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8314 Nissan Juke Model F15 Series

This document provides removal and installation instructions for various interior trim components of a vehicle. It includes precautions for working with supplemental restraint systems and procedures for specific trim pieces labeled A through P. Troubleshooting guidelines are also provided to diagnose squeaks and rattles.

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Engr Ko Victor
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100% found this document useful (1 vote)
167 views36 pages

8314 Nissan Juke Model F15 Series

This document provides removal and installation instructions for various interior trim components of a vehicle. It includes precautions for working with supplemental restraint systems and procedures for specific trim pieces labeled A through P. Troubleshooting guidelines are also provided to diagnose squeaks and rattles.

Uploaded by

Engr Ko Victor
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 36

BODY INTERIOR

SECTION INT INTERIOR


B

E
CONTENTS
PRECAUTION ............................................... 3 KICKING PLATE INNER ...........................................19 F
KICKING PLATE INNER : Removal and Installa-
PRECAUTIONS ................................................... 3 tion ...........................................................................19
Precaution for Supplemental Restraint System G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- DASH SIDE FINISHER ..............................................19
SIONER" ................................................................... 3 DASH SIDE FINISHER : Removal and Installation
Precaution Necessary for Steering Wheel Rota- ....20
H
tion after Battery Disconnect ..................................... 3
BODY SIDE WELT .....................................................20
Precaution for Procedure without Cowl Top Cover...... 4 BODY SIDE WELT : Removal and Installation ........20
Precaution for Work .................................................. 4
CENTER PILLAR LOWER GARNISH .......................20 I
PREPARATION ............................................ 5 CENTER PILLAR LOWER GARNISH : Removal
and Installation ........................................................20
PREPARATION ................................................... 5
Commercial Service Tools ........................................ 5 INT
CENTER PILLAR UPPER GARNISH ........................21
CENTER PILLAR UPPER GARNISH : Removal
CLIP LIST ............................................................ 6 and Installation ........................................................21
Clip List ..................................................................... 6 K
FLOOR TRIM .................................................... 23
SYMPTOM DIAGNOSIS ............................... 7 Exploded View .........................................................23
SQUEAK AND RATTLE TROUBLE DIAG- Removal and Installation .........................................23 L
NOSES ................................................................ 7 HEADLINING .................................................... 26
Work Flow ................................................................. 7 Exploded View .........................................................26
Inspection Procedure ................................................ 9 Removal and Installation .........................................26 M
Diagnostic Worksheet ............................................. 11
LUGGAGE FLOOR TRIM ................................. 29
REMOVAL AND INSTALLATION ............... 13 Exploded View .........................................................29
N
FRONT DOOR FINISHER ..................................13 LUGGAGE REAR PLATE .........................................30
Exploded View ........................................................ 13 LUGGAGE REAR PLATE : Removal and Installa-
Removal and Installation ......................................... 13 tion ...........................................................................30 O
REAR DOOR FINISHER ....................................16 LUGGAGE SIDE LOWER FINISHER ........................31
Exploded View ........................................................ 16 LUGGAGE SIDE LOWER FINISHER : Removal
Removal and Installation ......................................... 16 and Installation ........................................................31 P

BODY SIDE TRIM ..............................................18 LUGGAGE SIDE UPPER FINISHER .........................32


Exploded View ........................................................ 18 LUGGAGE SIDE UPPER FINISHER : Removal
and Installation ........................................................32
FRONT PILLAR GARNISH ....................................... 18
FRONT PILLAR GARNISH : Removal and Instal- BACK DOOR TRIM ........................................... 34
lation ........................................................................ 18 Exploded View .........................................................34

INT-1
BACK DOOR PULL HANDLE .................................. 34 BACK DOOR SIDE FINISHER .................................. 35
BACK DOOR PULL HANDLE : Removal and In- BACK DOOR SIDE FINISHER : Removal and In-
stallation ................................................................. 34 stallation .................................................................. 35

BACK DOOR LOWER FINISHER ............................ 35 EMERGENCY LID ..................................................... 36


BACK DOOR LOWER FINISHER : Removal and EMERGENCY LID : Removal and Installation ........ 36
Installation .............................................................. 35

INT-2
PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000006419752

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
D
The vehicle may be equipped with a passenger air bag deactivation switch. Because no rear seat exists where
a rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a
rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the E
instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is
enabled and could inflate for certain types of collision. When the switch is turned to the OFF position, the pas-
senger air bag is disabled and will not inflate. A passenger air bag OFF indicator on the instrument panel lights
up when the passenger air bag is switched OFF. The driver air bag always remains enabled and is not affected F
by the passenger air bag deactivation switch.

WARNING: G
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer. H
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this I
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
• The vehicle may be equipped with a passenger air bag deactivation switch which can be operated by INT
the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled and
will not inflate. When the passenger air bag is switched ON, the passenger air bag is enabled and
could inflate for certain types of collision. After SRS maintenance or repair, make sure the passenger
air bag deactivation switch is in the same position (ON or OFF) as when the vehicle arrived for ser- K
vice.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
L
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly M
causing serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service. N
Precaution Necessary for Steering Wheel Rotation after Battery Disconnect
INFOID:0000000006419751

O
NOTE:
• Before removing and installing any control units, first turn the ignition switch to the LOCK position, then dis-
connect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both P
battery cables.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.

INT-3
PRECAUTIONS
< PRECAUTION >
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock
when the ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Procedure without Cowl Top Cover INFOID:0000000006419750

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.

PIIB3706J

Precaution for Work INFOID:0000000006419749

• After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check their
operation.
• Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.

INT-4
PREPARATION
< PREPARATION >
PREPARATION A
PREPARATION
Commercial Service Tools INFOID:0000000006419739
B

Tool name Description


C

D
Engine ear Locates the noise

E
SIIA0995E

Remover tool Removes clips, pawls and metal clips

JMKIA3050ZZ

INT

INT-5
CLIP LIST
< PREPARATION >
CLIP LIST
Clip List INFOID:0000000006419740

JMJIA3734GB

INT-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS A
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow INFOID:0000000006419736
B

G
SBT842

CUSTOMER INTERVIEW H
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any of
the customer's comments; refer to INT-11, "Diagnostic Worksheet". This information is necessary to duplicate
the conditions that exist when the noise occurs. I
• The customer may not be able to provide a detailed description or the location of the noise. Attempt to obtain
all the facts and conditions that exist when the noise occurs (or does not occur).
• If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer is INT
concerned about. This can be accomplished by a test drive with the customer.
• After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
K
defining the noise.
• Squeak – (Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surfaces
= higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping L
• Creak – (Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch depen-
dent on materials/often brought on by activity. M
• Rattle – (Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
• Knock – (Like a knock on a door) N
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
• Tick – (Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver O
action or road conditions.
• Thump – (Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
• Buzz – (Like a bumble bee) P
Buzz characteristics include high frequency rattle/firm contact.
• Often the degree of acceptable noise level will vary depending upon the person. A noise that a technician
may judge as acceptable may be very irritating to the customer.
• Weather conditions, especially humidity and temperature, may have a great effect on noise level.
DUPLICATE THE NOISE AND TEST DRIVE

INT-7
SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when the repair is reconfirmed.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
• Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
• If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Engine Ear or mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
• Removing the components in the area that is are suspected to be the cause of the noise.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
• Tapping or pushing/pulling the component that is are suspected to be the cause of the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only tem-
porarily.
• Feeling for a vibration by hand by touching the component(s) that is are suspected to be the cause of the
noise.
• Placing a piece of paper between components that is are suspected to be the cause of the noise.
• Looking for loose components and contact marks.
Refer to INT-9, "Inspection Procedure".
REPAIR THE CAUSE
• If the cause is a loose component, tighten the component securely.
• If the cause is insufficient clearance between components:
- Separate components by repositioning or loosening and retightening the component, if possible.
- Insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. These insulators are available through the authorized Nissan Parts Department.
CAUTION:
Never use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
• URETHANE PADS
Insulates connectors, harness, etc.
• INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
• INSULATOR (Light foam block)
• FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
The following materials, not available through NISSAN Parts Department, can also be used to repair
squeaks and rattles.
• UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
• SILICONE GREASE
Used in place of UHMW tape that is be visible or does not fit.
Note: Will only last a few months.
• SILICONE SPRAY
Used when grease cannot be applied.
• DUCT TAPE
Used to eliminate movement.
CONFIRM THE REPAIR

INT-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet. A
Inspection Procedure INFOID:0000000006419737

Refer to Table of Contents for specific component removal and installation information. B
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
C
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish D
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter E
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply- F
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION: G
Never use silicone spray to isolate a squeak or rattle. If the area is saturated with silicone, the recheck
of repair becomes impossible.
CENTER CONSOLE H
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C I
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
INT
DOORS
Pay attention to the following:
1. Finisher and inner panel making a slapping noise
K
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops L
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. The areas can usually be insulated with felt cloth tape or insulator foam blocks to
repair the noise. M
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the customer.
In addition look for the following: N
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. Trunk lid torsion bars knocking together O
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise. P

SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking

INT-9
SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it is important to note the position the seat is in and the load placed on the seat
when the noise occurs. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. Rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

INT-10
SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >
Diagnostic Worksheet INFOID:0000000006419738

INT

PIIB8740E
P

INT-11
SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >

PIIB8742E

INT-12
FRONT DOOR FINISHER
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION A
FRONT DOOR FINISHER
Exploded View INFOID:0000000006418513
B

LHD models
C

INT

K
JMJIA4517ZZ

1. Front door panel 2. Front door finisher 3. Cap


4. Pull handle 5. Power window switch finisher 6. Pull handle bracket L
: Clip
: Pawl
M
: Metal clip

Removal and Installation INFOID:0000000006418514


N
REMOVAL
CAUTION:
• When removing, always use a remover tool that is made of plastic. O
• Never damage the door panel.
1. Fully open door window.
2. Remove pull handle. P

INT-13
FRONT DOOR FINISHER
< REMOVAL AND INSTALLATION >
1. Remove cap from the pull handle.

JMJIA4518ZZ

2. Remove pull handle fixing screw.


3. Lift up the pull handle while rotating it in direction indicated
by the arrow as shown in the figure. Disengage pawls and
remove the pull handle.

: Pawl

JMJIA4519ZZ

3. Remove power window switch finisher and power window switch as a unit.
1. Disengage power window switch finisher fixing pawls with a
remover tool (A).

: Pawl

CAUTION:
Apply protective tape (B) on the part to protect it from
damage.
2. Pull up power window switch finisher and power window
switch as a unit and disconnect harness connector.
JMJIA4520ZZ

4. Remove front door corner cover. Refer to MIR-43, "DOOR MIRROR ASSEMBLY : Removal and Installa-
tion".
5. Remove front door finisher.
1. Disengage front door finisher fixing clips and metal clips
with a remover tool (A).

: Clip
: Metal clip

CAUTION:
Insert a remover tool between body side panel and clip
and disengage pawl.
2. Pull toward the direction of the arrows as shown in the fig-
ure to remove. JMJIA4521ZZ

NOTE:
Remove power window switch. Refer to PWC-44, "Removal and Installation".
INSTALLATION
Note the following item, and install in the reverse order of removal.

INT-14
FRONT DOOR FINISHER
< REMOVAL AND INSTALLATION >
CAUTION:
When installing front door finisher, check that clips, and metal clips are securely in body panel holes, A
and press them in.

INT

INT-15
REAR DOOR FINISHER
< REMOVAL AND INSTALLATION >
REAR DOOR FINISHER
Exploded View INFOID:0000000006418515

JMJIA4522ZZ

1. Rear door panel 2. Grommet 3. Rear door corner cover inner


4. Cap 5. Power window switch finisher 6. Rear door finisher
: Clip
: Pawl
: Metal clip

Removal and Installation INFOID:0000000006418516

REMOVAL
CAUTION:
• When removing, always use a remover tool that is made of plastic.
• Never damage the door panel.
1. Fully open door window.
2. Remove rear corner cover inner.

INT-16
REAR DOOR FINISHER
< REMOVAL AND INSTALLATION >
Disengage rear corner cover inner fixing clips with a remover
tool. A

: Clip
B

JMJIA4523ZZ

D
3. Remove power window switch finisher and power window switch as a unit.
1. Pull up power window switch finisher and power window
switch as a unit to disengage the fixing pawls. E

: Pawl

2. Disconnect harness connector, and then remove power win- F


dow switch finisher and power window switch as a unit.

JMJIA4525ZZ

H
4. Remove rear door finisher fixing screw.
5. Remove rear door finisher.
1. Disengage rear door finisher fixing clips and metal clips with
I
a remover tool (A).

: Clip
INT
: Metal clip

2. Pull toward the direction of the arrows as shown in the fig-


ure to remove. K
CAUTION:
Insert a remover tool between body side panel and clip and
disengage pawl. JMJIA4526ZZ
L
NOTE:
Remove power window switch. Refer to PWC-44, "Removal and Installation".
M
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
When installing rear door finisher, check that clips, and metal clips are securely in body panel holes, N
and press them in.

INT-17
BODY SIDE TRIM
< REMOVAL AND INSTALLATION >
BODY SIDE TRIM
Exploded View INFOID:0000000006418517

JMJIA4527ZZ

1. Rear body side welt 2. Center pillar upper garnish 3. Front body side welt
4. Front pillar garnish 5. Metal clip 6. Dash side finisher
7. Harness clip 8. Front kicking plate inner 9. Center pillar lower garnish
10. Rear kicking plate inner
: Clip
: Pawl
: Metal clip
: Vehicle front

: Do not reuse

FRONT PILLAR GARNISH


FRONT PILLAR GARNISH : Removal and Installation INFOID:0000000006418518

REMOVAL
CAUTION:

INT-18
BODY SIDE TRIM
< REMOVAL AND INSTALLATION >
• When removing, always use a remover tool that is made of plastic.
• Never damage the body. A
1. Release front pillar garnish portion of front body side welt.
2. Remove front pillar garnish.
1. Disengage front pillar garnish fixing clips with a remover tool B
(A).

: Clip C
2. Twist clip portion of front pillar garnish using long nose pliers
while pulling upper side of front pillar garnish toward inside,
and then remove clip from front pillar garnish side. D
3. Remove front pillar garnish of pull toward the arrow direc-
tion.
JMJIA4528ZZ
E
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION: F
• When installing front pillar garnish, check that clips are securely in body panel holes, and press
them in.
• Replace front pillar garnish with a new part after removal. Never reuse front pillar garnish.
G
KICKING PLATE INNER
KICKING PLATE INNER : Removal and Installation INFOID:0000000006418519
H
REMOVAL
CAUTION:
Never damage the body. I
FRONT KICKING PLATE INNER
Pull up front kicking plate inner, and then disengage the pawls.
INT
: Pawl

JMJIA4387ZZ
M
REAR KICKING PLATE INNER
Pull up rear kicking plate inner, and then disengage the pawls.
N
: Pawl

JMJIA4388ZZ

INSATALLATION
Install in the reverse order of removal.
DASH SIDE FINISHER

INT-19
BODY SIDE TRIM
< REMOVAL AND INSTALLATION >
DASH SIDE FINISHER : Removal and Installation INFOID:0000000006418520

REMOVAL
CAUTION:
Never damage the body.
1. Remove front kicking plate inner. Refer to INT-19, "KICKING PLATE INNER : Removal and Installation".
2. Pull back dash side finisher, and then disengage the pawls.

: Pawl

JMJIA4529ZZ

3. Disconnect dash side finisher, vehicle front side, from stud bolt and remove dash side finisher.
INSTALLATION
Install in the reverse order of removal.
BODY SIDE WELT
BODY SIDE WELT : Removal and Installation INFOID:0000000006418521

REMOVAL
CAUTION:
• Never excessively pull body side welt.
• Never damage the body.
FRONT BODY SIDE WELT
1. Remove front kicking plate inner. Refer to INT-19, "KICKING PLATE INNER : Removal and Installation".
2. Remove front body side welt.
REAR BODY SIDE WELT
1. Remove rear kicking plate inner. Refer to INT-19, "KICKING PLATE INNER : Removal and Installation".
2. Remove rear body side welt.
INSTALLATION
Install in the reverse order of removal.
CENTER PILLAR LOWER GARNISH
CENTER PILLAR LOWER GARNISH : Removal and Installation INFOID:0000000006418522

REMOVAL
CAUTION:
• When removing, always use a remover tool that is made of plastic.
• Never damage the body.
1. Fully open front door and rear door.
2. Slide front seat to the fully forward position. Tilt seatback forward.
3. Remove Front body side welt and rear body side welt. Refer to INT-20, "BODY SIDE WELT : Removal
and Installation".

INT-20
BODY SIDE TRIM
< REMOVAL AND INSTALLATION >
4. Disengage center pillar lower garnish fixing clips and pawls with
a remover tool (A), and then remove center pillar lower garnish. A

: Clip
: Pawl B

JMJIA4390ZZ

D
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
When installing center pillar lower garnish, check that clips are securely in body panel holes, and E
press them in.
CENTER PILLAR UPPER GARNISH
F
CENTER PILLAR UPPER GARNISH : Removal and Installation INFOID:0000000006418523

REMOVAL G
CAUTION:
• When removing, always use a remover tool that is made of plastic.
• Never damage the body. H
1. Remove center pillar lower garnish. Refer to INT-20, "CENTER PILLAR LOWER GARNISH : Removal
and Installation".
2. Remove front seat belt shoulder anchor. Refer toSB-5, "SEAT BELT RETRACTOR : Removal and Instal- I
lation".
3. Disengage center pillar upper garnish lower side fixing pawl.
INT
: Pawl

JMJIA4391ZZ

4. Disengage center pillar upper garnish upper side fixing clip. M


NOTE:
Removal operation can be performed easily when pressing pawl by inserting a removal tool from direction
(A) as shown in the figure. N

PIIB7674J

CAUTION:
Be careful not to apply excessive force when removing center pillar upper garnish. Otherwise,
pawl may be damaged and fragments may drop in panel holes on body.
INATALLATION
INT-21
BODY SIDE TRIM
< REMOVAL AND INSTALLATION >
Note the following items, and install in the reverse order of removal.
CAUTION:
• Replace center pillar upper garnish with a new part after removal. Never reuse center pillar upper
garnish.
• When installing center pillar upper garnish, check that pawls are securely in body panel holes, and
press them in.

INT-22
FLOOR TRIM
< REMOVAL AND INSTALLATION >
FLOOR TRIM
A
Exploded View INFOID:0000000006418524

LHD models B

INT

L
JMJIA4530ZZ

1. Floor carpet 2. Carpet hook 3. Trim clip M


4. Column hole cover 5. Harness clip 6. Front floor spacer RH
7. Front floor spacer LH 8. Rear floor spacer LH 9. Rear floor spacer RH
: Clip N
: Pawl

Removal and Installation INFOID:0000000006418525 O

REMOVAL
CAUTION: P
• When removing, always use a remover tool that is made of plastic.
• Never damage the body.
1. Remove front seat assembly (LH and RH).
• 2WD models: Refer to SE-19, "Removal and Installation".
• 4WD models: Refer to SE-27, "Removal and Installation".
2. Remove rear seat cushion.
• 2WD models: Refer to SE-33, "SEAT CUSHION : Removal and Installation".
INT-23
FLOOR TRIM
< REMOVAL AND INSTALLATION >
• 4WD models: Refer to SE-42, "SEAT CUSHION : Removal and Installation".
3. Remove center console assembly. Refer to IP-23, "Removal and Installation".
4. Remove instrument stay.
Remove instrument stay mounting nuts (A), and then remove
instrument stay.

: Vehicle front

JMJIA4531ZZ

5. Disconnect drain hose.


• HR16DE: Refer to HA-53, "A/C UNIT ASSEMBLY : Removal and Installation".
• MR16DDT: Refer to HA-113, "A/C UNIT ASSEMBLY : Removal and Installation".
6. Remove foot ducts (LH and RH). VTL-13, "REAR HEATER DUCT 2 : Removal and Installation" (Models
with foot ducts).
7. Remove sift selector assembly.
• 5MT models: Refer to TM-25, "Removal and Installation".
• 6MT models: Refer to TM-78, "Removal and Installation".
• CVT models (RE0F10B): Refer to TM-270, "Removal and Installation".
• CVT models (RE0F11A): Refer to TM-481, "Removal and Installation".
8. Remove diagnosis sensor unit. Refer to SR-30, "Removal and Installation".
9. Remove parking brake lever. Refer to PB-5, "Removal and Installation".
10. Remove the inside key antenna (console lower).Refer to DLK-188, "INSTRUMENT CENTER : Removal
and Installation" (Models with Intelligent Key system).
11. Remove center pillar lower garnish (LH and RH). Refer to INT-20, "CENTER PILLAR LOWER GARNISH :
Removal and Installation".
12. Remove column hole cover.
Disengage trim clips (A), and then remove column hole cover.

JMJIA4532ZZ

13. Remove dash side finisher (LH and RH). Refer to INT-20, "DASH SIDE FINISHER : Removal and Installa-
tion".
14. Disengage pawl using a remover tool (A) and open the harness
clip.

: Pawl

JMJIA4396ZZ

INT-24
FLOOR TRIM
< REMOVAL AND INSTALLATION >
15. Remove floor carpet.
NOTE: A
Disengage pawls using a remover tool and remove carpet hook.

: Pawl B

JMJIA3620ZZ

E
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
Replace diagnosis sensor unit fixing bolts with a new part after removal. Never reuse diagnosis sen- F
sor unit fixing bolts.

INT

INT-25
HEADLINING
< REMOVAL AND INSTALLATION >
HEADLINING
Exploded View INFOID:0000000006418526

LHD models

JMJIA4533ZZ

1. Headlining assembly 2. Assist grip clip 3. Rear assist grip RH


4. Front assist grip RH 5. Sun visor assembly RH 6. Sun visor cover RH
7. Sun visor cover LH 8. Sun visor assembly LH 9. Rear assist grip LH
10. Headlining clip 11. Sun visor holder RH 12. Map lamp
13. Sun visor holder LH 14. Metal clip
: Clip

: Pawl

Removal and Installation INFOID:0000000006418527

REMOVAL
CAUTION:

INT-26
HEADLINING
< REMOVAL AND INSTALLATION >
• When removing, always use a remover tool that is made of plastic.
• Never damage the body. A
1. Remove front pillar garnish (LH and RH). Refer to INT-18, "FRONT PILLAR GARNISH : Removal and
Installation".
2. Disconnect harness connector (A) from headlining and harness B
clips.

: Clip C

JMJIA4534ZZ E

3. Remove center pillar upper garnish (LH and RH). Refer to INT-21, "CENTER PILLAR UPPER GARNISH :
Removal and Installation".
F
4. Remove back door weather-strip.
• TYPE1: Refer to DLK-170, "BACK DOOR WEATHER-STRIP : Removal and Installation".
• TYPE2: Refer to DLK-333, "BACK DOOR WEATHER-STRIP : Removal and Installation".
• TYPE3: Refer to DLK-468, "BACK DOOR WEATHER-STRIP : Removal and Installation". G
• TYPE4: Refer to DLK-584, "BACK DOOR WEATHER-STRIP : Removal and Installation".
5. Remove luggage side upper finisher (LH and RH).INT-32, "LUGGAGE SIDE UPPER FINISHER :
Removal and Installation". H
6. Remove all assist grips.
1. Disengage pawl of assist grip clip (1) using a remover tool
(A). Slide assist grip clip forward and remove it. I

: Pawl

2. Slide assist grip (2) forward and remove it. INT

K
JMJIA4398ZZ

3. Remove metal clips. L

7. Remove sun visor assembly (LH and RH).


1. Disengage sun visor cover fixing pawls with a remover tool M
(A), and then remove sun visor cover.

: Pawl
N

JMJIA4399ZZ
P

2. Remove sun visor assembly fixing screw, and then remove sun visor assembly.

8. Remove inside mirror and inside mirror cover. Refer to MIR-41, "Removal and Installation".
9. Remove map lamp assembly. Refer to INL-37, "Removal and Installation".
10. Remove front seat assembly (passenger).
• 2WD models: Refer to SE-19, "Removal and Installation".

INT-27
HEADLINING
< REMOVAL AND INSTALLATION >
• 4WD models: Refer to SE-27, "Removal and Installation".
11. Remove sun visor holder (LH and RH).
Rotate 90°. Remove toward vehicle lower.

JMJIA4401ZZ

12. Remove headlining clips.


13. Remove headlining assembly through the back door.
CAUTION:
• Two workers are required for removal in order to prevent
damage.
• Apply protective tape to the portion where contact may
occur during work.
• Never bend headlining when removing.

JMJIA4402ZZ

INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• When installing headlining, start by installing both sun visor holders and headlining clips in order to
keep the headlining in position.
• Never bend headlining when installing.
• Be careful that the surface is not wrinkled when installing.

INT-28
LUGGAGE FLOOR TRIM
< REMOVAL AND INSTALLATION >
LUGGAGE FLOOR TRIM
A
Exploded View INFOID:0000000006418528

2WD models B

INT

JMJIA4535ZZ
N
1. Rear pillar cap RH 2. Luggage side upper finisher RH 3. Luggage side lower finisher RH
4. Luggage floor board 5. Luggage side upper finisher LH 6. Rear pillar cap LH
7. Luggage side lower finisher LH 8. Seat belt hook LH 9. Shock absorber mask LH O
10. Luggage side lower finisher grille LH 11. Repair kit holder 12. Luggage rear plate
(Models without spare tire)
13. Luggage side lower finisher grille RH 14. Luggage room lamp 15. Shock absorber mask RH P
16. Seat belt hook RH 17. Luggage floor box 18. Luggage floor rear center spacer
(Models with spare tire)
19. Spare tire clamp
(Models with spare tire)
: Clip
: Pawl

INT-29
LUGGAGE FLOOR TRIM
< REMOVAL AND INSTALLATION >
: Metal clip
: Vehicle front

4WD models

JMJIA4536ZZ

1. Rear pillar cap RH 2. Luggage side upper finisher RH 3. Luggage side lower finisher RH
4. Luggage floor board 5. Luggage side upper finisher LH 6. Rear pillar cap LH
7. Luggage side lower finisher LH 8. Seat belt hook LH 9. Shock absorber mask LH
10. Luggage side lower finisher grille LH 11. Luggage floor rear spacer LH 12. Luggage rear plate
13. Luggage side lower finisher grille RH 14. Luggage room lamp 15. Shock absorber mask RH
16. Seat belt hook RH 17. Luggage floor rear spacer RH 18. Spare tire clamp
: Clip
: Pawl
: Metal clip
: Vehicle front

LUGGAGE REAR PLATE


LUGGAGE REAR PLATE : Removal and Installation INFOID:0000000006418529

CAUTION:
• When removing, always use a remover tool that is made of plastic.

INT-30
LUGGAGE FLOOR TRIM
< REMOVAL AND INSTALLATION >
• Never damage the body.
A
REMOVE
1. Remove back door weather-strip.
• TYPE1: Refer to DLK-170, "BACK DOOR WEATHER-STRIP : Removal and Installation".
• TYPE2: Refer to DLK-333, "BACK DOOR WEATHER-STRIP : Removal and Installation". B
• TYPE3: Refer to DLK-468, "BACK DOOR WEATHER-STRIP : Removal and Installation".
• TYPE4: Refer to DLK-584, "BACK DOOR WEATHER-STRIP : Removal and Installation".
2. Remove luggage floor board. C
3. Remove luggage floor box. (Models withe 2WD)
4. Disengage luggage rear plate fixing metal clips with a remover
tool (A), and then remove luggage rear plate. D

: Metal clip
E

JMJIA4404ZZ
G
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION: H
When installing luggage rear plate, check that metal clips are securely in body panel holes, and press
them in.
LUGGAGE SIDE LOWER FINISHER I
LUGGAGE SIDE LOWER FINISHER : Removal and Installation INFOID:0000000006418530

REMOVAL INT
CAUTION:
• When removing, always use a remover tool that is made of plastic.
• Never damage the body. K
1. Remove luggage room lamp. Refer to INL-39, "Removal and Installation".
2. Remove luggage floor board.
3. Remove luggage floor box.(Models with 2WD) L
4. Remove luggage rear plate. Refer to INT-30, "LUGGAGE REAR PLATE : Removal and Installation".
5. Remove rear body side welt. Refer to INT-20, "BODY SIDE WELT : Removal and Installation".
M
6. Remove rear seat cushion.
• 2WD models: Refer to SE-33, "SEAT CUSHION : Removal and Installation".
• 4WD models: Refer to SE-42, "SEAT CUSHION : Removal and Installation".
7. Remove rear seat back. N
• 2WD models: Refer to SE-33, "SEATBACK : Removal and Installation".
• 4WD models: Refer to SE-43, "SEATBACK : Removal and Installation".
8. Remove side hinge. O
• 2WD models: Refer to SE-38, "SEATBACK HINGE : Removal and Installation".
• 4WD models: Refer to SE-48, "SEATBACK HINGE : Removal and Installation".
P

INT-31
LUGGAGE FLOOR TRIM
< REMOVAL AND INSTALLATION >
9. Disengage luggage side lower finisher fixing clips with a
remover tool (A), and then remove luggage side lower finisher.

: Clip

JMJIA4405ZZ

INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
When installing luggage side lower finisher, check that clips are securely in body panel holes, and
press them in.
Removal and installation of shock absorber mask
CAUTION:
When removing, always use a remover tool that is made of plastic.
REMOVAL
Disengage shock absorber mask fixing pawls with a remover tool
(A), and then remove shock absorber mask.

: Pawl

CAUTION:
Apply protective tape (B) on the parts to protect it from damage.

JMJIA4407ZZ

INSTALLATION
Install in the reverse order of removal.
Removal and installation of luggage side lower finisher grille
CAUTION:
When removing, always use a remover tool that is made of plastic.
REMOVAL
Disengage luggage side lower finisher grille fixing pawls with a
remover tool (A), and then remove luggage side lower finisher grille.

: Pawl

CAUTION:
Apply protective tape (B) on the parts to protect it from damage.

JMJIA4408ZZ

INSTALLATION
Install in the reverse order of removal.
LUGGAGE SIDE UPPER FINISHER
LUGGAGE SIDE UPPER FINISHER : Removal and Installation INFOID:0000000006418531

REMOVAL

INT-32
LUGGAGE FLOOR TRIM
< REMOVAL AND INSTALLATION >
CAUTION:
• When removing, always use a remover tool that is made of plastic. A
• Never damage the body.

1. Remove luggage side lower finisher. Refer to INT-31, "LUGGAGE SIDE LOWER FINISHER : Removal B
and Installation".
2. Remove rear seat belt (floor) anchor bolt. Refer to SB-12, "SEAT BELT RETRACTOR : Removal and
Installation".
C
3. Disengage luggage side upper finisher fixing clips and metal
clips with a remover tool (A), and then remove luggage side
upper finisher.
D

: Clip
: Metal clip E

F
JMJIA4406ZZ

INSTALATION
Note the following item, and install in the reverse order of removal. G
CAUTION:
When installing luggage side upper finisher, check that clips, and metal clips are securely in body
panel holes, and press them in. H

INT

INT-33
BACK DOOR TRIM
< REMOVAL AND INSTALLATION >
BACK DOOR TRIM
Exploded View INFOID:0000000006418532

JMJIA4537ZZ

1. Back door side finisher RH 2. Rear parcel shelf finisher 3. Back door side finisher LH
4. Back door lower finisher 5. Emergency lid 6. Back door pull handle
: Clip
: Pawl

BACK DOOR PULL HANDLE


BACK DOOR PULL HANDLE : Removal and Installation INFOID:0000000006418533

REMOVAL
CAUTION:
• When removing, always use a remover tool that is made of plastic.
• Never damage the back door panel.
1. Fully open back door.

INT-34
BACK DOOR TRIM
< REMOVAL AND INSTALLATION >
2. Disengage back door pull handle fixing pawls with a remover
tool (A), and then remove back door pull handle. A

: Pawl
B

JMJIA4411ZZ

D
INSTALATION
Install in the reverse order of removal.
BACK DOOR LOWER FINISHER E
BACK DOOR LOWER FINISHER : Removal and Installation INFOID:0000000006418534

REMOVAL F
CAUTION:
• When removing, always use a remover tool that is made of plastic.
• Never damage the back door panel. G

1. Fully open back door.


2. Remove rear parcel shelf finisher. (Models with rear parcel shelf finisher) H
3. Disengage back door lower finisher fixing clips with a remover
tool (A), and then remove back door lower finisher.
I
: Clip

INT

K
JMJIA4538ZZ

INATALLATION L
Note the following item, and install in the reverse order of removal.
CAUTION:
When installing back door lower finisher, check that clips are securely in back door panel holes, and
press them in. M
BACK DOOR SIDE FINISHER
BACK DOOR SIDE FINISHER : Removal and Installation INFOID:0000000006418535 N

REMOVAL
CAUTION: O
• When removing, always use a remover tool that is made of plastic.
• Never damage the back door panel.
P
1. Fully open back door.
2. Remove back door lower finisher. Refer to INT-35, "BACK DOOR LOWER FINISHER : Removal and
Installation".

INT-35
BACK DOOR TRIM
< REMOVAL AND INSTALLATION >
3. Disengage back door side finisher fixing clips (A), and then
remove back door side finisher.

JMJIA4410ZZ

INSTALATION
Note the following item, and install in the reverse order of removal.
CAUTION:
When installing back door side finisher, check that clips are securely in back door panel holes, and
press them in.
EMERGENCY LID
EMERGENCY LID : Removal and Installation INFOID:0000000006418536

REMOVAL
CAUTION:
When removing, always use a remover tool that is made of plastic.
1. Fully open back door.
2. Disengage emergency lid fixing pawls with a remover tool (A),
and then remove emergency lid.

: Pawl

CAUTION:
Apply protective tape (B) on the parts to protect it from
damage.

JMJIA4412ZZ

INSTALLATION
Install in the reverse order of removal.

INT-36

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