User Manual Sps Series
User Manual Sps Series
com
DC POWER SUPPLY
(Switching Mode)
SPS-1230/1820/3610/2415/606
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USER MANUAL
GW INSTEK PART NO. 82PS-36100MI1
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WARNING. Warning statements identify condition or practices that could result in injury or loss of life.
CAUTION. Caution statements identify conditions or practice that could result in damage to this
product or other property.
WARNING: This equipment is not for measurements performed for CAT II, III and IV.
Measurement category I is for measurements performed on circuits not directly connected to MAINS.
Measurement category II is for measurements performed on circuits directly connected to the low voltage installation.
Measurement category III is for measurements performed in the building installation.
Measurement category IV is for measurements performed at the source of the low-voltage installation.
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Terminal
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NOTE As the colours of the wires in main leads may not correspond with the colours marking
This lead/appliance must only identified in your plug/appliance, proceed as follows:
be wired by competent persons
The wire which is coloured Green & Yellow must be connected to the Earth terminal marke
WARNING with the letter E or by the earth symbol or coloured Green or Green & Yellow.
THIS APPLIANCE MUST BE
EARTHED The wire which is coloured Blue must be connected to the terminal which is marked with th
Letter N or coloured Blue or Black.
IMPORTANT
The wires in this lead are The wire which is coloured Brown must be connected to the terminal marked with the letter
coloured in accordance with or P or coloured Brown or Red.
the following code:
If in doubt, consult the instructions provided with the equipment or contact the supplier.
Green/
Yellow: Earth This cable/appliance should be protected by a suitably rated and approved HBC mains fuse;
Blue : Neutral refer to the rating information on the equipment and/or user instructions for details. As a
Brown: Live guide,
(Phase) cable of 0.75mm ² should be protected by a 3A or 5A fuse. Larger conductors would norma
require 13A types, depending on the connection method used.
Any moulded mains connector that requires removal/replacement must be destroyed by rem
of any fuse & fuse carrier and disposed of immediately, as a plug with bared wires is hazard
if a engaged in live socket. Any re-wiring must be carried out in accordance with the inform
detailed on this label.
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EC Declaration of Conformity
We
GOOD WILL INSTRUMENT CO.,LTD.
No. 7-1, Jhongsing Rd., Tucheng City, Taipei County 236, Taiwan
GOOD WILL INSTRUMENT (SUZHOU) CO., LTD.
No.69 Lushan Road, Suzhou New District Jiangsu, China.
declare, that the below mentioned products
SPS-1230, SPS-1820, SPS-3610, SPS-2415, SPS-606
are herewith confirmed to comply with the requirements set out in the Council Directive on the Approximation
of the Law of Member States relating to Electromagnetic Compatibility (89/336/EEC, 92/31/EEC, 93/68/EEC)
and Low Voltage Equipment Directive (73/23/EEC, 93/68/EEC).
For the evaluation regarding the Electromagnetic Compatibility and Low Voltage Equipment Directive, the
following standards were applied:
EN 61326-1: Electrical equipment for measurement, control and laboratory use —
EMC requirements (1997+A1: 1998+A2:2001)
Conducted Emission EN 55011:1998 Class A Electrostatic Discharge EN 61000-4-2:1995+A1:1998
Radiated Emission Radiated Immunity EN 61000-4-3:1996+A1:1998
Electrical Fast Transients EN 61000-4-4:1995
Current Harmonic EN61000-3-2: 2000
Surge Immunity EN 61000-4-5:1995
Voltage Fluctuation EN61000-3-3:1995 Conducted Susceptibility EN 61000-4-6:1996
------------------ ------------------------- Power Frequency Magnetic field EN 61000-4-8:1993
------------------ ------------------------- Voltage Dip/Interruption EN 61000-4-11:1994
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CONTENTS
1. INTRODUCTION.....................................................................................................................................................................1
2. SPECIFICATION .....................................................................................................................................................................2
2-1. GENERAL ..............................................................................................................................................................................2
2-3. CONSTANT CURRENT OPERATION .........................................................................................................................................3
2-4. INDICATOR METER................................................................................................................................................................3
2-5. OVER VOLTAGE PROTECTION ...............................................................................................................................................3
2-6. INSULATION ..........................................................................................................................................................................3
3. PRECAUTIONS BEFORE OPERATION .............................................................................................................................4
3.1 UNPACKING THE SWITCHING POWER SUPPLY ........................................................................................................................4
3.2 CHECKING THE LINE VOLTAGE ..............................................................................................................................................4
3.3 ENVIRONMENT .......................................................................................................................................................................5
3.4 EQUIPMENT INSTALLATION, AND OPERATION ........................................................................................................................5
4. THEORY OF OPERATION (SEE FIGURE 4-1) ..................................................................................................................6
5. PANEL CONTROLS AND INDICATORS ............................................................................................................................8
5-1. FRONT PANEL ........................................................................................................................................................................9
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5-2. REAR PANEL..........................................................................................................................................................................9
6. OPERATION INSTRUCTIONS ...........................................................................................................................................12
6-1. PRECAUTION .......................................................................................................................................................................12
6-2. SETTING CURRENT LIMIT ....................................................................................................................................................15
6-3. CONSTANT VOLTAGE / CONSTANT CURRENT CROSSOVER CHARACTERISTIC .....................................................................15
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6-4. OPERATION MODE: VOLTAGE OPERATION MODE ...............................................................................................................15
6-5. REMOTE ERROR SENSING ...................................................................................................................................................16
6-6. REMOTE CONTROL ..............................................................................................................................................................18
6-7. OVP SETTING .....................................................................................................................................................................18
7. MAINTENANCE ....................................................................................................................................................................19
7-1. FUSE REPLACEMENT ...........................................................................................................................................................19
7-2. LINE VOLTAGE CONVERSION ..............................................................................................................................................19
7-3. INTERNAL ADJUSTMENTS ....................................................................................................................................................20
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7-4 CLEANING ............................................................................................................................................................................22
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1. INTRODUCTION
The series of switching power supplies for measuring instrument have ruled out the inconvenience of big
volume and heavyweight of a traditional power supply possess.
The output voltage and current is controlled by two variable resistors with coarse and fine regulation for more
handy and precise adjustment.
Features:
z With more extensive range of input voltage at 97V~133V (for 115V) and 195V~265V (for 230V).
z With high frequency operation can reduce the size of power transformer.
z With small size, light weight and high density power.
z Entire efficiency rate higher up to 70%.
z Auto control the voltage and current mode.
z Zero adjustment for the output of voltage and current.
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2. SPECIFICATION
2-1. General
Main supply : 115V/230V±15% 50/60Hz (Switch selectable).
Rating, dimension and weight : See Table 2-1.
Table 2-1
MAX. RATING INPUT RATING FUSE STYLE & RATING WEIGHT
Model
Voltage Current Watts VA 115V 230V kg
SPS-1230 12V 30A
SPS-1820 18V 20A
SPS-2415 24V 15A 500 900 T 10A 250V T 6.3A 250V 3.3
SPS-3610 36V 10A
SPS-606 60V 6A
Dimensions:128(W) × 145(H) × 285(D) mm.
WARNING: Voltage over 60V DC is a lethal shock hazard to the user. Be careful when
connecting power supplies in series to achieve voltage higher than 60V DC totally or 60V
DC between any connection and earth ground.
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2-2. Constant Voltage Operation
(1) Output Voltage ranges from 0 to rating voltage with continuous adjustment.
(2) Voltage regulation
line regulation≦5mV.
load regulation≦5mV.
(3) Recovery time≦500μs(50% Load change, minimum load 0.5A).
(4) Ripple & Noise≦5mVrms, 100mVp-p (tested by 20MHz oscilloscope.)
(5) Temperature coefficient≦100ppm/℃.
2-3. Constant Current Operation
(1) Output current ranges from 0 to rating current with continuous adjustment.
(2) Current regulation
line regulation≦3mA.
load regulation≦3mA.
(3) Ripple & Noise SPS-606 SPS-3610 SPS-2415 SPS-1820 SPS-1230
≦3mArms ≦5mArms ≦10mArms ≦10mArms ≦30mArms
2-4. Indicator Meter
1)Voltage:
Display : 3 1/2 Digits 0.39” Green LED display.
Accuracy : ±(0.5% of rdg + 2 digits).
2)Current:
Display : 3 1/2 Digits 0.39” Red LED display.
Accuracy : ±(0.5% of rdg + 2 digits).
2-5. Over Voltage Protection
(1) Over Voltage Protection ranges from 5% rating to rating +5.5%.
(2) OVP Accuracy ±(Vset 1%+0.6V)
2-6. Insulation
Between Chassis and Output Terminal : ≧20MΩ (DC500V).
Between Chassis and AC Cord : ≧30MΩ (DC500V).
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3. PRECAUTIONS BEFORE OPERATION
3.1 Unpacking the Switching Power Supply
The instrument has been fully inspected and tested before shipping from the factory. Upon receiving the
instrument, please unpack and inspect it to check if there is any damages caused during transportation. If any sign
of damage is found, notify the bearer and/or the dealer immediately.
3.2 Checking the Line Voltage
The instrument can be used with line voltages shown in the table below. Before connecting the power plug to an
AC line outlet, make sure the voltage selector of the rear panel is set to the correct position and the proper fuse
installed corresponding to the line voltage. The unit may be damaged if connected to the wrong AC line voltage.
WARNING: To avoid electrical shock the power cord protective grounding conductor must be
connected to ground.
When line voltages are changed, replace the required fuses shown below.
Line voltage Range Fuse Line voltage Range Fuse
115V 97-133V T 10A 250V 230V 195-250V T 6.3A 250V
WARNING: To avoid personal injury, disconnect the power cord before removing the fuse
holder.
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3.3 Environment
The normal ambient temperature range of this instrument is from 0° to 40°C (32° to 104°F). Operation of the
instrument above this temperature range may cause damage to the circuits.
Do not use the instrument in a place where strong magnetic or electric field exists as it may disturb the
measurement.
3.4 Equipment Installation, and Operation
Ensure there is proper ventilation for the vents in the SPS power supplies case. If this equipment is used in a
manner not according to the specification, the protection provided by the equipment may be impaired.
WARNING: This is a Class A product. In a domestic environment this product may cause
radio interference in which case the user may be required to take adequate measures.
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WARNING: This equipment is not for measurements performed for CAT II, III and IV.
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z Description of Circuit Theory
1) +10V Voltage reference circuit:
Start up the circuits of R306 and D302 to ensure the output voltage of OPA U301, PIN 1 is in positive status when power
is on. At this moment, the output voltage of PIN 1 will pass through R307 to maintain the voltage of both ends of
ZENER DIODE ZD301(6.2V) to 6.2V. As OPA has the character of false short circuit, so U301 PIN3=6.2V, refer to the
following formula:
Therefore, the OPA’s output voltage can be changed by adjusting the VR301 as shown in the following formula:
Vref=10V→VR301=1.14kΩ
2) Voltage Adjusting Circuit
The R311, and R313 are voltage feedback attenuating resistors while R312 is to control the output of Reference voltage.
Please refer to the following formula:
If Vref=10V R311=52.3kΩ R313=20kΩ
And the R316, R317, C313, C314, and C315 are compensated circuits for voltage frequency.
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z Figure 4-1: Block Diagram
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Fig. 5-1 Front Panel
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6. OPERATION INSTRUCTIONS
6-1. Precaution
(1) AC input
AC input should be within the range of line voltage±15% 50/60Hz.
WARNING: To avoid electrical shock, the power cord protective grounding conductor must be
connected to ground.
(2) Installation
The machine itself is a heating source , please don't pile up the machine while operation. Keep the machine
from other heating source at least for 10cm to assure a sufficient space for radiation in order to extend the life of
the machine. The heat sink located at rear of the power supply must have sufficient space for radiation.
CAUTION: To prevent the instrument from damage, ensure the working environment is under
40℃ of temperature. If exceeding 40℃, please refer to the drawing shown as (3) of next page.
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100%
Output
Current
50%
(%)
20%
10 20 30 40 50 60
0
Environment Temperature (℃)
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current limit is reached. At that point, the output current becomes constant and the output voltage drop is
proportioned to further increases in load. The crossover point is indicated by the front panel LED indicators. The
crossover point is reached when the CV indicator goes out and the CC indicator is on.
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Similarly, crossover from the constant current to the constant voltage mode automatically occurs from a decrease in
load, a good example of this would be seen when charging a 12 volt battery. Initially, the open circuit voltage of
the power supply may be preset for 13.8 volts. A low battery will place a heavy load on the supply and it will
operate in the constant current mode, which may be adjusted for a 1 amp charging rate. As the battery becomes
charged, and its voltage approaches 13.8 volts, its load decreases to the point where it no longer demands the full 1
amp charging rate. This is the crossover point where the power supply goes into the constant voltage mode.
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6-4. Operation mode: Voltage Operation Mode
A. Set Power switch to “OFF” position.
B. Make sure that line voltage is correct for the input power voltage.
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C. Plug power cord into the power outlet.
D. Set Power switch to “ON” position.
E. Adjust “Voltage” and “Current” control to the desired output voltage and current.
F. Connect the external load to the output binding posts. Make sure both “+” and “-” terminals are connected
correctly.
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The function of the Remote Error Sensing can only be applied to the Constant Voltage mode as shown in Figure 6-3. The
feedback point of power supply must start from the load terminal directly. Therefore, the power supply can display its
function on the load terminal instead of output terminal. To compensate the voltage drop causing from the test lead, it
needs to shift the voltage from the output terminal of power supply, and the voltage on the load terminal remains
unchanged. A large test lead is recommended in order to reduce the voltage drop as less as better on the test lead (typical
0.5V maximum).
Never use the Sense connections without connecting the normal large test lead to output terminal.
Figure 6-4 The power supply with remote error sensing protection
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7. MAINTENANCE
The following instructions are used by qualified personnel only. To avoid electrical shock, do not perform any
servicing other than the operating instructions of the manual unless you are qualified to do so.
WARNING: For continued fire protection. Replace with 250V fuse of the specified type and
rating, and disconnect the power cord before replacing fuse.
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If readjustment is required, proceed the following procedure. Locations of the adjustments are shown in Fig. 6-1
and Fig.7-2.
(1) Adjustment of the Rating Voltage
A. Connect an accurate (±0.1%) external multi-meter to measure the dc voltage at output terminals of the power
supply.
B. Set the COARSE and FINE VOLTAGE controls to maximum (fully clockwise).
C. Adjust trimmer VR301 for a reading on the multi-meter to be 18.50V for SPS-1820, 36.50V for SPS-3610,
and 60.50V for SPS-606, 24.5V for SPS-2415, 12.5V for SPS-1230.
D. Adjust trimmer pot VR2 to set the reading value of voltmeter as same as the one shown on the multi-meter..
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(2) Adjustment of the rating Current
A. Set the CURRENT control to HI.
B. Set the COARSE and FINE CURRENT controls to minimum (fully counterclockwise).
C. Set the COARSE and FINE VOLTAGE controls to the center position.
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D. Connect an external multi-meter to measure dc current of output terminal.
E. Adjust trimmer VR304 to have a reading of –0.00A indicated on the current meter.
F. Set the COARSE and FINE CURRENT controls to maximum (fully clockwise)
G. Adjust trimmer VR303 for a reading on the multi-meter to be 20.10A for SPS-1820, 10.10A for SPS-3610,
and 6.10A for SPS-606, 15.1A for SPS-2415, 30.1A for SPS-1230.
H. Adjust trimmer VR2 to set the reading value of Amp-meter as the same as the one shown on the multi-meter.
I. Set CURRENT control to LOW.
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J. Adjust trimmer VR310 to set the reading value of Amp-meter as 0.5 times to the rating current.
K. Adjust trimmer VR401 to set the OVP value (see Fig. 7-3).
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7-4 Cleaning
To clean the power supply, use a soft cloth dampened in a solution of mild detergent and water. Do not spray
cleaner directly onto the instrument, since it may leak into the cabinet and cause damage. Do not use chemicals
containing benzene, benzene, toluene, xylem, acetone, or similar solvents. Do not use abrasive cleaners on any
portion of the instrument.
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