(ASHOK 33 INTERPLANT STANDARD — STEEL INDUSTRY SPECIFICATION FOR IPSS : 4-01-005-86 P 4 S GEAR TYPE FLEXIBLE COUPLINGS CORRESPONDING INDIAN STANDARD DOES NOT EXIST 0. Foreword 0.4 Interpiant standardization in steel industry is being pursued under the aegis of the Indian Standards Institution (1S!) and the Stee! Authority of India Limited (SAIL). This Interptant Standard, prepared by the Standards Committee on Mechanical Drives, IPSS 1: 1 with the active participation of the representatives of all the steel plantsand established manufacturers of gear type flexible couplings was adopted by the Approval Committee on Consumable Stores and General Equipment, IPSS 1 on 21 March 1986. 0.2 Interplant Standards for ste! industry primarily aim at achieving rationalization and unification of parts and sub-assemblies used in steel plant equipment and accessories, and provide guidance in indenting stores or equipment for existing or new installations by individual steel plants. For exercising effective control on the inventories, it is desirable to select a fewer number of sizes Cor types ) from among those mentioned in this standard for the purpose of company standards of individual steel plants. It is not advisable to make deviations in the technical requirements. 4. Scope — This Interplant Standard covers requirements of gear type flexible couplings including floating shaft couplings used for connecting two shaft ends for torque transmission. 2. Classification — The couplings specified in this standard cover the following types: 2) Type GCA— Geer type flexible coupling A type having internal sealing arrangement ( see Fig. 1), b) Type GCB_— Gear type flexible coupling B type having detachable sealing arrangement (see Fig. 2), and ) Type GCFA — Floating shatt flexible coupling to be used with one half of coupling type A (see Fig. 3) 3, Rating and Dimensions — The rating, dimensions and other requirements of the couplings shall be as given in Table 1 read with Fig. 1 for type A and Table 2 read with Fig. 2 for type B coup- Tings and Table 3 and Table 4 with Fig. 3 for floating shalt couplings. 4, Materials and Construction — The half casing and toothed hubs shall be made of steel conforming to C45 of IS : 1570-1961 ‘Schedules for wrought steels for general engineering purposes’ and shall be heat treated to a hardness HB 241-280, 4.4 The half casing shall be interchangeable. Alternatively, stee! castings, of equivalent properties [‘see 1S : 2707-1973 Carbon steel castings for surface hardening ( first revision ) | may also be used for the manufacture of couplings, provided it is specifically agreed to between the supplier and the user. 4.2 The bolts shall be made of ste! C45. IS : 1570-1961 in normalized condition and nuts shall conform to property class 4 of 1S : 1367-1967. 4.3 The gear teeth shall be cut by «.odule cutters only. The teeth characteristics including crown- ing and barraling shall be as agreed to between the supplier and the user. 5. Sealing — The sealing arrangement for the couplings shall be either integral with the casing or with an adapter plate as shown in Fig. 4 ( Fig. 4 will be added later on ). 5.1 Arrangement of sealing, such as with felt conforming to IS : 1719-1969 ‘Specification for felt woollen ( first revision )'. "O° rings, lip seals, etc, shall be optional subject to agreement between the supplier and the user. Seofe (co be filed up by the wser department } Date of Issue No. | > la. yOCIPsa}-625-7 SR. DY. DIRSy IPSS : 1-01-005-86 oy 6. Luby plug suitably located. 6.1 For applications where ambient temperature is below 65°S°C, mineral oil having a viscosity no lighter than 150 SSU (321CS) and be not heavier than 1000 SSU ( 220 CS ) at 99°C shall be used. 6.2 Alternatively, calcium base EP type grease consistency No. 2 or grpahite grease of consistency No. 2 as per IS : 508-1984 * Specification for grease, graphited ( third revision )* and with graphite content 10 to 20 percent shall be used. aga yx Gh oN CEST Hi FIG. 2 GEAR COUPLING TYPE ‘8" ation — Provision shall be made for easy filling and discharge of the lubricant with |IPSS : 1-01-005-86 35! : | FLOATING SIDE AY as 4H Kg . .——__ ; FIG. 3 FLOATING SHAFT FLEXIBLE COUPLING 6.3 The manufacturer shalll indicate the quantity of lubricant to be used with each coupling. 7. Marking ~The coupling shall be marked with the following details on the periphery of the casing: a) Manufacturer's natire or trade-mark; b) Type and coupling number as specified in col 1 of Tables 1, 2 and 3; and ¢) Designation of this standard. “8. Packing — The coupling shall be suitably packed in wooden boxes to prevent damage during transit. 9. Guarantee — The couplings shall be guaranteed for a minimum period of 18 months from the | date of cespatch or 12 months from the date of commissioning whichever is earlier. !TABLE 1 RATINGS AND DIMENSIONS OF GEAR TYPE FLEXIGLE COUPLINGS (TYPE A) (Chavse 3) & Counting +100 Mex, Max D1 pr boot Spigot ki CA Requir, Diaot Fit Bolts Approx = No Tan? Torque "pr aoe, wdend “Pilot coma Weight “BO 1S Teayen fig Gitar Bore fio. Sac) Wg van LA8 o a 8 8 8 O Mm HO GO ano GH GH) Gs A OD GM Gs BaD Ge-a.tt9 60S} NMOS HSS HSM DSO GCA 45S MO S000 SDHC: IS SSH SSH MIZK SOT Gc-a-z sve 915840006805 a2] ww SHEE] GO BD OR Gc An 5855609380 ASS HH]SaNS a0 t50 Satya] HOS SHSM BIB HOS Gc-An 49D BRD So wats] BS HDS HABBO TS S718 GC-A-seo 1230 «1180-250 S «HOS 200=S_StD 2005'S HS 1D B 6] BMX TS 1G 88 GC-A-380 1960 «1900212080120 170=«HSsS HDS aD] HONS Ht MBON TS 4G GC-A-smo 4028601900 «0S HO.s100=S 00S] st 10H] DBM TS AZ BE GC-A430 312530001700 1081802108308] H] BROS 10D 1 M2 BD 42 GC-Au9 5200 $000 «1400120180 760««a80 4480s, SO N81 MSHS MBN BD SS 28 Ge-Ases 14071001250 «190«-200 300 SSMS at] 510g] HD 42S tk MM GO 89S | GCMs 10000 10000 112040 sd Hatt 80 HN St wa] w HDA Max go saya | Ge-As80 15670 18000 1000 180 280 280 555. 620««gkD.s sod 88S TS MOTH MBOX TID. 759160 Gc-A790 20800 20000 $00 2302042010708 AUG AS 2D 1G MENTO 43S GC-A-i80 26000 25000 800” 270 260 4802070623 SSS SRDS a8) AS— 280 BUTI 1289305 Gc-A.90 39200 37500 © HO 31040053055) 0007S = 120 «HDD SS AS 8001 MIB IID 172060 GC-A-1000 58470 S600 630-350 4500s 020 1000:« «Sw «M0029 GS S020 MBB 130 22801140 GC-A 1100 78500 75000 60 380 00110-80100 «1100 «0-H As) m0 GO 970 DMRS 3451 140 GC-A 1250 10 400'0 100000 500420860 8001050 «+1150 1250 1000 1000 110 485 90 790 GO 410-22 MOEXISO 43402700 Note — Dimensions, tolerances, otc, as given in 1S : 2640-1982 ‘Specification for hexagon ft bolts ( first revision), *Figuies wre for guidance only. Actual Aguros are to bo yin by the manutacturers3) 3-01-005-86 IPss 08k raw oe Soe sui x ooW sob Stan 001 * caw 56 > ew se x ein oe x 9IN st x OW ob x ri uw ow ow By x OW or x ow sex OW on ozs, Hep, ” u n o on o o ’ ” n n vt " ” ” ” a sn sion iow 10-0N 086 sue os9 06s si sae 062 aw o ” a a o a 516 ove 9 os su ser ove see! soe uz ose oe co) so on eat a ow oe ove ow sre oz oct soi ost oz on eegeg on 104 po os sata ow soe ise $m om os Oe us ws tr sso ee ow sc sow ore 8 (se oz soe oz soe om sone eG we ws one hs owe os gt sch 8 o @ w 2% 1 weds a Ce vsneig ) was ow loys 109 1 coca = one ooses oso ooze once ooo si zag 00041 oot core ore oes L08 coe sor woes ese eset st Oss Hh 000s zay0b cr) 099 0s coe 03 sw ace © @ byw was ae ow (@adA1) SONITaNOD aTEIXATS JdA1 UVID 4O SNOISNAWIG ONY SONILVE Zev. J — 108 10 8-99 096-099) 081-899) 0198-99) ous-a-99 s0s-8-99) ow-ura9 oWr-9-99) ose-0-99) oce-a-99) o0e-8-99) 062-099 $90°8-99 072-899, e209 sa-a-29 wIBSS = J-04-005-46 TABLE3 FLOATING SHAFT FLEXIBLE COUPLING ( SOLID SIDE HALF) Coupling No. 0 6c-F-170 oc-F-185 ec-F-220 Gc-F-250 c-F-290 Gc-F-320 Gc-F-350 Gc-F-380 GC-F-430 °, @ 1s 100 1s 135 160 180 220 230 @ vo 155 185 a5 25, fry 308 235 380 (Clause 4) De Ds o o 170 100 185 us 220 125 250 150 290 us 320 200 350 225 380 2s 430 300 100 4 o 12 2 6 6 0 20 20 2 a 5 5 10 10 10 10 10 10 TABLE 4 FLOATING SHAFT FLEXIBLE COUPLING ( SOLID SIDE HALF ) TYPE 8 COUPLING ONLY Size Min dy Finish Bore oO @ @ 0 2 2 o 2 wo 20 20 0 “0 110 19 mse 140 0 reo 18 18 de Mae o 5s % 100 1» 15 190 on Co, ° 18 15 218 26 282 300 352 408 oo © 190 210 235 200 358 an 480 o 100 145 185 22 236 28 308 34 (Clause 3) fost © 130 15 Tes 15 tes 192 28s 2 185 28 320 wi 385 34406 10) 60 0 100 110 130 150 165 190 © OMT WN He a 5 6 6 8 8 10 10 2 2) * 129 164 182 216 2a 258 308 3) oa 2 “ “ 1“ 4 ™ “4 16 jo. of Fit Bolt a3) Mio M0 mio 2 m6 6 mie we