [26].
Diet digestibility directly reduces CH4 emission intensity [64,71], which was apparent on farms
that had an increased area of improved pastures, including seeded pastures, oversowing with legumes,
and annual winter crops for grazing [14]. In our study, such an effect was not apparent, probably
because of the small proportion of the farmland that had been used for improved pastures or annual
forage crops (mean = 6%, vs. 20.5% in the study by Becoña et al. [14]).
Many of those husbandry practices are associated with increases in productivity, which suggests
that an economic benefit can be realized with a concurrent reduction in GHG emissions [27].
Strategies that both improve production efficiency and reduce GHG emissions are those most attractive
to and most likely to be adopted by farmers [26]. Further studies should compare the economic impact
of several measures to mitigate GHG emissions and willingness to adopt them in our study area.
In our study, emission intensity per hectare of farmland was positively correlated with stocking
rate and land productivity. Similar results were reported by Becoña et al. [14] in beef cow-calf systems.
In Irish dairy farms, Casey and Holden [16] found a significant positive correlation between stocking
rate and the amount of GHG emissions per hectare. Bava et al. [68] found a strong positive correlation
between emissions per land area and stocking rate in dairy systems. Stocking rate and total dry
matter intake are the main factors driving production per hectare and GHG emissions from grazed
pastoral systems [7]. The number of grazing paddocks per hectare and the proportion of land used
for improved pastures and annual forage crops were positively correlated with GHG emissions per
hectare of land area in our study. Higher stocking rates and land productivity, coupled with higher
density of grazing paddocks and land use for improved pastures and forage crops, reflect a certain
degree of intensification of the farming system, i.e., intensification implied higher emissions per hectare.
Bava et al. [68] concluded that intensification, defined as the increase in output per hectare, invariably
led to higher emissions on a per-area basis. Nevertheless, the emissions per unit of product and
land productivity were negatively correlated, which illustrates the potential trade-off between carbon
efficiencies per unit of product and per unit of land, i.e., is it possible to reduce emissions per unit of
land and per unit of product at the same time?
The CA indicated that, if GHG emissions are evaluated on a land-unit basis, farms of group 1
had low emissions and were very extensive in terms of land use. They had low stocking rates, a low
dependence on off-farm feeds, land productivity, and low proportion of land used for improved
pastures or annual crops. Farms in that group, however, had the lowest level of husbandry practices in
terms of livestock care controls and reproductive management, technical advice, and grazing system,
low weaning rate and animal productivity, and concomitantly, they had high emissions per product
sold. From that ‘base-line’ traditional farming system, strategies can differ considerably in practice
and results, in terms of farm productivity and emissions. Farms in group II intensified the system by
increasing the stocking rates and dependence on off-farm feeds, and they improved some husbandry
practices, maintained emissions per product sold, but increased emissions per hectare. Farms in group
V had a higher proportion of land as improved pastures and annual forage crops, medium stocking
rates, improved livestock husbandry practices, and had intermediate levels of emissions per hectare.
This group had lower emissions per product sold than group I because of those improvements, but
also because of the high proportion of backgrounding on the farms in this group. Nevertheless, it has
to be taken into account that only three farms belonged to group V. Groups III and IV had higher levels
of husbandry practices than groups I and II, but they did not have stocking rates that were as high as
those in group II. Thus, those groups (III and IV) had intermediate levels of farm productivity and
emissions per product sold and per hectare.
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The CA suggested that farms that had a high level of husbandry ‘intensification’ through livestock
care and reproductive management achieved high animal productivity and, therefore, low GHG
emissions per product sold compared to ‘base-line farms’ (group I). Thus, if land productivity
is increased by using that high-output animal strategy, emissions per hectare can be limited to
intermediate levels. However, if land productivity is maximized through high stocking rates, emissions
per hectare is the highest, as in the case of group II. Becoña et al. [14] stated that both emissions per
unit of land and per unit of product can be reduced concurrently and suggested that the key factor
is reducing stocking rate (or increasing forage allowance) in grazing beef cow-calf systems. GHG
emission intensity can be reduced through changes in animal husbandry practices that increase animal
outputs [14,64]. Casey and Holden [16] suggested that it is physically and biologically possible to
achieve low emissions, both per unit of land and per product, by using high-output cows at low
stocking rates in dairy systems. A move toward fewer cows producing more milk at lower stocking
rates is required, representing an extensification in terms of area, but an intensification in terms of
animal husbandry practices. In a simulation experiment on pasture-based dairy farms in New Zealand,
Beukes et al. [60] maintained production but reduced GHG emissions per unit of land and per unit
of product by increasing efficiency (e.g., reducing the number of non-productive animals in the herd,
among other mitigation strategies), which allowed stocking rates to be reduced. The mitigation of
GHG emissions per unit of product should be based on the intensification of husbandry systems rather
than on land intensification, which might lead to potential losses in ecosystem service provisioning,
increases in GHG emissions per unit of area and other environmental impacts, such as eutrophication
and acidification [15].
Among the beef cattle farms in our study, those in groups III and IV could further reduce
emission intensity by adopting practices, such as improving feed quality [22,26,64], using superior
animal genetics [72], or increasing the proportion of backgrounding vs. cow-calf in the farm system.
Feed quality can be increased by applying seeding grasses to improve native pastures, annual forage
cropping, and by purchasing high-quality off-farm feeds. However, introduced grasses can increase the
impact on native grasslands, with potential biodiversity, wildlife habitat and landscape losses [15,57].
The mitigation of climate change should not be associated with directly reducing biodiversity [15].
In several regions of the world, pasture intensification has been used to increase productivity, incomes,
and mitigate GHG, but has increased rangeland degradation [32]. Annual cropping systems have
relatively high levels of agronomic inputs and nutrient leakage, frequent and significant disturbances
of the soil surface, and net losses of soil organic content [33]. In addition, CO2 emissions derived
from fertilizers and machinery operations for annual forage crops are high [26]. Feed quality can
be improved by purchasing high-quality feeds, but the embedded emissions associated with feed
production should not be ignored. Alemu et al. [26] found that minimizing purchased cereal grain
and forage per unit cow reduced the emissions associated with the production and transportation
of farm inputs. In strategies, such as improving genetic merit, the animals have to be selected
not only for their high efficiency in transforming feeds, but also for their ability to adapt to rough
environments and low-quality feeds [73], which are characteristic of the semi-arid rangelands of central
Argentina. In addition, to reduce emissions per unit of product, farmers can increase the proportion
of backgrounding versus cow-calf in their system. However, this strategy can transfer the negative
environmental impacts of the cow-calf phase to other areas, i.e., the emissions of the replacement stock,
if purchased, have occurred elsewhere on other farms [74].
Our results from actual semi-arid rangeland beef systems in central Argentina suggest that the
implementation of relatively easy-to-adopt farming management practices has considerable potential
for reducing GHG emissions per unit of product and per unit of land area. At the same time, the
preservation of rangeland ecosystem services should be a target.
The expansion of agriculture and an increase in the intensification of livestock systems have
challenged the integrity of rangelands in Argentina and worldwide. Future research should assess the
ecosystem services provided by the beef production systems in the semi-arid rangelands of Argentina,
134
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e.g., wildlife biodiversity and landscape preservation, animal welfare, nutrient cycling, hydrologic
conditions, control of invasive plant species, and carbon sequestration. Grazing lands have a high
potential for carbon sequestration [23,75,76], which can, at least partially, mitigate the GHG emissions
from ruminant production systems [77]. Extensive livestock grazing systems had a lower GHG
emission intensity if soil carbon uptake had been included in the emission inventory [15,65,78–81],
particularly for low-input or small-scale grazing systems [20,81]. Therefore, land-use decisions
should be informed by all environmental factors, negative impacts—not only GHG emissions—and
ecosystem services. In order to increase the sustainability and efficiency of beef livestock systems in
the Argentinean semi-arid rangelands, future studies should use an integrated, holistic approach.
5. Conclusions
This study assessed the relationships between GHG emissions and characteristics and the
management practices of commercial farms in extensive beef systems that are based on the natural
rangelands in the semi-arid Central Region of Argentina. The results suggest that the implementation
of realistic, relatively easy-to-adopt farming management practices has a considerable potential to
mitigate GHG emissions. Emissions per product sold were low on farms that had improved livestock
care management, had rotational grazing, received technical advice, and had high animal and land
productivities. The emissions per hectare of farmland were low on farms that had low stocking rates, a
low number of grazing paddocks, little or no land dedicated to improved pastures and annual forage
crops, and low land productivity.
Therefore, in our study, the set of variables that influenced the emissions per hectare of farmland
differed from those that affected the emissions per unit of product, and land productivity affected
the two types of emission expressions in opposite directions, which suggests a potential trade-off
between the mitigation of GHG emissions per unit of product and per unit of land. Given that GHG
emissions per product and per hectare of farmland differ in their implications for the assessment of the
environmental impacts of food production (e.g., global vs. local scales, intensification processes), both
measures should be taken into account and reconciled as much as possible.
To identify ways to increase the sustainability and efficiency of the management of beef livestock
systems in the Argentinean semi-arid rangelands, future studies should use an integrated, holistic
approach in which all negative environmental impacts and ecosystem service provisioning, e.g.,
diversity preservation and carbon sequestration, should be assessed.
Author Contributions: Conceptualization, M.I.N., O.B., L.P. and R.R.; Data curation, M.I.N.; Formal analysis,
M.I.N., O.B. and R.R.; Funding acquisition, M.I.N.; Investigation, M.I.N. and L.P.; Methodology, M.I.N., O.B. and
R.R.; Resources, M.I.N. and L.P.; Supervision, O.B. and R.R.; Validation, O.B. and R.R.; Writing—original draft,
O.B. and M.I.N.; Writing—review and editing, O.B., R.R. and M.I.N.
Funding: This research was funded by the Instituto Nacional de Tecnología Agropecuaria (INTA), Argentina.
Acknowledgments: The authors are grateful to C.A. Frasinelli for his contribution and technical advice, and to
the farmers that participated in the study.
Conflicts of Interest: The authors declare no conflict of interest. The funders had no role in the design of the
study; in the collection, analyses, or interpretation of data; in the writing of the manuscript; or in the decision to
publish the results.
Appendix A
The IPCC (2006) [42] equations used in the calculations of the on-farm CH4 and N2 O gases
emissions were: 10.3, 10.4, 10.6, 10.8, 10.13, 10.14, 10.15, 10.16, 10.17, 10.18, 10.19, 10.20, 10.21, 10.31,
10.32, 10.33, 11.1, 11.5, and 11.11.
135
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© 2018 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access
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Article
Effect of Three Husbandry Systems on Environmental
Impact of Organic Pigs
Gwendolyn Rudolph 1 , Stefan Hörtenhuber 1, *, Davide Bochicchio 2 , Gillian Butler 3 ,
Roland Brandhofer 1 , Sabine Dippel 4 , Jean Yves Dourmad 5 , Sandra Edwards 3 ,
Barbara Früh 6 , Matthias Meier 7 , Armelle Prunier 5 , Christoph Winckler 1 , Werner Zollitsch 1
and Christine Leeb 1
1 Department for Sustainable Agricultural Systems, University of Natural Resources and Life Sciences Vienna,
1180 Vienna, Austria; gwendolyn.rudolph@fibl.org (G.R.); [email protected] (R.B.);
[email protected] (C.W.); [email protected] (W.Z.); [email protected] (C.L.)
2 Research Centre for Animal Production and Aquaculture, Council for Agricultural Research and Economics,
41100 Modena, Italy; [email protected]
3 School of Natural and Environmental Sciences, Newcastle University, NE1 7RU Newcastle Upon Tyne, UK;
[email protected] (G.B.); [email protected] (S.E.)
4 Institute of Animal Welfare and Animal Husbandry, Federal Research Institute for Animal Health,
29223 Celle, Germany; sabine.dippel@fli.de
5 Physiology of Adaptation, Animal Nutrition and Health, INRA, 35590 Saint-Gilles, France;
[email protected] (J.Y.D.); [email protected] (A.P.)
6 Department of Extension, Training and Communication, FiBL, 5070 Frick, Switzerland;
barbara.frueh@fibl.org
7 Department of Socio-Economic Sciences, FiBL, 5070 Frick, Switzerland; matthias.meier@fibl.org
* Correspondence: [email protected]; Tel.: +43-1-47654-93229
Abstract: This study examined the environmental impact of the three common organic pig husbandry
systems, indoor (n = 24), partly outdoor (n = 30), and outdoor (n = 10), in eight European countries.
Global warming (GWP), acidification (AP), and eutrophication potential (EP) was assessed per
1000 kg pig live weight on 64 farrow-to-finish pig production chains (cradle to farm gate). GWP, AP,
and EP varied greatly, and the most important source was feed production, followed by housing.
GWP did not differ between systems (p = 0.934), but AP in indoor systems and EP in outdoor systems
were higher than in partly outdoor systems (p = 0.006 and p = 0.010, respectively). The higher AP in
indoor systems can mainly be explained by NH3 arising from manure spreading, while PO4 -eq arising
from feed consumption and emissions on pasture accounted for the higher EP in outdoor systems.
Associations of farm characteristics with (reduced) environmental impacts were mainly found for
AP and EP, and included: (Increasing) farm size, numbers of piglets born and weaned per litter,
(bought-in) mineral feed, and high-protein by-products, the latter probably connected to beneficial
effects of appropriate dietary digestible lysine levels and feed conversion ratio. Increasing carcass
weights and dietary cereal proportions were associated with higher environmental impacts. Overall,
variation was mostly higher within than between systems, and measures to mitigate environmental
impact were identified.
Keywords: life cycle assessment; global warming potential; acidification potential; eutrophication
potential; cradle to farm gate; indoor; outdoor
1. Introduction
Together with the general growth of organic farming in many European countries, organic pig
farming has expanded in recent decades [1]. However, the pig meat sector still ranks relatively low in
organic product sales, particularly in comparison to the sheep and bovine sectors [2].
Climate change as well as animal health and welfare are among the most current issues in the
public and scientific debate concerning livestock [3–6]. Likewise, sustainability and its assessment,
covering environmental, economic, and social aspects, have gained importance in recent years. For
instance, the Sustainability Assessment of Food and Agriculture systems (SAFA) Guidelines [7]
have been developed as an international reference document to allow for consistent analyses and
assessments despite the complexity of sustainability. According to the SAFA guidelines, sustainability
consists of four dimensions: Good governance, environmental integrity, economic resilience, and social
well-being. In the dimension of environmental integrity, the following themes are addressed:
Atmosphere, water, land, materials and energy, biodiversity, and animal welfare.
Livestock production exerts severe impacts on soil, water, and air quality due to the related
emissions [4]. The world’s livestock sector contributes 14.5% of global greenhouse gas emissions,
with pigs accounting for 9% of overall livestock-related emissions [5].
The life cycle assessment (LCA) provides a valuable and consistent methodological framework to
quantify the environmental impact within the life cycle of a product [8]. Hence, several LCAs have been
conducted in recent years to quantify the environmental impact, mainly greenhouse gas emissions
(global warming potential, GWP), acidification potential (AP), and eutrophication potential (EP),
of animal husbandry systems [9–11]. Until now, due to high CH4 emissions from enteric fermentation,
ruminants have mainly been in the focus, but in light of the high consumption of pork and pork
products in the European Union, pork production must also be considered.
Since pig production is dominated by non-organic production systems, most studies cover
conventional systems [4]. As for most LCA studies dealing with pigs, for organic pig production,
which is still comparatively small-scale, but nevertheless rapidly developing, only a few modelling
studies are available [12–14]. Only a few studies have conducted an LCA using individual farm
data [15], and even fewer have been based on a considerable number of organic farrow-to-finish
pig farms.
As organic pigs are produced according to the general principles of organic farming [16], national,
and international regulations (e.g., EC Nos. 2018/848 and 889/2008, [17,18]) as well as private
standards [19], organic pig farms have been treated as a uniform system in most studies. However,
it has recently been shown that organic pig farms in Europe can clearly be distinguished into three
main “husbandry systems”: Pigs may be kept completely outdoors in paddocks on pasture, as in
most UK and Italian farms, or indoors, with access to a limited concrete outside run, as in most farms
in German speaking countries. Furthermore, both systems, indoor and outdoor, may be combined
on one farm for different production stages or during different seasons, as is common, for example,
in Denmark or France [1,20].
Keeping pigs on pasture has a potentially higher risk regarding nutrient losses [14,21] compared
to pigs kept indoors, where manure is collected, stored, and spread in a controlled way on fields.
Furthermore, due to a more controlled (thermal) environment, pigs kept indoors might have better
feed conversion ratios and a higher number of piglets weaned, both reducing the environmental
impact [22,23].
Besides the effects on environmental impact caused by the husbandry system, as described above,
other important influencing factors contribute to variation. As LCA data from 27 conventional farms
show, other factors, such as diet characteristics (e.g., level of by-products), influence the environmental
impacts [9]. Therefore, also for organic pig production, individual farm data are needed to describe
and quantify the potential influence of the three husbandry systems as well as those individual farm
characteristics with potential impact on the environment.
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Consequently, the present study aims to deliver first indications to support strategic decisions in
the organic sector (policy makers, extension services) or at the farm level (farmer). The analysis
focuses on the environmental impact of three common organic pig husbandry systems, indoor
(IN), partly outdoor (POUT), and outdoor (OUT), regarding their GWP, AP, and EP. Furthermore,
farm characteristics influencing these impacts are assessed by cluster and correlation analysis.
Two hypotheses are tested: (1) The null hypothesis that there are no differences between husbandry
systems regarding the environmental impact (GWP, AP, EP), and (2) that there are specific farm
characteristics, which explain variation independent from the husbandry systems.
Table 1. Definition of the three organic pig husbandry systems: IN, POUT, and OUT.
Organic pig farms were recruited through farm advisors, producer associations, agricultural
journals and their websites, or personal contacts. Farms had to be certified organic for at least two
years and preferably combined farrow-finish farms with more than 20 sows and 100 finishing places.
Recruitment was also based on the type of husbandry system, as the objective was to compare the
three different organic pig systems.
As this study investigated the environmental impact of pork production from piglet production
until slaughter, production chains from farrowing to finishing (PC) were the statistical unit. This
comprised 64 PCs (24 IN, 30 POUT, 10 OUT), which were either farrow-to-finish farms (15 IN, 24 POUT,
9 OUT) or which were formed of co-operating farrowing-only and fattening-only farms (6, 6, and
1 IN, POUT and OUT PCs, respectively). Additionally, for three other PCs (IN), data from the
co-operating farm was not available during the study, and the average of the other farms was then
used for the missing part of the PC. For each individual PC, environmental impact categories were
calculated as outlined below, with pairs of farrowing-only and fattening-only farms being treated as
farrow-to-finish farms.
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Based on the literature [10,15,24] and expert knowledge, a standardized on-farm assessment
protocol for use on a tablet computer was developed and a supplementary dictionary was translated to
the languages of involved countries. The final protocol included an interview with the farm manager,
the analysis of farm records, and direct observations. It was structured in thematic sections, including
the following parameters:
The PC-specific data used in the present study are based on inventory data either collected on the
day of visit or covering a period of 12 months prior to the farm visits.
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Table 2. Input data for the characterization of the environmental impact of organic pig systems.
Category Parameter
sow number of weaned piglets per sow and year, replacement rate (%), live weight at slaughter
performance (kg), feed intake during gestation and lactation (kg/period), duration of lactation (days)
weaner weight at weaning (kg), piglet mortality (%), daily feed intake (kg), feed conversion rate
performance (kg feed/kg live weight gain), duration of weaning period (days)
weight at beginning of fattening phase (kg), mortality (%), daily feed intake (kg), feed
fattener
conversion rate (kg feed/kg live weight gain), daily weight gain (kg/day), live weight at
performance
slaughter (kg), age at slaughter (days), duration of fattening period (days)
diet composition (% of individual feed ingredients), diet nutrient, i.e., crude protein (CP, g/kg)
diets
and phosphorus (P, g/kg), and metabolizable energy content (MJ/kg)
land use on-farm crop production
animal type of system, i.e., outdoor (OUT), partly outdoor (POUT), indoor (IN) with outside run, type
husbandry of floor (solid floor, slats/partly slatted, deep litter)
manure type (liquid, solid), manure handling (cleaning frequency), manure storage (type and
duration), manure treatment (composting, anaerobic/aerobic digestion), type and distance of
manure
spreading (wide spreading, injection), mean distance of manure transport to place of
spreading, crop rotation, and stocking rate (animals/ha)
very good: 100% of litter is clean, dry, and not mouldy
bedding good: >50% of litter is clean, dry, and not mouldy
quality poor: >50% of litter is dirty, wet, or mouldy
very poor: 100% of litter is dirty, wet, or mouldy
Parameters to calculate the environmental impact from the production of all feedstuffs, except
fishmeal and fish oil, were adopted from previous studies [35,36]. The nitrogen (N)-related part of feeds’
EP was calculated by multiplying typical quantities of N applied in manure and commercial fertilizers
on organic farms in Austria with typical NO3 -N leaching factors identified in [37]. For P-losses from
feed production, it was assumed that, on average, a surplus of 5% over plant requirements (according
to yield) was applied and lost. The GWP of the rarely used components, fishmeal and fish oil, originate
from [38]. The GWP, AP, and EP for monocalcium phosphate and mineral premixes are based on the
Danish LCA food database [39].
The total feed consumption per animal, including bought–in-feedstuffs, was calculated from
farm-specific data (based on daily consumption per animal, feed conversion rate, duration of the
periods, average daily gains, etc.). For individual missing values, results from [40] and [41] were
used in the fattening and the weaner stages, respectively. For farms lacking full records on the
feed intake and feed conversion ratio, these values were estimated according to farm and animal
category-specific dietary contents for MJ ME, CP, and P, and recommended nutrient requirements
at the respective physiological stage [42]. Furthermore, the relative amount of digestible lysine per
unit of energy (g/MJ NE) was calculated based on the online tool, Evapig [43], and compared to
requirements at different stages [44]; a 10% tolerance was accepted due to the uncertainty of NE and
lysine content. Diets for growing and finishing pigs were classified as sufficient, deficient, or exceeding
requirements (excess) using the content of digestible lysine relative to the NE content as an indicator.
Feed components and feedstuffs were categorized as described in Table 3.
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heavier pigs at weaning. Some of the diverging characteristics, such as numerically smaller sows in
OUT, are probably related to the use of local, traditional breeds (e.g., Cinta Senese, Tamworth). Median
live weight (kg) of slaughter pigs was 131.0 kg in IN, 117.0 kg in POUT, and 124.0 kg in OUT. Diet
characteristics and amounts of feed used differed in many parameters between the husbandry systems.
However, average metabolizable energy and crude protein contents were similar between systems for
sow diets, and similar average metabolizable energy were recorded for weaners and finishing farms.
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Since AP, EP, and GWP did not significantly correlate with each other, they were subjected to a
hierarchical cluster analysis using the average linkage method. Values were standardized using the
procedure, STDIZE, in SAS using the mean as a location measure and the sample standard deviation as
a scale measure. For this analysis, five outliers (2 IN, 2 POUT, 1 OUT) were excluded, as identified from
boxplots, resulting in 59 PCs being included in the final cluster analysis. The number of clusters was
based on R-Squared (SAS-Institute, 2008), Pseudo F, and Pseudo t2 statistics. Additionally, the average
distance between the clusters was graphically checked in a dendrogram.
3. Results
Table 4. Environmental impact (global warming, GWP; acidification potential, AP; eutrophication
potential, EP) of organic pig production in three husbandry systems, IN, POUT, and OUT.
Husbandry n
Parameter Min. Q25% Median Q75% Max.
System (PC)
IN 24 1605 1860 2204 2347 2962
kg CO2 -eq/1000 kg live
GWP POUT 30 1663 1997 2213 2407 3393
weight at slaughter
OUT 10 1470 1593 2210 2705 3480
IN 24 38.0 55.2 61.9a 78.4 114.4
kg SO2 -eq/1000 kg live
AP POUT 30 37.8 47.0 51.9 b 61.0 88.4
weight at slaughter
OUT 10 34.8 38.4 55.4 ab 72.3 91.0
IN 24 13.6 18.2 21.6 ab 25.7 48.7
kg PO4 -eq/1000 kg live
EP weight at slaughter
POUT 30 13.3 17.8 20.1 b 25.1 43.2
OUT 10 17.8 19.9 28.7 a 36.8 46.2
a,bDifferent superscript letters indicate differences between groups for which p < 0.05 (p-values adjusted according
to Bonferroni correction for triple testing).
No significant differences were found regarding the GWP between systems. With 2204, 2213,
and 2209 kg CO2 -eq per 1000 kg live weight at slaughter, the median estimate for the GWP was similar
for the three systems, IN, POUT, and OUT (p = 0.934). Across systems, the PCs with the lowest and
highest GWP were both found in OUT, and the variation in the GWP was numerically smaller in IN
and POUT than in OUT.
In all systems, feed production most strongly contributed to the GWP, followed by animal housing
(direct emissions originating from the animal and excreta inside houses), and, in IN and POUT, manure
storage (Figure 1). Manure treatment and manure spreading contributed only a small percentage to
the GWP in IN and POUT, while in OUT, manure is directly excreted onto the field by the animal and
therefore is neither stored, treated, nor spread. Relative contributions of housing emissions tended
to be lower in IN, whereas the relative contribution of manure storage was highest for this system.
Consistently, the highest relative contribution of housing (including field deposition of manure) was
found for OUT.
The median AP was significantly higher in IN (61.9 kg SO2 -eq per 1000 kg live weight at slaughter)
than in POUT (51.9 kg SO2 -eq per 1000 kg live weight at slaughter; p = 0.006), mainly due to more
NH3 arising from manure spreading in IN. In OUT, AP was numerically slightly higher than in POUT.
Across systems, the individual PC with the lowest AP was found in OUT and the one with the highest
AP was in IN. The variation (interquartile range) was smaller in POUT compared to IN and OUT.
Similar to GWP, feed production and animal housing contributed most to AP (Figure 1). The
relative contribution of manure spreading in IN and POUT to both AP and EP was higher than the
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corresponding contributions to GWP. Regarding AP, IN showed higher relative amounts of SO2 -eq
originating from feed, housing of the animals (direct emissions), and, especially, manure storage and
spreading. In POUT, some manure remains directly on the paddock and is not stored or spread on
the field, thus leading to lower AP due to lower NH3 emissions. Manure spreading was the main
explanation for differences in the AP between IN and POUT. An even higher difference was found
between OUT and IN, again due to the lack of manure spreading in OUT.
Figure 1. Mean relative contribution of the different sources to GWP, AP, and EP based on data from
IN (n = 24), POUT (n = 30), and OUT (n = 10) production chains.
The median EP, expressed in kg PO4 -eq per 1000 kg of live weight at slaughter, was significantly
higher in OUT than in POUT (p = 0.010), mainly due to more PO4 -eq resulting from feed consumption
and housing. Total EP of IN was similar to the EP of POUT, but did not differ significantly from
OUT. Variation (interquartile range) in OUT was larger than in the other systems. Across all systems,
the most important source of EP was feed production, followed by animal housing. In IN and POUT,
manure storage, treatment, and spreading also contributed to EP, but to a lesser extent. The highest
contribution of feed and housing regarding EP was found in OUT, which had a higher median feed
conversion rate than POUT- or IN-PCs, and consequently needed more feed to achieve 1000 kg of
slaughter weight.
When considering the environmental impact indicators (GWP, AP, EP) based on animal production
stages, across all systems the fattening phase had the highest influence (between 68% and 74% of the
totals), with little variation between the systems and impact indicators (Figure 2).
Figure 2. Mean relative contribution of the different animal categories to GWP, AP, and EP based on
data from IN (n = 24), POUT (n = 30), and OUT (n = 10) production chains.
Table 5. Coefficients of correlation (Spearman’s Rho’s) between farm characteristics (rows) and
environmental impact indicators (columns) for 61 production chains (three production chains had to
be excluded due to a missing animal category at the farm).
Parameter GWP AP EP
n sows [present at visit] ns −0.33 ** ns
slaughtered finishers [n/1 yr] ns −0.30 * −0.31 *
Livestock Unit ns −0.37 ** −0.30 *
piglets born per litter (life born + still born) [n, 1 yr mean] ns ns −0.44 ***
number of weaned piglets per sow per year −0.35 ** −0.27 * −0.37**
carcass weight [kg, 1 yr mean] ns 0.30 * 0.30*
age at culling [n farrowings] ns ns ns
Mastitis Metritis Agalactia (MMA) treatment of sows (%) ns ns ns
percentage of bought-in feed for finishers (%) ns −0.40 ** ns
grains (Cereals) ns ns 0.29 *
leguminous crops ns ns ns
high-protein by-products ns ns −0.26 *
relative contribution of others ns ns ns
feed stuff category (%) components of animal or microbial origin ns ns ns
minerals ns ns −0.40 **
compound feed ns ns ns
supplementary compound feed ns ns ns
ns: Not significant, * p < 0.05, ** p < 0.01, *** p < 0.001.
The total number of piglets born per litter negatively correlated with EP, whilst piglet numbers
weaned per sow and year negatively correlated with all environmental impact indicators. The average
final carcass weight correlated positively with AP and EP, while the percentage of bought-in feed
in fattener diets was negatively associated with AP. Additionally, the relationship between the
relative contribution of feedstuff categories to the diets and the environmental impact indicators
was investigated, but associations were only found for EP. The relative contribution of the high-protein
by-product feed and mineral supplements negatively correlated with EP, while the amount of grains
correlated positively.
Table 6. Number of production chains per system (IN, POUT, OUT) in the four clusters identified.
In Table 7 all clusters are presented: Cluster 2, representing 35.6% of the total, on average, showed
numerically the lowest environmental impacts (referred to as “low impact cluster” below). Cluster 1/4
can be considered as the “intermediate impact cluster”, with values of AP, EP, and GWP between those
of Cluster 2 and Cluster 3. Cluster 3 had higher median values for AP, EP, and GWP as compared
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to Cluster 1/4 and Cluster 2. Consequently, Cluster 3 can be described as the “high impact cluster”.
Cluster 5 resulted in overall highest environmental impacts, but due to the very small number of farms,
included data are only presented descriptively, but not further considered in the analysis.
Table 7. Environmental impacts (GWP, AP, and EP) per 1000 kg of live weight at slaughter by cluster
(total N = 59 production chains) (cluster 5 not subjected to further statistical tests is highlighted in grey).
Figure 3. Mean relative contribution of the different sources to GWP, AP, and EP by cluster (total n = 59).
CL2 = Cluster 2 (low environmental impact cluster, n = 21), CL3 = Cluster 3 (high environmental impact
cluster, n = 14), CL5 = Cluster 5 (n = 2), CL1/4 = Cluster 1/4 (intermediate environmental impact
cluster, n = 22).
Median numbers of sows, livestock units, and finishing pigs slaughtered per year per cluster
ranged between 28 and 110, 38 to 121, and 324 to 859, respectively. These characteristics relating to
farm size were numerically lowest for the high impact cluster, while the highest values were found
in the intermediate impact cluster. The values for the low impact cluster were between those for the
intermediate and high impact cluster. There were, however, no statistical differences between impact
clusters in these parameters (see Supplementary Materials, Table S8).
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The average weight of pigs at the end of the post-weaning period differed between clusters as
shown in Table 8. In the intermediate impact cluster, pigs entering the finishing phase were heavier
than in the high impact cluster (p = 0.012). Lower weights at the start of the fattening phase had a
negative effect on environmental impact indicators. Feed conversion for fattening pigs in the low
impact cluster was lower than in the intermediate and high impact clusters (p < 0.001). In line with
this, the total amount of feed per finished pig was lower in the low impact cluster in comparison to the
high impact cluster (p < 0.001) and to the intermediate impact cluster (p = 0.006; Table 9). Improved
feed conversion and lower feed consumption in the low impact cluster had a beneficial effect on
environmental impacts. However, mortality of finishers was higher in the low impact cluster than
in the high impact cluster (p < 0.001; Table 8). The percentage of bought-in feed in finishing diets
(Table 9) was lower for the high impact cluster in comparison to the low impact cluster (p = 0.000) and
the intermediate impact cluster (p < 0.001). Additionally, in the low and high impact cluster, more
leguminous grains were fed than in the intermediate impact cluster (Table 10).
Cluster impact
Animal n
Category [Cluster Min. Q25% Mean Median Q75% Max.
Category/Parameter 3 (PC)
Number]
sows
piglets born per litter low [2] 19 12.0 12.1 13.2 13.3 14.0 14.5
(live born + still born) intermediate [1/4] 20 6.0 10.8 12.1 12.3 14.0 16.5
[n, 1 yr mean] 1 high [3] 13 8.0 12.0 12.8 13.3 14.0 14.5
piglets weaned per low [2] 20 10.0 18.2 19.2 19.9 21.1 25.0
sow per year intermediate [1/4] 22 10.0 16.0 18.3 19.0 21.0 23.8
[n, 1 yr mean] 2 high [3] 14 14.0 16.0 18.3 19.1 19.7 25.0
low [2] 20 12.0 26.0 31.8 30.5 35.0 50.0
sow replacement rate
intermediate [1/4] 22 8.0 20.0 32.5 28.0 45.0 87.0
[%, 1 yr mean] 2
high [3] 14 20.0 20.0 29.0 26.5 33.0 53.0
low [2] 20 187 200 237 240 257 310
live weight at culling
intermediate [1/4] 22 180 220 249 245 275 325
[kg at culling] 2
high [3] 14 197 200 234 233 253 277
Weaners
low [2] 20 0.0 10.0 11.3 10.7 13.5 22.0
weight at weaning
intermediate [1/4] 22 5.5 10.0 13.1 12.5 15.0 28.0
[kg, 1 yr mean] 2
high [3] 14 8.0 10.0 11.5 10.9 12.5 22.0
weight at end of low [2] 20 24.0 25.8 29.4 30.0 ab 30.0 42.0
post-weaning intermediate [1/4] 22 25.0 30.0 31.6 31.5 b 35.0 40.0
[kg, 1 yr mean] 2 high [3] 14 23.0 25.0 28.3 29.0 a 30.0 34.0
mortality rate low [2] 20 0.0 3.5 5.7 5.0 5.0 20.0
weaners intermediate [1/4] 22 0.0 1.0 3.2 3.0 5.0 10.0
[%, 1 yr mean] 2 high [3] 14 0.0 1.0 3.1 3.0 5.0 5.0
fattening pigs
live weight at low [2] 20 104 112 124 117 129 165
slaughter intermediate [1/4] 21 86 112 128 120 136 200
[kg, 1 yr mean] 2 high [3] 14 116 121 131 129 140 150
mortality rate low [2] 20 1.0 1.5 2.9 3.0 a 4.0 5.0
fattening pigs intermediate [1/4] 21 0.0 1.0 1.9 2.0 ab 2.0 6.0
[%, 1 yr mean] 2 high [3] 14 0.0 0.0 1.0 1.0 b 1.0 4.0
1 Number of observations differs from number of production chains, as each parameter was not always assessable
for all farms; 2 number of observations differ from number of production chains, as the environmental impact
was calculated using mean values for missing animal categories for three farms (piglet production for two farms;
fattening pigs for one farm); 3 parameters that showed significant differences between clusters are printed in
bold; a,b different superscript letters indicate differences between groups (p < 0.05, p-values adjusted according to
Bonferroni correction for triple testing).
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within columns indicate differences between groups (p < 0.05, p-values adjusted according to Bonferroni correction
for triple testing).
The high impact cluster showed a higher proportion of PCs feeding sufficient digestible lysine to
finishing pigs, compared to the intermediate impact cluster (64.3% vs. 6.3%, respectively; p = 0.001;
Table 11). There were no differences in the proportion of deficient or excess diets for growing and
finishing pigs, but the low impact cluster still showed a high proportion of diets with sufficient
digestible lysine content (41.2%). Across the growing and finishing diets, the low impact cluster
showed the highest proportion of diets without deficient digestible lysine (82.4%).
Table 11. Classification of animal categories by cluster according to deficient, excess, or sufficient
proportions of digestible lysine in the grower and finisher diets; N = total number of production chains
per cluster.
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4. Discussion
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Our results are particularly comparable to results reported by [15], who used a similar
methodology and system boundaries for an evaluation of 15 pig farming systems from five European
countries. For each pig farming system, data from five to 10 farms were obtained from surveys,
and systems were categorized into conventional, adapted conventional, traditional, and organic. Feed
production contributed less to EP in organic systems than in the others [15]. In the present study,
the results regarding EP (medians ranging from 20.1 to 28.7 g PO4 -eq per kg live weight) exceed the
values for organic farms found by [15]; 16 g PO4 -eq), and are in the range reported for conventional
systems. The higher EP in the present study may, on the one hand, be due to a poorer median feed
conversion ratio in IN, POUT, and OUT than found by [15]. On the other hand, due to the assumption
of a 5% PO4 -surplus over yield-related plant requirements, our methodological approach might have
resulted in higher PO4 -emission estimates from feed production.
Regarding AP, [15] found higher medians for organic systems than for POUT and OUT in the
present study. The even higher median AP found in IN compared to [15] may be attributed to higher
emissions from manure management (storage and spreading) as well as from feed, which resulted
mainly from a poorer feed conversion ratio in fatteners in the present study compared to [15].
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Table 12. Greenhouse gas emissions (GWP, kg CO2 -eq/FU), acidification potential (AP, g SO2 -eq/FU),
and eutrophication potential (EP, g PO4 -eq/FU) from selected LCA studies on pig production (FU =
Functional unit).
Two farm characteristics describing the size of the pig units (number of slaughtered pigs, livestock
units per PC) negatively correlated with AP and EP, with larger PCs having lower AP and EP.
The current number of sows per PC was also weakly negatively correlated with AP, in line with
the results for other farm size-related characteristics. These results may indicate that larger farms who
are more efficient in managing their pigs, eventually connected with better trained farm staff. Similarly,
negative correlations were found between the average number of fattening pigs and environmental
impact indicators in [9], but this relationship is not considered as causal and may have been related to
potentially better management in larger farms.
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These limitations offer possible improvements for future studies. As the limitations concern all
husbandry systems, they are not expected to affect the analysis of differences between husbandry
systems. Furthermore, LCA takes numerous aspects into account; if weaknesses concern single aspects,
this does not reduce the meaningfulness of the calculation. Finally, it must be mentioned that, despite
these limitations, the data available for the present PC-specific cradle-to-farm gate LCA with a high
number of organic pig farms included and taking different husbandry systems into account are unique.
5. Conclusions
Regarding environmental impact, a substantial variation was found between individual PCs. The
ranking of the husbandry systems was not consistent regarding environmental impact; whereas the
(median) GWP was similar in all systems; POUT had less AP than IN, and less EP than OUT.
The huge variation among PCs indicates that LCAs based on mean values of model scenarios
will not necessarily be representative for individual farms, which may be subsumed in the modelled
scenario. This reflects the importance of farm specific cradle-to-farm-gate assessments, rather than
generalized scenarios for identifying the extent and the main sources of environmental impact in the
different husbandry systems (IN, POUT, OUT).
In all husbandry systems, PCs with low environmental impacts were found, indicating that IN
and POUT as well as OUT may be managed in an environmentally friendly way. However, a lack of
consistent differences between husbandry systems, as well as results from cluster analysis, indicate that
factors other than the husbandry systems affect the environmental impact of organic pig production.
Feeds generally constitute an important source for environmental impact, with the feed conversion
ratio of fattening pigs being particularly important. Based on cluster analysis, an appropriate dietary
digestible lysine content as well as buying in feedstuffs for supplementation of protein or minerals
appears to be beneficial for a low environmental impact.
Furthermore, manure management (storage and spreading) was identified as a main source of
emissions. Measures, such as covering slurry tanks and direct application of manure to the soil, offer
mitigation options.
The results indicate that an overall good farm management and adequate productivity reduces
the environmental impacts, and hence optimization of management should be the focus irrespective of
the production system.
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© 2018 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access
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sustainability
Article
Effects of Alternative Uses of Distillery By-Products
on the Greenhouse Gas Emissions of Scottish Malt
Whisky Production: A System Expansion Approach
Ilkka Leinonen 1, *, Michael MacLeod 1 and Julian Bell 2
1 Land Economy, Environment and Society Research Group, Scotland’s Rural College (SRUC),
Peter Wilson Building, Kings Buildings, West Mains Road, Edinburgh EH9 3JG, UK;
[email protected]
2 Rural Business Unit, SAC Consulting, 2 Technopole, Bush Estate, Penicuik, Midlothian EH26 0PJ, UK;
[email protected]
* Correspondence: [email protected]; Tel.: +44-131-5354044
Keywords: agricultural by-products; whisky production; cattle; beef; livestock feed; renewable
energy; greenhouse gas emissions
1. Introduction
Various agricultural by-products (i.e., products originating from food and drink production but
not normally used for human consumption) are widely used as part of livestock feed. They can form
an important source of protein and metabolizable energy needed for animal production [1–4] and are
currently used in production of a wide variety of livestock species [5]. For example, brewery, spirit
distillery and bio-ethanol production by-products, such as brewers’ grains, usually made from barley,
wheat, maize or rice, can form a significant part of the animal diet especially in ruminant production.
These products are generally favoured due to their high protein and fibre content [6–10] and inclusion
of them in ruminant feed has been found to have positive effects on the animal performance [11,12].
Brewers’ grains, or further processed distillery by-product “distillers dark grains with solubles” or
“dried distillers grains with solubles” (DDGS), can be also used in non-ruminant production, for
example, as part of pig feed [13–17]. According to recent studies, relative high proportions of DDGS
can be applied in pig diets while still maintaining acceptable level of growth performance [15,16,18].
Further application of brewery and distillery by-products such as DDGS and yeast products can also
be found in chicken industry [19–23], or even in fish production [24,25]. However, high variability in
the nutritional value of these by-products, depending for example on the variety of the cereal, harvest
time and the malting and mashing processes [10,26,27] may limit their use in non-ruminant livestock
production where the content of certain nutrients, especially the balance of essential amino acids,
can have major impact on animal performance [28]. Despite such limitations, brewery and distillery
by-products can be potentially seen as a partial replacement of soya as a protein source in livestock
production [20,29,30]. Reducing the dependency on soya is an increasing trend in livestock systems
due to environmental concerns related to its production. The cultivation of this crop is generally
associated with recent land use changes, causing greenhouse gas emissions from deforestation and
conversion of other land uses to arable production, resulting in loss of carbon previously stored in
soil and biomass [31]. Other environmental issues associated with soya production include the loss of
biodiversity and freshwater and groundwater contamination [32,33].
The availability and usability of agricultural by-products or co-products can vary strongly
depending on the location of production and this can also affect the distribution and profitability of
livestock industries. In agricultural production in Scotland, barley is by far the most important arable
crop species, in terms of area of cultivation, the total mass of grain production and the amount of crop
protein produced [34]. The barley grown in Scotland is used either directly for animal feed, or as a raw
material of alcohol (including whisky) production. The whisky distillation process utilizes only the
carbohydrates of the barley grains, so therefore the use of the remaining compounds (including protein)
in livestock production has been seen as a useful way to fully utilize this important crop. As a result,
the main by-products of Scottish malt whisky production, namely “draff” (unprocessed by-product
of the mashing process), “pot ale” (liquid by-product of distillation) and “distillers dark grains with
solubles” (DDGS, dried and pelletized product made of draff and pot ale) are widely used as protein
rich and low-cost ingredients of livestock feed, particularly in beef and dairy cattle production. In 2012,
it was estimated that a total of 346,000 t (on a dried product basis) of distillery by-products from the
whisky industry in Scotland were potentially available for use in animal feed [35]. About 60% of this
amount was consumed in Scotland. Therefore, in this specific region, whisky industry and the feed that
it provides for livestock can be considered as a significant part of the beef and dairy production chains.
Distillery by-products used as feed have been considered to have low environmental impacts
and especially low embedded greenhouse gas (GHG) emissions, compared to alternative protein
sources such as rapeseed meal and imported soya [35,36]. One of the reasons for this finding is that in
agricultural life cycle assessment (LCA) studies, economic allocation of the environmental burdens is
generally applied to distribute the burdens between various co-products originating from the same
production process [37–39]. In this specific method, the burdens are allocated to different co-products
proportionally to their economic value [3,36]. Therefore, due to a relatively low price of the distillery
by-products such as draff, the produced alcohol is considered to be the main product with the highest
share of the environmental burdens and only a small proportion of the overall environmental impacts
associated with whisky production is allocated to by-products [35].
In addition to the traditional use of distillery by-products as livestock feed, distilleries in Scotland
(and other alcohol producers in the UK) have during recent years started to use these products as
a source of renewable energy. This development is partly motivated by the government subsidies
for such energy sources due to their low embedded GHG emissions. Furthermore, the reduction
of the use of fossil fuels in the production process can also provide a greener image for the whisky
industry through reducing its carbon footprint [40]. A recent trend in this area has been to increase the
use of by-products as a feedstock of anaerobic digestion and utilize the produced biogas to generate
electricity and heat that can be directly used in the distillation process. This strategy is expected to have
multiple benefits in terms of reduction of GHG emission. For example, in addition to the renewable
energy generated in digestion, the digestate (material remaining after the anaerobic digestion process)
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Sustainability 2018, 10, 1473
contains nutrients that can be utilized by crops and therefore can replace the use of synthetic fertilisers
and reduce the greenhouse gas emissions related to production of the fertilisers [41,42].
The proposed alternative use of distillery by-products has raised some concerns amongst livestock
farmers in Scotland and elsewhere in the UK [43]. As the use as renewable energy increases, the farmers
are getting worried about the future availability and cost of by-products as animal feed. However, it
should be noted that also the feed use of these by-products can be expected to have beneficial effects
on greenhouse gas emissions due to reduction of the use of carbon-intensive feed ingredients. For this
reason, a systematic comparison of GHG emissions associated with alternative uses of by-products is
needed to quantify these possible effects.
The aim of this study was to carry out a systems-based analysis of the material and energy flows
within the whisky production chain, in order to quantitatively analyse the processes associated with
distillery by-products and assess the life-cycle greenhouse gas emissions arising from the entire whisky
production chain, including the end use of by-products. Instead of applying an economic allocation
approach for the outputs of the distillery processes, we selected to use a system expansion method for
the by-products, specified as “expanding the product system to include the additional functions related
to the co-products” in the ISO [44] LCA standards. Those standards also prefer the system expansion
approach over any allocation methods and suggest that allocation between co-products should be
avoided when possible. The system expansion approach makes it possible to directly compare the
changes in greenhouse gas emissions when using the by-products for alternative purposes (livestock
feed, bioenergy generation) and replacing alternative commodities (protein crops grown for cattle
feed, fossil fuels used in distillation process, synthetic fertilisers used in crop production). As an
outcome, the greenhouse gas emissions can be calculated for a unit of produced alcohol while taking
into account both the burdens and benefits achieved through the end use of the by-products.
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Figure 1. A simplified diagram of the production systems analysed in this study and processes affecting
the greenhouse gas (GHG) emissions. The rectangles indicate inputs or outputs and the ovals indicate
processes. The objects with broken lines indicate replaced products or processes partly affected by
the replacement.
The greenhouse gas emissions associated with whisky production (including production,
processing and transport the raw materials but excluding the by-product processing and their end use)
were quantified based on data from an earlier study [35] and the changes of these emissions, as affected
by the alternative uses of the by-products, were included in the calculations. Details of the data and the
calculated GHG emissions associated with different processes within the whisky production chain can
be found in the Supplementary Materials. Following this analysis, the processing and end use of the
by-products was analysed in different scenarios, the changes in the material and energy flows within
connected systems were quantified and the resulting increases or reductions of GHG emissions were
included in the total emissions of the whisky production chain. For this analysis, the quantities of the
primary by-products produced per one litre of pure alcohol were obtained from the calculations by
Bell et al. [35] and were estimated to be 0.56 kg DM of draff and 0.36 kg DM of pot ale. In all the systems
included in the calculations, the changes in the emissions of carbon dioxide (CO2 ), methane (CH4 )
and nitrous oxide (N2 O) were quantified and the overall greenhouse gas emissions were expressed in
terms of CO2 equivalent: with a 100-year timescale, where 1 kg CH4 and N2 O are equivalent to 25 and
298 kg CO2 respectively [45].
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cattle industry, namely soya bean meal and rapeseed meal. As a result, four different options in the
feed use of the by-products were considered separately:
• Scenario 1a: draff is used to replace soya bean meal (and pot ale is disposed)
• Scenario 1b: draff is used to replace rapeseed meal (and pot ale is disposed)
• Scenario 1c: draff and pot ale are used to produce DDGS, which is used to replace soya bean
meal, and
• Scenario 1d: draff and pot ale are used to produce DDGS, which is used to replace rapeseed meal
The amounts of the replaced alternative ingredients in animal feed were quantified based on
a feeding strategy according to which the digestible protein and metabolizable energy contents of
the feed were kept unchanged for all scenarios, although the intakes of the total combustible “gross”
energy and the total (digestible + non-digestible) protein (and therefore also the total nitrogen intake)
could vary between feeding options. Using this approach, also the animal performance was assumed
to remain unchanged (for example, the same amount of meat was always produced per unit of energy
or protein fed into the beef production system) and would therefore have no effect on the greenhouse
gas emissions when compared between the scenarios. Because the protein content of the distillery
by-products is lower than that of the replaced soya meal or rapeseed meal, on dry matter (DM) basis
higher quantities of the by-products were needed, compared to the replaced ingredients. The higher
DM quantity of the by-products brought also additional energy to the feed. Therefore, other changes
in the feed were also needed to achieve equal energy content. This was done in this study by reducing
the inclusion of barley grains (which are a typical source of energy in cattle feed in Scotland) when the
distillery by-products were used in the feed. Linear optimization was used (with the constraints of
equal protein and energy content) to determine the quantities of the replaced ingredients to equal 1 kg
DM of the by-product for both draff and DDGS feeding scenarios.
The nutrient contents of different feed ingredients were based on the Feedipedia [46] database.
Assuming unchanged digestible protein and energy intake, the nutritional data were used to quantify
the differences in the animal intake of dry matter and nutrients when either distillery by-products or
alternative ingredients were used in the feed and this information was used to quantify the changes of
the greenhouse gas emissions arising from the livestock production system (see below).
The greenhouse gas emissions of the production of the replaced feed ingredients (soya bean meal,
rapeseed meal, barley) were calculated using the Scottish Agricultural Emission Model (SAEM) [47],
which is based on the FAO GLEAM livestock model [48,49]. Details of SAEM can be found in the
Supplementary Materials. The emissions related to land use changes (LUC) arising from South
American soya production were also included in the calculations following the FAO [48] approach
and emission factors [47]. However, since there are plenty of uncertainties in the LUC emissions
and differences in the methods for accounting for those in the context of agricultural production
chains, alternative estimates of those emissions were evaluated in the sensitivity analysis (see below).
The other replaced feed crops apart from soya, that is, rapeseed and barley, were assumed to be
originated from “mature” agricultural land in the UK and therefore no LUC emissions were associated
with those feed ingredients [50,51].
The changes in the greenhouse gas emissions arising from enteric fermentation and manure
management, resulting from the changes in the feed composition, were also quantified and taken into
account in the analysis. The calculation of these emissions was based on the intake of nitrogen and
gross energy by the animal, applying the IPCC [45] Tier 2 approach and SAEM [47] emission factors
(Table 1, Supplementary Materials). In this approach, the emissions of CH4 are proportional to the feed
gross energy intake of the animal and the N2 O and NH3 emissions are proportional to the amount of
nitrogen excretion (affected by the protein content of the animal feed intake).
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Table 1. Emission factors and other constants used in the life cycle assessment (LCA) model.
The differences in the contents of main available plant nutrients, namely nitrogen (N), phosphorus
(P) and potassium (K) in the manure, as affected by alternative scenarios, were calculated on the basis
of nutrient intake and subsequent losses (assuming that the nutrient retention in animal body remained
unchanged regardless of the feed ingredients used) and their benefits in reducing the greenhouse
gas emissions by replacing synthetic fertilisers were quantified. The replacement rates of synthetic
fertilisers applied in this study were based on the study by DeVries et al. [52]. The greenhouse gas
emissions from the replaced synthetic fertiliser production were quantified by using the emission
factors of the SAEM beef model [47,53].
Changes in the soil carbon (C) content (carbon sequestration) as a result of manure fertiliser use
were not considered in the baseline calculations. However, the possible effects of changes of the carbon
input to soil are evaluated in the sensitivity analysis (see below).
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1d, no further processing of by-products (needed to produce DDGS) was applied in Scenario 2b, as
such processing would have no value in biogas production.
The produced biogas was assumed to be subsequently used to generate heat needed in mashing,
fermentation and distillation processes and electricity to be fed to electrical grid, using the combined
heat and power (CHP) technology.
The yield of CH4 per kg of DM of distillery by-products was obtained from
Luna-del Risco et al. [55] and the same value was used for both Scenario 2a and 2b (Table 1).
The yields of electricity and heat generated in the CHP process, the proportions of the generated
electricity and heat needed in the AD process and efficiency of the utilization of the net heat were
obtained from an earlier study carried out at SRUC [56]. The heat obtained from the use of the
biogas was assumed to replace part of the use of fuel oil, which is a commonly used fuel in Scottish
malt whisky production as many distilleries are remote and not on the natural gas grid. Finally,
the replacement of the grid electricity (i.e., the electricity fed to the grid minus the electricity used
in the AD process) and the utilizable heat (net heat production minus the heat used in the AD
process) were quantified, the associated greenhouse gas emissions were calculated based on the
UK Department for Business, Energy & Industrial Strategy emission factors [54] and these avoided
emissions were subtracted from the total greenhouse gas emissions of whisky production.
The direct and indirect greenhouse gas emissions arising from the AD and CHP processes and
from the management of the digestate were also quantified and added to the emissions of whisky
production. The methane leakage was based on values from an earlier study carried out at SRUC [56]
and the N2 O and NH3 emissions where based on the nutrient content of the feedstock, obtained from
the Feedipedia [46] database and calculated in a same way as the emissions from manure management.
Similarly, as in the use of the by-products as feed, the fertiliser value of the nutrients obtained
as an output of the AD process was quantified. All phosphorus and potassium of the feedstock were
assumed to remain in the digestate and the nitrogen emissions described above were subtracted from
the total nitrogen content of the digestate. The remaining nutrients could then be expected to replace
synthetic fertilisers. It should be noted that part of the grid electricity is also generated from biomass
(in 2016, this was estimated to be 7.6%, according to Ofgem [60] data) and was therefore assumed to
replace a similar amount of fertiliser per kWh of generated electricity as the AD system considered
here. To avoid double counting, a proportion equal to this share was subtracted from the applicable
organic fertilisers produced in the AD. Similarly, as in Scenario 1, the changes in soil carbon content
were not included in this baseline but they are evaluated in the sensitivity analysis.
A summary of the emission factors and other constants used in the calculations for different
scenarios can be found in Table 1.
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For this reason, alternative calculations were carried out where the changes of soil carbon content
in different scenarios were estimated. First, the amount of carbon in the digestate was determined
based on the carbon content of the AD feedstock [58] and the carbon losses as CO2 and CH4 during
the digestion process. For the animal feed, it was assumed that the dry matter excretion rate is
inversely proportional to the organic matter digestibility, obtained from the Feedipedia [46] database
and a constant carbon content of the excreted organic matter was used in the calculations [58]. Then,
the changes of the carbon input entering soil (in the fertiliser use of digestate or manure) were
quantified in each scenario. Finally, following the method introduced by Williams et al. [59] and
assuming the same decomposition rate of organic matter as in their study, the proportion of the
carbon remaining in the soil within a 20-year time scale (consistent with the IPCC [45] guidelines) was
determined to be 15% of the total addition of carbon to soil. This was then converted to avoided CO2
emissions and subtracted from the greenhouse gas emissions of whisky.
Table 2. The amounts of different feed ingredients in cattle feed replaced by the distillery by-products
(Draff or dried distillers grains with solubles (DDGS)) in different scenarios. The quantities are based
on equal content of metabolizable energy and digestible protein.
By-Product (1 kg DM) Replaced Soya Meal, kg DM Replaced Rapeseed Meal, kg DM Replaced Barley, kg DM
Draff: Scenario 1a 0.28 0.41
Draff: Scenario 1b 0.44 0.32
DDGS: Scenario 1c 0.39 0.54
DDGS: Scenario 1d 0.60 0.42
Table 3. Effects of replacing soya bean meal or rapeseed meal in cattle feed by distillery by-products
(Draff or DDGS) on GHG emissions arising from different sources (kg CO2 equivalent per 1 kg DM of
by-product). Negative signs indicate reduction of emissions and positive signs increase of emissions.
There were only minor changes in emissions directly related to livestock production, other than
those arising from feed production, when distillery by-products were replaced with alternative feed
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ingredients (Table 3). The reason for that is that the inputs (gross energy intake, nutrient intake)
affecting those emissions in the calculations based on IPCC Tier 2 method remained very similar in all
feeding scenarios. This is expected, as the quantities of the feed ingredients consumed by the animals
were specified so that the metabolizable energy intake and the digestible protein intake (affecting N
emissions) remained constant in all scenarios. The differences in those emissions were thus a result of
small differences in the contents of nutrients in the feed and different digestibility of energy and protein
in different feed ingredients. These factors affected the avoided emissions related to the production of
replaced fertilisers but the differences in those emissions were also rather small between the feeding
scenarios with different feed ingredients.
The outputs of the scenario where the distillery by-products were used to generate renewable
energy are presented in Table 4. In addition to the generated electricity and heat (replacing grid
electricity and heating oil used in whisky production), considerable amounts of synthetic fertilisers
could also be replaced when the digestate obtained from the anaerobic digestion would be used as a
fertiliser in crop production.
Outputs per 1 kg DM by-Product Draff (Scenario 2a) Draff + Pot Ale (Scenario 2b)
Methane, m3 0.351 0.351
Electricity to grid, kWh 1.146 1.146
Utilized heat, kWh (replacing oil) 0.790 0.790
Replaced N as fertiliser, kg 0.018 0.024
Replaced P as fertiliser, kg 0.003 0.009
Replaced K as fertiliser, kg 0.0003 0.009
Since the same conversion factor for methane yield was used for different types of distillery
by-products when used as AD feedstock [55], there were no differences in the amount of energy
generated per unit of DM between the options where draff only or a combination of draff and pot ale
were used in AD. However, there were differences in the amount of fertiliser that could be replaced by
the digestate, depending on the feedstock used. This was due to the high nutrient content of pot ale
and for this reason, the digestate from the combination of draff and pot ale had a higher capacity to
replace fertilisers than the digestate originating from draff only.
The biggest part of the reductions in the greenhouse gas emissions, when distillery by-products
were used as AD feedstock, was associated with the replaced grid electricity (Table 5). However,
considerable reductions were achieved also by using the digestate to replace synthetic fertilisers, most
notably nitrogen fertilisers. Unlike in the Scenario 1, most of the nutrients entering to the AD process
as part of the feedstock could actually be credited to whisky production. In contrast, in the feed use,
the difference in the nutrient output between the by-products and the alternative feed ingredients was
rather small. The reduction of the GHG emissions was also affected by the emissions of methane and
nitrous oxide arising from the digestion process and storage of the digestate (Table 5).
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Table 5. Effects of using distillery by-products as a source of renewable energy (by applying a
combination of AD and CHP) on GHG emissions arising from different sources (kg CO2 equivalent per
1 kg DM of by-product). Negative signs indicate reduction of emissions and positive signs increase
of emissions.
Source of GHG Emission Draff (Scenario 2a) Draff + Pot Ale (Scenario 2b)
Electricity replacement −0.549 −0.549
Oil replacement −0.25 −0.25
N fertiliser replacement −0.12 −0.159
P fertiliser replacement −0.011 −0.03
K fertiliser replacement −0.000 −0.009
N2 O emissions 0.051 0.063
CH4 emissions 0.176 0.176
Total −0.703 −0.759
Total GHG emissions per volume unit of produced alcohol were 2.6 kg CO2 when the end use
of the by-products was excluded from the calculations [35]. The changes in these emissions when
the draff obtained from the mashing process was used either as animal feed or as AD feedstock are
presented in Table 6 and Figure 2. It can be seen that the highest overall reductions were achieved
when draff was used to replace soya in animal feed. However, nearly as high reduction could be
achieved when draff was used to generate renewable energy.
Table 6. Effects of the alternative uses of draff on the GHG emissions of Scottish malt whisky production.
The following scenarios are compared: Scenario 1a: draff replacing soya bean meal and barley, Scenario
1b: draff replacing rapeseed meal and barley and Scenario 2a: draff replacing grid electricity and oil.
When comparing the alternative uses of DDGS (or a combination of draff and pot ale), the patterns
were somewhat different (Table 7, Figure 2). Compared to draff, the combination of draff and pot
ale was able to produce higher reductions in GHG emissions when used either to replace soya in
animal feed, or to generate renewable energy. The reason for this is partly in the larger amount of
the by-product utilised per unit of produced alcohol and also in the high nutrient content of pot ale.
This enabled the combination of draff and pot ale to replace higher amount of alternative protein
sources in animal production, or replace more fertilisers when the digestate is used in crop production.
In contrast, only minimal reductions in the GHG emissions were achieved when DDGS was used to
replace rapeseed meal in animal feed. This is due to the fact that the benefits achieved by reducing
the amount of rapeseed in feed are counteracted by the high energy use of producing DDGS from the
primary by-products draff and pot ale.
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Table 7. Effects of the alternative uses of combination of draff and pot ale on the GHG emissions of
Scottish malt whisky production. The following scenarios are compared: Scenario 1c: DDGS replacing
soya bean meal and barley, Scenario 1d: DDGS replacing rapeseed meal and barley and Scenario 2b:
draff + pot ale replacing grid electricity and oil.
Figure 2. GHG emissions of Scottish malt whisky production with different end uses of by-products.
Scenarios applying draff only are presented in blue colour and scenarios applying both draff and pot
ale in red colour. Scenario 1a: draff replacing soya bean meal and barley, Scenario 1b: draff replacing
rapeseed meal and barley, Scenario 1c: DDGS replacing soya bean meal and barley, Scenario 1d: DDGS
replacing rapeseed meal and barley, Scenario 2a: draff replacing grid electricity and oil and Scenario
2b: draff + pot ale replacing grid electricity and oil.
The sensitivity analysis shows that the method used for quantifying the GHG emissions associated
with the land use changes has a major effect on the comparison between different uses of the
by-products and on conclusions drawn from this comparison. It can be seen in Table 8 that when
lower LUC emissions are applied for soya, the benefits of by-product feed use in reduction of the
GHG emissions are largely lost and the use of the by-products for heat and electricity generation
becomes the most efficient option. In fact, in the option where zero LUC emissions were assigned to
soya production, the use of DDGS to replace soya became the least efficient way to reduce the GHG
emissions of whisky production, while in the baseline scenario it resulted in the highest reductions.
Including the carbon sequestration (i.e., changes in soil carbon content as a result of the alternative
uses of the by-products) also affected the results. In general, when such changes were accounted for,
the efficiency of energy generation option in reducing the GHG emissions increased. This is because
the net input of C to soil increases when digestate is used as a fertiliser. However, an increase in
soil carbon was also observed when the by-products were used as animal feed. This increase was a
result of the lower digestibility (i.e., higher proportion of non-digestible carbon compounds per unit of
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digestible energy) of the by-products and hence higher dry matter excretion when the by-products
were used as feed, compared to the alternative feed ingredients barley and soya/rapeseed.
Table 8. The results of the sensitivity analysis showing the GHG emissions (kg CO2 e per litre of alcohol)
with different assumptions of land use changes (LUC)-related emissions and carbon sequestration.
Scenario 1a: draff is used to replace soya; Scenario 1b: draff is used to replace rapeseed; Scenario 1c:
DDGS is used to replace soya; Scenario 1d: DDGS is used to replace rapeseed meal; Scenario 2a: draff is
used to replace grid electricity and oil; Scenario 2b: draff and pot ale are used to replace grid electricity
and oil.
General Discussion
Overall, the results confirm the expectations of the whisky industry that the carbon footprint
of whisky production can be reduced considerably when the by-products are used to generate
heat and electricity and therefore the use of fossil fuels in the distillation process can be reduced.
However, the by-products can also have other, indirect effects outside the distillery system, affecting
greenhouse gas emissions. To understand and quantify such effects, other systems, in addition to
whisky production itself, need to be included in the analysis and this can be done by applying a
systems-based modelling approach.
In general, when the greenhouse gas emissions related to agricultural by-products (or co-products)
are considered using LCA or other environmental assessment methods, the methodological choices
related to allocation of the environmental burdens between those products often become a central
issue of the analysis. Unfortunately, such choices can be very much subjective and they can also
strongly affect the outcomes of the study in question. In studies related to livestock production and
especially animal feeding, the use of various by-products as feed ingredients has often been found
as an environmentally friendly option [3,36]. The reason for this that amongst different potential
approaches to handling the co-products in environmental impact assessment, economic allocation
has been widely used in agricultural LCA studies [38,39,61]. As an outcome of such analyses, smaller
proportions of the environmental impacts are allocated to low value by-products, compared to the
“main” product. In many cases, such an approach is justified and preferred, keeping in mind that the
main product, not the by-products, is actually the driving force of the production.
Despite the general applicability of the economic allocation, alternative allocation methods have
also been suggested for agricultural LCA. The idea behind this is that the ISO [44] standards prefer
the use of a “causal” or “physical” allocation method, in cases where allocation cannot be avoided
altogether for example through system separation. Another reason for avoiding economic allocation is
the potentially varying prices of the co-products, which has sometimes been considered problematic
and causing inconsistencies in LCA studies. However, alternative methods, such as system separation,
or so called “biophysical allocation”, where the aim is to link the inputs to outputs through actual
physical flows or causalities [61–65] are problematic due to the unique nature of agricultural LCA.
The fact is that agricultural products are always an outcome of complicated biological processes
with various interactions. Therefore, attempts to physically separate the processes behind each
co-product are not meaningful as such an approach would necessarily be based on arbitrary, subjective
decisions [66]. In addition to attempts to model the physical flows, other “physical” allocation methods,
used to avoid economic allocation, can be based for example on mass (fresh or dry matter) or protein
or energy content of the products. Again, using such methods in agricultural LCA in a systematic way
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can be very difficult, due to potentially varying end uses of the by-products and possible difficulties in
distinguishing between actual products and waste materials, for example, in case of manure [66].
To avoid allocation, in cases where system separation is not possible, the ISO [44] standards
recommend using a system expansion approach. System expansion is also preferred over co-product
allocation in various carbon footprinting guidelines such as PAS 2050 [50]. Over recent years, this
approach has been widely applied for example in LCA studies on livestock production [67,68].
However, as pointed out by Mackenzie et al. [66], the use of this approach cannot be considered as
becoming a general practice in agricultural LCA, for example due to possible difficulties in identifying
the main product and by-products. Another difficulty with this approach is that it could require
large amount of additional data from other sub-processes or systems [66,69,70]. Despite possible
shortcomings, the use this method can be considered to be justified in many cases and especially
when 1) the process in question is clearly targeted to produce one specific main product and 2) the
focus of the analysis is in alternative uses of the emerging by-products, not in the production process
itself. This was the case in this study and in fact, it would be difficult to systematically compare
the very different uses of whisky by-products by applying any other of those alternative methods
mentioned above.
The system expansion (usually as part of so called “consequential LCA” approach [71]) has
been earlier used in other studies evaluating the environmental consequences of alternative uses
of agricultural by-products, including the use of those products in generating renewable energy.
For example, Styles et al. [57] used a consequential approach to quantify the reduction of the GHG
emissions when manure and food waste are used in AD in a dairy farm. Their conclusion was that the
achieved benefits were dependent on how much crops were used as co-digestate in addition to the
manure, as this would determine the need for animal feed imported to the farm, which had its own
effect on the feed-related GHG emissions. In another study, van Zanten et al. [72] applied consequential
LCA to compare uses of two by-products, namely wheat middlings and beet tails. In the case of the
beet tails, the alternative use also in their study was bioenergy generation using AD, as opposed to
using them as cattle feed.
Williams et al. [59] assessed the effects of alternative end uses of turkey litter on the environmental
impacts of turkey meat production. Also in that study, a system expansion approach was used in order
to compare the use of litter either as a biofuel (used for electricity generation in a large-scale power
plant) or directly as a fertiliser through land spreading. Similarly, as in the current study, the availability
of nutrients for crop production, obtained from the litter, was quantified for both scenarios and the
displacement of the synthetic fertilisers (and the grid energy in the case of bioenergy use) was taken
into account when calculating the total emissions related to turkey production. That study also
demonstrated the potentially significant effect of carbon sequestration on the overall GHG emissions
arising from agricultural production.
4. Conclusions
The most notable reductions of greenhouse gas emissions of whisky production were achieved
when the distillery by-products replaced soya meal, the production of which is associated with land
use changes. When using the by-products to replace alternative feed ingredients, there were changes
also in emissions from enteric fermentation, manure management and the end use of manure and
its potential to replace synthetic fertilisers but these had only minor effect on the overall greenhouse
gas emissions, compared to effect achieved by changes in the production of the feed and related LUC
emissions. Different by-products had different environmental effects when used as livestock feed.
Compared to draff, DDGS could reduce more greenhouse gas emissions related to production of the
replaced feed ingredients but on the other hand, it had higher emissions arising from processing,
especially from drying and pelletizing.
The use of by-products as a source of renewable energy, that is, production and combustion of
biogas, reduced the greenhouse gas emissions by replacing grid electricity and fossil fuels used for
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heating. Additional benefits were achieved by using the digestate as a fertiliser and thus replacing
the production of synthetic nitrogen fertilisers. Overall, the energy use of by-products could produce
reduction of greenhouse gas emissions with similar magnitude as the use of the by-products as feed.
It should be also noted that in the case of this study, similarly as in earlier studies on
agricultural by-products discussed above, the outcome is largely dependent on methodological choices.
The sensitivity analysis demonstrates that the calculated reductions in the GHG emissions are strongly
affected by the method how the emissions associated with land use changes and land management are
accounted for in the calculations. Currently, there is no generally accepted approach to this process and
this is causing difficulties in comparing the results of agricultural LCAs, especially in cases where the
products are strongly associated with LUC. In assessment of greenhouse gas emissions in agricultural
production, probably the most important single product where direct LUC is involved is soya bean
meal imported from South America. This has been demonstrated for example by Leinonen et al. [51],
who applied LCA modelling to quantify the environmental impacts of UK poultry production systems
with alternative scenarios using different protein crops as a basis of diet formulations for broilers and
laying hens. The general conclusion of their study was that inclusion of alternative protein sources
(e.g., beans or peas) to replace soya bean meal could slightly reduce the Global Warming Potential of
broiler and egg production but also in that study, this observed reduction was highly dependent on
the LUC emission accounting method.
A high sensitivity to the LUC emissions was also found by van Zanten et al. [72]. According to
their findings, higher reductions in GHG emissions could be achieved with the feed use of beet
tails, through displaced emissions related to barley production, when compared to the bioenergy use.
However, this was only the case when indirect LUC emissions were accounted for in barley productions,
which is not a common practice in agricultural LCA studies [73]. If these emissions were excluded,
higher reductions in the emissions could be achieved through the bioenergy option [72]. To avoid these
methodological problems, some attempts have been made to harmonize the LUC accounting methods
in agricultural LCA [73,74]. Despite this, current inconsistencies in the methods will necessarily remain
a challenge in interpretation of the results of studies on environmental sustainability of agricultural
products, especially in the context of livestock systems.
In addition to carbon losses due to land use changes, agricultural systems can also contribute to
carbon sequestration. Although a large proportion of the carbon in the UK soils has been lost during
recent decades, partly as a result of agricultural practices [75,76], this trend can be partially reversed
for example, by the use of organic fertilisers. Although the changes in soil carbon (other than those
related to land use changes) are not usually considered in agricultural LCA, we explored this process
in the sensitive analysis of this study, using a similar approach as Williams et al. [59]. In general,
soil carbon balance is potentially an important component of the overall effect of agricultural and
bioenergy systems on global GHG emissions and therefore should not be ignored in such studies.
Supplementary Materials: The following supplementary materials are available online at http://www.mdpi.
com/2071-1050/10/5/1473/s1, 1. Diagram of the production systems and material flows, 2. Quantifying GHG
emissions from malt whisky production and 3. Outline of the Scottish Agricultural Emission Model (SAEM).
Author Contributions: All authors contributed to the design of the study, analysis of the data and writing the
paper. I.L. led the writing process and data analysis, M.M. led the development of the livestock modelling tool
and J.B. provided unpublished data for the analysis.
Acknowledgments: This research was undertaken within the Scottish Government Rural Affairs and the
Environment Portfolio Strategic Research Programme 2016–2021, WP 1.4 “Integrated and Sustainable Management
of Natural Assets” and 2.4 “Rural Industries.”
Conflicts of Interest: The authors declare no conflict of interest.
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Article
Influence of Reduced Protein Content in Complete
Diets with a Consistent Arginine–Lysine Ratio on
Performance and Nitrogen Excretion in Broilers
Cristina Ullrich 1 , Marion Langeheine 2 , Ralph Brehm 2 , Venja Taube 3 , Diana Siebert 4 and
Christian Visscher 1, *
1 Institute for Animal Nutrition, University of Veterinary Medicine Hannover, Foundation,
Bischofsholer Damm 15, D-30173 Hanover, Germany; [email protected]
2 Institute for Anatomy, University of Veterinary Medicine Hannover, Foundation, Bischofsholer Damm 15,
D-30173 Hanover, Germany; [email protected] (M.L.);
[email protected] (R.B.)
3 BEST 3 Gefluegelernaehrung GmbH, Ringstrasse 16, D-27239 Twistringen, Germany; [email protected]
4 CJ Europe GmbH, Ober der Röth 4, D-65824 Schwalbach, Germany; [email protected]
* Correspondence: [email protected]; Tel.: +49-511-856-7415
Abstract: The current discussion concerning resource-efficient broiler production inevitably leads
to diets with lowered crude protein (CP) levels. Therefore, the hypothesis was formed that crude
protein reduction far below the recommended levels can significantly lower the nitrogen (N) content
in litter, if essential amino acids are added and a constant lysine-arginine ratio is guaranteed. In a
five-week feeding trial, 360 ROSS 308 broilers of both sexes were randomly assigned to four feeding
groups with six replicates each with a standard three-phase feeding program (d 1–7, d 8–14, d 15–35).
The control group was offered a complete diet with a common protein content found in practice
(CP-% as fed; starter: 21.5, grower: 20.5, finisher: 20.0; lysine/arginine: 100/115). In the experimental
diets the lysine/arginine ratio was constant, whereas the protein content was lowered in steps of
1.00 percent each with simultaneous supplementation of growth limiting amino acids. Feeding a diet
with a 2.00 percent reduced protein content led to higher body weights after 34 days compared to
the control (2329 g vs. 2192 g). The N content in the total litter decreased significantly with a 2.00
and 3.00 percent reduction in the CP content (51.2 vs. 46.2 or rather 36.2 g/kg dry matter (DM)).
Meticulous balanced protein-reduced diets therefore allow a significant environmental relief.
1. Introduction
The impact of livestock production on the environment is significant [1–4]. Due to the
intensification of pig and poultry production, owing to efficiency, environmental problems occurred in
some areas of the world [5,6]. Differences in environmental impact among different production systems
(e.g., pork, chicken and beef) can be explained by the following three factors: feed efficiency, differences
in enteric CH4 emission between monogastric animals and ruminants, and differences in reproduction
rates [1,7]. The production of 1 kg of beef protein also has the highest impact, followed by pork
protein, whereas chicken protein has the lowest impact when only meat production is considered [1,8].
Although feed is the primary input source of nutrients, the amount of nutrients ultimately emitted
into the environment is dependent on the efficiency of nutrient utilization of the animal [2,5].
Low protein diets with the correct amino acid (AA) supplementation promote a reduction in N
excretion and ammonia emission from the litter of broiler chickens [9]. Reduction in dietary crude
protein (CP) content resulted in a 10–27% reduction in the total amount of N excreted during a six-week
broiler rearing period [10]. Low CP diets, namely to supply sufficient amounts of essential AA to
meet the requirements only, can in turn help to decrease the amounts of excess dietary non-essential
AA [11]. Although reducing dietary CP reduces N content and, therefore, pollution potential of the
resulting litter, adverse effects can occur in live performance [11]. In some studies, low protein diets
failed to support equal growth performance of that of high protein control diets [9,12–14]. Feeding
broiler chickens diets containing a high proportion of crystalline amino acids with low intact CP can
cause retarded growth when using diets below 19% CP [15]. In a recent study, crystalline amino
acid supplementation based on a similar amino acid profile could reduce N excretion and foot pad
dermatitis without having any negative effects on growth performance by reducing dietary CP levels
from 19% to 17% of free-range yellow broilers [16].
In particular, arginine is important in broiler nutrition because in uricotelic animals exogenous
arginine is needed for the urea cycle [17,18]. The National Research Council (NRC) recommends
an arginine–lysine ratio of 1.14 (lysine content in diet: 1.10% at 90% dry matter (DM)) for broilers
in the first three weeks of fattening and a ratio of 1.10 in the fourth to sixth week (lysine content in
diet: 1.00% at 90% DM [19]). The information in the literature, however, is not without contradiction.
In younger broilers males optimized body weight gain was found for 1.15% dietary arginine (1.21%
lysine; 20.6% CP; [20]). In older birds, the final body weight together with body weight gain and
feed conversion throughout the 42-to-56-d experimental period were optimized at 0.98% arginine
and 0.85% lysine (ratio = 1.15; [21]). In a preliminary study a constant arginine–lysine ratio of 1.15
in protein was found to be the optimum for broiler nutrition under European conditions during the
starter period [22].
Therefore, the objective of the present study was to evaluate the effects of reduced protein content
in complete diets with a consistent arginine–lysine ratio on performance and N excretion in broilers
during a 34-day rearing period.
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GmbH & Co. KG, Bünde, Germany). Drinking lines with nipple drinkers (two nipples per box)
for broilers (Big Dutchman International GmbH, Vechta, Germany) were used. The environmental
temperature was gradually reduced from about 33 ◦ C for the one-day-old birds to about 20 ◦ C by
day 34. Lights were continuously on at days one, two, and three, and the photoperiod from day four
onwards amounted to 16 h of light and 8 h of darkness with dimmed night lighting.
Table 1. Ingredient composition of the diets during the whole experimental period. CP: crude protein.
One group received a standard control diet (starter: d 1–7, grower: d 8–14; finisher: d 15–35),
the other groups, specially prepared experimental diets. The control diet was a complete feedingstuff
with a common protein content (as fed; starter: 21.5% CP; grower: 20.5% CP; finisher: 20.0%
CP; each designed for an arginine–lysine ratio of 115:100; Table 2). In the experimental diets,
the arginine–lysine ratio was constant; the protein was lower in steps of 1.00 per cent. The levels of
essential amino acids were held at the same level due to the supplementation of single amino acids.
To ensure the optimum composition and to verify the ratio between the components, these 12 different
diets (in total: four starters, growers and finishers each) were analyzed (Table 2).
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Table 2. Concentrations of ingredients and energy content after chemical analysis in the starter,
grower and finisher diets.
2.3. Measurements
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Figure 1. Foot pad lesions with different scores. (a) Score 0: no alterations detected; and (b) Score
7: more than half of the foot pad covered with necrotic cells (photo: ©University of Veterinary
Medicine, Hannover).
2.3.4. Dissection
After 35 days, 120 animals (n = 30 per group) were dissected. A percussive blow to the head was
used as anaesthesia or rather the stunning method in accordance with Annex I of Council Regulation
(EC) No. 1099/2009, Chapter I, Methods, Table 1—Mechanical methods, No. 6. After bleeding the
animals, the body cavity was opened, the sternum lifted up and samples of the ileum were taken for
histological investigations. All remaining birds were sold.
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Sustainability 2018, 10, 3827
weight at hatch; including the increase in deceased animals), and the amount of final litter material
in the box. The N content in the different diets and in the litter were analyzed by standard methods
described above (2.2.6). To calculate the N content in the fresh whole body of birds (including feathers),
crude protein contents from various publications were used as a basis [12,26–28]. From the means
(in g N/100 g fresh total body: 3.312 [27], 3.016 [26], 2.754 [28], 2.598 [12]) a factor was derived
(2.920) and used as the basis for calculating parameters in accordance with Aletor, Hamid, Niess and
Pfeffer [26], modified.
3. Results
The experiments ran without complications. From the start of week 3, six out of 360 animals died
(CP-C: 2; CP-1: 1; CP-2: 1; CP-3:2). There was no antibiotic treatment during the trial.
Table 3. Average body weight and feed conversion ratio (FCR) during the trial (mean ± standard
deviation (SD)).
No differences were observed concerning the feed conversion rate (FCR) in broilers depending
on the dietary feeding concept. The FCR showed numerically lowest values for group CP-2 during
the entire period (CP-C: 1.474 ± 0.036; CP-1: 1.457 ± 0.010; CP-2: 1.454 ± 0.017; CP-3: 1.489 ± 0.016,
respectively).
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Table 4. Dry matter content of excreta and litter material during the five-week trial period (mean ± SD).
Analyzing the N content in the excreta showed that diets with lower CP content led to significantly
lower N values in the excreta (Table 5). In comparison to the control, in week 5 the N content was
reduced by 36.6%. Also, the mean N content in the total litter was significantly lower in group CP-3
(36.2 ± 1.64 g/kg DM) than in all other groups. Additionally, group CP-2 (46.2 ± 1.30 g/kg DM)
showed significantly lower concentrations of N in the total litter compared to the material from the
groups CP-1 (49.7 ± 1.57 g/kg DM) and CP-C (51.2 ± 2.22 g/kg DM).
Table 5. Nitrogen content in excreta during the five-week trial period (mean ± SD).
The level of FI and the protein content in the feed determined the average total N intake per
box. The birds in group CP-2 showed the significantly highest FI compared to groups CP-1 and CP-3
(per animal; CP-C: 3169 B g, CP-1: 3210 A,B g; CP-2: 3323 A g; CP-3 3107 C g, respectively). Total N
uptake was significantly higher in the control group than in CP-2 and CP-3 (Table 6). The total amount
of N in the litter material harvested at the end of the experiment was gradually reduced analogous to
the protein reduction in the feed. The group CP-2 showed the highest absolute weight gain per box
and accordingly the highest absolute N retention per box compared to the other groups.
Table 6. Estimations of nitrogen balance over the entire trial period (mean ± SD).
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The N retention efficiency in the groups CP-C and CP-1 was significantly worse than in the groups
CP-2 and CP-3 (Table 7). Compared to the control, the efficiency could be improved step by step by 1.4,
7.1 and 9.6 percentage points from CP-1 to CP-3, respectively.
Table 8. Foot pad (FPD) scores in broilers during the five-week trial period (mean ± SD).
Table 9. Average villus height * and villus width in the ileum of broilers (mean ± SD).
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Figure 2. HE staining from ileal intestinal wall of broiler chickens with CP-1 diet. Scale bars = 500 μm.
4. Discussion
The investigations were conducted without incidents. Animal losses were very low (1.66%
mortality) from day 14 onwards. Performance parameters were above performance goals of the
breeding company [29]. With a final average body weight between 2131 g (CP-3) and 2329 g (CP-2),
the body weight development excelled the guidelines of the breeding organization (2050 g). Thus,
the performance was higher in each group (CP-C: +6.93%; CP-1: +9.46%; CP-2: +13.6%; CP-3: +3.95%,
respectively). Moreover, the feed utilization per kg body weight gain was lower in all groups compared
to the performance goals (cumulative feed expenditure in accordance with Aviagen [29]: 1528;
reduction: CP-C: −3.53%; CP-1: −4.65%; CP-2: −4.84%; CP-3: −2.55%, respectively). Moran et al. [11]
observed in early studies on CP reduction (downwards to 17.8%; weeks 4–6) an increase in feed to gain
ratio from 1.72 to 1.76. However, the rations were balanced only with L-lysine HCl, DL-methionine,
and L-threonine. The arginine–lysine ratio was therefore not optimal, this being 1.04 in the first three
weeks (20.8% CP) and 0.99 in weeks 4–6 (17.8% CP). In a frequently cited study by Bregendahl et al. [12],
the performance deteriorated when reducing the protein content to a level comparable to ours in
the present study. In the study mentioned above [12], at protein levels of 185–186.5 g CP per kg
diet and supplementation of identical amino acids used in our study, complemented by glutamine,
the performance was lower compared to the control (23% CP). Nonetheless, the two investigations
differ in terms of the absolute levels of supplemented amino acids. Especially methionine seemed
to be much higher in the study of Bregendahl et al. [12]. Namroud et al. [15] were able to show a
comparable body weight in broilers using crystalline amino acids in protein reduced diets (reduction of
23% to 19% CP at day 28). A further reduction to 17% CP led to a significant decrease in the final body
weight at day 28 by 17.5%. In comparison to Namroud et al. [15], no comparable effect occurred in
the present study, although reduction in CP content was nearly the same (a decrease to 17.7% percent
by day 14 or to 17% thereafter). The greatest difference between Namroud et al. [15] and the present
trial can be seen in the methionine content (approx. 1 g higher for Namroud et al. [15]), and leucine
(up to 5 g surplus in the study of Namroud et al. [15]). In studies with free-range chickens, however,
observations were in line with the present study [16]. The performance was comparable when reducing
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from 19% to 17% CP and balancing essential amino acid content. From these observations, it can be
concluded that with increasing crude protein reduction, the targeted application of certain amino
acids must be given more emphasis if performance is to be maintained. Feed costs represent about
70% of the cost of poultry production [30]. Therefore, this makes a bird’s ability to use feed efficiently
very important [30]. Precisely following the nutritional requirements of poultry is the guarantor for
optimum feed efficiency [30]. Therefore, studies like this can help to maintain profitability while at the
same time taking into account other aspects of sustainability like ecological dimensions of production.
In the present investigations, the N content in the excreta could be lowered significantly using CP
reduced diets. The N content in the excreta was reduced by up to 36.6% at a comparable performance
by reducing the protein content from 20% to 17% (reduction in N content in excreta compared to
CP-C in week 5: CP-1: −4.20%; CP-2: −15.2%; CP-3: −36.6%, respectively). The ratios were also
reflected in the content of the entire litter material. The protein reduction of up to 3% starting from
a diet with moderate protein content in the present study resulted in a reduction in the N content
in the total litter material of up to 37.3% (N reduction in litter compared to CP-C: CP-1: −5.70%;
CP-2: −22.3%; CP-3: −37.3%, respectively). The N efficiency could be further increased by almost 10
percentage points (CP-C: 61.9%; CP-3: 71.5%, respectively) due to the feeding concept, in spite of an
already high efficiency. The present investigations are in line with the results of Ospina-Rojas et al. [9].
This research group was able to reduce the N content in the litter from 47.2 g N/kg DM to 31.9 g N/kg
DM (−32.4%) by reducing the protein content in the diet from 19% to 16% by supplementing valine,
isoleucine, arginine and glycine achieving a constant performance. When supplementation of valine,
isoleucine and glycine or valine, isoleucine and arginine or of all four aforementioned amino acids
was not made, a significant performance depression occurred [9]. Blair et al. [10] were able to achieve
a reduction in the N content in the excreta from 52.5 g/kg DM to 47.2 g/kg DM without affecting
the performance by reducing the protein contents from 21% to 18% in weeks 3 to 6 while balancing
essential amino acids. The N retention could be increased from 47% to 51%. In the same study, the N
retention could be increased from 61% to 63% under conditions of a total of 6 weeks’ adjustment in
the protein content. Namroud et al. [15] were able to reduce the N content in excreta from 50.3 g/kg
DM to 36.3 g/kg DM (−27.8%) by achieving a constant amino acid content in the diet, reducing the
crude protein content from 23% to 17%. Shao et al. [16] were able to reduce the N content in the
excreta from 65.2 g/kg DM to 47.3 g/kg DM (−27.4%) in free-range chickens by reducing the protein
content from 19% to 17%. In the present investigations, the reduction in the N content in excreta or
litter material was higher in its peak than in the aforementioned publications. Overall, the protein
reduction was accompanied to a certain extent by an increased performance (CP-2), which was also
reflected in the high absolute N efficiency. The current global production of ammonia, CH4 , and N2 O
by the poultry industry is significant [30]. Improvements in feed conversion ratio have a favorable
effect on environmental emissions and decrease the environmental impact of poultry production [30].
Therefore, the present investigations thus show that the environment can be relieved to the maximum
by continuously optimizing the rations.
In this study, no clinical problems concerning the foot pad health of the broilers could be
determined, independent of CP level in the diets. After 34 days of fattening, nearly 100% of the
broilers had an FPD score ≤1, despite the high stocking density of about 35 kg/m2 . Only one animal
in group CP-C and three animals in group CP-3 had a score of 2 in one foot. Therefore, the results of
this study show neither negative nor positive effects of using the different dietary concepts.
The results of the histological examination were used to check whether the reduction in the protein
content also had an influence on intestinal histology. The results of the study gave no indication of this.
With maximum protein reduction (CP-3), we used a diet containing kaolin at the beginning
of the third fattening week effectuating a dilution of the ration. Due to the kaolin the effect of
differences in diet composition between the feeding phases and between the groups in one feeding
phase (80% supplement concept) was minimized. However, it cannot be ruled out that this ingredient
might have influenced the FI. The results of the investigations suggest that further analyses would
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be useful. In these investigations the use of kaolin should be avoided on the one hand. Furthermore,
it should be examined to what extent very expensive amino acids such as isoleucine etc. have to
be completely balanced in the rations. If reductions are possible, this would allow the already
economical concept to be continuing optimized and at the same time the environmental burden could
be further reduced.
5. Conclusions
The potential environmental impact is an important evaluation factor for the sustainability of
animal production. Meticulous balanced protein-reduced diets allow a significant reduction in the
use of nutrients, especially in high N containing components. Under these conditions, the adjustment
of the amino acid content becomes more and more important if the performance is at least kept
constant. As the degree of crude protein reduction increases, N excretion falls disproportionately.
This nutritional intervention enables significant improvements in terms of the environmental impact
of animal production.
Author Contributions: Conceptualization, C.V., V.T. and D.S.; Methodology, C.V., M.L. and R.B.; Validation, C.V.,
C.U., M.L. and R.B.; Formal Analysis, C.U. and C.V.; Investigation, C.U., M.L. and C.V.; Resources, C.V., V.T. and
R.B.; Data Curation, C.U. and C.V.; Writing—Original Draft Preparation, C.U. and C.V.; Writing—Review &
Editing, C.U., M.L., R.B., V.T., D.S. and C.V.; Visualization, C.U., C.V., M.L. and R.B.; Supervision, C.V. and R.B.;
Project Administration, C.V. and R.B.; Funding Acquisition, C.V.
Funding: The study was financially supported by CJ Europe GmbH, Schwalbach, Germany. The role of the
funding body was merely financial. The CJ Europe GmbH did not have any role in collecting, interpreting,
analyzing or writing up the data. This publication was also supported by the Deutsche Forschungsgemeinschaft
and University of Veterinary Medicine Hannover, Foundation, Germany within the funding program Open
Access Publishing.
Acknowledgments: We would like to thank Frances Sherwood-Brock for proof-reading the manuscript to ensure
correct English.
Conflicts of Interest: Venja Taube is an employee of BEST 3 Gefluegelernaehrung GmbH, Twistringen, Germany.
The BEST 3 Gefluegelernaehrung GmbH had no role in the design of the study; in the collection, analyses,
or interpretation of data; in the writing of the manuscript, or in the decision to publish the results. Diana Siebert is
an employee of CJ Europe GmbH, Schwalbach, Germany. The CJ Europe GmbH had no role in the design of the
study; in the collection, analyses, or interpretation of data; in the writing of the manuscript, or in the decision to
publish the results.
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© 2018 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access
article distributed under the terms and conditions of the Creative Commons Attribution
(CC BY) license (http://creativecommons.org/licenses/by/4.0/).
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Article
Production of Pig Feed under Future Atmospheric
CO2 Concentrations: Changes in Crop Content and
Chemical Composition, Land Use, Environmental
Impact, and Socio-Economic Consequences
Henrik Saxe 1, * ID
, Lorie Hamelin 2 , Torben Hinrichsen 3 and Henrik Wenzel 4
1 Mindful Food Solutions, Engbakkevej 3C, 2900 Charlottenlund, Denmark
2 Department of Engineering of Biological Systems and Processes (LISBP),
National Institute of Applied Sciences (INSA), INRA UMR792 and CNRS UMR5504,
Federal University of Toulouse, 135 Avenue de Rangueil, F-31077 Toulouse, France;
[email protected]
3 DSM Nutritional Products Ltd., Kirkebjerg Alle 88, 2605 Brøndby, Denmark; [email protected]
4 Institute of Chemical Engineering, Biotechnology and Environmental Technology,
SDU Life Cycle Engineering, University of Southern Denmark, Campusvej 55, 5230 Odense M, Denmark;
[email protected]
* Correspondence: [email protected]; Tel.: +45-60742225
Abstract: With the rising atmospheric CO2 , crops will assimilate more carbon. Yields will increase
in terms of carbohydrates while diluting the content of protein and minerals in compound pig
feed, calling for an altered formulation with more protein and less carbohydrate crops to maintain
its nutritional value. Using crop response data from CO2 exposures in a linear modeling of feed
formulation, we apply a consequential life cycle assessment (cLCA) to model all of the environmental
impacts and socio-economic consequences that altered crop yields and chemical composition at
elevated CO2 levels have on feed formulation, targeting altered amino acid contents rather than
overall protein. An atmospheric CO2 of 550 μmole mole−1 gives rise to a 6% smaller demand for
land use for pig feed production. However, feed produced at this CO2 must include 23% more
soymeal and 5% less wheat than at present in order to keep its nutritional value. This counteracts the
yield benefit. The monetized environmental cost of producing pig feed, where sunflower and soy
contribute the most, equals the direct feed price in both scenarios. If external costs were internalized,
honoring the Rio Declaration, feed prices would double. In contrast, the future composition of pig
feed will increase the direct price by only 0.8%, while the external cost decreases by only 0.3%.
Keywords: amino acids; compound pig feed formulation; consequential life cycle assessment; cLCA;
land-use changes (LUC); monetized environmental impact; protein crops; starch (energy) crops
1. Introduction
During this century, the rising atmospheric carbon dioxide concentration (CO2 ) is expected to
increase crop yields due to increased carbon assimilation, for example in wheat grains, by 10% [1].
On the other hand, the higher carbon uptake causes increased starch content, and consequently also a
dilution of the relative protein and mineral content in food and feed crops [2]. Additional consequences
of future atmospheric CO2 include altered patterns of temperature and precipitation, which together
with regional changes, e.g., ozone pollution and nitrogen (N) fertilization, will further modify plant
growth and its chemical composition.
The animal feed market, which currently absorbs approximately 45%, 58%, and 80% of the
world cereal, maize, and soy, respectively [3], is likely to be affected by such changes in crop yield
and composition. In fact, since the composition of animal feed for intensive livestock production is
carefully optimized in order to meet both the applying legislation and the nutritional requirements in
a cost-effective manner, any change in both the chemical composition and the yield of feed crops will
affect the future formulation of the feed.
Although the environmental consequences of the forecasted future increases in meat (and thus feed)
demand have been overly studied (e.g., references [4–6]), there are no studies, to the authors’ knowledge,
that have attempted to address the environmental impacts related to the changes that a higher CO2
would induce to the feed market. From an environmental perspective, a (CO2 -induced) higher crop
yield would contribute to reduce both the land use and the land-use changes that are associated with
increased demand for animal feed. On the other hand, lower protein content would trigger an increased
need for protein-rich crops such as soybeans, which in turns would involve an increased land-use
change, the environmental impact of which may be considerable (e.g., references [7–9]). Yet, it is not
clear which effect would dominate over the other. Further, a change in protein content has to be
addressed with regards to the specific amino acids affected, as a change in some non-essential amino
acids (e.g., proline) is rather useless for the overall feed composition.
Focusing on the effects of elevated CO2 alone, this study endeavors to assess the environmental
consequences, the associated environmental cost, and the direct price of compound pig feed based
on the yield and chemical composition of crops grown at the “present” atmospheric CO2 (taken at
380 μmole CO2 mole−1 dry air) and at a “future” CO2 (550 μmole mole−1 dry air by 2050 [10]).
From this point onwards, the former will be referred to as “present feed”, and the latter will be
referred to as “future feed”, with the understanding that these are both compound feeds. Further,
the socio-economic consequences are, in this study, represented by the sum of the direct price and the
cost of environmental impacts (so-called shadow price) of producing compound pig feed. Compound
feed means multi-component animal feed produced at a competitive price to satisfy all of the nutritional
and technical needs in terms of carbohydrates, protein, oils, fiber, enzymes, vitamins, etc.
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2.3.2. Life Cycle Inventory (LCI) Data for Crop and Non-Crop Ingredients
Crop Ingredients
The LCI of crops grown in Denmark (wheat and barley) was based on a recent Danish
consequential LCI dataset [14], which comprises all of the processes involved during the cultivation
stage, up to harvest. This includes the tillage activities, liming, seed propagation, plant protection,
fertilization, sowing, harvest, and transport from farm to field. A sandy soil has been considered
for both crops, as well as precipitations of 964 mm y−1 and removal (harvest) of the straw. LCI data
from the Ecoinvent (v.2.2) database were used to model the cultivation of imported soybean (Brazil),
rapeseed (Germany), sunflower (Spain), and palm oil (Malaysia). Other important foreground data for
crop ingredients are thoroughly described in the appendices.
Enzymes
No specific LCI data were found for the added enzymes (phytase, xylanase). Instead, published
LCA data for phytase (i.e., characterization results for global warming, acidification, nutrient
enrichment, photochemical ozone formation, land use, phosphorus consumption, and energy
consumption) were used for both types of enzymes [21].
Other Ingredients
In the absence of LCI data for the vitamins added to the compound pig feed, these ingredients
were calculated as for enzymes. LCI data for limestone meal (CaCO3 ), monocalcium phosphate (MCP),
phosphoric acid, and sodium chloride (NaCl) were taken from the Ecoinvent (v.2.2) database. LCI data
for fish meal were taken from the LCA food database (“industrial fish, ex harbor”, as available in
Simapro 7.3.3).
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2.4.1. Land Conversion: Determination of the Area and Geographical Location (Steps i and ii)
In this study, a deterministic explorative approach based on crop yields (Table 1), carbohydrate
content, lysine content, and historical market trends has been used in order to determine the
above-mentioned steps (i) and (ii). This is further described below. As a starting point, the LUC
involved in this study may be classified in two distinct categories: (a) those triggered by the
displacement of carbohydrates crops, and (b) those triggered by the displacement of oil crops.
The former represents the LUC resulting from the cultivation of crops whose increased demand
(as a result of producing one extra tonne of Danish pig feed) involves the displacement of a
carbohydrate crop. This can be illustrated by the case of wheat (Figure 1). As shown in Figure 1,
an extra demand of one tonne of Danish pig feed induces a need for an additional 480 kg of wheat
(present feed) and 460 kg of wheat (future scenario). These figures were determined from Bestmix®
data, as presented in Table 2.
(a)
(b)
Figure 1. Consequential life cycle assessment (LCA) model for wheat grown (a) at the present CO2 and
(b) at the future CO2 . Dotted lines indicate avoided flows. All of the flows are related to the functional
unit, i.e., 1 tonne of compound Danish pig feed.
In a country such as Denmark, where 65% of the total land is used for cropland, and where policies
have been adopted in order to double the forested area (nowadays representing ca. 13% of the total
land [29]), very limited conversion from forest or similar nature types is realistic. Most likely, the land
that is needed to grow this extra wheat will be taken from actual Danish cropland, which means that
one crop cultivated today will be displaced. Such a displaced crop is, in cLCA, referred to as the
marginal crop. In this study, the marginal crop was assumed to be spring barley (a carbohydrate
crop), based on references [30,31]. The environmental consequences of cultivating wheat instead of
spring barley represent, in this case, the so-called direct land-use changes (dLUC). Indirect land-use
changes (ILUC), on the other hand, represent the environmental consequences that are related to how
this missing supply of Danish spring barley will be supplied on the world market. Such increased
crop production may stem from increased yield, which is also referred to as intensification, or from
land conversion to cropland, which is also referred to as agricultural land expansion. As illustrated
in Figure 1, and as in many ILUC or LCA studies (e.g., references [32–35]), this study includes the
environmental impacts of the latter only.
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Similar to wheat, an increased demand for land in Europe in order to cultivate the barley, rapeseed
meal, and sunflower meal (Table 2) resulting from an extra demand of Danish pig feed was considered
to take place at the expense of spring barley. The process flow diagrams for these crops are illustrated
in Supplementary.
An extra demand for soybean meal, rapeseed meal, sunflower meal, and palm oil also implies
an interaction with the vegetable oil market (category “b” above). For the latter, this interaction is
straightforward. For the three former, the interaction is indirect and happens as oil is co-produced with
the desired meal. This can be illustrated with the case of soybean meal (Figure S3 in Supplementary).
Increased soybean meal production involves increased soy oil co-production, causing a decrease in
palm oil production (palm oil being identified as the marginal oil, on the basis of the references [30,31]),
and consequently also a decrease in the co-produced palm meal (a source of both protein and
carbohydrates), inducing, somewhere in the world, an increase in the production of a marginal
protein and carbohydrate feed crop. Since the production of a marginal protein interacts with
the oil market again, a loop system is thus created, and this loop should be stopped at the point
where the consequences are so small (or the uncertainties so large) that any further expansion of the
boundaries would yield no significant information for decision support [36]. Such flows are illustrated
in Supplementary for all of the crops interacting with the oil market. A substitution ratio of 1:1 was
assumed, i.e., that 1 t of a given vegetable oil would replace 1 t of the marginal oil (palm oil), since it is
the long-term effect of the demand that should be guiding for decisions in LCA [37]. In other words,
the supply of goods and services was assumed to be fully elastic, and accordingly, short-term effects
are not captured.
For LCA models of soy, rape, and sunflower that all involve the displacement of palm meal
as a result of the above-described oil loop, soybean meal was identified as the reacting marginal
protein [30,31]. Being the market covering the greatest share of the worldwide increase in soybean
production [38], soybean from South America (Argentina and Brazil) was identified as the market
reacting to an extra demand for soybean meal. Based on a similar logic, palm fruit cultivation from
Southeast Asia was identified as the one reacting to an extra demand.
When applying a deterministic approach to land-use changes in LCAs, it has been a common
practice to determine the amount of marginal protein crop (here soybean meal) reacting to a decrease
in palm meal production on the basis of the protein content of these meals, e.g., references [23,31,39].
However, it is the composition of the protein in terms of amino acids, or rather in terms of the limiting
amino acids, that matters for feed. The most important limiting amino acid in pig feed is lysine.
Therefore, the reacting amount of soybean meal has been identified on the basis of the lysine content
of the meals (Supplementary).
For fermentation-based amino acids, which are produced from of a mix of different crops
(Supplementary), the same principles as described above were applied. For each crop system, all of
the details of the inventory data that were used for determining the area and geographical location
of the land converted are presented in Supplementary. Further, it has been considered, on the basis
of reference [34], that only 80% of the new soy and carbohydrates demand is supplied through
land expansion, while this was 70% for palm oil. The remaining production must be supplied by
the intensification of existing areas (the various types of intensification pathways and the extent
to which each is driven by crop prices is discussed in reference [40]. As previously highlighted,
the environmental impacts of such intensification were not included in this study. With input-driven
intensification, the reduced environmental impact associated with increased crop yield is countered by
the environmental impact of an increased use of fertilizers, pesticides, and machinery, among others.
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In order to quantify the releases of carbon due to the land converted to cultivate soybean,
palm fruit, or the reacting carbohydrate mix, the soil and vegetation carbon data from the Woods Hole
Research Centre, as published in reference [8], was used. This allowed the calculation of the CO2
emitted during land conversion (i.e., step (iii) referred to in the first sentence of Section 2.4), where the
following has been considered:
• 25% of the carbon in the soil is released as CO2 for all types of land-use conversion, except when
forests are converted to grassland, where 0% is released;
• 100% of the carbon in vegetation is released as CO2 for all of the forest types as well as for tropical
grassland conversions, while 0% is released for the remaining biome types (e.g., shrub land,
non-tropical grassland, chaparral).
The results of this calculation are shown in Supplementary; flows were annualized (distributed
equally) over 20 years, which is in line with most LUC calculations used by European policy makers [41].
A similar procedure has also been applied by reference [35].
3.1. Changes in Crops’ Chemical Composition and in the Compound Feed Formulation
Table 1 shows the established present and future chemical composition of wheat, barley, soymeal,
and rape meal used as input to Bestmix® [16]. The optimization performed in Bestmix® determined
that one tonne of compound pig feed produced under the future relative to the present atmospheric
CO2 will contain 5.1% less wheat, 23% more soy, unchanged amounts of barley, rape, and sunflower,
18% more beet molasses, 65% more hemoglobin meal, 16% less amino acids produced by fermentation
(lysine, threonine, tryptophan), and varying amounts of other minor ingredients (Table 2). The results in
Table 2 thus support the hypothesis that pig feed based on wheat, barley, and rape grown in Northern
Europe under higher CO2 will need a higher supplement of protein as well as less carbohydrate
ingredients. Table 2 also highlights that both present and future feed consist of at least 46% wheat,
25% barley, 9% soy meal, 7% rape meal, and 4% sunflower seeds; these five ingredients making up
approximately 93% of the feed.
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However, the biggest differences are found for the impact categories of respiratory inorganics
(fine particles) and non-carcinogenic human toxicity (17% increase and 18% decrease, respectively).
Again, these differences between the present and future CO2 scenarios can be explained by the change
in the feed’s chemical composition, especially the increased need for soy meal and decreased need for
wheat at elevated atmospheric CO2 .
Nearly all of the impacts are due to the crop-based ingredients, i.e., the sum of others (non-crop
ingredients) is infinitesimal (reflected in Figure 3 discussed in Section 3.4). For non-carcinogenic human
toxicity, rape and wheat are the biggest contributors (caused by rape and wheat cultivation, but the
effect of wheat will be greatly reduced by the displaced barley; Figure 1). For respiratory inorganics,
soy and wheat are the major contributors (caused by soy and wheat cultivation, but the effect of wheat
will be greatly reduced by the displaced barley, and that of soy will be somewhat reduced by soy oil
displacing palm oil; see Figure S3 in Supplementary), while rape contributes negatively (mainly due
to displaced palm oil; Figure S4). Regarding natural occupation, all of the main crop ingredients
contribute, and sunflower the most (due to the low yield of sunflower cultivation and the displaced
barley; Figure S5). For global warming, soy is the biggest overall contributor (71% of its contribution
is caused by indirect land-use change, 19% by soy oil displacing palm oil; Figure S3), followed by
barley. These observations emphasize that each crop ingredient in compound pig feed contributes
differently to the various environmental impacts of the feed based on their content, and that ILUC
is important in the calculation of the overall GWP (Global Warming Potential) of feed production,
second only to crop and displaced crop cultivation. Cultivation of the main crops (photosynthetic
carbon uptake) as well as the reacting carbohydrate crop cultivation all contribute negatively to the
GWP impact (Supplementary, Figure S10).
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Table 1. Chemical composition and yield of wheat, barley, soy, and rape at the present (380 μmole mole−1 ) and future (550 μmole mole−1 ) atmospheric
CO2 concentrations.
200
Macroelements (g/kg) (4)
Calcium 0.43 −15 0.36 0.43 4.8 0.45 3.5 unknown unknown 8.5 −1.5 8.4
Phosphorus 2.6 −4 2.5 3.0 −4.6 2.8 6.8 unknown unknown 11 1.8 11
Sodium 0.085 −6 0.080 0.17 unknown unknown 0.18 unknown unknown 0.36 0.1 0.36
Potassium 5.0 −1 4.9 4.8 0 4.8 22 unknown unknown 13 0.3 13
Magnesium 1.0 −7 0.95 1.0 −3.3 0.99 3.2 unknown unknown 4.7 0.8 4.8
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Microelements (mg/kg) (4)
Table 2. Ingredients in Danish pig feed for piglets, sows, and slaughter pigs, and their weighted average, produced at the present (380 μmole mole−1 ) and
future (550 μmole mole−1 ) atmospheric CO2 concentrations. Amino acids produced by fermentation include lysine, threonine, and tryptophan. Dl-methionine is
chemically synthesized.
Product Main Function in the Feed Sow Feed (20%) Piglet Feed (20%) Slaughter Pig Feed (60%) Weighted Average Pig Feed
Present Future Present Future Present Future Present Future Absolute Change Relative Change
Percent by Mass (Dry Weight Basis) kg percent
Wheat Energy 52 50 46 44 47 45 48 46 −25 −5.1%
Barley Energy 25 25 25 25 25 25 25 25 0.0 0.0%
Soy meal Protein 6.0 8.6 19 20 6.9 9.4 9.2 11 +22 +23%
Rape meal Protein 4.0 4.0 0.0 0.0 10 10 6.8 6.8 0.0 0.0%
Sunflower meal Protein 6.0 6.0 0.0 0.0 5.0 5.0 4.2 4.2 0.0 0.0%
Beet molasses Energy 2.0 2.0 0.50 2.0 2.0 2.0 1.7 2.0 +3.0 +18%
PFAD oil, palm fatty acid distillate Energy and technical aid 1.3 1.3 1.5 1.3 1.3 1.3 1.3 1.30 −0.39 −2.9%
Limestone meal (CaCO3 ) Production requirement 1.4 1.3 0.86 0.85 1.3 1.3 1.2 1.2 −0.25 −2.1%
Amino acids (fermentation) Production requirement 0.37 0.28 0.73 0.66 0.48 0.40 0.51 0.43 −0.81 −16%
Salt, sodium chloride: Production requirement 0.43 0.42 0.46 0.50 0.50 0.44 0.48 0.45 +0.02 +6.3%
Monocalcium phosphate: Production requirement 0.64 0.66 0.88 0.94 0.22 0.23 0.43 0.47 +0.34 +5.5%
Protein (from fish): Protein 0.00 0.00 2.00 2.00 0.00 0.00 0.40 0.40 0.00 0.0%
Vitamins Production requirement 0.59 0.59 0.20 0.20 0.20 0.20 0.32 0.32 0.00 0.0%
Phytase and xylanase Health, economy, environment 0.04 0.04 0.14 0.14 0.08 0.08 0.08 0.08 0.00 0.0%
Dl-methionine (synthetic) Production requirement 0.00 0.00 0.10 0.11 0.00 0.01 0.02 0.03 +0.03 +14%
201
Hemoglobin meal Protein 0.00 0.00 1.00 1.7 0.00 0.00 0.20 0.34 +1.4 +65%
Formic acid, calcium salt PH-adjustment 0.00 0.00 0.80 0.80 0.00 0.00 0.16 0.16 0.00 0.0%
Sum 100 100 100 100 100 100 100 100
Note: PFAD—Palm Fatty Acid Distillates.
Sustainability 2018, 10, 3184
Amino acids produced by fermentation contribute negatively to each of the main impact categories.
This is because sugar production (one of the substrates in the fermentation process producing amino
acids) gives rise to by-products (molasses and pulp), which can substitute the use of marginal
carbohydrates for animal feed. The saved carbohydrates production (and the land-use changes
it generated) had a greater negative impact than the positive impact from the consumed sugar
substrate (see Figure S7a in Supplementary). Yet, these effects are of course highly dependent upon
the data quality that is used to model them. As three crop ingredients are used to produce these
amino acids (Figure S7a–c in Supplementary), and as each of these crops involve at least three
co-products, a considerable degree of uncertainty is introduced in the model, as a result of the
numerous assumptions involved regarding the displacement effects (i.e., system expansion).
Table 3. Differences in direct costs for present and future compound pig feed, on the basis of
today’s prices.
These results indicate that the direct price of future pig feed will not increase significantly due
to elevated atmospheric CO2 . However, it may, very well increase due to other circumstances, e.g.,
increasing prices on land, energy, fertilizers and pesticides, transport, manufacture, and increased
demand. If the demand for protein in animal feed continues to rise, the price of soy is likely to go up,
and soy in European pig feed may be replaced with other protein sources combined with an increased
application of industrial amino acids. However, all of these circumstances are impossible to foresee in
any detail, and are not directly related to the rising atmospheric CO2 .
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Sustainability 2018, 10, 3184
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Figure 3. Breakdown of the monetized environmental impact results per ingredient. The white dots
represent the net value of the environmental impact, i.e., the positive minus the negative values.
Eq: equivalents; PM2.5 : ultrafine particles; AA ferment.: amino acids produced by fermentation
(lysine, threonine, tryptophan).
Figure 3 (as Figure 2 and the extended Figures S9–S12 in Supplementary) highlights soy as a main
contributor to most of the environmental impact categories, whereas for natural occupation, sunflower
is the major contributor. Figure 3 also highlights the important contribution of the natural occupation
category, when environmental impacts are translated into a common monetized environmental impact,
which explains why the overall high environmental cost of sunflower is associated with a low yield.
Per tonne of pig feed, soy has the largest environmental impact in monetary terms, followed by
sunflower (Table 4). However, relative to their content in pig feed, sunflower has an 11-times higher
(specific) impact and soy has a seven-times higher (specific) impact compared with wheat, barley,
or rape (Table 4).
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Sustainability 2018, 10, 3184
Table 4. The relative importance of crops in one tonne of feed at the present CO2 in terms of monetized
environmental impact. Due to the negative environmental impact that amino acids and some crops
have for various impact categories, the sum of the crop impact percentages surpasses 100%.
Importance of Crop Ingredients in Terms of Monetized Impact Wheat Barley Soy Rape Sunflower
Content, kg per tonne of feed (see Table 2) 480 250 92 68 42
Monetary weight of environmental impact, % 25 18 35 5 23
Monetized environmental impact relative to kg content, % 5.2 7.2 38.3 6.9 54.2
Factor of the above 1 1 7 1 11
In the context of a worldwide growing population with growing food and energy needs
(e.g., reference [49]), alternative strategies to minimize the amount of land that is used for food,
feed, or bioenergy are urgent. The main ingredients in compound pig feed could just as well be
consumed directly by humans. A pig consumes 2.5 times its weight gain in terms of pig feed before
only part of the pig ends up as food for humans (bones, head, and entrails are wasted). In a world with
a growing population and with about 800 million people starving, a more plant-based diet would make
sense, in terms of increasing food production, increasing the availability of bioenergy, and reducing
the environmental impact of global agriculture.
According to Table 4, future pig feed recipes ought to consider a reduced use of sunflower and
soy as protein crops. Whether rape or non-crop ingredients (e.g., industrial amino acids, insect-based
protein) would be a better environmental choice could be the object of future investigations. However,
since the value of protein in animal feed relies on the amino acid composition, it is important to
consider balancing the overall amino acid composition of the pig feed to suit the needs of pigs. In this
sense, industrial amino acids have a clear advantage, although economically it may not be the best
solution measured in the present commodity prices (as in this study). On the other hand, if and when
the cost of environmental impacts is included in the price of pig feed, it may likely be an advantage to
include more industrial amino acids in the feed.
An alternative or supplement to the above-mentioned solutions could be to include genetically
modified grain crops. These crops would need not only to contain more protein—which may in itself
be useless—but rather, they should contain more of the limiting amino acids for the better digestibility
of the protein in the feed.
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as available FACE experiments results are still scarce. Thus, this study would considerably benefit from
a greater availability of such data. Nevertheless, the study provides a solid framework for assessing
the consequences of a changed crop composition due to the effect that elevated atmospheric CO2
would have on pig feed, which has not, to authors’ knowledge, been available so far.
Another limit is that the changes in manure composition resulting from a change in feed
composition have not been taken into account. Feed containing less protein from cereals, which are
difficult to digest, and more easily digestible protein from e.g., soy or rapeseed meal, involves a better
digestion, and thus a reduction in excreted N. This could have consequences for the subsequent use
of the manure as a fertilizer, as it would involve a reduced potential for the emission of N flows
(e.g., ammonia, nitrous oxide, nitrate losses). Based on Table 2, these induced changes in manure
composition would likely have induced additional benefits for the future pig feed, which comprises
significantly more soymeal and less wheat.
One of the most important sources of uncertainty probably lies in the estimation of the
environmental consequences generated by land-use changes. As clearly emphasized in several
publications, e.g., references [52–54], the estimation of land-use changes, particularly ILUC,
involves multiple sources of uncertainty. In the explorative deterministic approach used in this
study, one main source of uncertainty lies in the choice of the market that would react to a changed
demand for the different crop ingredients presented in Table 2, i.e., the choice of the marginal crops
and their geographical location. Further, as expressed by e.g., reference [52] there is also uncertainty
related to the actual C stock in the biomes converted. On the other hand, the strength of the approach
used in this study lies in its transparency. In fact, the assumptions used in the deterministic model
can be easily changed to reflect different possible futures with regard to how the land market could
develop. However, such assessment is beyond the scope of this study. Nevertheless, it should be
highlighted that although the actual magnitude of environmental impacts related to land-use changes
is uncertain, the potentiality of adverse effects arising from it is hardly subject to dispute [25,53].
Finally, we draw the attention to the work by Dijkman et al. [55], where the environmental
impact of barley cultivation under current and future climatic conditions is analyzed using aLCA.
Dijkman et al. [55] found that a predicted decrease in barley yields under future climate conditions is
the main driver for increased impacts. An increased impact was not substantiated by the present study
based on cLCA and including all of the ingredients of compound pig feed.
4. Conclusions
The main findings and highlights of this study can be summarized as follows:
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expected growing demands for food and bioenergy (and thus for land). In this context, it is
important to optimize the protein content in the feed based on the limiting amino acids in each
crop rather than on total protein.
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Article
Cattle Diets Strongly Affect Nitrous Oxide in
the Rumen
Katrin Gerlach 1, * , Alexander J. Schmithausen 2 , Ansgar C. H. Sommer 1 , Manfred Trimborn 2 ,
Wolfgang Büscher 2 and Karl-Heinz Südekum 1
1 Institute of Animal Science, University of Bonn, 53115 Bonn, Germany;
[email protected] (A.C.H.S.); [email protected] (K.-H.S.)
2 Institute of Agricultural Engineering, University of Bonn, 53115 Bonn, Germany;
[email protected] (A.J.S.); [email protected] (M.T.); [email protected] (W.B.)
* Correspondence: [email protected]; Tel.: +49-228-732281
Abstract: This study aimed at assigning climate-relevant gaseous emissions from ruminants to
animal- or feed-related origin. Three adult rumen-cannulated German Holstein steers and three
forage types (corn silage (CS), alfalfa silage (AS) and grass hay (GH)) were used in a 3 × 3 Latin
square design. Each period consisted of 12 days (d), during which animals received 10 kg dry
matter/day of one forage as sole feed. Gaseous samples from forages and the steers´ rumen were
taken and analyzed for CO2 , CH4 , and N2 O using gas chromatography. There were large differences
in the amounts of CO2 and N2 O emitting from the forage types. Most N2 O came from AS and only
small amounts from GH and CS. Results indicate that fermented forages rich in nitrogen can release
climate-relevant N2 O. The highest CO2 amounts were measured in CS. Methane was not detected in
any forage sample. Animals consuming CS showed slightly lower CH4 concentrations in the rumen
gas sample than animals fed AS or GH. Big differences were found for ruminal N2 O with the highest
concentration after AS ingestion such that the N2 O measured in the rumen seems to originate from
the used feedstuff.
1. Introduction
Animal production significantly contributes to climate-relevant greenhouse gas (GHG) emissions
but also offers considerable reduction potential such that different mitigation strategies like the use
of feed additives and application of feeding strategies as well as different manure, reproduction,
and animal management strategies are discussed [1,2]. Ruminants are mainly responsible for the trace
gases methane (CH4 ) and nitrous oxide (N2 O) with the latter having a much higher carbon dioxide
(CO2 ) equivalence factor (298) than CH4 (25) [3]. Methane is a product of the anaerobic fermentation of
carbohydrates in the rumen, which is a pathway for the disposal of hydrogen formed during microbial
metabolism [4]. Cattle lose 2–10% of their ingested gross energy as eructated CH4 [5], and the total
amount is influenced by dry matter (DM) intake (DMI) and ration composition [6–8]. The volatile
N2 O (Henry´s law constant, k◦ H 0.025 mol/kg × bar) is mainly produced by the microbially facilitated
denitrification in manure and to a smaller extent by nitrification in soils [9]. The contribution of GHG
emissions from enteric fermentation and manure management occurs in a ratio of about 9:1 [10] such
that the potential for decreasing GHG emissions is mainly seen in manipulating enteric fermentation,
e.g., by adjusting composition of rations. In this regard, different studies have already been performed
using in vitro and in vivo measurements (e.g., recent work by Lee et al. [11] and Macome et al. [12]) as
well as rumen-cannulated cows, among others resulting in different regression equations for predicting
CH4 emissions based on intake and diet characteristics [13]. When applying different regression
equations to five typical Central European dairy cow rations it was shown that the best differentiation
between diets was achieved with equations containing forage proportion and DMI as factors [13].
For measurement of GHG emissions on animal level the use of respiration chambers is a proven
technology [5,14]. Other techniques comprise a mobile open-circuit hood system to measure the gas
exchange in small ruminants [15] and a ventilated hood system for measuring GHG from cattle [16].
Most studies focused on emissions of CH4 and CO2 , whereas approaches investigating the effect of
ration composition on enteric emissions of N2 O are rare [17,18]. Rotz and Thoma [19] reviewed that
N2 O emissions are in the range of 0.3–0.5 g/cow per day (d), with higher values occurring possibly
under certain dietary conditions. Authors state that mechanisms and amount produced are generally
not well understood but that high dietary nitrate (NO3 − ) levels might induce increased N2 O emissions.
Though, they also agree that more research is needed to better quantify that source of emission as
formation in the rumen is questionable [20].
However, beside the ruminant itself, the forage used as feedstuff can also act as a source of
emissions: for non-fermented forages Emery and Mosier [21] measured emissions of CO2 , CH4 ,
and N2 O from switchgrass and corn stover under varying storage conditions. Both CH4 and N2 O
were detected and concentrations were influenced by forage DM concentration. However, when
calculating the net global warming potential for the different treatments (0–2.4 g CO2 equivalents/kg
DM) authors suggested that direct emission of CH4 and N2 O from aerobically stored (non-fermented)
feedstuffs have a minor effect on net global warming potential of cellulosic biofuels. Fermented forages
as an origin of gaseous emissions measured in the environment of ruminants have rarely been studied.
In early studies of Wang and Burris [22] N2 O was detected in whole-crop corn silages where the gas
composition was analyzed eight times within 66 h after sealing the silo. A constant increase in N2 O
concentration from 1.50% (v/v) to 4.55% after 54 h was measured which declined afterwards to 1%.
The origin of the N2 O was seen in the reduction of NO3 − [22]. The reduction of NO3 − starts a few
hours after ensiling with an enrichment of the intermediate products NO und NO2 − which normally
disappear after one or two weeks of ensiling [23]. Further reduction by Enterobacteriaceae results in
N2 O and ammonia (NH3 ) [24]. Also recent work using Fourier transform infrared (FTIR) spectroscopy
verified the presence of N2 O in gases formed in the early phase of ensilage of whole-crop corn [25].
Franco [26] showed that particularly forages naturally rich in nitrogen (N), especially in the form of
nitrate, had significant N2 O production during silage fermentation. Up to now, only little attention has
been given to N2 O possibly emitting during the feed-out phase of silages.
Gaseous emissions occurring in the environment of ruminants are often difficult to assign to a
specific source (e.g., feed, rumen, manure), especially when measurements are conducted on barn
level, in respiration or environmental chambers. This impedes the explanation of their formation and
strategies for mitigation.
Therefore, the objective of the present study was to determine gaseous emissions from ruminants
offered different forage types (corn silage (CS), alfalfa silage (AS) and grass hay (GH)) with contrasting
chemical composition and to assign the emissions to animal or feed-related sources, with special
emphasis on nitrous oxide. To the best of our knowledge, this is the first study determining the
concentration of CO2 , CH4 , and N2 O in the ruminal gas phase of steers after ingestion of three different
forage types.
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Three adult rumen-cannulated German Holstein steers (born and raised on the Center, 4 years old,
rumen-cannulated since 2 years, about 1300 kg body weight) were housed separately in single pens
(4.4 × 4.6 m) allowing visual contact. Ambient conditions within the barn were consistent throughout
the experimental period with a temperature of 18.4 ± 2.1 ◦ C and relative air humidity of 74.7 ± 8.3%.
Water was continuously available allowing ad libitum intake. The whole trial consisted of 42 d (4 June
to 15 July 2016) and was divided into three periods following a 3 × 3 Latin square design. Each period
started with a 2-d adaptation phase during which animals were offered a ration consisting of 50% of
the previous forage and 50% of the new forage. Twelve days of experimental feeding followed during
which animals received one of the three forages as sole feed. During this time, each steer was offered
10 kg DM/d of the respective forage. Measurement of gaseous emissions was carried out during
the last 3 d of each period. Table 1 shows the chemical composition of the forages which had been
produced at the Educational and Research Center Frankenforst. The AS was produced from a fourth
cut of alfalfa (harvest date 9 September 2015) and ensiled in round bales. For CS, the whole-crop corn
(harvest date 20 September 2015) was chopped (6 mm theoretical chop length) and ensiled in a bunker
silo. The GH was made from the second cut (harvest date 28 June 2015), and the field-dried hay was
packed in round bales. To ensure constant forage qualities during each period, silages were stored
anaerobically in 120-L plastic barrels. Therefore, the CS was taken from a fresh silage face and the
AS was obtained from a round bale opened just before. Silages were filled into the barrels in several
layers, each layer was compacted separately such that a high density was reached, and were then
stored anaerobically. Forages were offered to the steers once daily at 08.00 a.m. Before feeding in
the morning, remaining feed was removed and weighed to determine DMI. During the last 3 d of
each period (sampling period), the DM consumed within 180 min after offering feed in the morning
was also measured. Every day (d 10–12), a representative sample (500 g) of each forage was taken
and composited to one sample for each period. After sampling, forages were immediately frozen
until analysis.
Table 1. Chemical composition of forages used for the gaseous measurements and as feedstuffs for the
steers (expressed as g/kg dry matter (DM) unless stated; (n = 3)).
ADFom: acid detergent fiber expressed exclusive residual ash. n.d.: not detected. n.a.: not analyzed.
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(a) (b)
Figure 1. Sampling (a) of gaseous emissions from the forages stored in a closed container via headspace
vials and (b) from the gaseous phase of the rumen with a syringe through the closed lid of the
rumen-cannula (left) and filling into a headspace vial (right).
Samples from the gaseous phase of the steers´ rumen were taken 180 min after offering feed in the
morning. In 10-min intervals (0, 10, 20, and 30 min), one sample was obtained with a syringe (50 mL)
through the closed lid of the rumen-cannula and filled into two evacuated headspace vials (20 mL each;
Figure 1b). Subsequently, samples were analyzed for CO2 , CH4 , and N2 O using a gas chromatograph
(GC) (8610 C, SRI Instruments, Torrance, CA, USA). The N2 O and CO2 were determined with an
electron capture detector (ECD) and CH4 was measured with a flame ionization detector (FID) [28,29].
The detection limit of the used analytical technique for CO2 , CH4 , and N2 O is described in detail by
Schmithausen et al. [30]. The emission rates of the respective gas from the incubation experiments
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were calculated via linear regression of the gas concentration over time, more specifically, the slope
of the regression line. The detection limits of the GC result in minimally measurable increases in the
concentration (slope) of the investigated gases in the incubation experiment. In the case of CH4 , for
example, this minimum slope was 0.5 ppm CH4 , which corresponds to 3.3 μg CH4 /(kg of feed × h).
Comparable measurements by using headspace vials and defined criteria of evaluation are described
by Schmithausen et al. [27]. As a result of the ruminal gas analysis, the concentrations of CH4 in rumen
gas phase and the ratio of N2 O to the sum of CO2 and CH4 are shown. The amounts of N2 O formed in
the rumen or the emission rates of N2 O from the rumen could not be calculated, as the total volume of
air in the rumen and the total rates of formation of CO2 and CH4 in the rumen could not be determined
in this experiment. The CO2 , N2 O, and CH4 values are expressed as concentration in the rumen gas
phase as well as ratio of CH4 to CO2 as an indicator of the efficiency of microbial fermentation [31].
After freeze-drying, samples were ground using 3-mm and afterwards 1-mm sieves. Samples
were chemically analyzed according to VDLUFA [34] and following method numbers: Analysis of
ash and ether extract (EE) was done by using methods 8.1 and 5.1. Crude protein (CP) was analyzed
by Dumas combustion (4.1.2, FP328, Leco 8.1, Leco Instrumente, Mönchengladbach, Germany).
The concentrations of neutral detergent fiber assayed with heat-stable amylase and expressed exclusive
residual ash (aNDFom; 6.5.1), acid detergent fiber expressed exclusive residual ash (ADFom; 6.5.2),
and acid detergent lignin (ADL; 6.5.3) were determined with an Ankom2000 Fiber Analyzer (Ankom
Technology, Macedon, NY, USA). Following point 8.8 of method 6.5.2 the analysis of ADFom was
conducted sequentially for AS to avoid precipitation of pectins. In CS, the concentration of starch was
determined after enzymatically hydrolyzing starch to glucose [35]. The 24 h in vitro gas production (GP
[mL/200 mg DM]) of forage samples was measured with the Hohenheim gas test (method 25.1, [34])
and afterwards, the concentration of metabolizable energy (ME) was estimated as follows:
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Both silage types were analyzed for fermentation products after cold-water extraction. These
analyses were conducted at the Central Analytical Laboratory of the Humboldt University, Berlin,
Germany and concentrations of lactic acid, volatile fatty acids (VFA), alcohols (methanol, ethanol,
propanol, 1,2-propanediol, 2,3-butanediol), acetone, ammonia, and water-soluble carbohydrates (WSC)
as well as the pH were determined. Frozen forage samples (50.0 g) were blended with a mixture of
200 mL distilled water and 1 mL toluene for preparation of cold-water extracts. After keeping them
overnight in a refrigerator extracts were filtered with a folded filter paper. The pH in the extract was
measured potentiometrically with a calibrated pH electrode. Analysis of lactic acid was done by high
performance liquid chromatography (HPLC) (RI-detector, Shimadzu Deutschland GmbH, Duisburg,
Germany) [39]. Gas chromatography with FID (GC-2010; Shimadzu Deutschland, Duisburg, Germany)
and a free fatty acid phase column (Permabond FFAP 0.25 Tm; Macherey-Nagel, Düren, Germany)
was used for determining the VFA and alcohols. Ammonia was measured colorimetrically using a
continuous flow analyzer (Skalar Analytical B.V., Breda, The Netherlands) and the concentration of
WSC was analyzed using the anthrone method [40].
with y = observed response; μ = overall mean; Fi = fixed effect of forage type i = 1, 2, 3; Pj = fixed effect
of period j = 1, 2, 3; (B × P)ij = effect of interaction forage type I × period j; A = random effect of the
animal k = 1, 2, 3; and eijk = residual error.
For analysis of the gas samples from forages the following mixed model was used:
y = observed response; μ = overall mean; Fi = fixed effect of forage type i = 1, 2, 3; Pj = fixed effect of
period j = 1, 2, 3; (B × P)ij = effect of interaction forage type I × period j; and eij = residual error.
Covariance structures were tested with the types “unstructured“, “autoregressive“, and
“compound symmetry“. ”Akaike´s Information Criterion“ (AIC) was used to decide which model
showed the best fit and based on that, “autoregressive” was chosen for the analysis. Within the
period, d was taken as a repeated measurement. Least squares means were compared using the PDIFF
option in SAS. Significant treatment effects were detected by pairwise comparisons employing Tukey´s
test. In all statistical analyses, differences among means with p < 0.05 were accepted as representing
statistically significant differences.
3. Results
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The emissions from forages as influenced by forage type, period, and their interaction are shown
in Table 2. There were large differences in the rates of CO2 and N2 O emitting from the forages
(p < 0.05). Most N2 O was released from AS (24.1 μg/(kg DM × h)) and only small amounts from GH
(0.233 μg/(kg DM × h)) and CS (0.109 μg/(kg DM × h)). The CO2 emissions were also influenced by
forage type and greatest CO2 amounts were measured in CS, followed by AS (p < 0.01). Both N2 O
and CO2 were influenced by forage type, but no influence (p > 0.05) was observed of period or the
interaction between period and forage type. After 180 min, most emissions from forages were strongly
reduced but 170 mg/(kg DM × h) of CO2 were still emitting from CS. Methane was not detected in
any forage sample, neither directly after silo opening nor after 180 min (detection limit for CH4 was
3.3 μg/(kg × h)).
Table 2. Effect of forage type (F) and period (P) on emission rates of CH2 and N2 O * of samples
obtained from corn silage (CS), alfalfa silage (AF) and grass hay (GH) directly after silo opening (8 a.m.)
and after 180 min of air exposure (11 a.m.).
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Table 3. Effect of forage type (F) and period (P) on dry matter intake (DMI) over 180 min and
composition of gaseous samples obtained from the rumen of steers 180 min after initiation of feed intake.
Figure 2. The N2 O concentration (ppm) in the rumen gas relative to the CH4 +CO2 concentration (%)
for alfalfa silage, corn silage, and grass hay.
4. Discussion
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Aerobic activity of Enterobacteriaceae may also occur in silages [42], but is most probably restricted
to respiration. The decreased emission rates of N2 O after 180 min of air exposure indicate that N2 O
emitted that had already been formed during the anaerobic fermentation process. The major part
of the N2 O was released during 180 min such that an aerobic formation seems unlikely. It can be
concluded that N2 O emissions from forages are possible under certain circumstances. It seems to be
most pronounced from forages with high CP and NO3 − concentrations at harvest [26] and extended
and/or continuous activity of Enterobacteriaceae which can be caused by high silage pH [24]. It is
therefore important to optimize the ensiling conditions (rapid wilting and sealing, strong compaction,
use of additives in substrates that are classified as being difficult to ensile) to ensure a fast and sufficient
drop in pH. More research is needed to state more precisely the conditions of formation and release of
N2 O in silages. However, the total amounts of N2 O emitting from fermented forages are much lower
than typical emissions from manure during storage which are in the range of 1.0 to 3.0 kg/cow per
year (equaling 0.1 to 0.3 g/cow per h), mainly depending on the method of storage [19].
Besides N2 O, also CO2 emitted from forages with an effect of forage type. As expected, only
fermented forages released considerable amounts of CO2 , most likely produced at the beginning of the
ensiling process. The CS emitted more CO2 than AS. Caused by its plant structure and longer chop
length in comparison to CS, alfalfa is more difficult to compact and its tubular hollow stem may even
impede the removal of air during ensilage [43] or, vice versa, facilitate ingress of oxygen as soon as the
silo is opened. Therefore, CO2 might be lower in concentration and emit very quickly after silo opening
or during relocation to the barrels, explaining the lower emission rates in AS. Also aerobic spoilage
processes by yeasts and molds which typically take place after silo opening lead to the formation of
CO2 [44]. However, as CS still had a low pH and high concentrations of lactic acid (as an indicator of
good fermentation quality) and emission rates diminished during aerobic exposure, ongoing aerobic
deterioration processes can be excluded and the measured CO2 might result from gassing out of CO2
already being formed during ensiling. The forage gas samples were also analyzed for CH4 but changes
in concentration were below detection limit in all cases. Fermented forages seem to be an unlikely
source of CH4 emissions. To the best of our knowledge, possible CH4 emissions from silages have
also not been studied or discussed in literature. Emery and Mosier [21] measured GHG emissions
from unfermented feedstuffs and detected small amounts of CH4 ; however impact on the net global
warming potential was assessed to be small.
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sheep in respiration chambers was increased which led to a reduction of the net benefit of methane
mitigation on global warming potential (CO2 equivalents/kg DMI) of 18%. This effect could be
mitigated by using encapsulated NO3 − as slow-release form, thereby lowering NO2 − toxicity after
nitrate ingestion [11]. When ruminants are fed typical rations without added nitrate, formation of N2 O
under anaerobic conditions in the rumen seems unlikely such that oral ways of formation after dietary
nitrate supplementation were discussed as possible mechanisms based on measurements of N2 O from
dairy cows in respiration chambers [20]. A release from the rumen via eructation was excluded by the
authors as there was no relationship at all between CH4 and N2 O in ventilation air of the respiration
chamber. However, the possibility of N2 O formation in the oral cavity can be excluded for the current
study as the gas samples were taken directly from the rumen atmosphere without oral contact. Also,
feces as a possible source of N2 O as discussed for sheep [46] can be excluded in our study due to the
sampling method. As enteric formation under anaerobic conditions seems unlikely, the transfer from
the forage into the rumen is the most likely way. In our study the AS emitted considerably more N2 O
than the other forage types. After ingestion of AS, solved N2 O may have gassed out in the rumen,
which would explain the increased concentrations in the rumen gas sample 180 min after initiation of
feed intake.
Also, the CH4 concentrations in the rumen gas sample were influenced by forage type and the
lowest concentrations were detected after ingestion of CS. In contrast to N2 O methane is formed in
the rumen as a product of carbohydrate fermentation, and the total amount is influenced by DMI
and chemical composition of the feedstuff [8] as well as by the rumen microbial community (species,
abundance, and activity of microbes) and fermentation pathways [47]. An effect of diurnal variation
on rumen CH4 concentrations as described by Bjerg et al. [48] can be excluded due to the experimental
design. A decreased concentration is not necessarily connected with a decreased total CH4 formation;
however, a reduced formation of CH4 in the rumen of cattle fed CS in comparison to other forage types
has also been observed in other studies [9] and is related to the increased propionate to acetate ratio
and a decreased rumen pH caused by feedstuffs with enhanced degradability (e.g., increased starch
and reduced fiber concentration like CS in the present study) [4,49].
The CO2 concentration in rumen gas samples was greatest after ingestion of GH and did not
differ for CS and AS, and all concentrations were in the range of values summarized from several
feeding trials [50]. The CH4 to CO2 ratio was lower for CS and GH than for AS. The lower ratio seems
to be caused by the lower CH4 concentration for CS as discussed before and an increased share of
CO2 for GH where DMI was highest. As the amount of consumed DM and its fermentability are the
main factors influencing the CO2 production [31] the amount of ingested fermentable substrate might
explain the higher CO2 concentration for GH. The CH4 to CO2 ratio can be seen as an indicator of
the efficiency of microbial fermentation as it directly describes the share of emitted C that has not
been metabolized to CO2 [31]. According to this, the efficiency of microbial fermentation was lowest
for AS. As the DMI was lowest for AS, a reduced passage rate of the digesta could have caused an
increased methanogenesis. McAllister et al. [8] concluded from several studies that properties of
forages decreasing the rate of digestion or prolonging the time of feed particles being in the rumen
generally lead to a rise in the amount of CH4 that is formed per unit of forage digested. In contrast,
recent work by Dittmann et al. [51] carefully proposed the opposite way as the CH4 production itself
might influence digesta retention in the sense of a feedback mechanism to mitigate CH4 losses by
decreasing retention time at higher CH4 production.
5. Conclusions
The experimental setup in this study with very diverging types of forages and a 3 × 3 Latin
square design made it possible to assign gaseous emissions from steers to animal- or feed-related
origin. Results indicate that fermented forages rich in CP or nitrate like alfalfa silage can release
climate-relevant N2 O with the conditions of its formation, emitting amounts and strategies for
reduction (e.g., targeted use of silage additives, feed-out management) warranting further research.
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Sustainability 2018, 10, 3679
Under the aspect of mitigating GHG emissions from animal production also the feeding management
of farms has to be considered. The N2 O detected in the rumen gas of the steers seems to originate
from the consumed feedstuff and is probably not synthesized in the rumen. Additional studies, e.g.,
with high-yielding dairy cows and concurrent analyses of feedstuffs and environmental conditions are
needed to make those findings applicable for ruminants in general.
Author Contributions: Conceptualization, K.G., W.B. and K.-H.S.; Data curation, A.C.H.S. and M.T.; Investigation,
K.G.; Methodology, A.J.S., A.C.H.S. and M.T.; Project administration, W.B. and K.-H.S.; Supervision, K.-H.S.;
Validation, M.T.; Visualization, A.J.S.; Writing—Original draft, K.G.; Writing—Review & editing, A.J.S., M.T. and
K.-H.S.
Funding: This work was partially funded by the German Research Foundation (DFG, BU 1235/8-1, Germany).
Acknowledgments: The authors thank the staff of the Educational and Research Center Frankenforst for support
in conducting the experiments. Furthermore, this study was partly conducted by members of the Center of
Integrated Dairy Research (CIDRe), University of Bonn (Bonn, Germany).
Conflicts of Interest: The authors declare no conflict of interest.
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© 2018 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access
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Article
Assessing the Greenhouse Gas Mitigation Effect of
Removing Bovine Trypanosomiasis in Eastern Africa
Michael MacLeod 1, *, Vera Eory 1 ID , William Wint 2 , Alexandra Shaw 3 , Pierre J. Gerber 4,5 ,
Giuliano Cecchi 6 ID , Raffaele Mattioli 7 , Alasdair Sykes 1 and Timothy Robinson 7
1 Land Economy, Environment and Society Group, SRUC, Edinburgh EH9 3JG, UK;
[email protected] (V.E.); [email protected] (A.S.)
2 Department of Zoology, Environmental Research Group Oxford (ERGO), South Parks Road,
Oxford OX1 3PS, UK; [email protected]
3 AP Consultants, 22 Walworth Enterprise Centre, Duke Close, Andover SP10 5AP, UK;
[email protected]
4 The World Bank Group, Agriculture and Food Global Practice, 1818 H Street N.W.,
Washington, DC 20433, USA; [email protected]
5 Animal Production Systems Group, Wageningen University, P.O. Box 338, Wageningen 6708, The Netherlands
6 Food and Agriculture Organization of the United Nations (FAO), Sub-regional Office for Eastern Africa,
CMC Road, P.O. Box 5536, Addis Ababa, Ethiopia; [email protected]
7 Food and Agriculture Organization of the United Nations (FAO), Animal Production and Health Division,
Viale delle Terme di Caracalla, 00153 Rome, Italy; [email protected] (R.M.);
[email protected] (T.R.)
* Correspondence: [email protected]; Tel.: +44-131-535-4124
Abstract: Increasing the production of meat and milk within sub-Saharan Africa should provide
significant food security benefits. However, greenhouse gas (GHG) emissions represent a challenge,
as cattle production in the region typically has high emissions intensity (EI), i.e., high rates of GHG
emissions per unit of output. The high EI is caused by the relatively low production efficiencies in the
region, which are in turn partly due to endemic cattle diseases. In theory, improved disease control
should increase the efficiency and decrease the emissions intensity of livestock production; however
quantitative analysis of the potential GHG mitigation effects of improved disease control in Africa is
lacking. This paper seeks to respond to this by using a hybrid modelling approach to quantify the
production and emissions effects of removing trypanosomiasis from East African cattle production
systems. The emissions are quantified for each cattle production system using an excel version of
GLEAM, the Food and Agriculture Organization’s Global Livestock Environmental Assessment
Model. The results indicate that removing trypanosomiasis leads to a reduction in the emissions
intensity per unit of protein produced of between 0% and 8%, driven mainly by the increases in
milk yields and cow fertility rates. Despite the limitations, it is argued that the approach provides
considerable scope for modelling the GHG impacts of disease interventions.
Keywords: cattle health; climate change; livestock modelling; GLEAM; sustainable intensification
1. Introduction
In developing countries growing populations, rising incomes, and urbanization are translating
into increasing demand for livestock products. Livestock is now one of the fastest growing sub-sectors
of agriculture: a doubling of demand for animal-source foods is expected within developing countries
between 2000 and 2050, and a 70% increase for the world as a whole [1,2]. However, it has been noted
that: “Meeting this demand in a way that is socially desirable and environmentally sustainable is a
major challenge facing agriculture today” [3] (p. 9).
A major part of the challenge is the emission of greenhouse gases (GHGs) arising from livestock
production. It has been estimated through life-cycle assessments that the global livestock sector
accounts for around 14.5% of all anthropogenic GHG emissions, with cattle meat and milk accounting
for 65% of the livestock emissions [4]. If increased demand is to be met without significant increases in
GHG emissions, then ways of reducing the emissions intensity (EI, i.e., the amount of GHG emitted
per unit of commodity produced) need to be identified and deployed.
Improving livestock health is potentially a cost-effective way of increasing production,
while reducing EI. The World Organisation for Animal Health (OIE) has estimated that: “at the
worldwide level, average losses due to animal diseases are more than 20%” [5]. The main direct
farm level losses arise from mortality (including involuntary culling), a lowering of the efficiency
of the production process, and reduction in output quantity or quality [6]. Reducing the disease
burden can lead to significant reductions in EI by, for example, improving the feed conversion ratio
of individual animals or changing herd structures (i.e., the proportion of each animal cohort in the
herd). However, disease reduction is not yet widely recognised as a mitigation measure [7]. In fact,
the Intergovernmental Panel on Climate Change Fifth Assessment Report [8] does not specifically
mention livestock health, and current evidence is limited to a small number of studies of European
livestock [9–13].
Understanding the impacts of improving cattle health on production and emissions is of particular
relevance in sub-Saharan Africa (SSA), given that cattle are the predominant source of livestock
GHGs [4], growth in demand between 2000 and 2030 is forecast to be 113% for beef and 107% for dairy
products [1] and that the EIs for bovine milk and meat tend to be higher in SSA than in other regions [14].
The higher EIs are largely due to inefficiencies in converting natural resources into edible animal
products, with relatively high feed conversion ratios and high energy (methane) and nitrogen (nitrous
oxide) losses occurring along the process [4]. In these systems, efficiency is closely and positively
related to productivity and key factors such as: milk yield, growth rates, fertility and mortality
rates, and ages at slaughter. These, in turn, are a function of the genetics, feeding, management,
environmental stress, and health status of the animals.
While various studies have investigated the effects of improved genetics, feeding, and management
on livestock [15], evidence on the mitigation potential of improving health is scarce. It has been noted
that, “Simulation results seem promising, but reliable quantitative estimates of the mitigation potential
of improved health will require more research” [16] (p. 111). This paper seeks to respond to this by
using a hybrid modelling approach to quantify the production and emissions effects of removing
trypanosomiasis from East African cattle systems.
Trypanosomiasis is a disease caused by tsetse-transmitted parasitic protozoans, and is endemic in
a tsetse-infested belt that spans across 9 million square kilometres in SSA [17]. With its animal form
(called “nagana”) and its human form (also known as “sleeping sickness”), trypanosomiasis is widely
considered as one of the main threats to human and livestock health and agricultural production,
and, as such, a major constraint to rural development and poverty alleviation in SSA [18,19]. It has
been identified as “the most economically important disease of livestock in sub-Saharan Africa” [20].
African trypanosomiasis, in its various forms, can cause a wide range of symptoms, including anaemia,
wasting, loss of condition, abortion, and reduced milk production. Progression can lead either to death
or to a chronic form. For many decades chemotherapy has been the mainstay of trypanosomiasis
control, but in recent years resistance has emerged as a growing concern [21].
This paper presents a method for quantifying the effect of trypanosomiasis treatment on the
production and EI of a range of cattle production systems. It quantifies the effect of trypanosomiasis
treatment on the EI in East Africa. The limitations of the method are discussed and the wider challenges
in quantifying the GHG effects of livestock health improvement are explored.
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Sustainability 2018, 10, 1633
Table 1. The 12 cattle production systems analysed, table adapted from [25].
Production System
Draft Oxen Mixed: Mixed: High Milk
Pastoral Agro-Pastoral
General a Ethiopia a Yield Dairy
No oxen ×× b
Low oxen × × × ×
Medium oxen × × ×
High oxen × × ×
a Two mixed farming systems were analysed, one for Ethiopia and one for the other study countries; b High milk
yield dairy cows are found in the agro-pastoral and general mixed farming systems.
The high milk yield dairy systems consist of cattle with varying degrees of non-indigenous genetic
material derived primarily from the main European dairy breeds, principally Ayrshire, Friesian and
Channel Island breeds—Guernsey and Jersey. In the other systems indigenous breeds predominate,
i.e., zebu cattle and related crossbreeds [26]. The eastern African indigenous zebu cattle breeds are
conventionally divided into three main groups all of which are represented in the countries covered
by this study: the Large East African Zebu (including the Boran breeds of Ethiopia, Kenya and
Somalia, the Samburu, Karmajong Zebu, Orma Boran and Butana and Kenana of Sudan) the Small East
African Zebu (including the Maasai, Abyssinian Shorthorned Zebu, Kamba of Kenya and Serere and
Kyoga in the tsetse-infested areas of Uganda) and the Sanga cattle (including the Ankole of Uganda,
Danakil cattle of Ethiopia and the Nuer and Dinka of Sudan). Further information is available on the
Domestic Animal Genetic Resources Information System (DAGRIS) [27]. More detail on the production
systems and how they were defined is available in [28].
Data on the use of work oxen were obtained from in-country informants, reports, census data,
livelihood studies [24] and other sources [29–33]. Combining these sources across the region by
administrative area, and studying data on herd compositions, enabled three broad categories of oxen
use to be distinguished depending on the proportion of cattle used for draught: low (≤10%), medium
(>10% and <20%), and high (≥20%).
The proportion of cattle modelled in each system is given in Table 2. The most recent statistics
report a total cattle population in the study area of 144.5m in 2016 [23].
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Sustainability 2018, 10, 1633
Figure 1. Schematic diagram of the relationship between the two models: Mapping the Benefits (MTB)
and Global Livestock Environmental Assessment Model (GLEAM).
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Sustainability 2018, 10, 1633
227
Sustainability 2018, 10, 1633
Table 4. Values for selected parameters used in the analysis (T+ refers to the value with trypanosomiasis,
T− to the value without trypanosomiasis). The values were estimated based on a review of longitudinal
and cross-sectional studies comparing the productivity observed in infected and uninfected individual
cattle or whole herds, under conditions of both high and low trypanosomiasis challenge (see Section 2.3.3).
Table adapted from [25].
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Sustainability 2018, 10, 1633
values of individual feed materials were based on [14,64], the Sub-Saharan Africa Feed Composition
Database [65], and Feedipedia [66,67].
Coefficient of
Parameter Distribution Minimum-Maximum Basis
Variance
Forage digestibility, DE% Normal 6% [67]
Milk yield Normal 11–39% [32]
Cow fertility Normal 8–21% [32]
Calf death rate Normal 25–45% [32]
Enteric CH4 factor, Ym Normal 10% [40], (Vol. 4, p. 10.33)
N2 O Emission factor 1 Lognormal 0.003–0.03 [40], (Vol. 4, p. 11.11)
N2 O Emission factor 3 Lognormal 0.007–0.06 [40], (Vol. 4, p. 11.11)
3. Results
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Figure 2. Emissions intensity (EI) by cattle production system and emissions category (kgCO2 e/kg
edible protein at farm gate). AP: agro-pastoral. The errors bars show the 95% confidence intervals.
ϱϬϬ
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ϯϬϬ /сϵϯ͘ϲWͲϬ͘ϴϵ
ϮϱϬ ZϸсϬ͘ϵϵ
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WƌŽĚƵĐƚŝǀŝƚLJ͕W;ŬŐŽĨĞĚŝďůĞƉƌŽƚĞŝŶŽƵƉƵƚƉĞƌŬŐůŝǀŝŶŐƉƌŽƚĞŝŶͿ
Figure 3. The relationship between productivity and EI for the 12 cattle production systems with and
without trypanosomiasis. Productivity is defined as the mass of meat and milk edible protein produced
by a system each year compared to the live weight mass of the cattle in the system (measured in terms
of mass of living protein).
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The reductions in EI are significant in eleven of the twelve systems and are closely (inversely) correlated
with the change in productivity (Figure 5).
ŝĨĨĞƌĞŶĐĞŝŶĞŵŝƐƐŝŽŶƐĂŶĚĞĚŝďůĞƉƌŽƚĞŝŶ;йͿ
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Figure 4. Difference in total edible protein production and GHG emissions with disease treatment.
AP: agro-pastoral.
ϭ
ŚĂŶŐĞŝŶĞŵŝƐƐŝŽŶƐŝŶƚĞŶƐŝƚLJ͕ȴ/;йͿ
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Ğϯ ŵϯ
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Figure 5. Change in EI and productivity with disease treatment. EI is measured in terms of kgCO2 e
per kg of edible protein produced and productivity. Productivity is defined as the mass of meat and
milk edible protein produced by a system each year compared to the live weight mass of the cattle
in the system (measured in terms of mass of living protein). (Key: a1 = agro-pastoral high dairy;
a2 = agro-pastoral low dairy, high oxen; a3 = agro-pastoral low dairy, medium oxen; a4 = agro-pastoral
low dairy, low oxen; m1 = mixed high dairy; m2 = mixed low dairy, high oxen; m3 = mixed low dairy,
medium oxen; m4 = mixed, low dairy, low oxen; e1 = Ethiopia low dairy, high oxen; e2 = Ethiopia low
dairy, medium oxen; e3 = Ethiopia, low dairy, low oxen; p = pastoral.).
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Table 6. Summary of the sensitivity analysis, showing the change in EI resulting from a ±10% change
in each parameter (“Draft”: the % of male cattle aged >3 years old that are used for draft. EF: emission
factor; DE: digestible energy).
Change in EI
System Change in Constant Vary with System Vary with System and Disease Status
Parameter
N2 O N2 O Forage Enteric Milk Cow Calf Death
Draft
EF1 EF3 DE% CH4 , Ym Yield Fertility Rate
Pastoral +10% 0.7% 1.2% −16.4% 7.2% −4.5% −3.9% −0.6% 0.5%
Pastoral −10% −0.7% −1.2% 23.1% −7.2% 4.9% 4.9% 0.6% −0.5%
AP, high dairy +10% 1.6% 0.1% −15.8% 5.1% −6.3% −5.4% 2.2% 0.0%
AP, high dairy −10% −1.6% −0.1% 22.2% −5.1% 7.5% 6.7% 0.0% 0.0%
AP, low oxen +10% 1.4% 0.7% −16.4% 6.3% −4.4% −2.9% −0.7% 1.0%
AP, low oxen −10% −1.4% −0.7% 23.5% −6.3% 4.8% 3.5% 0.7% −1.0%
AP, medium oxen +10% 1.1% 0.7% −16.5% 6.8% −4.4% −3.0% −0.7% 2.0%
AP, medium oxen −10% −1.1% −0.7% 23.7% −6.8% 4.8% 3.6% 0.7% −2.0%
AP, high oxen +10% 1.3% 0.7% −16.3% 6.5% −4.4% −3.1% −0.7% 3.8%
AP, high oxen −10% −1.3% −0.7% 23.3% −6.5% 4.9% 3.9% 0.7% −3.8%
Mixed, high dairy +10% 1.6% 0.1% −15.8% 5.1% −6.3% −5.4% 2.3% 0.0%
Mixed, high dairy −10% −1.6% −0.1% 22.2% −5.1% 7.5% 6.7% −0.1% 0.0%
Mixed, low oxen +10% 1.2% 0.3% −17.1% 6.7% −4.4% −1.7% −0.9% 0.9%
Mixed, low oxen −10% −1.2% −0.3% 24.9% −6.7% 4.9% 2.0% 0.9% −0.9%
Mixed, medium oxen +10% 1.8% 0.3% −16.7% 6.2% −4.5% −2.7% −0.6% 2.0%
Mixed, medium oxen −10% −1.8% −0.3% 24.1% −6.2% 4.9% 3.7% 0.6% −2.0%
Mixed, high oxen +10% 1.4% 0.3% −16.8% 6.7% −4.5% −3.3% −0.6% 3.8%
Mixed, high oxen −10% −1.4% −0.3% 24.3% −6.7% 4.9% 4.1% 0.6% −3.7%
Ethiopia, low oxen +10% 1.5% 0.3% −16.8% 6.4% −4.5% −1.7% −1.5% 0.6%
Ethiopia, low oxen −10% −1.5% −0.3% 24.5% −6.4% 5.0% 2.0% 1.5% −0.6%
Ethiopia, medium oxen +10% 1.6% 0.3% −16.8% 6.4% −4.6% −3.1% −1.1% 2.0%
Ethiopia, medium oxen −10% −1.6% −0.3% 24.3% −6.4% 5.1% 3.7% 1.0% −2.0%
Ethiopia, high oxen +10% 1.8% 0.3% −16.6% 6.2% −4.6% −3.5% −1.0% 3.7%
Ethiopia, high oxen −10% −1.8% −0.3% 23.9% −6.2% 5.1% 4.3% 0.9% −3.6%
4. Discussion
While the results are consistent with the expectation that improving health is likely to lead to
reductions in EI, the validity of the results depends on the input assumptions and the method used to
perform the calculations. The approach developed in this study allows multiple effects of a disease
to be quantified. The MTB model enables herd growth and livestock movement over time to be
quantified. The use of a herd model in GLEAM enables disease impacts on parameters that affect
the herd structure to be modelled, e.g. death rates, fertility rates, replacement rates, and offtake
rates. The IPCC tier 2 approach [40] to calculating livestock emissions used in GLEAM enables
disease impacts on parameters that affect the production and emissions of the individual animal to
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be modelled, e.g., milk yield, animal growth rates, activity level and ration. However, the approach
requires further development in order to capture some potentially important effects, such as the impact
of disease status on ration quality.
The results are expressed in terms of the functional unit “kg of CO2 e per kg of edible protein at
the farm gate”, and therefore don’t include post-farm emissions or take into account post-farm losses.
While post-farm emissions are likely to represent a small % of the total emissions, losses can make
significant differences to the EI, and may vary between different production systems. The functional
unit also assumes that: (a) 1 kg of milk protein is equivalent to 1 kg of meat protein and (b) production
of edible outputs is the only reason for keeping cattle, which are simplifications. Although some of
the emissions are allocated to draught power, none are allocated to other outputs (such as manure)
or the less tangible values that cattle may have, such as social value and increased resilience of their
owners [39]. While the choice of functional unit means that care needs to be taken when making
comparisons of the EI between systems, none of the limitations noted above would affect the change
in EI arising from treatment of trypanosomiasis.
As noted in [25] “data on livestock productivity (fertility, mortality, milk yields and output of
draught power) were mostly obtained from a limited number of in-depth studies in specific localities.
As the large number of references testifies, cattle systems in the study region have been much studied
and there is enough information to paint a good general picture, and to cross-check and validate.
However, although trypanosomosis has been relatively well researched, there remains a need for
more specific studies on this disease’s impact”. This is particularly the case with draught animals.
FAO have developed a geospatial database [70] that should improve understanding of trypanosomiasis
prevalence in Africa.
5. Conclusions
The treatment of trypanosomiasis in East African cattle systems could lead to reductions in EI
of between 0 and 8%, depending on the system. EI is closely related to productivity, and the largest
reductions in EI are in those systems experiencing the largest increases in productivity, i.e., the higher
(milk yield) dairy systems. However, when making inter-system comparisons, it should be borne in
mind that in some systems cattle perform functions in addition to producing meat and milk.
The approach employed in this study could, in principle, be used to model the impact of other
important diseases in SSA (such as foot and mouth disease), if their effects can be adequately described
in terms of the model parameters. However, in order to produce valid results, the main direct effects
of the disease need to be captured by the model. This is potentially challenging given the lack of data
on prevalence and impact for many diseases. While it may be possible to partially fill gaps through the
analysis of existing datasets (such as abattoir records), some diseases have important effects that are
not routinely recorded or readily measured (for example they may alter feed intake, the efficiency of
digestion or energy partitioning) and may require bespoke studies. A second challenge is capturing
the indirect effects of disease control. For example, disease treatment would lead to increased livestock
populations which could, depending on how this increase is managed, lead to overstocking and thus
reduced feed availability and/or quality.
The reduction of EI represents an external benefit of disease control, i.e., it is a benefit not normally
factored into farm management or policy decisions. In order to achieve the economically optimal
level of disease control, such externalities need to be quantified and included in decision making,
alongside other costs and benefits. Given the difficulty of measuring agricultural GHG emissions
directly, it is suggested that modelling approaches, such as the one outlined in this paper, have an
important contribution to make to the development of disease control strategies.
Author Contributions: Conceptualization, M.M. and T.R.; Data curation, M.M., W.W., and A.S.; Formal analysis,
M.M. and A.S.; Funding acquisition, T.R.; Investigation, V.E., W.W., A.S., P.G., G.C., and R.M.; Methodology, M.M.;
Writing—original draft, M.M.
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Acknowledgments: This project was funded by the International Livestock Research Institute under CCAFS, the
CGIAR Research Program “Climate Change, Agriculture and Food Security”. The authors are grateful to the
UN FAO for permission to use GLEAM in this study. The authors would like to acknowledge the support of the
Scottish Government Strategic Research Programme, Theme 2: Productive and Sustainable Land Management
and Rural Economies. The support of the Government of Italy through the FAO Project “Improving food security
in sub-Saharan Africa by supporting the progressive reduction of tsetse-transmitted trypanosomiasis in the
framework of the NEPAD” (codes GTFS/RAF/474/ITA and GCP/RAF/502/ITA) is also acknowledged.
Conflicts of Interest: The authors declare no conflict of interest.
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ssafeed/ (accessed on 1 December 2015).
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and FAO. Available online: http://www.feedipedia.org (accessed on 1 August 2015).
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13 December 2017).
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© 2018 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access
article distributed under the terms and conditions of the Creative Commons Attribution
(CC BY) license (http://creativecommons.org/licenses/by/4.0/).
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Review
Reservoirs and Transmission Pathways of Resistant
Indicator Bacteria in the Biotope Pig Stable and
along the Food Chain: A Review from a One
Health Perspective
Ricarda Maria Schmithausen 1,* , Sophia Veronika Schulze-Geisthoevel 2, Céline Heinemann 2 ,
Gabriele Bierbaum 3, Martin Exner 1, Brigitte Petersen 2 and Julia Steinhoff-Wagner 2
1 Institute for Hygiene and Public Health, University Hospital Bonn, 53127 Bonn, Germany;
[email protected]
2 Institute of Animal Science, Preventive Health Management Group, University of Bonn, Katzenburgweg 7-9,
53115 Bonn, Germany; [email protected] (S.V.S.-G.);
[email protected] (C.H.); [email protected] (B.P.); [email protected] (J.S.-W.)
3 Institute for Medical Microbiology, Immunology and Parasitology, University Hospital of Bonn,
53127 Bonn, Germany; [email protected]
* Correspondence: [email protected]; Tel.: +49-228-287-13452
Abstract: The holistic approach of “One Health” includes the consideration of possible links between
animals, humans, and the environment. In this review, an effort was made to highlight knowledge
gaps and various factors that contribute to the transmission of antibiotic-resistant bacteria between
these three reservoirs. Due to the broad scope of this topic, we focused on pig production and selected
“indicator bacteria”. In this context, the role of the bacteria livestock-associated methicillin-resistant
Staphylococcus aureus (LA-MRSA) and extended spectrum beta-lactamases carrying Escherichia coli
(ESBL-E) along the pig production was particularly addressed. Hotspots of their prevalence and
transmission are, for example, pig stable air for MRSA, or wastewater and manure for ESBL-E,
or even humans as vectors in close contact to pigs (farmers and veterinarians). Thus, this review
focuses on the biotope “stable environment” where humans and animals are both affected, but
also where the end of the food chain is not neglected. We provide basic background information
about antibiotics in livestock, MRSA, and ESBL-bacteria. We further present studies (predominantly
European studies) in tabular form regarding the risk potentials for the transmission of resistant
bacteria for humans, animals, and meat differentiated according to biotopes. However, we cannot
guarantee completeness as this was only intended to give a broad superficial overview. We point
out sustainable biotope approaches to try to contribute to policy management as critical assessment
points in pig housing conditions, environmental care, animal health, and food product safety and
quality as well as consumer acceptance have already been defined.
1. Introduction
The use of antibiotics in human and veterinary medicine and their dissemination in the
environment have favored the emergence and spread of antibiotic-resistant microorganisms [1–5].
For example, both extended-spectrum betalactamase-producing Escherichia coli (ESBL-E) [6,7]
and livestock-associated methicillin-resistant Staphylococcus aureus (LA-MRSA) have already been
separately isolated at different stages of the pork production chain [8–11]. Hence, there has been
an ongoing debate regarding the potential sources, transmission routes, and risk factors of the
continuous spread of MRSA and ESBL-E between animals, humans, and the environment [12–16].
Thus, they are also perceived as a potential threat to public health [17–23]. Therefore, in this review,
methicillin-resistant Staphylococcus aureus (MRSA) and ESBL-E have been used as “indicator” bacteria
with possible zoonotic potential and occurrence in both the stable biotopes and healthcare sector
and community [24]. Consequently, farmers have been confronted with several consequences of this
problem: The potential danger of animal colonization with drug-resistant bacteria for (i) humans living
on or in the vicinity of farms [25–27], and (ii) for consumers of animal products [3,28–31]. The intended
audience of this review is farmers of intensive pig production systems worldwide as well as healthcare
workers, as humans living and working in close contact with pigs and patients in rural areas have
been found to be colonized with LA-MRSA [25,32–38]. On the other hand, in the food chain, meat
products can serve as potential transmission factors of ESBL-E from animals to humans [29,39–41].
Furthermore, the global spread of multidrug-resistant Enterobacteriaceae may be linked to
wastewater from hotspots like hospitals and/or intensive livestock production settings in Germany and
worldwide [15,16]. Consequently, the stable environment (air, wastewater, etc.) needs to be considered
as a reservoir and source of the dissemination of multidrug-resistant bacteria. Notably, bacteria not only
persists on/in the living animal, but also on surfaces that are in contact with the animals (compartment
walls and equipment) [42]. In correlation with this, LA-MRSA bacteria were detected by Friese et al. [43]
in dust samples from the investigated breeding farms in Germany and in the stable air of a fattening
farm, while ESBL-Escherichia coli isolates have been isolated from pig livestock production sites [44].
Furthermore, in the farm environment, both commensal and environmental bacteria serve as reservoirs
for the transfer of antimicrobial resistance genes to pathogenic bacteria [45,46]. Pietsch et al. [47] found
isolates of distinct E. coli clonal lineages in all three reservoirs: Human, animal, and food in Germany.
Thus, it is assumed that the contribution of the animal biotope in terms of antimicrobial resistance in
humans is not negligible [48].
Therefore, a holistic approach in the sense of “One Health” needs to be integrated into
interdisciplinary research at the interface between humans and animals and their common
environment [49–52]. In the framework of sustainable biotope infection control measures in pig
housing conditions, hygienic stable environment, animal health, and food product safety to reduce the
prevalence of resistant bacteria remains challenging in pig production [53].
2. Background Information
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body mass and perform several repeat applications [61]. Further data has shown a correlation between
the frequency of treatment and the occurrence of multidrug-resistant bacteria. The higher the treatment
frequency (the average number of days each animal in the herd is treated with antibiotics), the higher
the rate of resistance identified in isolates from animals and animal products [62,63]. Fundamentally,
animal protection laws demand that animals with infections have the right to (medical) treatment [64].
Furthermore, the use of antibiotics is indicated for the maintenance of a balanced pig’s health and its
physical condition [65,66].
2.2.1. MRSA
S. aureus is a Gram-positive, coagulase-positive bacterium. S. aureus demonstrates a high
robustness of months for desiccation, heat, UV radiation, and various disinfectants [67]. S. aureus
can transiently or persistently colonize the skin and mucous membranes of the respiratory tract
of humans and animals [68]. Colonization alone does not cause symptoms, but can lead to an
increased risk for secondary infections: superficial skin lesions and soft tissue infections, invasive
life-threatening bloodstream infections, and sepsis [67]. Methicillin-resistant Staphylococcus aureus
(MRSA) strains acquire their resistance by transferring the mobile genetic element, SCCmec [69].
The resistance is based on the mecA gene on the SCCmec coding for the 78 kDa alternative penicillin
binding protein (PBP2a) [70]. The PBP2a has a very low binding affinity for all betalactam
antibiotics. This allows the PBP2a to synthesize the cross-links of the peptidoglycan of the bacterial
cell wall without being inhibited by methicillin and any traditional beta-lactam antibiotics [71].
However, new “5th generation” cephalosporins (ceftaroline and ceftobiprole) have a high affinity
for this PBP, resulting in enhanced activity against methicillin-resistant S. aureus [72–74]. MRSA
in humans was first isolated in the United Kingdom and Denmark after penicillinase-stable
betalactam methicillin was introduced in 1959 [75,76]. In animals, MRSA was identified in 1972 [77].
Three different MRSA types linked with human infection can be classified based on their occurrence
and distribution patterns: hospital-associated MRSA (HA-MRSA), health care-associated community
MRSA (HCA-MRSA), and community-associated MRSA (CA-MRSA) [78,79]. The fourth category is
called livestock-associated MRSA (LA-MRSA) and is associated with livestock as well as the humans
who are in close contact with the livestock [78]. LA-MRSA has retained a pathogenic potency for
humans [80,81] although some virulence factors have been lost [78]. This underlines the potential of
“bidirectional zoonotic exchange”, which adds risks to public health [78]. Most LA-MRSA strains are
classified as clonal lineage CC398 [79,82]. Price et al. [78] assumed that clonal lineages of LA-MRSA
CC398 originated from human methicillin-sensitive Staphylococcus aureus (MSSA), which has adapted
to livestock animals [78,83].
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Figure 1. Some possible routes of exposure and transmission pathways of antibiotic-resistant bacteria
and antimicrobial resistance between different reservoirs and biotopes.
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Figure 2. Dynamic processes of bacteria in the biotope of the animal stable (modified according to
Müller et al. [139]). Bacteria can spread from their source via different dynamic processes:
In the pig stable, about 80% of airborne bacteria are staphylococci (Gram positive) [140] and
0.5% [141] or even 5% [142] are coliform bacteria such as E. coli (Gram negative). The imbalance between
Gram-positive and Gram-negative bacteria is attributed to the lower survival time of Gram-negative
bacteria in their airborne condition [141]. S. aureus can disperse in the air as directly suspendable
airborne particles. However, they are most often attached to and carried by dust particles [141].
Once the microorganisms get into the air, they prefer to merge into larger clusters or adhere to larger
dust particles. Airborne bacteria return via air turbulence or by sedimentation to their reservoirs on
stable surfaces or are acquired by animals or humans [126,128,143]. In contrast, coliform bacteria,
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which are excreted in feces, are mechanically bound to stable surfaces and/or litter and feed [144].
Only after the animal feces have dried out, and due to air turbulence by animal activities, does the
whirling dust and dirt particles raise them in the stable air. The level of contamination of stable air by
both airborne and coliform bacteria depends on both the animal and stable environment including the
density, age, and activity of animals, the ventilation system, the quantity of dust [145], the humidity
of the surfaces, and air as well as air turbulence. Survival of intestinal bacteria depends on the
environmental conditions outside the animal organism. Survival rates of coliforms are best in the
immediate vicinity of the animal and, therefore, in feces and fecal contaminated surfaces, whereas the
detection rate in air immediately decreases [146–148]. The bacterial concentration in the air is based
on physical processes (e.g., air flow and sedimentation) and on the organisms’ biological viability.
Influencing factors are temperature, humidity, UV radiation, air change rate, noxious gas concentration,
and the organisms’ aerodynamic shape [63,149].
Environmental contamination with MRSA was identified in the study by Weese et al. [150].
Friese et al. [43] determined that 85.2% of pig stables in Germany were LA-MRSA positive in the air.
They also identified dust as an important factor for the occurrence of MRSA in the air. Drug-resistant
S. aureus could be identified inside and outside the pig stables and originated from contaminated
dust [151]. The dissemination of MRSA between pigs within a farm by air was based on a positive
association of samples from pigs and the environment [43]. Agersø et al. [112] indicated a high
sensitivity of air samples equal to the within-herd prevalence. Therefore, they recommended air
sampling for initial testing or even screening of herds. Bos et al. [152] and Gilbert et al. [111] even
confirmed a strong association between nasal ST398 MRSA carriage in people working on the farms
for >20 h per week and MRSA air levels. In people working in the barns <20 h per week, there was
a strong association between nasal carriage and the number of working hours. This study showed
that working in the lairage area or scalding and dehairing area were the major risk factors for MRSA
carriage in pig slaughterhouse workers, while the overall prevalence of MRSA carriage was low.
Occupational exposure to MRSA decreased along the slaughter line, and the risk of carriage showed a
parallel decrease. Heinemann et al. [153] showed that a working time of three-to-six hours could be
enough for positive findings of nasal colonization with MRSA. However, it is unknown whether the
presence of LA-MRSA is a result of the carriage or retention of MRSA-contaminated dust. Nevertheless,
the persistence of LA-MRSA CC398 in humans depends on the intensity of animal contact [109]. Several
studies have investigated dust and air samples from pig farms. An overview of some of these studies
and their data is given in Table S4.
The main message of all the presented studies (in Table S4) is that exposure to the stable
environment and air in pig farms is often contaminated with LA-MRSA, and can act as a transmission
source for humans, which is an important determinant for nasal carriage, especially in this highly
exposed group of farmers. This is next to the duration of the contact with animals. Intervention
measures should therefore also target the reduction of ST398 MRSA air levels including the
improvement of environmental and operating parameters of air quality and pig performance [154,155].
In contrast, only a few studies have been performed on the spread of ESBL-E in the stable environment
such as by dust and air in pig settings [126,156–158]. Laube et al. [159] assumed dust to be a major
source for the transmission and spread of ESBL-E within stables and during the release of animals
(especially poultry) from stables. They found a high prevalence of ESBL-E in the pooled feces and dust
samples obtained on broiler chicken farms [159]. Von Salviati et al. [157] identified the transmission
potential between ESBL-E between pig farmers and their surroundings (surfaces, barn, and ambient air).
However, the detection of ESBL/AmpC–E. coli in stable air and ambient environment was low and also
found ESBL/AmpC–E. coli on surfaces in the vicinity (see details in Table S4). Furthermore, they proved
emission via slurry and transmission via flies. Hoffmann [160] hypothesized a possible transmission
of CTX-M-1 subtypes to humans via the inhalation of contaminated dust particles during exposure
in the stable environment. This assumption was confirmed by the study of Dohmen et al. [158],
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who found that CTX-M-1 carriage in pig farmers and the presence of CTX-M-1 in dust were associated,
indicating that air transmission of CTX-M 1 might be possible on pig farms.
In summary, the transmission pathway of ESBL-Enterobacteriaceae via air and/or dust spread
via the airborne route or via different vectors seems possible [127]. Otherwise, it is not possible to
distinguish between the two transmission pathways of direct contact between humans and animals
and the indirect airborne transmission pathway [160]. Contaminated manure presented the major
emission source for ESBL/AmpC-producing E. coli on pig farms [157].
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including drinking waters and the food chain, cannot be neglected. Some studies have reported
multidrug-resistant pathogens in the soil and water of farm environments. The ESBL-variants detected
corresponded to those previously found in animals or humans living in a farm environment [182,183]
(Table S5). To date, several non-European studies have reported multidrug-resistant pathogens in
the vegetables, soil, and water of farm environments. The ESBL-variants detected corresponded to
those previously found in animals or humans living in a farm environment [182,183]. Vital et al. [184]
proved that multidrug-resistant isolates were observed in irrigation water, soil, and vegetables in
urban farms, indicating that water serves as a possible route for a wide distribution across all types
of borders. All of the presented studies commonly demonstrate (molecular) homology analysis of
CTX-M-producing E. coli isolates collected from water and/or swine, and/or human, implying that
multidrug-resistant pathogens in the aquatic environment might derive from both humans and
animals [44,185]. However, contaminated slurry was presented as the major emission source for
ESBL/AmpC-producing E. coli in pig fattening farms [158]. Several other studies identified ESBL
strains in manure samples from pig farms (Table S5). However, a possible link between the prevalence
of ESBL-E in hospitals and other sources such as local food, water, or animal sources has not been
identified [186].
1. A high number of passages of host pathogens with potentially increased virulence within herds;
2. Higher rates of the adhesion of pathogens;
3. The rapid spread of pathogens via direct host contact, food, water, air, and living vectors;
4. The use of high-performance animals that are more sensitive to environmental stressors;
5. The neglect of hygiene principles, e.g., sufficient drying times during cleaning and
disinfection; and
6. The reduced possibility of individual health control and animal observation [143].
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Figure 3. Relationships between animate and inanimate factors in environmental reservoirs (modified
according to Künneken [143]).
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organization of intra and inter-farm health management systems in meat-production chains [200–210].
The main task of health management is the maintenance of animal health at all stages of animal
production. Animal health not only has special significance for the production of healthy food,
but also for the economical optimization of the various production stages, namely farrowing, nursery,
and finishing [201,204,205]. According to Berns [200] and Welz [208], diseases are considered as process
errors and quality-reducing effects in terms of quality management. Therefore, preventive quality
management focuses on health precautions on livestock farms [211].
Similar to human medicine, animal health management can be divided into three levels
(Table 1) [212].
Table 1. Definition of the three levels of prevention (according to Schulze Althoff, [212]).
Level Definition
Structural, group-based and individual measures to prevent the
Primary prevention occurrence of disturbances
Preventive measures initiated once the pathogen has been identified in
Secondary prevention order to prevent progression of the disturbance
Measures to prevent aggravation of the disturbance and mitigate the
Tertiary prevention
effects of the disturbance
According to Berns [200], the main priorities of preventive animal health management are the
following:
Consequently, to ensure food safety and quality, the traditional quality control at the end of
the production process needs to be supplemented by control inspections at an incoming and at
an intermediate level—when selling and purchasing piglets, finishing pigs, and at slaughter [204].
To assure food safety and consumer protection, only healthy pigs that originate from farms
with a certified health status should be slaughtered [212]. Health and quality assurance in pork
production encompasses:
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this means considering humans and animals in the “livestock” biotope, as well as the “food processing
and transport” and “health care system” biotopes, are all interconnected via the environment.
Every pig production farm that produces animals for sale constitutes a separate biotope. Pigs,
throughout their life, are often moved from one biotope to another. The production of pigs usually
includes four transfers and changes of stables. Each farm involved constitutes a geographical and
organizational unit within the chain [209]. Nevertheless, it should not be underestimated that on
finishing farms, the source of the colonization of pigs, whether acquired at the current stage or
during farrowing or nursery stages, often cannot be determined [222]. De Neeling et al. [222]
and other authors [223,224] have reported that pigs, colonized at the farrowing or nursery farm,
carry their microbial load over to the finishing stage. In this context, the livestock biotope greatly
benefits from inter-farm measures that detect and promptly reduce the risk of infections spreading
from one stage of production to the next [201,214]. The establishment of monitoring systems and
the certification of farms according to their health status use this approach. Hereby, single and
intra and inter-farm audits as well as monitoring for specific pathogens (e.g., for LA-MRSA and
ESBL-E) have been implemented [201,204,205]. With the renewal of the German Drug Act (16th
AMG-Novelle) in 2014, antibiotic consumption in farm animal production is monitored to reduce its
usage. Exceeding the farm-specific biannual therapeutic frequency beyond the 75% quantile obligates
livestock owners to submit a written plan of measures to the public veterinary authority. Four years
after its implementation, an in-depth scientific evaluation of the antibiotic monitoring is still due [225].
Epidemiological trends within a value-added chain can, according to Schulze-Geisthövel et al.
(2015), be recognized, and farm comparisons such as industry marketing can be made by the
common use of investigation data. Salmonella monitoring, for instance, is regularly included in
the coordinated investigations between supplier farms and abattoirs [226,227]. Schulze Althoff [209]
and Düsseldorf [201] stressed that it would make sense along the pig production chain for a receiving
inspection to be referred to the supplier, an intermediate checkup referred to the farm, and a final
inspection referred to the customer. This is because the carcass can be contaminated through the
slaughtering process as well as by the intestinal contents of the slaughtered animals [7]. Therefore,
all E.U. member states are obligated by guideline 2003/99/EG to monitor for zoonosis and zoonotic
bacteria. In the context of zoonosis monitoring, representative data regarding the occurrence of
zoonotic bacteria has for years been acquired in the most important food supplying animal species
and products to measure the infection risk for consumers from consuming food.
Furthermore, many decision-makers in politics and science have demanded and promoted
from agricultural science, veterinarian and human medicine, and environmental sciences, a common
collaborative holistic strategy (the “One Health” approach) against the spread of antibiotic-resistant
bacteria [51,220].
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This review tried to make a small contribution to the better understanding of possible transmission
pathways between the presented reservoirs and highlights the following aspects:
- Healthy animals do not need antibiotic medication, thus further suppressing the risk of the
occurrence of non-pathogenic resistant bacteria. The constant administration of antibiotics
to animals will destroy potential antibiotics. Therefore, to save existing potential antibiotics,
the government, physicians, and farm industries should limit the prescription of antibiotics
to prevent antibiotic resistance, and people should not easily obtain access to self-medicated
antibiotics, especially in developing countries.
- Farmers and veterinarians come into contact with antimicrobial-resistant bacteria from pigs
within the stable environment. Strong associations between the isolation of resistant commensal
bacteria (both MRSA and ESLB-E) and contact with pigs and even the working hours in the stable
could be made.
- However, not only do animals present potential reservoirs or vectors for transferring resistance
genes and resistant bacteria, but even farmers and farm workers themselves should also be
considered for their transmission potential.
- Thus, aside from organic factors, the inanimate environment such as the stable climate has a
substantial influence on the well-being and health status of pigs and the tenacity of bacteria.
Air and dust were clearly determined as sources for the contamination of humans and animals
mainly with MRSA.
- Wastewater in general (municipal, urban, with clinical and/or agroindustrial influence) serves as
a melting pot for the possible horizontal transfer between resistance genes and multidrug-resistant
bacteria. Whereas the impact of animal wastewater on surface water has yet to be investigated.
Thus far, resistant bacteria could be isolated with a higher percentage from swine and
slaughterhouse wastewater, only indicating the potential role of agricultural wastewater within the
context of environmental resistance pollution.
- Many resistant bacteria in animal drinkers could be identified after cleaning and disinfection,
which could lead to a vertical transfer of pathogens to newly arriving pigs. Therefore, methods for
cleaning performances, especially regarding the water systems in pig stables, should be evaluated.
- A high prevalence of ESBL-E was found in pig manure, indicating a high emission and
transmission potential into the stable environment and their surroundings.
- Contamination of meat with ESBL-producing E. coli and MRSA is no longer surprising. However,
the growing diversity of ESBL-E indicates a growing dissemination of ESBL-genes in E. coli in
meat products from porcine origin.
Some aspects could improve our ability to mitigate the spread of resistances and would be a
useful supplement to the already existing health management initiatives. Possible strategies for
the enhancement of individual defense mechanisms and control of the resistance status could be
the following:
• Limit the purchase of new pigs to those that are accompanied with health certificates from the
supply farms.
• Determine the MRSA/ESBL status (similar to the Salmonella monitoring), take part in a continued
health-monitoring program and create financial incentives for reduction measures.
• Use workshops and training to transfer scientific knowledge and sensitize for reduction measures.
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© 2018 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access
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(CC BY) license (http://creativecommons.org/licenses/by/4.0/).
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Article
The Valorization of Ammonia in Manure Digestate by
Means of Alternative Stripping Reactors
Marco Baldi 1, *, Maria Cristina Collivignarelli 2 ID
, Alessandro Abbà 3 ID
and Ilaria Benigna 2
1 Department of Chemistry, University of Pavia, viale Taramelli 10, 27100 Pavia, Italy
2 Department of Civil Engineering and Architecture, University of Pavia, via Ferrata 1, 27100 Pavia, Italy;
[email protected] (M.C.C.); [email protected] (I.B.)
3 Department of Civil, Environmental, Architectural Engineering and Mathematics, University of Brescia,
via Branze 43, 25123 Brescia, Italy; [email protected]
* Correspondence: [email protected]; Tel.: +39-03-8298-7270
Abstract: The proper recovery of resources such as nitrogen and phosphorus present in the manure
from intensive livestock farming is essential in order to allow environmental sustainable zootechny
especially in densely populated areas where these activities are historically prevalent. The experiences
at full-scale established that the ammonia stripping allows recovery from 35% to 50% of nitrogen
depending on the type of substrate treated with anaerobic digestion and on the nitrogen content/form
in the digestate. This study focuses on the ammonia stripping on digestate derived from anaerobic
digestion of livestock manure and corn silage. Two different full-scale plants are studied including
a packed column and an air bubble reactor without filling material with the aim to reduce fouling
issues due to the content of suspended solids in digestate. The main results suggest that the use of an
air bubble reactor could treat digestate with high concentration of suspended solids. A deeper study
based on a two-level factorial experiment highlights that the temperature is an important parameter
that influences the ammonia removal yields. Thus, a proper management of available thermal energy
is very important.
Keywords: anaerobic digestion; livestock manure; digestate; ammonia recovery; fouling issue
1. Introduction
The management of agricultural waste, animal manure (bovine, swine, and poultry), and food
residues by means of anaerobic digestion (AD) is becoming more important [1,2]. In anaerobic
digestion (AD), the microorganisms in the absence of oxygen break down the biodegradable matter
and produce a valuable biogas consisting of mostly methane [3]. The biogas can either be used directly
or it can be converted into electrical energy. The other residue of anaerobic digestion is digestate [4].
The digestate represents the AD effluent (i.e., the digested substrate), which is removed from the reactor.
The nature and composition of treated substrate and the operating parameters of the AD process have
a significant influence on the physical and chemical characteristics of digestate [3]. The ammonia
content of digestate depends on the total nitrogen content of feedstock. Cereal grains, poultry, and pig
manures show high ammonia content. However, the bovine manure and corn silage present a lower
ammonia content [5].
The main issues concerning the landspreading of digestate on agricultural soils that represents
the main route are related to the high content of nutrients especially nitrogen [6] and represent the
increasing number of AD plants especially in the region with intensive livestock farming [7]. Therefore,
in order to comply with the European Nitrates Directive (91/676/EEC) [8], suitable treatments for
nitrogen reduction in digestate must be applied. Moreover, the recent Italian legislation has restricted
the landspreading of digestate derived from AD of different materials and/or residues [9].
The first step of digestate treatments usually carried out at farm scale concerns the solid/liquid
separation. The solid fraction with high content of organic nitrogen can be spread on agricultural soils
directly or after a composting process [10]. In the liquid phase, the high contents of nitrogen generally
with high ammonia percentage, phosphorus, and other macro and micronutrients [11] represent a
serious problem for its recovery/disposal.
Furthermore, some authors [12] have studied the feasibility to increase the methane productions in
AD up to 104% [13] by using the pretreatment of animal manure fibers with aqueous ammonia soaking.
Despite this treatment being very interesting, the proposed solution could increase the ammonia
content in digestate involving, especially in Italy, additional issues for its recovery on agricultural soils.
As concerns grow regarding the ammonia removal from liquid digestate, several treatments
are proposed in the scientific literature. The methods based on physical-chemical processes include
struvite precipitation: the ammonia removal yields from the digestate of poultry manure reached 86.4%
(with Mg:N:P molar ratio of 1:1:1) and 97.4% (adjusting Mg:N:P molar ratio to 1.5:1:1) [14]. However,
the contents of heavy metals precipitated together with struvite [15] must be controlled.
The ammonia stripping on livestock manure digestates allowed to obtain ammonia removal
yields up to 85%, which operates at 40 ◦ C with a pH adjustment [16]. However, Serna-Maza et al. [17]
showed that the ammonia removal from fresh digestate was more difficult than digestate stored for
long periods.
Moreover, the evaporation is an interesting solution to remove nitrogen from pig slurry with a
previous anaerobic digestion to increase the economic feasibility [18]. Guercini et al. [19] proposed to
use the cogeneration heat to support both the AD plant and the subsequent evaporation of the digestate.
The membrane technology for ammonia removal from digestate could be applied. The use
of hollow fiber membranes, submerged into the digestate from the anaerobic reactor that treats
slaughterhouse wastes, led to a reduction of free ammonia by 70% [20]. However, the membrane
parameters (such as bubble point, breakthrough pressure, airflow, pore size, contact angle, thickness,
etc.) must be evaluated to predict the performance process [21]. As concerns the membrane processes,
an innovative solution based on a thermophilic aerobic membrane reactor for the treatment of
sewage sludge and high strength aqueous waste [22] is able to increase the ammonia content in
permeate and the precipitation of nutrients (nitrogen and phosphorus) in the form of salts. Moreover,
the proposed solution can be conveniently integrated in traditional wastewater treatment plants (based
on a conventional activated sludge process) with the aim to reduce the content of nutrients in the
discharged effluent and to recover the heat from the thermophilic aerobic reactor [23].
The choice of suitable technology and the required pretreatments depend on different aspects
mainly related to the qualitative characteristics of digestate. The ammonia stripping and chemical
precipitation require simple pretreatments (usually screw press or belt filter press) in order to reduce
the content of suspended solid. The other proposed technologies instead require pretreatments with
ultrafiltration (UF) followed by cleaning/regeneration cycles [24]. The farmers prefer to adopt simple
and robust treatment plants with low investment and maintenance costs.
The ammonia stripping technology is a process where the nitrogen, in the form of ammonia, is
removed from a liquid by gas flow through the liquid. The volatility of ammonia in an aqueous solution
can be enhanced by increasing the temperature and pH (usually obtained through chemical addition).
The ammonia stripping process includes the following operations [25]: (i) conversion of
ammonium ions (NH4 + ) to ammonia gas (NH3 ) (ammonia dissociation equilibrium), (ii) diffusion of
NH3 to the air-water interface (water-side mass transfer), (iii) release of NH3 to the air at the interface
(volatilization), and (iv) diffusion of NH3 from the air-water interface into the air above (air-side mass
transfer). The whole process depends on pH, temperature, and mass transfer area.
Ammonia gas (NH3 ) is thereafter absorbed in an acid solution (sulphuric or nitric acid) in order
to obtain fertilizer for agricultural use (ammonium sulphate or nitrate respectively) with low organic
contamination. The cleaned gas can be reused in the stripping column.
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The efficiency of air stripping mainly depends on the following parameters: feed pH, feed
temperature, ratio of air to feed, and feed characteristics.
The high thermal energy requirement has often restricted the applicability of ammonia stripping.
Therefore, this technology is used when there is heat available, which results from the production of
electrical power by endothermic motors in excess of the intrinsic needs arising from the need to control
the temperature of the plant for the biogas production.
Concerning the stripping reactor, the design of the contacting system between the digestate and
the gas used to strip out the NH3 is very important. The aim is to maximize the extent of contact
(maximum rate of mixing and highest specific surface area) while minimizing energy costs due to
the equipment design. The most common mass transfer design for air stripping systems uses packed
towers: columns filled with packing material in order to increase the surface area available for the
ammonia mass transfer.
Despite the fact that most common reactors used for ammonia stripping are based on packed
columns, the suspended solids can clog the column. This aspect is called fouling. The high content
of suspended solids reduces the stripping performance. This reduction is due both to the fouling
that involves problems on stripping management and to high content of organic acids and colloidal
compounds that reduce the process efficiency [26]. As a consequence, efficient solid–liquid separation
is necessary beforehand. In addition, a high maintenance and cleaning effort may be necessary.
Regarding the nitrogen partition in livestock manure, Fabbri and Piccinini (2012) [27] show that,
in swine, manure ammonia represents about 60% of total nitrogen, which increases by 10% due to AD.
Even in the case of bovine manure, the AD involves an increase of ammonia content from 43% to 52%.
Furthermore, concerning the solid/liquid separation process, they show that the ammonia nitrogen
with respect to total nitrogen increases: (i) in the case of swine manure, from 70% to 90% and (ii) in the
case of bovine manure, from 50% to 70%.
In the present study, the ammonia recovery from digestate derived from the AD of swine, bovine,
poultry manure, and corn silage was analyzed. Experimental activities were carried out on two
different air stripping full-scale plants: the first is a packed column reactor and the second is an air
bubble reactor without filling material in order to reduce the issues concerning fouling. In this study,
the advantages and disadvantages of the alternative solutions are reported.
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During the experimental activities, two different kinds of plants were used. The stripping reactor
of plant #1 consists of a packed column that receives the liquid digestate obtained from a rotary drum
with a mesh of 350 μm followed in a second phase of experimentation by a vibrating screen with a
mesh of 150 μm. The ammonia stripping section of plant #2 is an air bubble reactor that treats the
liquid digestate derived from a screw press separator with a mesh of 5 mm. Both plants are equipped
with a similar packing absorption tower for ammonium sulphate production (see Table 1).
Regarding plant #1 (Figure 2a), the ammonia stripping reactor is a vertical column filled with
packing material. The specific surface is 200 m2 m−3 . The flow treated is 2.5 m3 h−1 and the air
flowrate is about 4500 m3 h−1 . In the first part of the experiment, plant #1 operated continuously
while, in a second period in a semi-batch mode (i.e., liquid phase in batch with air flow). In semi-batch
conditions, the volume of liquid digestate (5 m3 and 13.2 m3 for plant#1 and #2, respectively) was
maintained into the stripping reactor for a suitable time (2 h for plant #1 and 6 h for plant #2). The air
flowrate is supplied continuously.
In the stripping column of plant #2 (Figure 2b), the air is supplied with medium/fine bubble
diffusers. The plant worked both in continuous (with complete mixing) and in a semi-batch mode.
In both plants, the ammonia recovery is obtained in an acid scrubber with a pH of 4.3. In these
conditions, even if the concentration of ammonia in the absorbent solution reaches the 10% w/w
(weight to weight), the concentration of NH3 in the flu-gas is maintained around 3 to 5 mgN m−3 of
dry air. For the absorption process, a 50% v/v (volume/volume) sulphuric acid (H2 SO4 ) solution is
used, which allows the production of di-ammonium sulphate solution with a nitrogen content of 8%
to 10%.
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The geometrical characteristics of the plants used in the experimental activities are reported in
Table 1. In Table 2, the qualitative characteristics of the liquid fraction of digestate fed to the different
plants are shown. It can be observed that plant #2 is able to treat liquid fraction with suspended solids
content up to 5%. This value cannot be reached in the case of plant #1 due to the issue concerning the
fouling of packing material. In fact, the configuration of plant #1 does not allow the treatment of the
substrate with a suspended solid content higher than 2%.
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In order to evaluate the influence of operating parameters on the ammonia removal in plant #2,
a deeper study based on a two-level factorial experiment is developed. The development of the factorial
experimentation was focused on three operating parameters: temperature, digestate flowrate, and air
flowrate. The pH was not modified with an alkaline reagent dosage. In this case, the stabilization of
pH (at 9.2 to 9.3) is due to the equilibrium obtained from CO2 and ammonia removal. This choice
is due to the high concentration of bicarbonate ion in the solution fed to the plants. In fact, the high
concentration of bicarbonate ion (0.32 N) involves that the increase (with NaOH solution) of digestate
pH more than 9.2 is too expensive and the stabilization of pH (without a reagent dosage) to a pH
of 9.2 to 9.3 (from 7.7 to 7.8), due to the CO2 removal obtained from the bicarbonate decomposition,
is favored.
The variation of operating parameters in the factorial experimentation is reported in Table 4.
All tests were carried out in a continuous mode with an HRT (Hydraulic Retention Time) equal to 6 h
for a higher digestate flowrate (2.2 m3 h−1 ) and 9.5 h for a lower flowrate (1.4 m3 h−1 ).
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With regard to the deepening study based on a two-level factorial experiment, the correlation
between the real removal yields of ammonia (RR ) and the values estimated (RS ) with two linear models
is considered.
The aim of this study is to evaluate the effects of the operating parameters tested (temperature,
digestate flowrate, and air flowrate) on ammoniacal nitrogen removal yields by the use of a simple
linear model in which no constant is present: the hypothesis is RS = RR for RR = 0.
The following linear model was applied below.
RS = a T + b Qa + c Qd (1)
where T is the temperature [◦ C], Qa is the air flowrate [Nm3 h−1 ], Qd is the digestate flowrate [m3 h−1 ],
and a, b, and c are the weights of the operating parameters reported above.
In addition, a more complex linear model is proposed. In this case, the correlation between the
operating parameters at two and three levels is taken into account.
RS = a T + b Qa + c Qd + d T Qa + e T Qd + f Qa Qd + g T Qa Qd (2)
3. Results
The results of the tests carried out on plant #1 and plant #2 are reported in this section. In particular,
the effects of different operative conditions on the ammonia removal yields are shown. Moreover,
the results of a two-level factorial experiment (carried out on plant #2) are reported in order to study
the influence of operating parameters on the ammonia removal in plant #2.
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Figure 3. Plant #1 results: input and output ammoniacal nitrogen concentrations and pH and
temperature in the stripping reactor.
According to the Henry law on gas/liquid equilibrium of ammonia/water system, in the same
conditions, the ammonia removal yields increase with a rising temperature. As expected, in Figure 4b,
the performance enhancement of the system vs. temperature can be observed. The low value of the
correlation index (R2 ) equal to 0.19 point out that, in addition to the temperature, several operative
parameters (that are controlled such as pH or uncontrolled such as fouling) have an important effect
on the results.
The influence of these parameters is more evident in Figure 4a in which the decrease of ammonia
removal yields seems be due to the temperature increasing.
The results reported in Figure 4 show that an increase in the ammonia removal yields from 25%
to 62% (mean values) can be observed when the temperature increases from the mean values of 38 ◦ C
(Figure 4a) to 50 ◦ C (Figure 4b). These results are consistent with the Henry law and with the work
conditions that changed from a continuous to a semi-batch mode.
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Ammoniacal
Work
Day Test # Temperature [◦ C] pH
Type of Alkaline Concentration [g L−1 ] Removal
Condition Reagent Yield [%]
IN OUT
Semi-batch 0 1 52 9.4–10.1 NaOH 2.75 0.57 79
3 2 48 9.5–10.1 NaOH 2.12 0.81 62
18 3 53 9.4 - 2.18 1.32 39
59 4 46 9.2 - 2.53 1.94 23
Continuous 116 5 45 9.2 - 2.61 1.82 30
232 6 55 9.5 - 2.65 1.61 39
234 7 56 10.6 NaOH 2.71 1.12 59
280 8 58 10.5 NaOH 2.64 0.91 66
In the preliminary test (in the semi-batch mode), the ammonia removal yield is equal to 79%.
The lower ammonia removal yields (from 23% to 39%) are obtained in a continuous mode with
a temperature ranging from 45 to 55 ◦ C and with pH ranging from 9.2 to 9.5 (obtained without an
alkaline reagent dosage). Moreover, the increase of temperature and pH improves the performance.
An ammonia removal yield of 66% was reached when operating at 58 ◦ C and a pH equal to 10.5.
It can be noted that the high bicarbonate concentrations in the digestate fed to the stripping reactor
with the temperature increasing by 45 to 55 ◦ C allow us to work with a pH from 9.2 to 9.5 without the
dosage of a strong alkaline reagent. This behavior is due to the thermal decomposition of bicarbonates
in carbonates with the development of CO2 , which is subsequently removed from the aqueous phase.
When the pH value is 9.3 to 9.5, the concentration of un-dissociated ammonia (also known as free
ammonia nitrogen) is about 40% while the ammonium ion content (NH4 + ) is 60%. The increase of pH
up to the value of 10.5 significantly enhances the performance by raising the free ammonia nitrogen
percentage up to values close to 100%.
Regarding the study based on a two-level factorial experimentation, the results (in terms of real
removal yields of ammonia—RR ) are reported in Table 6.
Temperature Air Flowrate Digestate Flowrate Real Removal Yields of Ammonia (RR )
[◦ C] [Nm3 h−1 ] [m3 h−1 ] [%]
1.4 32.7
1.4 30.9
500
2.2 25.4
2.2 27.2
50
1.4 42.1
1.4 43.0
700
2.2 45.8
2.2 44.1
1.4 48.9
1.4 48.6
500
2.2 35.3
2.2 37.3
60
1.4 44.8
1.4 44.9
700
2.2 40.7
2.2 38.2
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The results of the simple linear model (Equation (1)), obtained by the minimization of the squared
error sum (RR − RS )2 , are the following: a = 0.711, b = 0.0228, and c = −7.88.
Regarding the more complex linear model (Equation (2)), the results are: a = 1.898, b = −0.2387,
c = −8.4630, d = 0.00253, e = −0.6221, f = 0.1297, and g = −0.0012.
In Figure 5, the correlations between RR and RS for both models are reported. Concerning
the linear model described with Equation (1), the slope of the interpolation line is near 0.99.
This result suggests that the operating parameters taken into account play an important role in
process performance (Figure 5a). Despite the fact that the correlation coefficient (R2 ) is not very high
due to the variation of digestate characteristics during the experimentation, the model is able to obtain
a suitable estimation of ammoniacal nitrogen removal yields.
Figure 5. Plant #2 results: correlations between real removal yields (RR ) and the estimated values (RS )
for the models studied.
Regarding the more complex model (Equation (2)), the results obtained (Figure 5b) in terms of a
correlation coefficient are better than the first model. However, the physical meaning of the calculated
weights is very difficult to explain. Therefore, the simple linear model (Equation (1)) is recommended.
The calculated values of weights (a, b, and c) revealed the positive effects of temperature and air
flowrate on the ammonia removal yields while it is observed that the increase of digestate flowrate
(with a reduction of the mean HRT in the stripping reactor) involves a performance reduction.
Since the weights are inversely related to the values of respective operating parameters (T, Qa ,
and Qd ) in order to define the real weight of the variables on the ammoniacal nitrogen removal
yield, which are the coefficients obtained by using the square error sum minimization reported above,
these have been normalized. The coefficients a, b, and c have been multiplied by the 10% of the average
value of the corresponding parameters. The results obtained are: anormalized = 3.91, bnormalized = 1.37,
and cnormalized = −1.42. Therefore, the normalization (to the range 0–100) of the mean values for each
parameter (T = 55 ◦ C, Qa = 600 Nm3 h−1 , Qd = 1.8 m3 h−1 ) was carried out.
4. Discussion
Concerning plant #1, the experimental results show that the main parameters that play an
important role on ammonia removal are work conditions (i.e., semi-batch or continuous mode), pH,
and temperature.
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Concerning pH, an increase from 9.4 to 10 involves the enhancement of ammonia removal yields
from 25% to 34%. As confirmed by Guštin and Marinšek-Logar [28], the increase of pH values promote
the ammonia removal but only up to a pH of 10.
The effects of temperature and work conditions are not evaluable individually because the change
from continuous to semi-batch conditions falls with the main increasing of the temperature (from 38 to
50 ◦ C).
The results point out that the work conditions of the plant (i.e., semi-batch or continuous mode)
should be the main parameters that affect the performance of a stripping reactor. We have observed
that, in semi-batch conditions, the ammonia removal yields are higher than 50% with respect to a
continuous mode operation.
The management of plant #1 highlighted the following main issues: high-energy costs and fouling.
The high-energy costs are mainly due to the electrical power required from the radial fan (12 to 14 kW)
and the thermal power (120 kW in winter conditions) for the preheated air supply in the stripping
reactor (4000 to 4500 Nm3 h−1 at 45 ◦ C) by using an air/water exchanger. Furthermore, regarding
the fouling issue, a more efficient digestate pretreatment (with a mesh of 150 μm) with respect to the
conventional solid/liquid separators (screw press or rotary drum) must be applied. Therefore, a better
removal of suspended solids especially with a fibrous matrix can be obtained. The concentration of
suspended solids in the pretreated digestate inlet to stripping column is lower than 1% and the fouling
of packing material is reduced with a significant performance improvement.
Plant #2 worked only in a continuous mode (with the exception of the preliminary test—see
Table 3). The results obtained during the nine months of management (HRT equal to 6 h) with a
temperature variation from 48 to 58 ◦ C (that depends on external weather conditions) showed that the
pH seems to be the main parameter that affects the performance. Therefore, the dosage of NaOH is the
key factor regarding (i) the ammonia removal yields and (ii) the management costs of the plant.
An important result obtained from this work concerns the equilibrium pH, which, as already
pointed out, at a temperature between 45 to 55 ◦ C, autonomously (without the dosage of alkaline
reagent) reaches values from 9.2 to 9.5, i.e., in a suitable range to obtain an efficient ammonia removal
from the aqueous phase. These results are confirmed by previous experimental works [29,30]. However,
this aspect is strictly related to the characteristics of the substrate treated with AD especially to its
alkalinity that depends both on the different feeding substrate and on the anaerobic degradation
process of the same substrate.
In any case, in order to verify this operational feasibility on the digestate treated during this
work, the two-levels of factorial experimentation are based on three parameters (temperature, air
flowrate, and digestate flowrate) was developed. The two-level factorial test has proven that the
temperature is a main parameter when no alkaline reagent is added. In this case, despite the fact that
no statistical analyses have been carried out, the temperature seems to significantly affect the process
performance. In fact, the temperature influences the reaction kinetics and the equilibrium of phase
transfer by an exponential law. However, the other two parameters (air and digestate flowrates) must
be taken into account in order to obtain ammonia removal yields that allow the correct management of
nitrogen content in the digestate. The experiment results suggest the need for a proper management
of available thermal energy with the aim to operate always in optimal conditions with respect to the
process temperature.
The study of plant #2 allows us to confirm the feasibility to work on digestate with high
concentrations of suspended solids without the occurrence of a fouling problem. Moreover, it was
observed that, despite the fact that the high concentration of suspended solids (values higher than
1%) has a negative effect on the rheology, this aspect does not affect the alkaline reagent dosage
to obtain pH values from 10.0 to 10.5. The amount of alkaline reagent significantly influences the
digestate alkalinity.
Concerning economic aspects, the operating cost, in terms of euro per m3 of digestate treated,
related to plant #2 (without the dosage of alkaline reagent) is about one-third of that in plant #1.
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The avoided dosage of the alkaline reagent involves a significant cost saving (estimated in 2–3 € per
m3 of digestate). Moreover, regarding the air supply, the electrical power of the rotary lobe compressor
in plant #2 (7–8 kW) is lower than the value required for the radial fan of plant #1 (12–14 kW). Lastly,
regarding plant #1, the semi-batch operative mode seems to be more efficient than the continuous
mode with complete mixing.
Future developments regarding the study of a stripping reactor allowed to treat (with a lower
thermal energy input) livestock manure (or other substrate) with low energy content cannot suitable
for biogas production with anaerobic digestion. In this case, the thermal energy required for the
process could be obtained from the protonation/dissolution reaction of ammonia gas in sulphuric acid.
5. Conclusions
In this work, two different ammonia stripping full-scale plants are studied. The substrate tested is
liquid digestate derived from the anaerobic digestion of livestock manure and corn silage.
Plant #1, based on a packed column, shows low ammonia removal yields (from 22% to 37%) when
it works in a continuous mode. Instead, the semi-batch conditions increase the performance (up to
66%) and reduce the alkaline reagent dosage due to the application of pH significantly lower than the
values maintained in the continuous mode tests (9.2–9.5 with respect to 10–10.2). Despite these results,
the main issues are related to high-energy costs due to the preheated air supply and to the significant
digestate pretreatment required to avoid fouling.
Therefore, plant #2, based on an air bubble reactor without filling material, was studied. The lower
performance (ammonia removal yields from 23% to 39%) were obtained in a continuous mode with
temperatures ranging from 45 to 55 ◦ C and, without an alkaline reagent dosage, pH autonomously
raised from 9.2 to 9.5. When the temperature and pH increase, the performance enhances and reaches
an ammonia removal yield of 66%.
The use of plant #2 allows us to obtain ammonia removal yields up to 50% (with HRT equal to
9.5 h) in a continuous mode. This value is higher than the performance obtained with the use of plant
#1 in a continuous operation. Moreover, the fouling issue is avoided, the air flowrate required is one
order of magnitude lower, and no dosage of NaOH is provided. This aspect is very important because
the digestate with low sodium content can be recovered on agricultural soil avoiding issues concerning
a salinity increase.
Author Contributions: M.B. supervised the experimental activities and data analysis. M.C.C., A.A., and I.B.
performed the results interpretation and the paper drafting.
Funding: This research received no external funding.
Conflicts of Interest: The authors declare no conflict of interest.
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