Revision #1 : 12/12/2018
CAT
C9 Engine
ETK, 9DG6040-UP
ECM Wire Diagram
How to Read This Diagram
SYMBOLS
Connector Splice
Name
Trip Master
(5927) Circuit
Pin Label Breaker
+12V Battery A
Fuse
Ignition B
Diode
J1708(-) C
Twisted Pair
Pin Connection Reference
J1708(+) D A (See Page 1) >> Passthrough Connector
Reference
Destination
Ground
+ Power
ABBREVIATION COLOR
RD RED A Reference
WH WHITE
OR ORANGE
YL/YE YELLOW
PK PINK
BK BLACK
GY GRAY
PU/VT PURPLE
BR/BN BROWN Componen t
GN GREEN Componen t
Name M67GA 18-OR
BU/BL BLUE 1
CRS Combus tion Air Control
Valve 298-6410 N67DA 18-GN
Capital Abbreviation’s Represen t Wire Main Color
Lower Case Abbreviation’s Represen t Secondary Color Part 2
Number
Circuit Color
Component Gauge
Connection Number
Connectors
ECM Connector
Page 1 of 8
CAT C9 On-Highway Engine
ECM Connector
Injector Harness Connector
T951-T54 16-YL T951-A42 18-YL
A 1 36 Injector 1 (+)
Injector 1
T957-T69 16-PU T957-A53 18-PU
B 18 44 Injector 1 Return
T952-T55 16-BR T952-A43 18-BR
A 2 37 Injector 2 (+)
Injector 2
T958-T68 16-YL T958-A52 18-YL
B 17 45 Injector 2 Return
T953-T56 16-BU T953-A44 18-BU
A 3 38 Injector 3 (+)
Injector 3
T959-T67 16-BR T959-A51 18-BR
B 16 46 Injector 3 Return
T954-T57 16-GY T954-A45 18-GY
A 4 39 Injector 4 (+)
Injector 4
T960-T66 16-BU T960-A50 18-BU
B 15 47 Injector 4 Return
T955-T58 16-GN T955-A46 18-GN
A 5 54 Injector 5 (+)
Injector 5
T961-T65 16-GN T961-A49 18-GN
B 14 67 Injector 5 Return
T956-T63 16-GY T956-A47 18-GY
A 6 55 Injector 6 (+)
Injector 6
T962-T64 16-WH T962-A48 18-WH
B 13 68 Injector 6 Return
E964-A61 18-WH
A 48 Primary Engine Speed/Timing +
Low Output (Top) Engine
Speed/Timing Sensors E963-A62 18-BK
B 49 Primary Engine Speed/Timing -
E966-A59 18-YL
A 58 Secondary Engine Speed/ Timing +
High Output (Bottom) Engine
Speed/Timing Sensors E965-A60 18-BU
B 59 Secondary Engine Speed/ Timing -
Page 2 of 8
CAT C9 On-Highway Engine
G828-A24 18-WH ECM Connector
1
Injection Actuation Pressure G829-A20 18-GN
Sensor 2
G849-A16 18-BN
3 25 Injection Actuation Pressure Signal
G828-A23 18-WH A-S2 G828-A22 18-WH
1 02 Analog Sensor Power
G829-A21 18-GN A-S3 G829-A18 18-GN
Boost P ress ure Sensor 2 03 Analog Sensor Common
A746-A41 18-PK
3 40 Boost P ress ure Signal
G828-A70 18-WH
1
Atmospheric Pressure G829-A19 18-GN
Sensor 2
A747-A17 18-GY
3 14 Atmospheric Pressure Signal
G826-A86 18-BR A-S5 G826-A9 1 8-BR
1 41 Analo g Sensor Power
Engine Oil P res sure G827-A88 18-BU A-S6 G827-A8 1 8-BU
Sensor 2 42 Analo g Sensor Co mmo n
994-A12 18-GY
3 24 Engine Oil P res sure Signal
G826-A87 18-BR
1
G827-A89 18-BU
Fuel Pres sure Sensor 2
C991-A90 18-BK
3 17 Fuel Pres sure Signal
995-A4 1 8-BU Engine Coolant Temperature
1 32 Signal
Engine Coolant Temperature
Sensor G833-A2 1 8-PK A-S1 G833-A1 1 8-PK
2 18 Analog Sensor Return
C967-A5 1 8-BU Inlet Manifold Air Temperature
1 35 Signal
Inlet Manifold Air
Temperature Sens or G833-A3 1 8-PK
2
Page 3 of 8
CAT C9 On-Highway Engine
ECM Connector
M795-A76 18-WH
1 63 Turbo Wastegate (+)
Turbo Wastegate Solenoid
C211-A77 18-BK
2 64 Turbo Wastegate (-)
G854-A6 1 8-PK Injection Actuation Pressure
Injection Actuation Pressure 1 61 Control Valve (+)
Control Valve (Integral to
Pump) G855-A7 1 8-PU Injection Actuation Pressure
2 62 Control Valve (-)
K995 OR
85 G850-A85 18-BU A-S4 G850-A14 18-BU
87 08 Inlet Air Heater
Inlet Air Heater Relay 1
N/O Relay C987-A83 18-RD
30 86
2
Inlet Air Heater
Inlet Air Heater Gro und
G850-A84 18-BU
B
Inlet Air Heater Lamp
C987-A83 18-RD
A
A B
(To OEM, See Page 5)
Page 4 of 8
CAT C9 On-Highway Engine
Typical Vehicle Chass is Wiring
(See OEM vehicle schematic for more info)
40-Pin Chass is Connector
Check Engine Lamp
L994-YL
28 Check Engine Lamp
Warning Lamp
659-PK
29 Warning Lamp
Fast Idle Enabled Lamp
or Wait to Start Lamp G880-PK Aftertreatment Regeneration
31 Lamp
E991-GY
12 Output #3
Exhaust Brake Solen oid
Flyback Diode
C981-GY
Exhaust Brake On/Off
Switch H795-PK
C974-PU
+ 36 Speedometer Positive
Speedometer
C973-GN
- 37 Speedometer Negative
450-YL
+ 38 Tachometer Positive
Tachometer
451-BR
- 39 Tachometer Negative
D C
(See Page 7) (See Page 5)
Page 5 of 8
CAT C9 On-Highway Engine
Typical Vehicle Chass is Wiring
(See OEM vehicle schematic for more info)
(Continued from Page 4) (Continued from Page 3)
40-Pin Chass is Con nector
C A B
9-Pin CAB Connector
+ Battery B
NOTE A: The Connector on this Schematic is black and connects directly to service tool
- Battery A Cable 157-4829. The Diagnostic connector not shown has + Battery on Pin (A) and - Battery
on Pin (B). This connector is Gray and connects to service tool cable 139-4166.
J
H
E-793-BU
NOTE A J1587 - G 9 J1587 Data Link Negative
E794-YL
J1587 + F 8 J1587 Data Link Positive
A249-BK
J1939 Shield E 42 J1939 Data Link Shield
K990-GN
J1939 - D 34 J1939 Data Link Negative
K900-YL
J1939 + C 50 J1939 Data Link Positive
Circuits Within this Area are Recommendations
85
87
N/O Relay
30 86
J906-BR
70 Ignition Key Switch
Key Switch
D E
(See Page 6)
Page 6 o f 8
CAT C9 On-Highway Engine
(Continued from Page 5) Typical Vehicle Chass is Wiring
D E (See OEM veh icle schematic for more info)
40-Pin Chass is Connector
Circuits Within this Area are Recommendations
Starter Motor Solenoid
Starter Motor
101-RD
Alternator Ground 48 Unswitched + Battery
10A
101-RD
52 Unswitched + Battery
10A
101-RD
- 53 Unswitched + Battery
Battery 1 (12V) 10A
101-RD
+ 55 Unswitched + Battery
10A
-
Battery 2 (12 V)
+
229-BK
63 - Battery
229-BK
Engine Block 65 - Battery
229-BK
67 - Battery
229-BK
- 69 - Battery
Battery 3 (12 V)
+
Starter Motor Solenoid
To Allison AT/MT/HT Shift Modulator
for Automatic Transmissions
G839-BU
20 Output #7
Page 7 of 8
CAT C9 On-Highway Engine
Typical Vehicle Chass is Wiring
(See OEM vehicle schematic for more info)
(Continued from Page 4)
D 70-Pin Chass is Connector
C978-BR
35 Set
C979-OR
Set/Resume Switch 44 Resume
H795-PK
L902-GN
40 Input #18
Fast Idle Enable Switch
H795-PK
N/O Momentary Switch
C975-WH
59 Cruise Control On/Off Switch
Cruise Control On/Off
Switch H795-PK
C992-PU Service Brake P edal Position
45 Switch
Service Brake P edal Position
Switch N/ C H795-PK
(P edal Released Position)
G882-WH
64 Input #13
Service Brake P edal Position
Switch #2 N/O
+
(P edal Released Position) + Battery
C977-BU
22 Clutch P edal Position Switch
Clutch P edal Position Switch
N/C H795-PK
(P edal Released Position)
G844-PK
46 Input #7
Diagnostic Enable Switch N/O
Momen tary Switch H795-PK
409-OR
62 Input #12
Transmission N eutral Switch
N/O
+
(Transmission in Gear) + Battery
(See Page 8)
Page 8 of 8
CAT C9 On-Highway Engine
Typical Vehicle Chass is Wiring
(See OEM vehicle schematic for more info)
(Continued from Page 7)
D 40-Pin Chass is Con nector
E971-GN
41 Input #11
A/C High P ress ure Switch
N/C H795-PK
G808-BU G808-BU
1 1 32 Vehicle Speed in Positive
Passive Magnetic Veh icle
Speed Sensor G809-GN G809-GN
2 2 33 Vehicle Speed in Negative
Components within this Area are Caterpillar Provided/OEM Installed
Accelerator Ped al Sensor/
Switch Sensor Common H795-PK H795-PK
B 5 AP Sens or/Switch Common
Accelerator Pedal Pos ition +8V C985-BU C985-BU
Sensor A 4 +8V
Accelerator Pedal Pos ition C986-BR C986-BR
C 66 Accelerator Pedal Pos ition
G837-YL
11 Output #5
Coo lin g Fan So len oid
Arc Suppressor
