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Product: MOTOR GRADER
Model: 24 MOTOR GRADER E9Z
Configuration: 24 Motor Grader E9Z00001-UP (MACHINE) POWERED BY C27 Engine
Disassembly and Assembly
24 Motor Grader Machine Systems
Media Number -M0089694-01 Publication Date -01/01/2019 Date Updated -03/01/2019
i07527186
Front Frame from Rear Frame (Articulating Hitch) -
Separate
SMCS - 7051-076; 7057-011; 7100-011
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8T-5255 Hydraulic Jack 1
B 283-1495 Stand Assembly 1
C FT-1115 Vacuum Cap Adapter 1
D 155-3597 Wheel Chock 2
E 504-9790 Lift Gp 2
F FT-1845 Brake Release Pump 1
6V-3175 Double Acting Cylinder 1
350-7768 Electric Hydraulic Pump Gp 1
246-2386 Bearing Puller Plate 1
G 5P-8713 Plate 1
1M-6756 Sleeve 1
4C-9634 Puller Stud 1
9U-6832 Nut 1
1. Disable the fire suppression system.
Illustration 1 g06350708
2. Remove bolts (1). Remove plate (3) and cover (2).
Illustration 2 g06350718
3. Remove two bolts (8) and two clamps (7). Disconnect cable assemblies (6) and position out
of the way.
4. Disconnect harness assemblies (4) and (5) and position out of the way.
Illustration 3 g06350723
5. Remove 4 bolts (10) and bracket (9).
Illustration 4 g06350762
6. Disconnect hose assembly (11).
Illustration 5 g06350768
7. Disconnect hose assembly (12). Remove fittings (13).
8. Remove bolt (14). Disconnect strap (15) and position out of the way.
Illustration 6 g06350784
Illustration 7 g06350790
9. Disconnect hose assembly (17). Remove bolt (16) and the washer from pin (18).
10. Use Tooling (A) and Tooling (B) to remove pin (18). Repeat for the other side of the
machine.
Illustration 8 g06350820
11. Remove relief valve assembly (19) and install a suitable plug.
Note: If the relief valve location is not plugged, pulling a vacuum on the hydraulic system
will not be possible.
Illustration 9 g06350807
12. Install Tooling (C) onto the hydraulic tank. Attach a suitable air hose onto Tooling (C).
Apply 138kPa (20 psi) to pull a vacuum on the hydraulic system.
Personal injury can result from contact with refrigerant.
Contact with refrigerant can cause frost bite. Keep face and
hands away to help prevent injury.
Protective goggles must always be worn when refrigerant
lines are opened, even if the gauges indicate the system is
empty of refrigerant.
Always use precaution when a fitting is removed. Slowly
loosen the fitting. If the system is still under pressure,
release it slowly in a well ventilated area.
Personal injury or death can result from inhaling refrigerant
through a lit cigarette.
Inhaling air conditioner refrigerant gas through a lit
cigarette or other smoking method or inhaling fumes
released from a flame contacting air conditioner refrigerant
gas, can cause bodily harm or death.
Do not smoke when servicing air conditioners or wherever
refrigerant gas may be present.
Use a certified recovery and recycling cart to properly
remove the refrigerant from the air conditioning system.
13. Recover refrigerant. Refer to Service Manual, SENR5664, "All Products Air Conditioning
and Heating Systems for All Caterpillar Machines" for the correct charging and recovery
procedure. Refer to Special Publication, NENG2500, "Air Conditioning Tools" for the tools.
Illustration 10 g06351237
Right Side
14. Disconnect two hose assemblies (21).
15. Disconnect hose assemblies (22), (23), (24), and (25).
16. Disconnect hose assemblies (26), (27), (28), and (29).
Illustration 11 g06351259
Left Side
17. Disconnect hose assemblies (30), (31), and (32).
18. Use suitable clamp on engine side of hose assemblies (33) and (34), to prevent excessive
coolant leaks. Disconnect hose assemblies (33) and (34).
19. Disconnect hose assemblies (35), (36), and (37).
Illustration 12 g06351291
Illustration 13 g06351300
20. Remove 2 bolts (38) and the washers.
Note: Mark the outer hose assemblies for location and orientation.
21. Remove plate (39) and block (40). Position the outer hose assemblies out of the way.
Illustration 14 g06351310
22. Remove block (41) to release the hose assemblies. Feed the hose assemblies through the
front frame and position out of the way.
Illustration 15 g06353336
23. Install Tooling (D) to chock the front wheels.
Illustration 16 g06351377
24. Install Tooling (E) to support the front of the machine.
Illustration 17 g06351736
25. Remove bolt (42) and the washers. Position link assembly (43) out of the way.
Illustration 18 g06351867
26. Remove retaining ring (44).
Illustration 19 g06351874
27. Remove lower pin (45).
Illustration 20 g06352026
28. Remove plug (46) and retaining ring (47) from pin (45).
Illustration 21 g06352035
29. Remove 4 bolts (49) and the washers. Remove plate (48).
Illustration 22 g06352039
30. Remove shims (50).
Illustration 23 g06352050
Note: Bolts (51) cannot be removed now due to clearance issues. Loosen bolts (51) as far
as possible, until contacting the boss on the frame.
31. Loosen 4 bolts (51) and the washers.
Illustration 24 g06352054
32. Remove bolts (52), retainer (53), and bolts (51).
Illustration 25 g06352057
33. Remove 2 piece thrust washer (54).
Illustration 26 g06352257
34. Remove 8 bolts (55) and the washers. Remove 2 plates (56).
Illustration 27 g06352265
35. Remove pin (57).
Illustration 28 g06352866
36. Remove plug (58) from pin (57).
37. Raise the temperature of ring (59). Remove ring (59).
Illustration 29 g06353284
38. Remove spacer (60), block (62), and seal (61).
Illustration 30 g06353449
39. Install Tooling (F), and use to disengage the rear brakes.
Illustration 31 g06353281
40. Attach suitable lifting device to support the front of rear frame (64). Use suitable lift truck
to separate rear frame (64) from front frame (63). Use suitable cribbing to support the
front and back of rear frame (64).
Illustration 32 g06353449
41. Remove Tooling (F) to engage the rear brakes.
Illustration 33 g06353434
42. Remove seal (65).
Illustration 34 g06353431
43. Use Tooling (F) to remove bearing (66).
Illustration 35 g06353438
44. Remove seal (67) and seal (68).
Illustration 36 g06353446
45. Use Tooling (F) to remove bearing (69).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved. Sun Apr 14 2019 13:57:09 GMT-0500 (Colombia Standard Time)
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