13th November 2014
SPECIFICATION
of
RO WATER SYSTEM
Capacity : 10 m3/hr.
for
ADITAYA CHEMICAL DIVISION (RAYONG
PLACE)
SYSTEM CONRTROL SERVICE CO.,LTD.
ADDRESS: 105/22 Moo.7 M.THANMONKONG , KLONG LUANG RD.,
T.KLONG NEUNG , A.KLONG LUANG , PATHUMTHANI 12120
TEL: 66-2-516-4009 FAX: 66-2-516-3796
Table
1.DESIGN
OUTLINE ..........................................................2
1-1. OUT
LINE ................................................... .........2
1-2. EQUIPMENT TO BE DELIVERED
..........................................2
1-3. CONDITION OF DELIVERY
...............................................2
1-4. SCOPE OF
WORK .......................................................2
1-5.
GUARANTEE ...........................................................3
1-6.
ACCEPTANCE ..........................................................3
1-7. APPLICABLE STANDARDS , LAWS AND
REGULATIONS .........................3
2.DRAWING AND
DOCUMENTS ....................................................4
3.DESIGN AND
CONDITION .....................................................5
3-1. CONDENSATE WATER
QUALITY .............................................5
3-2. TREAT WATER QUALITY OF FILTER
WATER ................................5
3-3. TREAT WATER QUALITY OF RO
WATER .....................................6
3-4. TREAT WATER QUALITY OF DI WATER ....................................6
3-5. OUR REQUIRED
UTILITY ................................................6
4.MECHANICAL
EQUIPMENT ....................................................6
4-1. EQUIPMENT
LISH ......................................................7
4-2. PIPING
MATERIALS/VALVES/SUPPORTS ....................................8
4-2-1. PIPING
MATERIALS ..................................................8
4-2-2. BOLT &
NUT .........................................................8
1
4-2-3.
VALVE .............................................................8
4-2-4.
SUPPORTS ..........................................................8
5.ELECTRICAL
EQUIPMENT .....................................................9
5-1. CONTROL
SYSTEM ......................................................9
5-2. COMMON SPECIFICATION OF THE OPERATION
EQUIPMENT .....................9
5-3. CABLE
WORK .........................................................10
6. SCOPE OF
WORK ..........................................................10
7.
CONSUMABLES ............................................................13
1. DESIGN OUTLINE
1-1. Outline
These specifications are planned for the
RO WATER SYSTEM Capacity 10 m3/hr
Condensate Water Treatment Plant
1-2. Equipment to be delivered
1.) Heat exchange unit : 1 line
Flow rate : 15m3/H
2.) Activated Carbon Filter : 1 line
2
Flow rate : 15m3/H
3.) Pre - Filter 3 micron : 1 line
Flow rate : 15m3/H
4.) RO system : 1 line
Flow rate : 10m3/H (Permeated water)
Max 240 m3/day (10m3/H)
Min 204 m3/day (8.5m3/H)
1-3. Condition of Delivery
Equipment, components, materials, parts of System Control Service
Co., Ltd. supply will be delivered upon Turn-Key base.
1-4. Scope of work
- Design and Engineering
- Procurement, Off-site Fabrication, export packing and shipping
- Installation, Piping, Cabling Work (on-site)
- Commissioning
- Operator Training
1-5. Guarantee
Within 1 (one) year after hand-over of the equipment, for any
troubles or non-conformities that arise and that are clearly attributable
to responsibility of System Control Service Co.,Ltd., shall be repaired
immediately or improved items shall be delivered free of charge.
Provided, however, in the case of non-conformities which are
unpredictable at the present time, a separate discussion shall be held.
1-6. Acceptance
After completion of installation, test run shall be made in presence
3
of your inspector.
Performance test shall be made to confirm the quality of the treated
water. It shall be deemed as acceptance.
1-7. Applicable Standards, Laws and Regulations
JIS, JEC, JEM
Thai Industrial Standard (TIS)
2. DRAWINGS and DOCUMENTS
All documents, training and supervision will be used English for
communication.
# Description Remarks
1 Mechanical Equipment
1-1 Flow Diagram
1-2 Layout Plan
4
1-3 Foundation drawings(with loading data)
pumps, vessels
1-4 Structure drawings of Main equipment
automatic valves
2 Electrical Equipment
2-1 Electrical Equipment List
2-2 Panel Wiring Diagram
2-3 Control Panel Outline Diagrams
3 Manual
3-1 Operation & Maintenance manual
3-2 Equipment manual
3. DESIGN and CONDITION
5
3-1. Condensate Water Quality
Inlet water source : Condensate water contaminated with cooling water
Design Base : Average Value of your presented data.
Name of Sample
Unit Average
Description
Turbidity NTU 1.5
pH 8.21
Conductivity S/cm 250
Total Suspended Solids mg/l 0.29
Acidity mg/l 1.00
Alkalinity mg/l 2.83
Sulfate as SO4 mg/l 0.02
Nitrate as NO3 mg/l 0.07
Calcium as Ca mg/l 1.00
Magnesium as Mg mg/l 1.00
Sodium as Na mg/l 1.00
Total Organic Carbon ppm 4.52
Iron as Fe ppb 600
Reactive Silica as SiO2 ppb 500
Temperature C 90-95
3-2. Treated Water Quality of Filter Water
Turbidity <5 NTU
Iron <0.5
Manganese <0.3
Color <5
Flow rate : 15 m3/H
6
3-3. Treated Water Quality of RO Water
Conductivity < 10 s/cm
Chloride < 2 ppm
Silica < 1 ppm
Flow rate : 10m3/H per unit (Permeated water)
3-4. Our Required Utility
Items Specification Setting Place Required Capacity
380V 50Hz 3-
Control Panel in
Electricity phase 89kw
RO&DI Water System Yard
4wire+earth
Raw Water
Cooling Water System 15m3/Hr
Supply
Condensate
DI Water System 15m3/Hr
Water Supply
Filter & RO Water System
Compressed Air 7 kg/cm2 600Nl/min
Yard
N2 Gas 7 kg/cm2 UDI Water System 600Nl/min
7
4. MECHANICAL EQUIPMENT
4-1. Equipment List
# Description Specification Material
Q’ty
Carbon Filter 1 Feed Water : 15m3/H SS400/
1
Backwash : 15m3/H Epoxy
Dimension : 950 x 1830H coating
Micro Filter 1 Feed Water : 15m3/Hr SUS316
2
Element : 3micronx40inch
RO Unit No.1 1 Feed Water : 15m3/Hr Vessel:
3
Product water : 11m3/Hr FRP
Reject water : 3.8m3/Hr
Stage : 3vessel x PIPING :
12element SUS304
RO element : ESPA1 8inch PVC
RO HP Pump No.1 1 Capacity : 15m3/Hx120m SUS304
4
: AC 380 11 kw Grundfos
Type : Centrifugal
RO Unit No.2 1 Feed Water : 11m3/Hr Vessel:
5
Product water : 10m3/Hr FRP
Reject water : 1m3/Hr
Stage : 3vessel x PIPING :
12element SUS304
RO element : ESPA1 8inch PVC
8
RO HP Pump No.2 1 Capacity : 11m3/Hx100m SUS304
6
: AC 380 7.5 kw Grundfos
Type : Centrifugal
7 RO water tank 1 Capacity : 10m3 FRP
8 ROW Supply Pump 2 Capacity : 10m3/H x 40m SUS316
: AC380V 2.2 kw Grundfos
Type : Centrifugal
Heat Exchanger 1 Volume flow rate : 15m3/H Alloy 316
9
Overall Length : L745xW320xH920
mm.
4-2. Piping Materials/Valves/Supports
4-2-1. Piping Materials
Q’ty : 1 Lot
Scope Piping : - 2-1/2” UPVC #80 for Pretreatment Unit and
supply
to RO Unit to RO Tank
- 3”x2-1/2” UPVC #80 for line Backwash
Installation ACF
- 2”UPVC #80 for EDI Feed pump installation and
supply through EDI Unit to DI Tank
- 2-1/2” UPVC #80 for DI Water supply transfer
to
9
DI Supply pump
- 2”UPVC #80 DI Water transfer Return to DI
Water
Tank [DI Water Plant]
- 2-1/2”UPVC #80 for DI supply pump
installation
, 3 Micron filter , and 1 Micron Filter
- All Drain Pipe : PVC 13.5
- Air Line : SGP(W)
- Air line of Solenoid valve ,Pneumatic valve :
Nylon tube
- Sanitize DI Loop
- Analysis Report
- Sanitary sampling valve (Millipore 1 pc)
Remark : DI supply loop piping are not including
4-2-2. Bolt & Nut
Others SS/Zn material
4-2-3. Valves
We choose all valves based on easy operation and resistance of
leakage, corrosion, abrasion.
4-2-4. Supports
We use Steel (SS or SGP) materials.
5. ELECTRICAL EQUIPMENT
5-1. Control system
Control Panel List
# Apparatus Specification Remarks
Q’ty
10
RO Water System Control Panel 1 Self Stand Enclosed Outdoor
1
(Within Solenoid valve) Type
5-2. Common specification of the operation equipment
Power source specification of operation equipment
Motor power circuit 380V AC 3- phase 50Hz
Control circuit Distributed by motor power circuit
Main circuit
MCB+ELR triples
Ampere meter ■Yes □No
Voltage meter ■Yes □No
Watt meter ■Yes □No
(isolation current will keep by main circuit breaker)
Motor circuit
Breaker MCCB
Thermal relay Manual reset type
Switch 3 position change over switch (ON/OFF/AUTO)
Lamp 1 (Run : On)
All Motor Direct start
Execution method
In general, all piping and cablings are of exposed overhead type, and
the main routes are composed of ducts or cable ladders. Connection to
each of the machines is made through the conduit.
5-3. Electrical Equipment
Item Equipment Measuring Point Q'ty Indicate
11
No. Indicator Totalized Alarm
Conductivity
1 RO water inlet 1 ○ - -
Indicator
Filter water /
Temperature
2 Condensate 2 ○ -
Indicator
water high
3 Level Switch RO Water Tank 1 Full lamp -
low
Resistivity
4 RO water outlet 1 ○ -
Indicator
high
RO pump
5 Pressure switch 2 ○ -
Inlet
low
6 Pressure switch Air line 1 - -
low
6. SCOPE OF WORKS
Allocation
# Apparatus Out of Remarks
Other
SCS*
Scope Vendor
*System
1 Design & engineering
Control
1-1 Condensate water system
- - Service
Co.,Ltd.
1-2 RO water system
- -
12
Procurement and Material
2
Supply
2-1 Condensate water system
- -
2-2 RO water system
- -
Water piping materials and
3
works
3-1 Use Point piping (Filter/RO
- -
Water)
3-2 Waste water piping
- -
3-3 Water receiving piping
- -
Allocation
# Apparatus Out of Remarks
Other
SCS*
Scope Vendor
Electrical and *System
4
Instrumentation Control
Central Monitoring System Service
4-1
- - Co.,Ltd.
Control Panel
4-2
(for Filter & RO water - -
system)
Primary power wiring
4-3 - -
materials
13
Instruments and Control
4-4
Devices
- -
Secondary power wiring
4-5
- -
materials
Materials and works for
4-6
primary
- -
Earthling
Materials and works for
4-7
- -
secondary earthling
Interlock cable from RO
4-8
system to
- -
Waste water system
Total alarm cable from RO
4-9
system
- -
to maintenance room
Lighting system
4-10
- -
Insulation materials and
5
works
-Insulation(Insulator +
- -
Aluminum Tape)
Water Treatment System
Painting
6
Rust proof painting works at
6-1
- -
shop on carbon steel.
Finish painting materials
6-2 - -
and
Works on carbon steel.
14
Painting works on PVC.
6-3
- -
Painting works on SUS.
6-4
- -
Painting works on FRP tanks
6-5
- -
Mechanical Erection of RO
7
water system - -
Allocation
# Apparatus Out of Remarks
Other
SCS*
Scope Vendor
Civil and foundation *System
8
Control
All civil work and foundation
8-1
Service
work (include design) for our
- -
Co.,Ltd.
proposed facilities.
Trench and cover if necessary.
8-2 - -
Opening and after closement
8-3
for straight though piping - -
Sealing reinforcement for
8-4
- -
Hanger rack
Drainage and sewage
8-5
- -
Loading data and dimension
8-6
- -
Corrosion proof lining and/or
8-7
Coating materials and works - -
15
Embedded plate and metal
8-8
Fittings installed in concrete
- -
Structures and building walls
Noise isolation
9 - -
Utilities
10
Following utilities supplied
for siteconstruction,
commissioning and operation of
this proposed facilities
Raw Water
10-1 - -
Electricity (for construction)
10-2 - -
Electricity (for commissioning
10-3
and operation) - -
Clean Dry Oil free Air
10-4 - -
Chemicals for commissioning
10-5 - -
Others
11
Eye shower and safety shower
11-1 - -
Charge for water analysis at
11-2 - -
Commissioning
Allocation
# Apparatus Out of Remarks
Other
SCS*
Scope Vendor
16
Other works which are not *System
Described in this Control
11-3 - -
specification Service
Utilities for field erection Co.,Ltd.
11-4 - -
and test Run
All spare parts
11-5 - -
Value added tax (VAT) 7%.
11-6 - -
7.CONSUMABLES
List shows Standard of Replacement
DESCRIPTION Usage Q’ty Unit Replacement
Activated Carbon Activated Carbon Filter 1 set 100% 1 year
Activated Carbon Sand Filter 1 set 100% 1 year
Micro filter
Micro Filter 3 micron 1 set 100% 3 months
elements
RO element RO unit 1 set 100% 1 year
This replacement interval term is estimated under based on the
quality of raw water. If the quality and/or the treatment volume were
changed worse and bigger remarkably, the replacement interval should be
shorter than described above.
These consumable are consumed from the test run.
17
