Solar Pumps & Monitor

Instruction Manual

2017
CONTENTS
Introduction……………………………………………………………….…......…... 3
Construction Features of the SP Pump………..........……..………...………...... 4
onstruction Features of the SMAKING Solar Motor…………........................... 5
SP Monitor
Operation and Features………………………………….........…........… 6
SP Monitor Installation……………………………………….............…… 7
SP MONITOR Operating Instruction……………......…..................….....8
Technical Specification ………………………………….…...………....….9
GPRS/RMS ………………………………………….…………..………10
Installation Options ……………………………………….…………..........11-13
ElectricalConnections ………………………………….…….…...…...…...14-15
Dimensions……………………………………………….………….………. 16
SMAKING Motor
Installation ……..……………………………………………….…….…...…17
Solar Panels
Installation…………………………………………………………………… 18-19
Wiring …………………………………………………………….………… 20
SMAKING SOLAR PUMPS
………………………………………….……….………………………………………......
Operation and Instructions………………………………………….………. 21
Typical Submersible Installation ……………………………………………. 22
Depth of Installation …………………………………………………………. 23
Wiring ………………………………………………………………………. 24-26
Pressure System installation .………………………………………..………. 27
TroubleShooting……………………………………………………………. 28
NOTE ………………………………………………………….……….……….….. 29
INTRODUCTION

SAMKING solar motor powers the new system for the supply of clean water based on the most
widely available renewable energy, the sun.
By means of the electric power supplied by a series of photovoltaic panels and taking advantage
of the combination of a series 4”& 5”& 6” submersible pump with a built-in inverter type
controller, the system is able to ensure a continuous drawing of water from a suitable source
while the solar irradiation conditions may vary.
The permanent-magnet motor technology assures high efficiency of the system that,
consequently, can require a smaller number of photovoltaic panels in order to work.
It is designed for easy use and requires no maintenance. It is the ideal solution for supplying
water in remote areas, where the normal power supply of electricity from the power grid is
inconsistent or completely unavailable.

To extend theflexibilityof the system, eachpackage is suppliedwith:

- Water Pump to suit Head and Flow requirements
- SAMKING 4” Solar Motor AC/DC 2.2kW
- SAMKING Monitor (optional)
- Float Switch (optional)
- Flow Switch & Pressure Switch (optional)
The SAMKING Monitor allows for the seamless integration of input signals such as level control,
pressure switch or flow meter.
The Monitor will manage additional energy inputs such as grid supplied AC power, generator AC
power and activate the starting of the generator when required.

Note: For a screw pump, monitor must be configured to prevent dry run.
CONSTRUCTION FEATURES OF THE SP PUMP
Multistage centrifugal type with radial or semi-axial impellers. Pump and motor directly coupled
with rigid coupling.

Stainless steel impellers fitted on floating clearance rings made of synthetic low abrasion
material, and technopolymer diffusers that impart significant wear resistance to the pump.

Pump liner, shaft and coupling, strainer and cable sheath in stainless steel. Base support and
upper head in microcast AISI 304 stainless steel; check valve incorporated in the head.

The innovative wet end design gives the pump superior sand handling capabilities and provides
maintenance free operation.
Maximum permitted amount of sand: 120 g/m3.

MATERIALS

NO PART* MATERIALS
1. Discharge chamber Stainless steel

2 Non-return valve Stainless steel

3 Guide vanes PC/Stainless steel

4 Pump Shaft Stainless steel

5 Impeller POM/Stainless steel

6 Impeller fastener Stainless steel

7 cable cover Stainless steel

8 Inlet part Stainless steel

9 Shaft coupling Stainless steel

10 Upper Bearing Housing Stainless steel

11 Upper Bearing Silicon Carbide

12 PM Rotor --

13 Stator --

14 Pump Housing Stainless steel

15 Thrust bearing Graphite

16 Lower Bearing Silicon Carbide

17 Lower Bearing Housing Stainless steel

18 PABA --

19 Controller Housing Stainless steel

20 Radiator Aluminium

21 Inductor --

22 Base Stainless steel

CONSTRUCTION FEATURES OF SAMKING SOLAR MOTOR
Innovative design allows the motor to be powered by both AC and DC power sources.

The motor is one size for all models with a maximum power output (P2) of 2200 W and is
suitable for selected PENGYANG pumps only. The speed range of the motor is 0 rpm to
3600 rpm depending on the power input and load.
Note: Use other pump body with the SAMKING Solar Motors, please consult PENGYANG.

The motor uses rare earth permanent magnets, and has a built-in electronic unit
comprising a frequency converter and motor controller. Vector control and MPPT are used
to select the best operating point for the pump, based on the energy available from the
input source.
The motor can be supplied with either AC or DC voltage.
Note: Maximum axial thrust 3000N. Maximum Pump P2 load 2.2 kW (3hp).

The motor is welded and sealed, maximum diving depth 150m.

The SAMKING Solar Motor is capable of the following functions:

1. Powered by AC/DC
2. MPPT Efficiency high
3. Dry protection
4. Reverse protection
5. Over-head protection
6. Over-load protection
7. Over-current protection
8. Over-voltage protection
9. Losting-Phase protection
10. Missing-voltage protection
11. Lightning & surge protection
12. Over power protection
Note:
1、SP series solar pump with SP series monitor will be more versatile.
2、The screw pump must be well coordinated with the bottom float to have Dry protection.

MOTOR ENERGYINPUTCAPABILITIES

Voltage Current Energy

60 – 380V DC 12A DC (ISC) Direct Current eg Solar
1X90 – 240V AC 10A AC Alternating Current eg Generator or Mains Supply

Note: Panel Volts Max:380VMP / 440VOC

 SP MONITOR
Operation and features
The SP Monitor is capable of the following functions:
1. Displayinputpower
2. Display of mode of AC
3. Display of mode of DC
4. Display of tank full
5. Display of tank empty
6. AUTOMODE
7. Ability to select the incoming power source. In AC MODE, the incoming power source can be from
Mains power supply or a generator.
8. Ability to select the incoming power source. In DC MODE, the power supply can be from either
Solar Panels or Battery. However, DC will be the favoured power supply.
9. Pump ON
10. Pump OFF
11. Button to switch between AUTO MODE, AC MODE, DC MODE
12. Button to switch between Pump ON, Pump OFF
13. Deadhead/no flow conditions protection（with Flow Switch）
14. Lightning and surge protection
15. Over-voltage protection
16. GPRS/RMS
The SP Monitor is capable of the following features:
• The SP monitor can take signals from two float switches placed in a tank or similar.
• The high level float switch signal indicates on SP Monitor that the reservoir/tank is full and at this
point the controller stops the pump. When the water level of the storage tank drops, the float
drops closed and the pump returns to operation after 10 minutes. Within 10min, the “TANK FULL”
signal light remains on and the display starts counting down from “600” to “0.”The countdown ends
and the “TANK FULL” indicator goes off and the pump system restarts.
• The low level float switch signal indicates on SP Monitor that the reservoir/tank is empty and at
this point the controller starts the pump. When the water wells or pools without water, the water
under the float drop and closed, PV monitor “TANK EMPTY” signal indicator light, direct the pump
system immediately shut down. When the water level rises, the float rises and falls, and the
pump returns to operation after 10 minutes. Within 10 minutes, the “TANK EMPTY” signal light
remains on and the display starts counting down from“600”to“0.”The countdown is over and the
“tank full”indicator goes off and the pump systemrestarts.Onpowerup,iftankisnotfull,thenthe
SP monitor powersthe pump to fill the tank.
• The SP monitor is suitable for outdoor installation and is weather-proof, however, its
location/positioningagainst direct sun light should be avoided.
6. AUTOMODE

7. AC MODE

1. Display Input power 11. Button to switch

between AUTO MODE,
AC mode, DC mode
2. Power AC
8. DC MODE

3. Power DC
12. Button to switch
between PUMP ON,
PUMP OFF

4. Tank Full 5. Tank Empty 9. Pump Off 10. Pump On

.
THE SP MONITOR INSTALLATION OPTIONS
WARNING
• The power supply from any DC or AC supply can cause serious harm or death from electrocution.
• Apply appropriate safety procedures when working on or with any system component.
• Only suitably qualified personal should be involved in the electrical connection / disconnection
and handling of the equipment. Off-grid electrical equipment is subject to applicable state,
national and country electrical standards.
• The SAMKING Solar Motor contains capacitors that must be allowed to discharge before handling
• Allow a minimum of 1 MINUTE for stored energy to dissipate before handling the motor.
• The Solar panels will create electrical energy when exposed to light. Assume all panel cables are
“live” at all times and handle with appropriate safety equipment and procedures.

Caution
Isolate all electrical sources before commencing any installation, servicing or repair on any
component in the installation.
The SP monitor is used to switch AC and DC power supplies and can automatically start a
connected generator or switch between DC (Solar) or AC (Generator / Mains) power sources at
ANY time.
Ensure all energy sources and generator starting circuit is properly locked-out before working on the
system.

Electrical Component Selection

When using DC power such as supply from Solar Panels, any switches, contactors, sensors, meters,
recorders used in the electrical connection and monitoring of the installation MUST BE selected
according to the Input power available and rated for DC POWER supply.

Control Panel Mounting

The SP monitor is IP65 Rated however it is recommended that the panel is not mounted in direct
sunlight.
Mounting the controller behind the Solar Panel array is often a good way to protect the panel.
Consideration should be given to mounting the control panel inside a steel cabinet (not included) to
allow for easy access to isolation switches and termination of supply feeds and input control feeds.

Earthing
As most Solar installations are –off-grid, particular attention must be paid to earthing of the
controller and pump motor. Follow the instructions in the controller manual and legislated electrical
requirements for your area.

Switching between DC and AC supplies

The SP monitor can be manually switched between a DC power supply and AC supply or the controller
will perform the change when in AUTO mode.
During the switch over the controller in the Solar motor runs through an automatic discharge
process to dissipate the electrical charge contained in the capacitors fitted to the electrical motor.
This process cannot be sped up.

If the pump is not running when there is a suitable input power supply, firstly check the display panel
to see if the changeover is taking place before further investigation.

The controller is biased to DC supply when in Automatic mode.

MONITOR Operating Instruction
1. Before operating any components in the system preform a visual inspection of the installation for damage
cause by weather events, stock, pests or human interference. Solar panels should be clean and not in shade.
All wiring terminated, no bare wires exposed.
2. Check pump is completely immersed when in a surface water source.
3. Turn any isolator switches to ON position. Open any valves.
4. Mains AC Supply present (if connected) – Indicated by LED light on controller【1】
5. DC Supply present (Solar / Battery) - Indicated by LED light on controller【2】
6. Generator (if connected) is topped up with fuel, generator starts and runs on demand and is connected to
SP monitor via “GEN Signal” wire.
7. Select MODE the Controller is required to operate in using the TOP BUTTON on the right hand side of the
controller. Each time the button is pushed, the controller cycles through one of the operating modes
indicated by the LED light on the display panel.
i. AUTOMATIC MODE【3】 – Controller selects the power source and uses this to run the pump depending
on input signals. Bias is always DC power source. When the system is using AC power, the AC led light
pulses in 30 sec intervals ,the system is using DC power, the DC led light pulses in 30 sec intervals.
ii. AC MODE 【4】- Controller only uses AC power source and uses this to run the pump depending on input
signals and available power from grid supply or generator.
Note, only one AC power supply can be used, either Grid Supplied AC 240V power or Generator
supplied AC 240V power.
iii. DC MODE【5】 - Controller only uses DC power source and uses this to run the pump depending on
input signals and available power from Solar Panels or Batteries.
CAUTION – When switching between modes, the motor needs to dissipate the energy stored within the
internal capacitors. This process takes 1 minute. Repeated switching between modes will restart
the dissipation cycle, causing extended delays before the pump will run.
8. Push PUMP ON button on the left hand side of the controller which is the BOTTOM BUTTON. LED【6】
light indicates pump on. Controller will start pump using selected power supply provided,
i. The input energy is sufficient to run the motor
ii. Motor has finished power dissipation cycle if required
iii. The input signal devises indicate the unit should run. This would include,
a. WWL – Well water level is “open” indicating sufficient water around pump(when fitted)
b. TWL – Tank water level indicates tank requires filling (when fitted)
c. TWL – Pressure switch indicates system pressure is low (when fitted)
d. TWL is bridged meaning pump runs when input energy sufficient.
9. To stop pump, push PUMP OFF button on the right hand side of the controller which is the
BOTTOM BUTTON. LED【7】 light indicates pump off.
10. When finished with the system, turn any electrical isolating switches and valves to the off position.
Lock Out equipment from use as per your site specific procedures.

【3】

【4】

【5】

【6】

【1】 【2】 【7】

Technical specification
• The SP Monitor is a microcontroller, designed, developed and manufactured for theSamking SOLAR pump.
• It is suitable for simultaneous AC and DC incoming power supplies.
• Manually or automatically switchable between two power supplies depending on solar irradiation.
• IP65 weatherproof enclosure.
• uitable for up to 2.2 kW (3 hp) pumps.
• AC voltage input range 1X90 – 240 VAC. Terminals L N & GND
• DC voltage input range 60 – 380 VDC. Terminals + - & GND
• Input connections for 1 or 2 float switches. TWL & WWL
• Input connection for pressure switch. TWL
• Input connection for matching flow meter. FLOW SIGNAL -> REF. Setting flow meter
function (on thispage)
• Indication for power on, input power, pump on, pump off, water tank full or tank empty.
• Auto operation via 1 or 2 float switches.
• Auto operation via pressure switch.
• Auto off via flow meter.
• Auto starting of generator via volt free contacts. GEN SIGNAL
• Manual operation.
• Auto switching from AC to DC supply with DC bias. DC switching point is 40V.
•
•

Note: Faulty wiring can cause serious damage or death. Please refer to page 10 for wiring.
GPRS/RMS
The SAMKING GPRS/RMS integrated module is a micro monitoring and remote operation
system specially designed for SAMKING solar pump system. The GPRS/RMS module is
integrated in the SAMKING monitor. Customers can check the pump's running state and
control start and stop by web or mobile phone APP terminal.

Function:
1, check the device operation parameters, such as: voltage, current, instantaneous power,
PV power and pump flow
2, abnormal indication, when the equipment running voltage, current and so on abnormal.
3, web and APP end start and stop equipment
4. Historical data view and download

Operation
1、Open up Monitor install SIM card and antenna
2、Enter the ID and password on the logon site( http://118.190.33.7:8083/)
3、Set the pump model and head correctly

Note:The specific operation can be referred to the GPRS instruction manual

INSTALLATION OPTIONS
1. Without Monitor

Panel
(Series/60~380Vmp
/60~440VOC )

Note:
1、The above Solar panel power supply can be directly replaced by battery or AC
power.When AC power is selected, the input power can be a utility power grid or a
generator.
2、Green and blue cable for ground,other two cable connect anyway for pumps
3、Volts:Panel Max :380Vmp/440VOC
DC:60-380VDC
AC:1X90-240VAC
INSTALLATION OPTIONS

2 Monitor with Electric Float Switch (One Or Two)

Panel
(Series/60~380Vmp
/60~440VOC )

Note:
The centrifugal pump usually requires only one float in the tank. But for a screw pump, a
floating ball in a well is necessary
 INSTALLATION OPTIONS

3 Mechanical Float Switch

Panel
(series/60~380Vmp
/60~380VOC)

Note:
The mechanical float must be used in the system with the pressure switch, and the
pressure switch needs to be adjusted to the appropriate pressure range. Otherwise, it may
cause the pump to stop abnormal and even cause the pipeline to burst.
SP MONITOR
Electrical Connections
1. With One Float Switch.

L N + – L1 L2 TWL WWL FLOW GEN

(GND) (GND) (GND) SIGNAL SIGNAL

Yellow
Black
Red
PE PE

PUMP GENERATOR
(Optional)

SINGLE PHASE
90-240V AC FLOAT SWITCH
(Optional)

SOLARPANEL FLOW METER

90-360V VDC
60~380 DC (Optional)

TWL = TARGET TANK WATER LEVEL WWL = WELL WATER LEVEL

USE 3 WIRE FLOAT SWITCHES WIRED FOR TANK FILL (OPEN ON RISE - BLACK AND BLUE WIRES)
Kelly cable for ground,other two cable connect anyway for pumps
2. With Two Float Switches

L N + – L1 L2 TWL WWL FLOW GEN

(GND) (GND) (GND) SIGNAL SIGNAL
Yellow
Black
Red

PE PE

GENERATOR
(Optional)
FLOAT SWITCHES
SINGLE PHASE PUMP
90-240V AC
(Optional)
SOLARPANEL
90-360VVDC
60~380 DC FLOW METER
(Optional)

TWL = TARGET TANK WATER LEVEL WWL = WELL WATER LEVEL

BOTH FLOAT SWITCHES NEED TO BE 3 WIRE TANK FILL (OPEN ON RISE, BLACK AND BLUE WIRES)
GENERATOR CONTACT WILL CLOSE IF NO AC AND DC DROPS BELOW 90V.
FOR ALL WIRING OPTIONS ONLY ONE AC INPUT SOURCE CAN BE USED BY THE CONTROLLER – USE 240V AC MAINS
SUPPLY or GENERATOR unless the Generator has an Auto Transfer System (ATS) to manage the switch over. Consult your
Generator manual.
 SP MONITOR
Electrical Connections
3. Pressure Switch

GEN
SIGNAL

60~380 VDC

FORPRESSURESWITCHCONTROL,USEANORMALPRESSURESWITCHOFSUITABLERANGE–SWITCHOPENSONPRESSURERISE
Kelly cable for ground,other two cable connect anyway for pumps

4. No Switches

60~380 VDC

GENERAL NOTES FOR ALL SET UP CONFIGURTIONS

NORMAL PRESSURE SWITCH ONTWL
REVERSE ACTING PRESSURE SWITCH ON WWL WITH JUMPER ON TWL
GENERATOR CONTACT WILL CLOSE IF NO AC AND DC DROPS BELOW 90V.
Kelly cable for ground,other two cable connect anyway for pumps
FOR ALL WIRING OPTIONS ONLY ONE AC INPUT SOURCE CAN BE USED BY THE CONTROLLER – USE 240V AC MAINS
SUPPLY or GENERATOR unless the Generator has an Auto Transfer System (ATS) to manage the switch over. Consult
your Generator manual.
SP MONITOR

Dimensions

Dimensions: 267mm (H) x 180mm (W) x 86mm (D); Weight 1.4 kg

SOLAR MOTOR
Dimensions:
670mm (H) x 99mm (Dia)
Weight 12 kg
SMAKING SOLAR PUMP GENERAL INSTALATION NOTES
Water Source and Pump Installations Options
The water source must be “clean water”, free from contaminates such as, dirt, dust, loose rocks,
decaying organic matter and other foreign bodies that could block the intake screen or fowl the
impeller stack. Sand content not to exceed 120g/m3 of water pumped.
The SP Solar Pump can be installed,
- Vertically in a bore or well
- Horizontally in a stream or open body of water
In all installation positions the SP Solar motor must be fully submerged and a minimum water flow
across the motor during operation of 8cm / sec before entering the pump intake.
To induce the correct water flow across the motor use of a flow inducing sleeve should be
used when:
• Well diameter too large relative to motor diameter to induce correct flow.
• Motor and Pump are in open water
• Motor and Pump are in a rock well or below casing
• The Bore is top feeding (water enters intake without passing over motor)
• Motor and Pump are set in screens

WARNING
- The power supply from any DC or AC supply can cause serious harm or death from
electrocution. Apply appropriate safety procedures when working on or with any
systemcomponent.
- Only suitably qualified personal should be involved in the electrical connection
disconnection and handling of the equipment. Off-grid electrical equipment is subject
to applicable state, national and country electrical standards.
- The SAMKING Solar Motor contains capacitors that must be allowed to discharge
before handling. Allow a minimum of 1 MINUTE for stored energy to dissipate
before handling the motor.
- The Solar panels will create electrical energy when exposed to light. Assume all
panel cables are “live” at all times and handle with appropriate safety equipment and
procedures.

Caution
Isolate all electrical sources before commencing any installation, servicing or repair on any
component in the installation.
The SP Monitor module is used to switch AC and DC power supplies and can automatically
start a connected generator or switch between DC (Solar) or AC (Generator / Mains) power
sources at ANY time.
Ensure all energy sources and generator starting circuit is properly locked-out before working on
the system.
SOLAR PANELS
For DC operation, power supplied by solar panels is required:
Motor is rated：60 – 380V DC, 12A.

WARNING:
Panel combinations must NOT exceed the Samking Solar Motor input limits
DC Volts Max: 380Vmp/ 440VOC DC Amps Max:12AISC
AC Volts Max: 240V AC Amps Max:12A
Exceeding limits may cause serious harm or irreparable damage to the motor and VFD as
well voiding the motor warranty.

Recommended solar panel power for SP Series Solar Pump:

Motor Recommend Photovoltaic.
Motor Power(kW) Connection
Power(kW) Power(kW)
0.37 0.5 0.6 In Series
0.55 0.75 0.75 In Series
0.75 1 1 In Series
1.1 1.5 1.5 In Series
1.5 2 2 In Series
1.8 2.5 2.5 In Series
2.2 3 3 In Series

For example:
Below is a selection table based on 300W solar panels.
The panels would be wired in series connected in parallel.

VOLTS, AMPS and WATTS

• VOC (V) Volts open circuit, nothing connected
• VMP(V) Volts maximum power point, under load
• ISC (A) Amps short circuit
• IMPP (A) Amps maximum power point
• DCPowerinW=VMP*IMPP
.
SAMKING SOLAR PUMP model: 4SP8-8 3HP
In this case:
Recommended : 9 solar panels in series.
Output voltage multiplies by the number of panels. eg： 9 x 45.5 VOC = 409.5 Voc
Output voltage multiplies by the number of panels. eg： 9 x 37 VMP = 333 Voc
Output watts multiplies by the number of panels. eg： 9 x 300 W = 2700W
Output amps remains the same as a single panel. eg： 8.64 ISC (A)

All equipment mentioned in this manual must be installed by skilled and qualified
people. A licensed electrician must make all electrical connections.
SOLAR PANEL INSTALLATION
Power Connection for SOLAR PANELS
WARNING
–The power supply from a DC supply such as Solar Panels can cause SERIOUS HARM or
DEATH from electrocution.
- Apply appropriate safety procedures when working on or with any system component.
-Only suitably qualified personal should be involved in the electrical connection /
disconnection and handling of the equipment.
- Off-grid electrical equipment is subject to applicable state, national and country
electrical standards.
-The Solar panels will create electrical energy when exposed to light. Assume all
panel cables are “live” at all times and handle with appropriate safety equipment and
procedures.
-Use only electrical cable and connectors supplied with the Solar Panels. Avoid cutting or
joining cables by ordering correct lengths of cable and connectors at time of purchase.

Follow the instructions provided with the Solar Panels and mounting system to complete the
framing support for the panels.
General Notes:
Mounting Frame must always face NORTH for panels fitted in the Southern Hemisphere. The
orientation of the PANEL to the SUN is determined by the LATITUDE co-ordinate for the site
location.

Use a GPS or other mapping app such as “Google Maps” to determine the latitude co-ordinate of
the panel installation site. This becomes the angle the panels are orientated from the horizontal
to face the sun directly.

SOLAR AVAILABILITY
As a general rule-of-thumb panels will receive 3.5hr or more of solar irradiation during winter
months. Actual average sun hours for each geographic region are available from NASA or your
countries weather statistics recorder

Possible pump flow capabilities should be based on minimum WINTER energy availability.
SOLAR PANELS WIRING
Series (Recommended for SP series Solar PUMP)
To wire solar panels in series, positive of one solar panel is wired to the negative of the next
solar panel.
In this case:
• Output voltage multiplies by the number of panels. eg：4 x 45 VOC = 180 Voc
• Output voltage multiplies by the number of panels. eg：4 x 37Vmp = 148Vmp
• Output watts multiplies by the number of panels. eg：4 x 300W = 1200W
• Output amps remains the same as a single panel. eg：8.64 ISC (A)

A group of panels wired in series as above is called a string.

Note: in any combination, output Volts or Amps must not exceed stated limits.
SAMKING SOLAR SUBMERSIBLE PUMP INSTALLATION AND
OPERATING INSTRUCTIONS
These instructions supply the necessary information for the installation and operation of SP
series submersible pumps, and should be thoroughly read and understood before installation is
attempted.

WARRANTY

The following Warranty conditions shall apply to SP series submersible pump installation. PENG
YANG shall not be held responsible for damage caused by improper installation, use of cable
and SP Monitor or level controls which are not approved by White International, negligent or
careless handling, lightning, improper voltage supply, corrosion due to impure water, wear
caused by sand, gravel or other abrasives in the water being pumped.

IMPORTANTPRECAUTIONS

1. Damage to pump or motor caused by abrasive or corrosive water is not covered by the
Warranty; however, to guard against installing a pump in aggressive water, it is suggested
that an analysis of the bore water be carried out prior to installation to ensure pump
suitability.
2. The bore should be clean before installation. The submersible pump must not be used to
bail a new bore. Guarantee does not cover failure or wear due to abrasives in the water.
3. Be sure voltage and frequency as shown on the nameplate of the Monitor and motor the
same as the voltage and frequency on the line to which the motor is to be connected.
Voltage at the motor must be 60 to 380 VDC / 240V AC.
4. Do not allow Screw pump to run dry unless it is properly connected to the SP Monitor.
5. In addition to the check valve built into the pump, it may be necessary to install an
additional check valve. This is mandatory for heads greater than 80 metres, or on pressure
systems. This will reduce water hammer shocks to the pump.
6. Know the total depth of the bore and ensure that the pump does not rest on the bottom
or in sand. Ensure 1.5 metres (5 feet) clear below the pump to the bottom of the bore.
7. Know the pumping level of the bore and ensure that the pump remains submerged at all
times. Use of level controller is recommended. If probe type is used, the probe should
be located to switch the pump off when the bore water level drops within 1 metre of the
pump suction.
8. A Flow Inducer Sleeve or shroud which ensures that the water is drawn into the pump
from below the motor is required when the pump is in open water (i.e. water tank, river or
dam), is in a rock well, below casing or set in screens, or well diameter is too large.
Do not install borehole submersibles in a crooked bore without gauging first. Lower a
gauge which is the same diameter and length as the pump to be used into the bore. If
the gauge does not bind, it is safe to install the pump.
9. Never support the weight of the pump by the drop (power) cable or by the safety rope
TYPICAL SUBMERSIBLE INSTALLATION

SP Monitor

SP Monitor

DELIVERY
DEPTH OF INSTALLATION

Make sure that the unit is at least one metre above any gravel layer and one metre below the
minimum draw down level. If during the initial operation, the pump lowers the well water level
until suction is discontinued, then lower the pump where feasible, or install a protection device,
or reduce the flow rate of the pump to prevent over-pumping.

It may be necessary, as a safety precaution to install a non-return valve at the top of the bore.
This is in addition to the non-return valve fitted in the pump. This will assure a break down of the
water hammer and consequently a reduction of shocks on the hydraulic components (which
occurs in any pump system) immediately after each shutdown.

This non-return valve is mandatory where the pump heads (pressure at the top of the bore
plus pump depth) exceed 80 m (785 kPa or 262 ft) or where the pump is part of an automatic
pressure system.
WIRING
Wiring should conform to the requirements of local and national electrical codes. If in any doubt,
contact your Electricity Supply Authority.

CAUTION
The use of smaller cable than specified below may cause premature motor failure and will void
the warranty. Larger sized cables may be used.

The table indicates the correct size electrical drop cable and maximum lengths to be used.

SINGLE PHASE 240 VOLT CABLE SELECTION

MOTOR 0.37 0.55 0.75 1.1 1.5 2.2

kW (HP) (0.5) (0.75) (1.0) (1.5) (2.0) (3.0)
Metric
Cable Area
mm2 metres metres metres metres metres metres
Stranding
7/0.50 1.5 94 67 49 36 29 19
7/0.67 2.5 174 123 91 67 53 36
7/0.85 4.0 279 197 146 106 85 58
7/1.04 6.0 417 296 218 159 126 87
7/1.35 10 701 496 366 268 213 147
7/1.70 16 1117 791 585 426 339 235

EARTHING PUMPS

The Pump motor is equipped with an earth lead which must be connected to the earth of the
control module. If testing or used outside a well, the motor must be connected to the power
supply earth lead to prevent a lethal shock hazard.

ELECTRICAL CHECK LIST2

It is recommended that where possible, all electrical connections be carried out before delivery
to site.
Always check that the motor gland is tight.
Check Monitors, motors and pumps are as ordered and correctly matched. If possible, it is good to
practice run the pump briefly in a container of water (water must be over the suction inlet) to check
on operation before installation in the bore.
Drop cable should be affixed at three metre intervals by a suitable underwater tape with the
cable having some slackness between each interval to compensate for the expansion of the
polythene pipe when under load.
DELIVERY PIPING

Large diameter pipe should be used for long runs to compensate for pressure losses due to
friction.
Long pipe runs can cause water hammer and damage to pumping systems. Consult your local
borehole specialist as additional check valve and water hammer arrestor (pressure tank) may
need to be fitted.

PUMP SWITCHING

By Float Switches, Pressure Switches, Timers etc. (See also section headed“Pressure System
Installation”)
Use the supplied SP Monitor module to manage input and output signals and voltage.
NOTE: Any automatic switching of the pump greater than 20 starts per hour will shorten the motor
life and may void warranty.

INITIAL STARTING

Before connecting the pump outlet pipe from the bore, bend and gate valve should be screwed
into the top of the bore cap as a pump valve.
With the gate valve just slightly open, start the pump.

NEVER START THE PUMP AT FULL FLOW FOR THE FIRST TIME

Immediately the pump has been started, catch some of the discharge water in a large container
and allow the solids to settle out. If little or no sand appears, open the gate valve to 1/3 and
pump until the water is clean.

For the first 10 to 20 minutes of operation, it is suggested to keep the gate valve only partially
open, to maintain a low flow which will prevent turbulence in the well near the pump and
possibleseizing ofthepumpduetoexcessivesandinthewater.

If excessive amounts of sand or other solids are being pumped, shut the pump down, and have
the bore attended to before restarting the pump.

Submersible pumps are not guaranteed against failure due to pumping sand. Pumping of sand
of even very fine small quantities will shorten the effective life of any pump
NEVER OPEN THE GATE VALVE ABRUPTLY
as this may raise sand and deposits.

The pump should be run for a period of 30 minutes to check that it does not pump the bore dry.
This would be obvious by large fluctuations on the pressure gauge and the ammeter as the
pump flow surges. Continuing operation in this manner could cause serious damage to the
pump and motor due to shock pressures as the pump alternately takes up and loses the
hydraulic load. This effect is generally referred to as “snoring”.

If in doubt about the draw down level of the bore, the use of level controller is recommended.
If probe type is used, the probe should be located to switch the pump off when the bore water
level drops within 1 metre of the pump suction. The use of a high level probe to automatically
turn the pump on is not desired, as a rapid cycling of the pump could occur causing severe
damage to the unit. Time clock or manual restart is recommended.
PRESSURE SYSTEM INSTALLATION

When a submersible pump is to be used as a pressure system, the following items are required.
A pressure tank of at least 30 litres draw off. A non-return valve at the top of the bore in addition
to the pump’s in- built non-return valve is required for pressure system application. It is
recommended to install an additional gate valve (isolating valve) to allow blow down of the
pressure tank to facilitate pressure pre-charge checking.

The pressure tank connected must be large enough to provide the storage capacity and draw off
to limit pump starts to 5 per hour. Use more than one tank if necessary. Do not use “air volume
control” tanks from old model pressure systems or primitive non-diaphragm type tanks.

CAUTION: If the available pump pressure at the bore head can exceed the pressure tank’s
maximum working pressure should there be a pressure switch failure, then a pressure relief
valve should be fitted in the delivery line to prevent the tank being over pressurised. Use only
nominal 30 litre draw off tanks or larger. Do not at any time use smaller tanks. If cut out
pressures exceed 5 bar (500 kPa, 73 psi) fit a 12 bar switch. Pressure switches operated
outside their design working range can fatigue and cause pump and fittings failures and void
warranty.
Troubleshooting

THE TROUBLE IS? WHAT TO LOOK FOR

Faulty pressure switch
Control box in sun or near heat source
Wrong control box being used Defective
control box
Pump doesn’t start
Hydraulic overload
Water logged pressure tank
Low voltage supply to motor (low solar irradiation)
ISOLAR controller switching between energy sources
Low solar irradiation
Broken pump shaft or coupling Check
valve installed backwards Check valve
No water delivered stuck closed
Inlet screen clogged
Water level too low in well
Hole in delivery pipe below top of bore
Fittings stopping check valve opening fully Water
level too low in well
Discharge pipe clogged, corroded or ruptured
Pump installed too low in well and covered with sand or
Low water delivery other solids
Inlet screen partial clogged
Worn pump
Leak in outlet pipe below top of bore
Check valve stuck partially closed
Pipe ruptured
Defective or improperly adjusted pressure switch
Water level too deep for pump. Check selection
Pump is air or gas bound
Pump doesn’t shut off
Worn pump
Pipe
obstruction
Pump needs adjusting
Incorrect pressure switch, see pressuresystem
installation
Pump starts and stops too often (i.e. Defective air valve or tank diaphragm Pressure
more than 5 per hour) switch differential adjustment failure Pressure
tank is too small

Electric shock from water pipe Defective (grounded) incoming power leads Defective
Note: A motor down to earth or control box
defective cable will not cause a shock. Earth wire connected to wrong control box terminal

Pressuregaugeoscillates,flowsurges Water level too low in the well. (Flow through pump
(snoring) greater than flow into well)
Insufficient earth / earth leakage
Electrolysis on motor and pump Broken earth wire

NOTE: Always install borehole submersibles with ON/OFF switches and approved circuit
breaker to protect against motor damage and electrocution
 Contact us:

Pengyang Pump Taizhou Co., Ltd.

Add: No.18,Tongtai road,Gangyang town,Hailing district,Taizhou city Jiangsu Province,China
Tel: +86052389669618 Mobile: +86-18702181182
Fax:+86052389669618
Email: [email protected]
Web: www.samkingpump.com