Expansion of Evaporation Ponds Phase 3, Agaba Site Package | (Specification) SECTION 333100 ~ WASTE WATER PART 1 - GENERAL A RELATED DOCUMENTS, Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division I Specification Sections, apply to this Section, SUMMARY This Seotion includes waste water pipes. DEFINITIONS GRE: Fiberglass reinforced epoxy resin pipe. GRE Sub drain perforated pipe. PERFORMANCE REQUIREMENTS Gravity-Flow, Nonpressure-Piping Pressure Ratings: At least equal to system test pressure Force main pressure ratings: At least equal to system test pressure but not less than 1035° Kpa SUBMITTALS. Product Data: For the following: i 1, Steel plate cover, 2. GRE perforated pipes. 3. GRE Pipes. Shop Drawings: Include plans, elevations, details, and attachments for the following: 1, Castin-place concrete manholes and other structures, including steel cover plate 6mm thick for pedestrian load only Coordination Drawings: Show manholes and other structures, pipe sizes, locations, and elevations. Include details of underground structures and connections. Show other piping in same trench and clearances from sewerage system piping. Indicate interface and spatial relationship between piping and proximate structures Coordination Profile Drawings: Show system piping in elevation. Draw profiles at horizontal scale of not less than 1 meter equals $00 meters (1:500) and vertical scale of not less than | meter equals 50 meters (1:50). Indicate underground structures and pipe. Show types, sizes, materials, and elevations of other utilities crossing system piping, WASTE WATER 1}. O100D-Pk I-TD.SPC-ISA-ARO1 REV | a 333100 Page | of 7Expansion of Evaporation Ponds Phase 3, ‘Aqaba Site Package | (Specification) DELIVERY, STORAGE, AND HANDLING Do not store plastic structures, pipe, and fitings in direct sunlight Protect pipe, pipe fitings, and seals from dirt and damage Handle precast conerete manholes and other structures according to manufacturers written rigging instructions. PROJECT CONDITIONS, Site Information: Perform site survey, and verify existing willy locations. Locate exis ig structures and piping to be closed and abandoned. Existing Utilities: Do not interrupt ullities serving facilities occupied by Owner or others unless permitted under the following conditions and then only after arranging to provide temporary utility services according to requirements indicated: 1. Notify Engineer not less than two days in advance of proposed utility interruptions. 2. Do not proceed with utility interruptions without Engineer's written permission. PART 2 - PRODUCTS 2.1 PIPES AND FITTINGS GRE pipes for waste water system. 1. Pipes and Fitings to AWWA (950-13 or BS EN 14364 or equivalent suitable for 10 bar working pressure witha minimum stfiness of 10000 Nn 2. Useepoxy resin ony 3. Reinforcement of thermosetting resin shall consist of two types of glass with a Low alkali content 4. Clas or polyester non-woven shall have an integral 1.3 mm resn-ih reinforce line. 5. oglas shall be used as reinforcing material for the structural wall. The reinforcing material is to be provided witha special nish to assure a good adhesion with the mati. 6. GRE pipe and fitings shall have a resinrich exterior surface (a last 85%) having a ‘minimum thickness of 1.0 mm, 7. Pipes and fitings shall show no porosity when tested in accordance with ASTM D2444 8. Axial modulus of elasticity 9, Pipe shal be able to sustain a guid with the following characterises WASTE WATER Scie 333100 Page 2 0f7 120053-01000-PK1-TD-SPC-1SA-AR-O1 REV |Expansion of Evaporation Ponds Phase 3, Agaba Site Package | Normal Maximum = Design a. Temperature 48 130 b. pH 35 1 &— Density’kg/m3 1080 liso 4, ViscosityieP(Centipoise) 10 13 ©. Chemical composition = Ki wt-%- 10 1s = Ca/wt-% 30 5.0 = NOpN/wt-%- ou os = Cliwi-%- 70 90 + HO/wt- 89.0 840 B. GRE Sub-Drain Perforated Pipe 1. Pipes and Fittings to AWWA C950-13 or equivalent suitable for 10 bar working pressure with @ minimum stiffness of 10000 Nim? 2. Holes: Hole diameter 3 mm. Longitudinal pitch of holes SO mm: Four holes per row. C. Testing on GRE pipes: at least the following tests shall be carried out on manufactured pipes. Details of testing program to be submitted to the Engineer for review and approval prior to commencement of pipe manufacture, The manufacturer quality control scheme shall be to BS 150 ‘oF ISO 9001 (2015), Guidance on quality contral and sampling shal be to: Longitudinal strength to ASTM D2105 Hydraulic test to ASTM D299? or equivalent Wall thickness to BS EN 14364 Diameter to BS EN 14364 Hardness to ASTMD 2583 Loss of ignition to ASTMD 2584 Axial modulus of elasticity ASTM 2925 ‘The short-time hydraulic failure ASTM D199 Axial tensile stress ASTM 2105 Hoop tensile strength ASTM D2290 Indentation hardness ASTM D2583 Glass content ASTM D2584 D. Drainage Geotextile around Perforated Pipe: Non-woven geoteatile made from polyethylene with the following properties according to ASTM D4759: Grab Tensile Strength: 450 N (ASTM D4632) ‘Tear Strength: 178 N (ASTM 4533) Puncture Resistance: 250 N (ASTM D483) Water Flow Rate: 150 l/secim2 (ASTM, D 4491) Apparent Opening size: 0.5 mm (ASTM D 4751) E. Approved manufacturers — Future pipe industries (same as existing pipes) or oooh i) (“rt —Sl4 | commenci sert VALVES A. Pinch Valves sonar ‘The valves shall be composed of three components: 7 333100- Page 3 of 7 WASTE WATER {053.0100D-PKI-TD.SPC-ISA-ARLOI REVExpansion of Evaporation Ponds Phase 3, Aqaba Site Package | (Specification) * Sleeve # Valve Actuator. ‘The valves shall be of the enclosed body type similar to Flowrox pinch valves Type PVE, or similar |A.. Sleeve : Flowroxsleeves are manufactured in accordance with ISO 9001 quality specifications. Sleeves shall be composed of many grades of elastomers from wear resisting natural rubber suitable forthe type ‘of liquid specified in section 2.1 (A.9) _. Temperature range -40 to 120 °C B. Valve body Type: enclosed body: flange ended. Flange standards according to ANSI, and BS/AS standards, ©. Connection standard: Type and Standard of Facing ANSI 16.5 RF or DIN 2501 = Requirement for Pressure Testing 180 5208, = Requirement for Marking 180 5209 = Leakage Specification 180 5208 RATES = Material Certificates BS EN 10204 D. Pressure Rating: ‘The valves to be supplied shall have a minimum pressure rating PN 10. E, Approved Manufacturer: Valves shall be $ imilar to Flowrox type PVE or approved similar 23° CHAMBERS A. Castin-Place Concrete Chambers: Construct of reinforced-conerete bottom, walls, and top: designed according to ASTM C 890 for A-16, heavy-traffic, structural loading; of depth, shape, dimensions, and appurtenances indicated |. Steps: Manufactured from deformed, 1/2-inch (13-mm) steel reinforcement rod complying with ASTM A 615/A 615M and encased in polypropylene complying with ASTM D 4101 Include pattern designed to prevent lateral slippage off step. Castor anchor into sidewalls with steps at 12-to 16-inch (300- to 400-mm) intervals, . ONTRag B. Steel cover plate: tel cover plate 6mm thick for pedestrian load only Ay tel Spal te mild steel according to ASTM A36 or approved equal. { COMMERCIAL DEPT. 24 CONCRETE t _ A. Refer to Section 03300. WASTE WATER ae 333100 - Page 4 of7 20052.0100D-PKI-TD-SPC-1SA-AR01 REVExpansion of Evaporation Ponds Phase 3, ‘Aqaba Site Package | (Specification) 25 PROTECTIVE COATINGS Deseription: two-coat, epoxy Sikagard 63 N or equivalent one (1) mm minimum thickness, unless otherwise indicated: factory oF field applied to the following surfaces: 1. Concrete Chambers: On exterior and interior surfaces. 2. Steel cover plate: On entire surfaces. PART 3 - EXECUTION 3 EARTHWORK A. Excavating, trenching, and backfilling are specified in Division 31 Section “Earthwork.” 32 IDENTIFICATION |A. Materials and their installation are specified in Division 31 Section "Earthwork." Arrange for installing green warning tapes directly over piping and at outside edges of underground structures. 1. Use warning tape or detectable warning tape over ferrous piping. 2. Use detectable warning tape over nonferrous piping and over edges of underground structures, 33. PIPING APPLICATIONS A. General: Include watertight joints B. Refer to Part 2 ofthis Section for detailed specifications for pipe and fitting products listed below. Use pipe, fittings, and joining methods according to applications indicated. CC. Gravity-Flow Piping: Use the following 1, NPS &1to NPSIS (DN200): GRE waste water pipe and fittings, gaskets and gasketed joints, 34 INSTALLATION, GENERAL |A. General Locations and Arrangements: Drawing plans and details indicate general location and arrangement of underground waste water piping, Location and arrangement of piping layout take design considerations into account. Install piping as indicated, to extent practical B, Install piping beginning at low point, true to grades and alignment indicated with unbroken continuity of invert, Pace bell ends of piping facing upstream. Install gaskets, seals, sleeves, and _ couplings according to manufacturers written instructions for using lubricant, cements, apd-othee Tg installation requirements. Maintain swab or drag in line, and pull past each joi ee SD) completed, pal ye C. Use manholes for changes in direction, WASTE WATER 333100 Page 5 of 7 {20053-01000-PK I-TD-SPC-1SA-AR-OI REV 1Expansion of Evaporation Ponds Phase 3, ‘Aqaba Site 35 36 PIPE JOINT CONSTRUCTION AND INSTALLATION General: Join and install pipe and fitings according to installations indicated GRE Waste Water Pipe and Fitings: As follows: 1. Join pipe and gasketed fitings with gaskets according to ASTM D 2321 or BS EN 682, BS EN 681-1, BS EN 681-2, BS 7874. 2, Install according to manufacturer's instructions. CHAMBERS INSTALLATION General: Install chambers, complete with appurtenances and accessories indicated. Set tops of steel cover plates 40cm above finish grade level unless otherwise indicated, Install precast conerete chambers sections with gaskets according to ASTM C 891 Construct east-in-place chambers as indicated. FIELD QUALITY CONTROL Clear interior of piping and structures of dit and superfluous material as work progresses, Maintain swab or drag in piping, and pull past each joint as itis completed. |, Place plug in end of incomplete piping at end of day and when work stops. 2. Flush piping between chambers and other structures to remove collected debris. Inspect interior of piping to determine whether line displacement or other damage has oceurred. Inspect after approximately 24 inches (600 mm) of backfill is in place, and again at completion of Project. 1, Submit separate reports for each system inspection. 2. Defects requiring correction include the following: a. Alignment: Less than full diameter of inside of pipe is visible between structures. b. Deflection: Flexible piping with deflection that prevents passage of bal or cylinder of size not less than 92.5 percent of piping diameter. . Crushed, broken, cracked, or otherwise damaged piping. 4. Infiltration: Water leakage into piping. fe. _Exfiliration: Water leakage from or around piping, 3. Replace defective piping using new mat within allowances specified. als, and repeat inspections 4. Reinspect and repeat procedure until results are satisfactory E Test new piping systems, and pars of existing systems that have been altered leded or , repaired for leaks and defects. 1. Do mot enclose, cover, or put into service before inspection and approval, S"* 2. Test completed piping systems according to authorities having jurisdiction, 3. Schedule tests and inspections by Engineer with at least 24 hours’ advance notice. 4. Submit separate reports for each test, WASTE WATER 120053-01000-PKI-TD-SPC-1SA-AR-OI REV 1 333100 - Page 607Expansion of Evaporation Ponds Phase 3, ‘Agaba Site Package | (Specification) S. Perform tests as follows: 4. Waste Water pressure pipes: Perform hydrostatic test as follows | Fill pipe slowly with water from lowest point, Do not use power-driven pur unless approved. Fill absorbant pipes with water and allow to stand for at least 24 hours to allow ‘complete absorption, 3+ Entrapped air is to be bled before pressurizing 4+ Pressurizing isto continue until specified test pressure is reached in lowest part of section under test. Bleed further quantities of entrapped air while raising pressure, 5 Maintain test pressure for specified test duration with pumping stopped. 6 Repressurize to original test pressure and record respective volumes of water pumped. 7 Failure: Pipeline will be deemed to have failed test if ‘a Visible leaks are detected, regardless of leakage being within specified limits be Volume of water lost during period when pumping was stopped exceeds allowable leakage c= Test pressure: Generally 1.5 times the maximum sustained pressure, ‘minimum 15 kgem2, Test period: 2 hours. Allowable leakage 0.1 liter/mm diameter/km length’day/30 m of applied pressure, ” b. Waste water Gravity pipes: 1- Procedure shall be as described for pressure pipelines 2-Pressure: 1.0 m head of water above pipe soffit at highest point and not greater than 6 m head of water at lowest point of section under test. If maximum head is exceeded, the Contractor shall rest section in stages. 3-Test perod shall last 30 minutes. 4 Allowable Leakage: 0.05 litres/linear metre/metre diameter/30 minutes 6. Chambers: Perform hydraulic test according to ASTM C969 (ASTM C 969M). Leaks and loss in test pressure constitute defects that must be repaired, 8. Replace leaking piping using new materials, and repeat testing until leakage allowances specified. is within END OF SECTION 333100 WASTE WATER \ j 333100 Page 7of7 S20053-01000-PKI-TDSPC-1SA/AROI REV 1 Z