Assembly Instruction
Instruction de Montage
Fischer Connectors SA Connector : SS Series Montageanleitung
Apples, Switzerland
Tel. +41 21 800 95 95
Fax +41 21 800 39 24 General Instruction size 102…1051
www.fischerconnectors.ch
[email protected]
Tools required
For all versions: Fischer Part Number Additional tools for Fischer
Wire Cutter Crimp Contact versions: Part Number
Stripping Tool
Soldering Iron Crimping Tool TX00.240
Flat Spanners according to connector size: Positioner (1)
7 mm + 8mm (102 size) TX00.007 + TX00.008
10 mm + 11mm (103, 1031 size) TX00.010 + TX00.011 (1) Positioner is specific to contact and connector size.
12 mm + 13mm (104 size) TX00.012 + TX00.013 Refer to general catalogue or contact technical support
15 mm + 16mm (105 size) TX00.015 + TX00.016
18 mm + 19mm (1051 size) n/a
1 – Disassemble Connector
Ring (d)
Connector Nut (e)
Contact
Body (a) Block (b) Spacer shells
(c)
2 – Strip Cable
102 103 1031 104 105 1051
Contact blocks with solder contacts
a 14 15 14 17 20 22
b 2 2 2 2 2 2
b c c 6 6 6 7 8 9
Contact blocks with crimp contacts
a
a 16 18 19 23 26 29
All dimensions in mm. b 3 3 3 3 3 3
These values are given for reference. c 6 6 6 7 8 9
They must be adjusted to each specific
cable construction and layout
3 – Terminate Contacts
Solder or crimp
If required, slip heat shrink tube or boot onto
cable before starting termination
Contact Block (b) Ring (d) Nut (e)
Instruction No. 600.00.442 Rev : 2.0 Date : 22 Oct. 13 Established by : AR Approved by: SKe
Assembly-Instructions_SS-generic_Rev2_0.doc page 1/2
Connector : SS Series
General Instruction size 102…1051
4 – Assemble Connector
4A 4B 4A Fit Spacer shells (c) onto Contact Block (b).
Make sure cable shield overlaps the spacer.
4B Slip Ring (d) over cable shield. Cable jacket
must be pushed close to the spacer. If
needed trim excess length of shield.
4C 4C Assemble into Connector Body (a). Tighten
nut (e) firmly. Threadlocking adhesive is
recommended to secure the nut.
4D Seal and secure the cable by overmolding
for optimum performance. Section 5
provides dimensions for mold design.
4D
In case of termination with heat shrink, use
only adhesive lined types. Some
recommended types are listed in the
general catalogue; refer to specialized
documentation of heat shrink suppliers for
optimum material choice.
Section 5 provides connector back-end
dimensions.
5 – Back-end Dimensions
ØA ØB 102 103 1031 104 105 1051
A 9.9 12.9 13.5 15.9 18.8 22.8
B 9.6 12.6 13.1 15.4 18.5 22.4
C 4.8 6.8 6.8 8.8 10.0 12.5
Side view (1) D 1.5 1.9 2 2 2 2
ØC
E 2.4 3 3.4 3.5 3.6 3.6
S1 7 10 10 12 15 18
S2 8 11 11 13 16 19
E All dimensions in mm
D
For overmolding it is recommended to
use precision diameter «A» for die
closing.
Top view Groove «E» will accept retention lips of
most common heat shrinks
Note 1: ØC = Cable max outer diameter
S2 S1
This document is the proprietary of Fischer Connectors SA. All communications to third parties or the reproduction in any form, even partial, are prohibited without our written consent.
Ce document est la propriété de Fischer Connectors SA. Toute communication à une tierce personne ou la reproduction sous n'importe quelle forme, même partielle, est interdite sans consentement écrit.
Dieses Dokument ist das Eigentum von Fischer Connectors SA. Die Weiterleitung an Drittpersonen oder Vervielfältigung in irgendeiner Form, selbst teilweise, ist ohne schriftliche Zustimmung untersagt.
Instruction No. 600.00.442 Rev : 2.0 Date : 22 Oct. 13 Established by : AR Approved by: SKe
Assembly-Instructions_SS-generic_Rev2_0.doc page 2/2