UCSF Medical Center Design Guidelines June 2015

HVAC

SECTION 23 - HVAC
TABLE OF CONTENTS

23- 1 INTRODUCTION

23- 2 HVAC OVERVIEW

A. University HVAC Infrastructure
B. Design Considerations
C. Energy Performance Criteria

23- 3 BASIS OF DESIGN AND SYSTEM DESCRIPTIONS

A. Basis of Design
B. Mechanical System Diagrams

23- 4 HVAC DESIGN CRITERIA

A. Codes and Standards
B. OSHPD 1 Requirements
C. OSHPD 3 Requirements
D. Seismic Design Criteria
E. Emergency and Standby Power Provisions
F. Indoor and Outdoor Criteria for Heating and Cooling Load Calculations
G. Airside Diversity
H. Lighting and Equipment Loads
I. Occupant Loads
J. Exterior Loads
K. Ventilation and Airflow Requirements
L. Recirculation and Exhaust
M. Air Conditioned Spaces
N. Telecommunication Rooms
O. Other High Heat Load Environments
P. Elevator Equipment Rooms
Q. Electrical Rooms
R. Zoning of Spaces
S. Thermostats
T. Off-Hour Operation in Non-Clinical Buildings
U. New Shafts
V. System Design Parameters
W. HVAC Noise Control

23- 5 GENERAL MECHANICAL REQUIREMENTS

A. Maintenance Access Requirements
B. Phased Construction and Temporary Use
C. Existing Utility Shutdowns and Demolition
D. Operating and Maintenance Manuals
E. Start-Up and Commissioning
F. University Training
G. Mechanical Demolition in Occupied Buildings
H. Cleaning and Closing
I. Duct and Pipe Penetrations
J. Stray Heat Avoidance
K. Testing

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23- 6 HVAC SYSTEMS

A. HVAC System Redundancy
B. HVAC Systems for Critical Care Areas
C. HVAC Systems for Administration Areas and Non-OSHPD Buildings
D. Clean Spaces for Sterile Compounding
E. Conversion to Variable Flow
F. Heat Recovery

23- 7 BASIC MECHANICAL MATERIALS AND METHODS

A. Product Selection
B. Attachments to Structure
C. Welding
D. Electrical Requirements
E. Motors
F. Variable Frequency Drives (VFDs)
G. Motor Starters
H. Lubrication
I. Equipment Guards
J. Pipe Identification
K. Valve Tags
L. Equipment Identification

23- 8 INSULATION
A. Pipe Insulation
B. Hazard Rating
C. Delivery, Storage, and Handling
D. Jacketing for Exterior Insulation
E. Pre-Fabricated Removable Insulation Covers
F. Duct Insulation
G. Equipment Insulation
H. Fire Resistive Pipe and Duct Insulation

23- 9 BASIC PIPING MATERIALS AND METHODS

A. Medium and High Pressure Steam Piping
B. Low Pressure Steam Piping
C. Condensate Return Piping
D. Heating Hot Water, Chilled Water, and Cooling Tower Water Piping
E. Miscellaneous Drain and Vent Piping
F. Refrigerant Piping
G. Compressed Air and Pneumatic Control Air Piping
H. Flanges, Unions, and Couplings
I. Jointing
J. Valves
K. Steam System Specialties
L. Water System Specialties
M. Thermometers and Pressure Gauges
N. Flow Measurement and Balance Valves
O. Pipe Supports
P. General Installation Requirements
Q. Thermal and Seismic Expansion Compensation
R. Cleaning and Chemical Treatment

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S. Testing
T. Equipment Cooling Water Systems
U. Centrifugal Pumps

23- 10 CHEMICAL WATER TREATMENT

A. Existing Chemical Treatment Systems
B. New Chemical Treatment Systems

23- 11 BOILERS AND ACCESSORIES

A. Selection and Configuration

23- 12 BREECHINGS, CHIMNEYS, AND STACKS

A. Stack size
B. Boiler stack
C. Stack heads

23- 13 PACKAGED WATER CHILLERS

A. Selection and Configuration
B. Refrigerants

23- 14 PACKAGED COOLING TOWERS

A. Selection and Configuration

23- 15 HEAT EXCHANGERS

A. Selection
B. Plate Heat Exchangers
C. Shell and Tube Heat Exchangers

23- 16 AIR HANDLING EQUIPMENT

A. General Requirements for Fans and Air Handling Equipment
B. Fans
C. Fan Drives
D. Air Handling Units and Built-Up Systems
E. Fan and Air Handler Coatings
F. Suspended Air Handling Units
G. Fan Coil Units

23- 17 REFRIGERANT BASED AIR CONDITIONING SYSTEMS

A. General Requirements
B. Refrigerants
C. Variable Refrigerant Volume (VRV) Heat Pumps and Air Conditioning Systems

23- 18 HUMIDITY CONTROL EQUIPMENT

A. Humidifiers Types and Selection
B. Dehumidification

23- 19 TERMINAL HEATING AND COOLING UNITS

A. Water Coils
B. Convectors

23- 20 DUCTS
A. Air Distribution Systems

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B. Duct System Design

C. Sheet Metal Ductwork
D. Acoustical Sheet Metal Plenums
E. Internal Acoustic Insulation
F. Fume Hood Exhaust Ductwork
G. Canopy Hoods
H. Industrial Exhaust Systems
I. Flexible Ductwork

23- 21 DUCT ACCESSORIES

A. Dampers
B. Fire and Smoke Dampers
C. Duct Access Panels and Doors
D. Sound Attenuators

23- 22 AIR TERMINAL UNITS

A. Design Criteria
B. Materials and Installation

23- 23 AIR OUTLETS AND INLETS

A. Supply Diffusers
B. Sidewall Supply Registers
C. Exhaust Grilles
D. Low Wall Exhaust Grilles
E. Border Styles
F. Diffuser and Grille Finish
G. Ceiling Fire Smoke Dampers
H. Substitutions
I. Stratification at Minimum Airflow
J. NC Selection

23- 24 AIR FILTERS

A. Design Criteria
B. Materials

23- 25 HVAC CONTROLS

A. Description
B. Installation Support
C. Performance Criteria
D. Software and Licenses
E. Construction Documents
F. Failure Modes
G. Monitoring and Alarms
H. HVAC System Graphics
I. Historic Trend Logs
J. Electrical Energy Monitoring
K. BTUH Monitoring
L. HVAC System Test Runs
M. HVAC System Commissioning
N. HVAC Control Devices

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23- 26 ENERGY AND ENVIRONMENTAL PERFORMANCE MONITORING

A. Monitoring Requirements

23- 27 TESTING, ADJUSTING AND BALANCING

A. Contractual Relationship
B. Certification
C. Standards and Compliance
D. Performance Guarantee
E. Preliminary Investigations
F. Intermediate Air Balancing Activities
G. Pre-Balance Preparation by Contractor
H. Phased Completion of Work
I. Tolerances
J. Instrumentation Certification
K. Deficient Airflows
L. Excessive Noise
M. Validation of Duct Smoke Detector Installations
N. Special Instructions
O. Equipment Performance and Capacity Checks
P. Sensitive Room Certification
Q. HVAC Controls Cooperation

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23-1 INTRODUCTION

A. The following mechanical guidelines shall be utilized to design and document new construction
and renovation projects for the University. All designs are subject to review and approval by the
University and appropriate authorities having jurisdiction.

B. In the following text, UCSF Medical Center shall be referred to as the “University” which
includes: UCSF Medical Center Facilities, referred to as "Facilities" and UCSF Medical Center
Office of Design and Construction, referred to as "D&C".

C. The guidelines describe criteria, performance, and materials requirements for mechanical
systems. Design professionals can recommend changes to specific guidelines as appropriate to
meet the project program and goals, but shall not incorporate changes without the University’s
written approval. Recommended changes that reduce quality, utility, flexibility and energy
efficiency criteria described herein shall be submitted with cost/benefit analyses.

D. This document was prepared prior to the opening of the new Mission Bay Hospital, and does not
address guidelines for renovations or future development at the UCSF Medical Center at Mission
Bay.

23-2 HVAC OVERVIEW

A. University HVAC Infrastructure: The following are brief descriptions of HVAC infrastructure in
non-Mission Bay Medical Center Buildings. Descriptions are not necessarily up-to-date. For
renovation projects, review archive drawings, survey existing conditions, recommend testing of
existing systems where appropriate, and interview Facilities personnel to ascertain current
conditions.

1. Moffitt Hospital Mechanical System Overview

Ventilation Systems: H. C. Moffitt Hospital is mostly served by original central air handling
systems (installed in 1952) that serve multiple floors. All original air handling systems,
except surgery air handling units S-7 and S-8 on the 5th Floor, lack air conditioning. Most
original supply and exhaust fans are fed by normal power, which is no longer code-
compliant. Many above-ceiling air handling units have been installed over the years to air
condition renovated portions of Moffitt Hospital; most notably the ICU units, 1st Floor
Emergency Department, and areas of 3rd Floor Radiology. Any renovation project should
carefully evaluate the age, condition, performance, and code compliance of the ventilation
system.

Heating Systems: Moffitt Hospital was originally steam heated via low pressure steam
heating convectors in patient rooms, and low pressure steam pre-heat coils at the air handling
units. Original steam heating is still in use in many areas. High pressure steam is supplied
from the Parnassus Campus Central Utility Plant. A pair of steam-to-heating water heat
exchangers in a Penthouse mechanical room provide heating water to renovated areas
delivered via 3" risers near the dumbwaiters in the East Wing. These risers are heavily
utilized. Heating water system upgrades are anticipated that will increase capacity. Any
renovation project that requires heating water should carefully evaluate the current demand
and capacity of the heating water system.

Chilled Water System: The recently upgraded chilled water system consists of one 600 ton
capacity electric centrifugal chiller (installed in 2013), and one 285 ton capacity steam-driven

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lithium bromide absorption chiller (installed in 1988). Three new primary chilled water
pumps and two new secondary chilled water pumps were installed in 2013. The system is
capable of meeting all current air conditioning loads in Moffitt Hospital. The old steam
absorption chiller will be replaced with an electric chiller in the future. The chilled water
distribution system has been modified over the years, is convoluted, and includes interties
with the Long Hospital chilled water system. Any renovation project that requires chilled
water should carefully evaluate the current chilled water demand and distribution capacity at
the proposed points of connection.

HVAC Controls: Original pneumatic controls have been repaired and/or replaced and are
mostly still in use today. Recent renovations have installed direct digital controls (Andover
Continuum), which are monitored at Facilities offices in L210 and at other energy
management system workstations. See Sections 23-25 hereinafter for further descriptions.

OSHPD Status: Moffitt Hospital is an OSHPD 1 facility, I-2 Occupancy, seismically rated
SPC-2 and NPC-3R.

2. Long Hospital Mechanical System Overview

Ventilation Systems: J. M. Long Hospital is mostly served by original central air handling
systems installed in 1978. Systems are documented in original drawings titled "H.C. Moffitt
Hospital Modernization - Step 1".
 Five large built-up fan systems (S-9 through S-13) are manifolded in the Basement
and serve the Basement through the 5th Floor. These fan systems lack air
conditioning and, in many areas, lack individual zone temperature control.
 Floors 6 through 15 in the tower each have a dedicated supply fan located on that
floor (the 15th Floor air handling unit is on the 16th Floor roof). Original units lack
air conditioning. Air handling units serving the 6th, 7th, 11th, 12th, 13th, and 15th
Floor have been replaced and now provide partial or full air conditioning.
 Original air handling units serving 4th Floor surgery (S-1 and S-2) are being replaced
with one large rooftop air handling unit (above the 1st Floor Emergency Department)
a smaller rooftop air handling unit on the south roof (above O.R. 9), and a smaller
rooftop air handling unit above O.R. 4.
 Numerous small air handling units serve other areas of Long Hospital.

Large general exhaust fans in the Penthouse exhaust all areas of Long Hospital. Most
original supply and exhaust fans are fed by normal power, which is no longer code compliant.
Many above-ceiling air handling units have been installed over the years to air condition
renovated portions of Long Hospital, most notably for 3rd Floor Radiology. Floor-mounted
air conditioning units have been installed in the Basement Sterile Processing Department.
Any renovation project should carefully evaluate the age, condition, performance, and code
compliance of the ventilation system.

Heating Systems: Long Hospital patient rooms are mostly heated via heating water
convectors with individual room controls. Main fan systems have low pressure steam pre-
heat coils. An original medium pressure steam-to-heating water heat exchanger in the
Basement generates heating water for baseboard convectors on patient floors and duct reheat
coils in other areas of the Hospital. The heating water system is operating near capacity on
cold days. Although recent distribution improvements have been made, there is inadequate
pipe sizes and differential pressure to deliver heating water to certain areas during periods of
peak demand. Any renovation project that requires heating water should carefully evaluate
the current demand, and distribution capacity at the proposed points of connection.

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Chilled Water Systems: Long Hospital has two original 150 ton capacity steam-driven
lithium bromide absorption chillers in the Basement, and two 160 ton capacity air cooled
chillers on the roof. The system is stressed to deliver adequate chilled water on warm days,
partially because of distribution and pumping issues. The chilled water distribution system is
convoluted and includes interties with the Moffitt Hospital chilled water system. The old
steam absorption chillers will be replaced with one or more electric chillers in the future.
Any renovation project that requires chilled water should carefully evaluate the current
chilled water demand and distribution capability at the proposed points of connection.

HVAC Controls: Original pneumatic controls have been repaired and/or replaced and are
mostly still in use today. Recent renovations have installed direct digital controls (Andover
Continuum), which are monitored at Facilities offices in L210 and at other energy
management system workstations. See Sections 23-25 hereinafter for further descriptions.

OSHPD Status: Long Hospital is an OSHPD 1 facility, I-2 Occupancy, seismically rated
SPC-4 and NPC-3.

3. Parnassus ACC Building Mechanical System Overview

Ventilation Systems: Original 1969 supply fans SF-1, SF-2, SF-3, and SF-4 in the Penthouse
serve the Plaza Level through the 8th Floor of ACC Building. These fan systems deliver
100% outside air and include medium efficiency pre-filters, hot water heating coils, and
double-width double-inlet centrifugal supply fans. Each supply fan feeds two of the
building's four supply air risers. Existing systems are constant volume. ACC Building is a
licensed clinic associated with a Hospital, and mechanical systems are obliged to conform to
OSHPD 3 requirements in the California Mechanical Code (CMC). Several aspects of the
original fan systems do not meet CMC requirements: they lack high efficiency final filters,
lack controls to maintain constant air volume delivery, and lack air conditioning for sensitive
areas. Renovation projects often supplement original ventilation with local air conditioning,
air filtration, and zone temperature control improvements. Original 1969 exhaust fans EF-1,
EF-2, EF-3, and EF-4 are suspended on D and F Levels of the Parking Garage and serve the
Plaza Level through the 8th Floor. Exhaust fans discharge into the Parking Garage. Any
renovation project should carefully evaluate air conditioning and code compliance strategies
with the University.

Heating Systems: Space heating is accomplished via duct heating coils. There are a limited
number of original heating coils on each floor, with up to a dozen rooms in each temperature
control zone. A new plate and frame medium pressure steam-to-heating water heat
exchanger and two new variable speed heating water pumps were installed on D Level in
2011. High pressure steam is supplied from the Parnassus Campus Central Utility Plant.
There is sufficient heating water generation capacity to support the installation of reheat coils
on multiple floors. However, heating water distribution improvements (riser sizes) have not
been made, and it may become difficult to meet increased reheat demands on renovated
floors. Any renovation project that requires heating water should carefully evaluate the
demands on and capacity of the heating water distribution system.

Chilled Water System: Main fan systems SF-1, SF-2, SF-3 and SF-4 lack air conditioning.
There are two air cooled chillers on the Penthouse roof with chilled water risers running
down an internal areaway. A small chiller serves the ambulatory surgery center on the Plaza
Level. A larger chiller serves supplemental air conditioning loads on the 1st through the 8th
Floor, with chilled water stub outs on each floor; this chiller is heavily utilized and may be
replaced in the near future. An additional chiller on the Parking Garage roof serves loads on

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C Level. Any renovation project that requires chilled water should carefully evaluate current
chilled water demand, generation capacity, and condition of the existing chiller being utilized.

HVAC Controls: Original pneumatic controls are mostly still in use today. Recent
renovations have installed direct digital controls (Andover Continuum), which are monitored
at Facilities offices in L210 and at other energy management system workstations. See
Sections 23-25 hereinafter for further descriptions.

4. Mt. Zion Hospital Campus Mechanical System Overview

The Mount Zion Campus consists of very old (1914 Hellman Building) to relatively new
(2010 Osher Building) structures. The great variety of mechanical systems preclude
description in this overview. Buildings include critical care hospital buildings, the Helen
Diller Family Comprehensive Cancer Center, a Cancer Research Building, Women's Health
Center, Osher Center for Integrative Medicine, and numerous medical office buildings. For
renovation projects, review archive drawings, survey existing conditions, and interview
Facilities personnel to ascertain current conditions.

OSHPD Status: OSHPD 1 buildings at Mt. Zion include Buildings A, B, D, and R. Buildings
A, B, and D are seismically rated SPC-2 and NPC-2. Building R is seismically rated SPC-4
and NPC-2. The University received an exemption from NPC-3 requirements at Mt. Zion
until 1/1/2030.

B. Design Considerations

1. Properly functioning HVAC systems and controls, healthy indoor air quality, code compliant
ventilation, and occupant comfort shall be the prime considerations in mechanical designs. In
addition, the designer must also satisfy requirements for future expansion, provide ease of
maintenance, and minimize life-cycle cost. Because of the longevity of University buildings
and the great expense of modifying or replacing existing mechanical systems, the designer
shall strive to ensure that the proposed systems are capable of meeting the long term needs of
the building in which they are installed. Select systems and components for minimum 40-
year service life, unless other appropriate service lives are agreed upon.

2. Appropriate HVAC systems are dependent on building occupancy and program, as well as
system demand, available space, efficiency criteria, and capacity to accommodate future load
increases. For smaller renovations, modifications to existing HVAC systems will be
necessary. It is important that proposed HVAC systems be evaluated during preliminary
planning phases. During schematic design, evaluate likely design alternatives. Design control
systems to provide optimal operation of the entire system.

For new construction, the mechanical engineer shall participate in the building study and
conceptual design to ensure fully integrated and appropriate designs.

The mechanical engineer shall consult and coordinate with the Architect, the University, and
the University’s Consultants, on the selection of mechanical systems.

3. In addition to compliance with code requirements and specific HVAC requirements herein,
review and incorporate appropriate recommendations of organizations that prepare standards
and guidelines for hospitals and various functions therein. Some of this information may be
in the form of periodical publications. These may include:

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 Facilities Guidelines Institute (FGI) Guidelines for Design and Construction of

Health Care Facilities
 ASHRAE Standard 170 Ventilation of Health Care Facilities
 ASHRAE HVAC Design Manual for Hospitals and Clinics
 Association for the Advancement of Medical Instrumentation (AAMI) Standard 79
Comprehensive guide to steam sterilization and sterility assurance in health care
facilities
 United States Pharmacopeia Convention (USP) Chapter 797 Pharmaceutical
Compounding - Sterile Preparations
 CDC & HICPAC Guidelines for Environmental Infection Control in Health-Care
Facilities
 Guidelines - Infection prevention and control in health-care facilities in which
hematopoietic cell transplant recipients are treated, Bone Marrow Transplantation
(2009) 44, 495-507
 UCSF Hospital Epidemiology and Infection Control: Guidelines for Care of the
Immunocompromised Patient, Policy 4.1

C. Energy Performance Criteria

1. HVAC systems are a significant component of total building energy consumption. HVAC
systems shall be designed to meet energy performance targets that are established by the
University of California Office of the President (UCOP), the University, and/or other entities.
Goal setting may focus on meeting a certain percentage less than California Title 24,
achieving LEED certification, or maximizing PG&E Savings by Design rebates. Resources
and guidelines that may be applied to University projects include:
 UC Policy on Sustainable Practices, current version dated August 27, 2013.
 UCSF Sustainability Action Plan, dated April 21, 2011.
 USGBC LEED Rating Systems and Alternative Compliance Paths for Healthcare, as
appropriate for the project.
 ASHRAE Advanced Energy Design Guide for Large Hospitals.
 ASHRAE Advanced Energy Design Guide for Small Hospitals and Healthcare
Facilities.
 PG&E Savings by Design incentive programs, which vary year-to-year.

2. LEED Certification: Certain University projects are required to achieve LEED certification
or achieve a minimum certification under the University’s program equivalent to the United
States Green Building Council’s (USGBC) LEED program. Incorporate energy saving
design features and assist in achieving the agreed upon certification level for this project. For
most projects:
 Provide energy modeling and system optimization as necessary to qualify for the
Minimum Energy Performance Prerequisite and as many Optimize Energy
Performance Credits as possible.
 Include HVAC system commissioning to qualify for Fundamental Commissioning
and Verification Prerequisite and the Enhanced Commissioning Credit.
 Provide electrical and HVAC system monitoring to qualify for the Advanced Energy
Metering Credit.
 Design ventilation and control systems to qualify for the Enhanced Indoor Air
Quality Strategies Credit.
 Provide sufficient occupant controllability and monitoring to qualify for the Thermal
Comfort Credit.
 Design systems to qualify for the Acoustic Performance Credit.

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23-3 BASIS OF DESIGN AND SYSTEM DESCRIPTIONS

A. During the initial stage of project design, prepare a mechanical Basis of Design (BOD) document.
Submit this document at the earliest possible time, but no later than at the end of Schematic
Design. The BOD shall summarize relevant design criteria, evaluate demands on new and
existing utilities, and describe proposed new and modified systems. At each subsequent design
checkpoint (Design Development, 50% Construction Documents, etc.), inform the University of
any significant changes to the approved BOD. For projects where formal Outline Specifications
are required, the BOD will serve as the mechanical portion the Outline Specifications. The BOD
should address the following topics, as appropriate:

 Design Criteria:
o Applicable codes and standards.
o Outdoor design conditions.
o Indoor design conditions.
o Minimum ventilation rates for each type of space.
o Pressure relationships (room-to-room).
o Air filtration and purification requirements.
o Air conditioning requirements.
o Internal cooling load criteria and diversity factors (known loads and assumptions).
o Noise criteria.
o Room air distribution strategies.
o Diversity factors to be used in load calculations.
o Criteria for sizing major mechanical equipment.
 System Descriptions for each New and Modified Mechanical System:
o System type, configuration, and control strategy.
o Equipment and material descriptions.
o Reserve (future) capacity, redundancy, and other special design features.
 Impacts on Building Infrastructure:
o New or increased demands on existing building utilities.
o Tie-in strategies to minimize utility shutdowns.
o Recommended infrastructure testing or upgrades to support new project.

The BOD shall be augmented with system diagrams and layout sketches commensurate with the
current design stage.

B. Mechanical System Diagrams

1. Include a single line, no scale, diagram of each mechanical system, including supply and
exhaust air, hot water heating, steam, chilled water and cooling water on the mechanical
plans. Show equipment names, sizes, flow rates, dampers, valves, and direction of flow
arrows. Show the normal position for each valve, either normally open (NO) or normally
closed (NC). Diagrams are not required for minor modifications to existing systems, except
that the design engineer shall verify adequate capacity at the points of connection.
o For all projects, include detail diagrams in the Construction Documents to fully describe
valves and specialties at coil and heat exchanger connections, sterilizer connections,
humidifier connections, steam trap assemblies, pump assemblies, and other equipment
connections.

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2. Include riser diagrams of supply and exhaust duct systems that serve multiple floors. Show
equipment names, main and branch sizes, approximate airflow rates at each floor, fire smoke
dampers (at risers only) and primary volume control devices (dampers, splitters, etc.).
Individual room outlets need not be shown. In hospitals, include pre-demolition and post-
demolition balancing instructions to maintain required airflows in occupied areas.

3. For heating water, chilled water, and steam systems, include riser/distribution diagrams
showing equipment or source locations, main pipe sizes, flow direction arrows, branch flows
at each floor, and location of primary circuit balancing valves.

4. For significant renovation projects, update system configuration, sizes and primary flow rates
on AutoCAD system diagrams provided by the University. Return updated diagrams in
matching format.

23-4 HVAC DESIGN CRITERIA

A. Codes and Standards: Design mechanical systems in accordance with all applicable Codes and
Standards. Standards shall be referenced by the design professional to establish minimum
product quality and installation criteria.

A statement shall be included in the project Specifications instructing the Contractor that nothing
on the Drawings or in the Specifications shall be construed to permit work not conforming to
applicable rules and regulations, and to provide without extra charge any additional material and
labor required to comply with applicable rules and regulations.

B. OSHPD 1 Requirements

1. For critical care hospital spaces under OSHPD jurisdiction, design HVAC systems for full
OSHPD 1 compliance as described in the California Mechanical Code (CMC). Significant
design requirements are described in the following sections of the 2013 CMC, although all
applicable requirements in the CMC must be followed.

325.1: Temperature and humidity control for sensitive areas or rooms.

326.0: Emergency power requirements.
402.0: This section on ventilation air shall not be used for OSHPD facilities. Fresh air
ventilation by means of natural ventilation (windows) shall not replace mechanical
ventilation.
403.0: Fresh air ventilation rates shall not be determined in accordance with 403.1 through
403.6 calculation methods.
407.0: Ventilation system for OSHPD 1 shall comply with requirements of 407.1 through
407.5, and Table 4-A. Where specific room types are not listed in Table 4-A, then
provide a minimum of 6 air changes per hour of outside air for 100% outside air
systems, and a minimum of 6 air changes per hour of total air and 2 air changes per
hour of outside air for systems that recirculate air. Airflows in Table 4-A are the
minimum required at all times; actual airflow rates required to maintain room
temperatures listed below will normally result in higher air change rates. In VAV
systems, minimum ventilation rates shall not drop below air change rates in Table
4-A.
407.5: Variable air volume systems shall include VAV boxes in exhaust/return ducts from
each zone; exhaust/return VAV boxes shall modulate in conjunction with supply
air VAV boxes.

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408.0: Air handling system filtration shall comply with requirements of 408.1, 408.2,
408.4, and Table 4-B. Air handling systems shall have pre-filters with minimum
30% efficiency (MERV 8), and final filters downstream of supply fans and cooling
coils with minimum 90% efficiency (MERV 14).
409.0: Ductwork shall comply with requirements of 409.1 through 409.4.
410.0: Comply with special requirements for laboratory fume hoods in hospitals.
412.0: Comply with requirements for boiler, mechanical, and electrical rooms.
413.0: Odorous rooms shall be exhausted at a minimum rate of 10 air changes per hour.
414.0 - 417.0: Airborne infection isolation rooms and protective environment rooms shall
comply with the requirements of these sections.
602.1 & 407.4.1.4: Ceiling spaces or other concealed spaces shall not be used as ducts or
plenums. All supply, return, and exhaust ventilation shall be ducted to ceiling
inlets and outlets.
602.3.1: The use of flexible duct is limited to 10 feet at connections to terminal devices,
reduced to 6 feet at the University.
605.1: Thermal acoustical lining materials shall not be installed within ducts, terminal
boxes, sound traps and other in-duct systems serving areas such as operating
rooms, delivery rooms, etc., unless terminal filters with 90% efficiency (MERV 14)
are installed downstream of the duct lining.

2. Pressure relationships shall comply with CMC requirements. For rooms not listed in Table 4-
A, comply with requirements stipulated elsewhere in CMC. Maintain a negative air balance
in:
 Waiting areas.
 Rooms that are not cleaned regularly (such as mechanical and electrical rooms).
 Rooms that have the possibility of generating odors (such as break rooms and locker
rooms).
 Rooms that generate a significant amount of heat and are maintained at higher than
normal temperatures.
 Ceiling spaces.

C. OSHPD 3 Requirements

1. For clinical spaces and ambulatory surgery centers that are not part of OSHPD 1 critical care
hospitals, design HVAC systems for full OSHPD 3 compliance as described in the California
Mechanical Code (CMC). Significant design requirements are described in the following
sections of the 2013 CMC, although all applicable requirements in the CMC must be
followed.

325.3: Temperature and humidity control for sensitive areas or rooms (applicable if
special procedures are to be performed in the OSHPD 3 facility, such as outpatient
surgery).
326.0: Emergency power requirements are applicable for surgical clinics only.
402.0: This section on ventilation air shall not be used for OSHPD 3 facilities. Fresh air
ventilation by means of natural ventilation (windows) shall not replace mechanical
ventilation.
403.0: Fresh air ventilation rates shall not be determined in accordance with 403.1 through
403.6 calculation methods.
407.0: Ventilation system for OSHPD 3 shall comply with requirements of 407.1 through
407.5, and Table 4-A. Please note requirements for waiting areas in primary care
clinics in Table 4-A. Where specific room types are not listed in Table 4-A, then
provide a minimum of 6 air changes per hour of outside air for 100% outside air

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systems, and a minimum of 6 air changes per hour of total air and 2 air changes per
hour of outside air for systems that recirculate air. Airflows in Table 4-A are the
minimum required at all times; actual airflow rates required to maintain room
temperatures listed below will normally result in higher air change rates. In VAV
systems, minimum ventilation rates shall not drop below air change rates in Table
4-A.
407.5: Variable air volume systems shall include VAV boxes in exhaust/return ducts from
each zone; exhaust/return VAV boxes shall modulate in conjunction with supply
air VAV boxes.
408.0: Air handling system filtration shall comply with requirements of 408.1, 408.2,
408.4, and Table 4-B. Air handling systems serving rooms with direct patient
contact or clean supplies in a licensed clinic, including waiting rooms, shall have
pre-filters with minimum 30% efficiency (MERV 8), and final filters downstream
of supply fans and cooling coils with minimum 90% efficiency (MERV 14).
409.0: Ductwork for OSHPD 3 clinics shall comply with requirements of 409.1 through
409.4.
412.0: Comply with requirements for boiler, mechanical, and electrical rooms.
413.0: Odorous rooms shall be exhausted at a minimum rate of 10 air changes per hour.
414.0 - 417.0: If the clinic is to include airborne infection isolation rooms or protective
environment rooms, then they shall comply with the requirements of these sections.
602.1 & 407.4.1.4: Ceiling spaces or other concealed spaces shall not be used as ducts or
plenums. All supply, return, and exhaust ventilation shall be ducted to ceiling
inlets and outlets.
602.3.1: The use of flexible duct is limited to 10 feet at connections to terminal devices,
reduced to 6 feet at the University.
605.1: Thermal acoustical lining materials shall not be installed within ducts, terminal
boxes, sound traps and other in-duct systems serving areas such as operating
rooms, delivery rooms, etc., unless terminal filters with 90% efficiency (MERV 14)
are installed downstream of the duct lining (applies to OSHPD 3 surgical clinics
only).

2. Pressure relationships shall comply with CMC requirements. For rooms not listed in Table 4-
A, comply with requirements stipulated elsewhere in CMC. Maintain a negative air balance
in:
 Waiting areas.
 Rooms that are not cleaned regularly (such as mechanical and electrical rooms).
 Rooms that have the possibility of generating odors (such as break rooms and locker
rooms).
 Rooms that generate a significant amount of heat and are maintained at higher than
normal temperatures.
 Ceiling spaces.

D. Seismic Design Criteria:

1. Work with the project structural engineer to identify project specific seismic criteria in
accordance with the CBC and Chapter 13 of ASCE 7-10, including seismic design category,
risk category, importance factor, seismic design force parameters, interstory drift, and seismic
relative displacement requirements.

2. Show equipment weights in equipment schedules. Where available from the manufacturer,
include the height and location of the center of gravity.

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3. Detail seismic restraints for rigidly mounted and isolated equipment on the Construction
Documents. Suspended equipment mounted with isolators shall be seismically braced using
cables. Floor mounted isolated equipment shall use isolators with snubbers, either integral to
or separate from the isolators. Floor mounted isolators (spring or neoprene) shall be rated for
seismic loading. Non-rotating, fixed equipment shall be anchored directly to the structure.

4. Specify when seismic bracing of suspended utilities is explicitly required by the Building
Code. For OSHPD projects, all piping over 1” size, trapezes weighing over 10 pounds per
lineal foot, conduits over 3” size, ductwork over 6 square feet, and in-line HVAC equipment
exceeding 75 pounds require a designed bracing system with details and structural
calculations. Seismic restraints for suspended ductwork, piping, and conduits may be
detailed on the drawings or, alternatively, a current OSHPD Preapproval of Manufacturer's
Certification (OPM) seismic restraint system can be specified. If an OPM is specified, then
project-specific seismic restraint shop drawings showing the locations and details for all
restraints must be provided by the Contractor and reviewed during the Construction phase by
the MEOR/EEOR and SEOR (this requirement should be included in the specifications or as
a general note on the Construction Documents). If an OPM is specified, then require that a
copy of the approved OPM to be maintained on the jobsite, and that seismic restraint shop
drawings refer to all relevant details in the OPM.

5. When seismic bracing is not explicitly required by the code, the Construction Documents
should include a requirement for the Contractor to install sway bracing whenever unbraced
swaying utilities could swing and hit something that could cause damage. This can be
Contractor-designed and is generally field-verified by pushing sideways on the
piping/conduit and seeing how much it moves and whether anything nearby is susceptible to
damage in an earthquake.

6. Specify flexible connections between fixed/braced equipment and unbraced distribution

systems. Specify flexible connections between isolated equipment and connected distribution
systems.

7. Special Seismic Certification: For OSHPD buildings rated SPC-3 or better and all buildings
where nonstructural components have an importance factor (Ip) of 1.5, require that non-
exempt mechanical or electrical equipment and components have Special Seismic
Certification in accordance with 2013 CBC Section 1705A.12 and ASCE/SEI 7-10 Section
13.2.2. Equipment and components requiring Special Seismic Certification and certification
procedures are clarified in OSHPD Code Application Notice CAN 2-1708A.5, available at
website http://www.oshpd.ca.gov/FDD/Regulations/pinscans.html (this CAN is for the 2007
code but provides clarifications that is not available for the 2013 CBC). Acceptable
procedures for Special Seismic Certification include Analysis, Shake Table Testing, and
Experience Data, as described in 2013 CBC Section 2-1705A.12. Wherever practical, specify
equipment with OSHPD Special Seismic Certification Pre-Approval (with currently effective
OSP number).

8. All specified concrete anchors must have a current ESR Report indicating acceptance for use
in cracked concrete.

E. Emergency and Standby Power Provisions

The following mechanical equipment in OSHPD 1 facilities shall be on emergency power and
shall remain in operation during periods of utility power outage:

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 All supply, return, and exhaust fans.

 Heating systems and controls.
 HVAC monitoring and control systems.
 Humidification equipment.
 Fire and smoke dampers.
 Alarms for airborne infection isolation rooms and protective environment rooms.
 Supplemental equipment room air conditioning equipment, with approval by Facilities.

For OSHPD 3 and non-OSHPD facilities, establish and coordinate emergency and standby power
requirements for HVAC equipment and systems for code compliance. For equipment and
systems not required by code to be on emergency power, consult with the University if certain
equipment and systems are required to remain in operation during periods of utility power outage.

For all facilities, connect air conditioning equipment for telecommunication rooms to emergency
or standby power sources.

F. Indoor and Outdoor Criteria for Heating and Cooling Load Calculations

Heating and cooling load calculations shall be based on methods outlined in the ASHRAE Load
Calculation Applications Manual. Additionally provide energy modeling as necessary to achieve
LEED point criteria and/or PG&E Savings by Design incentives, and to perform life cycle cost
evaluations of design options. Load calculations shall be done using an approved computer
program such as Trane Trace or Carrier HAP. Energy simulations shall be performed using an
approved computer program such as EnergyPro, eQuest, or equal DOE-2 based simulation
program. Life cycle cost analyses are only required where specifically called for in the project
program or design professional’s scope of services. At approximately 50% construction
documents, submit engineering calculations that are the basis of design for review by the
University.

Design parameters and sizing criteria shall be as follows unless otherwise directed in the project
program or agreed upon to meet specific project requirements. Comply with CMC Table 325.0 -
Heating, Cooling, and Relative Humidity Requirements for Sensitive Areas or Rooms.

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TABLE 23-1
PARAMETERS FOR HEATING AND COOLING LOAD CALCULATIONS

OUTDOOR & INDOOR MEDICAL AND ACUTE CARE TABLE 325.0

DESIGN CRITERIA ADMINISTRATIVE PATIENT AREAS SENSITIVE
OFFICES, ETC. AND ROOMS AREAS & ROOMS
Summer design dry bulb (DB) & 84° F DB & 84° F DB & 87° F DB &
mean coincidental wet bulb (WB) 65° F WB 65° F WB 66° F WB
Use the following ambient 95° F DB 95° F DB 95° F DB
temperature selecting air-cooled
rooftop equipment
Winter design - Outdoor 38° F DB 35° F DB 35° F DB
Summer design - Indoor (1) 74º F 70º-75° F & RH (2) Per CMC Table
325.0 (2)
Winter design - Indoor (1) 70º F 70º -75° F & RH (2) Per CMC Table
325.0 (2)
Minimum outside air changes 2 Per CMC Table 4-A Per CMC Table 4-A
Minimum total air changes 4 Per CMC Table 4-A Per CMC Table 4-A
Single Room Cooling Load Calculations
Internal loads: people 1.0 x room peak 1.0 x room peak 1.0 x room peak
Internal loads: Lighting 1.0 x room peak 1.0 x room peak 1.0 x room peak
Internal loads: Equipment (3) 1.0 x room peak 1.0 x room peak 1.0 x room peak
Envelope load 1.0 x room peak 1.0 x room peak 1.0 x room peak
Safety factor +10% sensible load +10% sensible load +10% sensible load
Main Duct and Central Cooling Coil Sizing for AHUs Serving One Floor
People load 0.80 x sum of room 0.90 x sum of room 0.90 x sum of room
peaks peaks peaks
Lighting load (with lighting 0.80 x sum of room 0.80 x sum of room 0.90 x sum of room
controls) peaks peaks peaks
Equipment load 0.80 x sum of room 0.80 x sum of room 0.90 x sum of room
peaks peaks peaks
Envelope load 1.0 x sum of room 1.0 x sum of room 1.0 x sum of room
peaks if AHU serving peaks if AHU serving peaks if AHU serving
one Façade; 0.8 x sum one Façade; 0.8 x sum one Façade; 0.8 x
of room peaks if AHU of room peaks if AHU sum of room peaks if
serving multiple serving multiple AHU serving
facades facades multiple facades
Ventilation load 1.0 x total ventilation 1.0 x total ventilation 1.0 x total ventilation
load load load
Supply fan and main duct sizing, Sum of room CFM Sum of room CFM Sum of room CFM
constant air volume (CAV) systems
Supply fan and main duct sizing, 0.90 x sum of room 0.90 x sum of room 0.90 x sum of room
variable air volume (VAV) systems CFM CFM CFM
Main Duct and Central Cooling Coil Sizing for AHUs Serving Multiple Floors
Block load diversity - People 0.75 x sum of total 0.80 x sum of total 0.80 x sum of total
room people room people room people
Block load diversity - Lights 0.75 x sum of total 0.80 x sum of total 0.80 x sum of total

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room lights room lights room lights

Block load diversity - Equipment 0.60 x sum of total 0.70 x sum of total 0.70 x sum of total
room equip. room equip. room equip.
Block load diversity - Envelope 1.0 x sum of room 1.0 x sum of room 1.0 x sum of room
peaks if AHU serves peaks if AHU serves peaks if AHU serves
one Façade; 0.8 x sum one Façade; 0.8 x sum one Façade; 0.8 x
of room peaks if AHU of room peaks if AHU sum of room peaks if
serves multiple Façades serves multiple AHU serves multiple
Façades Façades
Block load diversity - Ventilation 1.0 x total ventilation 1.0 x total ventilation 1.0 x total ventilation
load load load
Supply fan and main duct sizing, Sum of room CFM Sum of room CFM Sum of room CFM
constant air volume (CAV) systems
Supply fan and main duct sizing, 0.85 x sum of room 0.85 x sum of room 0.85 x sum of room
variable air volume (VAV) systems CFM CFM CFM
Supply duct if outside - heat gain & 5% 5% 5%
loss (4)
Central Heating Coil Sizing
Envelope load 1.0 x sum of room 1.0 x sum of room 1.0 x sum of room
peaks peaks peaks
Outside air load 1.0 x total ventilation 1.0 x total ventilation 1.0 x total ventilation
load load load
Morning warm-up add to heating 25% if not 24/7 0 0
coils in AHU
DB = Dry Bulb WB = Wet Bulb ACH = Air Changes per Hour

Notes:
(1) Establish temperature control accuracy (± 1° F, ± 2° F, etc.) required for each space.
Establish specific indoor temperature criteria for each specialized occupancy. Room
temperatures shall be setpoint controllable, with controls to reset room temperature setpoint
and/or control range based on a time-of-day schedule and/or occupancy.
(2) Establish upper and lower limits for relative humidity (RH) for each specialized occupancy
and whether or not setpoint control and active humidification or dehumidification equipment
are necessary. Unless otherwise directed, relative humidity shall be allowed to float within
its acceptable range, and shall be controlled (with humidification or dehumidification
sequences) when it is out of range.
(3) Calculated load may have diversity factor applied to individual pieces of equipment or as a
group, or not at all if it can be documented to the University that the diversity is not
applicable.
(4) If main ductwork is substantially located outside or in unconditioned spaces.

G. Airside Diversity

Account for airside diversity in variable air volume (VAV) systems. Apply airside diversity in
sizing air handling equipment and associated major cooling equipment. Do not apply diversity to
sizing of branch ductwork, zone airflows, and diffusers. Discuss proposed diversity multipliers
with the University prior to system selection. System components for which diversity should be
considered include:
 Solar Heat Gain: Computer load program should determine maximum block load as well
as zone peak loads. Each exposure will reach peak cooling conditions at a different time
of the year.

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 Equipment Heat Gain: Spaces will not reach design equipment heat gains simultaneously.
Equipment heat gain diversity multipliers of 50 percent to 75 percent can be realized with
VAV systems.

H. Lighting and Equipment Loads

Air conditioning loads shall be based on specific lighting and equipment in each space, including
allowances for identified future equipment. Utilize diversity factors to establish building block
loads for equipment sizing. Where specific loads are not available (early in the design), design
for the following minimum lighting and equipment loads:

Lighting, Equipment,
Room Classification Watts/ Sq. Ft. (7) Watts/ Sq. Ft. (6)
Corridors 1.0 0.5
Patient Rooms (1) 1.5 1.5
ICU Patient Rooms 1.5 2.0
Patient Holding Areas (2) 1.5 1.5
Waiting Areas 1.0 1.0
Operating Rooms, Cath Labs 2.5 8.0 (3)
Delivery Rooms 2.0 0.5 (3)
Nurseries 1.5 0.5
Treatment/Exam Rooms 1.5 0.5
Emergency Dept. Trauma Rooms 2.0 5.0
Imaging Procedure Rooms 1.5 10.0 (4)
Pharmacy/Medicine Rooms 1.5 4.0 (5)
Clinical Laboratory Areas 1.5 5.0 (6)
Soiled Workrooms 1.2 4.0
Clean workrooms 1.2 2.0
Offices and Admin Areas 0.9 2.5
Toilet & Housekeeping Rooms 0.6 0.5
Storage and Receiving Rooms 0.8 0.5
IT Rooms 1.0 50.0

Notes:
(1) Including protective environment rooms and airborne infection isolation rooms.
(2) Including PACUs and similar areas.
(3) Estimate realistic equipment loads based on programmed equipment and surveys of
similar spaces.
(4) Evaluate loads based on imaging equipment, other room equipment, and
appropriate percentages of "on-line" and "stand-by" operating modes. Separately
evaluate loads in control and equipment rooms.
(5) Assess pharmacy equipment, hoods, and quantity of Pyxis or other medicine
dispensing machines.
(6) Clearly document design loads, usage factors, and assumptions for each room.
Equipment loads shall be as realistic as possible, recognizing both initial
requirements and allowances for future loads. Do not overstate equipment loads
and design systems to accommodate lighter than anticipated loads.
(7) Lighting loads shall be based on the actual lighting design for the building spaces.
Utilize diversity factors for automatic lighting controls (e.g., occupancy and
daylighting controls) to establish building block loads for HVAC system sizing.

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I. Occupant Loads

Air conditioning loads shall be based on actual occupancy estimates for and activities within each
room. Utilize diversity factors listed above and agreed upon with the University to establish
building block loads for equipment sizing. Where occupancy estimates are not available, design
occupancy densities based on California Code of Regulations Title 24:

For Staff:
Sensible = 345 Btuh/person
Latent = 435 Btuh/person

For Patients:
Sensible = 255 Btuh/person
Latent = 255 Btuh/person

Confirm final patient and staff densities with the Architect and the University.

J. Exterior Loads

For new buildings, assist the Architect and the University in evaluating building orientations,
materials, and systems to minimize heat gain and loss in the building.

For renovations, calculate external loads at design outdoor and indoor conditions using actual
building envelope data. For older buildings, evaluate infiltration based on actual glazing and
room pressurization.

K. Ventilation and Airflow Requirements

1. In OSHPD buildings, outside air delivery to individual rooms shall comply with CMC Table
4-A. For rooms not listed in Table 4-A, provide a minimum of 2 air changes per hour of
outside air, unless the room is required to be under negative pressure and has minimal cooling
load, in which case air changes shall be dictated by pressurization requirements. Rooms not
listed in Table 4-A shall be provided with more than 2 air changes per hour of outside air if
necessary to meet cooling loads and comply with requirements in the following paragraph.

2. In non-OSHPD buildings, outside air brought into a building for ventilation and indoor air
quality shall conform to the latest edition of ANSI/ASHRAE Standard 62.1, California
Mechanical Code, and California Energy Code for Ventilation for Acceptable Indoor Air
Quality, whichever is more stringent. The minimum design quantity of outside air shall be
that determined according to the standards plus an additional 20 percent. Higher outside air
volumes may be considered to achieve LEED Indoor Environmental Quality credits.

3. Building air intakes shall be located so that they do not introduce foul air (i.e., near cooling
towers, exhausts, vehicle emissions, garbage dumpsters, generator exhausts, exhaust
discharge from other buildings, etc.).

4. In determining heating and ventilating air quantities, consider all factors that may affect air
quantity and use the largest resulting quantity:
 Air changes required by code.
 Air changes recommended by infection control guidelines or other clinical
imperatives.

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University of California San Francisco Medical Center Design Guidelines June 2015

 Air changes required to heat or cool the space or control humidity.

 Make up air required for non-recirculated spaces, kitchen hoods, or other special
exhausts.
 Air changes necessary to achieve LEED Indoor Environmental Quality credits for
indoor chemical and pollutant source control.

5. Heating: Criteria for supply airflow shall be based on the reduction of objectionable air
currents in the occupied zone per ASHRAE Standard 55. Supply air temperature required to
meet the space heating load should not exceed 90° F (up to 100° F allowed under special
conditions).

6. Cooling: Airflow required to cool a space that is not mechanically cooled shall be based on a
maximum allowable air temperature rise within the occupied zone of not more than 10° F
above the coincident outside air temperature. Where operable windows are present and the
space does not require high efficiency air filtration or pressurization control (non-OSHPD
spaces only), the required airflow may be the combined volumes of mechanically supplied
and natural ventilation.

7. Diversity: All heat sources, gains and losses, must be properly accounted for, with due
regard to diversity and timing of intermittent loads.

8. Provide mechanical ventilation for enclosed stairwells, trash rooms, elevator machinery
rooms, mechanical equipment rooms, and electric equipment rooms as follows:
 Provide supply and exhaust air to electrical and elevator equipment rooms in
quantities sufficient to prevent a temperature rise that would impair proper equipment
operation. Where solid state controls are used, establish appropriate room
temperature criteria. Filter supply air if it is not from the filtered building system.
Evaluate mechanical cooling options for rooms with high heat gains requiring large
air volumes.
 Provide exhaust only for trash rooms, maintaining a negative pressure in the room to
confine odors.
 Provide sufficient supply and exhaust ventilation to mechanical and electrical
equipment rooms to prevent temperatures above 90°F. Use a minimum of one cubic
foot per minute per square foot for cool rooms and two cubic feet per minute per
square foot for hot rooms.

L. Recirculation and Exhaust

1. Most patient care areas at the University are 100% exhausted. For special conditions, such as
recirculation in individual patient rooms, procedure rooms, or operating rooms to increase
total air changes without increasing outside air demand, discuss air quality and acceptability
of air recirculation with the University and the University’s Department of Hospital
Epidemiology and Infection Control.

2. For non-patient areas, recirculation of HVAC system air is useful to reduce peak loads and
energy requirements. During occupied periods, system dampers/controls must be configured
to provide at least the minimum required outside air by utilizing a separate minimum outside
air damper section and actuator. Controls for systems with mechanical cooling shall include
an economizer sequence.

3. Exhaust all air for the rooms listed below or any other rooms with odorous or hazardous
airborne materials that should not be recirculated:

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 Waiting areas.
 Toilet rooms.
 Janitors' closets.
 Spaces and storage rooms where dirty, noxious, or hazardous materials are used or
stored

4. Consider common general exhaust systems to serve related areas. Design separate exhaust
systems for airborne infection isolation rooms, fume hood and biological safety cabinet
exhaust, wet exhaust, grease exhaust, or other special exhaust. Review combined exhaust
systems with the University.

M. Air Conditioned Spaces

1. Air conditioning for occupant comfort is not mandatory in non-OSHPD buildings. Where
conditions indicate potentially high internal or solar heat loads, discuss air conditioning
options, or provisions for its future addition, with the University. In general, mechanical
cooling shall be provided for the following spaces:
 All patient care areas and waiting areas
 Computer facilities
 Food preparation areas
 Clean and/or sterile storage areas
 Spaces with high internal heat gains
 Clinical pharmacies and laboratories
 Other spaces where the need is clearly demonstrated.

2. Differentiate areas requiring conditioned air from those requiring only ventilation, and design
systems accordingly.

N. Telecommunication rooms (MDF, BDF and IDF rooms) with microprocessor equipment and
computer rooms shall be cooled to maintain conditions required by the equipment. Confirm
individual room temperature and relative humidity criteria with the Medical Center’s information
technology services manager. Maintain continuous and dedicated environmental control (24
hours per day, 365 days per year). Note that the equipment can operate at a higher temperature
than would be considered for an occupied space. If the telecommunication equipment room is not
occupied, then room temperature shall be based on the equipment requirements. Provide
supplemental air conditioning where ventilation alone would demand excessive air changes, or
where the ventilation system does not run 24/7. Connect supplemental cooling equipment to the
equipment branch of the emergency power system if available. Evaluate rack-mounted cooling
systems for large computer rooms with high-density server racks.

1. If mechanical cooling is provided, then additionally provide back-up ventilation or a back-up

unitary air conditioning unit that will keep the room below its maximum temperature limit in
the event the primary air conditioning system fails.

O. Other High Heat Load Environments:

1. Unless equipment requires continuous User interaction, locate high-heat-load equipment in

separate rooms or partitioned areas. Control environment to temperature recommended by
manufacturer, but not greater than 86°F.

2. Design separate or supplemental chilled water or unitary cooling systems for spaces with high
heat load or off-hour cooling requirements. Use of DX fan coil units with outdoor

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condensing units should only be considered if alternative cooling methods are not available.
The use of DX cooling shall be specifically approved by Facilities. Condensing units have a
very short life expectancy on the Parnassus and Mt. Zion campuses.

3. Provide direct exhaust of excess heat whenever practical. Strategically place exhaust air inlets
at locations where equipment heat is rejected.

P. Elevator equipment rooms shall be ventilated and/or conditioned to meet the elevator
manufacturer's requirements. Where solid state controls are used, establish appropriate room
temperature criteria. Transfer air from conditioned spaces may be used to cool elevator
equipment rooms, with appropriate fire smoke damper protection.

Q. Electrical rooms shall be ventilated only to maintain room at less than 85°F. Main building
transformers should be located outdoors, where possible.

R. Zoning of spaces shall follow good design practice with respect to core versus perimeter spaces,
exposure and shall comply with the following:

1. All patient rooms, treatment/exam rooms, nurses’ stations, procedure rooms, reading rooms,
and all sensitive rooms listed in CMC Table 325 shall have individual room temperature
control.

2. Exterior offices or other administrative areas with same exposure may be on the same zone
(up to four offices).

3. Corner offices with glazing on west, east, or south exposures shall have a separate zone.

4. Separate zones shall be provided for executive offices, conference rooms, and large meeting
rooms, and large team rooms.

5. Normally non-occupied spaces with minimal cooling loads may be part of adjacent zones.
Do not locate thermostats in the non-occupied space.

6. In non-OSHPD buildings, high occupancy spaces such as conference rooms shall be

controlled using occupancy sensing to ensure that when in unoccupied mode, the ventilation
to the space is reduced to near zero or turned completely off if conditioned by a separate
system. Provide demand control ventilation and carbon dioxide sensors as stipulated in the
California Building Energy Efficiency Standards.

7. Spaces that are not similar in occupancy and loading shall not be zoned together.

S. Install thermostats at readily accessible locations. In patient and procedure rooms, preferred
locations shall be where the thermostat will read the average room temperature felt by the patient.
In offices and conference/meeting rooms, preferred locations shall be next to doors on the strike
side (with door open or closed). Thermostats shall not be installed on outside walls, near supply
diffusers or heat sources, or where primary throw from supply diffusers wash over the thermostat.
Standard height shall be at 48” to the top. If thermostats are installed over counters then the
height shall be at 44” to the top.

T. Off-Hour Operation in Non-Clinical Buildings: During off-hours the environmental systems

(lighting, heating, cooling, and ventilation) will be reduced to minimum levels consistent with
safety. Room(s) with different operating hours shall be designed to avoid turning on large parts
of the building HVAC system to accommodate use (i.e., computer rooms).

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U. New Shafts: Provide shafts at least 25% larger than required for ductwork and piping for future
use. Provide access panels or doors to allow access to shafts for future installation of piping or
ductwork. Wherever new pipe risers are installed, provide branch stubouts with valve and cap for
future use on each floor.

V. System Design Parameters:

1. A stand-alone building is a building that is not connected to utilities produced in the campus
Central Plant. To facilitate operations and maintenance, space heating and steam boilers shall
be located in a mechanical basement or on the first floor. Provide generous service space for
the boilers and plan for equipment service and replacement.

2. Boilers: Industrial quality, steel, flexible-tube, water tube boilers having a full-load
efficiency of not less than 85 percent and a turndown ratio of at least 1:4 shall be selected.
The primary fuel for boilers shall be natural gas. Gas fired boilers shall be provided with low
NOx burners for compliance with BAAQMD requirements.

3. Heating Water Systems: For buildings with boilers, design heating water systems at not more
than 180°F with large heating coils selected for a minimum of 40°F drop in temperature and
small re-heat coils selected for a maximum of 30°F drop.

4. Chilled Water Systems:

a. Chilled water supply differs from campus to campus and within each campus and/or
building. OSHPD 1 buildings typically have dedicated chillers. Supply water
temperature ranges between 42° to 46° F.

b. Chilled water pumps are generally not required in campus buildings, as adequate
differential pressure may be available in the chilled water loop. The design team shall
check with Facilities on estimated differential pressure available at the project site. New
chilled water pumps shall be controlled using variable speed drive technology. Controller
shall use a differential pressure sensor as the primary control to maintain adequate
operating pressure.

c. Selection criteria for cooling coils:

 Entering chilled water temperature: 45° F
 Water temperature rise: 16° F
 Maximum water pressure drop: 10 feet w.g.
 Chilled water coil face velocities:

System Type Maximum Coil Face Velocity at Design Airflow

(FPM)
Annual Operating Hours
8am - 5pm M-F 8am - 11pm M-F, or 8am - 11pm 7 days
8am - 5pm everyday a week, or 24/7
Constant Volume 350 325 300
Variable Air 450 425 375
Volume @ peak
airflow

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d. Two-way single seated control valves shall be used for control at main chilled water
coils. Smaller coils may use industrial quality characterized ball valves. Provide normally
closed control valves. Provide thermometers and pressure test ports on the inlet and
outlet of the coil(s) and on the building supply line. Provide globe-style circuit balancing
valves at each control valve and on each branch of multi-section coils.

e. Connect to campus chilled water as directed by the University to comply with the campus
chilled water master plan.

f. Piping in utility tunnel and trenches shall be welded steel pipe.

g. Chilled water piping shall use ball or flanged butterfly valves for shutoff service as
appropriate for the line size.

h. Branch piping to building shall be sized on building block load. Size pipe based on a
maximum of 4 feet w.g. pressure loss per 100 feet of pipe using the Darcy-Weisbach
equation for the appropriate pipe material.

i. Check if existing pipe taps are available for connection. If not, connection to existing
shall be hot tapped, or connection shall be made during a scheduled off-hour CHW
shutdown.

j. Air separators and expansion tanks are not required in buildings using central plant
chilled water. Stand-alone buildings with chilled water shall have air separator located on
the suction side of the pump.

5. Air Distribution Systems:

a. Design low pressure loss duct systems for energy efficiency and low noise.

b. Install above-ceiling supply and exhaust air terminals as close to the ceiling as practical
to facilitate adjustment and servicing. The top of air terminals, particularly supply air
terminals and heating coils, should be no more than 3 feet above the ceiling.

c. In OSHPD buildings, provide variable air volume or constant air volume terminal units in
exhaust ducts from each zone. Exhaust VAV boxes shall modulate in conjunction with
supply air VAV boxes to maintain constant airflow differentials in each space.

d. Room Air Distribution: Work closely with the Architect and the University to achieve
effective airflow patterns in all spaces. Where displacement ventilation is not used, select
high-aspiration ceiling supply diffusers sized and located for effective mixing of room air
at maximum and minimum airflow, so that little or no thermal stratification occurs. Air
velocity in the occupied zone shall be less than 50 fpm. Follow design guidelines in 2011
ASHRAE Handbook - HVAC Applications - Chapter 57 - Room Air Distribution, and
2012 ASHRAE Handbook - HVAC Systems and Equipment - Chapter 20 - Room Air
Distribution Equipment.

W. HVAC Noise Control

1. HVAC systems shall be designed to not exceed background noise levels listed below. For
areas not listed below, design to NC levels listed in the 2011 ASHRAE Handbook - HVAC
Applications, Chapter 48 - Noise and Vibration Control, Table 1. Where appropriate, the

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design team shall retain an acoustical consultant to review design approaches and details to
assure that HVAC noise levels in occupied spaces.

Room Classification Maximum NC

Patient Rooms, LDRs, and LDRPs 30
ICUs, PACUs, and Nurseries 30
Individual Offices and Conference Rooms 30
Waiting Areas 35
Patient Holding Areas, pre-treatment 35
Operating Rooms and Cath Labs * 35
Treatment and Exam Rooms 35
Imaging Procedure Rooms * 35
Radiology Reading Rooms and Charting Rooms 35
Nurses Stations and Similar Open Work Areas 35
Patient Area Corridors 35
Dining Rooms 35
Break Rooms, Locker Rooms, and Similar Spaces 35
Open Administrative Areas 35
Clean and Soiled Workrooms, Supply and Storage Rooms 40
Pharmacies and Laboratories 40
Food Prep Areas 40
Dishwashing Rooms 45

* Excluding the noise contribution of medical equipment.

Noise levels for design compliance exclude noise from University equipment, personnel
located within spaces, or non-HVAC ambient noise from outside the space.

2. Fans in air handling units shall be selected for efficient and quiet operation. Review air
handling unit inlet and discharge octave band sound power levels, perform noise calculations,
and determine necessary silencer insertion losses (if applicable). If the project has an
acoustical consultant, then furnish fan and air handling unit submittals and sound power
levels and coordinate appropriate sound attenuation methods. Provide horizontal ducts at the
discharge of air handling units so that noise control may be applied in the horizontal ducts
before the ducts enter occupied spaces.

3. Exhaust fans should be selected for efficient and quiet operation. Duct elbows should be
located at least three (3) diameters upstream of exhaust fan inlets. The design of the
ductwork should leave enough duct length so that silencers and/or lined duct may be installed
if determined necessary.

4. For existing fans to be reused, require dynamic balance verification and rebalancing to ensure
that the fans operate at the minimum possible fan speed, static pressure, and noise levels.

5. Flow-generated noise is as important a consideration as fan noise in designing HVAC

systems. If the project has an acoustical consultant, then furnish plans with main ducts and
velocities highlighted to allow analysis of flow noise once the HVAC system and layout have
been established. Comply with maximum duct velocities elsewhere in these guidelines.
Incorporate the following guidelines for flow noise mitigation:

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 To reduce pressure drop of duct fittings and therefore to reduce flow generated noise, use
low pressure-drop duct fittings. Locate duct fittings away from each other to avoid
additional pressure drop caused by “system effects”, and rumble noise. Use smooth
transitions, with long radii, and straight ducts at the entry into all rooms and air terminal
devices. Avoid using ductwork with large aspect ratios, particularly near the fans.
 Whenever possible, large ducts should not run above noise sensitive spaces, such as
patient rooms, to avoid duct breakout noise problems. Consider 5/8" sheet rock beneath
duct to reduce noise.
 Insulated flexible ducts are effective products for noise control. When using flexible
ducts, branch ductwork should be installed as high as possible and drop vertically to
diffusers and grilles using long radius elbows. Crimped or angled flexible duct
connections at diffusers should not be accepted.
 Duct volume dampers should be installed as far from diffusers and grilles as possible.
The use of opposed blade dampers or other restricting devices directly behind the face of
diffusers and grilles should be prohibited.

6. Select diffusers and grilles with manufacturer's catalogued NC level 5 points or more lower
than the NC requirement of the space served. This is because the manufacturer's NC data are
measured in rooms with highly absorptive surfaces and a uniform air velocity distribution
throughout the neck of the diffuser. Select diffusers and grilles with even lower NC levels
where the design places diffusers or grilles in close proximity to one another. To reduce
airflow noise at diffusers and grilles, ducts should be hung as high as possible, and drop
vertically to the diffusers through flexible ducts.

7. Plumbing Systems: Support all water piping, both supply and waste water, in both horizontal
and vertical runs, through Acousto-Plumb system, or equal, resilient plumbing support
isolators. For pipes that cannot use Acousto-Plumb isolators, use a resilient wrapping or
clamp system employing an element of wool, felt, neoprene, or other suitable materials, such
as felt lined hangers, Tolstrut cushion strip and neoprene isolators, Superstrut Cush-A-Strip,
Cush-A-Clamp, or equal.

8. Vibration Isolation:
 Isolate rotating mechanical equipment from building structure by means of vibration
isolators. Provide flexible connections to all rigidly supported ductwork and piping
which connect to resiliently supported equipment. Provide looped and flexible electrical
conduit connections to allow free motion of isolated equipment.
 If the project has an acoustical consultant, then specify vibration isolation methods as
recommended. If the project does not have an acoustical consultant then specify
vibration isolation for large pieces of equipment mounted above ground level according
to 2011 ASHRAE Handbook - HVAC Applications, Chapter 48 Noise and Vibration
Control, Table 47 Selection Guide for Vibration Isolation.

23-5 GENERAL MECHANICAL REQUIREMENTS

A. Maintenance Access Requirements

1. Design the installation so that access is possible to all valves, dampers, expansion joints, fire
dampers, motors, filters, control devices, instrumentation and other products requiring access
for servicing, adjustment, repairs, replacement or maintenance. In renovated areas, maintain
access to all existing devices.

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 Show ceiling access openings on design drawings and require that they be shown on
shop drawings.
 Show ceiling access openings as blocked out areas on BIM models so that clash
detection will identify obstructions that pass through access spaces.

2. Design the installation so that normal operations such as operating valves, cleaning strainers,
servicing or replacing equipment and control devices, draining and venting hydronic systems,
replacement of filters, and lubrication of bearings, etc., can be performed safely while
standing on a floor or ladder.

3. Group concealed valves, dampers, controls and equipment requiring service access, such as
heating coil control valve assemblies, so as to be accessible through a minimum number of
ceiling tiles or access doors. Require that ceiling access openings are clear of piping,
conduits, wires, bracing, supports, and similar items that might inhibit access.

4. During the design, coordinate the quantity and approximate locations of ceiling access
openings and access doors. Require the Contractor to coordinate exact quantities and
locations. Do not permit valves, controls, and other devices to be installed in walls or areas
that cannot be adequately accessed.

5. Provide lifting eyes or rails in the structure above sump pits or heavy equipment to aid in
equipment removal. Size to suit equipment weight.

6. Mechanical room piping shall be arranged to maintain minimum 7’-0” headroom and 3’-0”
wide clear passageways. Route piping along walls to floor sinks/drains to avoid potential
tripping hazards. Piping in mechanical rooms shall be exposed and all valves and specialties
shall be readily accessible.

7. Wherever ductwork and piping run horizontally across roof, indicate minimum clearances
above the roof and methods of attachment that facilitate future roofing.

B. Phased Construction and Temporary Use

1. Should construction and occupancy occur in phases, with the University taking occupancy at
the end of each phase, include specific provisions so that mechanical systems serving
occupied areas are complete and operable at the end of each phase. Where necessary, include
provisions for temporary mechanical and piping systems to allow University occupancy.
Where systems have not been turned over to the University, which may not occur until Final
Acceptance of the project, require that the Contractor provide labor and materials, including
temporary utilities and controls, to operate new systems for the University’s use until the
entire project is complete.

2. Specify interim testing and balancing to allow partial occupancy of project areas. Where
required, HVAC systems shall operate continuously during all phases of construction.

C. Existing Utility Shutdowns and Demolition

1. Determine and discuss utility shutdowns and shutdown options with the University at
appropriate times during the design so that appropriate planning can occur and the design can
be tailored to minimize the extent of disruptive shutdowns.

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2. For shutdowns or demolition that affects occupied areas, require that utility shutdowns only
occur during time periods designated by the University. Require that piping, ductwork and/or
controls be prefabricated, installed to the extent possible, and ready for final connection to
keep shutdown durations to an absolute minimum.

3. Shutdown of rotating equipment such as fans, pumps, compressors, and similar items shall be
performed only by University personnel and not by the contractor. Require that the contractor
provide written requests for utility shutdowns with sufficient notice for University planning
and notification of affected departments.

D. Operating and Maintenance Manuals

1. Coordinate operating and maintenance manual submittals with Division 1 requirements.

Require that Contractor submit two hard copies and one electronic copy of preliminary
operating and maintenance manuals before work is 50 percent complete. Include a provision
that no payment will be made for any mechanical work beyond 70 percent completion until
the University's Representative has received preliminary operating and maintenance manuals.
Require submittal of the corrected final operating and maintenance manuals not less than 30
days prior to scheduled training sessions. Final submittal shall include two hard copies
(unless Division 1 requires more copies) and one electronic copy.

2. Operating and maintenance manuals shall include a complete set of accurate as-built shop
drawings, approved submittal data for all serviceable products, instruction sheets, bulletins,
and all pertinent information required by the University for proper start-up, maintenance,
operation, and adjustment of each and every piece of equipment furnished. Include a copy of
the final Test and Balance Report.

a. Bind product information in adjustable loose-leaf 3-ring D-ring binders, typed and
indexed into Sections following the alphanumeric system used in the Specifications, and
tabbed for easy reference. Coordinate the quantity of hard copy manuals required;
typically two copies are required in addition to electronic versions.

b. Require that wiring diagrams be specific to the product/system provided, and that all non-
applicable diagrams are crossed out in the manuals. Generic wiring diagrams are not
acceptable.

c. Require that product data sheets indicate the specific model provided, and that all models
not provided are crossed out in the manuals.

d. Require inclusion of final commissioning test sheets for individual systems, and indicate
final pressure settings on all systems, including refrigerant charges in DX systems.

3. For large projects, the Contractor shall provide separate binders for related Specification
Sections and word as follows, with tabs for each equipment item therein. Furnish separate
binders for the following work:
 Binder No. 1: Chillers, cooling towers, boilers, heat exchangers, pumps, variable
frequency drives, motors, solids separators, air separators, suction diffusers, and other
hydronic specialties.
 Binder No. 2: HVAC piping, valves, hydronic instruments, chemical treatment,
heating coils, seismic bracing, and related supports and insulation.
 Binder No. 3: Plumbing piping, fixtures and trim, water heaters, fuel oil piping,
storage tanks, fuel oil specialties and controls, and fire protection equipment.

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 Binder No. 4: Air handling equipment, including coils, filters, variable frequency
drives, motors, drives, and sound attenuation devices.
 Binder No. 5: Ductwork and duct accessories, including fire and smoke dampers,
constant (or variable) volume terminal units, air inlets and outlets, and automatic
dampers.
 Binder No. 6: HVAC controls.
 Binder No. 7: Final Test and Balance Report.
 Information can be combined in binders up to 2-1/2".

4. Required information for each type of equipment shall be included in the following sequence:
 Equipment Summary Sheets: List all equipment, tag numbers, locations,
manufacturer's name and model numbers, installing contractor's name, address and
phone number, local service representative's name, address and phone number, and
complete schedule of equipment operating data including motor, belt and sheave
data.
 Extended Warranties: Furnish separate signed warranty statements for each extended
warranty. Clearly state warranty period, and all inclusions and exclusions. Indicate
name, address and phone number for warranty calls.
 Maintenance Summary Sheets, including:
o List all required periodic inspections, testing, maintenance and lubrication,
and references to page numbers within product literature for more complete
instructions.
o Type, size and replacement number for belts and sheaves. Indicate proper
belt tension. Contractor shall furnish any special tools required to measure or
obtain required this tension.
o Bearing type, replacement number and size, recommended lubricant, and
lubrication period shall be indicated for equipment with regreasable or oil-
lubricated bearings.
o For refrigerant systems, the quantity and type of refrigerant used, evacuation
level achieved prior to filling system with refrigerant, and operating
pressures at key points in the system.
 Detailed Equipment Data Sheets, including:
o Manufacturer's service manual.
o Recommended spare parts lists.
o Flow diagrams.
o Troubleshooting tables.
o Fan and pump curves.
o Wiring diagrams
o Exploded views.
o Parts lists.
o Optional accessories.
o Assembly and disassembly instructions.
o Detailed installation, start-up, operating and maintenance instructions.
o Data for spring isolators and flexible connectors with related equipment.
o Start-up and test reports for chillers, cooling towers, variable frequency
drives, pumps, fans, and similar items.
 Specify that the Contractor download all current web-based product and O&M
information for all products furnished and burn onto DVDs or flash drives. Files shall
be organized and indexed for easy retrieval.
 Specify that the contractor create a comprehensive electronic version of the final
approved O&M manual in PDF format. PDF files shall have sidebar

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indices/bookmarks for easy routing to specific products within the O&M manual.
Organize and index the electronic O&M manual similar to the hard copy versions.

E. Start-Up and Commissioning

1. Mechanical designs shall include provisions for mechanical system checking, start-up,
testing, adjusting, balancing, fine-tuning, and troubleshooting as required to provide systems
in proper operating condition and with optimum efficiency. Specify responsibility of
Contractor to coordinate work and identify and resolve installation and operational problems
during the start-up period. Where individual pieces of equipment are to be started up by, or
under the supervision of, manufacturer's technicians or authorized representatives, require
assistance from the Contractor as necessary to start up, test, and troubleshoot new systems
and equipment.

2. Require that the Contractor to provide troubleshooting, fine-tuning, seasonal adjustments, and
other corrective actions for one year following the date of Final Acceptance, including
maximum 24-hour response to complaints or operational problems. Work performed during
this period shall be considered warranty work.

3. At the outset of design, discuss requirements for HVAC system commissioning with the
University and the project commissioning agent. Identify systems to be commissioned,
commissioning standards to be followed, responsibilities of the various parties, preparation of
functional performance test protocols, University training, and documentation for LEED
Certification.

F. University Training

1. Familiarization Tours: During the course of construction, before ceilings are closed, specify
that Contractor shall provide familiarization tours for University's operating personnel to
acquaint them with new mechanical work and equipment locations.

2. During or immediately following system commissioning, specify that Contractor shall fully
instruct the University's operating personnel in the operation, adjustment, and maintenance of
mechanical equipment and systems as follows:
 Contractor to provide the services of factory-trained instructors to provide on-site
training for complex equipment and packaged systems, such as chillers, boilers,
variable frequency drives, computer room air conditioning systems, humidification
systems, packaged thermal storage systems, and pure water systems.
 Contractor to provide instruction on new HVAC controls.
 Contractor shall provide instruction on all other aspects of system operation and
coordinate training sessions by above-noted instructors.
 Where safe and efficient operation of mechanical systems is predicated on attendance
at University training sessions, require that training sessions be professionally
videotaped; provide four (4) DVD or flash drive copies of training video, including
full written versions and appropriate references to operating and maintenance
instructions.
 Require written acceptance of training by University's Representative.

G. Mechanical Demolition in Occupied Buildings

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1. Any demolition that will interrupt existing services to other floors or areas must not be done
until after new ductwork, piping and/or controls serving these areas is prefabricated, installed
to the extent possible, cleaned, tested, and ready for final connection.

2. Current or original design airflows shall be maintained at all times in occupied areas outside
of the demolition area. For Hospital renovation projects, include detailed pre-demolition,
post-demolition, intermediate, and final air balancing instructions as appropriate.

3. Trace existing piping to be removed and cap at mains or risers. Remove abandoned domestic
water piping to the nearest active branch or main. University's Representative shall be
advised of all required shutdowns in advance.

4. Wherever existing piping is cut and shall remain in service, provide threaded or flanged caps
for pressure piping, and pressure-tight no-hub caps for no-hub systems. Provide isolation
valves at the end of all abandoned pressure piping with specified valve tags.

5. Wherever existing ductwork is cut and shall remain in service, provide minimum 20 gauge
cover plates over duct openings, set in a bed of mastic sealant, and secured with No. 10 sheet
metal screws maximum 4 inches on center.

H. Cleaning and Closing:

1. Require that the Contractor thoroughly clean all equipment, fans, motors, piping, and all other
materials free of all rust, scale, and other dirt before insulation or painting is done.

2. Require that open ends of ductwork and piping be sealed from the time they arrive on the
jobsite to the time they are connected in the field.

3. Wherever work is performed above existing ceilings, require that the contractor protect floor
and furnishings below from all dust and debris. Wherever the ceiling is opened, require that
the Contractor vacuum clean top of ceiling, ducts, and pipes within four feet of the opening.

4. Require that all plumbing fixtures, motors, electronics, and rotating machinery be covered
during construction and protected from dirt and water.

5. After installation is complete, require that the Contractor:

 Thoroughly clean new ductwork and plenums inside and out before ceilings are
installed and fans are operated.
 Restore any damaged or marred surfaces to their original condition.
 Clean piping systems.
 Replace throwaway air filters used during construction with new filters before project
is turned over to University.
 Clean all foreign matter from coils, terminal devices, thermostats, diffusers, registers
and grilles.
 Thoroughly clean equipment of stains, paint spots, dirt and dust. Remove temporary
labels not used for instruction or operation.

6. Duct Cleaning: Coordinate extent of duct cleaning with the University. In general, any
renovation project that includes ductwork over 20 years old shall include duct cleaning.
Cleaning shall conform to the National Air Duct Cleaners Association (NADCA) Standard
for Assessment, Cleaning, and Restoration of HVAC Systems - 2013, and shall include the
removal of visible dirt, debris, and other contaminates. Use an industrial HEPA- filtered

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vacuum and rotary brush system appropriate for each surface. Coat existing acoustic
insulation with an approved anti-microbial and erosion resistant coating.

I. Pipe and Duct Penetrations

1. Design and detail all utility pipes penetrating exterior walls with sufficient flexibility for
normal settlement of building or backfill. Take particular care with cast iron and pressure
piping. Coordinate compaction specifications for backfill that supports utility piping entering
or leaving the building.

2. For new buildings constructed on piles, assume that soil beneath the ground floor slab will
settle considerably and that braced supports for underground piping, anchored to the ground
floor slab, will be required. Ensure that pea gravel backfill will flow around piping as the
ground settles.

3. Design and detail the manner in which pipes and ducts pass through roofs, interior walls,
floors and ceilings. Clearly indicate contractor’s responsibility for locating, framing, cutting
or drilling holes, and for adequate flashing and sealing.

4. Where cutting of existing concrete walls or floors is necessary, require Contractor to locate
and avoid reinforcing steel using pacometer or other detection methods. Where possible,
leave 1-1/2" concrete cover over reinforcing steel. Coordinate with the project structural
engineer when cutting of reinforcing steel cannot be avoided.

5. Design and detail pipe and duct penetrations so that a minimum opening remains after
installation. Specify and detail effective seals for openings to prevent passage of rodents,
vermin, fire, smoke and liquid spills.

6. Where pipe or ducts are insulated, provide for continuous insulation through openings.

J. Stray Heat Avoidance

1. Minimize unnecessary heat gains to outside air ventilation systems. Under summer
conditions, deliver outside air with a minimum temperature rise above ambient conditions.
Avoid the following conditions where practical:
 Large electric motors located in air plenums.
 Air intakes on south wall of building.
 Uninsulated plenums where substantial temperature differences exist.
 Ducts passing through hot spaces.
 In dual duct systems, inappropriate proximity or inadequate insulation of hot and cold
ducts. This condition can also occur in a supply and exhaust system where ducts are
adjacent.

K. Testing

1. Require that Contractor provide all labor, material, equipment, and temporary connections
necessary to accomplish tests specified in Division 23 and as required by Code and
authorities having jurisdiction. No portion of the work shall be covered until after it has been
inspected, tested and approved.

2. Where applicable, testing shall be performed in strict accordance with governing codes and
regulations and under the supervision of authorities having jurisdiction.

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3. When testing is to be witnessed by the University’s Representative, the University’s Inspector

of Record, or other authority, require that the Contractor provide at least 5 days notice prior
to testing date.

4. Require written reports documenting procedures, results, and certification that each test has
been satisfactorily completed. Certification shall include identification of portion of system
tested, date, time, test criteria, test medium and pressure used, duration of test and name and
title of person signing test certification document.

23-6 HVAC SYSTEMS

A. HVAC System Redundancy: HVAC systems for patient care and other special occupancies shall
be designed for reliable 24/7 operation. Early in the design, establish redundancy criteria for
HVAC equipment and review with the University. As a minimum, redundancy should be
provided for the following HVAC system components:
 Heating Hot Water Boilers or Heat Exchangers: CMC mandates standby equipment for
primary heating system equipment. Provide at least two heating water boilers or steam-
to-heating water heat exchangers, such that the system can meet peak demand with any
one boiler or heat exchanger out of service. Large steam-to-heating water heat exchanger
shall have two steam control valves.
 Heating Hot Water Pumps: Provide at least two main building circulating pumps, such
that the system is capable of delivering 100% of the system capacity with one of the
pumps out of service. For systems with multiple boilers, provide one primary pump per
boiler.
 Chilled Water Pumps: Provide at least two main building circulating pumps, such that
the system is capable of delivering 100% of the system capacity with one of the pumps
out of service. For systems with multiple chillers, provide one primary pump per chiller
and one standby pump capable of serving any chiller.
 Tower Water Pumps: For systems with multiple cooling towers, provide one pump for
each cooling tower and one standby pump capable of serving any cooling tower.
 Fanwall Systems: For fanwall arrays with more than four fan cells, select fans and/or
motors such that system can deliver required airflow with one fan cell out of service.

For other critical equipment, such as exhaust fans serving critical care areas, where is impractical
to have fully redundant equipment, it may be appropriate to specify a replacement motor, or other
critical parts, that will allow rapid replacement. Review redundancy criteria on a case-by-case
basis.

Review individual equipment quantities, system configuration, and overall system capacity
(including future capacity) with the University.

B. HVAC Systems for Critical Care Areas

1. Patient care areas shall be designed with “once through” 100% outdoor air systems. New
HVAC systems shall be outfitted with pressure-independent Variable Air Volume (VAV)
terminal units and duct mounted hot water heating coils. Constant Air Volume (CAV) air
terminals shall be considered if the system does not benefit from VAV option. HVAC
systems shall operate continuously. Supply and exhaust VAV and CAV systems shall
maintain design pressure differentials within rooms and areas as required by code and clinical
program.

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C. HVAC Systems for Administration Areas and Non-OSHPD Buildings

1. Air handling systems for administrative, office, conference, and other general use facilities
shall employ VAV reheat systems or other energy efficient systems that meet the University’s
energy performance policy and comply with the California Building Energy Efficiency
Standards. Incorporate airside dry-bulb economizers to provide free cooling when ambient
conditions permit.

2. Air handling systems for these buildings are best kept simple and zoned consistent with the
building use and occupancy schedules. Ideally, large conference rooms or assembly areas
with intermittent use should not be connected to units that supply routine office space.

3. Air handling systems in these buildings may have the following features:

a. Single supply and return fans without redundant components.

b. Night setback and morning warm-up control modes.

c. Mixing plenums with minimum and maximum outdoor air damper to accommodate
minimum ventilation and economizer operations.

d. Minimum 30% efficient pre-filters and minimum 85% efficient after filters.

e. Fully ducted return air system with building pressure control sequences.

4. HVAC systems for central computer rooms shall meet specific temperature, relative
humidity, and reliability criteria established by the University’s Information Technology
Services group. Supplemental cooling may be appropriate for smaller IDF rooms that are
normally ventilated by the building air handling system. Review specific requirements for
each space with the University.

D. Clean Spaces for Sterile Compounding:

1. Where pharmaceutical or other clean rooms are included in the project program, confirm
room classifications, process and equipment loads, and environmental control requirements.
Clean rooms require special consideration and design. Drawings and specifications must
address all aspects of clean room performance, fabrication, and installation. Clean room
classification, testing, monitoring, design, construction, start-up and commissioning shall comply
with the ISO 14644 series of standards.

2. Select equipment, air velocities, and plenum and duct sizes for minimum noise within the
work area.

3. Provide a method for injecting test media into the fan return plenum, and for sampling test
media density upstream of HEPA filters. Discuss provisions with the University. Functional
performance testing of clean rooms shall be performed by the University’s testing agency.

E. Conversion to Variable Flow:

1. New piping systems shall be variable flow. Control valves shall be two-way. Whenever an
existing system is constant flow, consult with the University to determine if system should be
converted to a variable flow piping system.

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F. Heat Recovery:

1. State-of-the-art energy recovery technologies with project-proven efficiency and pay-back are
welcomed at the University. Discuss methodologies and equipment types and manufacturers
with the University. Systems must be made of materials suitable for the University’s marine
environment. Life Cycle Cost Analysis or other approved resource may be required to justify
energy recovery.

2. For air-side heat recovery, provide minimum 30% efficient filters upstream of heat recovery
device.

23-7 BASIC MECHANICAL MATERIALS AND METHODS

A. Product Selection

1. Specify new products throughout. Select products of the highest available quality that will
provide efficient operation and have long life expectancies. Products should require low
maintenance and be easily serviceable.

2. Items of a given type should be the product of the same manufacturer. Select products that
have been in satisfactory commercial or industrial use in continuously operating systems for
at least three years. Exceptions to this requirement should be discussed with the University.

3. Major equipment items should be supported by local service organizations. Service

organizations shall be qualified to render satisfactory service on a regular and emergency
basis.

B. Attachments to Structure

1. Coordinate where requirements for concrete expansion anchors and other fasteners will be
specified, often times in Division 5. Refer to concrete anchor testing requirements, which
may be specified or shown on Structural, Mechanical, or Architectural Drawings.

2. Specify stainless steel anchors and fasteners for use outside and in outside air intake plenums,
and zinc-plated for other locations.

C. Welding

1. Require that all shop and/or field welding in connection with mechanical work be performed
in strict accordance with Title 24, California Code of Regulations (CCR), and pertinent
recommendations of the American Welding Society (AWS). Specify minimum welder
qualifications.

2. Specify where field and shop welding will be inspected by the University's Testing Agency in
accordance with Title 24, CCR. Coordinate inspection requirements with the University’s
Representative , and include appropriate references to Division 1 requirements.

3. Require appropriate exhaust ventilation wherever welding occurs in occupied buildings.

D. Electrical Requirements

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1. Ensure that electrical controllers, disconnects, devices, and wiring specified in Division 23
conform to requirements of Division 26 - Electrical. Coordinate all electrical voltages, motor
control requirements, disconnect switches, and related work with electrical design engineers.

2. Verify available power supply voltages prior to specifying mechanical equipment.

E. Motors

1. Unless special characteristics are required, motors shall be NEMA Design B, totally enclosed
fan cooled (TEFC), single speed, Insulation Class “F”, 1.15 Service Factor, rated for
continuous duty at 40 degrees Centigrade with low slip, low starting current, and normal
starting torque. Rotor shall be precision balanced in accordance with NEMA MG 1-1998,
“Motors and Generators,” 7.08. Consult with the University when selecting motors for special
operating conditions.

2. Motors 1 horsepower and larger shall be premium efficiency in accordance with IEEE
Standard 112 Test Method B.

3. Bearings:
 Motors 10 horsepower and smaller (up to frame size 215T) shall have optional
permanently (double) sealed ball bearings.
 Motors larger than 10 horsepower shall have regreasable, double shielded, single-row
deep-groove ball or roller bearings with a grease filling and relief plug for purging
during lubrication. Exceptions to this criteria will be considered for outdoor motors
on a case-by-case basis, where permanently sealed bearings may provide longer life.
 Specify bearings with minimum AFBMA L-10 Life of 50,000 hours for belt-driven
applications and 150,000 hours for direct-coupled applications.

4. Voltage:
 Motors smaller than 3/4 horsepower shall be single phase, 60-cycle, for 120 volt or
208 volt service, unless available power dictates a different voltage.
 Motors 3/4 horsepower and larger shall be three phase, 60 cycle, voltages as
appropriate and approved by the University.

5. Motors driven through variable frequency drives (VFDs) shall be rated for "Inverter Duty"
with triple-coated 200 degree Centigrade copper magnet wire capable of withstanding 1600V
spikes (with a minimum voltage rise time of 0.1 microsecond) experienced with dV/dt IGBT
waveforms as defined in NEMA MG 1-1998, Part 31. Motors shall be fully compatible with
the approved variable speed drives and rated to operate from 5 percent to 200 percent of rated
motor speed.
 Specify every motor driven through a variable frequency drive to have an Aegis
SGR, or equal, shaft grounding ring that utilizes conductive microfibers to redirect
shaft current from the shaft to the motor frame, bypassing the motor bearings
entirely. Shaft grounding ring shall be maintenance free, with full circumferential
contact of motor shaft. SGR shall provide efficient discharge of high-frequency shaft
voltages induced by variable frequency drives.
 Motors 10 horsepower and smaller can be provided with ceramic bearings that meet
bearing criteria above in lieu of shaft grounding rings.

6. Coordinate proper protection and control for every motor.

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University of California San Francisco Medical Center Design Guidelines June 2015

7. Motors shall be selected such that the driven equipment brake horsepower requirement
(including any applicable drive losses) is between 70% and 95% of the motor rating. Intent is
to not oversize motors.

F. Variable Frequency Drives (VFDs)

1. Specify VFDs for fans and pumps in variable flow or variable volume systems.

2. The University has standardized on ABB drives, to match existing, predominantly ACH550
for HVAC applications. Review VFD style, options, enclosures, and accessories from
manufacturer's standard product to meet project specific project requirements with the
University.
 Specify VFDs with E-Clipse across-the-line bypass where the normal operating
speed of the motor is within 10% of 60 Hz.
 Specify VFDs with E-Clipse across-the-line bypass for belt driven fans, and require
that fan sheaves be replaced during system balancing so that fan operates at design
condition near 60 Hz.
 Specify primary/secondary VFDs in the same enclosure where redundancy is
required and the normal operating speed of the motor is less than 54 Hz or greater
than 66 Hz.
 Where redundancy is not required and motor does not operate near 60 Hz, specify
VFD without across-the-line bypass.
 If more than three VFDs of the same size are specified, then specify one spare VFD
of each size provided on the project, or as agreed upon with the University.

3. Warranty: Specify that VFDs and motors driven through VFDs shall be warranted for a
period of three years from the date of start-up.

4. Voltage and current distortion generated by VFD and attenuation devices, as installed, shall
not exceed the following criteria as referenced by IEEE Standard 519, General Category:
 Total harmonic distortion (THD) shall not exceed 5% RMS of fundamental input
voltage at full load with maximum 3% RMS on any single harmonic at the point of
common coupling to the distribution system.
 Line voltage distortion shall not exceed 5% in amplitude of fundamental input
voltage.

5. Specify that VFDs have DC link reactors on the positive and negative rails of the DC bus to
reduce the level of harmonics reflected back into the building power system. Link reactors
shall not reduce efficiency or cause a voltage loss at the drive input.

6. Specify spare VFDs (electronic drive and control components) for systems supporting critical
areas.

7. VFDs in exterior locations shall be enclosed within a NEMA 4X stainless steel control panel
or behind a weatherproof door of air handling unit enclosure. Where appropriate, specify
sealed enclosures with internal air conditioning.

8. Require the following factory testing:

 All printed circuit boards shall be burned-in at elevated temperature for at least 15
minutes. Each board shall be 100% tested on equipment calibrated to ISO-9001
standards.
 Test VFD for a minimum of 15 minutes at full load.

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o Monitor for correct phase current, waveform, phase voltages, and motor
speed.
o Test current limit by simulating a motor overload.
o Test all other protective features.
o Test for proper grounding using a HYPOT voltage test. For 208 - 240 VAC,
use 1500 VAC. For 460 VAC, use 2200 VAC. For 600 VAC, use 2500
VAC. Leakage current during test shall not exceed 100 micro amps.
Leakage current during test shall not exceed 100 micro amps.
o Test all adjustable controls and ranges.
o Test bypass operation and all interface controls and signal response.

9. Require the following field testing and start-up by VFD manufacturer's factory authorized
field service technician:
 Inspect for physical damage, proper anchorage, and grounding.
 Inspect for compliance with drawings and specifications.
 Compare overload heater rating with motor full-load current rating to verify proper
sizing. (Require contractor to remove any power factor correction capacitors
connected on load side of heaters.)
 Check tightness of bolted connections using calibrated torque wrench.
 Measure insulation resistance of each starter section phase-to-phase and phase-to-
ground with the starter contacts closed, the protective device open, and the solid state
controller isolated. Test voltage shall be in accordance with Table 10.2 of NETA
ATS-1995, “Acceptance Testing Specifications for Electrical Power Distribution
Equipment and Systems."
 Submit written results of field testing and start-up for each unit.
 Demonstrate proper operation and control in manual, automatic, and bypass modes.

G. Motor Starters

1. Coordinate requirements for motors starters, which shall be specified in Division 26.

2. Specify VFDs for motors 25 HP and larger to allow soft starting, even if the driven
equipment is intended to be used at constant speed.

H. Lubrication

1. Specify that installer properly lubricate all bearings before operation of the equipment, and
carefully observe equipment operation immediately after start-up.

2. Lubrication points shall be both visible and safely accessible after installation of equipment.
Specify extension pipes wherever needed to meet access requirements.

I. Equipment Guards

1. Require equipment guards over belt driven assemblies, drive couplings, pump shafts, exposed
fans, and elsewhere as required by Code.

J. Pipe Identification

1. Identify and color-code all piping, including concealed piping. Provide directional arrows to
indicate direction of flow. Refer to Tables 23-2 and 23-3 below.

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2. Identification shall consist of wrap-around plastic markers, equal to Seton Set-Mark "Snap-
Around Markers" Brady, Calpico, or equal, with stainless steel spring fasteners for larger
sizes. Coordinate with the University where stenciled pipe identification may be required
(piping in trenches, tunnels, etc.).

3. Locations for pipe identification:

 Adjacent to each valve, including vent and drain valves.
 At each branch and riser take-off.
 At each pipe passage through wall, floor, and ceiling construction, on both sides of
penetration.
 On all horizontal runs spaced 25-feet maximum.
 Labels must be as conspicuous as possible from normal points of reference.

TABLE 23-2
PIPE IDENTIFICATION

DRAWING LABEL
SYMBOL LABEL NAME COLOR
(2) (1)

CA Compressed Air (3)(4) Y

CHWS Chilled Water Supply GW
CHWR Chilled Water Return GW
CWS Condenser Water Supply Y
CWR Condenser Water Return Y
DCW Domestic Cold Water GW
DHW Domestic Hot Water Y
DHWR Domestic Hot Water Return Y
DI Deionized Water GW
DIR Deionized Water Return GW
DSP Dry Standpipe R
DR Drain Y
HHWS Heating Hot Water Supply Y
HHWR Heating Hot Water Return Y
HPS High Pressure Steam (over 100 psi) (3) Y
HPR High Pressure Condensate Return Y
ICW Industrial Cold Water GW
IHW Industrial Hot Water Y
IHWR Industrial Hot Water Return Y
LPS Low Pressure Steam (1-15 psig) (3) Y
LPR Low Pressure Condensate Return Y
MPS Medium Pressure Steam (20-100 psig) (3) Y
MPR Medium Pressure Condensate Return Y
NG Natural Gas Y
PR Pressure Relief R
PW Pure Water (7) GW
SP Fire Sprinkler R
SV Steam Vent (6) Y
TCA Temperature Control Air (3)(5) Y

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DRAWING LABEL
SYMBOL LABEL NAME COLOR
(2) (1)

WSP Wet Standpipe R

Medical Gases:
O2 Oxygen GW
MA Medical Air Y
MV Medical Vacuum W
N2O Nitrous Oxide B
N2 Nitrogen BL
CO2 Carbon Dioxide GR
WAGD Waste Anesthetic Gas Disposal V
Laboratory Gases:
L-A Laboratory Air (3) Y
L-VAC Laboratory Vacuum GB
L-CO2 Laboratory Carbon Dioxide (3) Y
L-N2 Laboratory Nitrogen (3) GW
L-O2 Laboratory Oxygen (3) Y

TABLE 23-2 NOTES:

(1) Color coding for pipe labels:

Y Yellow background with Black lettering.
GW Green background with White lettering.
GB Green background with Black lettering.
W White background with Black lettering.
R Red background with White lettering.
B Blue background with White lettering.
W White background with Black lettering.
BK Black background with White lettering.
GR Gray background with White or Black lettering.
V Violet background with White lettering.
(2) Labels shall spell out the full name in capital letters. Order custom labels as necessary.
For services not listed, use agreed upon Drawing Symbols, Label Names, and Colors. All
labels shall indicate flow direction.
(3) Indicate average operating pressure in psig within parenthesis; e.g. (50).
(4) Applies to compressed air for pneumatically operated automatic doors or shop air.
(5) Labels required for main temperature control air only; typically 20 psig. Signal air with
variable pressure is typically 1/4" or smaller, and does not require labeling.
(6) Atmospheric vent.
(7) Depending on water purity, alternate identification might be DW - Distilled Water or
Demineralized Water.

TABLE 23-3
PIPE AND INSULATION LETTERING

Pipe and Insulation O.D. Minimum Letter Height

(in Inches) (in Inches)
3/4 to 1-3/8 1/2

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1-1/2 to 2-3/8 3/4

2-1/2 to 7-7/8 1-1/4
8 to 10 2-1/2
Over 10 3-1/2

K. Valve Tags

1. Identify all valves with 2" x 4" minimum size laminated plastic tags. Tags shall have a light
background with black or blue lettering. Exception: Use a red background and white lettering
for fire protection valves.

2. Tags shall state the system served by the valve, valve size, the coil, room number(s) and/or
area of the building served by the valve, whether the valve is normally open (N.O.) or
normally closed (N.C.), and purpose of the valve.
 Control valve tags shall state the manufacturer and complete model number of the
valve and actuator, water flow rate (gpm) or steam flow rate (lbs./hr.), valve size,
equipment served, and valve flow coefficient.
 Circuit balancing valve tags shall state the valve manufacturer and model number,
balanced water flow rate, date installed, and the note, "Use calibrated flow charts
furnished for this valve."

3. Attach tags with a light brass chain. Exception: For valves on dry standpipes, sprinkler
risers, and wet standpipes that exposed in occupied spaces or stairwells, attach valve tag to
wall adjacent to valve.

4. Valve Charts: For new systems, specify that the contractor provide complete schematic flow
diagrams of each new piping system, indicating the location and function of each valve, and
whether the valve is normally open or closed. Charts shall identify each system and show the
actual arrangement, line sizes, equipment, coils, and other essential features of system.
 Specify that charts be electronically drafted with minimum 1/8-inch lettering and
large symbols, readily legible. Charts shall be prepared in AutoCAD.
 Specify that each chart be mounted in an aluminum frame with a clear, hardened
acrylic plastic front. Charts shall be easily removable for making changes. Charts
should be mounted on mechanical equipment room walls at locations approved by
the University's Representative.

L. Equipment Identification

1. New equipment shall be identified using the Medical Center's standard abbreviations and
nomenclature as summarized below. Consult with the University to obtain the next
sequential equipment number.

TABLE 23-4
EQUIPMENT NOMENCLATURE

ABBREVIATION EQUIPMENT TYPE

ACU Air Conditioning Unit (refrigerant-based cooling

AHU Air Handling Unit
FCU Fan Coil Unit (refrigerant-based or water coils)

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ABBREVIATION EQUIPMENT TYPE

CU Condensing Unit (compressor/condenser side of split system)

HP Heat Pump
DCW GW
DHW Y
DHWR Y
DI GW
DIR GW
DSP R
DR Y
HHWS Y
HHWR Y
HPS Y
HPR Y
ICW GW
IHW Y
IHWR Y
LPS Y
LPR Y
MPS Y
MPR Y
NG Y
PR R
PW GW
SP R
SV Y
TCA Y
WSP R
O2 GW
MA Y
MV W
N2O B
N2 BL
CO2 GR
WAGD V
L-A Y
L-VAC GB
L-CO2 Y
L-N2 GW
L-O2 Y

2. Specify engraved plastic labels that are riveted or epoxy-glued to the equipment. Labels on
rooftop equipment should be fastened with stainless steel pop rivets or screws. Cardholders in
any form are not acceptable. Specify blue labels with white lettering. Primary equipment

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identification shall be minimum 3/4" high and underlined, and additional information shall be
minimum 1/4" high.

3. Require that equipment labels state the equipment name and number, area of the building
served, and primary performance data including air (or water) flow rates, air (or water)
pressure drops, entering and leaving air (or water) temperatures, etc., and year installed.

23-8 INSULATION

A. Pipe Insulation

Service Material Remarks

Heating Hot Water, (a) Inside Buildings: Molded glass fiber with Manville Micro-Lok AP, or
Domestic and All-Purpose white jacket and 0.030" thick equal
Industrial Hot Water Zeston 300 Series, or equal PVC fittings
and Hot Water Return, covers (0.020" thick PVC fitting covers
Low Pressure Steam acceptable for piping 2" and smaller).
and Condensate, and (b) Outside Buildings: Molded glass fiber All jacketing lapped to shed
Chilled Water Piping with minimum 0.020" thick stainless steel water
jacketing applied over pipe and fitting
insulation.
Domestic and No insulation required.
Industrial Cold Water,
Process Cooling Water
(60° - 90° F), and
Condenser Water
Piping
Refrigeration Piping (a) Inside Buildings: As specified for chilled
(Suction Lines) water piping above.
(b) Outside Buildings: Closed-cell Armacell AP Armaflex, or
elastomeric. equal. All joints glued with
Armstrong 520, or equal and
coated with WB Armaflex, or
equal finish.
Medium and High (a) General Inside Buildings (to maximum Manville Micro-Lok AP, or
Pressure Steam and 300°F): Molded glass fiber with All-Purpose equal
Condensate Piping white jacket and 0.030" thick Zeston 300
Series, or equal PVC fittings covers. Seal all
gaps.
(b) General Outside Buildings (to maximum Lab all seams to shed water.
300°F): Molded glass fiber with minimum
0.020" thick stainless steel jacketing applied
over pipe and fitting insulation.
(c) In Mechanical Rooms and Underground Pittsburgh Corning
(above 300°F): Cellular glass with minimum “Foamglas”, or equal. Provide
0.024” thick aluminum applied over piping “Pittwrap”, or equal insulation
and fitting insulation. jacket on underground piping.

Notes for Pipe Insulation Table:

 Insulation, jackets, facings, adhesives, coating, and accessories fire hazard shall be rated
in accordance with ASTM E84, UL Standard 723, and meet requirements of NFPA 90A.

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 Specify minimum thicknesses in accordance with the California Building Energy

Efficiency Standards and ASHRAE 90.1. Increase minimum thicknesses by 0.5-inch for
piping on the roof or exposed to un-tempered outside air conditions.
 Specify Johns Manville, Owens-Corning, Certain-Teed, or equal as manufacturers for
fiberglass insulation products. Specify Pittsburgh-Corning, Johns Manville, or equal for
cellular glass insulation products. Specify Armacell, Rubatex, or equal for closed-cell
elastomeric insulation products. Specific models should be listed for at least the first
named manufacturer. Other manufacturers and products shall be specified where their
use is suitable. Discuss alternate materials or methods with the University.
 Specify application methods for selected insulation materials.
 Specify calcium silicate thermal hanger shields to protect glass fiber and non-rigid pipe
insulation from crushing in hangers. Specify welded pipe saddles for hot steel pipes 4-
inches and larger supported on rollers.
 In heating water, steam, and domestic water piping, do not insulate unions, strainer
blowdown valves, regulators, steam traps, circuit balancing valves, or control valves.
Seal exposed edges of insulation with glass cloth and mastic. See requirements for lace-
up insulation jacketing covers below.
 Insulate domestic and industrial cold water piping in concealed or warm areas where
condensation might occur.
 Specify reinsulated piping systems for chilled water and heating water piping installed
underground, Rovanco, Perma-Pipe/Ricwill, Thermacor, or equal. Outer jacket shall be
high density polyethylene (HDPE). Carrier pipe shall be specified carbon steel or copper
pipe. Carbon steel joints shall be butt-welded. Copper joints shall be silver brazed.
Where possible, straight sections shall be supplied in pre-measured lengths with piping
exposed at each end for field joint assembly. Insulation shall be nominal 2 pcf density
polyurethane foam for straight sections and preformed polyurethane foam for all fittings.
To ensure no voids are present, contractor shall inspect all insulation using one of the
following three methods: visual check prior to application of the protective jacket;
infrared inspection of the entire length; or X-ray inspection of the entire length.
Insulation thickness shall be as specified above.

B. Hazard Rating: Insulation, jackets, facings, adhesives, coating, and accessories shall be rated in
accordance with ASTM E84, UL Standard 723, meeting requirements of NFPA 90A, and
acceptable to the California State Fire Marshal:
 Flame Spread: Maximum 25.
 Fuel Contributed and Smoke Developed: Maximum 50.

C. Delivery, Storage and Handling: Require that all insulation material be delivered to project site in
original, unbroken factory packaging labeled with product designation and thickness. Shipment of
materials from manufacturer to installation location shall be in weather tight transportation.
Insulation materials delivered to jobsite shall be stored so as to protect materials from moisture
and weather during storage and installation.

D. Jacketing for Exterior Insulation: Specify minimum 0.020" thick Type 304 or 316 stainless steel
with integral bonded polykraft moisture barrier and longitudinal Pittsburgh Z-Lock, or equal
seam. Secure jacketing with minimum 0.5" wide x 0.020" thick aluminum straps maximum 18"
on center. Specify matching jackets for all fittings, flanges, and specialties.

E. Specify pre-fabricated removable insulation covers for high temperature valves, piping specialties
and equipment flanges requiring periodic disassembly. Covers shall be shop fabricated
assemblies comprised of a woven fiberglass cloth inner liner rated for 1000 degrees Fahrenheit,
fiberglass and non-asbestos ceramic fiber blanket insulation, and covered with a waterproof, gray

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University of California San Francisco Medical Center Design Guidelines June 2015

color 17.5 oz/sq yd silicone rubber coated woven fiberglass outer jacketing. Seams shall be sewn
with high-temperature lacing. Jacket shall be flexible, reusable, and custom designed for each
individual valve or shape to provide close contour fit with no overlapping seams or gaps.
Assembly shall be secured with buckle and strap assemblies (with D rings) or fabric-backed heat
resistant Velcro tabs. Insulation blanket shall be in two layers, each one- 1-inch thick, with an
overall R factor of 5.4. Manufacturers: Plant Insulation Co. “Temp-Mat,” S.R. Corp. Valve
Insulation Covers (Suisun, California), Thermal Energy Products Inc., or equal.

F. Duct Insulation

1. For rectangular ductwork in mechanical equipment rooms and in areas where ductwork is
exposed to view, specify glass fiber semi-rigid board insulation, three-pound density, FRK
jacket, minimum 1-1/2 inch thick, Owens-Corning Type 703, or equal.

2. For round ductwork and rectangular ductwork hidden from view, specify glass fiber duct
wrap insulation, minimum one-pound density, FRK jacket, minimum 1-1/2-inches thick,
Owens-Corning Type 150, or equal.

3. For insulation on roof, specify glass fiber semi-rigid board insulation, minimum six-pound
density, FRK jacket, minimum two inches thick, and sloped to shed water. Cover insulation
with foil-backed self-adhering jacket, Polyguard “Alumaguard 60”, or equal. Jacket is a
laminated waterproof membrane consisting of a peel-and-stick rubberized bitumen adhesive
compound with a cross-laminated high strength polyethylene backing film and aluminum foil
surface, 60 mils thick, UV resistant, weatherproof and vapor proof. Install with “cold weather
activator” by same manufacturer to improve adhesion.

G. Equipment Insulation

Service Material Remarks

Equipment - Hot Molded hydrous calcium Finish with 6 oz. canvas.
silicate; or
Molded glass fiber with All- Finish with 6 oz. canvas.
Purpose white jacket; or
Cellular glass Finish with 6 oz. canvas.

Equipment - Cold Foamed polystyrene; or Finish with 6 oz. canvas.

(below 50° F)
Closed-cell elastomeric Armstrong AP Armaflex. All joints glued
with Armstrong 520 and coated with WB
Armaflex finish.

Notes for Equipment Insulation Table:

 Discuss selected insulation materials and methods with the University.
 For hot equipment, specify pre-fabricated removable insulation covers described above
for components that require periodic service or access, such as heat exchanger heads or
pumps.
 For cold equipment, insulation shall be removable without damage (other than breaking
vapor seal) for components that require periodic service or access.
 Where two finish coats are specified on jacketing, they shall be of different colors to
verify complete coverage.

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 Where 6-ounce canvas is indicated, secure with Fosters, Arabol, or equal lagging
adhesive. If the finished surface is not to be painted, then apply a second coat without
thinning. Use vapor proof lagging adhesive for cold applications.

H. Fire Resistive Pipe and Duct Insulation

1. In certain building types, certain above-ceiling ducts and pipes may require fire-rated
enclosures, such as grease exhaust ducts, fume exhaust ducts, and certain plastic piping. For
these applications, specify a UL listed assembly consisting of a lightweight, non-asbestos,
ceramic fiber blanket totally encapsulated in foil/scrim having a service temperature rating of
2300 degrees Fahrenheit. Fire resistive duct and pipe wrap shall be used in conjunction with
compatible UL through-penetration firestop systems. Include appropriate installation details.
Systems include 3M “Fire Barrier Duct Wrap 615+”, 3M "Fire Barrier Plenum Wrap 5A",
and Nelson “FSB Flameshield", or equal.

23-9 BASIC PIPING MATERIALS AND METHODS

A. Medium and High Pressure Steam Piping (Over 15 PSI)

1. Design Criteria:
 Size medium and high-pressure steam piping as recommended in ASHRAE
Fundamentals Chapter 22 - Pipe Sizing, Table 15. Do not size piping for pressure
drops in excess of 2.0 psi per 100 feet, or velocities in excess of 10,000 feet per
minute. Minimum pipe size shall be 3/4-inch.
 Size all piping with an allowance for 25% future increase in design flow rate. For
extension of piping into areas with limited medium and high pressure steam service,
consult with the University as to whether piping should be further increased in size to
accommodate future growth in demand.

2. Materials:
 2 Inches and Smaller Piping: ASTM A106, Grade B, Schedule 80, carbon steel,
threaded. Specify Schedule 160 nipples at drip legs.
o Fittings: ASTM A105 Grade II/ANSI B16.11, 3000 lb. forged steel,
threaded.
o Unions: Forged carbon steel, Class 3000. Refer to Flanges, Unions, and
Couplings below.
 2-1/2 Inches and Larger Piping: ASTM A53, Grade B, Type E or S, Schedule 80,
carbon steel, welded.
o Fittings: ASTM A234 Grade WPB/ANSI B16.9, standard weight, seamless,
carbon steel, welded.
o Flanges: Class 300. Refer to Flanges, Unions, and Couplings below.

B. Low Pressure Steam Piping (0 to 15 PSI)

1. Design Criteria:
 Size low-pressure steam piping as recommended in ASHRAE Fundamentals Chapter
22 - Pipe Sizing, Table 15. Do not size piping for velocities in excess of 8,000 feet
per minute. Minimum pipe size shall be 3/4-inch.
 Size all piping with an allowance for 25% future increase in design flow rate. For
extension of piping into areas with limited low pressure steam service, consult with
the University as to whether piping should be further increased in size to
accommodate future demand growth.

47 Section 23 - HVAC
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2. Materials:
 2 Inches and Smaller: ASTM A53, Type F, Schedule 80, carbon steel, threaded.
o Fittings: ASTM A105 Grade II/ANSI B16.11, 3000 lb. forged steel,
threaded.
o Unions: Forged carbon steel, Class 3000. Refer to Flanges, Unions, and
Couplings below.
 2-1/2 inches and Larger: ASTM A53, Grade B, Type E or S, Schedule 80, carbon
steel, welded.
o Fittings: ASTM A234 Grade WPB/ANSI B16.9, standard weight, seamless,
carbon steel, welded.
o Flanges: Class 150. Refer to Flanges, Unions, and Couplings below.

C. Condensate Return Piping

1. Design Criteria:
 Size steam condensate piping as recommended in ASHRAE Fundamentals Chapter
22 - Pipe Sizing, Tables 20 through 23. Size pumped condensate return same as for
heating water piping. Minimum pipe size shall be 3/4-inch.
 Size all piping with an allowance for 20% future increase in design flow rate. For
extension of piping into areas with limited steam service, consult with the University
as to whether piping should be further increased in size to accommodate future
growth in demand
 Provide carbon steel piping and nipples at steam trap assemblies, as specified for
steam service. Provide a heavy brass nipple at the steam trap discharge isolation
valve; downstream piping shall be copper as specified below.

2. Materials:
 4 Inches and Smaller, Indoors, Downstream of Steam Trap Assemblies: ASTM B88
seamless, Type K, hard drawn copper tubing with silver brazed joints.
o Fittings: ANSI B16.22 wrought copper, solder joint. For fittings not available
in copper, specify ANSI B16.18 cast bronze, solder joint. Mechanically
formed tee connections are not acceptable.
o Joints: Specify brazing alloy containing minimum 15 percent silver with
copper and zinc, and maximum 5 percent phosphorous (BCuP-5), Bellman-
Melcor “Silvaloy 15,” J.W. Harris “Stay-Silv 15,” or equal.
o Unions: Class 250, threaded or soldered/brazed ends. Refer to Flanges,
Unions, and Couplings below. Provide unions at steam traps, equipment
connections, upstream of isolation valves, and where necessary for
installation.
o Flanges: ANSI B16.24, Class 150, cast copper alloy. Refer to Flanges,
Unions, and Couplings below. “CTS” companion flanges not permitted.
o Use threaded joints for valves and piping specialties in copper piping, 2
inches and smaller.

D. Heating Hot Water, Chilled Water, and Cooling Tower Water Piping

1. Design Criteria:
 Size heating water, chilled water, cooling tower water, and closed circuit heat
pump/cooling water piping according to Table 6.5.4.5 in ANSI/ASHRAE/IES
Standard 90.1-2010. This table is based on studies that optimize the cost and

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efficiency of hydronic systems. This table includes sizing criteria for pipes 2-1/2
inches and larger.
 For pipe sizes 2 inches and smaller, size piping for a maximum pressure loss of 12
feet per 100 feet of straight pipe for "Variable Flow/Variable Speed" systems, and for
a maximum pressure loss of 6 feet per 100 feet of straight pipe for all "Other"
systems. Pressure loss shall be determined using the Darcy-Weisbach equation for
the appropriate pipe material. Minimum pipe size shall be 3/4-inch.
 Size all piping with an allowance for 20% future increase in design flow rate. For
extension of piping into areas with limited heating or chilled water service, consult
with the University as to whether piping should be further increased in size to
accommodate future growth in demand.

2. Materials:
 4 Inches and Smaller: ASTM B88 seamless, Type L, hard drawn copper tubing.
o Fittings: ANSI B16.22 wrought copper, solder joint. For fittings not available
in copper, specify ANSI B16.18 cast bronze, solder joint. Mechanically
formed tee connections are not acceptable.
o Joints 2 inches and smaller shall be soldered. Specify lead-free solder,
Canada Metal “Silvabrite 100,” J.W. Harris “Bridgit,” or equal 95 percent
tin-5 percent antimony (95-5) solder.
o Joints 2-1/2 inches and larger shall be brazed. Specify brazing alloy
containing minimum 15 percent silver with copper and zinc, and maximum 5
percent phosphorous (BCuP-5), Bellman-Melcor “Silvaloy 15”, J.W. Harris
“Stay-Silv 15”, or equal.
o Unions: Class 250, threaded or soldered/brazed ends. Refer to Flanges,
Unions, and Couplings below. Do not provide unions for copper piping 1
inches and smaller unless necessary for installation or future servicing.
o Flanges: ANSI B16.24, Class 150, cast copper alloy. Refer to Flanges,
Unions, and Couplings below. “CTS” companion flanges not permitted.
o Use threaded joints for valves and piping specialties in copper piping, 2
inches and smaller.
 6 Inches and Larger: ASTM A53, Grade B, Type E or S, Schedule 40, carbon steel,
welded.
o Fittings: ASTM A234 Grade WPB/ANSI B16.9, standard weight, seamless,
carbon steel, welded.
o Flanges: Class 150. Refer to Flanges, Unions, and Couplings below.
o Condenser Water and Cooling Tower Water Piping: After fabrication of
spool pieces, grind smooth all protrusions, slag, weld beads, edges, corners,
etc. Then clean and hot-dip galvanize in accordance with ASTM A123 and
Standard Specifications of the Hot-Dip Galvanizers Association, Inc. Provide
minimum coating thickness of two ounces of zinc per square foot of pipe
wall on each side. Do not weld piping after galvanizing.

E. Miscellaneous Drain and Vent Piping

1. As specified for cooling tower water piping above.

2. Alternate for Sizes 2 Inches and Smaller:

 Pipe: ASTM A53, Type F, Schedule 40, carbon steel, hot-dip galvanized.
 Fittings: ASTM A126/ANSI B16.4, Class 125 cast iron, or ASTM A197/ANSI
B16.3, Class 150 malleable iron, threaded, hot-dip galvanized.

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 Unions: Malleable iron, Class 250, hot-dip galvanized. Refer to Flanges, Unions, and
Couplings below.

F. Refrigerant Piping

1. Design Criteria:
 Size and arrange refrigerant piping to ensure adequate refrigerant flow and uniform
return of lubricating oil, and to prevent slugging of liquid refrigerant into
compressors, or refrigerant flash in the liquid line. Size refrigerant piping in
accordance with recommendations in ASHRAE Refrigeration Handbook Chapter 1 -
Halocarbon Refrigeration Systems. For packaged refrigeration systems, such as
variable refrigerant flow systems, size piping in accordance with systems
manufacturer's instructions; provide accurate lengths, fitting counts, and vertical
offsets to system manufacturers for input into sizing programs.
 Liquid and suction lines for maximum 3.0 psi pressure drop. For systems that unload
to less than 37% of maximum capacity, provide dual suction risers with tight U-
bends at top and bottom of risers, and size risers for proper oil transport back to the
compressors.
 Where project is to be LEED Certified, utilize acceptable refrigerants as outlined in
LEED Energy and Atmosphere category.
 Specify a replaceable element filter/dryer with 3-valve bypass in each refrigerant
circuit, with sightglass. Provide manual liquid and suction line shutoff valves with
charging connections at condensing unit and DX coil. Provide purge valve and relief
valve in each circuit.
 Specify appropriate refrigerant piping specialties, including bull’s-eyes, thermal
expansion valves, solenoid valves, suction and discharge pressure gauges, isolation
valves, and filter/dryers as manufactured by Mueller Brass Co., Milwaukee, Sporlan,
Henry, or equal. Where needed, specify flexible connectors by Flexonics, American
Brass Co., or equal. Specialties requiring periodic service and replacement, such as
filter/dryers, shall be provided with a 3-valve bypass and injection ports on the device
side of the isolation valve, so that device can be evacuated and charged prior to
reconnecting to system.

2. Materials:
 ASTM B88 Type K or L hard drawn copper tubing conforming to ASTM B280 ACR
(air-conditioning and refrigeration) with silver brazed joints. Piping and fittings shall
be factory cleaned, deoxidized, dehydrated, and sealed by the manufacturer prior to
shipment. Sizes 1/4-inch and smaller shall be annealed (soft).
o Fittings: ANSI B16.22 wrought copper, solder joint. All fittings shall be
rated for 300 psi working pressure.
o Joints: Specify brazing alloy containing minimum 15 percent silver with
copper and zinc, and maximum 5 percent phosphorous (BCuP-5), Bellman-
Melcor “Silvaloy 15,” J.W. Harris “Stay-Silv 15,” or equal. Dry nitrogen
shall be continuously purged through the line during brazing.

3. Installation: Specify the following requirements for the installing contractor.

 Surfaces to be joined must be thoroughly cleaned. When soldering stop valves or
solenoid valves, wrap valves with moist fabric to absorb excessive heat. Valves
should be partly open to relieve heat buildup.
 Support refrigerant piping to prevent strain on equipment, and to maintain required
slopes without sagging. Support copper tubing on maximum 6 foot centers and at
each elbow and branch takeoff. Insulated pipes shall have minimum 3” long, 16

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gauge galvanized sheet metal or equivalent rigid insulation sleeves to protect

insulation at pipe supports. Insulation shall be continuous through supports and
penetrations. Uninsulated pipes shall be isolated from supports by means of felt
wrapping or resilient isolators.
 Direct expansion valves shall be located over DX coil drain pans or auxiliary drains
pans to capture dripping condensate.
 Refrigerant piping and specialties should never be installed below ground.
 Testing:
o Refrigerant pipe shall be tested in accordance with the American Standard
Safety Code for Mechanical Refrigeration American Standards Association
(ASA) B9 1. The high side of the refrigerant system shall be tested with dry
nitrogen at 300 PSIG and the low side at 150 PSIG.
o Tests shall be applied for a minimum of 4 hours or until completion without
pressure change other than that caused by expansion and contraction of
testing medium.
o No piping shall be insulated or otherwise covered until satisfactorily pressure
tested.
o Evacuation: Provide triple evacuation of refrigerant piping. Evacuation shall
be performed with expansion valves and solenoid valves open. The first
evacuation shall be to 1000 microns. Vacuum shall be broken with dry
nitrogen and the system brought up to 15 psi. The second evacuation shall be
to 500 microns; again vacuum shall be broken with nitrogen and the system
brought up to 15 psi. The final evacuation shall be to 250 microns. The
project inspector should sign off on each evacuation. System shall be
immediately charged with refrigerant after the final evacuation.
o Refrigerant lines shall be kept absolutely clean and dry prior to operation. A
temporary compressor suction filter shall be installed during initial operation.
After 2 days running time, the liquid line filter-drier shall be changed and the
suction screen removed. Oil filters, if applicable, shall be cleaned.

G. Compressed Air and Pneumatic Control Air Piping

1. Design Criteria:
 Size pneumatic control air piping using a maximum pressure loss of 5 percent of
initial pressure to furthest point of use under maximum demand.

2. Materials:
 ASTM B88 seamless, Type L, hard drawn copper tubing with soldered joints.
 Fittings: ANSI B16.22 wrought copper, solder joint.
 Solder: Canada Metal “Silvabrite 100,” J.W. Harris “Bridgit,” or equal 95 percent
tin-5 percent antimony (95-5).

H. Flanges, Unions, and Couplings

1. Flanges:
 2-1/2 Inches and Larger: ASTM A105, ANSI B16.5, hot forged steel, welding neck
pattern. Do not allow slip-on flanges.
 Use flat face flanges with full-face gaskets for mating with other flat face flanges.
Use raised face flanges with self-centering flat ring gaskets only when connecting to
equipment, valves, or specialties with raised face flanges.

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 Flange pressure class indicated in respective piping service is minimum required.

Mating flange pressure class shall match pressure class of valve or device to which it
is connected.

2. Flange Gaskets:
 General Service: Asbestos free and suitable for pressure, temperature, and fluid of
piping system. Specify non-metallic gaskets in accordance with ANSI/ASME B16.21
and ASTM F104. Unless otherwise indicated or recommended by manufacturer,
gaskets shall be Garlock IFG 5500, Klinger, or equal, 1/16-inch thick.
 Steam and Condensate Service: Flexitallic Style CG, Garlock, or equal, with flexible
graphite filler, Type 316 stainless steel winding, carbon steel centering ring, 0.175
inch thickness.
 Apply Never-Seez, or equal, gasket lubricant rated for minimum 1800° F on all
gaskets that might require disassembly, such as strainer and heat exchanger heads,
equipment connections, valves, etc.

3. Flange Bolting:
 Bolts, bolt studs, nuts and washers shall have zinc plated finish, except use hot-dip
galvanized finish for galvanized piping and outdoors.
 For Class 150 flanges, specify carbon steel bolts or stud bolts conforming to ASTM
A307, Grade B7 with heavy hex heads. Use with ASTM A194, Grade 1, or better,
heavy hex series alloy steel nuts.
 For Class 300 flanges, specify stainless steel bolts or stud bolts conforming to ASTM
A193, Grade B8, with nuts conforming to ASTM A194, Grade 8.

4. Threaded Joints:
 Paste type soft pipe dope for brush application. Products shall be non-toxic,
chemically inert, non-hardening rated for minus 50 degrees F to plus 500 degrees F,
bearing UL and AGA approvals. Rector T-Plus 2, Rector No. 5, Loctite, or equal.

5. Unions: As noted for individual piping services above and the following:
 Steel Piping, 2 Inches and Smaller:
o Steam Systems: ASTM A105 Grade 2, ANSI B16.11 forged carbon steel,
Class 3000, ground joint, steel-to-steel seat; Grinnell, Van Leeuwen, or
equal.
o Water Systems: ASTM A197/ANSI B16.39, malleable iron, hot-dipped
galvanized where necessary to match piping, ground joint, bronze-to-iron
seat, Class 250; Grinnell Figure 554, Stockham Figure 794, or equal.
 Copper Piping, 2 Inches and Smaller: ANSI B16.18 cast copper alloy, or ANSI
B16.15 cast bronze, ground joint, Class 250, with threaded or solder joint ends;
Mueller Brass "Streamline" No. WC-407, Nibco 733, or equal.
 Unions that use O-rings as a sealing element are not acceptable.

6. Dielectric Couplings:
 For connections of ferrous piping to copper piping or coils, provide Schedule 40 red
brass nipples, minimum length six times pipe diameter; 2 inches and smaller with
threaded ends; 2-1/2 inches and larger with flanged connections. Commercial
dielectric couplings or unions are prohibited.
 For connections of ferrous piping systems to copper systems at flanged cast iron
valves, specialties, or equipment, provide EPCO Model X, Watts Series 3110, or
equal, 125 psi solder joint cast brass or bronze insulating flanges with bolt insulators,

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dielectric gasket, bolts, and nuts. Van Stone type copper flanges, such as CTS
Flanges, are not acceptable.

7. Grooved-End Fittings and Couplings:

 Fittings: ASTM A106 or A53, Grade B, carbon steel, full-flow steel fittings designed
for use with cut grooved-end pipe and couplings, factory fabricated with combined
grooved-ends, flanged ends, welding ends, or threaded ends as required. Clamp-on or
saddle-type fittings, plain-end couplings, and drilled-in tee connections prohibited.
 Couplings: ASTM A536 ductile iron body, ASTM D2000 EPDM gasket, and
compatible lubricant, designed to engage and lock grooved-end pipe and fittings.
Couplings shall be leak-tight and allow angular deflection, expansion, and
contraction. Flexible Couplings: Victaulic Style 77, Grinnell, or equal. Zero-Flex
Rigid Couplings: Victaulic Style 07, Grinnell, or equal.
o Specify all chilled water couplings and all couplings outside of buildings
with Type 316 stainless steel, Grade B-8M, Class 2 nuts and bolts.
 Grooved-end flanges, valves and specialties are prohibited.
 Finish: Epoxy painted, except where another finish is indicated. Hot-dip galvanized
wherever galvanized pipe is specified.

8. Threaded Plugs: Cast bronze, male or female as appropriate.

I. Jointing

1. Fittings:
 Specify standard manufactured fittings. Do not permit field fabricated fittings,
mitered ells, welded branch connections, notched trees, stepped bushings, orange
peel reducers, drilled-in tee fittings, and clamp-on branch connections. Reducing
bushings may only be used for instrument connections.
 Make branch take-offs with reducing tees or line size tees and reducers. Branch
connections on steel piping 2-1/2 inches and larger which are less than half the
diameter of the main may be made with forged branch welding outlets, Bonney
Weld-O-Lets, Thread-O-Lets, or equal.

2. Pipe Ends: Perform pipe cutting and end preparation to result in clean ends with full inside
diameter. Ream pipe ends to remove burrs and tool marks. Clean all pipe ends and inside of
piping before joining.

3. Nipples: Except where space is limited, use minimum 3-inch long nipples. Steel nipples shall
be Schedule 80, seamless, except where heavier nipples are required. Close nipples (with less
than 1 inch of unthreaded pipe) are prohibited. Where connecting a series of valves and
specialties in copper piping, use heavy brass nipples.

4. Threaded Joints: Specify the following:

 Cut threads so that no more than 3 threads remain exposed after joint is made.
 Ream pipe ends after cutting and clean before erection.
 Seal joints with approved sealant compound applied to male threads only.
 Apply Teflon tape to male pipe threads prior to sealant compound. Remove any
excess pipe joint compound.
 When joining plated, polished, or soft metal piping, use friction wrenches
exclusively.

5. Brazed and Soldered Joints:

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 Brazing and soldering shall be performed in accordance with ANSI/ASME B31.9,

Building Services Piping. Preparation, techniques, and procedures shall be in
accordance with the Copper Tube Handbook, as published by the Copper
Development Association.
 Specifications shall include the following additional requirements
o For brazed joints, a continuous fillet of brazing alloy, full thickness of the
pipe material, shall be visible completely around the joint.
o Crimping of copper tubing is prohibited.
o Overheated or deformed joints shall be replaced.
o Joints shall be wire brushed to bright metal after brazing.

6. Welded Joints:
 Specify that pipe welding comply with provisions of the latest revision of ASME
Code for Pressure Piping, ANSI/ASME B31.9 Building Services Piping, or B31.1
Power Piping, as appropriate, and the ASME Boiler and Pressure Vessel Code.
Contractor shall be responsible for quality of welding and shall repair or replace any
work not in conformance with specified and referenced codes and standards. To the
extent possible, contractor shall perform welding off site. Welding on site shall only
occur at times dictated by the University's Representative.
 Only long radius elbows and full-flow welding fittings for branch connections shall
be used. Prohibit cut-in or mitered elbows or welding tees. Branches from welded
pipe to screwed pipe shall be made with threaded-welded tee fittings.
 Examination: Require that the Contractor provide examination services for all pipe
welding in accordance with ANSI/ASME B31.1, Table 136.4 or B31.9, as applicable.
Personnel performing examinations shall comply with requirements stipulated in
136.1 (A) through (E) or shall be AWS-QC1 certified. Require submittal of periodic
reports, signed by the weld examiner, indicating status of project welding quality.
Contractor shall be required to arrange for observation of fit-up and welding methods
with University's Inspector prior to implementing any welds, including shop welds.

7. Grooved-End Joints:
 Specify that cutting and installation be performed strictly in conformance with
manufacturer's instructions. Specify gasket materials and lubricants compatible with
pipe services and temperatures.
 Grooved-end couplings shall only be allowed for specific services and at specific
locations. Discuss allowable services and locations with the University. Unless
otherwise approved:
o Only allow grooved-end fittings and couplings for steel heating water, chilled
water, condenser water piping larger than 2 inches.
o Do not permit more than two mechanical grooved joints in any 20-foot
composite run of pipe, except at chiller and heat exchanger connections to
facilitate disassembly and servicing.
o Grooved-end couplings shall only be installed in accessible locations.

8. Unions and Flanges:

 Unions or flanges are required on both sides of all strainers, pressure regulators,
control valves, solenoid valves, steam traps, backflow preventers, water filters, flow
meters, and other devices that may need to be removed or replaced, and wherever
necessary for the assembly of piping. Provide unions or flanges immediately adjacent
to equipment and coil connections and on the equipment or room side and
immediately adjacent to isolation and line shutoff valves. Require that unions and
flanges be installed to allow removal of equipment without springing pipe.

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 Unions: Make sure that ground joint surfaces are free of scratches. Ensure that solder
droplets do not contact mating surfaces. Spray mating surfaces with silicone lubricant
to enhance seating. Apply manufacturer’s recommended torque for each size of
union.
 For copper piping 1 inch and smaller, unions shall not be provided except where
necessary for installation or future servicing, and where called for in details.
Sufficient pipe shall be provided to permit cutting and reassembly at connections to
valves and specialties.

J. Valves

1. Valve Applications:
 Specify gate valves for shutoff service steam and condensate return systems, all sizes
and pressures. Exception: Ball valves can be used for shutoff service on low pressure
condensate piping 2 inches and smaller.
 Specify ball valves for shutoff service on water systems, sizes 2-1/2 inches and
smaller.
 Specify circuit balancing valves for throttling and bypass service on water systems,
sizes 4 inches and smaller.
 Specify butterfly valves for shutoff service on water systems, sizes 3 inches and
larger.
 Specify butterfly valves with infinite position memory-stop locking gear operators
for throttling and bypass service on water systems, sizes 6 inches and larger.
 Specify gate valves for shutoff service on other piping systems for sizes 2-1/2 inches
and larger.
 Specify globe valves for (non-balancing) throttling service on other piping systems.
 Specify silent check valves and throttling style butterfly valves at pump discharge for
sizes 2-1/2 inches and larger.
 Other types of valves may be specified where their use and pressure rating is suitable,
except that steam valves shall be as specified. Discuss alternate valve types with the
University.

2. Valve Locations:
 Provide isolating valves across each piece of equipment. Valves shall be arranged so
that it is possible to clean strainers and service or remove equipment without draining
system or springing piping.
 Provide valves to isolate separate floors, separate wings, machinery rooms and other
natural subdivisions of the building. Provide valves on all branches near connections
to risers.
 Provide valves at services left for future connections (tees, stubs, etc.,), unless they
are in a valved zone, or can be isolated by existing valves with minor loss of pipe
contents when opened.

3. General Valve Requirements:

 Gate, globe, check, and ball valves shall be Nibco, Jenkins, Lunkenheimer,
Stockham, Milwaukee, Lunkenheimer, or equal, provided they meet construction,
quality and pressure ratings indicated below.
 Pressure Ratings for Valves and Piping Specialties:
o Valves and piping specialties shall be rated for not less than 150 psi steam
working pressure (SWP), unless higher ratings are indicated or required for the
service. Specify appropriate pressure ratings for all valves.

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o Valves and piping specialties below the 6th Floor of Moffitt and Long Hospitals
shall be rated for not less than 250 psi SWP or Class 250.
 Valves in copper piping shall be threaded (with IPS-to-SJ adapters) or flanged. Do
not specify solder joint (SJ) valves, except for refrigerant service.
 Ensure that valve is provided with materials suitable for the service and temperature
of each system, particularly with respect to discs, plugs, balls, gaskets, seals, linings,
and lubricants. For special applications, where indicated materials may unsuitable,
discuss with the University before proceeding.
 For outside applications, specify corrosion resistant valve materials. Exposed steel or
cast iron shall be hot-dip galvanized or factory finished with epoxy coating system.
Contractor shall replace steel washers, nuts, bolts, and fasteners in valve handles and
gear housings with stainless steel parts.
 Specify chainwheel operators on valves 4 inches and larger where the operator is 8
feet or more above the floor or operating platform, and on other valves which would
otherwise be inaccessible due to height or congestion of work. Chainwheel operators
shall be cast iron with adjustable sprocket rim, malleable iron chain guide, and
galvanized chain. Extend chain to 3 feet above floor or operating platform. Specify
heavy-duty galvanized steel chain hooks secured to wall construction or other
suitable structural attachment in order to maintain clear passageways.

4. Gate Valves for Steam and Condensate Service (Steel Piping):

 2 Inches and Smaller: Threaded ends, ASTM B105, forged steel body, screwed union
bonnet, rising stem, 400 series stainless steel wedge, renewable hardened stainless
steel seat, malleable iron handwheel, Class 800, Williams F87T, Walworth, or equal.
 2-1/2 Inches and Larger: Flanged ends, steel body, outside screw and yoke (OS&Y),
stainless steel or 13 percent chromium hard faced wedge and seat ring, bolted bonnet,
Class 300. Stockham Figure 30-OF, Powell Fig. 3003N, or equal.
 Valves 6 Inches and larger shall be installed with a 1-inch bypass/warm-up valve.

5. Gate Valves for Other Services:

 2 Inches and Smaller: Threaded ends, union bonnet, rising stem, bronze body rated
for 150 psi SWP and 200 psi WOG, conforming to MSS SP-80; Nibco T134, Jenkins
49U, or equal.
 2-1/2 Inches and Larger: Flanged ends, bolted bonnet, OS&Y, iron body, bronze
trim, rated for 125 psi SWP and 200 psi WOG, conforming to MSS-SP-70; Nibco
F617-0, Jenkins 651A, or equal.

6. Globe Valves Steam and Condensate Service (Steel Piping):

 2 Inches and Smaller: Threaded ends, union bonnet, replaceable S42000 stainless
steel disc and seat ring, bronze body, malleable iron hand wheel, rated for 150 psi
SWP and 300 psi WOG, conforming to MSS SP-80; Nibco T276-AP, Jenkins 592J,
or equal.
 2-1/2 Inches and Larger: Flanged ends, bolted bonnet, OS&Y, renewable bronze seat
and disc, bronze trim, iron body, rated for 125 psi SWP and 200 psi WOG,
conforming to MSS SP-85; Nibco F718B, Jenkins 613, or equal.

7. Globe Valves for Other Services:

 2 Inches and Smaller: Threaded ends, union bonnet, integral seat, renewable TFE seat
disc, bronze body and trim, malleable iron hand wheel, rated for 150 psi SWP and
300 psi WOG, conforming to MSS SP-80; Nibco T235, Jenkins 106-A, or equal.

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 2-1/2 Inches and Larger: Flanged ends, bolted bonnet, OS&Y, renewable bronze seat
and disc, bronze trim, iron body, rated for 125 psi SWP and 200 psi WOG,
conforming to MSS SP-85; Nibco F718B, Jenkins 613, or equal.

8. Check Valves:
 2 Inches and Smaller, General Service: Threaded ends, horizontal swing type, screw-
in cap, regrinding type bronze disc for water service, TFE seat disc for steam,
renewable seat and disc, bronze body, rated for 150 psi SWP and 300 psi WOG;
Nibco T433B/Y, Jenkins 352, or equal.
 2 Inches and Smaller, Compressed Air Service: Threaded ends, union bonnet, lift
type, stainless steel spring loaded, renewable bronze seat, stainless steel or teflon
disc, bronze body, rated for 300 psi air; Stockham B-322T, Jenkins Fig. 54, or equal.
 2-1/2 Inches and Larger, General Service: Flanged ends, horizontal swing type,
bolted bonnet, renewable bronze seat and disc, iron body, rated for 125 psi SWP and
200 WOG, conforming to MSS SP-71; Nibco F918B, Jenkins 624, or equal.
 2 Inches and Larger Silent Check Valves for Use at Heating Water, Chilled Water,
and Tower Water Pump Discharge: Flanged ends, iron body, bronze trim, globe style,
rated for 200 psi WOG; Mueller Steam Specialty No. 105M-AP, Combination Pump
Valve Company, or equal.
 3 Inches and Smaller Check Valve for Use at Steam Condensate Pump Discharge:
Threaded ends, ball cone type, ASTM B584 bronze body, Type 316 stainless steel
spring, RTFE reinforced Teflon ball check, and brass trim; Conbraco 61-100 Series,
Mueller Steam Specialties, or equal.

9. Triple Duty Valves: Due to significantly higher pressure drop than separate isolation valves
and silent check valves, do not specify or accept triple-duty valves at pumps.

10. Ball Valves:

 1 Inch and Smaller: Full port, threaded ends, Type 316 stainless steel ball and stem,
reinforced TFE seat rings and packing, blowout-proof stem, two-piece bronze body
ASTM B584 Alloy 844, rated for 150 psi SWP and 600 psi WOG, conforming to
Federal Specification WW-V-35B, Type II, Class A, Style 3; Nibco T-585-70-66,
Jenkins, Apollo, or equal.
 1-1/4 Inches to 2-1/2 Inches: As specified for smaller ball valves above, except three-
piece body, conforming to Federal Specification WW-V-35B, Type II, Class A, Style
3; Nibco T-595-Y-66, Jenkins, Apollo, or equal.
 Specify plastic covered steel lever handles for uninsulated valves, extended vertical
tee handles for insulated valves, and nonconductive polycarbonate sleeved handles
(equal to Nibco “Nib-Seal”) for chilled water valves.
 For strainer blowdown and line drain valves, specify Model T-585-70-66-HC, similar
to above, except with 3/4-inch hose connection, cap, and chain.
 For low pressure steam and condensate service, specify Model T-585-70-66-ST,
similar to above, except with minimum 250 psi steam rating.
 For pure water service using Type 316 stainless steel piping, specify stainless steel
ball valves conforming to Federal Specification WW-V-35, Type II, Class C, Style 3.
Nibco T-580-S6-R-66, Jenkins, Apollo, or equal.

11. Butterfly Valves:

 3 Inches and Larger: Full lug style ASTM A216 WCC carbon steel body, Type 316
or 416 stainless steel stem, continuous stem pinned to disc or two-piece stem in full
compliance with MSS-SP-68, with machined rectangular drives and sockets, Type
316 stainless steel disc, PTFE seats suitable for 250° F water, bronze bushings to

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isolate the rotating stem from the stem journal, stem extended minimum two inches
to clear insulation, rated for bubble-tight end-of-line service at 250 psi and 200° F
water. Body and operators shall be epoxy coated. Nibco Model LCS-6822 (Class
150), Kennedy, or equal.
 Do not specify butterfly valves for whole building isolation. Specify gate or globe
valves for this service.
 Attach to specified flanges with heavy hex bolts and lock washers. Piping shall be
removable on one side while valve is closed. Apply Never-Seez, or equal, lubricant
rated for minimum 1800° F on all lug bolts to ease future disassembly.
 Operators:
o Valves 4 Inches and Smaller within 8 Feet of Floor: Galvanized steel handle
with minimum of nine positions to lock valve disc, including positive stops at
full open and closed positions.
o Valves 4 Inches and Smaller for Throttling or Balancing Service: Infinite
position galvanized steel handle with position indicator and integral bolted
type memory stop.
o Valves 5 Inches and Larger and 4 Inches Size where Elevated Location
Requires Chainwheel Operators: Heavy-duty gear operated handwheel, or
chainwheel where required, with position indicator, marked dial plate, and
locking memory stop.
o For outdoor or penthouse applications, metal parts shall be hot-dip
galvanized or factory finished with epoxy coating system. Gear housings
shall be weatherproof. Replace all fasteners, nuts, bolts, and washers on the
face of lever or gear housings with stainless steel fasteners, nuts, bolts, and
washers.

12. Gauge Cocks: For water service, use specified ball valve, 3/8-inch size. For steam and
condensate service, use specified gate valve, minimum 3/8-inch size.

13. Vent Cocks: Use specified ball valve, 3/8-inch size.

K. Steam System Specialties

1. Strainers:
 2 Inches and Smaller: Y-type, ASTM A216 Grade WCB cast or forged steel body,
threaded ends, Type 316 stainless steel or monel screen, maximum 20 mesh, rated for
984 psig saturated steam pressure; Mueller Steam Specialty, Armstrong,
Spirax/Sarco, or equal.
 2-1/2 Inches and Larger: Y-type, ASTM A216 Grade WCB steel with flanged ends,
ANSI Class 300, rated for 600 psig saturated steam pressure, stainless steel screen
with 1/32-inch perforations; Mueller Steam Specialty No. 762, Spirax/Sarco Fig. 34,
Armstrong, or equal.
 At low pressure steam trap assemblies, install strainers with 1/2 inch blowdown gate
valve, 3 inch long heavy brass nipple, and cap. Do not provide blowdown valves on
steam or high pressure condensate strainers.
 Apply Never-Seez, or equal, lubricant rated for minimum 1800° F on blowdown
threads, O-rings, and gaskets to ease periodic disassembly.

2. Steam Traps:
 Size all steam traps, in Specifications or on Drawings, by required capacities and
pressure differentials.

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 Provide complete steam trap assemblies at all low points of steam piping where
condensate could accumulate, at end-of-lines, at bottom of headers and risers, and at
all coil and heat exchanger connections. Control valves shall be considered end-of-
lines and require drip trap assemblies upstream, except where branch lines are self-
draining; i.e., branch piping slopes continuously down from control valve back to
steam main. Provide unions at trap connections and arrange to permit inspection and
removal of trap body without disassembly of piping. Provide isolation valves,
strainers, test tees, and check valves at all trap assemblies.
 Low-Pressure Steam Traps at Heat Exchangers: Armstrong Series J and M, Hoffman,
Spirax/Sarco, or equal, float and thermostatic type, ASTM A48 Class 30 cast iron
body rated for 175 psi saturated steam, all stainless steel internals including float,
water valve, seat, double fulcrum type valve operator, and sealed air vent. Internal
parts shall be removable and replaceable without breaking pipe connections.
o For vacuum return systems, install float and thermostatic traps with
Armstrong Model TTF-1, or equal, thermostatic air vent with Type 304L
stainless steel body, beryllium-copper bellows, stainless steel internals, rated
for 300 psi steam. Install above steam chamber and outlet connection to trap.
 Steam Traps for High and Low-Pressure Drip Trap Assemblies: Confirm style to be
specified with the University.
o For constant pressure systems with a continuous condensate load, specify
Steamgard, or equal, no known equal, modified venturi nozzle with no
moving parts, all stainless steel construction. Select model and size based on
system pressure and estimated condensate flow rate. Traps shall be rated for
at least 150 percent of system pressure. Install with 40 mesh strainer
upstream of steam trap. Steamgard traps must be carefully applied in
accordance with manufacturer's instructions, and is not recommended in
some cases. Consult with the University.
o For locations that do not experience a continuous condensate load or
pressure, specify Armstrong Series 800-813, Hoffman, Spirax/Sarco, or
equal, inverted bucket trap with internal strainer and check valve. Body
rated for 250 psig at 450 degrees Fahrenheit, maximum operating pressure
150 psi, ASTM A48 Class 30 cast iron body, all stainless steel internals.
Minimum pipe connection 3/4" inch. Maximum orifice size 1/8-inch, unless
a larger orifice is required for the expected condensate load.

3. Steam Pressure Regulating Valves:

 Armstrong GP 2000, Hoffman, Kaye & MacDonald, or equal, with ductile iron body,
ANSI class 250/300 flanges, stainless steel trim, rated for minimum 250 psig at
450°F, with Armstrong K-1 air operated pilot, automatic capacity control from zero
flow to full rated capacity. Pressure reducing station shall provide 97 percent
accuracy in downstream pressure control.
 For large sizes, specify noise attenuating devices as necessary to meet requirements
of Occupational Safety and Health Act for 8 hours continuous exposure, or as
necessary to limit valve noise to 85 dbA at 3 feet from valve. Insulation shall not be
considered as a sound attenuating device. Noise reducing orifice plates, if provided,
shall be stainless steel, sized by manufacturer to match pressure regulating valve
capacity.
 For main building supply pressure reducing stations, specify two valves in parallel,
both sized for 100% of the building load.
 For two-valve pressure reducing stations, one valve shall be sized to handle
approximately 1/3 of station load and the other valve for approximately 2/3 of station
load. Operation shall be such that on increase in load, smaller valve shall gradually

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open to its full position and upon further increase in load, larger valve shall gradually
open with smaller valve full open. On decrease in load, reverse shall occur.
 Install so that valves are readily accessible for inspection and maintenance. Provide
unions or flanges on each side of valve and on pilot actuator connection (if used).
Provide with isolation valves, bypass globe valves, pressure gauges, safety relief
valves, and as recommended by the pressure regulating valve manufacturer.

4. Steam Back Pressure Regulating Valves:

 Use at flash tanks to limit pressure buildup and other applications as appropriate.
Armstrong Model GP-200R with ductile iron body, stainless steel trim, externally
piloted to provide automatic capacity control from zero flow to full capacity, rated
for minimum 250 psig at 450 degrees F, or equal, no known equal. Valves 2 inches
and smaller shall have threaded ends and unions; 2-1/2 inches and larger shall have
flanged ends.

5. Steam Safety Relief Valves:

 Provide on the downstream side of pressure regulating valves and elsewhere as
required by Code. Show all relief valve locations and set pressures on the Drawings.
 Specify minimum capacity of steam pressure relief valve or valves to provide for full
discharge of the capacity of the largest regulating valve without allowing the lower
pressure to rise more than 6 percent above the highest pressure at which any valve is
set.
 Spence Model 41, Kunkle, Watts Regulator, or equal, ASME Code, Section VIII,
with bronze or cast iron body, threaded inlet and outlet connections up to 2-inch size
and flanged connections over 2-inches, copper alloy disc, stainless steel spring
located in housing, ASME stamp and test lever. Specify with Kunkle Figure 299,
Sarco, or equal, cast iron drip pan elbow piped to floor drain.
 Show discharge piping of steam relief valves extended to open air, preferably through
the roof or wall to a safe discharge area. Do not allow discharge into any room or
area within the building. At a minimum, steam relief piping shall be full size of the
relief valve.

6. Steam Vacuum Breaker:

 Adjustable from 1/4 to 20 inches Hg vacuum, 3/4-inch IPS threaded brass body,
stainless steel spring, brass trim, rated for 150 psig at 240 degrees F; Hoffman No.
62, Armstrong, or equal.
 Install at steam condensate outlet from steam heating coils, at steam-to-water heat
exchangers, and as required for proper condensate drainage at any other steam using
apparatus.

7. Vertical Flash Tank:

 ASME Code constructed and stamped for 150 psig working pressure, black steel
shell, flanged inlet and outlet, registered with the National Board of Boiler and
Pressure Vessel Inspectors; Armstrong Model AFT-6, Chemline Corporation, or
equal. Specify with factory welded steel legs and base plates. Size flash tank for 150
percent of maximum anticipated high pressure condensate flow rate. Protect with
relief valve and back pressure regulating valve described above.

8. Condensate Receivers and Return Units:

 Size condensate receivers for a minimum storage capacity of 10 minutes.

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 Size condensate return pumps to empty condensate receiver (from high to low water
level switches) within one minute. Size condensate pump head at least 10 PSI higher
than the maximum anticipated backpressure at design flow rate.
 Provide redundant pump(s) at condensate return units.
 Provide a compound pressure gauge at each condensate pump, connected to both the
inlet and discharge sides of the pump.
 Provide a thermometer on the condensate receiver, with the thermometer well at a
level that is always under water.

9. Steam and Condensate Piping:

 Steam Piping: Pitch mains down at 1" per 40'-0" in direction of flow. Pitch runouts
to terminal equipment and control valves at 1/2" per 1'-0" for proper condensate
drainage. Use bottom flat eccentric reducers for changes in size. Make branch take-
offs from top of mains. Provide a minimum of three elbows in branch piping to
terminal equipment to provide flexibility for expansion and contraction. Provide
minimum 6-inch long line size drip legs at the base of each riser and at low points
where condensate could accumulate. Provide minimum 4-inch long line size dirt
pockets below drip legs with 3/4-inch capped blowdown valve at base of dirt pocket.
Install strainer baskets in steam lines horizontal so that condensate does not collect.
 Condensate Return Piping: Slope as indicated to allow gravity return. Connect
branches to top of return mains. Use bottom flat eccentric reducers for changes in
size. Medium pressure return can be lifted maximum 12 feet to return mains. Low
pressure return and any return downstream of temperature regulating valves shall be
gravity return with no lifts allowed. Support traps weighing over 25 pounds
independently of connection piping.
 Pumped Condensate Return Piping: Install same as condensate return piping, with
lift limited by the condensate pump head and system configuration.

L. Water System Specialties

1. Pressure Ratings for Piping Specialties:.

 Water system specialties shall have ratings listed below, unless higher ratings are
indicated or required for the service. Specify appropriate pressure ratings for all
piping specialties.
 Regardless of pressure ratings listed below, water system specialties below the 6 th
Floor of Moffitt and Long Hospitals shall be rated not less than Class 250.

2. Strainers:
 2 Inch and Smaller, Steel Pipe: Y-type, cast iron or ductile iron body, threaded ends,
stainless steel or monel screen, maximum 20 mesh, bronze plug, Class 250 class;
Mueller Steam Specialty No. 11FCB, Armstrong Type AISC, Spirax/Sarco Model
IT, or equal.
 2 Inches and Smaller, Copper Pipe: Y-type, bronze body, thread ed ends, stainless
steel or monel screen, maximum 20 mesh, Class 250; Spirax/Sarco Model BT,
Mueller Steam Specialty No. 352, Armstrong Type F4SC, or equal.
 2-1/2 Inches to 4 Inches, Copper Pipe: Specify Y-Type, ASTM B62 cast bronze,
flanged ends, stainless steel or monel screen, maximum 1/16 inch perforations, bolted
screen retainer with off-center blowdown connection, metal filled graphite cover
gasket, 100 mesh stainless steel liner permanently bonded to screen, Class 300,
Mueller Steam Specialty No. 852, Armstrong, Spirax/Sarco, or equal.
 2-1/2 Inches and Larger, Steel Pipe: Y-Type, ASTM A126 Class B cast iron body,
flanged ends, stainless steel or monel screen, maximum 1/16 inch perforations up to

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4-inch size and 1/8-inch perforations for larger sizes, bolted screen retainer with off-
center blowdown connection, Class 250; Mueller Steam Specialty No. 752,
Armstrong Type A1FL-250, Spirax/Sarco CI-250, or equal.
o Specify equivalent basket strainers for larger sizes installed near the floor to
improve service access.
o Specify permanent magnets in strainers at each pump suction. Magnets shall
be removable cast Alnico No. 5 channel magnets and shall create a
continuous magnetic field around the entire screen circumference. Magnets
shall be secured with stainless steel retaining lugs and threaded rods.
o For outdoor applications, specify appropriate weatherproof epoxy coating.
o For cooling tower water service, specify with permanent 40 mesh stainless
steel liner spot welded to screen, or recommend another continuous cleaning
method. Specify a spare screen and liner of each size.
 Strainers are required ahead of pump suctions, control and regulating valves, steam
traps, and at other appropriate locations. Show all strainers on the Drawings; do not
rely on general notes.
 For hydronic systems and steam condensate, specify that strainers be installed with
specified ball valve same size as the blowdown plug, 3-inch long brass nipple, and
3/4-inch hose connection and cap. Installation shall have blowdown connection at
low point of strainer basket.
 Specify strainers with temporary 80 mesh stainless steel liners which shall be
removed after specified cleaning and flushing. Removed liners shall be turned over to
the University's Representative at the end of the project.
 Apply Never-Seez, or equal, lubricant rated for minimum 1800° F on blowdown
threads, O-rings, and gaskets to ease periodic disassembly.

3. Automatic Air Vents:

 Brass or semi-steel body, 150 psig WP at 250 degrees F, copper or stainless steel
float, stainless steel valve and seat, non-opening with negative pipeline pressures;
Amtrol No. 720, Spirax/Sarco, or equal. Epoxy paint finish for non-brass bodies.
Route 1/2-inch bleed line to floor drain.
 Provide automatic air vents on air separators and at system high points where air will
periodically accumulate. Show all automatic air vents on the Drawings; do not rely
on general notes.

4. Manual Air Vents:

 Manual air vent assemblies shall consist of a line size air chamber (maximum 2 inch
size), 1/2-inch ball valve, and 3/8 inch or 1/4 inch bleed piping. Require manual air
vents at all high points and at all downward elbows where air could accumulate in
heating water, chilled water, and cooling tower water piping.
 Air vent bleed lines shall be routed to facilitate line venting without inhibiting access
to valves or equipment. For manual air vents above finished ceilings, bleed lines shall
extend at least 6 inches below adjacent piping and terminate at an accessible location
not more than 18 inches above ceiling. A secondary bleed valve shall be provided at
termination with 4-inch tail piece.
 Provide manual air vents and drain valves on the equipment side of all coil and
equipment isolation valves such that all branch piping at equipment or coil can be
drained and filled without having to drain or vent main piping.
 Provide manual air vents and drain valves between each set of isolation valves in
distribution piping such that all piping between isolation valves can be vented and
drained with that section of pipe isolated from the rest of the system.

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5. Expansion Tanks:
 Diaphragm type with welded steel tank, ASME code construction and stamped, 125
psi working pressure at 240 degrees Fahrenheit, steel base with welded brackets for
anchorage to floor slab; Wessels, Amtrol, Bell and Gossett, or equal. Provide with
system connection, air charging valve, and drain plug. Integral heavy-duty butyl
rubber diaphragm shall provide permanent sealed-in air cushion and be removable for
inspection or replacement. Schedule sizes and charging pressures on the Drawings.

6. Pipe Flexible Connectors:

 Corrugated metal braided flexible connectors are preferred. Carefully select hose and
braid material, end connection type and material, pressure and temperature ratings.
Indicate required live length and/or allowable offset dimensions. Select braided
flexible connections for lateral deflection only; braided hose is not suitable for axial
motion.
 Provide sufficient elbows and offsets at heating water connections to duct coils to
utilize the natural flexibility of copper piping. Alternately, consider the use of braided
flexible connectors at zone heating coils where significant differential movement is
expected. For OSHPD projects, see 2013 CMC 1201.3.7.
 Braided Metal Flexible Connectors: Flexonics Series 401M, Hyspan, or equal,
corrugated Type 321 stainless steel hose and braid. Minimum working pressure of
280 psig at 70 degrees F. Maximum temperature rating of 1500 degrees F. Select live
length to permit minimum 1.0-inch lateral movement. Install to permit lateral motion
only.
o 2 Inches and Smaller: Type 304L stainless steel threaded union ends.
Alternately, plain ends and separate unions are acceptable.
o 2-1/2 Inches and Larger: Type 304L stainless steel flanged ends, 150 lb.
ASA forged raised face weld neck flanges.

 Installation: Include the following requirements in the project Specifications:

o Installed flexible connectors shall experience zero static deflection when
systems are at operating temperature and pressure. Support piping as close as
possible to flexible connectors, maximum 24 inches away.

7. Pressure Regulating Valves:

 2-1/2 Inches and Smaller: Bronze body, threaded ends; renewable stainless steel
seat, temperature-resistant diaphragm, sealed cage construction, 25 to 75 psi
adjustment range, 300 psi maximum inlet pressure; Watts 223, Armstrong, or equal.
Indicate pressure setting on the Drawings.
 3 Inches and Larger: Cast iron body, flanged ends, stainless steel trim, temperature-
resistant Hycar rubber diaphragm, sealed cage construction, 30 to 80 psi adjustment
range, 200 psi maximum inlet pressure; Watts 2300, Armstrong, or equal. Indicate
pressure setting on the Drawings.

8. Chemical Pot Feeders:

 Minimum 5-gallon capacity, heavy-gauge welded steel fabricated from ASTM A135
pipe with 3-1/2-inch diameter neck opening, O-ring cap assembly and 3/4-inch NPT
system and drain connections. Maximum working pressure shall be 200 psi at 212
degrees F. Specify with factory welded support legs so that cap is approximately 36
inches above the floor and drain connection is not less than 15 inches above the floor.
Specify with factory-applied primer and chemical resistant epoxy finish inside and
outside. Schedule pot feeders on the drawings. Manufacturers: J. L. Wingert Co.,
Griswold, Clow, or equal.

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 For buildings that are connected to central campus utilities, evaluate with the
University whether or not a chemical pot feeder is required.

9. Air Separators:
 Provide centrifugal type air separators in new heating water and chilled water
systems. For buildings that are connected to Central Utility Plant systems, evaluate
with the University whether or not a building air separator is required. The air
separator should be located in the warmest portion of the system. Size centrifugal air
separators for a maximum water pressure drop of 1 psi. Schedule air separators on the
Drawings.
 Centrifugal type air separator, constructed in accordance with ASME Code and
stamped 125 psig design pressure; Bell & Gossett “Rolairtrol”, Armstrong, or equal.
Threaded ends for sizes 2 inches and smaller; flanged ends for sizes 2-1/2 inches and
larger. Vessel shall have diameter minimum three times nominal inlet/outlet pipe
diameter. Specify with internal stainless steel air collector tube. Specify appropriate
support attachments, which may be factory-welded hanger brackets or base ring.

10. Solids Separators:

 Consider the use of centrifugal solids separators for cooling tower systems and when
modifying old steel closed-loop distribution systems. Discuss applicability with the
University.
 Separators shall be in-line centrifugal vortex type designed to remove separable
solids from liquids. Separators shall remove 98 percent by weight of separable solids
200 mesh (74 microns) and larger. Schedule separator size, flow rate and pressure
drop on the Drawings.
 2 Inches and Smaller: Minimum 0.135-inch thick stainless steel construction, 150
psig operating pressure, threaded inlet and outlet connections, 3/4-inch purge outlet,
factory supplied mounting clamps; Lakos Series IL-S, Metraflex, or equal.
 2-1/2 Inches and Larger: Minimum 0.25-inch thick carbon steel construction,
certified and stamped ASME Code construction for 125 psig working pressure, Class
150 flanged inlet and outlet, 1-1/2 inch purge outlet, 3/4 inch auxiliary outlet, venturi
pressure relief line, base ring for anchorage to concrete base, inspection port, 3/4 inch
air vent port, 1/2 inch inlet and outlet gauge ports, 2 inch upper dome inspection port,
factory enamel finish; Lakos Series R-TS, Metraflex, or equal.
 Provide each solids separator with a Lakos Model LR, or equal, motorized ball valve
and controller. Valve shall have stainless steel body, ball, and stem, teflon seats, rated
for 200 psi operating pressure. Valve actuator shall be in a NEMA 4 enclosure and
include a single phase, reversible, permanently lubricated motor with built-in
overload protection.
 Detail a minimum 16-inches x 16-inches x 8" tall covered stainless steel receptor for
solids separator blowdown, with an internal removable 20 mesh Type 316 stainless
steel screen. Provide with stainless steel support legs to hold receptor minimum 8
inches above the floor. Pipe screened effluent to floor sink.

11. Chilled Water Storage Tanks:

 Consider a chilled water storage tank for small chilled water systems where
compressors are expected to cycle on and off under low load conditions. Size storage
tank volume equivalent to normal system flow rate for the period of time that the
system minimum-off-timer will prevent compressor operation (normally 3 to 5
minutes).
 Storage tank shall be carbon steel, constructed in accordance with ASME Code and
stamped for 125 psi working pressure. Specify with a flanged inlet as low as possible,

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incorporating an internal distribution tree with not less than 24 downward facing
holes for low velocity water entry into tank. Specify with flanged outlet on top of
tank, inspection opening, 3/4-inch drain and thermometer well tappings, factory
welded steel angle support legs, and steel base plates.
 For large systems, consider stratified storage tanks, such as CBI Strata-Therm, or
equal thermal energy storage tanks.

12. Water System Relief Valves:

 Bronze body, threaded ends, brass seat and trim, lever operated, non-adjustable
factory set discharge pressure, constructed, rated, and stamped per ASME Code;
Kunkle Series 20, Watts Regulator, Consolidated, or equal.
 Provide relief valves on all equipment requiring pressure relief, including fired and
unfired pressure vessels, heating water generators, on the downstream side of
pressure regulating valves, and elsewhere as required by Code. Show all relief valve
locations on the Drawings.
 Show discharge piping extended to open safe drain with adequate capacity for
anticipated maximum discharge.

M. Thermometers and Pressure Gauges

1. Temperature/Pressure Test Ports:

 Specify Peterson Equipment Company “Pete's Plug” Model 710, Sisco Plug, or
equal, brass body, 1/2 inch NPT threaded end, Nordel valve core rated to 275 degrees
F, with color-coded and gasketed cap. For piping with more than 1-inch thick
insulation, specify Type XL 3-inch long models so that cap extends beyond pipe
insulation.
 Provide test ports on the inlet and outlet connections to coils, chillers and heat
exchangers, and at other locations to facilitate system testing, balancing,
troubleshooting, and servicing.
 Where test ports are installed above ceilings, install horizontal to provide the easiest
possible angle for reading gauges. For 3/4 inch and smaller piping, elbow mount test
ports to permit full insertion of temperature probe.

2. Pipe Thermometers:
 Specify Weksler Type AF, Weiss, or equal, adjustable angle bimetal thermometers,
5-inch diameter, all stainless steel construction, dished anti-parallax dial, glass front,
externally adjustable for recalibration, accuracy plus or minus 1.0 percent of range,
separable socket connection. Approximate ranges:
o Heating Hot Water System: 30 to 240 degrees F, two-degree increments.
o Chilled Water System: 10 to 100 degrees F, one-degree increments.
o Tower Water Systems: 30 to 130 degrees F, one-degree increments.
 Provide pipe thermometers on the inlet and outlet connections to main building
heating and cooling coils, chillers, heat exchangers, cooling towers, near each energy
management system temperature sensor, and at other locations requested by the
University.
 Carefully consider how to achieve full immersion of thermometer well in active flow
streams. Specify longest practical stem lengths. Elbow mount sensor wells in pipes
up to 2-inch size; increase elbow one pipe size at insertion points. Provide tee fitting
at elbow with insertion well in blind end of tee.
 Thermometers shall be located and adjusted for easy reading while standing on the
floor or viewing platform.

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3. Pressure Gauges:
 Specify Weksler Type AA4, Weiss, or equal, 4-1/2 inch diameter dial, with black
cast aluminum case, threaded black cast aluminum ring, gasketed glass front, Type
316 stainless steel socket, Type 316 stainless steel spring tube, precision stainless
steel movement with micrometer needle adjustment, accuracy 0.5 percent of full
scale. Specify ranges that most closely encompass system operating parameters.
 Provide pressure gauges across pumps, pressure regulating assemblies, near each
energy management system pressure sensor, and at other locations requested by the
University. A single pressure gauge should be provided at pump installations, and be
piped to inlet and discharge tappings. A pressure gauge should be provided across
(cooling tower water) strainers having permanent fine mesh liners.
 Provide pressure gauges with specified gauge cocks (ball valves) and filter type
stainless steel pressure snubbers specifically selected for liquid, air, or gas service.
Pressure gauges for steam and condensate service shall be installed with brass or
stainless steel coil syphons.
 Pressure gauges shall be connected to system piping using minimum 3/8 inch hard
drawn copper tubing. Where a single gauge is used to measure pressure at multiple
points, provide gauge cocks for each branch within 12 inches of gauge. Contractor
shall locate and adjust pressure gauges for easy reading while standing on the floor.

4. Differential Pressure Gauges:

 Specify Barton Model 227A, Rosemount, or equal, differential pressure indicator,
range as appropriate to match associated venturi or differential pressure transmitter.
Differential pressure sensing and actuating unit shall consist of a dual 1.625 inch
outside diameter liquid-filled rupture-proof Type 316 stainless steel bellows
assembly, fully temperature compensating between minus 40 and plus 180 degrees F,
internal range springs within each bellows, beryllium copper torque tube, stainless
steel torque shaft, and miniature ball bearings for accurate operation without
hysterisis or backlash, all contained within a self-venting and draining Type 316
stainless steel housing rated for 500 psi SWP. 1/4-inch NPT top and bottom
connections. Indicator shall be rugged, easy-to-read, precision made, with jeweled
rotary motion, micrometer screws for zero and range adjustments, internal linearity
adjustment, 6-inch diameter die-cast aluminum case, and glass cover sealed with
elastomer ring. Minimum certified accuracy of plus or minus 0.5 percent of full scale
differential pressure, including linearity, hysterisis, and repeatability.
 Provide high quality differential pressure gauges where permanent differential
pressure type flow meter indication is required, and adjacent to differential pressure
transmitters for variable speed pumping systems. Install with bypass and bleed valves
so that all air can be purged from gauge tubing.

N. Flow Measurement and Balance Valves

1. Calibrated Balancing Valves:

 Specify Armstrong CBV, Tour & Andersson, or equal, Y-type globe valve with
integral differential pressure taps, memory-stop locking device, and calibrated
vernier-type ring scale with at least four complete rotations between full open and
closed. Valves shall be rated for a working pressure of 200 psi at 250 degrees F and
shall provide tight shutoff. Sizes up to 2 inches shall be bronze with threaded ends.
Sizes 2 inches to 4 inches shall have 150 psi cast iron bodies, flanged ends, and brass
trim. Circuit balancing valves shall not be used for shutoff service; provide adjacent
shutoff valve.

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 Select sizes appropriate for scheduled flowrates. For water flows less than 1.5 gpm,
specify 1/2-inch "low flow" models rated for water flow rates down to 0.3 gpm. For
other water flows, specify balancing valves with fully open pressure drop between 2
and 10 feet w.g. at design flow rate. Show reducers as necessary if circuit balancing
valve is smaller than line size. Require that specific sizes and flow ranges be
submitted for approval.
 Specify calibrated balancing valves at each heating and cooling coil section, at
chillers and heat exchangers, and at other locations to facilitate system testing and
balancing. For piping larger than 4 inches, provide butterfly valves with throttling
style handles and separate flow meter.
 Specify installation in accordance with manufacturer's recommendations for certified
accuracy; with minimum of five diameters of straight pipe up stream and three
diameters downstream. Require Contractor to locate and orient to allow easy reading
of vernier scale.
 Calibrated balancing valves shall be insulated, except that balancing valves at heating
coils not subject to continuous flow (i.e., if the circuit has a 2-way control valve) do
not require insulation. Specify removable insulation with Velcro fasteners or metal
jacket. Require Contractor to maintain vapor barrier on chilled water applications.
 Automatic Flow Limit Valves: Valves that automatically limit flow rate using spring
and orifice devices are not considered reliable for long-term use and shall not be
specified.

2. Visible Water Flow Indicators for Medical Equipment Connections:

 Specify water flow indicators adjacent to calibrated balancing valves for connections
to medical and laboratory equipment, where equipment vendors and/or Users might
need to adjust water flow to equipment. Require printed labels adjacent to devices
indicating design water flow.
 Specify Dwyer VFCII, or equal, no know equal, constructed of acrylic plastic with
metering tube machined into body, stainless steel float, stainless steel spring float
stops, 1-inch NPTM taps for inline or back pipe connections, threaded caps for
plugging unused connections, accuracy plus or minus 2 percent of full scale, rated for
100 psig at 120°F. Specify appropriate flow range for each application.

3. Water Flow Meters for System Metering and Balancing:

 The following flow meter is for systems with separate flow metering and balancing
devices. Where these functions can be combined without additional pressure loss to
the system, then specify calibrated balancing valves as described above. Where
continuous water flow and energy (BTU) monitoring is being provided, then specify
the BTU monitoring system described in Paragraph 4 below; the flow meter
furnished as part of that assembly can be used for system balancing.
 Specify Fluidic Techniques HRR Flow Tubes, Gerand Venturis, or equal, venturi-
type flow meters complete with portable dry-type master meters, pressure taps, quick
connect couplings, and stainless steel needle valves. Flow meters shall be fully
machined for maximum accuracy, plus or minus 2.0 per cent certified accuracy, with
a maximum permanent pressure drop less than 20 percent of the meter differential
pressure. Sizes up through 2 inches shall be bronze with threaded ends. Sizes 2-1/2
inches and larger shall be Type 304 stainless steel with flanged ends. Provide
engraved laminated plastic tag with brass chain indicating venturi size, system, flow
rate, and differential pressure reading at design flow rate. Select flow meters to
generate approximately 150-inch water column (w.c.) of pressure differential at
design flow rate.

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o Require submittal of large size full range flow charts in the project O&M
manual.
o Require submittal of the algorithm for converting the differential pressure
signal to gpm for use by the energy management system.
 Portable Metering Kit: Where multiple flow meters are provided on a project, specify
a high quality metering kit consisting of two 6-inch diameter differential pressure
gauges (high range and low range), two 10-foot hoses rated for 400 psi at 400
degrees F, quick disconnect valves, manifold with equalizers, bleed and vent valves,
and check seals. Low range 0 to 50 inch w.c.; high range 0 to 250 inch w.c.
Minimum certified accuracy of plus or minus 0.5 percent of full scale differential
pressure, including linearity, hysterisis, and repeatability. Product: Barton Model
227A, Gerand, or equal, with all special features specified.
o Specify installation of both gauges in an aluminum or rigid plastic carrying
case with gauges and piping manifolds permanently mounted.
o Require submittal of operating instructions and typewritten schedule
indicating all flow stations, locations, design flow rates, and design meter
readings.

4. Energy (BTU) Monitoring Stations:

 Specify the following flow and temperature monitoring system where BTU
monitoring is required for heating water and chilled water systems.
 Specify Onicon System-10, Spire Metering Technology T-MAG, or equal, hydronic
energy metering system consisting of an electromagnetic flow meter and a matched
pair of temperature sensors. No moving parts shall be required. Entire assembly
shall be furnished with a NIST traceable certificate of calibration.
 Temperature sensors shall be factory bath-calibrated together so that the calculated
differential temperature used in the energy calculation is accurate within plus or
minus 0.15° F, including combined errors from the individual sensors and internal
calculations. Sensor calibration shall be NIST traceable and certified.
 Sizes 3" and Larger: Specify Onicon F-3500 series, Spire Metering Technology, or
equal, insertion electromagnetic flow meter. All wetted metal materials shall be
Type 316 stainless steel. Each flow meter shall be individually wet-calibrated against
a primary volumetric standard that is accurate to within 0.1% and NIST traceable. A
certificate of calibration shall be provided with each flow meter. Accuracy shall be
within plus or minus 1.0% of reading from 2-20 feet per second water velocity, with
overall turndown of 80:1.
 Sizes 2-1/2" and Smaller: Specify Onicon F-3100 series, Spire Metering
Technology, or equal, inline full bore electromagnetic flow meter with Type 316
stainless steel outer body material, stainless steel flow tube, Type 316 stainless steel
sensing elements, ebonite liner for chilled water service, PTFE liner for heating water
service, rated for 14° to 122° F media. Each flow meter shall be individually wet-
calibrated and accurate to within ±0.4% of reading from 3.3 to 33 feet per second
(FPS) water velocity, ±0.75% of reading from 1 to 3.3 FPS, and ±0.0075 FPS at
flows less than 1 FPS. A certificate of calibration shall be provided with each flow
meter. Install in copper piping with minimum 10 diameters of straight pipe upstream,
and 5 diameters of straight pipe downstream.
 Control panel shall be NEMA 4X rated, with LCD display and keypad, and have four
(4) 4-20 mA or 0-10 VDC outputs signals for each temperature sensor, flow meter,
and BTUH calculated value. Provide pulse output for total energy consumption.
Additionally provide serial network communication using BACnet, Lonworks, or
Modbus protocol, as needed to communicate with the energy management system.

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Each meter shall be factory programmed for its specific application, and be field-
programmable using the panel keypad.
 Follow manufacturer’s written commissioning instructions. Complete manufacturer's
commissioning checklist and submit with project closeout documents.

5. Water Meters for System Consumption Monitoring:

 Provide each make-up water assembly with a water meter to track total consumption
between water treatment intervals.
 Specify Neptune T10, Hersey, or equal, magnetic driven, positive displacement water
meter with flat nutating disc and conforming to AWWA Standard C700, “Standard
Specifications for Cold Water Meters”. Bronze body, stainless steel bolts and trim,
threaded connections, sweep hand totalizer with 6 numeral wheels, hinged cover
plate, suitable for the maximum expected flow.
 Where remote monitoring is required, specify models with electronic pulse
transmitter and a wide range of accurate operation. Transmitters shall be serviceable
without interrupting meter operation.

6. Refrigerant Head Pressure Control Valves:

 For water cooled condensers, specify Johnson Controls V46 Series, Honeywell, or
equal, two-way direct acting pressure actuated modulating valve, cast brass body,
threaded ends.
 Provide refrigerant pressure actuated control valves on cooling water lines to
condensers. Size valves in accordance with valve manufacturer's instructions, based
on condensing unit capacity and acceptable refrigerant head pressure rise above
opening point (from cold room or refrigeration equipment manufacturer).
 For critical reliability applications where condenser cooling system has a
recirculating water supply with once-through city water for emergency backup,
require that the head pressure control valve be adjusted in the field to provide stable
operation using either recirculating water or city water as the cooling source. Under
such condition, balance maximum recirculating water and city water flow rates using
circuit balancing valves on each supply line. Adjust system to operate with the lowest
reasonable water flow and highest reasonable temperature rise under both operating
conditions.

O. Pipe Supports

1. See Seismic Design Criteria in Paragraph 23-4-D.

2. Specify all pipe support products and methods. Do not leave to the Contractor's discretion.
Take particular care with vertical pipe supports to allow for expansion and contraction.
Support all risers from floor at their base so that weight is not carried at wall brackets or riser
clamps.

3. Support piping on common trapeze hangers where feasible. Coordinate design of pipe
supports and structural attachments with the project Structural Engineer.

4. Do not allow valves or equipment to support the weight of piping.

5. Isolate all uninsulated copper and glass pipe by means of a felt-lined hanger or manufactured
resilient isolators.

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6. Protect all insulated pipe from crushing at supports by means of sheet metal and calcium
silicate insulation shields, or pipe saddles secured to pipe.

7. Specifications shall include requirement that concrete inserts and anchors for pipe hangers
shall be pull-tested in accordance with California Building Code requirements.

8. Corrosion Protection: All carbon steel products, including all rods, fasteners, and other
hardware that are exposed in mechanical and electrical equipment rooms shall be hot-dip
galvanized in accordance with ASTM A123 and the Standard Specifications of the Hot-dip
Galvanizers Association, Inc. Coating thickness shall be not less than 2.5 ounces of zinc per
square foot of surface
 Welding of galvanized products shall be avoided wherever possible and shall only be
allowed where specifically approved by the University. Where field welding is
required, clean and grind smooth welds, and paint welded area with two coats of
Zinc-Rich Coating or other high zinc content paint complying with MIL-P-21035.
 Stainless steel is an acceptable alternate to hot-dip galvanizing provided that all
associated nuts, bolts, washers, and related hardware are stainless steel.
 All steel products, including all rods, fasteners, and other hardware that are located
outside the building (covered or uncovered) shall be stainless steel.

P. General Installation Requirements for Piping

1. General: Installation procedures to be followed by the Contractor shall be included in the

project Specifications.

2. Do not permit contact between uninsulated copper piping and metal surfaces such as
conduits, tie wires, and wall studs that may be sources of stray current corrosion. Protect
penetrations through metal surfaces using specified isolators.

3. Prohibit bull-head tee connections in either mixing or diverging flow.

4. Steam and condensate piping shall not be installed below grade within building footprints.

5. Specify and detail complete firestopping systems for penetrations through fire-rated walls and
floors, in accordance with the UL Fire Resistance Directory, “Through Penetration Fire-Stop
Systems.” Firestopping details shall be approved by the California State Fire Marshal or
OSHPD.

6. Sloping and Draining:

 Require that piping be sloped in the direction of flow as follows:
Service Inclination Slope
Steam and Condensate Down * 1/8-inch per foot
Heating Water, Chilled Water, Up 1 inch per 40 feet
* and Cooling Tower Water
Condensate & Indirect Drains Down 1/4-inch per foot
* Refrigerant Liquid, Suction,
Sand Hot Gas Down 1/8-inch per foot
t

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eam branch lines to automatic control valves shall be sloped back towards the main.
Steam strainers in horizontal piping shall be installed with strainer basket in a
horizontal plane to be self-draining.

 Require bottom flat eccentric reducers in steam and condensate piping. Require top
flat eccentric reducers in heating water and chilled water piping and at pump
connections.
 Connect steam and condensate branch piping to top of mains.
 Where possible, connect heating water and chilled water branch piping to bottom of
mains to allow self-venting of branch piping.
 Require 3/4-inch drain valves (ball valves) with 3/4 inch capped hose connections at
all low points in piping and at locations where scale or debris could accumulate.
Nipples at drain valves and strainer blowdown shall be red brass, minimum 3 inches
long.
 Require manual air vents at all high points and at all downward elbows where air
could accumulate in heating water, chilled water, and condenser water piping.
Survey new installations to verify the provision and proper location of manual air
vents prior to insulating piping.
 Design condensate drainage at all locations where condensate could accumulate.
Terminate condensate drain lines over floor drain, funnel, or floor sink such that
condensate flow does not spill onto floors or create a hazard. Provide suitable traps
and vents such that condensate flows freely, without accumulation, especially where
drain lines penetrate ducts, air handler casings, plenums, or other pressurized spaces.

Q. Thermal and Seismic Expansion Compensation

1. New piping systems shall be designed for thermal expansion and contraction using expansion
loops, offsets, guides, and anchors. Locate guides and anchors to allow expansion and
movement without warping or loss of line or grade, or causing damage to equipment or
building. Mechanical expansion joints shall be used if expansion loops are not possible.

2. For heating water distribution piping, where main piping is longitudinally braced or
anchored:
 Avoid short direct connections from heating coils to mains.
 Extend branch run-outs to heating coils away from mains for a total distance not less
than five percent (5 percent) of the distance to the nearest main pipe brace or anchor.
 For OSHPD projects, see 2013 CMC 1201.3.7.

3. Include seismic joints to accommodate the maximum anticipated horizontal and vertical
differential movement where piping crosses building seismic joints. Manufactured seismic
joints and swing joints can be used. Provide rigid seismic restraints in two directions on each
side of seismic joints in piping.

4. Provide shut-off valves on both sides of manufactured seismic and expansion joints.

R. Cleaning and Chemical Treatment

1. General:
 During construction, require that all openings in piping be closed to prevent entrance
of foreign matter. Pipes, fittings, valves, and specialties shall be clean prior to
connecting to system.

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 Do not allow raw untreated water to be used in HVAC piping systems, even for
system testing.
 The following procedures, to be followed by the Contractor, shall be included in the
project Specifications.
 Prior to specifying specific chemicals, consult with the University and coordinate
with existing chemical treatment currently used at Parnassus, Mt. Zion, and other
campuses.
 For short lengths of new piping in existing systems, in lieu of comprehensive
cleaning and flushing specified below, allow new piping to be pre-cleaned at the shop
and sealed prior to shipment to the jobsite. Require submittal of shop procedures that
will ensure the removal of all oil, grease, mill scale, and normal accumulations of dirt
and silt generally found in new piping that has been stored for a period of time.
Piping should be securely sealed after shop cleaning. Observe new piping material in
the field to ensure that is properly sealed.

2. Procedure for Heating Water, Chilled Water and Cooling Tower Water Systems:
 Isolate new sections of piping from existing. Provide temporary bypasses and/or
valves at the end of new runs, so that all new piping can be cleaned and flushed.
Provide temporary pot feeder, water meter, gauges, valves, circulating pump, and
power connections as necessary to accomplish cleaning and flushing procedures.
Circulation shall be not less than 50 percent of design in all circuits.
o Temporary circulation systems shall be provided with a line size Lakos solids
separator, or equal means for removing particles 200 mesh and larger.
o Should portions of new piping systems be placed into service without
specified cleaning, then clean entire system shall be cleaned as specified
herein.
 Open control and regulating valves and preliminarily adjust circuit balancing valves
so that every leg of new piping has approximately design flow during cleaning
period. Periodically open bypass ports on 3-way valves so that bypass legs are
cleaned.
 Install temporary 80 mesh stainless steel liners at all strainers during start-up and
cleaning. Remove and clean liners every 24 hours, or more often if necessary, until
entire system runs absolutely clean. Remove temporary liners after system cleaning
has been accepted and deliver uncleaned liners to the University's Representative.
Clean and reinstall permanent liners at cooling tower water strainers.
 Remove flow monitoring devices and other instrumentation subject to fouling or
damage prior to cleaning procedures. Replace with nipples or spool pieces until
cleaning is complete.
 Cleaning and Treatment Chemicals:
o Chemical Cleaner for Closed Loop Systems: San Joaquin Chemicals
SANASOLV 6103, Garratt-Callahan, or equal, alkaline formulation designed
to remove oil, grease, mill scale, and normal accumulations of dirt and silt
generally found in process piping after new construction.
o Chemical Cleaner for Systems Containing New Galvanized Pipe: Garratt-
Callahan Formula 221-L, San Joaquin Chemicals, or equal, specifically
formulated to clean and passivate zinc surfaces.
o Corrosion Inhibitor for Closed Loop Systems: San Joaquin Chemicals
SANACOR 2301, Garratt-Callahan, or equal, borate-nitrite type inhibitor
formulated to protect ferrous and non-ferrous (copper and brass) surfaces
from corrosion attack. Inhibitor shall contain no chromium, zinc, or
phosphate, and be buffered to provide effective protection at low treatment
levels. For existing systems, coordinate with existing chemical inhibitor in

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use; typically Garratt-Callahan products at Moffitt/Long Hospitals, and San

Joaquin Chemicals at Mt. Zion campus.
 Procedures for Closed Loop Systems:
o Add chemical cleaner via the bypass feeder at a rate of 5 gallons per 1,000
gallons of system water volume. Dosage will vary depending on approved
chemical cleaning product.
o Circulate cleaning solution for 48 hours. Briefly open blowdown valves at
strainers, solids separators, and system low points after 1 hour, 4 hours, and
24 hours (and more often if warranted), so that debris does not accumulate.
Add additional chemical cleaner as necessary to maintain concentration.
o After circulating for 48 hours, drain to waste and make up with fresh water.
Drain rate shall not exceed make-up capacity of system. Continue flushing
until rinse water alkalinity is within 10 ppm of raw water and is clear and
colorless. Document alkalinity tests and measurements.
o At completion of flushing, close drain valve(s) and add corrosion inhibitor
via the bypass feeder until 300 to 500 ppm free and available nitrite is in the
system.
o From the time the chemical cleaner is added to the system to the time the
corrosion inhibitor is added to the system, the circulating water pump(s) shall
not be turned off.
o After Addition of Corrosion Inhibitor: Shut off pump(s); remove, clean, and
reinstall strainer baskets; remove temporary components; reinstall flow
monitoring devices and other instrumentation removed during system
cleaning; and prepare system for pressure testing. Corrosion inhibitor
concentration shall be continuously maintained.
 Open Cooling Tower Water System:
o Clean and flush new piping as specified for closed loop system. Use cleaning
chemical designed to passivate new galvanized piping.
o Thoroughly clean out all dirt and debris in the cooling tower basins.
o Automatic condenser water chemical treatment system shall be selected to
control microbial growth and corrosion. Select appropriate system in
consultation with the University.
 University or University's designated water treatment company shall supervise final
treatment of all systems. Contractor shall provide complete a record of chemicals
used, quantities added, and final concentrations.

3. Steam Systems: Same as for water systems except prior to cleaning, remove traps and
temporarily replace with spool pieces. Blow-down piping with steam after cleaning and
before traps are reinstalled. Isolate new pipe for cleaning and pressure testing before
connection to existing systems.

4. Arrange for daily inspections during system cleaning and flushing. University's
Representative shall observe condition of strainer linings, system blow-down, and test
measurements for alkalinity and treatment chemical concentrations. Open portions of piping
systems for inspection by University's Representative, up to three places for each system, at
locations as directed. If any foreign matter is found on strainer linings or in system, repeat
cleaning and flushing procedures until no foreign matter is found in any system. Submit daily
reports, signed by Contractor and Project Inspector, certifying procedures and results of
system cleaning, flushing, and treatment.

S. Testing

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1. General:
 The following procedures, to be followed by the Contractor, shall be included in the
project Specifications.
 Clean and purge equipment and piping before each test.
 Test new piping systems before connecting to existing systems. All parts of system,
including coils and heat exchangers, shall be tested.
 Work may be tested in sections, if necessary. In this case, tests of subsequent sections
shall include all connections between previously tested sections and section being
tested.
 Should any piece of equipment or material fail in any test, immediately remove,
repair, or replace with new and retest system.
 Should any system component not be rated for the test pressure, then temporarily
replace the component with a spool piece during pressure testing. Reinstall
component after testing is complete and test component at normal operating pressure.
 Perform tests in accordance with applicable Code requirements. Arrange for
witnessing by University's Representative and authorities having jurisdiction.
 Connections to and capping or plugging of existing piping shall be done with special
care, since the joint will be tested only under normal working pressure.
 Test all piping before insulating or concealing.

2. Test Pressures and Durations:

 Test all water piping systems first with compressed air and then hydrostatically to
150 psig at the lowest point. During the air test, spray all threaded and flanged
fittings, tappings, and valves to identify leaks. During the hydrostatic test, retain 150
psig test pressure for a minimum of twenty four (24) hours.
 Test all steam and condensate with compressed air to 150 psig; retain this pressure
for a minimum of twenty four (24) hours. During the test, spray all threaded and
flanged fittings, tappings, and valves to identify leaks. Additionally test steam and
condensate return piping at operating temperature and pressure after insulation.
 Test all compressed air piping with compressed air to 150 psig; retain this pressure
for a minimum of twenty four (24) hours. During the test, spray all threaded fittings,
tappings, and valves to identify leaks. Isolate any controllers or other devices which
could be damaged by this pressure.
 Test all refrigerant piping in accordance with field test pressures specified in CMC
Section 1123 and ASHRAE Standard 15. All field piping shall be leak tested with dry
nitrogen at a minimum pressure of 600 psi; maintain this pressure for twenty four
(24) hours. No leakage is permitted. Perform these tests prior to connecting
refrigerant piping to equipment.
 Test refrigerant relief piping with compressed air to 150 psig. Retain this pressure
for a minimum of four (4) hours.
 Test pressures in pounds per square inch are an initial pressure to be applied to lines
being tested, together with test medium. Final pressures at the end of test period shall
be no more nor less than that caused by expansion or contraction of the test medium
and piping due to temperature changes. Specify permissible pressure drops, based on
size of system being tested and medium used for test.
 Include visual checks of the entire system during application of test pressures for
water medium leakage, soap bubble or similar for air and nitrogen medium, and
halide torch for refrigerant medium after charging.

3. Check all valves within tested systems for tightness and operate valves at least once from
open to closed to open while valve is under test pressure. Replace any valves that leak or do
not operate smoothly and properly.

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4. Each test shall be documented by a report identifying the project name, system tested, notes
that clarify the exact extent of the test, test medium and pressure, date, time started and initial
gauge reading, time ended and final gauge reading, statement of results, Contractor's
Certification Signature, and the University’s Inspector of Record's approval signature.

T. Equipment Cooling Water Systems

1. Except as a short term emergency back-up, do not use once-through industrial water for
equipment cooling. Design a circulating water system that rejects heat to an open or closed
circuit cooling tower or chilled water system as appropriate.

2. Confirm cooling water temperature, flow, pressure, and water quality requirements with
equipment suppliers.

3. Where cooling water with a high degree of purity is required for medical equipment cooling,
lasers, or other sensitive equipment, provide a dedicated closed loop cooling water system
with a plate-type heat exchanger, manufactured cooling water heat exchanger and pump
package, or a separate refrigerated system. Confirm design approach with the University.

U. Centrifugal Pumps

1. General:
 Discuss pumping equipment, redundancy, and control strategies with the University.
 Obtain certified pumps curves showing pump performance characteristics with pump
and system operating curves plotted. Evaluate NPSH conditions when applicable. For
parallel pumping applications, evaluate system performance with single or multiple
pumps operating.
 Selected pumps shall have performance curves that rise continuously from maximum
delivery to shutoff. Select pumps with shutoff head not less than ten percent greater
than design head. Pumps shall operate at or near peak efficiency, and be capable of
operating at 25 percent beyond design flow without exceeding break-off point. Do
not select operating points within 5 percent of the maximum published impeller
diameter.
 Select motors that can operate over entire capacity range of pump without exceeding
horsepower rating. Where applicable, select motors suitable for parallel operation and
operation through specified variable frequency drives. Specify TEFC, premium
efficiency motors.
 Require isolation valves on suction and discharge lines at each pump.
 Require a single pressure gauge to read suction and discharge pressure at each pump.
 Require strainers upstream of all pumps. Suction diffusers shall be used as strainers.
Consider basket strainers for open condenser water systems.
 Require check valves downstream of all pumps.
 Motor starters and VFDs for pumps shall have Hand/Off/Auto switches.
 If project does not include an acoustic consultant, then provide vibration isolation for
new pumps in accordance with Table 47 in the 2011 ASHRAE Handbook - HVAC
Applications, Chapter 48 - Noise and Vibration Control.

2. Materials:
 Select pumps that are non-overloading. Specify that pump impellers be hydraulically
and dynamically balanced in accordance with Hydraulic Institute's American
National Standard for Rotodynamic Pumps for Vibration Measurements and

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Allowable Values (ANSI/HI 9.6.4 - 2009). Pumps shall be balanced to less than 0.13
inches per second RMS velocity at operating rpm.
 Where available, specify with replaceable bronze wear rings securely locked in place.
 Specify high strength hardened stainless steel shafts, oversized, with easily
replaceable bronze shaft sleeves.
 Require gauge tappings on pump casing to accurately measure pump head.
 For centrifugal pumps, specify inside mounted mechanical shaft seals, end-face
rubber bellows type, John Crane Type 1, or equal, with carbon rotating washer,
tungsten-carbide stationary seat, Viton elastomers, and water flush across face of
seal. Springs and other metal parts shall be Type 316 stainless steel.
 Except for systems with very clean water, specify flush filter with bypass line. Pump
discharge shall be piped through a stainless steel cyclone separator, John Crane
Abrasives Separator 400 Series, or equal.
 Spare Parts: For each pump, specify a complete gasket and seal replacement kit,
including complete mechanical shaft seals, shaft sleeves, and bearings. All parts shall
be vacuum-sealed for long storage life and identified with part numbers and pump tag
numbers.

3. Pump Installation and Start-up: The following procedures, to be followed by the Contractor,
shall be included in the project Drawings and Specifications.
 Design adequate clearance around pumps for maintenance and repairs.
 Specify 1/4-inch ball valves on air vent and drain connections on pump casings.
Provide a downward turned 1/4-inch copper elbow downstream of the air vent valve
and a horizontal 1/4-inch copper stubout downstream of the drain valve.
 Decrease to pump suction from line size with long radius reducing elbows, top flat
eccentric reducers, or reducing suction diffusers.
 Support piping adjacent to pump such that no weight is carried on pump casings.
Require exact alignment of piping connections so that no deflection or stress is
transmitted to the pump.
 Install flexible connections at pump suction and discharge. Specify braided metal
flexible connectors as described earlier.
 Mounting and Alignment for Base-Mounted Pumps:
o Foundation (or concrete inertia base) shall extend minimum 4 inches beyond
baseplate of pump on all four sides. Clean and roughen top of base. Set
anchor bolts in concrete base. Use double nuts or wedges to level pump base
with 3/4 inch to 1-1/4 inch grout space under baseplate. Align pump and
motor shafts by adjusting wedges or double nuts. Form a dam around base
and pour non-shrinking grout under base to a level of 1-inch above bottom of
base. Fill all voids and allow to set.
o After installation and prior to start-up, require alignment of pump and motor
shafts using a laser alignment system, performed by an experienced
alignment technician. Require submittal of written certification that pumps
are operating at not more than one-half the manufacturer's recommended
tolerance for parallel and angular variance in alignment. Require submittal of
all pre-alignment data, target values, tolerances, and final aligned condition.
 Pre-Operating Checks: Require performance of all system pre-operating checks
recommended by pump manufacturer. After specified cleaning and flushing and
before system balancing, require removal of start-up liners from system strainers and
suction diffusers.
 Operating Checks:
o After starting pump, check bearing temperature, mechanical seal
temperature, and motor amperage.

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o Ensure that pump operates at specified system water temperatures without

vapor binding or cavitation, and is non-overloading in parallel or individual
operation.
o Measure and record the preliminary flow, head and brake horsepower data
and compare with pump curves to show proof of satisfactory performance.
 Replacement Impellers for Constant Speed Heating Water, Chilled Water, and
Cooling Tower Water Pumps 10 Horsepower and Larger:
o At the beginning of system balancing, open all circuit balancing valves and
set all control valves for full flow. Make first adjustment to design GPM
using main balancing valve at pump discharge. Subsequently, adjust branch
circuit balancing valves to obtain design GPM in all branches. Only readjust
main balancing valve, if necessary, after consultation with the University's
Representative. When balancing is complete, measure and record pump
GPM, total pump head, differential pressure across the main balancing valve,
and motor brake horsepower under the following conditions.
 As balanced at design flow rate.
 With main balancing valve at pump wide open (maximum flow
condition).
 With downstream deadhead (no flow condition).
o Following initial balancing, require that manufacturer grind a new impeller
for each pump to diameter indicated by University's Representative. Pump
manufacturer's representative shall visit the site, replace the original impeller,
and turn the original over to the University's Representative. With the new
impellers in place, the University’s Test and Balance Agency shall rebalance
system to design water flow at main pump balancing valves. Balancing valve
tag shall indicate final balanced valve setting.
 Following impeller replacement, revise the pump nameplate with the
new impeller diameter and new operating conditions.

 Field Vibration Test and Analysis for Pumps 10 Horsepower and Larger:
o Pump vibration tested by pump manufacturer, in accordance with Hydraulic
Institute standards.
o Make adjustments to pump alignment, foundations, pipe connections, and
supports as necessary to limit maximum vibration amplitude, peak-to-peak,
to 3.0 mils.
o Submit field vibration test reports.

23-10 CHEMICAL WATER TREATMENT

A. Chemical treatment systems and programs are in place in most Medical Center buildings. When
projects will modify existing water treatment systems, consult with the University and, where
appropriate, with the University's designated water treatment company to coordinate with existing
chemical treatment programs currently in place at Parnassus, Mt. Zion, and other campuses.

B. Where new chemical treatment systems are required:

1. Provide automatic feedwater conditioning equipment for steam boilers, hot water boiler
systems, and steam and hot water heating systems connected to generators and converters.
Include water conditioning of make-up and feedwater to steam boilers. Coupon racks are not
required at buildings unless directed by the University.

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2. Chemical Feed Tanks: Chemical pot feeders shall be provided for new closed loop systems.
Provide a minimum of a five-gallon by-pass chemical feed tank. Tank shall be piped on
discharge piping to pump, across the pump shut-off valve. This location is to eliminate
chemical slugging of pump seals. Chemicals shall be circulated throughout the total system
before reaching pump seals.

3. Automatic Feedwater Systems:

 Feedwater systems shall have totaling water meters on the inlet line.
 Verify water pressure at the feedwater system. Feed pressure at the inlet shall exceed
the manufacturer’s recommended minimum pressure by at least 20%.
 Automatic blowdown and chemical feed systems are to maintain a desired level of
dissolved solids concentration in the water with the use of a conductivity controller.
 Feed water systems shall include a heated tank, and duplex or triplex feed water
pumps based on the system requirement.

23-11 BOILERS AND ACCESSORIES

A. Appropriate replacement boilers will depend on current system configuration, demand, required
redundancy, and required capacity during construction. Intent is to select highly efficient natural
gas fired boilers and appropriate accessories. Boilers for OSHPD 1 facilities shall also fire with
standby diesel fuel. Boilers shall be specified to comply with current and anticipated future
BAAQMD NOx emission requirements. At the beginning of design, identify all boiler types and
sizes that reasonably meet the project program, and evaluate and present comparative efficiencies,
turndown ratios, modulating control capabilities, burner options, natural gas and fuel oil train
options, reliability, life-expectancy, and cost. Also evaluate and present alternative system
configurations, redundancy, installation sequencing. Proceed with design approach selected by
the University.

23-12 BREECHINGS, CHIMNEYS, AND STACKS

A. Stack size shall be determined based on criteria in the California Mechanical Code and by the
stack manufacturer’s computer program.

B. Preferred boiler stack is a UL listed positive pressure double-wall stainless steel vent piping
system. Where used, all stack system components shall be from one manufacturer, and be
installed strictly in accordance with manufacturer's installation instructions.

C. Specify no-loss stack heads for boilers and water heaters on roofs. No-loss stack heads provide
vertical flue discharge without the use of rain caps.

23-13 PACKAGED WATER CHILLERS

A. Appropriate chiller selections will depend on system configuration, energy source, demand,
required redundancy, and required capacity during construction. For systems in excess of 200
tons capacity, select highly efficient water cooled centrifugal chillers with variable speed
compressors. At the beginning of design, identify appropriate chiller and pump types, sizes, and
arrangements. Evaluate and present comparative system configurations, efficiencies, capacity
control capabilities, reliability, serviceability, life-expectancy, and cost. Proceed with design
approach selected by the University.

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B. Refrigerants are presently limited to HCFC-123 and HFC-134a for centrifugal chillers, and future
replacements with lower global warming potential. HCFC-22 machines should not to be
considered.

23-14 PACKAGED COOLING TOWERS

A. Appropriate cooling towers for water cooled chillers depend on system configuration, chiller
sizes, required redundancy, and required operability during construction. At the beginning of
design, identify appropriate cooling tower and tower water pump types, sizes, and arrangements.
Cooling towers with variable frequency drives for fan motors are required, to permit close control
of leaving tower water temperature and to control fan noise during the evening and night.
Cooling towers should be all stainless steel, with premium efficiency severe duty TEFC or TEAO
fan motors. Evaluate and present comparative system configurations, noise levels, efficiencies,
capacity control capabilities, reliability, serviceability, life-expectancy, and cost. Proceed with
design approach selected by the University.

23-15 HEAT EXCHANGERS

A. Select plate-and-frame or shell-and-tube heat exchangers as appropriate for the media and
temperatures involved. Review selections, approach temperatures, and fouling factors with the
University. Where steam is primary heat source, consider a second heat exchanger (in series) to
pre-heat the secondary media with steam condensate, prior to returning condensate to the steam
plant.

B. Shell-and-Tube Heat Exchangers: Specify with removable tube bundle, carbon steel shell, naval
brass full bonnet size tube sheet, minimum 0.030-inch thick 3/4-inch O.D. seamless copper tubes,
and brass transverse baffles and tube supports. Units shall be inspected, certified, and stamped
for 150 psi working pressure in accordance with ASME Code for unfired pressure vessels.

C. Plate-and-Frame Heat Exchangers: Specify with Type 316 stainless steel plates, SA516 Grade 70
carbon steel frame and pressure plate, minimum 150 lb. ASA rated flanged ports (for pipe
connections over 2"), double sealed gasket barrier at the ports, minimum 150 psi working
pressure, ASME Code Section VIII "U" stamp.

23-16 AIR HANDLING EQUIPMENT

A. General Requirements for Fans and Air Handling Equipment:

1. Roof-mounted fans and air handling units (AHUs) at Parnassus and Mt. Zion campuses shall
be all Type 316 stainless steel construction (Type 316L wherever welding is required), unless
otherwise directed by the University. Rooftop equipment at Mission Bay and other buildings
out of the fog belt shall be fabricated with minimum A60 galvanized sheet metal with long
life marine grade coatings as described in Paragraph E “Fan and Air Handler Coatings”
below.

2. Central fans and air handling equipment, including internal components, should be designed
for a minimum life expectancy of 40 years.

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3. Fans and air handling system components must be fully accessible for service and routine
maintenance.

4. Consider sectionalized or built-up construction for AHUs within existing buildings where
access is restricted. Where required, specify field-erected units using double wall sheet metal
plenum panels and doors as described in Paragraph 23-20-D.

5. Schedule all pertinent physical and performance characteristics of fans and air handling unit
components on the Drawings. Review custom AHU layouts indicating all components,
access doors, casing openings, and service clearances with the University. Layouts shall
include plan and sectional views that identify the overall height and vertical location of duct
connections, dampers, louvers, etc.

6. Design ductwork connecting to fans to minimize “system effects” in accordance

manufacturer’s recommendations and recommendations in the AMCA Fan Application
Manual.

7. Fan systems designed for parallel or manifold operation shall be protected against backward
rotation of fan wheels with gasketed, vertical, pressure activated backdraft dampers at the fan
inlet with near zero system effect (similar to Huntair fan wall inlet backdraft dampers), or
motorized isolation dampers rated for maximum 2% leakage at design total fan static
pressure. Gravity backdraft dampers are not acceptable for fan isolation. Motorized isolation
dampers, when required, should be positioned a minimum of 1-1/2 duct diameters from the
fan inlet or 2 diameters from the fan discharge. Isolated fan shall restart when isolation
dampers have just begin to open, with timing adjusted to avoid backward rotation.

8. Require fan and AHU manufacturers to submit certified sound and air ratings based on tests
performed in accordance with AMCA Bulletins 210, 211A, and 300. See AMCA Standard
99, Standard Handbook, for definitions of fan terminology. Schedule maximum sound power
levels on the Drawings.

9. Fan wheels and belt drives that are readily approachable shall be protected with OSHA-
approved wire mesh screens. Select screens with minimum 90 percent free area. Screens
shall be stainless steel, welded to sheet metal hems or angle frames that attach to the
equipment. Provide removable screens or hinged openings therein where necessary for
bearing inspection, lubrication, or tachometer readings.

10. When fan discharges are vertical and open to the weather, specify welded drain connections
on the bottom of the fan housing. For fume hood exhaust fans, provide stainless steel plugs at
drain connections, coated with Never-Seez, or equal, lubricant.

11. Install VFDs and electronic temperature control panels for rooftop fans in clean, ventilated
environments, such as Penthouses.

B. Fans

1. Design Criteria:
 New air handling units and exhaust fans for certain OSHPD facilities require Special
Seismic Certification. Wherever practical, specify equipment with OSHPD Special
Seismic Certification Pre-Approval (with currently effective OSP numbers).
 Centrifugal fans should be specified for most applications. Select size and type of fan
based on efficiency and noise considerations. Selected fans and motors shall have

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performance characteristics capable of future flow and static pressure increases of at

least 10 percent. Select fans for variable air volume systems for peak efficiency at
the average operating condition.
 Due to their high noise levels, axial fans should not be specified without prior
consultation with the University.
 Fan systems designed for parallel or manifold operation shall be protected against
backward rotation of fan wheels with motorized isolation dampers located to
minimize system effect.
 For large systems, fan wall technology is acceptable and may provide advantages in
terms of space utilization, efficiency, and reliability. Review operational features and
controls with the University, including individual fan control, optimization, and
integral backdraft dampers. Specify VFD control panel with individual fan output
terminals and disconnect switches. Specify appropriately sized thermal overload
relays for each motor installed downstream of the drive-bypass contactors.
 Schedule fan operating conditions, including airflow, static pressure, fan RPM,
minimum efficiency (or maximum brake horsepower), fan Class, Arrangement and
Rotation, wheel type and size, motor data, and maximum sound power levels.
Indicate any future operating condition that fans must be capable of meeting.
Evaluate estimated performance losses due field conditions, system effect, and belt-
drive components.
 Fan ratings shall be approved by AMCA and shall be based upon tests performed in
strict accordance with the Test Code adopted jointly by AMCA and ASHRAE. Each
fan shall bear, near the manufacturer's nameplate, the seal authorized by AMCA
indicating that ratings are certified. Fan sound levels shall be determined in an
AMCA-certified lab in accordance with AMCA Standard 300.
 Isolate fans from the building structure using appropriate spring and/or neoprene
isolators. See Paragraph 23-4-W-8 - HVAC Noise Control, Vibration Isolation.
Provide flexible connections between isolated fans and ductwork. Where fans are
located inside air handling equipment, they shall be internally isolated and
seismically restrained.
 Where structurally transmitted vibration or duct-borne HVAC noise is a concern,
retain an acoustical consultant to evaluate interior noise levels and recommend
appropriate isolation and sound attenuation measures.
 Direct drive fans are preferred. Use VFDs for capacity adjustment and control.
 Specify at least two belts for belt driven fans larger than 2 horsepower.
 Specify TEFC motors for all applications, unless agreed upon otherwise with the
University. Specify that motors over 1 HP be premium efficiency type.

2. Housed Centrifugal Fans for Rooftop Exhaust, Air Handling Units, and Built Up Systems:
 Specify with continuously welded scroll and side panels. Specify minimum gauges.
Require a heavy gauge welded steel support frame and pedestal, continuously welded
to fan housing. Specify inlet and outlet flanges, scroll drains, scroll access panels, and
other special features as appropriate for each application.
 Require full or narrow width aluminum alloy airfoil blades selected for optimum
performance, continuously welded to hub and inlet shroud. Specify AMCA Class II
construction for fan operating at static pressures in excess of 2.0" wg; specify higher
AMCA classes to suit special applications. Schedule or specify fan Arrangement to
suit the application. Fan shaft and wheel shall be dynamically balanced to meet
AMCA Standard 204-96, Fan Application Category BV-4 with better than Grade
G2.5 residual unbalance (flexibly mounted on the test stand with maximum 0.15
inches per second peak velocity amplitude measured in the horizontal, vertical, and
axial directions).

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 Single thickness backward inclined steel blades can be selected for smaller sizes.
 Single thickness forward curved steel blades can be selected for low static pressure
applications (less than 1.5-inch w.g.).
 Bearings: Oversized pillow block ball bearings selected for a minimum AFBMA L10
life of 100,000 hours. For larger fans, specify rollers bearings with same rating.
 For outdoor fans, specify full weather cover over motor and drive, constructed of
stainless steel with stainless steel studs and wing nuts.

3. Additional Requirements for Housed Centrifugal Exhaust Fans:

 Fume hood and isolation room rooftop exhaust fans should have upblast discharge.
 Single-width, single-inlet housed centrifugal fans are generally preferred for exhaust.
 Locate fans at the discharge end so that a negative pressure exists in all exhaust ducts
within the building.
 Exhaust discharges shall be at least 25 feet horizontally and minimum of 10 feet
vertically above outside air intakes.
 Inline fans with motors or drives exposed to exhaust air streams should not be used.

4. Unhoused Centrifugal Plug Fans for Air Handling Units and Built-up Systems:
 Specify minimum AMCA Class II construction, preferably with shaft and bearings
out of the inlet air stream. Fan performance curves should have a rising pressure
characteristic extending through the operating range and continue to rise well beyond
the efficiency peak.
 Specify with fully welded structural steel base, and welded attachments for spring
isolators, seismic restraints, and thrust restraints. Fan inlets shall be attached to non-
isolated plenum walls with high tensile strength heavy glass fabric; Duro Dyne
Corporation “Durolon,” Ventfabrics “Ventlon,” or equal. For large fans with high
static pressure rating, specify thrust restraint spring isolators to resist horizontal thrust
and prevent base spring isolators from grounding against the floor or seismic
restraints.
 Specify heavy-gauge die-formed or extruded aluminum airfoil wheel with blades
continuously welded to backplate and inlet shroud. Solid stainless steel fan shaft
sized to run at a minimum of 20 percent greater than the maximum AMCA class
speed. Shaft and wheel shall be statically and dynamically balanced to meet AMCA
Standard 204-96, Fan Application Category BV-4 with better than Grade G2.5
residual unbalance (flexibly mounted on the test stand with maximum 0.15 inches per
second peak velocity amplitude measured in the horizontal, vertical, and axial
directions).
 Specify heavy duty pillow block roller bearings with horizontally split cast iron
housings. Bearings shall be grease lubricated with copper grease and relief lines and
pressure type lubricating and relief fittings, Alemite, Keystone, or equal. Bearings
shall be rated for minimum AFBMA L-10 life of 100,000 hours at maximum class
rating.
 Non-Stainless Steel and Non-Aluminum Components: Cleaned and painted with one
coat of primer prior to assembly and finished with epoxy coating with minimum 3.0
mil dry film thickness.

5. Plug Fans for Fan Walls:

 Multiple AMCA Class II, Arrangement No. 4 (direct drive) centrifugal plug fans with
shafts and motors out of the inlet air stream. Fan performance curves shall have a
rising pressure characteristic extending through the operating range and continue to
rise well beyond the efficiency peak. Performance rated in accordance with AMCA
Standard 210.

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 Each fan cube shall include a heavy gauge galvanized steel inlet wall and fully
welded structural steel angle iron frame to support a T-frame motor and fan wheel
assembly. Fans and motors shall be resiliently anchored to frames using center
bonded two-piece neoprene rubber mounts that isolate movement in all directions.
 Fan wheels shall be heavy-gauge die-formed or extruded aluminum airfoil type with
blades continuously welded to backplate and inlet shroud. Each motor and wheel
assembly shall be statically and dynamically balanced to meet AMCA Standard 204-
96, Fan Application Category BV-5, and better than Grade G.55 residual unbalance
per ANSI S2.19 (maximum 0.022 inches per second peak velocity amplitude
measured in the horizontal, vertical, and axial directions), at design RPM.
 Inlet cone shall be fully streamlined and precision spun, designed for inlet efficiency
and stall-free performance.
 Each fan cube shall be provided with coplanar acoustical silencers and inlet
straightener grid that reduce bare fan discharge sound power levels by a minimum of
15 db (re 10E-12 watts) in all eight octave bands when compared to the same fans
without the silencers. The silencer shall not increase fan total static pressure or
increase the length of the airway tunnel length. Acoustical fill shall be non-absorbent
and non-shedding melamine foam.
 Each motor and fan wheel assembly shall be wired to a control panel containing a
single variable frequency drive sized for the total connected horsepower of all fan
motors contained in the array. Control panel shall include both a primary and stand-
by variable frequency drive.

6. Curb Mounted Rooftop Exhaust Fans:

 Low profile, heavy gauge spun aluminum housing with rolled ends. Easily removable
top cover shall protect motor and drive assembly. Heavy gauge galvanized steel angle
and plate frame shall rigidly support wheel, motor, and drive assembly. Heavy gauge
aluminum base with a smooth inlet venturi. Fan manufacturer shall provide matching
roof curb.
 Aluminum wheel, backward inclined, non-overloading shape with tapered inlet
shroud. Statically and dynamically balanced to within 0.10-inch/second RMS
velocity. Cast iron variable pitch drives. Permanently sealed and lubricated pillow
block ball bearings, minimum AFBMA L10 life of 100,000 hours, designed for
minimum 600 lbs. radial load and 240 lbs. vertical thrust load. Oil resistant, non-
sparking, non-static belts rated for 24,000 hour life at maximum fan speed.

C. Fan Drives

1. Design Criteria:
 Direct drives fans with a VFD for speed control is the first choice, and shall be
provided wherever practical.
 Where belt-drive fans are necessary, specify V-belt drives rated for not less than 150
percent of motor horsepower.
 When belt drives are used, initially provide adjustable pitch sheaves with design
speed near the mid-point of the adjustable sheaves, and size fan motors to operate at
all sheave positions without overload. Adjustable sheaves shall only be used for start-
up. Require Contractor to replace with fixed sheaves during final system balancing.
 Where belt driven fan is operated through a VFD, provide final sheaves that will
result in fan operating near 60 Hertz at design conditions.

2. Sheaves and Slide Rails:

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 Specify fine-grain, high-strength grey cast iron suitable for specified fan belts,
diameter and grooves selected for minimum 2.0 service factor, dynamically balanced
to a minimum Grade of 2.5 for smooth operation at all speeds up to 6500 feet per
minute tip speed, precision bored to minimize fretting corrosion on the shaft, with
keyway and set screws. Specify with epoxy coating suitable for corrosive
environment. Products: Woods, Browning, or equal.
 Sheaves shall be aligned to within 1.5 degree of true alignment in all cases.
 Mount motors on heavy-duty welded steel slide rails; Woods “QS,” Browning, or
equal.

3. Belts:
 Gates Quad-Power II PowerBand 3VX or 5VX, to match existing, as appropriate for
horsepower, or equal, banded V-belts joined together by a permanent, high strength
tie band to control belt-to-belt distance and prevent sideways bending. Kevlar or
aramid tensile cords, extra tough double fabric cover, flat back construction, with a
minimum operating temperature range of -30° C to +60° C. Belts shall be selected
for minimum 1.5 times the nameplate motor horsepower. Specify one spare set of
matched belts for each new fan.

4. Guards:
 Belt guards shall be in conformance with Cal OSHA standards. Where it is necessary
to adjust belts, lubricate bearings, or take tachometer readings, provide guards with
hinged or easily removable sections of sufficient size to perform such work.

D. Air Handling Units and Built-Up Systems

1. Design Criteria:
 Air handling systems shall be designed for long life, efficient and quiet operation,
and ease of maintenance. Commercial-grade packaged air handling units do not
generally include construction features and materials that will provide 40 plus years
of service. Consider custom packaged air handling equipment with design features
specified below. For built-up systems, carefully specify construction features and
materials for each component.
 Size components generally according to the following maximum face velocity and/or
static pressure drop criteria; discuss deviations from criteria with the University.
Outside air intake louvers: 350 FPM / 0.10” WG
Exhaust louvers: 500 FPM / 0.25” WG
Heating coils: 600 FPM / 0.15” WG
See 23-4.V.4 - Chilled Water System
Cooling coils:
Design Parameters
Medium Efficiency Pre-Filters: 450 FPM / 0.25” WG (clean)
High Efficiency Final Filters: 400 FPM / 0.40" WG (clean)
Sound attenuators: 700 FPM / 0.30” WG
Outside air & exhaust air
1200 FPM / 0.15” WG
economizer dampers:
Return air economizer dampers: 2000 FPM / 0.40” WG

2. Materials:
 Construction features and materials indicated below will vary depending on the air
handler manufacturer(s) around which the design is based. Carefully evaluate and

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specify appropriate construction features and materials that specified manufacturers

can meet.
 Criteria below are for packaged systems. Specify similar component requirements for
built-up systems. See plenum construction requirements in Paragraph 23-20-D above.

3. Cabinet Construction:
 Specify that casings, including dividing panels between components, be constructed
with minimum 16-gauge panels, channel-formed and fastened together on maximum
eight (8)-inch centers. Exposed sheet metal screw fasteners on the outside of rooftop
units are not preferred; if provided, all such fasteners shall be Type 316 stainless steel
and gasketed. Specify that roof panels utilize standing seam construction and be
sloped a minimum slope of 1/2 inch per foot to shed water. Divert rainwater spilling
from the roof away from access doors and electrical components on the outside of the
unit.
 Specify double-wall construction with minimum 20-gauge perforated inner panels.
Inner panels between outside air louvers and air filters should be solid and
constructed of stainless steel or coated steel as specified for exterior panels. Wall and
roof insulation should be minimum 2-inch thick, minimum 3-pound density
fiberglass.
 Specify that all non-stainless steel interior and exterior panels, reinforcements,
fasteners, and hardware shall be coated in accordance with “Fan and Air Handler
Coating” requirements below. Alternately, interior panels and reinforcements can be
unpainted Type 316 stainless steel, in which case all fasteners and hardware shall be
stainless steel.
 Specify all-welded structural channel or hollow tube, with all surfaces cleaned,
primed, and finish coated in accordance with “Fan and Air Handler Coating”
requirements below.
 Specify minimum 12-gauge stainless steel floor panels with embossed tread pattern,
with seams welded to subfloor channels (drive screws not acceptable) and
continuously sealed with polyurethane sealant. Require that underside of the entire
unit be insulated.
 Specify access doors into each section, double wall, with minimum 16-gauge inner
and outer panels, and minimum 2-inch thick, 3-pound density insulation. Specify
that doors be full height of cabinet up to 75 inches high. Specify double-gasketed
access doors, in which each gasket provides an airtight and watertight seal. Specify
that full height access doors have a minimum of three easily adjustable heavy duty
roller cam latches and heavy-duty stainless steel hinges. Specify stainless steel
access door hardware, except that hinges, latches, and paws may be of industrial
quality and corrosion-resistant composite material.
o Specify minimum 12 inch by 12 inch double-pane glass viewing windows in
access doors in fan sections, humidifier sections, and other sections with
operating equipment, hermetically sealed with desiccant between panes.
o Specify extruded aluminum and continuously welded access-door frames.
 Perimeter Curb: Evaluate the applicability of factory fabricated curbs, field
fabricated concrete curbs, and field erected steel framework. Review design
approach with project structural engineer. Include complete details for the selected
approach.
 Where unit includes temperature control panels, VFDs, and coil valving, specify
units with internally ventilated vestibules to contain control panel, VFDs, and all
valving and trim in easily serviceable arrangements.
 For units with walk-in sections, specify vapor-proof and corrosion-resistant marine
lights in each accessible section. Specify illumination levels of minimum 15

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footcandles in fan sections and minimum 10 footcandles in other sections, including

vestibules. Specify 3-way weatherproof light switches and GFI-protected
weatherproof power receptacles. 120V conductors shall be minimum No. 12 AWG
copper, Type THHN/THWN/MTN, and be run in galvanized conduits. Bring all
wiring for lighting and receptacles to a junction box for a single point of external
connection to a 120VAC circuit.
 Specify conduit and power wiring:
o Final connection to fan motors should be with liquid-tight flexible metal
conduit, maximum length three (3) feet.
o Conduit penetrations through unit casing and internal sections should be
sealed airtight and watertight. Require that the Contractor provide complete
instructions for disassembling and re-assembling power and control wiring
for sectionalized units from the unit manufacturer.
o Specify that power wiring be Building Type (600 Volt Class) with PVC
insulation, Type THHN/THWN or Type XHHW manufactured per UL
Standards 83 and 1063, manufacturered by Rome, General Cable, Okonite,
Southwire, or equal.
o Internal conduits should be EMT with weatherproof connectors and j-boxes.
All conduits, junction boxes, and connectors should be coated as specified
for interior components.
o Exterior conduits should be NEMA RN 1 polyvinyl chloride (PVC) coated
galvanized rigid steel conduit with PVC coated weatherproof boxes, and
NEMA 4X enclosures for exterior devices.

4. Coils:
 Coils shall be ARI certified and factory tested at minimum 350 psi air pressure under
water prior to shipment.
 Specify minimum 14 gauge Type 316 stainless steel casings (16 gauge acceptable for
coils less than 12 square feet). Coil connections shall be copper or brass. For steel
piping systems, specify a minimum of 6 diameters of brass piping at coil connections.
For improved serviceability (where possible), select coils with no more than 8 rows
and no more than 10 fins per inch.
 Water Coils: Specify minimum 5/8-inch outside diameter, minimum 0.025-inch-
thick seamless copper tubes, with minimum 0.035-inch-thick return bends.
Circuiting as required for performance. Arrange multi-row coils for counterflow.
Turbulators not permitted. All joints silver brazed.
 Steam Heating Coils: Specify minimum 5/8-inch outside diameter, minimum 0.035-
inch-thick seamless copper tubes, with minimum 0.049-inch-thick return bends.
Circuiting as required for performance. All joints silver brazed. Rated for minimum
working pressure of 150 psig at 366° F. Steam coil tubes should be pitched to drain
toward the condensate header minimum 1/8-inch per foot. Specify tapping for
thermostatic air vent at top of coil header.
 Specify minimum 0.0095-inch-thick copper fins, flat or configured as required for
performance, tubes mechanically expanded into fins.
 Specify heavy seamless copper headers with die-formed collars for brazed tube
joints, convex end caps, vent and drain connections, and brazed connections for
piping.
 Complete coil assembly, including casing, should be degreased, cleaned, etch primed,
and immersed in Luvata Electrofin E-Coat, Heresite P-413, TechniCoat 10-1, or
equal, baked epoxy-phenolic coating. Dissimilar metals, such as exposed copper
return bends and tubes in contact with galvanized casing, should be encapsulated
with a suitable epoxy polymide to prevent galvanic corrosion. Coating should be

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applied in four consecutive immersions, with oven curing between each coat. A
phenolic sealer should be applied to finished surfaces to seal micro-porosity. Finished
coating shall show no softening, blistering, cracking, crazing, flaking, or loss of
adhesion. Sprayed coatings of any kind are not acceptable. Minimum total dry film
thickness of 2.0 mils.
 For each cooling coil, specify continuously sloped minimum 16-gauge double-wall
Type 316L stainless steel drain pans with continuously welded seams and insulation
between pans. Drain pans should extend a minimum of 2 inches upstream and 18
inches downstream of the cooling coil and be sloped in two directions to a minimum
1-1/4 inch MPT stainless steel drain connection, which is welded to the bottom of the
pan and extended through the unit base. Drain pans should extend around ends of
coils and collect any condensate on return bends and headers. Call for intermediate
welded stainless steel drain pans for stacked coils with minimum 1-inch stainless
steel or copper downspout to lower drain pan. Require a unit access door downstream
of every drain pan. Require access to coil headers and return bends for inspection and
repair.
 Construction Considerations:
o Coil headers should be inside the unit. Call for header vent and drain valves
(use specified ball valves) at each coil, at accessible locations and
discharging into drain pans.
o Coil inlet perimeter should be blanked off with minimum 16-gauge Type 316
stainless steel sheet metal to ensure that no air bypasses the coil.
o Multiple coils should be selected to meet heating or cooling capacity.
Individual coils should be a maximum of 10 feet wide and 3 feet high, and
capable of replacement without major rigging.
o Coils should be individually removable. Configure piping to permit coil
replacement without affecting other coils or connecting piping. Individual
coils should be separately valved so that, if any individual coil fails, it can be
isolated, drained, filled, and vented while the remaining coils stay in
operation. Show a manual circuit balancing valve for each coil.
o Individual coils must be fully accessible on both the upstream and
downstream sides to permit inspection and cleaning.
o Configure unit to ensure even and consistent airflow across the entire coil
surface.
o Where heating coils are combined with cooling coils, the heating coil should
be first in the air stream. Exception: For single zone systems with
dehumidification controls, heating coil may need to be in a downstream
position, in which case the cooling coil control valve will be overridden open
when outside air temperature approaches freezing, to protect the coil from
freezing.

5. Filters and Filter Holding Frames:

 Specify and schedule air handling unit air filters. See Part 23-24 for air filtration
requirements.
 Filter holding frames shall be factory fabricated as part of the air handling unit with
either walk-in upstream access or side access. Walk-in upstream access is preferred.
 Upstream Access: Specify upstream access for filter banks wider than 4 feet, and
wherever practical in smaller units. See Part 23-24 for filter holding frame
requirements. Specify that air handling unit floor be adequate to support the weight
of maintenance personnel.
 Side Access: For smaller units with limited access (such as above-ceiling units),
specify side access for filter banks with extruded aluminum filter tracks and

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replaceable polypropylene pile gaskets. Specify closed-cell neoprene gaskets on

access doors to ensure tight edge seal for filters. Specify a maximum leakage of
0.5% at 1" wg differential pressure across the filter bank.
 Filter Gauge: Specify a Magnehelic air filter gauge, 0 to 1 inch WG range, across
each filter bank using stainless steel static pressure-sensing tips and copper tubing.
Gauge should be mounted approximately 4 feet above the unit base in a sheet metal
enclosure with a hinged cover plate so that gauge is not exposed to sunlight. Require
an engraved laminated plastic nameplate on or above cover plate indicating filter
bank identification, recommended replacement pressure drop, and quantity, size, and
efficiency for replacement filter cartridges. Physically mark and note the face of the
filter gauge with clean and dirty filter drops.

6. Fans: As described above.

7. Motors and Variable Frequency Drives: As described in Parts 23-7.E and F.

8. Airflow Monitoring Stations:

 Where supply and/or return airflow monitoring is necessary for control sequences,
specify remote duct-mounted airflow monitoring stations in straight sections of
ductwork. Where optimal locations for duct-mounted airflow monitoring stations are
not available, consider integral fan inlet cone airflow monitors.
 For economizer systems, provide positive method for measuring and monitoring
outside air CFM, particularly minimum outside air CFM.

9. Ultraviolet Germicidal Irradiation (UVGI):

 In patient care areas, specify UVGI lamps as part of the air handling unit.
 Specify UV Resources RLM Xtreme, V-Flex by Altru-V (UVDI), or equal, UV-C
lamps and mounting assemblies. Lamps should provide 360 degrees UV-C
irradiance to surfaces and the air stream.
 Specify drip-proof Type 304 stainless steel power supply housings.
 Specify high output lamps, wind chill resistant, T5 diameter, hot cathode, requiring
approximately 2.3 Watts per inch of length, producing not less than 0.75 Watts per
inch of length of UV-C radiation at 254 nm.
 Mount lamps between 6" and 12" downstream of the cooling coil discharge. Lamps
should extend the full width of the air handling unit, such that coil headers and return
bends are irradiated. Horizontally adjacent lamps should overlap so that there are no
gaps between adjacent lamps. Horizontal rows should be spaced maximum 14" on
center, with the bottom row maximum 10" above the cooling coil drain pan, and the
top row maximum 10" down from the unit roof. Offset adjacent lamps in each
horizontal row to facilitate lamp replacement. Total UV-C radiation shall not be less
than 7.2 Watts per square foot over the entire air tunnel.
 Specify door-interlocked safety switch to turn off lamps when access door is opened.
 Specify a UV screened glass window for viewing the lamp assembly.
 Specify four (4) spare lamps, one (1) spare socket, and one (1) spare power source
and housing for each air handling unit.

10. Economizer Section and Automatic Dampers:

 Show or schedule economizer damper and minimum louver sizes and arrangements.
Specify separate two-position minimum outside air and exhaust air dampers sized to
permit the design outside air percentage. Damper linkages, bearings, and actuators
should be arranged for easy service inside units.

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 Outside air and relief air automatic dampers should be stainless steel, parallel blade,
arranged to open in the same direction as adjacent louvers. Return air automatic
dampers can be aluminum or stainless steel, opposed blade. Minimum requirements
for dampers:
o Frames: For outside air and exhaust air dampers, specify minimum 3 inch x
1 inch x 12 gauge channel frames fabricated from Type 316 stainless steel
with stabilizers and internal corner bracing. For return air dampers, specify
stainless steel as above or minimum 0.125-inch thick aluminum frames.
o Blades: For outside air and exhaust air dampers, specify blades fabricated
from minimum 14 gauge Type 304 stainless steel, single skin, with V-
grooves at center and ends. For return air dampers, specify stainless steel as
above or minimum 0.080-inch thick double skin airfoil shape aluminum
blades.
o Seals: Specify EPDM blade edge seals, mechanically attached to blade, field
replaceable, and flexible stainless steel compression jamb seals.
o Leakage: Specify guaranteed maximum leakage of 10 CFM per square foot
at 1 inch WG static pressure differential when closed.
o Axles: Specify minimum 3/4-inch diameter stainless steel for dampers
greater than 36-inches wide, and 1/2-inch diameter for shorter blades. Axles
should be welded or bolted to blades. Specify outboard support bearings for
control shafts.
o Bearings: Specify stainless steel sleeve type bearings pressed into frame.

11. Air Handling Unit Air Intake and Discharge Openings:

 Design Criteria:
o Air intakes for building ventilation systems shall be located away from
ground-level pollution sources and building exhausts. Preferred location is
elevated on prevailing wind side of building (west side). Keep air intakes
away from loading docks, vehicular areas, and trash areas.
o Coordinate air intake and exhaust locations with the Architect and the
University during early design stages.
o Avoid intake and exhaust openings on exterior walls with required fire
ratings.
o Provide access for upstream and downstream maintenance and cleaning of all
louvered or screened openings.
 Specify AMCA certified intake and exhaust louvers suitable for expected wind
direction and velocity:
o Frames: Minimum 12-gauge Type 316 stainless steel with welded corners.
o Blades: Minimum 16-gauge Type 316 stainless steel, with intermediate
blade support for louver blades longer than 48 inches.
o Specify drainable outside air dampers with drain gutters in head frame and
each blade, and downspouts in jambs.
o Specify 0.5-inch mesh stainless steel bird screen on the inside of outside air
intake louvers. Specify 1" mesh stainless steel bird screen on the inside of
relief air louvers.
o Louvers shall be flush with outer unit casing.

12. Refrigeration Systems (For Units with Integral Compressors and DX Cooling Coils):
 Wherever practical, specify air handling units with chilled water cooling coils.
Where chilled water is not available, specify DX units.

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 Specify condensing section and cooling coil with complete operating and safety
controls. Condensing equipment and performance shall be rated in accordance with
ARI Standard 520, ANSI/ASHRAE 15 Safety Code, NEC, ETL, or UL/CSA.
 Schedule complete electrical and performance characteristics of condensing section
and DX cooling coils.
 Specify in detail all required features, including number of circuits, control stages,
compressor type, condenser coils and fans, refrigerant piping and insulation,
refrigeration piping accessories, hot-gas bypass, electrical system and safety features,
and sequence of operation.
 Specify condenser coils with copper tubes and coated copper fins. Coils and fins
should be coated with Luvata ElectroFin E-Coat, factory applied, or equal corrosion
protection system.
 Specify a 5-year parts-only warranty on compressors and compressor accessories.
 Factory Testing: Specify that fans and cooling system be factory run tested to ensure
structural integrity, low vibration, and properly operating refrigeration system
controls and accessories.

E. Fan and Air Handler Coatings

1. Fully research and carefully specify available coatings for non-stainless steel components to
ensure a minimum 40-year service life. Following is one acceptable specification.

2. Interior and exterior surfaces, including the structural base and hidden surfaces, and
excluding the stainless steel floor panels and stainless steel fasteners, shall be washed in a
heated phosphoric acid bath clean of all oil and mill scale and coated with a dry powder-
baked polyester coating similar to Tiger #7035, Drylac Series 49, or equal. Coatings shall be
lead and cadmium free.
 Coating shall have excellent color and gloss retention; show no blistering or loss of
adhesion following a 1500-hour five percent (5%) salt spray resistance test 95
degrees Fahrenheit and 95% relative humidity per ASTM B117; show maximum
1/16" blistering following a 1500-hour 100% relative humidity test at 100 degrees
Fahrenheit per ASTM D2247; remain flexible and unfractured to the point of metal
rupture following a direct impact adhesion test per ASTM D2794; show no loss of
adhesion between coating and substrate following a cross hatch adhesion test per
ASTM D3359 (Method B).
 Each panel, liner, and interior partition component shall be individually coated and
baked following shearing, notching, punching, and forming to provide 100% powder
coverage over all surfaces and metal edges. The coating process shall be completed
prior to assembly of the unit to ensure that all joined surfaces (panel-to-panel joints)
are finished coated. Spray or brush applied coatings after assembly are not
acceptable.

F. Suspended Air Handling Units

1. Design Criteria:
 Since most original fan systems at University buildings lack cooling coils, suspended
air handling units are often necessary to meet programmatic needs.
 Design criteria for component sizing should follow criteria for air handling units and
built-up systems described above.
 VFDs and control panels for suspended equipment should be located in mechanical
rooms or closets for easy access.

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 Ensure complete and easy access to unit pre-filters, final filters, fan sections, coil
valve assemblies, and electrical connections.

2. Materials:
 Materials and construction features described above for air handling units and built-
up systems generally apply to suspended air handling units, although lighter gauge
panels may be appropriate and certain features are not relevant (such as unit-mounted
VFDs, economizer dampers, unit lighting, convenience outlets, louvers, etc.).
 Standard coatings can be specified for the exterior of suspended units. If the unit
handles predominantly outside air, then interior materials and coatings should be as
specified for rooftop air handling equipment.
 Specify suspended equipment with non-fused disconnect switches, to avoid code
required clearance issues.

G. Fan Coil Units

1. Design Criteria:
 Chilled water fan coil units are preferred to cool spaces that dissipate large amounts
of heat. Outside air required to ventilate the space should be supplied from the main
air handling system.
 Fan coils units normally do not have the same life expectancy criteria as central air
handling units, so commercial grade products can be considered. Commercial grade
fan coils are not appropriate for patient care areas, which require high efficiency final
filters.
 Select suspended, wall mounted, or floor mounted fan coil units as appropriate for the
application. Specify overflow drains or secondary drain pans for fan coil units
installed above sensitive electronic equipment or as required by Code.
 Carefully select and specify air filtration appropriate for the space served. Specify
separate filter boxes where high efficiency filtration is required or appropriate.
 Ensure easy access to fan coil unit internal components and coil assemblies.

2. Commercial grade fan coil units should be certified under ANSI/AHRI 440 and bear the
AHRI seal. Specify finished cabinets if exposed on occupied areas. Specify with
permanently lubricated motor bearings.

23-17 REFRIGERANT BASED AIR CONDITIONING SYSTEMS

A. General Requirements

1. The University must approve the use of unitary and refrigerant based equipment prior to
design. Air cooled equipment is generally inefficient, has a short life expectancy at
University campuses, and often lacks the redundancy and/or controllability required for
critical applications. Unitary and refrigerant based equipment and systems should be limited
to situations where central heating and cooling utilities are unavailable or inappropriate.
Review preliminary equipment and system selections with the University.

2. Where available, specify air cooled condenser coils with stainless steel casings, copper tubes,
and coated aluminum or copper fins. Coating should be Luvata ElectroFin E-Coat, factory
applied, or equal corrosion protection system.

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3. Split systems larger than 20 tons capacity shall include suction and discharge service valves,
crankcase heaters, liquid sight glass, filter drier, vibration isolation, lift traps, and solenoids.
See Paragraph 23-9-F for additional refrigeration system requirements.

4. Window and through-the-wall air conditioning units should never be used. Obtain written
direction from the University wherever such equipment is contemplated.

B. Refrigerant based systems are presently limited to HFC-410A and 407C (for small systems), and
future replacements with lower global warming potential. HCFC-22 machines should not to be
considered.

C. Variable Refrigerant Volume (VRV) Heat Pumps and Air Conditioning Systems

1. Consider variable refrigerant flow technology (such as Daikin VRV, LG VRF, and
Mitsubishi City Multi) for 24/7 cooling applications where main building chillers do not
operate at low outside air temperatures. Controllability of VRV systems is superior to single
speed split system condensing units with indoor fan coils.

2. For most applications, air-cooled condensers are most appropriate, but have limited life
expectancy. Consider water-cooled systems where a reliable source of cooling water is
available.

3. Design VRV systems to maximize efficiency and reliability. Review all such applications
and system configuration with the University. Carefully specify all aspects of variable
refrigerant flow systems, particularly system interface with the building energy management
system.

23-18 HUMIDITY CONTROL EQUIPMENT

A. Design humidification systems and controls when Code-mandated minimum relative humidity
levels cannot be maintained. Carefully determine the appropriate size of humidifies. Oversized
humidifiers are difficult to control, and supplemental humidification is only marginally required
in San Francisco. For existing spaces, monitor room relative humidity to establish basis for
sizing humidification equipment. Where appropriate, plant steam and/or clean steam generators
shall be used; confirm steam quality with the University. Where precise control and/or superior
low capacity control is required, consider ultrasonic type humidifiers, with an appropriate
demineralized water source. Review humidification equipment types with the University, as well
as monitoring and control strategies.

B. Dehumidification, where active control is required, shall be provided by controlling dewpoint

temperature at air handling system cooling coils. Where this approach is inappropriate, such as
relative humidity control in manufactured cold rooms, specify desiccant type dehumidifiers.

23-19 TERMINAL HEATING AND COOLING COILS AND CONVECTORS

A. Water Coils

1. The design of heating and cooling coils and piping shall consider all aspects of the
installation, including performance, air and water side balancing, maintenance, longevity, and
replacement. All coils and control valve assemblies shall be readily accessible. For coils

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with 2-way control valves, install the strainer, circuit balancing valve, and control valve on
the (lower) heating or chilled water supply line, to be more readily accessible.

2. Zone Heating Coils:

 Specify minimum 0.025-inch thick copper tubes, minimum 0.035-inch thick copper
return bends, minimum 0.010-inch thick aluminum fins (maximum 12 fins per inch),
seamless copper headers, all joints shall be silver brazed.
o For 100% outside air systems on the Parnassus Campus with air filtration
less than MERV 13, specify coils with minimum 0.008-inch thick copper
fins, maximum 8 fins per inch, and minimum 16 gauge stainless steel
casings.
 Casings minimum 16 gauge galvanized steel with 1.5-inch face flanges. Coils 12
inches wide and small can use slip-and-drive duct connections.
 ARI certified, factory tested at minimum 350 psi air pressure under water prior to
shipment.

3. Cooling Coils at Fan Coil Units:

 As specified for zone heating coils, except with minimum 0.008-inch thick copper
fins and stainless steel casing.
 Specify double-wall insulated stainless steel drain pans extending entirely around the
coils and headers, with external drain and overflow connections.

B. Convectors

1. Consider heating water convectors for environments where people are seated near tall
glazing. Convectors keep glazing warmer than overhead systems, reducing radiant heat
transfer during cold weather, and provide significantly more comfort for occupants working
near the windows.

2. Specify that convector enclosures be heavy duty, minimum 18 gauge pre-galvanized steel
with a durable baked-on powder-coated finish. Provide individual zone temperature control
using modulating control valves. Specify access doors where concealed control valves are
part of the convector assembly.

3. Specify hanger brackets that support the weight of people standing on the convector.
Brackets and fin tubes shall have and provisions for noiseless operation during expansion and
contraction of piping.

23-20 DUCTS

A. Air Distribution Systems

1. Air systems should have ducted supply, return, and exhaust. Return air ceiling plenums are
limited to non-OSHPD spaces where ceiling plenums do not contain sprayed-on fire proofing
or other friable materials.

2. Where ceiling plenum return is utilized:

 Extend return ducts into each plenum and provide inlets not more than 20 feet on
center.
 Specify screened inlets and sufficient acoustic duct lining to attenuate duct borne
noise from reaching occupied areas.

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 Show return duct inlet volume dampers downstream of acoustic duct lining. Detail
sound boots on return air grilles in offices and private spaces.
 Require that the ceiling plenum be thoroughly cleaned of all dust and debris prior to
closing. Cleaning shall conform to NADCA Standard 1992-01. Require that ceiling
cleanliness be accepted by the University’s Inspector of Record prior to closing
ceiling.
 If any work occurs above the ceiling after cleaning and closing, then require re-
cleaning prior to closing.

3. Supply air plenums shall not be used for normal HVAC systems, and shall only be considered
for special applications.

4. Do not locate heating coils, terminal units, or air valves over fixed seating, in areas with
sloped or stepped floors, or where devices would otherwise difficult to access. In rooms with
varying ceiling heights, locate terminal units where the shortest ladder can be used even if
additional ductwork is required.

5. Use of round ducts is encouraged, for cost and energy efficiency. As duct sizes increases, flat
oval can be considered. Rectangular ducts shall be used wherever round ductwork is not
practical. Except in constricted areas, use a maximum aspect ratio of 3:1 for cost and
efficiency.

6. Exposed ducts outside the building shall be constructed to shed water. Round duct is
preferred. If rectangular duct is used, slope the top minimum 1/2-inch per foot to shed water.
Provide extra layer of external sealant to all exposed joints and seams.

B. Duct System Design

1. Carefully design fan inlet and outlet conditions. Avoid plenum discharge for housed
centrifugal fans. Provide sufficient clearance downstream of un-housed plenum fans
(centrifugal plug fans) prior to filters, coils, sound attenuators, or duct connections.

2. Carefully design duct transitions and elbows, particularly in high velocity ducts, branch take-
offs from risers, connections to main ducts, and connections of variable air volume (VAV) or
constant air volume (CAV) terminal units to supply ducts.

3. To minimize pressure loss, turbulence, and noise in ventilating systems, size ductwork for
constant air volume (CAV) systems using the following maximum friction and air velocities:

 Ductwork Exposed in Occupied Areas: 0.06” w.g./100' when < 5,000 CFM;
1,000 FPM when > 5,000 CFM

 Ductwork Above Occupied Areas: 0.08" w.g./100' when < 8,000 CFM;
1,400 FPM when > 8,000 CFM

 Ductwork in Mechanical Rooms, 0.10" w.g./100' when < 10,000 CFM;

in Riser Shafts, and on Roof: 1,600 FPM when > 10,000 CFM

 Ductwork Exposed in Occupied Areas: 0.06” w.g./100' when < 5,000 CFM;
1,000 FPM when > 5,000 CFM

 Return Duct Intakes for Plenum Return: 600 FPM through screened openings

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 End Branch to Diffusers and Grilles: Not smaller than diffuser neck size

4. Size ductwork for variable air volume (VAV) systems in which system turndown is at least
40% of design airflow using the following maximum friction and air velocities:

 Ductwork Exposed in Occupied Areas: 0.08" w.g./100' when < 8,000 CFM;
1,400 FPM when > 8,000 CFM

 Ductwork Above Occupied Areas: 0.10" w.g./100' when < 10,000 CFM;
1,600 FPM when > 10,000 CFM

 Ductwork in Mechanical Rooms, 0.12" w.g./100' when < 12,000 CFM;

in Riser Shafts, and on Roof: 1,800 FPM when > 12,000 CFM

 Ductwork Exposed in Occupied Areas: 0.08” w.g./100' when < 8,000 CFM;
1,400 FPM when > 8,000 CFM

 Return Duct Intakes for Plenum Return: 750 FPM through screened openings

 End Branch to Diffusers and Grilles: Not smaller than diffuser neck size

5. Static regain duct sizing method may be used for supply ductwork, provided the total system
static pressure requirement is no higher than the equal friction criteria listed above.

6. Show sufficient main and branch volume dampers to properly balance air systems.

C. Sheet Metal Ductwork

1. Where not otherwise required to meet specific requirements of the project, ductwork shall
conform to “HVAC Duct Construction Standards, Metal and Flexible,” Third Edition, 2005,
as published by the Sheet Metal and Air Conditioning Contractors National Association, Inc.,
hereinafter referred to as the “SMACNA Standards”. All ductwork shall comply with the
most stringent requirements of the SMACNA Standards, CMC, NFPA, and the following
guidelines.

2. Duct Materials:

 Specify galvanized steel metal for ductwork and plenums. Galvanized sheet metal
shall conform to ASTM A924 (formerly ASTM A525) or ASTM A653 (formerly
ASTM A527). Minimum galvanized coating shall be G90, 0.90 ounce per square
foot. Specify minimum 24 gauge for rectangular ductwork and minimum 26 gauge
for round and flat oval ductwork. Specify G90 “Galvaneal”,“Zincgrip”, or equal
where painting of galvanized ductwork is required.
 Specify aluminum for low-pressure wet applications only. Aluminum ductwork shall
conform to ASTM B209, Type 3003H-14, and be capable of double seaming without
fracture.
 Specify stainless steel for wet or corrosive applications. Stainless steel ductwork shall
conform to ASTM A240 and A480, cold rolled, annealed, pickled, Finish No. 2B for
concealed work and Finish No. 4 for exposed work. Unless otherwise indicated,
specify Type 316 for fume hood exhaust, and Type 304 for outdoor ductwork and
wet indoor applications. Use Type 316L and 304L wherever welding is required.

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 See Paragraph F below for fume hood exhaust duct materials.

 Unless a UL listed positive pressure double wall grease exhaust system is used,
specify uncoated black steel for grease exhaust ductwork. Grease exhaust ductwork
shall be hot or cold rolled, open-hearth soft steel sheet capable of welding or double
seaming without fracture, meeting ASTM A366, A568 or A569, and ANSI B32.3.
Grease exhaust ductwork shall be sloped back to hood or drainage points.
 Duct flanges, reinforcement, and hangers should be made from the same material as
the duct.
 Fasteners for ductwork shall be stainless steel for stainless steel ductwork, otherwise
galvanized or cadmium-plated steel. Sheet metal screws shall be minimum #10 size,
and extend not more than 1 inch into ducts.

3. Sealants:

 Products: Specify UL listed duct sealants.

o Sealing Compound: Ductmate Pro-Seal, United McGill Uni-Grip, 3M No.
900, Hardcast IG-601, or equal, specially formulated for sealing duct joints
and seams.
o Gaskets for Flanged Joints: 3M Weatherban Tape 1202, Ductmate 440, or
equal, butyl or polymer based tape, FDA or USDA approved.
o Hard-Setting Joint Tape: Hardcast FTA-20 and DT tape, United McGill Uni-
Cast MTA-20 and MDT Tape, or equal.
o Duct tapes should not be allowed.
 Application: Seal all ducts in accordance with SMACNA Seal Class “A".
o Ductwork on the roof and outside air ductwork shall be double sealed. In
addition to internal duct sealant, seal all transverse joints, longitudinal seams,
branch duct intersections, tap-ins, and fitting gores on the outside with two
thick coats of brush-on sealant rated for exposed outdoor application. Allow
sealant to cure between coats.

4. Duct Jointing Systems:

 Factory fabricated duct jointing systems are permitted provided joint stiffness ratings
have been tested and certified in accordance with SMACNA test procedures by an
independent testing laboratory. Ductmate 25/35, Lockformer TDC, Engles TDF, or
equal.
 Duct flanges should be the same material as duct, with bolted metal corner pieces.
 Joints should be assembled strictly in accordance with latest printed edition of
manufacturer's installation instructions using specified gasket tape, triple lapped at
corners. Push-on flanges should be screwed or spot-welded to sheet metal duct at
each corner and maximum 8 inches on center across flange.

5. Installation: Specify ductwork requirements that will result in a high quality, low noise, and
low pressure loss system.

 Require that ductwork not be in contact with ceiling and light supports, wall framing,
and other items which might transmit noise into occupied areas. Installed ductwork
shall be free of objectionable vibration and noise.
 After duct installation is mostly complete and before ceilings are installed, require
that the University’s Test and Balance Agency perform an inspection to identify
locations for duct pitot traverses and instrument readings.

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o Require capped pitot traverse and instrument openings in ducts. Specify

Ventlok No. 699, or equal Instrument Test Holes with red painted caps for
easy visibility.
o Require that all pitot traverse and instrument hole locations be shown on as-
built drawings.
 Coordinate locations for duct smoke detectors.
 For rooftop ducts, require that top of duct or top of duct insulation slope minimum
1/2 inch per foot to shed water. Specify waterproof and vapor-proof insulation
jacketing for supply and return ducts on the roof.
 Firestopping: Include appropriate firestopping details on the Drawings for all
conditions encountered on project.
 Exposed Ductwork: Require that exposed ductwork be installed neatly, free of kinks
and dents, free from oozing or dripping sealant, clean, dust and oil free, acid washed,
and ready for prime and finish painting. Ensure that ductwork is completely sealed so
that small leaks do not create dirty or discolored surfaces or make objectionable
noise. Duct supports and accessories shall be neatly installed and finished.

6. Duct Fittings:

 Require the use of radius elbows wherever possible. Centerline radius should be not
less than 1-1/2 times duct width.
 Where space does not permit full radius elbows or radius offsets, require splitter
vanes in accordance with Chart 4-1 and Figure 4-9 of the SMACNA Standards.
Number of vanes determined by ratio of inner radius (R) to duct width (W) in plane
of radius:
o One Vane: R/W above 0.3.
o Two Vanes: R/W between 0.1 and 0.3.
o Three Vanes: R/W 0.1 and smaller.
 Specify square elbows with turning vanes where radius elbows cannot be
accommodated.
o Avoid nested square elbows wherever possible. Where one square turn
occurs within one duct width of another, require that trailing edges be
provided on vanes in upstream elbow, extending a minimum of 1-1/2 inches
beyond each vane parallel to airflow.
o Avoid unequal elbows with turning vanes wherever possible.
o Square turns with or without turning vanes should not be allowed in return or
exhaust ducts. Use radius turns, with splitter vanes where necessary.
 Offsets: Require that mitered or angled ducts be limited to a maximum of 15 degrees
centerline offset. Specify radius elbows for centerline offsets greater than 15 degrees.
Where possible, use maximum 45-degree elbows, unless space is limited.
 Transitions: Require that transitions be uniformly tapered with a maximum included
angle of 15 degrees for diverging flow and 60 degrees for converging flow. At fan
discharges, limit transitions to 10 degrees included angle.
 Rectangular-to-Round Transformations: Uniformly tapering, minimum length of
transformation equal to round duct diameter.
 Specify branch tap-ins to rectangular ducts to be 45 degrees flared type for
rectangular branch ducts, and 60 degrees conical or radius bell-mouth type for round
branch ducts. Specify tap-ins with minimum 1-inch flange, secured to main ducts at
maximum 3-inch intervals.
 Sleeves for Pipes, Conduits and Structural Members: Where interference between
ducts and pipes or conduits cannot be avoided, require round or streamlined sheet
metal sleeves through which pipes, conduits, hanger rods, structural members, etc.

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can pass. Construct sleeves of pressure-tight sheet metal tubing with flanged ends,
screwed or riveted to duct wall, and sealed airtight. Furnish transition sections
upstream and downstream of sleeves such that net cross sectional area of the duct is
never less than the duct size indicated.

7. Duct Pressure Classifications: Determine and specify minimum required duct pressure
classification for each portion of each duct system on project. Duct construction shall meet
the requirements of CMC Chapter 6 and NFPA. Duct pressure classifications should not be
less than the following:

 Except where noted below, require that rectangular supply, return, and exhaust duct
systems be constructed to a SMACNA Pressure Class of 2-inch WG. Cross break or
bead all sides.
 Require that rectangular ducts within five duct widths of fans and air handling unit
inlet and discharge connections be constructed to a SMACNA Pressure Class of 6-
inch WG.
 Require that rectangular supply ducts upstream of variable air volume terminal units
and grease exhaust ducts be constructed to a SMACNA Pressure Class of 4-inch WG.
 Increase the pressure classification of any system or portion thereof which could be
exposed to peak fan static pressure, positive or negative. This includes any supply,
return, or exhaust ductwork, fan casing, or plenum between the fan and any
automatically controlled fire damper or main duct automatic damper which, by
closing, could expose the duct system to peak or shutoff static pressures. Determine
peak fan static pressure from fan curves, at shutoff or peak of fan curve, and
construct portions of ductwork and plenums that could be exposed to peak static
pressures to the nearest pressure class tabulated in the SMACNA Standards which is
above the peak fan static pressure.
o If approved by the University, alternate protection methods may be
employed, such as duct pressure relief panels or duct static pressure sensors
directly interlocked with the fan motor start circuit.

8. Rectangular Duct Joints and Reinforcement:

 Low Pressure Ducts (SMACNA Pressure Classes 2-inch WG and below), choice of:
o Ducts Up to 60 Inches: Standing seam or pocket lock, SMACNA Types T-
15, T-16, T-17, T-18, T-19.
o All Sizes: Flanged, SMACNA Type T-22, using angles of sufficient rigidity
and sheet metal of sufficient thickness to avoid the use of tie rods, up to 2 by
2 by 1/4-inch companion angles.
o Duct connection systems, Ductmate, TDC (SMACNA Type T-25a), or equal,
may be used as an alternate for ducts up to 72”, or to the maximum duct
width where the alternate joint meets specified stiffness requirements without
tie rods, whichever is less.
 Medium and High Pressure Ducts (SMACNA Pressure Classes 3-inch WG and
above), choice of:
o Ducts Up to 36 Inches: Standing seam or pocket lock, SMACNA Types T-
15, T-16, T-17, T-18, T-19.
o All Sizes: Flanged, SMACNA Type T-22, as for low-pressure ducts.
o Proprietary duct connection may be used as specified for low-pressure ducts
up to 60 inches maximum width.
 Welded Steel Grease Exhaust Ductwork: Continuously welded longitudinal and
transverse joints, minimum 3/8-inch SMACNA Type T-21a flanges. Maximum 1

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inch high reinforcement angles, same material as duct, tack welded to duct maximum
6 inches on center on alternate sides. Reinforcement thickness and spacing as
required for duct Pressure Class.
 Require the same joint type on all four sides of duct.
 Require that connections to existing ductwork be equivalent to the specified pressure
classification for new ductwork. Existing duct joints, if undamaged, may be reused if
they meet specified stiffness requirements and can be made airtight. If new joints are
required, require Ductmate 35 or other approved flange on each side.
 Specify intermediate reinforcement, where required, on all four sides of duct, bolted
or welded together at each corner. Internal tie rods are not allowed for duct
reinforcement, except for ducts 85 inches and over. Tie rods, where necessary, shall
be 3/4 inch or 1 inch galvanized steel conduits with bolt assembly consisting of
rubber washer and friction anchored threaded insert, Ductmate “Easyrod”, or equal.
Installation of reinforcement and tie rods shall comply with requirements of the
SMACNA Standards.
 Specify flat crimped Pittsburgh Lock longitudinal joints, continuously sealed.
 Specify flat “S” slip-and-drive transverse joints for use at fire dampers, tight fitting
shear wall and slab penetrations, and only if necessary.

9. Round Ductwork:

 Require that round ductwork for both positive and negative pressure applications be
constructed to a minimum Pressure Class of Negative 4-inch WG, as summarized on
Table 3-11 of the SMACNA Standards. Use "Unstiffened" sheet metal gauges.
Specify United McGill, SEMCO, or equal, prefabricated, machine wrapped, round
duct with a tightly sealed spiral locked seam.
 Specify that fittings be minimum two gauges heavier than equivalent straight duct,
with continuously welded or spot-welded and continuously sealed seams.
o Specify mitered or die-formed elbows with centerline radius no less than 1.5
times the duct diameter.
o Immediately upstream of air diffuser connections, allow minimum 22-gauge
adjustable elbows with continuously sealed gores to align flexible duct with
diffuser.
o Preferred branch connections are 45-degree laterals, conical or straight,
saddle taps or all welded fittings. Secure saddle taps or flanged connections
to main ducts with sheet metal screws, maximum three inches on center.
Where 45-degree laterals cannot be accommodated, use 90-degree tee fittings
o 90-degree tee fittings shall be conical saddle taps or all welded fittings.
Conical tee fittings shall be minimum six inches long, with connection to
main duct minimum 33 percent larger than branch duct diameter. Secure tee
fittings to main ducts with sheet metal screws, maximum three inches on
center.
 Joints: Specify couplings with swaged bead in center, SMACNA Type RT-1,
secured with sheet metal screws. Secure couplings with sheet metal screws, not more
than 6” on center, minimum three places on each side of sleeve.
o Where flanged connections are required, specify Van Stone angle rings
welded to duct, sizes to match mating flanges. Install in accordance with
requirements of SMACNA RT-2 or RT-2A.
 Internally Insulated Round Duct: Specify United McGill "Acousti-K27," SEMCO,
or equal, double-wall round duct with 1-inch thick internal insulation, spiral-locked
exterior duct, and perforated metal inner liner. Comply with other requirements for
round ductwork described above.

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10. Flat Oval Ductwork:

 Specify that flat oval ductwork be constructed with minimum sheet metal thicknesses
as summarized on Table 3-15 of the SMACNA Standards. Specify United McGill,
SEMCO, or equal, prefabricated, machine wrapped, flat oval duct with a tightly
sealed spiral lock seam.
 Specify that reinforcement for flat sides of oval ducts be the same size and spacing as
for rectangular ductwork constructed to a Pressure Class of 6-inch WG as
summarized on Table 2-6 of the SMACNA Standards. Duct construction shall be
capable of withstanding a pressure of 10-inch WG without structural failure or
permanent deformation.
 Specify that fittings conform to gauges scheduled on Table 3-15 of the SMACNA
Standards and conform to the seam, joint, and connection requirements indicated for
round ductwork.

D. Acoustical Sheet Metal Plenums

1. Acoustic plenums for built-up systems shall consist of minimum 4-inch deep self-supporting
wall, floor, and ceiling panels with internal framing channels and reinforcing structural
members. Industrial Acoustics “Quiet-Flow,” Vibro-Acoustics, or equal.

2. Sound Absorbing Fill: Incombustible, inert, mildew-resistant, vermin-proof, minimum 1.5

pounds per cubic foot density.

3. Wall and Ceiling Panels:

 Exterior Face and Intermediate Reinforcement: Solid, galvanized steel, minimum

18-gauge, with minimum 18-gauge channel framing around the perimeter of each
individual panel, and minimum 18-gauge vertical reinforcement spaced as required to
meet Pressure Classification. Panels shall be spot-welded to perimeter frame and
intermediate reinforcement maximum 3-inches on center.
o Specify stainless steel outside panels where plenum exterior is exposed to
unfiltered outside air.
 Interior Face: Perforated, galvanized steel, minimum 22-gauge, with 3/32-inch
diameter holes spaced 3/16 inches on centers. Protect all perforations and fill with
visqueen during shipment, storage, and until system startup.
o Specify stainless steel interior panels where plenum handles unfiltered
outside air.
 Pressure Classification: Plenum panels exposed to supply fan positive static pressure
shall be constructed equivalent to SMACNA 10-inch WG Pressure Class. Plenum
panels not exposed to supply fan positive static pressure shall be constructed
equivalent to SMACNA 6- inch WG Pressure Class. Furnish panel gauges, width,
and reinforcement per Table 9-1 of the SMACNA Standards for the indicated
pressure class. Provide reinforcement gauges and spacing per Table 9-1. No
allowance shall be made for inner perforated panels.
 Provide framed openings for access doors, fan connections, duct connections, pipe
and conduit penetrations, filter banks, and coils. Specify minimum 18-gauge channel
shaped framing around all openings.

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4. Floor Panels: Bottom panels shall be minimum 18-gauge. Top panels shall be minimum 16-
gauge. Minimum 18-gauge stiffeners shall be provided maximum 12 inches on center. Floor
panels shall be set on a continuous bed of 1/4-inch-thick high-density felt padding.

5. Door Panels: Solid, minimum 18-gauge, minimum 3-inch thick, with continuous airtight
acoustic seal around sill, jambs, and head. Provide with three hinges and three adjustable
latches, Ventlok 310, or equal. Provide windows in fan sections only. Windows shall have
two layers safety glass, each minimum 1/8-inch thick, sealed airtight, with desiccant in air
space.

6. Panels and fill material shall meet the following combustion ratings in accordance with
ASTM E84:

 Flame Spread Classification – 15

 Smoke Developed – 0
 Fuel Contributed – 0

E. Internal Acoustic Insulation

1. Design Criteria:

 Use of internal acoustic insulation should be limited to locations where:

o Acoustic attenuation is required and duct sound attenuators cannot easily be
accommodated.
o Ductwork is exposed, either on the roof or in a space, and external insulation
is undesirable.
 Wherever internal acoustic insulation is required, specify material and installation
standards.

2. Materials:

 Specify Armacell AP Coilflex, Armaflex SA Duct Liner, Nomaco K-Flex, Rubatex,

Aerocel, or equal, one (1)-inch-thick, fiber-free, closed-cell elastomeric sheet
insulation, erosion resistant per UL 181, suitable for air velocities to 5,000 fpm.
Maximum average thermal conductivity at 75 degrees Fahrenheit of 0.27 per ASTM
C177-85 or C518-91. Maximum 6 percent water absorption per ASTM D1056.
Maximum water permeability of 0.10 per ASTM E96-90 Procedure B. Mold, fungi,
and bacteria resistance per ASTM G21/C1338, ASTM G22, and UL 181. Low VOC,
non-corrosive and without objectionable odors per ASTM C665 and ASTM C1304.
Ozone resistant and rated for use between -40 and 180 degrees Fahrenheit. Insulation
shall meet requirements of NFPA 90A, be UL listed and rated under UL Standard
723.
 Adhesive: Specify Armaflex 520 BLV, Rubatex, or equal, low VOC air-drying
contact adhesive, hexane-free, toluene-free, ASTM E84 Flame Spread/Smoke
Developed Index below 25/50, color black or clear.
 Mechanical Fasteners: Specify 1-1/2-inch diameter self-locking steel washers, length
to match insulation thickness; Omark 12-gauge “Insul-Pin,” Duro Dyne, or equal.
 Insulation Coating for Existing Internal Insulation: Specify VSI “Tough-Coat,”
Fosters, or equal, quick drying, low odor white acrylic coating. Coating shall be
resistant to microbial contamination and tested in accordance with UL 181, ‘Mold
Growth and Humidity Test”; ASTM C1071, ‘Fungi Resistance Test,” ASTM G21,
“Determining Resistance of Synthetic Polymeric Materials to Fungi,” and ASTM

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G22, “Determining Resistance of Synthetic Polymeric Materials to Bacteria”. UL

listed and rated under UL Standard 723.

3. Installation: The following installation requirements shall be included in the project

Specifications.

 Internally insulate ducts in accordance with manufacturer's instructions, SMACNA

Installation Standards, and the following. Where internal insulation is provided, omit
external insulation. In OSHPD facilities, internal insulation is not permitted
downstream of high efficiency final filters.
 Clean surfaces free of dust, grease, and foreign matter.
 Attach insulation to duct with 100 percent adhesive coverage plus weld pins with
self-locking steel washers attached to sheet metal with pin welder gun at no greater
than 12-inches on center longitudinally and 6-inches on center transversely, and
within 3 inches of all joints, corners, and edges, including longitudinal seams and
corners.
 Provide minimum 24-gauge U- or Z-shaped sheet metal nosing with minimum 1-1/2-
inch overlap over face of insulation on all exposed edges, including edges around
transverse duct joints, access panels, coils, dampers, fire damper sleeves, and other
duct accessories.
 Repair any torn insulation with a thick coating of insulation adhesive.
 Immediately remove from the job site any acoustic lining which has become wet
during storage and handling, or in the University's opinion is not in compliance in
anything less than like-new condition or otherwise not in compliance.
 Every section of ductwork with internal acoustic insulation shall be sealed at the shop
with heavy polyvinyl sheeting and tape. Sheeting shall not be removed until duct is
installed.
 Prior to installation, require submit of a minimum 12 inches by 12 inches by 18
inches long sample duct section with acoustic lining. Approved sample shall be kept
at job site for comparison with installed work. No acoustic insulation shall be
installed without duct sections being individually inspected by the University’s
Inspector of Record.
 Existing Acoustic Insulation: Indicate on the Drawings where existing internal
insulation requires cleaning and protective coating. Prepare lining for coating per
coating manufacturer's instructions. Repair any tears and pre-coat any exposed edge
as specified above for new acoustic insulation.

F. Fume Hood Exhaust Ductwork

1. Design Criteria:

 Coordinate with fume hoods and ducted biological safety cabinets specified in other
Divisions.
 Size fume exhaust ducts same as general exhaust ductwork, as described in the Duct
System Design herein.
 Where practicable, fume exhaust ducts shall be accessible for maintenance.
 Discuss duct material options, costs and benefits with the University. Three material
options are described below.

2. Materials:

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 Outside of Buildings: Fiberglass Reinforced Polyester (FRP) Ductwork: For round

exterior ductwork carrying corrosive fumes, consider FRP ductwork, constructed as
follows:
o Minimum 1/8-inch wall thickness, constructed from chopped glass fiber
between 0.5 inch to 2.0 inches in length, with minimum 30 percent glass
content by weight, and minimum 7,000 psi tensile strength. Laminate resin
shall include minimum 0.1 percent (by weight) ultraviolet absorber; Tinuven
P, Cyasorb UV-9, or equal. Fabricate in maximum lengths possible to
minimize the number of transverse joints.
o Interior duct surface shall be smooth and coated with Dynel, or equal interior
chemical surfacing mat with Silane finish and styrene soluble binder in 20-
mil maximum thickness. Chemical resistance shall be equal to Hetron 197,
developed by Durex Plastic Division of Hooker Chemical Corp.
o Exterior surface color shall match building exterior, unless otherwise
directed. Obtain color by a 20-mil fire retardant, air-dried gel coat. Clean and
prepare surfaces and provide appropriate exterior primer prior to finish coats.
o Provide factory-made slip-fit joints of same material on ends of duct
sections, delivered to the site as complete assemblies. Where field jointing is
required, butt ends neatly and wrap with resin-impregnated, glass fiber mat
wrap, overlapping each end of duct or fitting by 2-inch minimum.
o Fiberglass material, sealants, wraps and coatings shall be rated in accordance
with ASTM E84:
 Flame Spread: Maximum 25.
 Smoke Developed: Maximum 50.
o Joint Draw Bands for Connection to Dissimilar Ductwork: Minimum 22-
gauge, 4-inch wide, Type 316 stainless steel with No. 1 or 2B finish, secured
with two Type 316 stainless steel 3/16-inch diameter stove bolts and nuts.
Install with a complete coating of approved caulking.
 Interior Ductwork: Use Type 316 stainless steel ductwork, constructed as follows:
o Rectangular: Minimum 18-gauge Type 316 stainless steel with Pittsburg
lock or continuously welded longitudinal seams and SMACNA Type T-21
welded flange or Type T-22 stainless steel companion angle flanged
transverse joints. Flange angles shall be minimum 1 by 1 by 1/8 inch with
welded corners, joined using 5/16-inch diameter stainless steel bolts
maximum 4-inch on center. Fittings shall be long radius type with welded
longitudinal seams.
o Round: Minimum 18-gauge Type 316 stainless steel. Longitudinal seams
shall be Acme lock with welded joints. Transverse joints shall be welded slip
joints or Van Stone flanged duct connections, SMACNA Type RT-2, with
1/2-inch flared duct angles and hypalon gaskets. Connect flanges with
stainless steel nuts and bolts at 4 inches on center. Make welded slip joints so
that condensing moisture inside the duct flows toward the hood. Fittings shall
be minimum 18 gauge Type 316 stainless steel, long radius, with
continuously welded seams.
o Sealants: Caulking material shall be chemical resistant, hypalon-based.
Gasket material shall be PTFE, Teflon, or modified chemical resistant
closed-cell silicone foam strip. Gasket width shall match flange width,
thickness as required to accommodate surface irregularities and seal joint
airtight.
 Galvanized Steel Ductwork: For non-corrosive fumes where ductwork is fully
accessible, and where specifically approved by the University, use galvanized steel
ductwork as specified hereinbefore. Use chemical resistant sealants specified above.

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For combined fume hood and general exhaust systems, use fume hood exhaust
materials specified above up to point of connection with a larger general exhaust
duct. Galvanized steel ductwork may be used for the mixed air stream.

G. Canopy Hoods

1. In general, canopy hoods are not acceptable for exhausting hazardous vapors. Provide
factory-built fume hoods for containing hazardous vapors.

2. Canopy hoods are acceptable for capturing non-hazardous heat or steam vapor from process
equipment.

3. Kitchen hoods shall be designed in accordance with Code. Kitchen hoods are preferred on
walls rather than islands for better efficiency.

H. Industrial Exhaust Systems

1. Design industrial exhaust systems for woodworking machinery, grinders, dust collecting,
paint spraying or welding fumes, etc., with adequate provisions for entrainment and safe
removal of any dangerous substances. Systems shall be designed in accordance with the
recommendations of the Industrial Ventilation Manual published by the American
Conference of Governmental Industrial Hygienists (ACGIH).

I. Flexible Ductwork

1. Design Criteria:
 Where space permits, connect to ceiling diffusers and grilles using round flexible
duct.
 In all cases, specify flexible duct with cataloged attenuation properties.
 Flexible ducts are not allowed in concealed spaces or above hard ceilings. Ductwork
above T-bar and spline tile ceilings is not considered concealed.

2. Materials:
 Acoustically Rated Flexible Ducts: Exterior fiberglass reinforced metalized vapor
barrier jacket with a maximum permeance of 0.05 perms per ASTM E96 Procedure
A, 1-1/2-inch thick fiberglass insulation (K=.25 at 75 degrees F), acoustically
permeable polyethylene inner fabric liner, overlapped and mechanically locked with
a formed galvanized steel helix without the use of chemicals or adhesives. UL 181
labeled as a Class I air duct suitable for a working pressure of 10-inches WG and a
velocity of 5,500 FPM. Products: Flexmaster Type 1M, Cody West, Thermaflex, or
equal.
o Acoustical performance shall be tested by an independent ETL-certified
laboratory in accordance with the Air Diffusion Council's “Flexible Air Duct
Test Code” FD 72-R1, Section 3.0, Sound Properties.

3. Installation: Specify minimum installation requirements as follows:

 Support all flexible ducts at or near mid-length with 2-1/2-inch wide minimum 20-
gauge steel hanger collar bent to 1-inch larger diameter than duct size.
 Installation shall minimize sharp radius turns or offsets.
 Maximum length shall be 6 feet, with a maximum of one long radius 90-degree
bend.

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 Cut to exact lengths required and secure inner fabric liner to duct with cadmium or
chromium plated steel compression clamps; provide minimum 2-inch overlap over
rigid duct sleeve. After clamping inner liner, pull insulation and outer jacket back
into position and seal with two complete wraps of 4-inch wide FRK insulation tape.

23-21 DUCT ACCESSORIES

A. Dampers

1. Design Criteria:
 Show accessible manual volume dampers at major divisions in all duct systems to
permit balancing of air quantities. Each branch duct serving a supply outlet or
exhaust/return inlet shall be provided with an individual volume damper, installed as
far from the outlet and inlet as practical.
 Specify locking quadrant-type damper operators. Specify standoff brackets to locate
operators at outside surface of insulated ducts.
 Do not specify supply or exhaust grille face dampers. Face dampers often lead to
objectionable noise in occupied areas.

2. Damper Materials:
 Multi-Blade Dampers: Specify minimum16-gauge galvanized steel blades with 6-
inch maximum blade width, 1/2-inch diameter steel continuous shafts in bronze
bearings, and minimum 1-1/2 inch by 1-1/2 inch by 1/8 inch steel channel frames
welded at corners. Specify opposed blade dampers with other details as shown in Fig.
7-5 of the SMACNA Standards. Require that the shaft end be saw cut 1/16-inch deep
parallel with damper blade.
 Single Blade Dampers: Specify minimum 18-gauge galvanized steel blade for
dampers less than 24 inches in length, 16-gauge for dampers longer than 24 inches,
12-inch maximum width blade, with V-crimp at edge and center of blade. Specify
minimum 3/8-inch continuous square steel shafts (1/2-inch square shafts for ducts
over 24-inches wide) with operators and end bearing as described below. Specify
other details as shown in Fig. 7-4 of the SMACNA Standards. Round dampers shall
be similar with V-crimp at edge omitted. Require that the shaft end be cut 1/16-inch
deep parallel with damper blade.
 Require that single-leaf dampers have no more than 3 percent gaps for edge and end
clearance when tightly closed. Require that operating quadrants be installed in easily
accessible locations and orientations.
 Fume Exhaust Dampers: As described above, except constructed of all Type 316
stainless steel.
 Splitter Dampers: Specify minimum 18-gauge construction, hemmed all four sides,
piano hinge with brass pin, minimum length four times width of shorter split unless
space is limited, with Ventlok 600 Series, Duro-Dyne, or equal, operators and
hardware.

3. Damper Hardware: Specify Ventlok (model numbers indicated below), Duro-Dyne, or equal.
 Uninsulated Duct Dampers: Specify No. 641, 1/2-inch self-locking regulator and No.
607, 1/2-inch end bearing. Specify 3/8-inch bearings for use with single blade
dampers less than 24-inches wide. Specify stainless steel parts for fume exhaust duct
dampers.

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 Insulated Rectangular Duct Dampers: Specify No. 644, 1/2-inch self-locking

regulator with No. 607, 1/2-inch end bearing. Specify 3/8-inch bearings for use with
single blade dampers less than 24-inches wide.
 Insulated Round Duct Dampers: Specify No. 637, 3/8-inch self-locking regulator
with hat channel standoff and No. 607, 3/8-inch end bearing attached to duct below
hat channel.
 Insulated and Uninsulated Duct Dampers above Inaccessible Ceilings, Option 1:
Same rod sizes and end bearings for shaft lengths indicated above. Specify No. 680
miter gear with No. 677 concealed damper regulator. Specify natural zinc regulator
cover plate, prime painted to match ceiling color finish; install flush with ceiling.
 Insulated and Uninsulated Duct Dampers above Inaccessible Ceilings, Option 2:
Specify Young Regulator 270-301-EZ-B Bowden Cable Controls, utilizing concealed
regulator and damper blade control with separate volume damper as described above.
Regulator shall be rigidly secured to wall framing or backing plates above the ceiling.
If mounting location is inaccessible, then mount regulator on top of sheet rock ceiling
and specify with integral 3-inch diameter cover plate. Bowden controls can be
problematic if not carefully installed, so limit their use to situations in which the
following criteria can be met:
o Maximum damper size of 2 square feet.
o Locations of cover plates are subject to review and approval by the Architect
and the University.
o Only one long sweeping bend of the cable (maximum 90 degrees of bending)
is permitted. Orient the damper actuator and ceiling regulator to meet this
requirement.
o Cut cable to the length required and use no more cable than necessary.
Prevent cable from sagging.
o Operation of the regulator and ability to keep the damper locked in fully
open, closed, and intermediate positions shall be tested by the University’s
Inspector of Record prior to closing the ceiling.
o Require that the cover plate and screw heads be separately painted to match
the ceiling color.
 U-bolt blade fasteners, if used, shall be No. 615, spaced 12 inches on center
maximum.

4. Automatic Dampers:
 Requirements for air handling system economizer dampers are described in
Paragraph 23-17.D.10 above.
 Automatic dampers for fume hood exhaust fan isolation and outside air applications
shall be all Type 316L stainless steel construction. For non-fume hood exhaust
applications where airflow is filtered and tempered, automatic dampers shall be
aluminum or galvanized steel.
 For dampers larger than 12 square feet, specify heavy duty dampers as described for
air handling system economizer dampers. For dampers 12 square feet and smaller,
automatic dampers with lighter construction features can be specified.
 Specify damper operators that are suitable for the damper size and environmental
conditions. Each actuator shall control not more than 16 square feet of damper.

B. Fire and Smoke Dampers

1. Design Criteria:

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 Obtain floor plans from the Architect and/or the University that indicate all fire-rated
walls and ceilings, including smoke barriers and occupancy separations. Assume that
all floor penetrations are two-hour fire-rated separations.
 Show all combination fire smoke dampers on the Drawings wherever required in
ducts and transfer openings that penetrate fire resistive construction, as required by
CBC, NFPA 90A, and the State Fire Marshal. Do not rely on general statements
such as, “Install fire dampers in accordance with applicable Codes.”
 Be aware of and account for high static pressure loss through small fire smoke
dampers. Where appropriate, increase fire smoke damper size so that pressure drop
through the open damper is not more than 0.04-inch WG for main ducts and not more
than 0.02-inch WG for branch ducts serving individual rooms or outlets.
 Unless otherwise directed, specify 120 VAC electrically actuated fire smoke
dampers, which are powered and controlled through the Building Fire Alarm System.
Coordinate with Electrical Work.
 Coordinate method and sequence of actuation of all fire smoke dampers with the Fire
Alarm System designer. Assist Fire Alarm System designer in the proper placement
of duct smoke detectors. Where appropriate, specify fire smoke dampers with
integral duct smoke detectors.
 Fire smoke dampers used in atrium or building smoke control systems shall have
override capabilities, so that individual dampers can be overridden open or closed by
the smoke evacuation sequences.

2. Materials:
 Electric Combination Fire and Smoke Dampers: 1-1/2-hour rated under UL Standard
555 and further be qualified under UL Standard 555S as a leakage rated damper for
use in smoke control systems; Ruskin FSD60, Air Balance, or equal.
o Electrically controlled closure heat-actuated release device rated for 165
degrees Fahrenheit.
o Leakage rating shall be no higher than Class I at 250 degrees F.
o Specify with integral “open” and “closed” end switches to detect and indicate
damper position.
 Two-position Actuators: Specify Belimo FSNF120-US, to match existing, two-
position normally closed 120 VAC electric actuators factory-mounted on sleeve to
hold damper open. Maximum 9 watts holding power consumption.
 Modulating Actuators for Fire Smoke Dampers Used in HVAC Control Sequences:
Specify Belimo FSAF24-US, or equal, normally closed 24 VAC modulating electric
actuators factory-mounted on sleeve. Specify compatible interface modules to accept
4-20 mA or 2-10 VDC input signals for damper modulation; interface modules shall
have adjustable zero and span.
 Integral Smoke Detectors: Where this actuation method is selected, coordinate with
the fire alarm system designer. Note all such installations on the Drawings. Integral
duct smoke detectors can be mounted on the outside of the fire smoke damper sleeve,
with sampling tubes inside the duct; or can be “zero velocity” type, with the smoke
detector(s) inside the duct. Entire assembly shall be UL and CSFM listed. Smoke
detector shall directly operate the fire smoke damper and provide remote contacts for
monitoring trouble and alarm at the Fire Alarm System. Ensure that full access is
provided to damper actuator and integral smoke detector.
 In OSHPD 1 (hospital) buildings, specify below-ceiling position indicator lights and
keyed test switch for each fire smoke damper, equal to Ruskin MCB2. Test switch
shall be keyed to match existing test switches in the hospital.

3. Installation: Specify the following installation requirements.

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 Fire smoke dampers with access panels shall be installed in accordance with all
governing Codes, regulations, and listing requirements. Require Contractor to
maintain a copy of the manufacturer’s installation instructions at the jobsite for use
by the University’s Inspector of Record.
 Require Contractor to provide minimum 18" access space on actuator side of fire
smoke damper. Where there will be less than 18" side clearance for actuator
maintenance, specify Ruskin Model FSD 60V, or equal, with vertical blades and
bottom-mounted actuator.
 Require that a stenciled or printed self-adhesive label be attached to all fire damper
access panels. Tag shall read "FIRE DAMPER" in one-inch high letters. Tag shall
also indicate electrical circuit number feeding the damper actuator, and the damper
point address in the Fire Alarm System. Supplemental data shall be minimum 1/4-
inch high.

C. Duct Access Panels And Doors

1. Design Criteria:
 Provide sufficient access panels and doors in ducts and plenum walls where required
for cleaning and access to equipment and devices in ducts. Pay particular attention to
points in duct systems where debris could accumulate, such as adjacent to louvers,
screens, turning vanes, and coils. Show all access panels on the Drawings. Do not
rely on contractor to provide access panels where they are required but not shown.
 Size duct access panels appropriately. Where head and shoulder access is required for
cleaning or service, specify minimum 18 inch by 18-inch access panels. Where arm
access only is required for cleaning, such as upstream of small heating coils and
turning vanes, specify minimum 12 inch by 12-inch access panels.
 Show access doors in grease hood exhaust ductwork at all low points where grease
could accumulate, and at intervals that will permit complete cleaning of the duct
system.
 Require that the following warning sign be stenciled in 1-inch high minimum, red
letters on opening side (or both sides on walk-through) of access doors and panels
between areas or in ducts where there is a positive or negative differential pressure
above 0.5 inch WC:
WARNING
DOOR (OPENS) (CLOSES) ABRUPTLY
UNDER (POSITIVE) (NEGATIVE) PRESSURE

 Design an airlock vestibule entrance at any plenum where the pressure differential is
a hazard to personnel using a single door.

2. Materials:
 Specify that access doors be fabricated using the same material and finish as the
ductwork in which installed. Specify access doors with closed-cell neoprene gasket
around all four sides of duct opening.
 For positive pressure ducts operating at greater than 0.5-inch static pressure, specify
high-pressure access panels of lift-out design that are pushed into their gasket by duct
pressure. Specify Ruskin ADHP-3, or equal, high-pressure access panels with
minimum 16-gauge Z-shaped steel frame, formed 16-gauge double wall insulated
door, steel spring latches, continuous perimeter gasket, and maximum leakage
allowed of 0.5 CFM at 6-inch WG differential pressure.

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 For negative pressure ducts and low positive pressure ducts, specify outward
swinging hinged or removable access panels that are held onto their gasket by
negative duct pressure. Specify minimum 20 gauge double skin access door, with
continuous piano hinge and bronze hinge pin. Specify one cam-latch on access doors
less than 12 inches longest dimension, three cam-latches (one per side) on access
doors 12 inches and larger, and four cam-latches on access doors 18 inches and
larger. For larger access panels or higher pressure applications, specify adjustable
latches, Ventlok No. 100, or equal.
 Where hinged access panels are impractical or obstructed, specify removable access
panels with two latches for panels less than 12 inches longest dimension, four latches
(one per side) for panels 12 inches to 18 inches longest dimension, and eight latches
(two per side) for panels larger than 18 inches.

3. Installation: Specify the following installation requirements.

 Require that ceiling access be provided at all duct access doors.
 Require that access doors and frames be airtight.
 Require protection at any exposed sharp edges or screw tips around the perimeter of
access panels.
 At end of project, require that all traces of duct sealant be cleaned from access doors
and gaskets, and that gaskets be sprayed with permanent silicone lubricant so that
doors are easy to operate.

D. Sound Attenuators

1. Design Criteria:
 Select appropriate duct sound attenuators to reduce sound pressure levels in duct
systems and bring HVAC noise levels in occupied spaces within acceptable limits.
Use of sound attenuators is preferred over internal acoustic insulation for reducing
fan noise.
 Schedule sound attenuators, indicating overall dimensions, airflow, maximum static
pressure loss, and minimum attenuation in each octave band.

2. Materials:
 Specify factory Industrial Acoustics, Inc. "Quiet-Duct," Vibro-Acoustics, or equal,
fabricated sound attenuators in the largest possible modules.
 Specify sound attenuators with minimum 22-gauge steel shell, equivalent to
SMACNA high pressure duct construction, essentially air tight at 8-inch WG
differential pressure. Specify minimum 24-guage perforated steel internal baffles.
Specify galvanized steel or stainless steel construction, to match the duct system in
which it is installed.
 Specify minimum 3/4 lb. per cubic foot density glass or mineral fiber fill media
packed under nominal 5 percent compression, meeting erosion test criteria described
in UL Publication No. 181. Material shall be inert, vermin- and moisture-proof. For
sensitive applications, where the airstream cannot be in direct contact with insulation
media, specify that fill be encapsulated in cleanable polymer sheeting. Fill material
shall be rated in accordance with ASTM E84 (Flame Spread/Smoke Developed Index
below 25/50).
 Acoustic Performance: Require that silencer ratings be determined in a duct-to-
reverberant room test facility which provides for airflow in both directions through
the test silencer in accordance with ASTM Specification E477. The test setup and
procedure shall be such that all effects due to end reflection, directivity, flanking
transmission, standing waves, and test chamber sound absorption are eliminated.

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Acoustic ratings shall include Dynamic Insertion Loss (DIL) and Self-Noise (SN)
Power Levels for forward flow (air and noise in same direction with airflow of at
least 2,000 FPM entering face velocity).
 Aerodynamic Performance: Require that airflow performance shall be measured in
accordance with ASTM Specification E477 and applicable portions of ASME,
AMCA, and ADC test codes.

3. Installation: Specify the following installation requirements.

 Unless otherwise required, install with baffles vertical. Require sheet metal nosing at
entering and leaving seams if multiple modules are used. Join to ductwork with
flanged connections.
 Insulate sound attenuators same as for ductwork.

23-22 AIR TERMINAL UNITS

A. Design Criteria

1. Provide air terminal units, constant air volume (CAV) or variable air volume (VAV) as
appropriate, for new air handling systems and existing systems that currently use air terminal
units.

2. Select the largest size terminal unit that is rated for design maximum and minimum airflow.
Size variable or constant air volume terminal units for maximum 2,000 FPM inlet velocity
and maximum 0.25” w.g. static pressure loss (excluding heating coil static pressure drop).

3. In OSHPD facilities areas with variable air volume supply, require variable air volume
terminal units in exhaust ducts from each zone. Exhaust VAV boxes shall modulate in
conjunction with supply air VAV boxes to maintain constant airflow differentials in each
space.

4. Specify and detail noise attenuation downstream of supply air terminal units (and upstream of
exhaust air terminal units) as required to meet the NC criteria within the occupied space.

5. To reduce terminal unit noise where they are exposed to high main duct static pressure (such
as terminal units close to fans and AHUs), require a manual volume damper upstream of
terminal unit to lower the pressure differential.

6. Specify and schedule heating coils for all supply air terminal units including interior offices,
unless the terminal unit serves a cooling only space such as elevator equipment, computer
server, or telecom data room. Select reheat coils at approximately 30°F water temperature
drop with 180°F entering water temperature.

B. Materials and Installation

1. Specify pressure independent terminal units with electronically controlled electric actuators.

2. Require that high velocity inlet ducts to variable or constant air volume terminals be straight
in, rigid duct, same size as box or valve inlet, minimum two (2) diameters and maximum ten
(10) diameters long, without offsets. For longer runs and for any elbows or offsets, require
that inlet ducts be sized in accordance with normal duct sizing criteria described earlier.

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3. Require the installation of side or bottom access panels (whichever provides superior access)
for inspection, adjustment, and maintenance of reheat coils without disconnecting ducts.

23-23 AIR OUTLETS AND INLETS

A. Ceiling Supply Diffusers: Specify Titus TDC-AA, Price AMD, or equal, high-aspiration louver-
face aluminum ceiling supply diffusers, sized and located for effective mixing of room air at
maximum and minimum airflow, so that little or no thermal stratification occurs. Design multiple
supply diffusers evenly spaced in rooms that are larger than 16 feet in any direction. Properly
size, locate, and control airflow pattern in each space. Select 2-way throw pattern for diffusers
located in corners or long hallways. Select 3-way throw pattern for ceiling diffusers located
along a wall; 4-way diffusers should be used for this application with the throw direction toward
the wall blanked off with black painted sheet metal at the diffuser neck; evaluate diffuser
performance based on one throw direction being blanked-off. Select special diffusers, such as
high-performance adjustable linear diffusers, for special applications. At all diffusers and
registers with adjustable blades, require adjustment of blades evenly for optimum air distribution.
Follow design guidelines in 2011 ASHRAE Handbook - HVAC Applications - Chapter 57 -
Room Air Distribution, and 2012 ASHRAE Handbook - HVAC Systems and Equipment -
Chapter 20 - Room Air Distribution Equipment.

B. Sidewall Supply Registers: Specify Titus 272FS, Price 22, or equal, double-deflection aluminum
supply registers for sidewall supply applications, unless other register types provide superior
performance or aesthetic.

C. Ceiling Exhaust and Return Grilles: Specify Titus 3FL, Price 630, or equal, louver-face
aluminum exhaust grilles. Locate away from and not aligned with supply diffusers. Size grilles
and duct connections appropriately for the airflow (do not specify 22" x 22" exhaust grilles for all
applications in lay-in ceilings).

D. Low Wall Exhaust Grilles: Specify Titus Model 350RL-SS, or equal, stainless steel low wall
exhaust grilles in airborne infection isolation rooms, operating rooms, and other rooms requiring
low wall exhaust, heavy gauge Type 304 stainless steel, 3/4-inch blade spacing, 35 degrees fixed
deflection, reinforced corners, No. 4 polished finish, Border Type 1, countersunk screw holes,
and flathead stainless steel screws. Install grilles with blades horizontal and front edges pointing
down toward floor.

E. Coordinate diffuser style and border type with ceiling system in each space. Specify Titus Style
NT, or equal, diffusers and grilles for narrow tee tegular lay-in ceilings in which the face of the
ceiling tile is lower than the grid.

F. Diffuser and Grille Finish:

1. For improved longevity and appearance, specify all diffusers, registers, and grilles with Titus
"Enviro-Thane", or equal, baked-on urethane finish.

2. Unless a specific color is requested by the Architect and/or the University, specify standard
white finish, Titus Color 26 – White, or equal, for diffusers and grilles.

3. For registers and grilles mounted on exposed unpainted galvanized ductwork, specify Titus
Color 01 – Aluminum, or equal. For registers mounted on exposed painted ductwork, specify
factory finished registers to match the final ductwork color.

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G. Ceiling Fire Dampers and Fire Smoke Dampers: Specify steel versions of diffusers and grilles
described above where the ceiling is fire rated.

H. Substitutions: Require samples of all proposed substitute diffuser and register types for the
University's review and approval.

I. Ensure that minimum VAV airflow settings at maximum heating do not result in stratification or
loss of effective mixing of room air. Full heating airflows shall not require leaving coil air
temperatures in excess of 90° F. Where necessary, specify VAV sequences that increase airflow
for high heating loads to meet these criteria.

J. In general, select diffusers and grilles with manufacturer's catalogued NC level 5 points or more
lower than the NC requirement of the space served. This is because the manufacturer's NC data
are measured in rooms with highly absorptive surfaces and a uniform air velocity distribution
throughout the neck of the diffuser. Select diffusers and grilles with even lower NC levels where
the design places diffusers or grilles in close proximity to one another. To reduce airflow noise at
diffusers and grilles, ducts should be hung as high as possible, and drop vertically to the diffusers
through flexible ducts.

23-24 AIR FILTERS

A. Design Criteria:

1. For OSHPD facilities, specify filter banks and minimum efficiencies that comply with
requirements in CMC Chapter 4. CMC Table 4-B only requires 30% efficiency pre-filters
upstream of main heating and cooling coils. However, since the University uses primarily
100% outside air, minimum 60% efficiency (MERV 11) pre-filters should be specified; the
preferred type are 12" deep mini-pleat cartridge filters for low pressure drop and longevity.
In general, do not specify 2" deep 30% efficiency pleated media filters upstream of 60%
(MERV 11) pre-filters; they add pressure drop to the system and do not significantly increase
the life of the 60% filters.

2. For 100% outside air systems serving operating rooms, cath labs, ICUs, protective
environment rooms, oncology nursing units, and wherever else dictated by the project
program, specify 30% efficiency (MERV 8) pleated media filters and 90% efficiency (MERV
14) filters in an upstream position and 99.97% efficiency (MERV 17) final filters
downstream of the supply fans and cooling coils.

 Important Note: For protective environment rooms, orthopedic operating rooms,

bone marrow transplant operating rooms, and organ transplant operating rooms,
CMC Table 4-B requires that the 90% efficiency (MERV 14) filters be downstream
of the supply fan, cooling coils, and humidification equipment. These criteria may be
followed, or an Alternative Method of Compliance application may be submitted to
have the 90% efficiency filters in an upstream position, for the purpose of keeping
primary heating and cooling coils clean.

3. For clinical laboratories, specify minimum 90% efficiency (MERV 14) final filters.

4. For hospital administrative areas, staff support areas, bulk storage, food preparation areas,
cafeterias, and laundries, specify 30% efficiency (MERV 8) pleated media filters and 90%

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efficiency (MERV 14) filters in an upstream position. Preferred main filter type are 12" deep
mini-pleat cartridge filters for low pressure drop and superior longevity.

5. For non-OSHPD medical offices, administrative, and similar environments, specify 30%
efficiency (MERV 8) pre-filters and 80% efficiency (MERV 13) main filters, as required to
achieve LEED Credit EQ 5 indoor chemical and pollutant source control. Certain sensitive
applications may require additional high-efficiency final filters downstream of the supply fan
or at individual air terminals. Review air filter types, efficiencies, and locations with the
University.

6. Specify replaceable factory-assembled filter cartridges. To the extent possible, schedule 24"
x 24" filter modules, for ease of replacement and stocking. For high efficiency filters, 12"
deep mini-pleat filters are preferred for low pressure drop and superior longevity. Review
alternate filter types with the University.

7. Design the largest possible filter banks, for lower pressure drop and fan noise, and to extend
the life of the filter media. Maximum face velocity for 80% and 90% efficiency filters shall
be 400 feet per minute. Schedule air filter face velocity, initial pressure drop, and
replacement pressure drop.

8. Specify visual inspection of new and modified filter banks by the University’s Inspector of
Record for torn media and bypass using a flashlight or equivalent. Leakage paths around the
perimeter of filter banks shall be sealed, and tears in media shall be repaired or cartridges
replaced prior to commencing operation of the system.

9. Filter gauges are required at all filter banks. Specify Dwyer 2000 Series, or equal with
appropriate operating ranges. Require laminated plastic signs at all filter gauges indicating
filter bank name, filter cartridge efficiency, recommended replacement pressure drop, and
quantity, size, and model numbers for replacement filters.

10. Design outside air filter banks to prevent moisture saturation of filters. Provide a minimum 3
foot deep drained plenum between intake louvers and air filters.

11. Filter Framing Systems:

 Specify stainless steel framing systems at air handling units. Specify stainless steel
closure panels around the perimeter of filter holding frames, continuously sealed.
 Specify that low efficiency filter banks (MERV 8 and lower) be fully gasketed.
 Specify that medium and high efficiency filter banks be fully gasketed and have a
guaranteed maximum leakage of 0.5% of design airflow at 1" wg differential
pressure.
 Specify bolt-in-place HEPA filter frames for 99.97% efficiency (MERV 17) or
higher filters that are effectively leaktight.

B. Materials:

1. Upstream Pleated Media Prefilters:

 2-inch or 4-inch deep, 30 - 35% average dust spot efficiency per ASHRAE Standard
52.10-1992, UL Class 2.
 High loft, reinforced, non-woven cotton-synthetic blend, with moisture-resistant
reinforced Kraftboard frame.
 Camfil Farr, American Air Filter, Environmental Filter Inc., Purolator, or equal.

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2. Low Pressure Drop High Efficiency Mini-Pleat Filters:

 12-inch deep, scheduled efficiency per ASHRAE Standard 52.1-1992, UL Class 2.
 Moisture-resistant mini-pleated glass fiber filter media packs with polyurethane bead
separators spaced at approximately 44 mm intervals.
 Cartridge framing shall consist of molded plastic headers, galvanized steel channels,
and extruded aluminum supports. Cartridge shall be gasketed and flanged suitable
for side access or upstream loading filter housing systems, as applicable.
 Camfil Farr Durafil, American Air Filter, Environmental Filter Inc., Purolator, or
equal.

3. HEPA Filters:
 12-inch deep, 99.97% efficiency (MERV 17) per ASHRAE Standard 52.1-1992, UL
Class 2.
 Moisture-resistant mini-pleated glass fiber filter media packs with acrylic resin
binder and fiberglass thread separators spaced at approximately 44 mm intervals.
 6063-T5 anodized aluminum frame, suitable for upstream loading.
 Specify minimum 16-gauge welded stainless steel holding frames with 1”
sealing flange. Filter cartridges should be secured with four stainless steel
spring-loaded or swing arm clamping assemblies to maintain constant
pressure against sealing surfaces.
 Camfil Farr Durafil, American Air Filter, Environmental Filter Inc., Purolator, or
equal.
 Specify side access bag-in/bag-out housings for HEPA filters for airborne infection
isolation room exhaust.

4. Built-Up Filter Banks: Design and detail large field erected filter banks using face mounting
Type 316L stainless steel filter holding frames, commonly referred to as Type 8 frames with
four (4) stainless steel holding clips per module, specific to the filter cartridge being used.
Do not specify or accept Type 9 frames with slip-on retainer clips. Individual frames shall be
minimum three (3) inches deep, 16 gauge with welded corner reinforcement and continuous
1/4-inch x 3/4-inch closed cell neoprene gaskets carefully cut and continuously glued so that
no leakage occurs around specified filter cartridges. For filter banks more than two modules
high, include continuous four (4) inch deep 12 gauge stainless steel flat plate vertical
stiffeners between every other column of filters. Attach frames and stiffeners with stainless
steel fasteners maximum 8" on center, and provide stainless steel closure panels and
structural reinforcement around the bank perimeter.

5. Side Access Filter Banks: Specify side access filter banks for packaged air handling units
and fan coil units, fully gasketed with guaranteed maximum leakage of 0.5% at 1" wg
differential pressure.

6. Specialty Filters: Specify specialty filters and filter housing systems to meet special project
program requirements. Review all specialty filter selections with the University.

23-25 HVAC CONTROLS

A. New HVAC controls shall be fully integrated into the existing the University’s Energy
Management and Control System (EMCS). At Parnassus Campus, all new controllers shall be
Schneider Electric Andover Continuum using BACnet communication protocol to match existing.
At Mt. Zion Campus, all new controllers shall be Johnson Controls, using BACnet
communication protocol to match existing. New controllers and sequences shall be seamlessly

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interfaced with existing building control software, sequence, and graphics. Provide full system
graphics and User interface for new HVAC controls via web browsers and University EMCS
workstations. New HVAC controls shall be connected to emergency power with UPS.

B. Specify that Contractor must support HVAC controls work, and provide support and manpower
as requested during system start-up and commissioning. Require that the Contractor provide and
install all sensor wells, control valves, and other field devices that are required for HVAC
controls work.

C. Control Loops and Sequences:

1. Require that control loops maintain stable temperature setpoints within plus or minus 1.0° F,
duct static pressure setpoints within plus or minus 0.05" w.g., and air volume setpoints and
differentials within plus or minus 0.5 percent, not counting sensor accuracy. Control loops
shall maintain room differential airflow setpoints.

2. Require that control loop parameters, schedules, setpoint ranges, alarm setpoints, and
messages be readily adjustable at EMCS workstations or using a portable laptop computer.
With a few simple commands, it shall be possible to override any temperature reset schedule
and operate systems at fixed setpoints. All setpoint values, reset parameters and other control
loop parameters shall be assignable variables and easily adjustable.

3. BACnet interface with mechanical equipment is encouraged wherever available.

Nevertheless, require that all input and output points used in active control sequences be
hardwired. Monitoring and troubleshooting information can be shared via BACnet.
Coordinate with the University what shared information will displayed on system graphics.

D. Require that all software and programming be provided for the University’s use, and that all
software licenses be up to date at project turn-over.

E. Construction Documents shall include schematic control diagrams, identification of all required
monitoring and control point, and complete sequences of operation for all HVAC systems,
including all alarms and failure modes.

For the new air handling systems, include detailed sequences for the following:
 system start/stop, including all conditions under which the fans will stop and automatic
restart after power loss
 supply fan speed control
 fire alarm shutdown and fireman's override, integrated with building fire alarm system
 supply air temperature control
 relative humidity control, including supply air high relative humidity monitoring
downstream of the humidifier
 humidification and dehumidification enable and disable and modulating controls
 zone temperature control, including supply air temperature reset to minimize cooling and
reheat
 zone-to-zone differential pressurization control, where monitored
 exhaust fan speed control
 all necessary interlocks

For new variable frequency drives, include detailed sequences and at least the following
monitoring and control points:
 start/stop

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 auto/bypass run status

 speed reference signal
 summary alarm
 output current
 fire alarm and fireman's override status

For IT Room fan coil units, include detailed sequences for the following:
 fan start/stop
 room air temperature control

F. Failure Modes: Anticipate possible failure scenarios for system components, and review how
systems will react with the University. In general, upon loss of power or communication at
controllers, fans and pumps should continue to operate. Upon loss of power or communication at
a terminal controller, heating and cooling coils and terminal unit control dampers should fail in
their current positions.

G. Monitoring and Alarms: Require that all significant monitored temperatures, pressures, and
airflows be programmed with appropriate out-of-range alarms. Monitor the run status of HVAC
equipment using current sensing relays or other positive methods. Fully integrate status
monitoring and alarms into the existing EMCS. Require that the Contractor provide status and
alarm messages as agreed to with the University. Consult with the University as to how alarms
should be prioritized and annunciated.

H. HVAC System Graphics: Specify real time dynamic graphics at EMCS workstations and web-
based user interfaces. New and modified graphics should display complete system flow diagrams
and all control devices. Meet with the University’s Representative to review and agree upon
information to be displayed on system graphics. Graphics shall show at least the following
information, where appropriate:

 individual supply and exhaust fan run status

 total and individual zone supply air and exhaust air CFM
 fire alarm and fireman's override status
 supply and exhaust fan VFD speed output, expressed as a percent of rated motor RPM
 supply and exhaust fan VFD off/drive/bypass status
 supply duct and exhaust duct static pressures, setpoint and actual
 room-to-room differential pressures, where monitored
 outside air temperature
 supply air temperatures, setpoint and actual
 heating coil and cooling coil control valve positions, expressed as a percentage of full
open
 zone air temperatures and temperature setpoints
 room relative humidity and relative humidity criteria, wherever monitored
 operating data from air terminal unit and exhaust air valve controllers
 fan coil unit run status
 air filter differential pressure, including main air handler and fan coil unit filter banks
 fire smoke damper open/close status, via end switches, where needed in sequences
 fan coil unit run status
 icons to allow quick modification of setpoints and other parameters, and to move to and
from other system graphics
 single line diagram of communication wiring and system architecture

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Require a cascade of graphic screens that allow University personnel to move from whole floor
information down to detailed information for individual zones. Overview screens should show
main duct CFMs and static pressures, average room temperatures and setpoints, and overall floor
pressurization. Require thermographic whole floor plans that show rooms within 0.5° F of
setpoint in green, rooms more than 0.5° F off of setpoint in amber color, rooms more than 1.0° F
off of setpoint in red, and unoccupied rooms in grey (or other agreed upon temperature offsets
and colors). Floor plan graphics should show actual room names and numbers. It should be
possible to click on any zone and transfer to a screen with detailed zone information.

Require that system graphics show which reheat coil each main duct cooling coil is associated
with. Require that supply and exhaust information for a zone be displayed on the same screen
with all operating parameters.

I. Historic Trend Logs: Meet with the University to review and agree upon trended points,
intervals, and durations.

J. Electrical Energy Monitoring: Meet with the University to review and agree upon monitored
information, graphics, and reports.

K. BTUH Monitoring of Heating Water and Chilled Water: Meet with the University to review and
agree upon monitored information, graphics, and reports.

L. HVAC System Test Runs: Require 72-hour trend logs of associated point groups to demonstrate
that all control loops are operating on setpoint, without unnecessary hunting or cycling. Trended
points should be displayed on the same chart using separate, easily identifiable colors and
appropriate vertical scales to demonstrate point modulation.

M. HVAC System Commissioning: Require creation and execution of step-by-step testing

procedures to validate the functionality and accuracy of all new and existing control sequences
that affect the project floors. Procedures should include resetting of setpoints and parameters,
manipulation of sensor inputs, initiation of failure modes, and creation of other operating
conditions necessary to demonstrate system response to increasing and decreasing variables and
alarm conditions.

N. HVAC Control Devices

1. Room Temperature Sensors: Specify thermistor based linear precision sensors, factory
calibrated at 70°F, high accuracy element with a rated accuracy of plus or minus 0.18°F from
32° to 150°F, and temperature stability better than 0.036°F per year, in durable ventilated
plastic enclosures.

2. Main Duct Temperature Sensors: Specify platinum element linear resistance temperature
(RTD) sensors, 1000 ohm resistance at 0°C, temperature coefficient of resistivity 0.00385
ohm/ohm/C, 3-wire circuit, minimum accuracy plus or minus 0.2 percent of range (Class A),
confirming to DIN-IEC 751, approximate operating range -22° to 113°F, allowable relative
humidity 0 to 99 percent RH. Kele Model T91U with T90U transmitter, Minco YY807, or
equal.
 Specify Type 304 stainless steel probes or wells. Require closed-cell neoprene
gaskets at duct penetration. Require that sensors be located to detect average duct
temperature. Specify 25-foot averaging elements where stratified conditions
necessitate an averaged reading for accuracy.

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 Enclosures: Specify NEMA 1 indoor enclosures where enclosure is not subject to

outside air conditions. Specify gasketed NEMA 4X BAPI polycarbonate or stainless
steel enclosures where enclosure is subject to outside air conditions.

3. Zone Supply Air Duct Temperature Sensors: Specify thermistor based linear precision
sensors, factory calibrated at 70°F, high accuracy element with a rated accuracy of plus or
minus 0.18°F from 32° to 150°F, and temperature stability better than 0.036°F per year.

4. Water Temperature Sensors: Specify platinum element linear resistance temperature sensors
(RTD), 1000 ohm resistance at 0°C, temperature coefficient of resistivity 0.00385
ohm/ohm/C, 3-wire circuit, minimum accuracy plus or minus 0.2 percent of range (Class A),
confirming to DIN-IEC 751, approximate operating range 30° to 240°F, allowable relative
humidity 0 to 99 percent RH (at enclosure).

5. Room Thermostats: Specify electronic thermostats that match those currently in use in the
building, with programmable keypad and LCD display of room temperature, and adjustable
temperature setpoint.
 For room thermostats without adjustable setpoint, specify above thermostat with local
reset function restricted. Temperature setpoint reset shall occur locally with a
password or remotely through the University’s EMCS.
 Conduct a meeting near the end of project in which each zone is evaluated with the
University as to which thermostats should be locally adjustable and which should
have restricted access, and what allowable temperature adjustment range should be
programmed for each zone.

6. Combined Relative Humidity and Temperature Transmitters for Operating Rooms and Other
Sensitive Areas: Specify Vaisala HMT 331, or equal, thin-film capacitive solid-state sensors,
range 0% to 100% relative humidity (RH), accuracy (including non-repeatability, hysterisis,
and calibration uncertainty) plus or minus 2.0% over entire range and plus or minus 1.0%
from 20% to 80% RH, 4 to 20 ma or 2 to 10 VDC output, stability better than 0.5% RH
deviation per year, maximum temperature effect of 0.05% RH per degree Fahrenheit,
maximum one (1) watt consumption, maximum 15-second response time, -40 degrees
Fahrenheit to 130 degrees Fahrenheit operating temperature. Platinum element temperature
sensor with output signal accuracy of plus or minus 0.5°F, 4 to 20 ma or 2 to 10 VDC output.
Up to 750 feet of #18 AWG twisted shielded pair signal carriers allowable. Transmitter
electronics protected in a gasketed, cast aluminum NEMA 4 housing with sensors at the end
of a rigid probe with stainless steel sintered filter. Provide with LCD display of temperature
and relative humidity.

7. Room Relative Humidity Sensors: Specify Vaisala HMW60/70U, or equal, wall mounted
relative humidity sensor/transmitter with filtered sensor, plus or minus 2 percent accuracy
from 0 to 90 percent RH, plus or minus 1 percent RH stability per year, ABS plastic housing.
Accuracy shall be NIST traceable.

8. Duct Relative Humidity Sensors: Specify Vaisala HMD60/70U, or equal, relative humidity
duct sensor/transmitter with stainless steel filtered sensor, plus or minus 2 percent accuracy
from 0 to 90 percent RH, plus or minus 3 percent accuracy from 90 to 100 percent RH, plus
or minus 1 percent RH stability per year, NEMA 4 cast aluminum housing. Accuracy shall be
NIST traceable.

9. Modulating Electric Control Valves for Zone Heating Coils: Specify Belimo, TAC, or equal,
non-spring return characterized ball valve. Required features include nickel plated brass body

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with Type 316 stainless steel ball and stem, PTFE seals, EPDM O-rings, threaded ends, and
rated for minimum 360 psi working pressure at 212°F. Specify valve with a characterized
glass-filled Noryl or Tefzel inlet disc to provide an equal percentage flow characteristic.
 Actuators: Specify Belimo LRX24-SR-T Series, TAC, or equal, non-spring return
actuators, with 2 to 10 VDC proportional control, 24 VAC input power, maximum
1.5 watts running power consumption, internal electronic overload protection,
minimum 45 in.-lb. torque, adjustable run time between 35 and 150 seconds built-in
terminal block, position indicator handle, manual override pushbutton, UL listed.

10. Modulating Electric Control Valves for Air Handling Unit Chilled Water Cooling Coils:
Specify Belimo G3 and G7(S) Series, TAC, or equal, ANSI Class 250, 3-way mixing-style
globe valve. Specify valves 2" and smaller to have bronze bodies, threaded ends, stainless
steel trim, spring loaded TFE packing, equal percentage flow characteristic, threaded ends,
and rated for minimum 250°F water service. Specify valves 2-1/2" and larger to have cast
iron bodies with flanged ends, stainless steel trim, TFE V-ring packing, equal percentage
flow characteristic, threaded ends, and rated for minimum 350°F water service.
 Actuators: Specify Belimo NV Series, TAC, or equal, non-spring return actuators,
normally closed, with 2 to 10 VDC proportional control, 24 VAC input power,
maximum 3 watts running power consumption, internal electronic overload
protection, able to develop 225 pounds of force on valve stem, 150 seconds run time,
built-in terminal block, valve stem position indicator, NEMA 2/IP54 housing, UL
listed.

11. Modulating Electric Control Valves for Air Handling Unit Steam Heating Coils: Specify
Belimo G2 Series, TAC, or equal, ANSI Class 250, 2-way globe valve with bronze body,
stainless steel trim, Teflon disc, linear flow characteristic, threaded ends, and rated for
minimum 60 psi steam working pressure.
 Actuators: Specify Belimo NV Series, TAC, or equal, non-spring return actuators,
normally closed, with 2 to 10 VDC proportional control, 24 VAC input power,
maximum 3 watts running power consumption, internal electronic overload
protection, able to develop 225 pounds of force on valve stem, 150 seconds run time,
built-in terminal block, valve stem position indicator, NEMA 2/IP54 housing, UL
listed.

12. Water Differential Pressure Sensor/Transmitters for Pump Speed Control: Specify
Rosemount Model 2051, Fischer & Porter, or equal, pressure sensor and integral 4-20 mA
VDC transmitter, rated for minimum 220°F operating temperature, 2000 psi pressure. Select
appropriate differential pressure range for each application. Sensor shall be capacitance type,
with stainless steel or Hastelloy diaphragm. NEMA 4 enclosure. Accuracy plus or minus
0.25% of calibrated span, including effects of linearity, hysteresis, repeatability dead band.
Drift plus or minus 0.25% of upper limit for 6 months. Temperature effect less than 1.5% per
100°F.

13. Airflow Monitoring Stations: Specify Ebtron Gold Series GTx116-PC, or equal, thermal
anemometer type airflow monitor with instrument grade hermetically sealed glass
encapsulated self-heated thermistor velocity sensor.
 Specify appropriate types: For in-duct mounting, specify anodized Type 606l
aluminum alloy sensor tube and Type 304 stainless steel mounting brackets. For
rooftop exhaust duct airflow monitoring, specify internal mounting brackets and
watertight conduit connection to outside of ductwork. Where fan inlet airflow
monitoring is required (last choice), specify Ebtron Fan Inlet sensor, or equal, Face

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Mount style, with sensor tubes rigidly mounted to the face of the fan inlet cone, and
sensors offset into the high velocity portion of the inlet cone.
 Require that transmitters be panel mounted at accessible locations. Specify NEMA
4X waterproof enclosure for outdoor applications.

14. Isolation Room Differential Pressure Monitor and Alarm: Specify TSI Model 8630-PM-AG
Room Pressure Monitor and 800243 Pressure Sensor, to match existing, "through-the-wall
type" using temperature-compensated thermal anemometer sensor technology. Accuracy of
plus or minus 0.00001-inch w.g., resolution maximum 5 percent of reading. Wall mounted
monitor should include a screen and keypad, menu-driven programming, and a 0-to-10 VDC
or 4-to-20 mA output signal proportional to room differential pressure to be monitored by the
Medical Center's EMCS.
 Include a 120VAC/24VAC input power transformer mounted in the ceiling above the
room pressure monitor and remote alarm panel.
 Specify with secondary door alarm delay.
 Specify visual and audible remote alarm panel mounted in Nurses Station.

15. Damper Operators, Electric: Specify Belimo Model AM24-SR, Siemens, or equal, non-
spring return direct coupled actuator, minimum 160 in.-lb. torque, 2 to 10 VDC proportional
control signal, 24 VAC power supply, UL listed. Specify actuators with full stroke overload
protection, electronic dead band, compensation for damper seal wear, constant running time,
built-in mechanical stops, and push button manual override. Require that damper operators
be mounted outside the air stream. Indicate normally open or normally closed positions of
the damper.
 On control dampers less than 3 square feet in area, specify actuators with minimum 35 in-
lb. torque capacity.

16. Electronic VAV Box Actuator: Specify Belimo Series NMV-D2, or equal, combination
differential pressure (airflow) sensor/transmitter with Type NM electric damper actuator,
mechanical position indicator with pointer, pushbutton to disengage gearing, 24 VDC input, 3
watts maximum power consumption, 2 to 10 VDC operating signal.

17. Control Cabinets: Specify UL listed, 16 gauge galvanized steel control cabinet with hinged
door, key lock, and electrostatically applied powder coat finish.
 Specify NEMA 1 panels in conditioned indoor spaces.
 Specify NEMA 4X stainless steel panels in exposed locations.
 Specify above-ceiling control cabinets with transformers with high and low ventilation
slots.
 Specify control panels in acute care hospitals with OSHPD Special Seismic Certification
Preapproval.

23-26 ENERGY AND CONTROL SYSTEM PERFORMANCE MONITORING

A. Specify requirement for continuous monitoring of building and system energy consumption for
new or significantly modified systems. Monitoring shall be trended at the University’s EMCS.
Identify specific systems and points to be monitored and review with the University.

1. Infrastructure Power Metering:

Provide separate trended power measurement (not just energy totalization) for:
 total supply to each building
 each major infrastructure system component (each chiller, cooling tower, etc.)

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 each major lighting circuit (including all hard wired lighting), delineating by type of
control (i.e. daylighting) where possible, including total lighting
 each major plug load circuit (including total plug load)
 each major supply, return, or exhaust fan system (allowing total for fans)
 each major HVAC pump (allowing total for pumps)
 each major miscellaneous system (e.g. heat recovery)
 each business unit subject to recharge

Provide accuracy, precision, and trend logging sufficient to:

 continuously monitor for degradation in equipment performance
 identify unintended operation of equipment (unscheduled operation, inappropriate
cycling, etc.)
 identify unintended lighting use
 identify unintended patterns of HVAC use
 diagnose dysfunction in VAV system operation
 identify unusual patterns of equipment (plug load) use
 verify intended operation of daylighting and other control systems

2. Natural Gas Metering:

Provide separate measurement for:

 supply to each building
 each major plant component (each hot water boiler, each steam boiler)
 each business unit subject to recharge

Provide accuracy, precision, and trend logging sufficient to:

 identify unintended consumption or operation of equipment

3. Water Metering:

Provide separate flow measurement for:

 total building consumption
 cooling tower consumption
 supply to irrigation systems
 each business unit subject to recharge
 storage tank levels

Provide accuracy, precision, and trend logging sufficient to:

 identify substantial leaks
 identify unintended consumption

4. Chilled Water System Performance:

For each chilled water system above 100 tons capacity, provide measurement of:
 total system power consumption and thermal output
 chilled water and condenser water supply and return temperatures
 chilled water and condenser water flows
 evaporator and condenser differential pressures
 chilled water and condenser water pump speed and differential pressure
 each business unit subject to recharge

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Provide accuracy, precision, and trend logging sufficient to:

 verify rated system capacity (tons) and efficiency (COP or kW per ton) over a range
of operating conditions (commissioning)
 continuously monitor for degradation in capacity and efficiency over time
(operations)
 diagnose reasons for performance degradation or dysfunction, identify maintenance
needs (maintenance)
 assess operating capacity under extreme conditions to determine plant ability to
handle new loads and otherwise facilitate planning (feedback to design)
 allow determination of load diversity

5. Cooling Tower Performance:

Provide measurement sufficient to determine for system over 100 tons capacity (the same
sensor may be used for multiple cells if appropriate, and provided that sufficient redundancy
exists to diagnose sensor problems):
 supply, basin, approach, return water temperatures
 water flow
 air supply dry bulb temperature
 air supply wet bulb temperature

Provide accuracy, precision, and trend logging sufficient to:

 verify rated capacity and efficiency
 continuously monitor for and diagnose degradation in capacity and efficiency over
time
 identify unintended performance (cycling)

6. Heating Hot Water System:

Provide separate continuous measurement of load for:

 each boiler or major heat exchanger
 total plant output
 each building supply
 each business unit subject to recharge

For each load, provide:

 water flow
 supply and return temperature

Provide the following other points:

 pump power (each)
 pump speed and differential pressure (each)

Provide accuracy, precision, and trend logging sufficient to:

 verify rated output and monitor for degradation in performance
 assess building loads and effect on plant operation
 allow determination of load diversity

7. Steam Systems:

Provide separate continuous measurement of load for:

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 each boiler
 total plant output
 each building supply

For each load, provide measurement of:

 steam flow
 pressure

Provide accuracy, precision, and trend logging sufficient to:

 verify rated output and monitor for degradation in performance
 assess building loads and effect on plant operation
 allow determination of load diversity

8. Air Systems:

For each air system, provide measurement of :

 supply and return air temperatures
 return air humidity (or wet bulb temp or other method)
 economizer mixed air temperature
 fan power (see above)
 fan supply and return pressure
 floor static pressure
 outdoor ambient air dry bulb
 outdoor ambient air wet bulb or relative humidity

Provide accuracy, precision, and trend logging sufficient to:

 verify and continuously monitor system capacity and efficiency over time
 diagnose excessive reheat/supply air temperature problems
 diagnose VAV system dysfunction
 diagnose economizer system dysfunction
 verify intended pressurization of isolation rooms and other spaces

9. Domestic Hot Water:

As appropriate and approved, specify requirements for monitoring:

 heat exchanger water flow
 plant loop side supply and return temperature
 DHW supply temperature

23-27 TESTING, ADJUSTING AND BALANCING

A. Air and water system testing and balancing should be performed by an independent Test and
Balance Agency retained by the general contractor as a first tier subcontractor, or such work may
be performed under separate contract to the University. Confirm approach for each project with
the University. If the Test and Balance Agency is separately retained by the University, then
specify that the contractor provide all tests, inspections, and preparations necessary to facilitate
balancing activities of the Test and Balance Agency. The final test and balance report shall be
submitted and approved prior to project substantial completion.

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B. Specify that system balancing be performed by an independent firm primarily engaged in and
specializing in the field of air and water system balancing. Test and Balance Agency shall be a
certified member of the Associated Air Balance Council (AABC) with at least ten (10) years of
experience in testing and balancing similar systems. Mechanical contractors shall not be
permitted to balance their own work.

C. Testing and balancing shall be performed in complete accordance with the latest versions of:

1. AABC "National Standards for Total System Balance"

2. AABC "Test and Balance Procedures"

3. ASHRAE Standard 111 - Measurement, Testing, Adjusting, and Balancing of Building

HVAC Systems

D. Specify that the Test and Balance Agency submit a Performance Guarantee stipulating that all
systems have been balanced to optimum performance capabilities within the limits of the design
and installation. The Guarantee should stipulate that the Contractor will rebalance any system
that fails to maintain optimum performance during the warranty period.

E. Preliminary Investigations: Include detailed instructions on the Drawings describing all

preliminary measurements to be recorded before work begins. Require submittal of preliminary
measurements before construction begins (electronic submittal is normally adequate).

F. Intermediate Air Balancing Activities: In hospitals and other occupancies where systems serve
occupied patient care areas, require immediate air balancing whenever demolition, capping of
existing ducts, or connection of new ductwork to existing systems causes airflows to change
outside of the project area. Require adjustment of fan speed, main duct dampers, and branch
dampers so that existing airflows and pressure relationships are maintained in all areas outside of
the project area. Require submittal of intermediate test and balance reports within 24 hours after
any duct modifications that affect airflows in other areas. Require complete fan and motor data
where total fan airflow is affected. Handwritten documentation on approved forms is normally
acceptable for intermediate test and balance reports.

G. Pre-balance Preparation by Contractor: Specify documentation to be furnished to the Test and

Balance Agency and complete start-up and checking of all modified systems prior to the start of
final air balancing at the end of each phase of work. Require that the Test and Balance Agency
be furnished with the latest as-built set of documents with all changes incorporated.

H. Phased Completion of Work: When the project will be completed in phases, require complete
testing and balancing services for each phase of the work, including final test and balance reports,
so that the spaces may be occupied according to the project schedule.

I. Tolerances: Specify that air inlets and outlets of 200 CFM or less be balanced to within plus 10
percent to minus 0 percent of design, and that air inlets and outlets with higher airflows be
balanced to within plus 5 percent to minus 0 percent of design. Specify that temperature readings
be accurate to within 0.5° F. Specify that water flow readings be accurate to within plus or minus
5 percent. Specify that pressure readings be accurate to within 0.5 psi for water systems, and 0.01
inch w.g. for air systems.

J. Require that instruments be calibrated within six months of work being performed and checked
for accuracy prior to starting the balancing procedure.

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K. Deficient Airflows: Require that the Test and Balance Agency make special note wherever
abnormal installed conditions (such as crimped flexible ducts, tight offsets, improperly placed or
unusual tap-ins or fittings, etc.) do not permit a proper air balance without increasing main duct
static pressure or fan speed. Require that such conditions be repaired and rebalanced following
repairs.

L. Excessive Noise: Require that the Test and Balance Agency investigate, measure, and report
conditions where excessive noise is generated at air inlets and outlets.

M. Validation of Duct Smoke Detector Installations: Require that the Test and Balance Agency
measure and report the following at duct smoke detector locations at maximum and minimum
design airflows:
 Differential pressure measurements across duct smoke detector sampling tubes.
 Velocity profiles with air velocity measurements at six (6)-inch intervals at sampling tube
locations.
 Objective assessment of air turbulence at sampling tube locations.
 Any other measurements requested by the University's Representative or Authority
Having Jurisdiction to ensure that duct smoke detectors are installed in accordance with
their listing requirements.

N. Special Instructions: Specify special testing and balancing instructions as required for the project,
such as duct leakage testing, sound level testing, vibration testing, establishing variable air
volume setpoints, establishing static pressure reset setpoints, minimum outside and relief air
settings, testing economizer sequences, fume hood certification, testing smoke removal
sequences, establishing clean room pressure cascades, etc.

O. Equipment Performance and Capacity Checks: Require complete equipment performance

documentation and test measurements in accordance with AABC "National Standards for Total
System Balance" and AABC "Test and Balance Procedures" to demonstrate that new and
modified equipment is operating in accordance with scheduled performance criteria and
manufacturer's published ratings.

P. Sensitive Room Certification: Where certain rooms require specialized testing and certification
(such as isolation rooms, etc.), specify complete performance criteria and requirements for start-
up, calibration, testing, adjusting, balancing, and certification.

Q. HVAC Controls Cooperation: Require that the Test and Balance Agency work with the HVAC
controls installer to establish and validate control sequences. Where sequences require
establishment of minimum and maximum air flows, multiple setpoints, reset schedules, or other
variable conditions, require that the Test and Balance Agency furnish all testing and balancing
necessary to establish required setpoints and fully balance systems under all possible operating
conditions. Require that measurements be made under all operating conditions to validate proper
system operation under all specified modes of operation.

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