EMS Implementation Manual
EMS Implementation Manual
December 2006
Manual for Environmental Procedures
and Implementation of EMS in the Mining Sector
-1-
CONTENTS
INTRODUCTION
IMPLEMENTATION OF AN EMS IN THE MINING SECTOR
BEST PRACTICE IMPLEMENTATION IN THE MINING SECTOR
Environmental Policy
Planning Elements
- Environmental Aspects
- Legal & Other Requirements
- Community Consultation
- Objectives & Targets
- Environmental Management Programme
Implementation Elements
- Structure & Responsibilities
- Training, Awareness & Competence
- Communication
- EMS Documentation
- Document Control
- Operational Control
- Emergency Preparedness and Response
Management Review
INTRODUCTION
Restructuring of the Romanian mining sector is a complex process, which involves economic,
social and environmental aspects. The Romanian legislation, together with the radical
changes that these activities face, also undergoes an improvement process for a better
correspondence with the EU legislation. In this line, the mining companies are facing
increasing difficulties in identifying, accessing and understanding all the legal and other
requirements to which they subscribe, directly applicable to the environmental aspects
associated with their activities, products and services.
Given the perspective of the close EU accession, Romania must ensure a better quality of
the environment. Romania has adopted new laws and standards by transposing the
environmental EU Directives. Although costly and demanding, implementation of these
Directives represents a radical change of the national policy and approach regarding
environmental protection. One of the above mentioned Directives is Directive 96/91/CE
concerning Integrated Pollution Prevention and Control (IPPC). The purpose of the Directive
is to create an integrated system to prevent and control pollution caused by activities
included in Annex I to the Directive.
The Directive, as well as the legislation transposing it, provides for a permitting system
applicable to certain categories of industrial activities, imposing both on the operators and
regulators to use a global, integrated approach to the potential polluter of an activity. The
overall purpose of this approach must be management improvement and control of the
industrial processes so as to achieve a high level of protection of the environment taken as a
whole. The essence of this approach is the general principle according to which operators
must take all the appropriate measures for pollution prevention, particularly by implementing
the Best Available Techniques (BAT) that enable improvement of their environmental
performances.
In order to support the economic operators, as well as the regulators, the European IPPC
Bureau has published the BAT Reference documents (BREF notes) for the sectors of activity
included in Annex I to the Directive. These documents, based on the exchange of information
between Member States and the respective industries, contain detailed technical and
economic information for the sector being analysed.
In this line, Reference Document of Best Available Techniques for Management of Tailings
and waste Rock in Mining Activities was prepared for mining techniques and industry. The
document covers issues related to tailings and waste rock management that have the
potential for a significant environmental impact. In particular, the work sought out activities
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and Implementation of EMS in the Mining Sector
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that can be considered as examples of “good practice”, with the intention to raise awareness
of such practices and promote their use across all specific phases of the mining sector.
To present, only a few BAT Reference documents have been adapted to the Romanian
specific conditions and approved by legal acts (cement and lime, pulp and paper). All the
other BAT reference documents (BREF) corresponding to activities/installations, as approved
by Annex 1 to GEO no 152/2005 and adopted as final documents by EU, are currently
approved through direct confirmation method by Ministry of Environment and Water
Management (MEWM) Order no 169/2.03.2004.
There are basically two internationally applied certification schemes for a company’s EMS,
ISO 14001 and EMAS - EU Eco-Management and Audit Scheme, which are being used by
more and more companies as a recognition that the EMSs they have implemented meet the
generally accepted requirements of these schemes.
These international EMS certification schemes, ISO 14001 and EMAS, have the role of
guiding companies on the path of attaining their goals and objectives, and are designed in
such a way as to offer sufficient flexibility in implementation for any size of business.
As regards the mining sector, all mining operations, both large and small scale, are
associated with environmental and human health impacts throughout the entire life cycle of
the operation, from the exploration phase to the closure and post-closure stages. Following
the increased public awareness and public pressure upon the mining industry with respect to
its environmental impacts, mining companies have started to give enhanced consideration to
Manual for Environmental Procedures
and Implementation of EMS in the Mining Sector
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environmental issues. Furthermore, permitting for waste dumps and tailings disposal facilities
is a complex process, based on knowledge of the best practices in the field.
The recent developments in environmental management, including new management tools and
instruments for planning and operation, have demonstrated that significant improvements are
possible in the environmental performance of industries, including the mining industry, and that
its impacts can be significantly reduced.
It is now generally accepted that with effective planning, modern technology and careful
management, much of the degradation historically associated with mining can be avoided
and mining can be pursued at an acceptable environmental cost.
Today, more than ever, it is recognised that effective pollution control cannot be achieved
based exclusively on technological solutions, but it has to be addressed within an
environmental management system, integrated into the company’s general management.
In this line, the purpose of this Manual is to provide guidance to facilitate an EMS
implementation that systematically addresses the environmental effects of mining operations.
Apart of these, in the current continuous changes in the legislative framework in Romania
and more and more legislative requirements, the mining sector faces many challenges that
can be solved by integrating the environmental aspects in the company’s general
management. In this context, this Manual represents a tool resource that should help the
various mines to meet these challenges more effectively.
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and Implementation of EMS in the Mining Sector
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Furthermore, the Manual provides explanations with the help of examples and best
practices case studies applicable in the field, allowing for an easy understanding of the
Reference Document of Best Available Techniques for Management of Tailings and waste
Rock in Mining Activities, which must be accounted for during the permitting process.
The preparation of this Manual has taken into consideration provisions of Romanian
legislation and EU legislation (in particular the IPCC Directive, the Mining Waste and the
Water Framework Directives). It has been developed by approaching each of the following
sub-sectors, both for open pit and underground mining:
· coal (hard coal, lignite);
· metallic and non-metallic;
· uranium;
· salt.
Manual Structure
The Manual is organised in two parts which cover the environmental management system
and the technical issues as follows:
· explaining the principles of environmental management system and how they can
be applied in practice
· outlining the role and key components of the system.
The Manual Part 1 was develop with the main objective to provide a guide to develop
within each Mining Company an environmental management system as a means to
improve the current environmental condition, to comply with the relevant
environmental legislation and meet the applicable standards as well as for ensuring
that the best practices relevant to the mine industry are voluntary undertaken.
The Part 1 includes instruments for ensuring that the Mining Company meets these
environmental requirements and voluntary undertakings, once they have been
identified and included in the management system. Also, a set of forms is provided in
order to be used by Mining Companies to develop their own EMS.
The second part of the manual (Manual Part 2) describes best operational
practices that if implemented and maintained in place will assist mining companies in
reducing and/or eliminating adverse environmental impacts. A total of 25 best
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and Implementation of EMS in the Mining Sector
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practices have been described and illustrated in the Part 2 by worldwide mining case
studies. The examples provided address all spectrums of environmental aspects
relevant to the mining sector, with a view to encourage the mining companies to use
them to prevent pollution, even before it is created. At the same time, Best Practice
emphasises not only on achieving continuous environmental improvement, but also
on keeping the costs of environmental protection as low as possible.
Taking into account the number of potential topics and the size of the Manual, a large
number of information sources have been appropriately acknowledged together with
a previous extensive relevant experience of the project team members in the mining
sector. Other potential references in the field of the project topics are also indicated
for further use.
What are the links between Part 1 and Part 2 of the Manual?
Best practice can simply be explained as "the best way of doing things", but in others
words, the term “best practice” describes a management approach involving a commitment
to achieve outcomes beyond those expected for regulatory compliance. To achieve best
practice, a Mine operator would be expected to have developed management systems that
ensure the identification of opportunities for improvement and to see that change is
implemented, monitored and evaluated. Best practice environmental management in mining
thus demands a continuing, integrated process through all phases of a resource project from
the initial exploration to construction, operation and closure.
In the approach designed by the consultants, the EMS as presented in Part 1 of the Manual
is the core of the process. Within this process, Best Practices (presented in Part 2) that can
be supported by environmental guidelines that relate to specific technical issues will play a
key role as references at different levels of the EMS, such as:
· Within the initial step of the EMS, during the Initial Environmental Review in
particular for setting objectives and targets and environmental management
programmes that should be set within the context of how best to meet the aims of
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and Implementation of EMS in the Mining Sector
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the Environmental Policy (establish priorities for action in relation with those
operations and activities associated with the identified significant environmental
aspects)
· Within the Operational Control step which provides the mechanisms by which
the environmental policy, objectives and targets are converted into action. At that
level it is important to develop procedures for controlling key activities and
operations that are associated with significant environmental aspects.
The structure and relationships between the two parts of the manual are illustrated by the
following diagram:
Manual for Environmental Procedures
and Implementation of EMS in the Mining Sector
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Manual Part 1
SYSTEM PROCEDURES
Policy
Planning
Implementation /Operation Manual Part 2
Monitoring / Corrective action
BEST PRACTICES on:
Review
Water Management
Waste rocks
Management
Tailings Management
Environmental
Management Hazardous substances
System Air/Dust Management
Subsidence
Management
The Manual with the two mentioned Parts – 1 and 2 – was designed for use by the mining
companies interested to implement its own EMS. In addition to EMS elements and the
associated related tools described in details in Manual Part 1, we developed based upon our
companies previous experience an Implementation Plan.
However, in practice it is likely that these steps will overlap or run in parallel according to the
size of the Mining Company, scope of the environmental procedures and EMS being created,
existing management systems etc.
Similarly, each step will not necessarily require the same level of input or time to complete. In
this reason, the Implementation Plan should be used as the basis of a Mining Company
specific project plan. The timescales within this plan will be entirely dependant on Mining
Company circumstances.
It is essential that this Implementation Plan to be used in conjunction with the other two parts
of the Manual which offer useful information in effectively assisting the Mine Companies in
their environmental performance improvement.
Manual for Environmental Procedures
and Implementation of EMS in the Mining Sector
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STEP
Gain Management Commitment & Appoint EMS Team
1
List the benefits that you can obtain for your Mining Company
through the implementation of EMS
Estimate how much time and effort (and costs) will be involved
in gaining certification
STEP
Undertake Initial Environmental Review or Gap Analysis
2
Recommended The Initial Review should cover the tasks listed below:
Steps
- identify if there have been any previous environmental
incidents on site and find out what was done about them
- assess how you can utilise any existing management
systems to help build the EMS
- summarise your initial thoughts on what are the key
environmental impacts at your Mining Company
STEP
Draft and Agree the Environmental Policy
3
STEP
Identify Environmental Aspects
4
Non-
Base Precious Ferrous
Issue Coal Sulphur metal U Salt
metals metals metals
s
Tailings disposal facilities ñ éé éé ñ ñ éé ñ
Spoil tip construction éé éé éé ñ é é ñ é
While the major issues above are well known by most miners, a
number of more recent environmental issues have also arisen in
recent years. Because their impacts are often less immediate or
less visible they are frequently overlooked. These newer issues
include:
- transport and recovery of hazardous mine waste
- hazardous chemical residues, and their disposal
- chemical safety
- use of ozone depleting substances at a mine site
- emissions of greenhouse gases, (including carbon dioxide
from energy use)
- protection of natural habitats (biodiversity)
Recommended Prepare process flow diagrams for the main activities of your
Steps Mining Company. Quantify the major inputs and outputs at each
process stage. Don’t forget support activities such as site
services and waste storage
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and Implementation of EMS in the Mining Sector
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STEP
Determine Significant Impacts
5
STEP
Setting the Legal framework for the Mining EMS
6
Purpose operations take into account not only the law, but also the self
imposed and non-legal practices. Many legal and contractual
violations are a direct result of the lack of awareness generated
by the lack of knowledge.
The process of identifying, registering, and evaluating legislative,
regulatory, and policy requirements pertinent to the environmental
aspects of operations begins with the initial review. In the review,
all legislative requirements should be identified. Staying current
with any legislative and regulatory changes achieves
maintenance of these requirements.
STEP
Set Objectives and Targets
7
Purpose requirements.
When the objectives and targets are set, the Mining Company
should consider establishing measurable environmental Key
Performance Indicators (KPIs). In Table 2 below, is presented an
example the KPI for mining sector.
Responsible
No Objective Targets KPI’s
Person(s)
1. More effective water · Ensure any direct · Water sampling & flow Environmental
management and discharge water is of monitoring results Responsible, Mine
disposal (i.e silt pond required quality · 20m buffer maintained in pit Director,
and collection pond · 2.2m minimum freeboard at Embankment
water). · Maximise direct dam Construction
discharge from silt ponds · Data management Supervisor
· Compliance with all water
rights discharge consents
4. Ensure closure planning · Prepare plans for site · Produce annual General Manager,
is progressed. closure. rehabilitation and closure Environmental
plan Responsible
5. Minimise energy · Track trends and improve · Energy consumed Environmental
consumption and the records on energy Officers
associated greenhouse consumption history by
gas emissions Q4 2006
· Investigate possibility of
entering into voluntary
agreement for reduction
of CO2 emissions
…. ……………………..
Recommended EMS Coordinator to draft the EMS Objectives in line with the
Steps general commitments made with the Policy
Documents ü Minutes from the top management team meeting which list
generated the agreed Objectives
ü A separate list of Objectives may be produced for
communication purposes
ü EMS Procedure to set Objectives and Targets
STEP
Set and Commence the Management Programmes
8
STEP
Documentation, EMS Procedures Manual and Document Control
9
Recommended With regard to the scope of your EMS and your significant
Steps environmental impacts, ensure that relevant procedures are
communicated to your suppliers and contractors
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and Implementation of EMS in the Mining Sector
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Decide what records need to kept, who will be keep them (and
for how long) and their format.
STEP
Operational and Emergency Procedures
10
Using the Initial Review and Aspects Register, ensure that site
Emergency plan addresses environmental issues.
STEP
Training
11
Purpose Staff and operational personnel from the Mining Company should
be trained in their specific environmental responsibilities that are
directly related to Significant Aspects, Targets and Objectives in
the EMS. If they do not have significant roles, then they should
receive awareness training on EMS content and purpose.
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and Implementation of EMS in the Mining Sector
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STEP
Audit the EMS
12
STEP
Undertake the Management Review
13
Purpose The Mining Company top management has to review the EMS at
planned intervals to ensure its continuing suitability, adequacy
and effectiveness. This review shall include the assessment of
opportunities for the improvement and the possible need for
changes to the environmental policy, objective and targets and
other elements of the environmental management system.
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and Implementation of EMS in the Mining Sector
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Obtain certification.
The concept of Best Practice aims at improving environmental performance in the mining
industry. Best Practice may be defined as the methods and techniques that have proved
to lead to successful outcomes through their application.
Best Practice should be described as a process rather than specific design elements. This is
because the optimal decisions will be established on a site specific basis, using a consistent
process, and will result in design elements that differ from site to site but it is most important
that the same process has been followed in each case.
The following issues are considered as the best practices priorities and for each issue the
necessary actions to be taken are briefly described:
Tailings management
This theme will address tailings management through the life of the project (including
planning, design, operation and closure of tailings storage facilities). The physical and
chemical composition varies with the nature of the material being processed, and the
process itself along with the location of the operation, will dictate the level of management
required for the tailings and for the tailings storage facility.
Mine closure ultimately determines what is left behind as a benefit or legacy for future
generations. It is important that mine closure is undertaken in a planned and effective
manner, to avoid hazards and pollution in the future.
Closure planning must integrate all aspects of sustainable development, i.e. environmental,
economic and social issues must be addressed in integrated closure plans. Such integrated
thinking must become standard operating procedures throughout the mine life.
To develop a mine closure plan that will outline the principles and practices of mine
rehabilitation, with emphasis on landform design and revegetation. The principles described
should apply to any land disturbed by mining. Topics covered include rehabilitation
objectives, soil handling, earthworks, revegetation, soil nutrients, fauna return, maintenance,
success criteria and monitoring:
creating landforms that will behave and evolve in a predictable manner, according to
the design principles established; and
This theme addresses management issues related to the environmental impacts and
remediation of acid drainage in the mining industry. The oxidation of sulphidic mine wastes
and the consequent release of acid mine drainage (AMD) and acid rock drainage is one of
the main strategic environmental issues facing the mining industry. AMD can be a major long-
term environmental problem for many mines where wastes contain pyrite or other sulphidic
minerals.
To develop a management for sulphidic mine wastes that requires a risk management
approach. While the primary focus is to prevent acid generation, there is a hierarchy of
appropriate management strategies as follows:
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and Implementation of EMS in the Mining Sector
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minimise oxidation rate and isolate higher risk materials from exposure;
contain and treat acid drainage to minimise risk of significant off-site impacts.
Hazardous material
Mining activities use a variety of chemicals for the extraction, ore processing, water treatment
and many other supporting activities. Additionally, some potentially hazardous chemicals or
wastes are generated by the mining process - acid mine drainage and radioactive wastes are
examples. There is a need to develop a hazardous substances management plan.
knowing which hazardous materials are on site and allocating clear responsibility for
managing hazardous materials;
minimising the use and/or generation of hazardous materials and seeking alternatives
to disposal such as reducing, reusing and recycling products;
constructing storage facilities that contain the materials in all foreseen circumstances;
Air/dust management
This theme addresses issues related to emissions of particulates (dust, diesel and silica),
noise and vibration control at mining operations. These issues can have a significant impact
on local communities and contribute to concerns about ongoing environment and health
risks.
To develop a Management Plan for noise, vibration and airblast emissions that
demonstrates the mining company’s commitment to achieving environmental goals. The
detailed design of noise and blast mitigation measures arises from implementing the
Management Plan.
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and Implementation of EMS in the Mining Sector
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Water
Developing water management systems for a mine must account for site-specific physical,
chemical and climatic characteristics as well as mine process factors. Total company
commitment is fundamental to ensuring water management minimises potential
environmental impacts.
The fundamental prerequisite for best practice mine site water management is recognising
the need to develop and implement a comprehensive and coordinated mine site water
management plan:
Ensuring that abstraction of water for mineral extraction does not result in a significant
reduction of flow in rivers or decrease of groundwater levels, which might affect
downstream wetland areas or supplies of drinking water
Decreasing the physical impact of mineral extraction on the ecology of the water
environment, by ensuring that any water returned to the environment following use is free
from suspended solids.
The plan must define a co-ordinated approach to sediment and erosion control throughout
the life of the mine:
include standard techniques to control the risk of sediment loss from disturbed areas,
e.g. silt fencing and the construction of sediment dams.
the plan also needs to address rehabilitation and revegetation options. A properly
designed and implemented sediment and erosion control plan minimises the amount and
mass of suspended sediment washed into streams and the associated problems of
environmental degradation in the streams and downstream receiving waters.
Community
To develop a community development strategic plan which will provide (to be effective
and sustainable) the following information:
Subsidence
The subsidence risks in several mining sectors will be managed through the design of a
subsidence management plan.
To develop a Subsidence Management Plan that will present the proposed management
solutions or action plans developed as a result of the subsidence impact characterisation and
risk assessment undertaken.
Waste rocks consist of a wide variety of rock and soil materials, depending on the geology
and type of mining, that are left at the surface during the extraction process. Waste dumps
are out-of-pit structures used for disposal of dry solid mine and process wastes.
The management of waste from the extractive industries should provide for measures,
procedures and guidance to prevent or reduce as far as possible any adverse effects on the
environment, and any resultant risks to human health. There is a need to design a waste
management plan to ensure that all waste is responsibly managed and environmental risks
are minimised. A waste management plan can cover waste rocks, as well as others types of
wastes.
This plan will include waste rocks characterisation and classification, waste management
strategy, recycling, protection of waters. As a consequence it is necessary to make an
assessment of the:
Physical stability – mine waste facilities should not erode or move from their intended
location under extreme events or perpetual disruptive forces and should not endanger
public health and safety
Land use – compatible with that of the surrounding lands, to the extent possible