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Filament: Getting Fibers Into Shape

Truetschler Manmade Fibers Brochure

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0% found this document useful (0 votes)
166 views36 pages

Filament: Getting Fibers Into Shape

Truetschler Manmade Fibers Brochure

Uploaded by

Sudipto Mandal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 36

FILAMENT

GETTING FIBERS INTO SHAPE

C|D|E|R
MAN-MADE FIBERS
4 it´s true

6 Filament spinning systems


BCF . . ................................................... 8

INDUSTRIAL YARN ............................... 16

19 Products and services


SCOPE OF SUPPLY .. .............................. 19

KEY COMPONENTS .............................. 20

MODERNISATION ................................ 22

TECHNICAL CENTER ............................. 24

M20 / T20 ......................................... 26

M30 / M40 ........................................ 28

30 Trützschler Nonwovens

32 Technical Data
symTTex M20, T20, M30,
M40, symTTec IDY

Experience interactive added values with


our Trützschler Man-Made Fibers App

1. Download the app


You can use the Trützschler Man-Made Fibers App with
Android devices as well as iPhone and iPad. Download the
app free-of-charge from the Google Play Store (≥ Android
version 4.1) or the Apple App Store (≥ iOS version 8).

2. Use the Smartview function


Open the Trützschler Man-Made Fibers App and activate
Smartview in the drop-down side menu.

SCAN
3. Scanning and viewing additional information
Scan the entire page that contains the scan icon with the
Smartview function. Touch the screen to play the video.
Get started.

www.truetzschler.com/apps
4 Filament

FARSIGHTED AND RESPO


We want you to be successful with the help of our
technologies and services. However, our actions are not
limited to economic aspects.
As family enterprise, we have experienced, accompanied
and shaped the business and its specifics for decades.
Thus we know that success is more than just numbers.

Business partner, with emphasis on partner Always innovative


Those who choose Trützschler will receive added val- Our actions, which are based on long-term success,
ues that cannot be taken for granted in view of the ensure that you have a partner that is always availa-
increasingly fierce competition. But in our opinion ble. But also the security to continuously profit from
they are imperative. technical innovations that can only be provided by
Trützschler in this quality.
Reliable and close
For four generations we have demonstrated that our In short: Trützschler attaches importance to com-
word carries the same weight as a contract else- mercial success, but even more to long-term part-
where. Though business numbers are taken serious- nerships.
ly by us, we will not bow to them. Instead, we rely
on real customer proximity in the textile markets of
this world through our international production and
service network.
Filament 5

NSIBLE ACTION

Customer benefits, with emphasis on benefits Long-term efficiency


What constitutes a good production installation? Our installations convince in terms of a well-known
Definitely a low TCO (Total Cost of Ownership). The long service life and low energy consumption. At
only response of some machine manufacturers is the same time they make the best possible use of
to lower investment costs. We use a different ap- valuable raw materials. Our intelligent technologies
proach. retrieve additional good fibers even from alleged pro-
duction waste. The beauty of this particular type of
Compact and secure environment protection and resource conservation
The small footprint of our machine technology and its lies in the fact that it benefits nature and your pro-
high safety level are good for nature and user. One duction equally.
results in lower building and operating costs, and the
other protects the operator during his work. Anyone who expects sustained added value from an
installation throughout the entire production process
is demanding – and a Trützschler customer.
6 Filament

Filament spinning systems


Better machines. Better yarns.

Filament spinning is based on the extrusion of thermoplastic


polymers. First, polymer chips or recycled flakes are melted.
Forcing the material through the fine holes of a spinneret results
in filaments. After cooling and drawing, the filaments are
wound on bobbins. Producers of carpet and industrial yarns are
supported by a broad range of proven solutions to assist them
in becoming even more innovative, competitive and successful.
Filament 7

The experts of Trützschler Man-Made Fibers can look Filament processes


back on experiences gained from hundreds of spin- Polymer production
ning position delivered for BCF and industrial yarn.
Both systems for spinning of carpet yarns and for in-
dustrial yarns are fully developed, robust and valued Granules
throughout the world.

BCF spinning
Extrusion & filtration
symTTex M20, T20, M30 and M40 are renowned
names in the world of carpet manufacturing. In addi-
tion to the 2-end and 4-end system, there is now also
Spinning and quenching
a 3-end machine. This range of flexibility and product
variety puts Trützschler Man-Made Fibers in a unique
position. Now the optimal installation can be config-
Drawing Drawing
ured even more accurately in terms of product re-
quirements, available space and other factors.
The systems are available in 2-end, 3-end or 4-end
Texturing
design. They process a variety of polymers such as
PP, PA6, PA66 as well as PET primary chips and recy-
cled bottle material.
Winding Winding

Industrial yarn spinning


Trützschler Man-Made Fibers‘ extrusion line for in-
dustrial yarns made of polyamide, polyester and
polypropylene is a globally recognised solution. Here
the highlights are the double-shell ­godets with their
uniform temperature profile and the fully automatic,
robust and extremely reliable winders.
Based on decades of experience and continuous
advancement, the systems produce among others
high-tenacity PA and PP yarns, extremely low shrink-
age PET SLS yarns and high-tenacity PET SHT yarns.

BCF Industrial yarns

Partner
Trützschler Man-Made Fibers
8 Filament

Carpet yarn (BCF) lines


Proven systems for a cost-effective production

Carpet yarn solutions by Trützschler Man-Made Fibers combine


high yarn qualities with flexible and economic operation.

The BCF systems serve a broad range of applications:


• Mono-colour yarns for woven and tufted carpets
• Tri-colour yarns for tufted carpets
• Coarse yarns up to 6,000 dtex
• Fine yarns down to 500 dtex
• Spun-dyed yarns and qualities for automotive applications

A M20/T20 mono- and


tricolour BCF plant

r (Bild
Platzhalte eu) als
HPTexn
7Grafik_ neu liefern
i
Vektordate
Filament 9

HIGHLIGHT: HPc Texturing


For BCF yarns with unique crimp characteristics

Thanks to lamellaless texturing, maintenance is reduced due


to considerable less wear and tear on parts in contact with
the yarn.

HPc texturing The compact and simple design of the HPc texturing
The HPc texturing unit is one of the most sophisti- system allows easy maintenance and cleaning of the
cated components in all BCF systems. Placed in a jets without disassembling.
straight yarn path between the second godet duo
and the cooling drum, the unit allows the production HPc textured yarns are distinctively even and strong.
of yarn with unique crimp characteristics. The opti- An extremely stable plug leads to better crimp reten-
mum cooling drum diameter guarantees excellent tion, higher uniformity and better coverage in the
crimp fixation. carpet. Yarn quality is both reproducible and consist-
ent from position to position.

Filament inlet

Hot air inlet

Plug formation

Outlet

HPc unil with cooling drum

Speed control by
cooling drum

Cooling drum

HPc – lamellaless texturing technology

HPc‘s compact yarn plug


10 Filament

HIGHLIGHT: BCF from R-PET


From post-consumer waste to quality yarns

Trützschler Man-Made Fibers and EREMA – Engineering


Recycling Maschinen und Anlagen Ges.m.b.H. – team
up to offer comprehensive and compact inline recycling
and spinning solutions for R-PET BCF and mixtures with
virgin materials.

The combined system by EREMA and Trützschler The strict melt specifications are fully achieved with-
has been successfully realised thanks to the in- out needing a crystalliser and/or dryer. There is virtu-
novation spirit of both companies. Bringing up the ally no IV drop from the flakes to the yarn confirming
­VACUREMA® reactor to the melt pipe level resulted the high technology level of the solution. Compared
in a perfectly working system. The battery limit is sit- to standard R-PET systems, this inline-variant allows
uated between the filtration system and the inlet to for significant production cost savings.
the spin beam.

VACUREMA® Basic with


vacuum reactor, extruder
and filter

Flakes from recycled


polyester bottles and R-PET
BCF bobbin
Filament 11

Vacuum sluice

Zone 1: Vacuum pump


Removal of
external moisture
Zone 2:
Temperature increase Patented combination 32 μm high-performance filter
to 190°C with large active filter area
of vacuum reactor and
Zone 3: single-screw extruder
Removal of internal
moisture and
decontamination

Since it was founded in 1983, EREMA Engineering Recycling Maschi-


nen und Anlagen Ges.m.b.H. has specialised in the development and
production of plastic recycling systems and technologies for the plastics
processing industry and is regarded as the global market and innovation
leader in these sectors. EREMA‘s technology has become established
as a leading global standard for a wide variety of recycling tasks, ranging
from the recycling of polyolefins to polyester (PET).

Around 480 people around the world work for the Austrian company
group. With its own sales and service companies in the USA and China,
plus around 50 local representatives in all five continents, EREMA pro-
vides custom recycling solutions for international customers. Innovative
technology and global service support additionally ensure that owners
enjoy the maximum benefit from their EREMA systems.

The processing of flakes from e.g. used PET bottles is a demanding tech-
nology. Special care needs to be given to flakes preparation and filtration
of the molten PET to achieve high quality yarns with high IV values.

VACUREMA® technology
EREMA‘s flexible VACUREMA® technology consists of a vacuum reac-
tor, a directly linked single-screw extruder and a high-performance filter.
Washed PET flakes are dried and decontaminated under vacuum and
high temperature within the reactor before being fed into the extruder.
The melt is forced through a fine-meshed filter and then passed to the
BCF spinning section. An expensive, conventional predryer/crystallisa-
tion/extruder system is not required.
12 Filament

HIGHLIGHT: Polyester BCF


Yarns in a thousand colour hues

In the last years a new tendency to use PET for the produc­
tion of BCF yarn arose. Trützschler Man-Made Fibers offers
reliable solutions for processing this attractively priced but
demanding BCF material.

Due to piece dyeing Polyester BCF yarn comes in a Processing PET in a BCF line requires special atten-
broad range of colours. Moreover, the polymer’s ex- tion to chips processing since PET in molten state is
cellent dyeability opens the door to printed carpets. highly sensitive to water. Ambient conditions have
The yarns have a soft and luxurious touch and a high great influence on product quality and process stabil-
stain resistance which is even higher than that of ity. Therefore a special layout adjustment is needed
chemically treated polyamide BCF. for both spinning and drawing components.

Higher twist and higher weight PET BCF carpets are


an excellent choice for residential and contract appli-
cations. PET can offer as well an alternative for the
demanding automotive applications.

Spun-dyed polyester yarn for automotive carpets


Filament 13

HIGHLIGHT: smartFLEX
Exciting colour effects

Tri-colour yarns are indispensable in many contemporary


carpet designs. The new smartFLEX technology allows for a
broad range of mélange and sprinkle effects.

In addition to the standard tri-colour process


Trützschler Man-Made Fibers offers two technolo-
gies – FLEX and smartFLEX – for spinning a wide
variety of tri-colour BCF types.

With the patented BCF tri-colour FLEX and the new-


ly developed and patented smartFLEX technologies,
tri-colour yarns for sprinkled carpets can be produced
in one step directly during the extrusion process.
Both solutions are adjustable und deliver reproduci-
ble colour characteristics.

SmartFLEX is especially easy to handle and can be


retrofitted on existing symTTex T20-systems.

classy mélange

mélange

smartFLEX – option 1

Standard tri-colour (top) and smartFLEX (below) yarn

smartFLEX – option 2
14 Filament

HIGHLIGHT: fine dpf yarns


BCF with soft touch effect

Velour-type carpets are highly appreciated for their velvet


like surface and wide range of colours. The lower the
single filament titer the better the luxurious feeling of tufted
or woven carpets.

The single filaments in fine dpf yarns are extremely Trützschler Man-Made Fibers‘ fine dpf spinning pro-
delicate and require an especially gentle treatment. cess is stable and efficient for all kinds of polymers
To ensure both yarn quality and high production (PP, PA6, PA66 and PET) The lamella-free HPc tex-
speeds a reliable BCF process is asked for. turing is gentle on the yarns and ensures excellent
crimp and crimp stability.
The symmetry concept of all Trützschler BCF ma-
chines ensure homogeneous conditions between
both the various spinning positions and over time.

A reliable process down


to 3dtex per single
filament
Filament 15

BCF spinning lines


A well-rounded product line

Trützschler‘s symTTex BCF systems are optionally available


with two, three or four ends per spinning position. Thus, a
production line could comprise 3, 4, 6, 8, 9, 12 or 16 ends
– depending on customer requirements.

To name but a few aspects, our systems can be con- HPc texturing
unit of a 2-end
figured according to available space, product charac-
system
teristics, productivity and/or conversion cost issues.

M20 / T20
The 2-end M20 is characterised by its compact de-
sign. Due to the low installation height and mirroring
of the spinning positions, string-up is easy and quick.
This increases efficiency and minimises downtimes
and waste.

The T20 version of this machine is our system for the


production of tri-colour yarns. The patented FLEX-
3-end winder
and the newly developed smartFLEX-technology
­result in carpets with highly attractive colour effects.

M30
With 3 ends per winder, the M30 has been devel-
oped for the areas not optimally covered by M20 or
M40. With its compact design, the M30 is designed
for fast and easy operation – and offers a high pro-
ductivity.

M40
The M40 stands for absolute symmetry. The result is
a consistently high quality of m
­ ono-colour yarns due Quenching
with 4 ends per
to the symmetrical and low-friction yarn path.
spinning position
The 4-end design with 2 winders per spinning posi-
tion achieves highest productivity and lowest conver-
sion cost.
16 Filament

Industrial yarn lines


Designs for highest demands

Industrial yarns cover a wide spectrum of raw materials,


yarn characteristics and applications.
The market is highly segmented with extreme requirements
concerning tensile strength, elongation, shrinkage and
homogeneity.

Polyester yarns Polyamide yarns


The symTTec systems for PET produce a broad Outstanding or even unique yarn qualities are
range of yarns types from super high tenacity (SHT) achieved by systems for PA. Parameters of tire re-
to super low shrinkage (SLS) qualities. They are used inforcement yarn spun from commercially available
for mechanical rubber goods, hoses, conveyor belts, polymers are above today‘s market benchmark. A
broad wovens and various other applications. special process developed for higher viscosity (RV)
polymers results in a unique yarn quality beyond that
of marketed products.

Tires, belts, ropes and


nets – a choice of end
uses for industrial yarns
Filament 17

Total symmetry DSR godets in an


industrial yarn plant
Developed by Trützschler experts, the 4-end industri-
al yarn extrusion concept stands for total symmetry.
All yarns have the same angle, from the spinneret to
the first yarn-guiding element, resulting in improved
cohesion of the single filaments. Special focus is on
keeping the geometry of each position exactly iden-
tical. This allows for a very homogeneous melt distri-
bution and uniform single filament titer.

Proven components
All components – spinning beam, spin pack, anneal-
er, quench, godets and winder – are designed for
best yarn qualities. They are continuously refined to
cover new market requirements.

Winding section in an
industrial yarn plant
18 Filament

Industrial yarn spinning lines


High-tenacity and low-shrinkage yarns

The 4-end symTTec concept has been applied in var- Setting up an industrial yarn plant requires profound
ious configurations covering main production areas: skills in process technology, engineering and project
management. Beside the core components other
• 4 duos per position: units – process utilities, polymer handling systems,
– PA6 high-tenacity (HT) yarns polymer and semi-finished goods storage – need to
– PET high-tenacity HT and super-high tenacity be planned for. Our team of experienced technicians
(SHT) yarns stand by your side from the first idea until line start-
• 5 duos per position: up and commercial production.
– PET low shrinkage (LS) and super low shrinkage
(SLS) yarns

Draw panel with 5 duos for one spinning position Draw panel with 4 duos for one spinning position
Filament 19

Scope of supply
Freedom of choice as primary objective

Almost no investment is like any other. Therefore Trützschler


Man-Made Fibers‘ modular process and system design is
highly adaptable to your needs.

1st level – primary machinery with process-related components 2nd level – primary machinery with process-related components and
auxiliary systems

Three levels of supply


The scope of supply includes building-integrated de-
signs as well as stand-alone frame-based systems.
Due to standard sizes and pre-assembled modules,
erection, start-up and maintenance is easy.

3rd level or FULL scope of supply including steel frame


20 Filament

Key components
Quality down to the detail

An installation is more than the sum of its components. Their


quality and fine synchronization result in first-class processes
and products.
Extruder or rectangular spinning packs and are optimized for
The design of extruders and extruder screws in BCF excellent filtration, high throughput and ideal flow
lines allows the multiple polymer strategy for PP/PA6 properties.
as well as for PET/PA66. To ensure best optimal mix-
ing conditions, all screw designs feature a well-prov-
en barrier profile. Main characteristics are the com-
pact design, a special barrier screw design and a
direct extruder drive without transmission belts.
In industrial yarn plants, the heating zones of the ex-
truders are air-cooled to allow optimal processing of
high-viscosity polymers. The extruder screw is calcu-
lated individually for each project.

Extruder with gravimetric


dosing system for perfect
melt quality

Spin packs for top BCF quality

Quenching
The cross-flow quenching units are pulsation-free
and allow adjustment to the required temperature,
relative humidity, velocity and profile of the cooling
air. The sturdy design with easy assembly and dis-
assembly ensures optimal service and maintenance
conditions.

Spinning beam and spin pack


Absolutely identical heating conditions and mechan-
ical treatment are crucial for the homogeneity of the
filaments. All spinning beams are tailor-made con-
cerning the requirements of the polymer, the spin-
ning process and the plant.

An optimal spin pack design minimises the coeffi-


cient of the variation of the single filament diameter.
Trützschler spinning installations feature either round
Turbulence-free quenching
Filament 21

Godets Central Monitoring Unit (CMU)


More than 26,000 double-shell godets (DSR) are in The Trützschler CMU system combines all the func-
operation worldwide and are evidence of the high tions necessary to control the extrusion line. The
performance standard. The DSR family has a wide simple, self-guiding, graphical user interface allows
spectrum of draw forces and working widths to easy selection and manipulation of all process param-
meet the most demanding requirements of today’s eters. Language selection as well as recipe manage-
highly specialised tire cord, industrial yarn and BCF ment, sophisticated alarm functions, free selection
processes. and combination of trends including operating data
recording are standard features of the Trützschler
CMU.

Winders
Trützschler offers a variety of winder configurations
for BCF and industrial yarn plants. The 2-end and
3-end winders feature a fully automatic and com-
pact design. They have a high change reliability, even
when paper tubes are used multiple times.

DSR godets during production

Texturing
It is the texturing process that gives multifilament
yarns their bulkiness. Crimp formation and fixation
is performed by the proven, lamellaless and easy-to-
handle HPc texturing unit with the adjacent cooling
drum.

Sturdy and reliable winder

M40’s cooling drum below the HPc texturing unit


22 Filament

Modernisation and maintenance


Partnership knows no boundaries

In mechanical engineering, technical innovations are


not the exception but the rule. The integration of new
developments into existing systems is complex and very
challenging. To ensure the productivity of existing
installations and increase service life, we offer different
solutions for updating components.
Filament 23

Texturing upgrade kit HPc Winder and electrical upgrade


For BCF spinning, Trützschler offers the HPc tex- Well-maintained older spinning plants have specific
turing unit. The new jet improves crimp character- financial advantages, particularly when using robust
istics, uniformity and retention and opens up the technology. A tailor-made upgrade with latest winder
working area for coarse yarns up to 3,600 denier. technology and electro-technology preserves their
HPc is a compact unit with a one piece jet de- value and improves performance characteristics.
sign for reduced maintenance and easy cleaning.

Texturing upgrade kit HPc Winder and electrical upgrades

Reconditioning and plasma coating for godets


Godets have a significant impact on filament qual-
ity. To ensure gentle yarn treatment, regular main-
tenance and uniform coating are a prerequisite.
Trützschler Man-Made Fibers is capable of coating
all godets and rotating parts up to a diameter of 350
mm, a length of 1,500 mm and a maximum weight
of 100 kg.
Plasma coating for godets
24 Filament

Maximise value creation


Be confident before investing

For trials in BCF and industrial yarn the technical center


of Trützschler Switzerland in Winterthur is at your service.
The pilot machine is able to operate with PP, PA6, PA66
and PET-polymers.

The M30 at Technical


Center Winterthur
Filament 25

Making use of our test facility help customers to Pilot lines


develop new yarn qualities, test new processes and The Winterthur Technical Center hosts full-scale
raw materials. The entire chain of processes from spinning positions of the both a extrusion system for
poly­
mer to bobbin can be validated at production BCF and a line for industrial yarns. The trial lines are
scale. equipped for spinning PP, PA6, PA66 and PET yarns.

We will find the optimal arrangement and parame- Yarn laboratory


ter settings of the system‘s components in regard Trützschler Man-Made Fibers‘ Technical Center is
to your requirements. Our experts will be pleased completed by a laboratory equipped with state-of-
to assist you with their profound knowledge and ex- the-art measuring systems. All yarn characteristics
pertise. Thus it can be assured that production lines gathered during trials can be measured and evaluat-
for today‘s and tomorrow‘s market demands can be ed in this facility.
realized most successfully.

Top loading the spin packs

The industrial trial line Stringing-up the BCF position


26 Filament

symTTex M20
The proven 2-end, mono-colour BCF process

Several hundred M20 spinning positions are doing service


all over the world. A high yarn quality combined with
easy handling makes this machine to an ideal choice for
newcomers, small lot and specialty yarn producers.
symTTex M20
Filament 27

Tri-colour machine T20


The specialist for tri-colour yarns

BCF yarns from the tri-colour T20 system come with in-built
colour effects. As the name implies, the yarn is composed of
three strands of different colour giving the finished carpet a
classy or contemporary mélange effect.

FLEX and smartFLEX technology


Besides the standard process
Trützschler Man-Made Fibers offers
the patented FLEX and smartFLEX
technologies for sprinkled carpets.
(see page 13)

symTTex T20
28 Filament

symTTex M30
The new 3-end solution

Introduced at ITMA 2015, this machine completes the


product family. 3 bobbins on the winder offer a high level
of productivity as well as a fast and uncomplicated string up
process.

symTTex M30
Filament 29

symTTex M40
4 ends per position for highest productivity

In the M40 design one spinning position serves two 2-end


winders. The large throughput is achieved by top-loading,
rectangular spin packs with a high filtration area. Installing
or removing two spin packs at the same time assures shortest
downtime during pack change.
symTTex M40
30 Filament

Nonwovens: from fibers to nonwovens


Turnkey solutions for all nonwovens applications

The product range of Trützschler Nonwovens covers standard


machines and special-purpose solutions, as well as complete
lines that are tailor-made to customer specifications.

Random card
EWK 413, e.g. for
hygiene products

Extensive expertise
Our product range for the initial process stages com- Our core competence in the downstream processes
prises the entire fiber preparation, i.e. opening and are needling, hydroentangling, thermal or chemical
blending, web formation with roller cards or aero- bonding, drying and finishing equipment as well as
dynamic web formers, crosslappers and web draft- winding concepts.
ers for a number of required web weights and web
widths.

Fiber Web forming Bonding Finishing Winding/ Packaging


Preparation Slitting

Crosslapping
Carding Impregnating Inline Automatic
Webdrafting
Mechanical
Card Needling
Fiber Feeding
opening Aerodynamic Webforming Smoothening Offline Semi automatic
Blending Hydro-
entangling

Unwinding Calibrating
Thermo-
bonding

Wetlaid Heatsetting
Chemical
Bonding
Meltblown, Spunbond Drying

Trützschler Nonwovens Partner


Filament 31

Depending on the economic and qualitative proper- Needling machine


installation for filter
ties of the end product, we are able to select and material
apply the perfect solution.

This combination of machines from a single source


is unique in the nonwovens world and guarantees
smooth and trouble-free operation after only a short
installation period.

Two technical centers


The two technical centers of Trützschler Nonwovens
in Dülmen and Egelsbach are equipped to meet the
specific requirements of our customers who have
the opportunity to test all production methods on Turret disc winder
BWT 202-02 based on
a large industrial scale. This is of course also pos- Bastian know-how
sible with material provided by the customers. On
a total area of more than 5,000 m² we are able to
demonstrate all technologies, from fiber preparation
and web formation to web bonding and web finish-
ing. Furthermore, our laboratory is available for de-
tailed material analyses. This way you will find out
exactly what advantages the production methods of
Trützschler Nonwovens have to offer.

Fleissner AquaJet
32 Filament

Technical data
M20/T20, M30, M40 – 2-, 3- and 4-end BCF processes

M20/T20 M30 M40

Polymer PP, PA6, PA66, PET PP, PA6, PA66, PET PP, PA6, PA66, PET

No. of ends per position 2 3 4

Position pitch mm 1500 2000 2350

Max. no. of filament per spinneret 360 360 360

Titre range 1) dtex 500 – 5500 2) 500 – 6000 2) 500 – 6000 2)

Dpf range 3) dpf 3 – 28 3 – 28 3 – 28

Dosing system Gravimetric Gravimetric Gravimetric

Spin pack design Round Rectangular Rectangular

No. of heated draw rolls 3 4), 4 3 4), 4, 5 3 4), 4

Heating system draw rolls Dual shell roll Dual shell roll Dual shell roll

Texturing unit HPc HPc HPc

Cooling drum diameter 5) mm 400 400 400

Min. winder speed m/min 1500 1500 1500

Max. winder speed m/min 3600 3600 3600

Max. package diameter  mm 300 320 300


1)
Depending on polymer and no. of filament
2)
Assembled
3)
Depending on polymer and no. of filament and texturing jet
4)
Standard, DUO 1 optional depending on polymer
5)
Cooling hood optional
Filament 33

Technical data
Industrial application 2- and 4-end

Polymer PA6, PA66, PET, PP

No. of ends per position 2/4

Position pitch mm 1340

Max. no. of filament per spinneret > 300 2)

Titre range 1)
2-end dtex 200 – 5000
4-end dtex 200 – 2000

Dosing system Gravimetric

Spin pack design Round

Heating system draw rolls Dual shell roll

Min. winder speed m/min 1500

Max. winder speed m/min 4200

Max. package diameter  mm 300


1)
Depending on polymer and no. of filament
2)
Depending on yarn characteristic and process

vo n
lu n
t a r y c e r tifi c a ti o

www.machines-for-textiles.com/blue-competence

Trützschler Nonwovens & Man-Made Fibers GmbH Trützschler Switzerland AG


Wolfsgartenstraße 6 · 63329 Egelsbach, Germany Schlosstalstrasse 45 · CH-8406 Winterthur, Switzerland
Telephone: +49 (0)6103 401-0 · Fax: +49 (0)6103 401-440 Telephone: +41 52 268 69 69 · Fax: +41 52 268 69 68
E-Mail: [email protected] E-Mail: [email protected]

Legal disclaimer:
The brochure has been compiled to the best of our knowledge and in good faith with the utmost care. However, it may be subject to type errors or
technical changes for which we assume no liability. The photos and illustrations are purely informative in nature and in part show special equipment
options which do not feature in the standard scope of delivery. We provide no guarantee as to the current nature, correctness, completeness or quality
of the information provided. Warranty claims for material or immaterial damage against us or the respective author based on the use or forwarding of
the information provided, even if the information is incorrect or incomplete, cannot be asserted. Our provided data is non-binding.

Print No.: 17005-12/17-e · Agentur Brinkmann GmbH, Krefeld


34 Filament
Filament 35
G E T T I N G F I B E R S I N T O S H A P E – S I N C E 18 8 8

Fib e r pre p a rat ion in st a l l a t io n s : B a l e o p e n e r s · M i x e r s · C l e a n e r s / O p e n e r s


Fore ig n P ar t Se p a r a t o r s · D u s t s e p a r a t o r s · Tu f t b l e n d e r s
Wast e c l e a n e rs | C a r d s | D r a w f r a m e s | C o m b i n g m a c h i n e s

Ba l e ope n e rs/ Mixe rs | C ard f e e d e r s | C a r d s / C r o s s l a p p e r s | We t l a y i n g l i n e s


H ydroe n t an g l in g , n e e d l i n g , t h e r m o - a n d c h e m i c a l b o n d i n g l i n e s
Fin ish in g , d r y i n g , w i n d i n g , s l i t t i n g m a c h i n e r y

Fil ame n t l in e s: C a r p e t y a r n s ( B C F ) · I n d u s t r i a l y a r n s

Me t a l l ic wire s: C a rds · C a rds l o n g s t a p l e · C a r d s n o n w o v e n s · O p e n - e n d s p i n n i n g


Flat tops | Fillets
C a rdin g se g me n t s | S e r v i c e m a c h i n e s | S e r v i c e 2 4 / 7

w w w . t r u e t z s c h l e r . c o m

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