TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Disassembly
Chapter 1, Removing the Battery Pack
To remove the battery pack from the battery bay,
follow the steps below:
1. Turn the notebook upside down.
2. Slide the battery lock in the direction of the
arrow to unlock the battery pack
3. Slide the battery release latch in the direction
of the arrow. The battery pack wills pop-up
automatically. Gently pry the battery pack
from its housing
NOTE: Always start laptop disassembly by
removing the battery pack first.
Page 1 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 2, Removing Hard disk
To remove the bottom cover, follow the steps below:
1. Remove the nine screws securing the bottom
cover as show
2. Open the Bottom case from righ side.
3. Remove the hard drive by pull up the clip
4. Remove the four screw to release the
harddisk from the harddisk case
Warning: Be care full pull the hard disk
drive can cause permanent damage for the clip.
Page 2 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 3, Removing Memory (RAM) Module
To remove the Memory module, follow the steps
below:
1. Remove the two screws securing the bottom
cover as show
2. Remove the memory memory case as show
3. Push the latches to release the RAM module.
A spring will force one end of the module up
4. Grasp the memory module and remove from
main board.
Page 3 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 4, Removing the Keyboard
To remove the keyboard, follow the steps below:
1. Turn the notebook over and push the latches
to release the keyboard
2. Pull the keyboard towards you, revealing the
keyboard cable underneath
3. lever up with thumb the connector bracket
and disconnect the keyboard cable from the
motherboard
4. Lift off the cable and remove the keyboard
Page 4 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 5, Removing Keyboard Frame
To remove the Keyboard frame, first remove the
battery pack. Follow the steps below to remove the
Keyboard frame.
1. Turn the notebook upside down.
2. Remove the six screw as show.
3. Turn the notebook over
4. Remove the five screws securing the Logic
upper to the logic lower.
5. lever up with thumb the connector bracket
and disconnect the Touchpad and speaker
cable from the motherboard
6. Gently remove the Keyboard frame from
front to the rear
Warning: Be care full Lift off the keyboard frame
can cause permanent damage for the lower logic.
NOTE: The touchpad module is attached to the rear of the logic upper and cannot be removed.
Page 5 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 6, Removing the Speaker
To remove the battery pack from the battery bay,
follow the steps below:
1. Remove the speaker from the logic upper as
show.
4. Remove the speaker cable as show
CAUTION: When you remove the speaker
module Reapply fresh Isolation double tape
before reinstalling the speaker module.
Page 6 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 7, Removing LCD Module
To remove the LCD module, first remove the battery
pack, keyboard frame. Follow the steps below to
remove the LCD module.
1. Remove the isolation tape.
Warning: Be care full Lift off the LCD module
can cause permanent damage for the upper logic
and please intention for key as show below
2. Disconnect the LVDS, Webcam, processor
Fan and Athena Wifi cable from the
mainboard and Wifi module.
3. Remove the four screws securing LCD
module to the logic lower
4. Gently remove the LCD Module.
Page 7 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
5. Remove the six screw pads as shown
6. Remove the six screws securing the LCD
bezel to the LCD module
7. Carefully insert your fingers between the
display and the LCD bezel as indicated by
the arrow, and gently pry up the LCD bezel.
Warning: Be care full Lift off the LCD module
hinge easy to lose please intention for the hinge
as show
Page 8 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
8. Remove the four screws mounting the
display.
9. Gently lift out the display. Remove the four
screws securing the hinges to the display.
10. Remove the isolation tape and disconnect the
LVDS cable from the back of the LCD
Page 9 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 8, Removing Webcam Module
To remove the camera module, first remove the
LCD module and lift out LCD display and inverter
board. Then follow these steps:
1. Disconnect the CMOS cable from the CMOS
module as shown.
2. Lift off the webcam
Page 10 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 9, Removing the Main Board
To remove the main board, first remove the battery
pack, HDD, memory module, keyboard, logic upper.
Follow the steps below to remove the mainboard.
1. Remove the Microphone cable from mainboard.
2. Remove the mainboard from left side to the ringh
side.
Page 11 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 10, Removing the Wireless LAN Module
To remove the Wireless LAN Module, follow the
steps below:
1. Turn over the mainboard
2. Disconnect the two antennas from the
wireless LAN card
3. Remove the two screws securing the
Wireless LAN Module
3. Grasp the RAM module and pull it out.
CAUTION: Do not touch the connectors on the
wireless LAN card or on the computer. Debris on the
connectors may cause the unit to malfunction.
Page 12 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 11, Removing the Processor Fan
To remove the Processor Fan, follow the steps
below:
1. Remove the two screws securing the
Processor Fan
2. Disconnect the two antennas from the
wireless LAN card
3. Lift off the Processor Fan
Page 13 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Assembly
Chapter 11, Assembly the Processor Fan
To assembly the Processor Fan, follow the steps
below:
1. Install the Processor fan to the logic lower
2. Tight the two screws securing the Processor
Fan
Page 14 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 18, Installing the Wireless LAN Module
For installing Wireless LAN module, follow this
step,
1. Push Wireless LAN at 30’ form main board
and push down the wireless then tight the
screw
2. Connect the antenna cable, Black cable to
main and Gray cable to aux and install
3. Install the isolation tape to the wireless LAN
cable
Page 15 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 9, Assembly the Main Board
To assembly the main board, Follow the steps below
to assembly the mainboard.
1. Assembly the mainboard from right side to
the left side.
NOTE: Please attention for Wifi and Processor
fan Cable must be in correct position as show.
2. Connect the Microphone cable to mainboard.
Page 16 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 8, Assembly Webcam Module
To assembly the camera module, Then follow these
steps:
1. Lift in the webcam
2. Connect the CMOS cable to the CMOS
module as shown.
Page 17 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 7, Assembly LCD Module
To assembly the LCD module, Follow the steps
below to remove the LCD module;
1. Connect the LVDS cable from the back of the
LCD and install the isolation tape
2. Tight the four screws securing the hinges to
the display.
3. Gently lift in the display
4. Tight the four screws mounting the display.
Page 18 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
5. Gently pry down the LCD bezel
6. Tight the six screws securing the LCD bezel
to the LCD module
7. Install the six screw pads as shown
8. Gently install the LCD Module.
9. Tight the four screws securing LCD module
to the logic lower
10. Connect the LVDS, Webcam, processor Fan
and Athena Wifi cable to the mainboard and
Wifi module.
Page 19 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
2. Install the isolation tape.
Chapter 6, Assembly the Speaker
To assembly the battery pack from the battery bay,
follow the steps below:
1. Install the speaker to the logic upper as
show.
2. Install speaker cable as show
Page 20 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 5, Assembly Removing Keyboard Frame
To assembly the Keyboard frame, Follow the steps
below to remove the Keyboard frame
1. Tight the five screws securing the Logic
upper to the logic lower.
2. Connect the Touchpad and speaker cable to
the motherboard
3. Turn the notebook upside down.
4. Tight the six screw as show.
Page 21 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 4, Assembly the Keyboard
To Assembly the keyboard, follow the steps below:
1. Connect the keyboard cable from the
motherboard and lever down with thumb the
connector bracket
2. Push the keyboard until the latches at
position lock as show
Note: Please insert the lower part of keyboard
first before the upper part because there is pin at
lower part of keyboard as show above
Page 22 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 16, Installing Memory (RAM) Module
For installing Memory module, follow this step,
1. Turn the notebook upside down.
2. Push memory at 30’ form main board
3. Push down until the Key at position lock
4. Key at Lock position, if the installation
corrects the pin will be invisible, the key will
show as picture.
5. Close the Bottom case from down side to the
upper side.
6. Tight the two screws securing bottom case to
the logic lower.
Page 23 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Chapter 2, Removing Hard disk
To assembly the bottom cover, follow the steps
below:
1. Tight the four screw securing the harddisk to
the harddisk case
2. Install the hard drive by push down the clip
Warning: Be care full Push the hard disk
drive can cause permanent damage for the clip.
3. Close the Bottom case from left side.
4. Tight the nine screws securing the bottom
cover as show
Chapter 20, Installing the Battery Pack
To Installing the battery pack to the battery bay,
follow the steps below:
1. Slide the battery lock latch in the direction of
the arrow. The battery lock wills pop-up
automatically.
2. Lock the second key for more safety
Page 24 of 25
TITLE Disassembly and assembly instruction for PICO - DJH
VERSION 1.0
Prepared by: Donny Pinarendro Date: November 3, 2009
Approved by: Bambang Sie Date: November 3, 2009
Page 25 of 25
