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Connector: SS Series: Tools Required

This document provides assembly instructions for Fischer Connectors SS series connectors in sizes 102 through 1051. It outlines the required tools, describes the component parts of the connectors, and gives a 4-step process for terminating wires and assembling the connectors. Dimensional specifications are provided for back-end molding.

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0% found this document useful (0 votes)
152 views2 pages

Connector: SS Series: Tools Required

This document provides assembly instructions for Fischer Connectors SS series connectors in sizes 102 through 1051. It outlines the required tools, describes the component parts of the connectors, and gives a 4-step process for terminating wires and assembling the connectors. Dimensional specifications are provided for back-end molding.

Uploaded by

bo cephus
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Assembly Instruction

Instruction de Montage
Fischer Connectors SA Connector : SS Series Montageanleitung
Apples, Switzerland
Tel. +41 21 800 95 95
Fax +41 21 800 39 24 General Instruction size 102…1051
www.fischerconnectors.ch
[email protected]

Tools required
For all versions: Fischer Part Number Additional tools for Fischer
 Wire Cutter Crimp Contact versions: Part Number
 Stripping Tool
 Soldering Iron  Crimping Tool TX00.240
 Flat Spanners according to connector size:  Positioner (1)
 7 mm + 8mm (102 size) TX00.007 + TX00.008
 10 mm + 11mm (103, 1031 size) TX00.010 + TX00.011 (1) Positioner is specific to contact and connector size.
 12 mm + 13mm (104 size) TX00.012 + TX00.013 Refer to general catalogue or contact technical support
 15 mm + 16mm (105 size) TX00.015 + TX00.016
 18 mm + 19mm (1051 size) n/a

1 – Disassemble Connector

Ring (d)

Connector Nut (e)


Contact
Body (a) Block (b) Spacer shells
(c)

2 – Strip Cable

102 103 1031 104 105 1051


Contact blocks with solder contacts
a 14 15 14 17 20 22
b 2 2 2 2 2 2
b c c 6 6 6 7 8 9
Contact blocks with crimp contacts
a
a 16 18 19 23 26 29
All dimensions in mm. b 3 3 3 3 3 3
These values are given for reference. c 6 6 6 7 8 9
They must be adjusted to each specific
cable construction and layout

3 – Terminate Contacts

Solder or crimp

If required, slip heat shrink tube or boot onto


cable before starting termination

Contact Block (b) Ring (d) Nut (e)

Instruction No. 600.00.442 Rev : 2.0 Date : 22 Oct. 13 Established by : AR Approved by: SKe
Assembly-Instructions_SS-generic_Rev2_0.doc page 1/2
Connector : SS Series
General Instruction size 102…1051

4 – Assemble Connector

4A 4B 4A Fit Spacer shells (c) onto Contact Block (b).


Make sure cable shield overlaps the spacer.

4B Slip Ring (d) over cable shield. Cable jacket


must be pushed close to the spacer. If
needed trim excess length of shield.

4C 4C Assemble into Connector Body (a). Tighten


nut (e) firmly. Threadlocking adhesive is
recommended to secure the nut.

4D Seal and secure the cable by overmolding


for optimum performance. Section 5
provides dimensions for mold design.
4D
In case of termination with heat shrink, use
only adhesive lined types. Some
recommended types are listed in the
general catalogue; refer to specialized
documentation of heat shrink suppliers for
optimum material choice.
Section 5 provides connector back-end
dimensions.

5 – Back-end Dimensions

ØA ØB 102 103 1031 104 105 1051


A 9.9 12.9 13.5 15.9 18.8 22.8
B 9.6 12.6 13.1 15.4 18.5 22.4
C 4.8 6.8 6.8 8.8 10.0 12.5
Side view (1) D 1.5 1.9 2 2 2 2
ØC
E 2.4 3 3.4 3.5 3.6 3.6
S1 7 10 10 12 15 18
S2 8 11 11 13 16 19
E All dimensions in mm
D
For overmolding it is recommended to
use precision diameter «A» for die
closing.
Top view Groove «E» will accept retention lips of
most common heat shrinks

Note 1: ØC = Cable max outer diameter


S2 S1

This document is the proprietary of Fischer Connectors SA. All communications to third parties or the reproduction in any form, even partial, are prohibited without our written consent.
Ce document est la propriété de Fischer Connectors SA. Toute communication à une tierce personne ou la reproduction sous n'importe quelle forme, même partielle, est interdite sans consentement écrit.
Dieses Dokument ist das Eigentum von Fischer Connectors SA. Die Weiterleitung an Drittpersonen oder Vervielfältigung in irgendeiner Form, selbst teilweise, ist ohne schriftliche Zustimmung untersagt.

Instruction No. 600.00.442 Rev : 2.0 Date : 22 Oct. 13 Established by : AR Approved by: SKe
Assembly-Instructions_SS-generic_Rev2_0.doc page 2/2

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