ENGINE GENERATOR SET INSPECTION CHECKLIST
SECTION A – GENERAL DATA
1. FACILITY: 2. LOCATION: 3. JOB NUMBER:
LPU2 GARRAF OIL FIELD NA
4. EQUIPMENT: DEG No.5 5. CIRCUIT DESIGNATION: G123 6. DATE: 17 Feb. 2021
7. TEST EQUIPMENT TYPE/BRAND AND CALIBRATION DATE: 8. TESTED BY:
FLUKE 1550c Laith Ahmed
SECTION B – EQUIPMENT DATA
9. MANUFACTURER: 10. STYLES/S.O. 11. VOLTAGE RATING 12. KW RATING
Perkins N/A 0.4Kv 1600 Kw
13. CIRCUIT BREAKER SIZE/INTERRUPTING RATING 14. WET BULB TEMP. 15. DRY BULB TEMP.
Schneider, Merlin Gerin,3200A N/A N/A
SECTION C – VISUAL AND ELECTRICAL/MECHANICAL INSPECTION
16. CHECK POINT COND* NOTES CHECK POINT COND* NOTES
EXTERIOR OF EQUIPMENT A EQUIPMENT IDENTIFICATION A
COMPLETENESS OF BRACING
A A
ASSEMBLY
EQUIPMENT ROTATION PROPER PHASE
A A
CONNECTIONS
CHECK OIL LEVEL A REFERENCE DRAWING N/A
CHECK FUEL LEVEL A WORKING CLEARANCE A
PROPER EQUIPMENT ANCHORAGE
A N/A
GROUNDING
CHECK METERS/GAUGES ALL FILTERS AND VENTS
A A
CLEAR
TIGHTNESS OF BOLTED CHECK EQUIPMENT
CONNECTIONS A ENVIRONMENTAL N/A
CLASSIFICATION
VERIFY GOVERNOR AND CHECK FOR PROVISIONS OF
A A
REGULATOR SPILL CONTAINER
CHECK VIBRATION A CONTROL SYSTEM A
CHECK BATTERIES A CHECK FUEL FILTER A
CHECK RADIATOR FLUID CHECK ALARM INDICATORS:
A PROPER COLOR FOR EACH N/A
FUNCTION
PROPER SYSTEM GROUND A
SECTION D – ELECTRICAL TESTS
R - Phase S - Phase T - Phase
17. INSULATION RESISTANCE
RATIO = 10 MIN. /1 MIN. 2.88 GΩ 2.98 GΩ 3.08 GΩ
EXCITER STATOR WINDING 0.45 GΩ 0.0.42 GΩ 0.53 GΩ
ALTERNATOR 3.71 GΩ
DIODE BRIDGE ASSEMBLY (SHORT OUT
3.69 GΩ
DIODE)
18. NOTES:
1- PERFORM 5 MEASUREMENTS AT ONE-MINUTE INTERVALS.
2- DC HIPOT MEASUREMENTS SHOULD BEGIN AT 20% OF MAXIMUM TEST VOLTAGE AND
INCREASE IN EQUAL INTERVALS.
MAX DC TEST VOLTAGE = R (2X NAMEPLATE RATING) X 1.6
19. MEASUREMENT
DESCRIPTION VOLTAGE
R-N S-N T-N R-S S-T R-T
232 234 231 416 414 413
21. LOAD TESTS AS PERCENTAGE OF GENERATOR RATING (EACH 15m)
# Items Voltage Frequency Ampere Coolant Temp. Oil Pressure
1 NO LOAD 400 V 50 Hz 0A 47 C 4.8 bar
2 50% 400 V 50 Hz 1128 A 48 C 4.8 bar
3 75% 400 V 50 Hz 1670 A 50 C 4.9 bar
4 100% 400 V 50 Hz 2122 A 51 C 4.8 bar
22. NOTES:
1- VERIFY ALL SYSTEM CHECK POINTS DURING LOAD CHANGE AND RECORD PER SPECIFIED
REQUIREMENTS AND/OR EQUIPMENT MANUFACTURER.
2- PERFORM AND RECORD ENGINE MANUFACTURER’S RECOMMENDED CHECKS AND
INSPECTIONS.
*CONDITION: A=ACCEPTABLE; R=NEEDS REPAIR, REPLACEMENT OR ADJUSTMENT; C=CORRECTED; NA
NOT APPLICABLE.