Appliance Documentation
Appliance Documentation
Service Documentation
Service Manual No. 15/2010 LWL/KDT/baj/31.08.10
Appliance Documentation
Page 2/44
Service Manual No. 15/2010 CBNes 6256
11 15
12 16
13 17
10 1 2 3 4
14 18
5 6 7 8 9
24
23
19
20
21
22
25
Control elements:
Control elements:
Page 3/44
Service Manual No. 15/2010 CBNes 6256
Control: Electronic
Solenoid valve
Not present
refrigeration circuit:
Page 4/44
Service Manual No. 15/2010 CBNes 6256
The refrigerator compartment and BioFresh compartment are cooled using a freely suspended rear wall
evaporator. A DC fan is used for temperature balance between refrigerator compartment and BioFresh
compartment. The fan is sited on the back of the evaporator cover.
If the refrigerator compartment has to be cooled (detection by refrigerator compartment air sensor), the fan
switches ON. The fan takes in the warm air from the front and blows it down past the evaporator. Some of the air
that is now cold is conducted directly into the refrigerator compartment, i.e. past the BioFresh compartments up
into the refrigerator compartment.
As soon as it is sufficiently cold in the refrigerator compartment, the fan switches OFF. The compressor continues
running and the BioFresh drawers are statically cooled by the falling coldness. The compressor operates until
such time as the air in the BioFresh compartment is cold enough (detection by BioFresh air sensor).
The freezer compartment is equipped with a NoFrost rear wall evaporator module, fan module, air sensor and
evaporator sensor. The defrosting phases are initiated by way of the electronic control system, taking compressor
running time and door openings into account.
Page 5/44
Service Manual No. 15/2010 CBNes 6256
Refrigerator
compartment air sensor
Refrigerator compartment
Freezer compartment
Freezer compartment
evaporator sensor
Condenser
Power PCB
Condenser
Power PCB
Page 6/44
Service Manual No. 15/2010 CBNes 6256
4.1.1 General
Electronics
Type: Series 6 electronic control system
Electronics
Setting range: Refrigerator compartment: +3°C to +9°C
BioFresh air sensor: Position: On the separating plate between the two BioFresh drawers.
Function: Switches the refrigerator compartment compressor OFF.
Page 7/44
Service Manual No. 15/2010 CBNes 6256
Switch
Door switch: Position: In front panel.
Type: 2x tube-type reed
Contact type: Make contact
Function: Activation via:
Magnet on both doors, magnet is replaceable.
Switching signal when:
Doors closed: fan ON
interior light OFF
Doors open: fan OFF
interior light ON
door alarm ON after 60 seconds
Loads
Compressor: Type: Standard
Function: ON: Evaporator sensor switch-on value
Note: On-delay time (8 mins.) must have
elapsed.
OFF: BioFresh air sensor switch-off value
Page 8/44
Service Manual No. 15/2010 CBNes 6256
Electronics
Setting range: -14°C to -28°C
Defrosting: ON: - During start-up after 6 hours cumulative compressor running time.
- After a cumulative compressor running time of 12 to 40 hours
maximum, depending on the number/duration of the door openings.
When the defrosting phase begins, the compressor and the fan are
switched OFF and the defrost heater is switched ON.
Duration: The defrost heater remains switched ON until
- the freezer compartment evaporator sensor has reached +5°C or
- a max. defrosting time of 50 minutes has been reached.
Info: - After the end of the heating phase the compressor is switched ON
with a 10-minute delay.
- If SuperFrost is actuated during the defrosting phase, the defrosting
phase is not interrupted.
SuperFrost: ON: The appliance sets itself to -34°C for at least 30 hours. In the following
35 hours SuperFrost is ended automatically after the temperature falls
8K below the set value (at -18°C -> -26°C) or after the total time of 65
hours has elapsed.
OFF: The freezer compartment sets itself to the set value.
Attention: If SuperFrost is actuated during a defrosting phase, the SuperFrost
function is not performed before the defrosting phase has run.
Page 9/44
Service Manual No. 15/2010 CBNes 6256
Sensors
Air sensor: Position: On the front of the evaporator cover
Function: - Switches the freezer compartment compressor ON and OFF.
- Freezer compartment air sensor and freezer compartment
evaporator sensor switch the freezer compartment fan ON.
- Generates the freezer compartment temperature display value.
Evaporator sensor: Position: Slipped in, in the lower area of the lamellar evaporator.
Function: - Freezer compartment evaporator sensor and freezer
compartment air sensor, switch the freezer compartment fan ON.
- Ends the defrosting phase.
Switch
Door switch: Position: Behind the freezer compartment evaporator cover.
Type: 2x reed PCB
Contact type: Make contact
Function: Activation via:
Magnet in back right corner of the drawers.
Magnet is replaceable.
Switching signal when:
door closed: fan ON
interior light OFF
Door open: fan OFF
interior light ON
door alarm ON after 60 seconds
Loads
Compressor: Type: VCC
Function: ON: Air sensor switch-on value
Note: On-delay time (8 mins.) must have
elapsed.
OFF: Air sensor switch-off value.
Page 10/44
Service Manual No. 15/2010 CBNes 6256
4.2.1 General
Compressor
Type: Refrigerator/BioFresh compartment: Standard
Freezer compartment: VCC
Refrigerant: R600a
Evaporator
Type: Rear wall evaporator
Type of installation: Suspended freely
Evaporator
Type: Lamellar evaporator
Type of installation: Upright between air duct panel and compartment liner.
Page 11/44
Service Manual No. 15/2010 CBNes 6256
Tube-type reed
Bus connector
Fig. 5.1.1 / 3
Page 12/44
Service Manual No. 15/2010 CBNes 6256
Ventilation grille: - Remove the ventilation grille from the plinth of the appliance.
- Remove the fastening screw for strain relief and unclip the cover at the bottom.
- Draw the cover forwards a little at the bottom and disengage the clip at the top.
Clip Cover
Fastening screw
Fig. 5.1.2 / 1
Cable mounting bracket: - Unclip the cable mounting bracket at the marked location.
- Detach front PCB edge connectors.
Fig. 5.1.2 / 2
Page 13/44
Service Manual No. 15/2010 CBNes 6256
PCB carrier: - Unclip the PCB carrier at the left and right and draw it out of the unit carrier.
- Detach feed line and rear PCB edge connectors (sensors, reed contact bus line).
Fig. 5.1.2 / 3
Fig. 5.1.2/ 4
Fig. 5.1.2/ 5
Page 14/44
Service Manual No. 15/2010 CBNes 6256
Plug-in connector
Page 15/44
Service Manual No. 15/2010 CBNes 6256
5.2.1 Doors
Fig. 5.2.1/ 1
Fig. 5.2.1/ 2
Connector
Fig. 5.2.1/ 3
Fig. 5.2.1/ 4
Page 16/44
Service Manual No. 15/2010 CBNes 6256
Lower hinge pin: - Undo the retaining screw in the lower turn hinge.
- Screw the upper turn hinge screw into the hinge pin and pull the hinge pin down.
- Undo the second screw of the upper turn hinge and remove the door.
Hinge pin
Fig. 5.2.1/ 5
Fig. 5.2.1/ 6
Cable feedthrough: - Detach the cover on the inside of the door lengthening and disconnect the connector.
- Press the locating lug and lift off the cable feedthrough together with the turn hinge.
Locating lug
Page 17/44
Service Manual No. 15/2010 CBNes 6256
Connector: - Detach the cover on the inside of the door lengthening and disconnect the connector.
- Draw the seal out of the moulding in the upper area.
- Draw the heater cable first out of the seal and then through the tube in the door
Door lengthening
Heater cable
FrenchDoor seal
lengthening.
Fig. 5.2.3/ 1 Fig. 5.2.3/ 2
Insertion: - To insert the new heater, first push a thin, rigid cable or similar from underneath,
through the seal and through the tube of the door lengthening.
- Insert the cable all the way to the lower edge of the seal.
The heater is not allowed to protrude.
- Press the seal into the two grooves of the moulding.
Grooves
Insertion aid
(e.g. thin cable)
Page 18/44
Service Manual No. 15/2010 CBNes 6256
Fitting: - First press the narrow seal foot (1) into the rear groove of the moulding.
- Then press the second seal foot (2) into the front groove of the moulding.
Note: Following assembly, be sure to check whether especially the second seal foot is
fully engaged with the groove (see diagram).
Front groove
Rear groove
2
1
2
1
1
2
FrenchDoor seal
Fig. 5.2.4/ 1
Fig. 5.2.4/ 2
Colour coding: The left and right seal differ in the arrangement of the magnetic strips and are therefore
colour-coded on the inside
Note: In the end the appliance has to be fitted with two different seals.
Seal of the left-hand door (blue) Seal of the right-hand door (red)
Page 19/44
Service Manual No. 15/2010 CBNes 6256
5.2.5 Disassembling the horizontal separating plate and the evaporator covers
Horizontal separating plate: - Remove the glass shelves in the refrigerator compartment and
both BioFresh drawers.
- Pull the horizontal separating plate forwards with a jerk
(it is only clipped into place).
- In order to be able to remove the separating plate from the appliance, both doors
have to be pressed apart a little (if necessary, loosen the lower turn hinges).
Fig. 5.2.5 / 1
Humidity control plates: - They are situated on the underside of the horizontal separating plate.
- The two humidity control plates can be pushed back and off the separating plate
Page 20/44
Service Manual No. 15/2010 CBNes 6256
Lower evaporator cover: - Take the BioFresh air sensor from the guide and remove the four fastening
screws of the lower evaporator cover.
- Remove the cover.
Lower evaporator cover
Fig. 5.2.5 / 4
Fig. 5.2.5/ 5
Fig. 5.2.5/ 6
Page 21/44
Service Manual No. 15/2010 CBNes 6256
Filter head: - Make a clean, straight cut through the hoses on the back, about 10 cm below the feedthrough.
- Remove the fastening screws of the mount. Remove the filter head. If necessary, release the
strain relief on the back and remove putty.
- Shorten the hose ends of the new filter head to the same length and fit the filter head.
Connectors: - When connecting, pay attention that the hose ends are not mixed up (inlet and
outlet have red and blue marking). The direction of water flow through the filter
has to be correct.
- The hose ends have to be pushed into each connector to a depth of 17 mm (mark if necessary).
- Check for a firm fit and attach a circlip at either end (this prevents unlocking).
- Stow away the hoses and check for tightness (feed water using the IceMaker test program).
Fig. 5.2.6/ 3 Fig. 5.2.6/ 4
Connector
Circlip
Page 22/44
Service Manual No. 15/2010 CBNes 6256
5.2.7 Sensor
BioFresh air sensor: - Release the strain relief at the cable feedthrough on the back of the appliance
and pull the sensor rearwardly out of the appliance.
- Fit the new sensor using the repair kit.
BioFresh sensor
Fig. 5.2.7 / 1
Air sensor
Fig. 5.2.7 / 2
Page 23/44
Service Manual No. 15/2010 CBNes 6256
Evaporator sensor
5.2.8 Fan
Page 24/44
Service Manual No. 15/2010 CBNes 6256
Fitting: - In order for the cover to rest against the compartment liner it is necessary to stow away especially
the fan cables and air sensor cables in the recesses provided for the purpose.
It is therefore advisable to draw extra cable length into the appliance and to push it
out again through the rear wall when fitting the cover.
- The two retaining lugs on the top of the cover have to be pushed into the grooves of
the compartment liner.
Retaining lug
Holder for
capacitors
Page 25/44
Service Manual No. 15/2010 CBNes 6256
IceMaker: - Press up the retaining lugs of the IceMaker and draw the IceMaker forwards.
- Disconnect cables.
Retaining lug
Cover: - Unclip the air sensor and remove the four screws.
- Draw the cover forwards and swing it out at the bottom.
- Disconnect the connecting cable to the reed contacts and remove the cover
Air sensor
Fig. 5.3.1/ 3
Fig. 5.3.1/ 4
Page 26/44
Service Manual No. 15/2010 CBNes 6256
Air sensor: - Release the strain relief at the cable feedthrough on the back of the appliance
and pull the sensor rearwardly out of the appliance.
- Fit the new sensor using the repair kit.
Air sensor
Fig. 5.3.2 / 1
Fig. 5.3.3 / 1
Page 27/44
Service Manual No. 15/2010 CBNes 6256
Evaporator sensor: Raise the evaporator module and swing it out in a forward direction.
- Make incisions in the sheeting at the marked locations (see Fig. 5.3.4/ 1 and Fig. 5.3.4/ 2).
- Bend open the retaining lugs of the cover plate and remove it.
- Draw the evaporator sensor to the left, out of the lamellar evaporator.
- Release the strain relief at the cable feedthrough on the back of the appliance and pull the
sensor rearwardly out of the appliance.
- Fit the new sensor using the repair kit.
Defrost heater: Is clipped into the evaporator fins. Can be replaced if defective.
1st step
Evaporator sensor
Fig. 5.3.4/ 2 Cutting open the evaporator cover Fig. 5.3.4/ 3 Lamellar evaporator
Page 28/44
Service Manual No. 15/2010 CBNes 6256
5.3.5 Fan
Fig. 5.3.5/ 1
Fig. 5.3.5/ 2
Reed PCB: - Remove the polystyrene strip on the back of the freezer compartment
evaporator cover.
- Remove the reed PCB from the mount and disconnect it.
Page 29/44
Service Manual No. 15/2010 CBNes 6256
Fig. 5.3.6 / 3
Magnet
Fig. 5.3.6 / 4
Page 30/44
Service Manual No. 15/2010 CBNes 6256
Air ducts
Page 31/44
Service Manual No. 15/2010 CBNes 6256
Drawer body: - Raise the drawer body about 1 cm at the front and push it back about 1 cm
- Disengage the drawer body at the back and remove it.
2 1
Fig. 5.3.8 / 1
Fig. 5.3.8 / 2
Page 32/44
Service Manual No. 15/2010 CBNes 6256
Horizontal adjustment: - When fitting the drawers, pay attention that the small plastic plates underneath
the front screws are re-fitted properly.
- They enable the drawers to be horizontally adjusted so that the outer edges
are in alignment with the outer side edges of the refrigerator compartment doors.
- Starting from the basic position (0) the two drawers can moved by 1 or 2 cm to the
left or right. The numbers and directional arrow are embossed on the small plates
for assistance.
Drawer moved 2 mm to the left: Neutral position: Drawer moved 2 mm to the right:
Page 33/44
Service Manual No. 15/2010 CBNes 6256
Sensor values:
Temperature °C Resistance value kOhm
+35 3.1
+30 3.8
+25 4.7
+20 5.9
+15 7.4
+10 9.4
+5 11.9
0 15.4
-5 19.9
-10 26.0
-15 34.3
-20 45.7
-25 61.4
-30 83.4
-35 114.5
Page 34/44
Service Manual No. 15/2010 CBNes 6256
All the functions that can be set and activated by the customer (e.g. display brightness, child lock, ...) are described
in the operating instructions.
Permanent activation of the heater is not described in the operating instructions for reasons of energy
consumption:
Should permanent activation of the heater be necessary due to heavy condensation on the FrenchDoor seal, a
new heater activation period (HH) has to be assigned to the HI state:
The original heater activation period (HL) can be re-assigned to the HI state at a later stage (e.g. when the ambient
humidity has returned to a lower level):
Page 35/44
Service Manual No. 15/2010 CBNes 6256
Activation of service menu: Press “Up” + “ON/OFF” simultaneously for about 5 seconds
(freezer compartment buttons)
Once the service menu is activated, then “MENU” flashes in the display.
Manual defrosting ON
2 Press “SF” once
flashes static selected
Manual defrosting ON
3 Press “SF” once
static static activated
Page 36/44
Service Manual No. 15/2010 CBNes 6256
Demo mode
2 Press “Up” once
flashes flashes selected
Demo mode ON
3 Press “SF” once
flashes static selected
Set value
4 Press “SF” once Demo mode ON
static and “Demo”
Demo mode
2 Press “Up” once
flashes flashes and “DEMO” selected
Page 37/44
Service Manual No. 15/2010 CBNes 6256
Panel test
3 Press “SF” once
flashes static activated
Panel test cannot be ended in step 2, for example, it has to be performed in full.
Should a button/sensor be defective, there will be no 2-second beep and the appliance will not
End
switch OFF.
The appliance then has to be unplugged and plugged back in again.
Page 38/44
Service Manual No. 15/2010 CBNes 6256
Freezer compartment
4 static Press “SF” once flashes alternately with air sensor
sensor temperature
Freezer compartment
5 flashes alternately with Press “Up” once flashes alternately with evaporator sensor
sensor temperature sensor temperature
Refrigerator
6 flashes alternately with Press “Up” once flashes alternately with compartment air
sensor temperature sensor temperature sensor
Refrigerator
7 flashes alternately with Press “Up” once flashes alternately with compartment
sensor temperature sensor temperature evaporator sensor
8 flashes alternately with Press “Up” once flashes alternately with BioFresh air sensor
sensor temperature
9 flashes alternately with Press “Up” once flashes alternately with Ambient air sensor
sensor temperature sensor temperature
Refrigerator
compartment door
10 flashes alternately with Press “Up” once flashes alternately with
contact
sensor temperature
k or (cL=door closed,
oP=door open)
Freezer compartment
door contact(cL=door
11 flashes alternately with Press “Up” once flashes alternately with
closed,
sensor temperature
k or oP=door open)
Press “ON/OFF” once: Return to level 2 . No further points selectable with this appliance.
End Press “ON/OFF” twice: Return to level 1 . Points: , , , selectable
Press “ON/OFF” three times: Return to normal/control mode
Page 39/44
Service Manual No. 15/2010 CBNes 6256
8.4.2 IceMaker
6Æ5 Press “SF” once flashes alternately with IceMaker air sensor
static
sensor temperature
Ice-cube drawer
door contact
5Å6 flashes alternately with Press “Up” once flashes alternately with (oP=door open,
sensor temperature
k or cL=door closed)
Press “ON/OFF” once: Return to level 2 . No further points selectable with this appliance.
End Press “ON/OFF” twice: Return to level 1 . Points: , , , selectable
Press “ON/OFF” three times: Return to normal/control mode
Page 40/44
Service Manual No. 15/2010 CBNes 6256
Approx.
4 Press “SF” once All OFF
static static 4W
Freezer compartment
15Æ5 Press “Up” once -
static static compressor ON
Refrigerator compartment
6 Press “Up” once -
static static compressor ON
Approx.
12 Press “Up” once Water channel heater ON
static static 6W
Approx.
14 Press “Up” once Condenser fan ON
static 9W
static
Approx.
15 Press “Up” once FrenchDoor heater ON
static static 13 W
Page 41/44
Service Manual No. 15/2010 CBNes 6256
Press “ON/OFF” once: Return to level 2 . Points: , , , selectable
End Press “ON/OFF” twice: Return to normal/control mode
8.5.2 IceMaker
Note: - The IceMaker self test (8.5.2) can be performed only once.
- In order to be able to carry out the self test anew, the appliance has to be disconnected from the supply.
flashes
12 Æ 6 static Press “Up” once All OFF
alternately with
flashes flashes
9 alternately with Press “Up” once alternately with All OFF
Page 42/44
Service Manual No. 15/2010 CBNes 6256
flashes
9Æ7 static Press “Up” once alternately with All OFF
flashes
7Å9 alternately with Press “Up” once static Return to step 6
Page 43/44
Service Manual No. 15/2010 CBNes 6256
Page 44/44