IFC 100 IFC 100 IFC 100 IFC 100: Signal Converter For Electromagnetic Flowmeters
IFC 100 IFC 100 IFC 100 IFC 100: Signal Converter For Electromagnetic Flowmeters
All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH & Co. KG.
1 Safety instructions......................................................................... 6
1.1 Safety instructions from the manufacturer......................................................... 6
1.1.1 Copyright and data protection ................................................................................... 6
1.1.2 Disclaimer.................................................................................................................. 6
1.1.3 Product liability and warranty ................................................................................... 7
1.1.4 Information concerning the documentation ............................................................. 7
1.1.5 Display conventions ................................................................................................... 8
1.2 Safety instructions for the operator .................................................................... 8
2 Instrument description.................................................................. 9
2.1 Scope of delivery .................................................................................................. 9
2.2 Instrument description ...................................................................................... 10
2.2.1 Wall version ............................................................................................................. 11
2.3 Nameplates ........................................................................................................ 12
2.3.1 Nameplate (example) .............................................................................................. 12
3 Installation................................................................................... 13
3.1 Notes on installation.......................................................................................... 13
3.2 Storage ............................................................................................................... 13
3.3 Installation specifications .................................................................................. 13
3.4 Transport............................................................................................................ 14
3.5 Mounting of the compact version ...................................................................... 14
3.6 Mounting the wall-mounted housing, remote version...................................... 15
3.6.1 Wall mounting.......................................................................................................... 15
4 Electrical connections ................................................................. 17
4.1 Safety instructions ............................................................................................. 17
4.2 Important notes on electrical connection ......................................................... 17
4.3 Electrical cables for remote device versions, notes ......................................... 18
4.3.1 Notes on signal cable A ........................................................................................... 18
4.3.2 Notes on field current cable C ................................................................................ 18
4.3.3 Using other signal cables ........................................................................................ 19
4.4 Preparing the signal and field current cables................................................... 20
4.4.1 Signal cable A (type DS 300), construction ............................................................. 20
4.4.2 Preparing signal cable A, connection to signal converter...................................... 21
4.4.3 Length of signal cable A .......................................................................................... 23
4.4.4 Preparing field current cable B, connection to signal converter ........................... 24
4.4.5 Prepare signal cable A, connect to measuring sensor........................................... 25
4.4.6 Preparing field current cable C, connection to measuring sensor ........................ 27
4.5 Connecting the signal and field current cables ................................................ 28
4.5.1 Connecting the signal and field current cables to the signal converter, remote versi-
on ................................................................................................................................. 29
4.5.2 Connection diagram for signal and field current cable .......................................... 31
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to German copyright. Contributions from
third parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
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personal data.
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.1.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect, incidental, punitive and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
The operator shall bear responsibility for the suitability of the flowmeters for the specific
purpose. The manufacturer accepts no liability for the consequences of misuse by the operator.
Improper installation and operation of the flowmeters (systems) will cause the warranty to be
void. The respective "Standard Terms and Conditions" which form the basis for the sales
contract shall also apply.
To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local the manufacturer office for assistance. The
manufacturer can not accept responsibility for any damage or injury caused by
misunderstanding of the information in this document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of underneath icons.
The following symbols are used to help you navigate this documentation more easily:
WARNING!
These warning signs must be observed without fail. Even only partial disregarding such
warnings can result in serious health damage, damage to the device itself or to parts of the
operator ’s plant.
DANGER!
This symbol designates safety advice on handling electricity.
CAUTION!
These warnings must be observed without fail. Even only partial disregarding such warnings can
lead to improper functioning of the device.
LEGAL NOTICE!
This symbol designates information on statutory directives and standards.
NOTE!
This symbol designates important information for the handling of the device.
• HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i CONSEQUENCE
This symbol designates all important consequences of the previous actions.
NOTE!
Check the packing list to make sure that you have received your complete order.
NOTE!
Please check on the device nameplates, that the device is supplied according to your order.
Check for the correct mains voltage printed on the nameplate. If not, contact your local
representative for advice.
Your measuring device is supplied ready for operation. The factory settings for the operating
data have been made in accordance with your order specifications.
2.3 Nameplates
NOTE!
Please check on the device nameplates, that the device is supplied according to your order.
Check for the correct mains voltage printed on the nameplate. If not, contact your local
representative for advice.
NOTE!
Check the packing list to make sure that you have received your complete order.
NOTE!
Please check on the device nameplates, that the device is supplied according to your order.
Check for the correct mains voltage printed on the nameplate. If not, contact your local
representative for advice.
3.2 Storage
• Store the device in a dry, dust-free location.
• Avoid continuous direct sunlight.
• Store the device in its original packaging.
3.4 Transport
Signal converter
• No special requirements.
Compact versions
• Do not lift the flowmeter by the signal converter housing.
• Do not use lifting chains.
• To transport flange devices, use lifting straps. Wrap these around both process connections.
1 Prepare the holes with the aid of the mounting plate. Additional information refer to Mounting
plate, wall-mounted version on page 85.
2 Fasten the device securely to the wall with the mounting plate.
NOTE!
Mounting multiple devices next to each other:
[mm] [inches]
a Ø6.5 Ø0.26
b 87.2 3.4
c 241 9.5
d 310 12.2
e 257 10.1
DANGER!
Observe national installation regulations!
WARNING!
Observe the regional occupational health and safety regulations without fail. Only work on the
device electrics if you are appropriately trained.
NOTE!
Please check on the device nameplates, that the device is supplied according to your order.
Check for the correct mains voltage printed on the nameplate. If not, contact your local
representative for advice.
NOTE!
• Use suitable cable entries for the various electrical cables.
• The measuring sensor and signal converter have been calibrated together at the factory! The
devices should therefore always be installed in pairs. Make sure that the measuring sensor
constants GK/GKL have identical settings (see nameplates).
• In the event of separate delivery or the installation of devices that have not been calibrated
together, the signal converter must be set to the DN size and GK/GKL of the measuring
sensor, refer to Function tables on page 51.
NOTE!
Signal cable A (type DS 300) with double shielding ensures proper transmission of measured
values.
DANGER!
A shielded two-wire copper cable is used as the field current cable. The shielding MUST be
connected in the housing of the measuring sensor and signal converter.
NOTE!
The field current cable is not part of the scope of supply.
NOTE!
When other signal cables are used, the following electrical values must be observed.
Electrical safety
• To EN 60811 (Low Voltage Directive) or equivalent national regulations.
Insulation resistance
• Riso > 100 GΩ x km
• Umax < 24 V
• Imax < 100 mA
Test voltages
• Insulated conductor / inner shield 500 V
• Insulated conductor / insulated conductor 1000 V
• Insulated conductor / outer shield 1000 V
• Signal cable A is a double-shielded cable for signal transmission between the measuring
sensor and signal converter.
• Bending radius: ≥ 50 mm / 2"
1 Stranded drain wire (1) for the inner shield (10), 1.0 mm2 Cu / AWG 17 (not insulated, bare)
2 Insulated wire (2), 0.5 mm2 Cu / AWG 20
3 Insulated wire (3), 0.5 mm2 Cu / AWG 20
4 Outer sheath
5 Insulation layers
6 Stranded drain wire (6) for the outer shield (60)
NOTE!
Mounting materials and tools are not part of the scope of supply. Use the mounting material and
tools in compliance with the applicable occupational health and safety directives.
• Connection of the two shields in the signal converter is carried out via the stranded drain
wires.
• Bending radius: ≥ 50 mm / 2"
Required materials
• PVC insulation tubing, Ø2.5 mm / 0.1"
• Heat-shrinkable tubing
• 2x wire end ferrules to DIN 46 228: E 1.5-8 for the stranded drain wires (1, 6)
• 2x wire end ferrules DIN 46 228: E 0.5-8 for the insulated conductors (2, 3)
• a = 80 mm / 3.15"
NOTE!
For temperatures of the medium above 150°C / 300°F, a special signal cable and a ZD
intermediate socket are necessary. These are available including the changed electrical
connection diagrams.
DANGER!
A shielded two-wire copper cable is used as the field current cable. The shielding MUST be
connected in the housing of the measuring sensor and signal converter.
NOTE!
Mounting materials and tools are not part of the scope of supply. Use the mounting material and
tools in compliance with the applicable occupational health and safety directives.
Required materials:
• Shielded, at least 2-wire copper cable with suitable heat-shrinkable tubing
• Insulating tubing, size according to the cable being used
• DIN 46 228 wire end ferrules: size according to the cable being used
Figure 4-4: Field current cable C, preparation for the signal converter
• a = 80 mm / 3.15"
NOTE!
Mounting materials and tools are not part of the scope of supply. Use the mounting material and
tools in compliance with the applicable occupational health and safety directives.
• The outer shield (60) is connected in the terminal compartment of the measuring sensor
directly via the shield and a clip.
• Bending radius: ≥ 50 mm / 2"
Required materials
• PVC insulation tubing, Ø2.0...2.5 mm / 0.08...0.1"
• Heat-shrinkable tubing
• Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1)
• 2x wire end ferrules DIN 46 228: E 0.5-8 for the insulated conductors (2, 3)
• a = 50 mm / 2"
• b = 10 mm / 0.39"
NOTE!
Mounting materials and tools are not part of the scope of supply. Use the mounting material and
tools in compliance with the applicable occupational health and safety directives.
Required materials
• Shielded 2-wire insulated copper cable
• Insulating tubing, size according to the cable being used
• Heat-shrinkable tubing
• DIN 46 228 wire end ferrules: size according to the cable being used
• a = 50 mm / 2"
• b = 10 mm / 0.4"
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the special Ex
instructions.
WARNING!
Observe the regional occupational health and safety regulations without fail. Only work on the
device electrics if you are appropriately trained.
4.5.1 Connecting the signal and field current cables to the signal converter, remote
version
INFORMATION!
The compact version is supplied preassembled from the factory.
Open housing
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
• A shielded two-wire copper cable is used as the field current cable. The shielding MUST be
connected in the housing of the measuring sensor and signal converter.
• The outer shield (60) is connected in the terminal compartment of the measuring sensor
directly via the shield and a clip.
• Bending radius of signal and field current cable: ≥ 50 mm / 2"
• The following illustration is schematic. The positions of the electrical connection terminals
may vary depending on the housing version.
Figure 4-10: Connection diagram for signal and field current cable
1 Electrical terminal compartment for signal and field current cable in signal converter.
2 Signal cable A
3 Field current cable C
4 Electrical terminal compartment in measuring sensor
5 Functional ground FE
DANGER!
There should be no difference in potential between the measuring sensor and the housing or
protective earth of the signal converter!
• The housings of the flowmeters, which are designed to protect the electronic equipment from
dust and moisture, should be kept well closed at all times. Creepage distances and
clearances are dimensioned to VDE 0110 and IEC 664 for pollution severity 2. Supply circuits
are designed for overvoltage category III and the output circuits for overvoltage category II.
• Fuse protection (IN ≤ 16 A) for the infeed power circuit, and also a disconnecting device
(switch, circuit breaker) to isolate the signal converter must be provided.
• Open the cover of the electrical terminal compartment by pressing down and pulling forwards
at the same time.
L N
NOTE!
240 VAC+5% is included in the tolerance range.
NOTE!
For 24 VDC, 12 VDC-10% is included in the tolerance range.
• All outputs are electrically isolated from each other and from all other circuits.
• All operating data and functions can be set.
• Passive mode: external power Uext ≤ 32 VDC I ≤ 22 mA
• Active mode: load impedance RL ≤ 750 Ω at I ≤ 22 mA
• Self-monitoring: interruption or load impedance too high in the current output loop
• Error message possible via status output, error indication on LCD display.
• Current value error detection can be set.
• Automatic range function via threshold. The setting range for the threshold is between 5%
and 80%of Q100%, ± 0...5% hysteresis (corresponding ratio from smaller to larger range of
1:20 to 1:1.25).
Signaling of the active range possible via a status output (settable).
• Forward / reverse flow measurement (F/R mode) is possible
INFORMATION!
Additional information refer to Connection diagrams of outputs on page 40 and refer to Technical
data on page 75.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the special Ex
instructions.
• All outputs are electrically isolated from each other and from all other circuits.
• All operating data and functions can be set.
• Passive mode:
External power supply required: Uext ≤ 32 VDC
I ≤ 20 mA at f ≤ 10 kHz (overflow up to fmax ≤ 12 kHz)
I ≤ 100 mA at f ≤ 100 Hz
• Scaling:
Frequency output: in pulses per unit time (e.g. 1000 pulses/s at Q100%);
Pulse output: in pulses per unit volume (e.g. 100 pulses/m3).
• Pulse width:
symmetrical (pulse duty factor 1:1, independent of output frequency)
automatic (with fixed pulse width, duty factor approx. 1:1 at Q100%), or
fixed (pulse width adjustable as required from 0.05 ms...2 s)
• Forward / reverse flow measurement (F/R mode) is possible
• The pulse and frequency outputs can also be used as a status output / limit switch.
INFORMATION!
Additional information refer to Connection diagrams of outputs on page 40 and refer to Technical
data on page 75.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the special Ex
instructions.
• The status outputs / limit switches are electrically isolated from each other and from all
other circuits.
• The output stages of the status outputs / limit switches behave like relay contacts.
• All operating data and functions can be set.
• Passive mode: external power required:
Uext ≤ 32 VDC; I ≤ 100 mA
• For information on the operating states refer to Function tables on page 51 that can be set.
INFORMATION!
Additional information refer to Connection diagrams of outputs on page 40 and refer to Technical
data on page 75.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the special Ex
instructions.
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
NOTE!
Ensure that the housing seal is properly fitted, clean and undamaged.
1 For compact versions with nearly horizontally-oriented cable entries, lay the necessary elec-
tric cables with a drip loop as shown in the illustration.
2 Tighten the screw connection of the cable entry securely.
3 Seal cable entries that are not needed with a plug.
Milliammeter
0...20 mA or 4...20 mA and others
RL also includes the line resistances
INFORMATION!
Additional information refer to Description of the outputs on page 35 and refer to HART®
connection on page 44.
INFORMATION!
At frequencies above 100 Hz, shielded cables must be used. Shielding takes place at the
electrical connection (S) of the output terminal block.
INFORMATION!
• The current output at connection terminals A+/A-/A always has HART® capability.
1 HART® communicator
The shunt resistor for the HART® communicator must have R ≥ 230 Ω.
1 HART® communicator
2 Additional devices with HART® capability
When the power is switched on, a self test is carried out. After that the flowmeter immediately
begins measuring, and the current values are displayed.
It is possible to change between the 1st and 2nd measured values windows, the trend display and
(if present) the list with the status messages by pressing the keys ↑ and ↓. Possible status
messages, their meaning and cause refer to Status messages and diagnostic information on
page 69.
Figure 6-1: Display and operational elements, example with flow indication
1 Signals a status message in the status bar
2 The measuring point number (tag) is only indicated if this number was entered previously by the operator.
3 Indicates when a key has been pressed
4 1st and 2nd display line for indication of different measured variables (here large depiction of only one measured vari-
able)
5 Symbols of the operator input keys
6 Interface to the GDC bus (not present in all signal converter versions)
7 Infrared sensor (not present in all signal converter versions)
8 Operator input keys (see table below for description)
9 3rd display line (here bargraph)
A1 Language
A1 Language Language selection depends on the device version.
A2 Tag
A2 Tag Measuring point identifier (Tag No.) (also for HART® operation), appears in
the LCD display header (up to 8 places).
A3 Reset
A3 Reset
A3.1 Error reset Reset error? Select: No/Yes
A3.2 Reset counter 1 Reset counter? Select: No / Yes (available if activated in C5.9.1)
A3.3 Reset counter 2 Reset counter? Select: No / Yes (available if activated in C5.9.2)
A5 Digital outputs
A5 Digital outputs Applicable to pulse output (term. D) and counter 1
A5.1 Measured value 1) Select measurement: volume flow / mass flow
2) Use for all outputs? (also use this output for the fcts. A5.2 to A5.4!)
Setting: No (only for pulse output D) / Yes (for all digital outputs)
A5.2 Pulse value unit Selection of the unit from a list, depending on the measured variable
A5.3 Value p. pulse 1) Setting for pulse output D (volume or mass value per pulse)
Setting: xxx.xxx in l/s or kg/s
2) Use for all outputs? Make setting, see Fct. A5.1 above!
A5.4 Low flow cutoff 1) Setting for pulse output D (sets output value to "0")
Setting: x.xxx ± x.xxx% (setting range: 0.0…20%)
(1st value = operating point / 2nd value = hysteresis); condition:
2nd value ≤ 1st value
2) Use for all outputs? Make setting, see Fct. A5.1 above!
B1 Simulation
B1 Simulation Displayed values are simulated
B1.1 Flow speed Flow speed simulation
Break (exit function without simulation)
Set value (range: -12…+12 m/s; unit selection in Fct. C5.7.7)
Query: Start simulation?
Settings: No (exit function without simulation) / Yes (start simulation)
B1.2 Volume flow Volume flow simulation, sequence and settings similar to B1.1, see below!
[X stands for one of the connection terminals A, C or D]
stands for Fct. No. B1.3...1.6
B1.
Current out X Simulation X
Sequence and settings similar to B1.1, see below!
B1.
Pulse output X
[X stands for one of the connection terminals A, C or D]
B1.
Frequency out X For pulse output a set number of pulses is output once in 1s!
B1.
Limit switch X
B1.
Status output X
B2 Actual values
B2 Actual values Display the current values; exit the displayed function with the ^ key.
B2.1 Operating hours
B2.2 Act. flow speed
B2.3 Act. coil temp. See also Fcts. C1.1.7...C1.1.8
B2.4 Electronic temperature
B2.5 Act. conductivity See also Fcts. C1.3.1...C1.3.2
B2.6 Act. electr. noise See also Fcts.C1.3.13...C1.3.15
B2.8 Act. coil resistance Current resistance of the field coils according to the current coil
temperature
B3 Information
B3 Information LCD display
1st line: ID No. of the circuit board
2nd line: software version
3rd line: date of calibration/manufacture
B3.1 C number Electronics type
B3.2 Process input Process input section
B3.3 Device Electronics and HART® software
B3.4 Display User interface
B3.5 "Interface" "Bus interface" (in preparation)
C1 Process input
C1.1 Calibration
C1.1 Calibration
C1.1.1 Zero calibration Display of current zero value (zero)
Query: calibrate zero?
Setting: break (return with ^) /standard (factory setting) /
manual (display last value, set new value, range: -1.00…+1 m/s) /
automatic (shows the current value as the new zero value)
C1.1.2 Size Select from size table; range: DN2.5...1200 mm / 1/10...48"
C1.1.5 GKL Set value acc. to nameplate; range: 0.5…12 (20)
C1.1.7 Coil resistance Rsp Field coil resistance at 20°C; range: 10.00...220 Ω
C1.1.8 Calib. coil temp. The coil temperature is derived from the coil resistance at the reference
temperature.
Set coil temperature:
Break return with ^ key
Standard (= 20°C)
Automatic (set current temperature); range: -40.0…+200°C
Set coil temperature:
Break (return with ^ key)
Standard (= setting from Fct. C1.1.7)
Automatic (= calibration with the current resistance)
C1.1.9 Density Calculation of mass flow with constant density of product; range: 0.1…5 kg/l
C1.1.10 Target conduct. Reference value for on-site calibration; range: 1.000...50000 µS/cm
C1.1.11 EF electr. factor For calculation of the conductivity based on the electrode impedance
Query: calibrate EF?
Break (return with ^ key)
Set value in the following:
Standard (with factory setting) /
Manual (set desired value) /
Automatic (determines EF according to the setting in Fct. C1.1.10)
C1.1.13 Field frequency Setting as on measuring sensor nameplate =
Line frequency x value (from the following list):
2; 4/3; 2/3; 1/2; 1/4; 1/6; 1/8; 1/12; 1/18; 1/36; 1/50
C1.1.14 Select settling Select settling (special function)
Select: Standard (fixed allocation) /
Manual (manual time setting for the settling time for the field current)
C1.1.15 Settling time Only when "Manual" selected under Fct. C1.1.14; range: 1.0…250 ms
C1.1.16 Line frequency Set line frequency
Automatic (measuring & setting; for DC systems fixed setting 50 Hz)
Select: 50 Hz or 60 Hz (fixed setting)
C1.1.17 Act. coil resistance Display of the current value for calculation of the temperature
C1.2 Filter
C1.2 filter
C1.2.1 limitation Limitation of all flow values, before smoothing by time constant, affects all
outputs
Settings: -xxx.x / +xxx.x m/s; condition: 1st value < 2nd value
Range 1st value: -100.0 m/s ≤ value ≤ -0.001 m/s
Range 2nd value: +0.001 m/s ≤ value ≤ +100 m/s
C1.2.2 flow direction Define polarity of flow values
Forwards (according to the arrow on the measuring sensor) or backwards
(in the opposite direction to the arrow)
C1.2.3 Time constant For all flow measurements and outputs
xxx.x s; range: 0.0…100 s
C1.2.4 Pulse filter Suppresses noise due to solids, air/gas bubbles and sudden changes in pH
Select: Off (without pulse filter) / On (with pulse filter)
C1.2.5 Pulse width Only when pulse filter switched on, Fct. C1.2.4
Length of interference and delays to be suppressed on sudden changes in
flow
xx.x s; range: 0.01...10 s
C1.2.6 Pulse limitation Dynamic limitation from one measured value to the next, only when pulse
filter switched on, Fct. C1.2.4 effective.
xx.x s; range: 0.01...100 m/s
C1.2.7 Noise filter Suppresses noise at low conductivity, high solids content, air and gas
bubbles, and chemically inhomogeneous media
Select: Off (without noise filter) / On (with noise filter)
C1.2.8 Noise level Range within which changes are evaluated as noise, and outside of which
changes are evaluated as flow (only with noise filter switched on, Fct. C1.2.7)
xx.xx m/s; range 0.01…10 m/s
C1.2.9 Noise suppression Set noise suppression (only when noise filter switched on, Fct. C1.2.7)
Range: 1…10, noise suppression factor [min = 1...max = 10]
C1.2.10 Low flow cutoff Sets output value of all outputs to "0":
x.xxx ± x.xxx%; range: 0.0…20%
(1st value = operating point / 2nd value = hysteresis); condition:
2nd value ≤ 1st value
C1.4 Information
C1.4 Information
C1.4.1 Liner Shows material of the liner
C1.4.2 Electr. material Shows material of the electrodes
C1.4.3 Calibration date Not available at this time
C1.4.4 Serial no. sensor Shows serial no. of the measuring sensor
C1.4.5 V no. sensor Shows the order number of the measuring sensor
C1.4.6 Sensor electr. info Shows the serial no. and calibration date of the electronics and the software
version
C1.5 Simulation
C1.5 Simulation
C1.5.1 Flow speed Sequence see Fct. B1.1
C1.5.2 Volume flow Sequence see Fct. B1.2
C2 Inputs/outputs (I/Os)
C2.1 Hardware
C2.1 Hardware Assignment of connection terminals dependent on signal converter version:
active / passive / NAMUR
C2.1.1 Terminal A Select: off (switched off) / current output / frequency output / pulse output /
status output / limit switch
C2.1.3 Terminal C Select: off (switched off) / current output / status output / limit switch
C2.1.4 Terminal D Select: off (switched off) / frequency output / pulse output / status output /
limit switch
C3 I/O counter
C3.1 Counter 1 Set function of counter
stands for 1, 2 (= counter 1, 2)
C3.2 Counter 2
The basic version (standard) has only 2 counters!
C3.
.1 Function of counter Select: sum counter (counts positive and negative values) / +counter (counts
only the positive values) / -counter (counts only the negative values) / off
(counter is switched off) /
C3.
.2 Measurement Selection of the measured variable for counter
Select: volume flow / mass flow
C3.
.3 Low flow cutoff Sets output value to "0".
Range: 0.0%…20%
(1st value = operating point / 2nd value = hysteresis); condition:
2nd value ≤ 1st value
C3.
.4 Time constant Range: 0.1…100 s
C3.
.5 Preset value If this value is reached (positive or negative), a signal is generated that can
be used for a status output at which "preset counter X" has to be set
Preset value (max. 8 places) x.xxxxx in selected unit, see C5.7.10 + 13
C3.
.6 reset counter Sequence see Fcts. A 3.2 and A 3.3
C3.
.7 Set counter Set counter
to the desired value
Select: break (exit function) / set value (opens the editor to make the entry)
Query: set counter?
Select: no (exit function without setting the value) / yes (sets the counter and
exits the function)
C3.
.8 Stop counter Counter
stops and holds the current value
Select: no (exits the function without stopping the counter) / yes (stops the
counter and exits the function)
C3.
.9 Start counter Start counter
after that counter is stopped
Select: no (exits the function without starting the counter) / yes (starts the
counter and exits the function)
C3.
.10 Information Serial number of the I/O circuit board, software version number and
calibration date of the circuit board
C4 I/O HART
C4 I/O HART Selection / display of the 4 dynamic variables (DV) for HART®
The HART® current output (Term. A basic I/Os or Term. C EExi I/Os) always
has a fixed link to the primary variables (PV). Fixed links of the other DVs (1-
3) are only possible if 1 additional analog output (frequency) is available; if
not, the measured variable may be freely selected from the following list:
see Fct. A4.1 "Measurement"
stands for 1, 3 or 4
X stands for connection terminals A, C or D
C4.1 PV is _ _ _ Current output (primary variable)
C4.2 SV is _ _ _ (secondary variable)
C4.3 TV is _ _ _ (tertiary variable)
C4.4 4V is _ _ _ (4th variable)
C4.
.1 Current output X Shows the current analog measured value of the linked frequency output.
The measured variable cannot be changed!
C4.
.1 Frequency output X Shows the current analog measured value of the linked frequency output, if
present. The measured variable cannot be changed!
C4.
.1 HART dynam. var. Measurements of the dynamic variables for HART®
Linear measured variables: volume flow / mass flow / diagnosis value / flow
speed / coil temperature / conductivity
Digital measured variables: counter 1 / counter 2 / operating hours
C5 Device
C5.2 Display
C5.2 Display
C5.2.1 Language Language selection depends on the device version.
C5.2.2 Contrast Adjust display contrast for extreme temperatures.
Setting: -9…0…+9
This change takes place immediately, not just when setting mode is exited!
C5.2.3 Default display Specification of the default display page that is returned to after a short
delay period.
Select: None (the current page is always active) / 1. meas. page (show this
page) / 2. meas. page (show this page) / Status page (show only status
messages) / Graphics page (trend display of the 1st measurement)
C5.2.4 Self test Not available at this time
C5.2.5 Information Serial no. of the circuit board, user software version no., date of
manufacture of the circuit board
C5.7 Units
C5.7 Units
C5.7.1 Volume flow m³/h; m³/min; m³/s; l/h; l/min; l/s (l = liters);
ft³/h; ft³/min; ft³/s; gal/h; gal/min; gal/s;
free unit (set factor and text in the next two functions, sequence see below)
C5.7.2 Text free unit Text refer to Set free units on page 67 to be specified:
C5.7.3 [m³/s] × factor Specification of the conversion factor, based on m³/s:
xxx.xxx refer to Set free units on page 67
C5.7.4 Mass flow kg/s; kg/min; kg/h; t/min; t/h; g/s; g/min; g/h;
lb/s; lb/min; lb/h; ST/min; ST/h (ST = Short Ton); LT/h (LT = Long Ton);
free unit (set factor and text in the next two functions, sequence see below)
C5.7.5 Text free unit Text refer to Set free units on page 67 to be specified:
C5.7.6 [kg/s] × factor Specification of the conversion factor, based on kg/s:
xxx.xxx refer to Set free units on page 67
C5.7.7 Flow speed m/s; ft/s
C5.7.8 Conductivity µS/cm; S/cm
C5.7.9 Temperature °C; °F; K
C5.7.10 Volume m³; l (liters); hl; ml; gal; IG; in³; ft³; yd³;
free unit (set factor and text in the next two functions, sequence see below)
C5.7.11 Text free unit Text refer to Set free units on page 67 to be specified:
C5.7.12 [m³] × factor Specification of the conversion factor, based on m³:
xxx.xxx refer to Set free units on page 67
C5.7.13 Mass kg; t; mg; g; lb; ST; LT; oz;
free unit (set factor and text in the next two functions, sequence see below)
C5.7.14 Text free unit Text refer to Set free units on page 67 to be specified:
C5.7.15 [kg] × factor Specification of the conversion factor, based on kg:
xxx.xxx refer to Set free units on page 67
C5.7.16 Density Kg/cm³; kg/l; kg/m³; lb/ft³; lb/gal;
free unit (set factor and text in the next two functions, sequence see below)
C5.7.17 Text free unit Text refer to Set free units on page 67 to be specified:
C5.7.18 [kg/m³] × factor Specification of the conversion factor, based on kg/m³:
xxx.xxx refer to Set free units on page 67
C5.8 HART®
C5.8 HART
C5.8.1 HART Switch HART® communication on/off:
Select: on (HART® activated) current = 4…20 mA / off (HART® not activated)
current = 0…20 mA
C5.8.2 Address Set address for HART® operation:
Select: 00 (point to point operation, current output has normal function,
current = 4…20 mA) / 01...15 (multidrop operation, current output has a
constant setting of 4 mA)
C5.8.3 Message Set required text:
A…Z ; a…z ; 0…9 ; / - + , . *
C5.8.4 Description Set required text:
A…Z ; a…z ; 0…9 ; / - + , . *
INFORMATION!
It may be necessary to activate resetting of the counter in the Quick Setup menu in function C5.9.
NOTE!
The detailed list of the possible error messages refer to Status messages and diagnostic
information on page 69.
Information
Messages on the display Description Actions
Operational spare parts are defined as parts that are subject to faults in normal operation.
NOTE!
For more precise information, please contact your local representative.
This device has been carefully manufactured and tested. If installed and operated in accordance
with these operating instructions, it will rarely present any problems.
CAUTION!
Should you nevertheless need to return a device for inspection or repair, please pay strict
attention to the following points:
• Due to statutory regulations on environmental protection and safeguarding the health and
safety of our personnel, manufacturer may only handle, test and repair returned devices that
have been in contact with products without risk to personnel and environment.
• This means that the manufacturer can only service this device if it is accompanied by the
following certificate (see next section) confirming that the device is safe to handle.
CAUTION!
If the device has been operated with toxic, caustic, flammable or water-endangering products,
you are kindly requested:
• to check and ensure, if necessary by rinsing or neutralizing, that all cavities are free from
such dangerous substances,
• to enclose a certificate with the device confirming that is safe to handle and stating the
product used.
Company: Address:
Department: Name:
We hereby confirm that there is no risk to persons or the environment through any residual media
contained in the device when it is returned.
Date: Signature:
Stamp:
7.4 Disposal
CAUTION!
Disposal must be carried out in accordance with legislation applicable in your country.
Measuring system
Measurement principle Faraday's law of induction
Function Continuous measurement of current volume flow, flow velocity,
conductivity, mass flow (at constant density), coil temperature of the
measuring sensor
Modular construction The measurement system consists of a measuring sensor and a
signal converter
Signal converter
Compact version (C) IFC 100 C (0° & 45° version)
Remote version (W) IFC 100 W
Measuring sensor
OPTIFLUX 1000 IFC 100 C & W: DN10...150 / 3/8"…6"
OPTIFLUX 2000 IFC 100 C & W: DN25...1200 / 1"…48"
OPTIFLUX 4000 IFC 100 C: DN2.5...1200 / 1/10"…48";
IFC 100 W: DN10...1200 / 3/8"…48";
OPTIFLUX 5000 IFC 100 C: DN2.5...250 / 1/10"…12";
IFC 100 W: DN10...250 / 3/8"…12"
OPTIFLUX 6000 IFC 100 C: DN2.5...150 / 1/10"…6";
IFC 100 W: DN10...150 / 3/8"…6"
Communication
Outputs Current (incl. HART®), pulse, frequency, status output and/or limit
switch
Counter 2 internal counters with a max. of 8 counter places (e.g. for counting
volume and/or mass units)
Verification Integrated verification, diagnosis functions: flowmeter, empty pipe
detection, stabilization
Display and user interface
Graphic display LC display, backlit white; size: 128x64 pixels, corresponds to 59x31
mm = 2.32"x1.22"
Display functions 2 measured value pages, 1 status page, 1 graphic page (measured
values and depictions adjustable as required)
Units Metric, British and US units selectable as required from lists for
volume / mass flow and counting, flow speed, electrical conductivity,
temperature
Language of display texts English, French, German (others on request)
Operating elements 4 keys for operator control of the signal converter without opening
the housing
Measuring accuracy
Maximum measuring error ±0.3% of the measured value ±1 mm/s, depending on the measuring
sensor (see accuracy curves)
Repeatability ±0.1%
Operating conditions
Temperature
Process temperature See also data sheet for the measuring sensor
Ambient temperature -40…+65°C / -40…+149°F (ambient temperature 55°C / 131°F and
higher: protect electronics against self-heating, because an increase
in the electronics temperature in 10°C / 50°F steps leads to a
corresponding reduction of the electronics' service life by a factor of
two.)
Storage temperature -50…+70°C / -58…+158°F
Electrical conductivity
All media except for water Min. 5 µS/cm (see also data sheet for the measuring transformer)
Water Min. 20 µS/cm
Materials
Die-cast aluminium Standard
(polyurethane-coated)
Electrical connection
Voltage Standard: 100…230 VAC (-15% / +10%), 50/60 Hz
Option 1: 24 VDC (-55% / +30%)
Option 2: 24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%)
Power consumption Standard: 8 VA
Option 1: 4 W
Option 2: AC 8 VA; DC: 4 W
Signal cable Only for remote versions
A: type DS 300 Max. length: 600 m / 1950 ft (depending on electrical conductivity and
measuring sensor version)
Cable entries Standard: M20 x 1.5
Option: ½" NPT, PF ½
Outputs
Current output
Function Measurement of volume and mass (at constant density), HART®
communication
Settings Without HART® With HART®
Q = 0%: 0…15 mA Q = 0%: 4…15 mA
Q = 100%: 10…21.5 mA Q = 100%: 10…21.5 mA
Error identification: 0…22 mA Error identification:
3.5…22 mA
Operating data
Active Uint,nom = 24 VDC
I ≤ 22 mA
RL ≤ 750 Ω
Passive Uext ≤ 32 VDC
I ≤ 22 mA
U0 ≤ 2 V at I = 22 mA
Pulse or frequency output
Function Can be set as a pulse output (e.g.- for volume or mass counting) or
frequency output
Settings For Q = 100%: 0.01...10000 pulses per second or pulses per unit
volume
Pulse width: setting automatic, symmetric or fixed (0.05...2000
ms)manual
Operating data
Passive Uext ≤ 32 VDC
100 Hz < fmax ≤ 10 kHz:
I ≤ 20 mA
open:
I ≤ 0.1 mA at Uext = 5 V
I ≤ 0.5 mA at Uext = 24 V
I ≤ 0.7 mA at Uext = 32 V
closed:
U0 ≤ 0.8 V at I = 1 mA
U0 ≤ 1.5 V at I = 10 mA
U0 ≤ 3.5 V at I = 100 mA
f ≤ 1 kHz: RL ≤ 10 kΩ
f ≤ 10 kHz: RL ≤ 2 kΩ
Approvals
Hazardous areas
Non-Ex Standard
EEx - Zone 1/2 In preparation
SAA version Ex Zone 1/2 In preparation
TIIS - Zone 1/2 In preparation
Protection category to IEC 529 / EN 60529
All versions IP 66 / 67 (corresponds to NEMA 4X/6)
v [m/s] 0.3 1 3 12
v [ft/s] 1 3.3 10 40
8.3 Accuracy
Reference conditions
• Medium: water
• Temperature: 20°C / 68°F
• Pressure: 1 bar / 14.5 psi
• Inlet run: ≥ 5 DN
Wall-mounted version
Compact 0° version
1 4xM6
1 4xM6
[mm] [inches]
a Ø6.5 Ø0.26
b 87.2 3.4
c 241 9.5
Addresses:
KROHNE Messtechnik GmbH & Co. KG C.P. 56 06835 - 080 EMBU - SP Portugal
KROHNE Italia Srl. Midrand, Gauteng Romania
Rüdesheimer Str. 40 Phone:+55 (0)11-4785-2700
Fax:+55 (0)11 4785-2768 Via V. Monti 75 P.O. Box 2069 Saudi Arabia
D-65239 Hochheim/Main
I-20145 Milan Midrand, 1685 Senegal
Phone: +49(0)6146) 827 30 [email protected]
Phone:+39 02 4300 661 Tel.: +27 (0)11 314 1391 Slovakia
Fax:+49 (0)6146 827 312 China
Fax:+39 02 4300 6666 Fax: +27 (0)11 314 1681 Slovenia
[email protected] KROHNE Measurement Instruments [email protected] [email protected] Sweden
ZIP code: 35000 - 36999, 54000 - (Shanghai) Co. Ltd., (KMIC)
56999, 60000 - 79999 Korea Spain Taiwan
Room 1501
KROHNE Korea I.I. KROHNE IBERIA, S.r.l. Thailand
1033 Zhaojiabang Road
Instrumentation and control Room 508 Miwon Bldg 43 Poligono Industrial Nilo Tunisia
Shanghai 200030
equipment catalog Yoido-Dong Youngdeungpo-Ku Calle Brasil, nº. 5 Turkey
Phone: +86 21 6487 9611
TABLAR Messtechnik GmbH Seoul, Korea 28806 Alcalá de Henares Madrid Venezuela
Fax:+86 21 6438 7110
Ludwig-Krohne-Straße 5 Phone: 00-82-2-782-1900 Phone: +34 (0)91 883 2152 Yugoslavia
[email protected]
D-47058 Duisburg Fax: 00-82-2-780-1749 Fax: +34 (0)91 883 4854
Czech Republic [email protected] [email protected]
Phone:+49 (0)2 03 305 880
Krohne CZ, spol. s r.o.
Other countries
4000041002 - MA IFC 100 R02 en
www.krohne.com