Delta Ia-Mds VFD-B-P Um en 20090406
Delta Ia-Mds VFD-B-P Um en 20090406
Thank you for choosing DELTA’s high-performance VFD-B-P Series. The VFD-B-P Series is
manufactured with high-quality components and materials and incorporates the latest
microprocessor technology available.
This manual is to be used for the installation, parameter setting, troubleshooting, and daily
maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the
following safety guidelines before connecting power to the AC motor drive. Keep this operating
manual at hand and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor
drive are to do installation, start-up and maintenance. Always read this manual thoroughly before
using VFD-B-P series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes.
Failure to comply may result in personal injury and equipment damage. If you have any questions,
please contact your dealer.
DANGER!
1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power
has been turned off. To prevent personal injury, please ensure that power has been turned off
before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe
voltage levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the
input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and
W/T3 directly to the AC mains circuit power supply.
5. Ground the VFD-B-P using the ground terminal. The grounding method must comply with the
laws of the country where the AC motor drive is to be installed. Refer to the Basic Wiring
Diagram.
6. VFD-B-P series is used only to control variable speed of 3-phase induction motors, NOT for 1-
phase motors or other purpose.
7. VFD-B-P series shall NOT be used for life support equipment or any life safety situation.
WARNING!
1. DO NOT use Hi-pot test for internal components. The semi-conductor used in the AC motor
drive is easily damaged by high-pressure.
2. There are highly sensitive MOS components on the printed circuit boards. These components
are especially sensitive to static electricity. To prevent damage to these components, do not
touch these components or the circuit boards with metal objects or your bare hands.
3. Only qualified persons are allowed to install, wire and maintain AC motor drives.
CAUTION!
1. Some parameter settings will cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight,
high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic
particles.
3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or
electric shock.
4. To prevent personal injury, please keep children and unqualified people away from the
equipment.
5. When the motor cable between the AC motor drive and motor is too long, the layer insulation of
the motor may be damaged. Please use a frequency inverter duty motor or add an AC output
reactor to prevent damage to the motor. Refer to appendix B Reactor for details.
6. The rated voltage for the AC motor drive must be ≤ 240V (≤ 480V for 460V models, ≤ 600V for
575V models) and the mains supply current capacity must be ≤ 5000A RMS (≤10000A RMS for
the ≥ 40hp (30kW) models).
Table of Contents
Preface ............................................................................................................. i
Chapter 5 Parameters..................................................................................5-1
B.2 All Brake Resistors & Brake Units Used in AC Motor Drives..............B-5
B.3.2 PG03.........................................................................................B-21
C.4 Malfunction Reasons and Solutions for the AC Motor Drive............. C-8
C.4.1 Solutions for Electromagnetic/Induction Noise ...........................C-8
This VFD-B-P AC motor drive has gone through rigorous quality control tests at the factory before
shipment. After receiving the AC motor drive, please check for the following:
Inspect the unit to assure it was not damaged during shipment.
Make sure that the part number indicated on the nameplate corresponds with the part
number of your order.
En closure t yp e
Se rial Nu mber & Bar Cod e 055B43PST6010001
En closure t yp e
Se rial Nu mber & Bar Cod e 370B43WPW7010001
En closure t yp e
Se rial Nu mber & Bar Cod e 055B43P0T6010001
NOTE
The models with heatsink (models VFD022B43P-X~ VFD450B43P-X (3~60HP)) are only for China
market.
If the nameplate information does not correspond to your purchase order or if there are
any problems, please contact your distributor.
S er ia l n umb er
AA XXX6 0 00 0 01
The AC motor drive should be used with the corresponding capacity module.
Please check if the applicable model shown on the label of capacity module
corresponds to the AC motor drive. If the nameplate information does not
correspond to the AC motor drive or if there are any problems, please contact
your distributor.
1.2 Appearances
NOTE
The capacity module can be installed in parallel or vertical at the two sides of the AC motor drive.
NOTE
The capacity module can be installed in parallel or vertical at the two sides of the AC motor drive
as shown above.
NOTE
VFDXXXB43P-C: frame C with heatsink type C0 (this type is only for China market).
VFDXXXB43P-D: frame D with heatsink type D0 (this type is only for China market).
VFDXXXB43P-C1: frame C with heatsink type C1 (this type is only for China market).
VFDXXXB43P-D1: frame D with heatsink type D1 (this type is only for China market).
7.5-20HP/5.5-15kW 25-60HP/18.5-45kW
7.5-20HP/5.5-15kW 25-60HP/18.5-45kW
1.4 Storage
The AC motor drive should be kept in the shipping carton or crate before installation. In order to
retain the warranty coverage, the AC motor drive should be stored properly when it is not to be
used for an extended period of time. Storage conditions are:
Store in a clean and dry location free from direct sunlight or corrosive fumes.
Store within an ambient temperature range of -20 °C to +60 °C.
Store within a relative humidity range of 0% to 90% and non-condensing environment.
Store within an air pressure range of 86 kPA to 106kPA.
CAUTION!
7. DO NOT store in an area with rapid changes in temperature. It may cause condensation and
frost.
8. DO NOT place on the ground directly. It should be stored properly. Moreover, if the surrounding
environment is humid, you should put exsiccator in the package.
9. If the AC motor drive is stored for more than 3 months, the temperature should not be higher
than 30 °C. Storage longer than one year is not recommended, it could result in the degradation
of the electrolytic capacitors.
10. When the AC motor drive is not used for a long time after installation on building sites or places
with humidity and dust, it’s best to move the AC motor drive to an environment as stated above.
CAUTION!
1. Operating, storing or transporting the AC motor drive outside these conditions may cause
damage to the AC motor drive.
2. Failure to observe these precautions may void the warranty!
2.2 Installation
1. Mount the AC motor drive vertically on a flat vertical surface by using bolts or screws. Other
directions are not allowed.
2. The AC motor drive will generate heat during operation. Allow sufficient space around the unit
for heat dissipation.
3. The heat sink temperature may rise to 90°C when running. The material on which the AC motor
drive is mounted must be noncombustible and be able to withstand this high temperature.
4. When the AC motor drive is installed in a confined space (e.g. cabinet), the surrounding
temperature must be within 10 ~ 40°C with good ventilation. DO NOT install the AC motor drive
in a space with bad ventilation.
7.5-20HP/5.5-15kW and figure for capacity 25-60HP/18.5-45kW and figure for capacity
installed in parallel installed in vertical position
UNIT:mm(inch)
NOTE
Please note that the AC motor drive will generate the heat during operation. Due to the surrounding
temperature, the temperature of the AC motor drive for models 3-20HP should be within 85oC(185 oF)
and models 25-60HP should be within 75oC(167 oF). It can use Pr.00-04 (set to 14) to monitor the
temperature.
10
.0
1 0 .0
12
.0 .5
10
12
.5 .0
10
12
.0 .5
10
201.0 [7.91]
187.6 [7.39]
120.8 [4.76]
120.8 [4.76]
263.0 [10.35]
140.0 [5.51]
153.0 [6.02]
166.0 [6.54]
2.3 Dimensions
148.0 [5.83]
201.0 [7.91]
215.0 [8.46]
184.6 [7.27]
215.0 [8.46]
)
4X
.0(
M5
0.87]
22.0[
1]
5[0.1
R2.7
10](2X)
28.0[ 1.
5.5[0.22]
260.0 [10.24]
276.0 [10.87]
290.0 [11.42]
140.0 [5.51]
X)
](2
87
0.
[ [0.13]
.0 R3.25
22
6.5[0.26]
28
.0[
1.1
0](
2X
)
219.0 [8.62]
116.0 [4.57]
200.0 [7.87]
9.3 [0.37]
180.0 [7.09]
323.0 [12.72]
342.0 [13.46]
355.0 [13.98]
110.0 [4.33]
7.1 [0.28]
180.0 [7.09]
NOTE
This is only the dimension of the AC motor drive and it needs to be used with a capacity module to
be a complete product.
AC motor drive with heatsink MKB-PHC AC motor drive with heatsink MKB-PHC1
VFD055B43P-C VFD055B43P-C1
VFD075B43P-C VFD075B43P-C1
VFD110B43P-C VFD110B43P-C1
VFD150B43P-C VFD150B43P-C1
300.0 [11.81]
252.0 [9.92] 300.0 [11.81]
232.0 [9.13] 198.0 [7.80] 252.0 [9.92]
89.1 [3.51] 232.0 [9.13] 170.5 [6.71]
219.0 [8.62]
82.0 [3.23] 219.0 [8.62] 61.6 [2.43]
200.0 [7.87]
200.0 [7.87] 54.5 [2.15]
323.0 [12.72]
355.0 [13.98]
375.0 [14.76]
390.0 [15.35]
323.0 [12.72]
355.0 [13.98]
375.0 [14.76]
390.0 [15.35]
M6*P1.0(8X)
M6*P1.0(8X)
NOTE
1. This is only the dimension for the AC motor drive with heatsink, it needs to be used with a capacity module to
be a complete product.
2. VFDXXXB43P-C: frame C with heatsink type C0 (this type is only for China market).
VFDXXXB43P-D: frame D with heatsink type D0 (this type is only for China market).
VFDXXXB43P-C1: frame C with heatsink type C1 (this type is only for China market).
VFDXXXB43P-D1: frame D with heatsink type D1 (this type is only for China market).
Capacity modules
VFD055B43P; VFD055B43P-C/-C1
VFD075B43P; VFD075B43P-C/-C1
VFD110B43P; VFD110B43P-C/-C1
VFD150B43P; VFD150B43P-C/-C1
1]
58.8 [2.31] 0.1
150.0 [5.91] [R ]
30.0 [1.18] 2.8 0 .25
100.0 [3.94] R .3 [R
R6
315.0 [12.40]
302.0 [11.89]
302.0 [11.89]
RE D BLACK
350.0[13.78](min)
DC(+) DC(-)
Co nn ec t to +1 Co nn ec t to
NOTE
1. This is only the dimension for the capacity module, it needs to be used with an AC motor drive to be a
complete product.
2. VFDXXXB43P-C: frame C with heatsink type C0 (this type is only for China market).
VFDXXXB43P-D: frame D with heatsink type D0 (this type is only for China market).
VFDXXXB43P-C1: frame C with heatsink type C1 (this type is only for China market).
VFDXXXB43P-D1: frame D with heatsink type D1 (this type is only for China market).
400.9 [15.78]
415.0 [16.34]
430.0 [16.93]
200.0 [7.87]
)
2X
5](
0] 1.6
1.1 .0[
42
.0[
28
NOTE
This is only the dimension of the AC motor drive and it needs to be used with a capacity module to
be a complete product.
AC motor drive with heatsink MKB-PHD AC motor drive with heatsink MKB-PHD1
VFD185B43P-D VFD185B43P-D1
VFD220B43P-D VFD220B43P-D1
VFD300B43P-D VFD300B43P-D1
VFD370B43P-D
VFD450B43P-D
300.0 [11.81] 300.0 [11.81]
263.0 [10.35]
263.0 [10.35]
221.0 [8.70] 250.0 [9.84]
193.5 [7.62]
250.0 [9.84] 54.5 [2.15]
92.0 [3.62]
400.9 [15.78]
430.0 [16.93]
455.0 [17.91]
480.0 [18.90]
400.9 [15.78]
430.0 [16.93]
455.0 [17.91]
480.0 [18.90]
)
(8X
)
2X
.0
5](
M6
0] 1.6
1.1 .0[
[ 42
.0
28
)
)
8X
2X
5](
.0(
1.6
M6
0] [
1 .1 42
.0
.0[
28
NOTE
1. This is only the dimension for the AC motor drive with heatsink, it needs to be used with a capacity module to
be a complete product.
2. VFDXXXB43P-C: frame C with heatsink type C0 (this type is only for China market).
VFDXXXB43P-D: frame D with heatsink type D0 (this type is only for China market).
VFDXXXB43P-C1: frame C with heatsink type C1 (this type is only for China market).
VFDXXXB43P-D1: frame D with heatsink type D1 (this type is only for China market).
]
.30
60.0 [2.36] 200.0 [7.87] [R0
.5
33.0 [1.30] 120.0 [4.72] R7
382.0 [15.04]
382.0 [15.04]
398.0 [15.67]
350.0[13.78](min)
]
14
0]
0.
[R
0.3
[R
5
208.0 [8.19] .5
3.
158.0 [6.22] R7
R
130.4 [5.13]
10.0 [0.39]
360.0 [14.17]
342.5 [13.48]
500[16.69]
7.0 [0.28]
8.0 [0.31]
130.4 [5.13]
NOTE
1. This is only the dimension for the capacity module, it needs to be used with an AC motor drive to be a
complete product.
2. VFDXXXB43P-C: frame C with heatsink type C0 (this type is only for China market).
VFDXXXB43P-D: frame D with heatsink type D0 (this type is only for China market).
VFDXXXB43P-C1: frame C with heatsink type C1 (this type is only for China market).
VFDXXXB43P-D1: frame D with heatsink type D1 (this type is only for China market).
F
H
U
VFD-PU01
JOG MODE
PROG
DATA
STOP
RUN RESET
2.4 Wiring
After removing the front cover, check if the power and control terminals are clear of debris. Be sure
to observe the following precautions when wiring.
A charge may still remain in the DC bus capacitors with hazardous voltages even if the power
has been turned off. To prevent personal injury, please ensure that the power is turned off
and wait ten minutes for the capacitors to discharge to safe voltage levels before opening the
AC motor drive.
DANGER!
1. All the units must be grounded directly to a common ground terminal to prevent electric shock,
fire and interference.
2. Only qualified personnel familiar with AC motor drives are allowed to perform installation, wiring
and commissioning.
3. Make sure that the power is off before doing any wiring to prevent electric shocks.
Users must connect wires according to the circuit diagrams on the following pages. Do not plug a
modem or telephone line to the RS-485 communication port or permanent damage may result. The
pins 1 & 2 are the power supply for the optional copy keypad PU06 only and should not be used for
RS-485 communication.
Jumper
F us e/NF B(N one F us e Br eak er)
+1 +2/B1 B2 Motor
R(L1) R(L1) U(T 1)
S(L2) S(L2) V(T2)
IM
T(L3) T(L3) W(T 3)
3~
R ecommended C ircuit when E
pow er s upply is turned O FF E
SA
by a fault output.
T he contact w ill be ON MC RB RA
w hen the fault occur s to
turn off the pow er and RC
protect the pow er sys tem.
OF F ON RB R efer to C ontrol
MC Ter minal Ex pl anation
F act ory set ting : +24V RC
F WD /ST OP
SINK Mod e FWD
Sink R EV/STO P MO1
REV factory setti ng:
Sw1 JO G indicates dur ing operation
Source JOG 48V50mA
E.F.
Please refer to F ig ure 4 EF MO2
fo r w irin g of SINK Multi-s tep 1 factory setti ng:
m od e and SOURCE MI1 F req. Setting Indi cation
m od e. Multi-s tep 2 48V50mA
MI2
Multi-s tep 3
MI3 MO3 factory setti ng:
F ac tor y Low -voltage Indication
Multi-s tep 4
setting MI4 48V50mA
R ESET Multi-function
MI5
Acc el/D ecel prohibit MCM Photocoulper O utput
MI6
C ounter AFM Analog Multi- function Output
TRG
D igital Signal C omm on Ter minal
DCM factory setti ng: Analog freq.
* Don't apply the mains v oltage directly E
ACM / c ur rent meter 0~1 0VDC/2 mA
to abov e terminals. Analog S ignal common
+10V E
3 Pow er supply D igital F requency Output
+10V 20mA DFM
Ter minal
5K 2 AVI factory setti ng: 1:1
Master Fr equency D uty =50%
1 0 to 10V 47K
4~20mA D igital Signal C omm on
ACI DCM
-10~+10V RS-485
AUI Seri al interface
1: EV 2: G ND 3: SG-
ACM
Analog S ignal C ommon 4: SG + 5:R eserv ed
E 6: R eserv ed
Main c ircui t (pow er) terminals C ontr ol ci rcuit ter minals Shielded l eads & Cable
* T hree phase input power may apply to single phas e driv es.
* For the single phas e driv es, the AC input line can
be connected to any two of the three input termi nal s R,S,T Br ak e r es istor (optional )
R efer to Appendi x B for the use of
DC chock special brake resi stor
(optional) BR
Jumper
F us e/NF B(None F use Br eaker)
+1 +2/B1 B2 -( min us sig n)
Motor
R(L1) R(L1) U(T1)
S(L2) S(L2)
V(T2)
IM
T(L3) T( L3)
W(T 3)
3~
Recommended Circ ui t when E
power s upply is turned O FF SA E
by a fault output. RB
T he contact will be O N MC RA
when the fault occur s to
turn off the power and
RC
OF F ON
protect the power sys tem. MC RB Please refer to Contr ol
Ter minal Ex pl anation.
F act ory Settin g: F WD/ST OP
+24V RC
SINK Mo de FWD
Sink REV/STO P MO1
REV F ac tor y setting:
Sw1 JO G
Source JOG indicates during operation
E.F. 48V50mA
Please refer to F ig u re 4 EF
fo r w irin g of S INK Multi-s tep 1 MO2 F ac tor y setting:
m od e an d SOURCE MI1
Multi-s tep 2 F req. Setting Indication
m od e. MI2 48V50mA
Multi-s tep 3
F ac tor y MI3 MO3 F ac tor y setting:
Multi-s tep 4 Low-voltage Indication
setting MI4
RESET 48V50mA
Acc el/Decel prohibit
MI5 Multi-function
MI6 MCM Photocoulper Output
Counter
TRG AFM Analog Multi- func tion Output
Digital Si gnal Common Ter minal
DCM F ac tor y default: A nal og freq.
* Don't apply the mains voltage direc tly E ACM
to abov e terminals. / c ur rent meter 0~1 0VDC/2 mA
+10V E
Analog S ignal common
3 Power supply
+10V 20m A DFM Digital F requency Output
Ter minal
5K 2 AVI F ac tor y setting: 1:1
Master Fr equency
1 Duty =50%
4~20mA 0 to 10V 47K
ACI Digital Si gnal Common
-10~+10V DCM
AUI RS-485
6 1 Seri al interface
ACM 1: EV 2: G ND 3: SG-
Analog S ignal Common 4: SG + 5:Reserv ed
E
6: Reserv ed
Main c irc ui t (power) terminals Contr ol c ircuit ter minals Shielded l eads & Cable
* T hree phase input power may apply to single phas e driv es.
* For the single phas e driv es, the AC input line can
be connected to any two of the three input termi nal s R,S,T Br ak e r es istor/unit(optional )
DC chock Refer to Appendi x B for the use of
(optional) VF DB special brake resi stor/uni t
Jumper
F us e/NF B(None F use Br eaker)
+1 +2 -( min us sig n) Motor
R(L1) R(L1) U(T 1)
S( L2) S(L2)
V(T2)
IM
T(L3) T( L3)
W(T 3)
3~
Recommended Circui t when E
power s upply is turned O FF SA E
by a fault output. RB
T he contact will be O N MC RA
when the fault occur s to
turn off the power and RC
OF F ON
protect the power sys tem. MC RB Please refer to Contr ol
Ter minal Ex pl anation
F act ory set tin g: F WD/ST OP +24V RC
SINK Mo de FWD
Sink REV/STO P MO1
REV F ac tor y setting:
Sw1 JO G
JOG indicates dur ing operation
Source 48V50mA
E.F.
Please refer to F ig u re 4 EF
fo r w irin g of SINK Multi-s tep 1 MO2 F ac tor y setting:
m od e an d SOURCE MI1
Multi-s tep 2 F req. Setting Indication
m od e. MI2 48V50mA
Multi-s tep 3
F ac tor y MI3 MO3 F ac tor y setting:
Multi-s tep 4 Low-voltage Indication
setting MI4
RESET 48V50mA
Acc el/Decel prohibit
MI5 Multi-function
MI6 MCM Photocoulper Output
Counter
TRG AFM Analog Multi- func tion Output
Digital Si gnal Common Ter minal
DCM factory setti ng: Analog fr eq.
* Don't apply the mains voltage directly E ACM
to abov e terminals. / c ur rent meter 0~1 0VDC/2 mA
+10V E
Analog S ignal common
3 Power supply
+10V 20m A DFM Digital F requency Output
Ter minal
5K 2 AVI F ac tor y setting: 1:1
Master Fr equency
1 Duty =50%
4~20mA 0 to 10V 47K
ACI Digital Si gnal Common
-10~+10V DCM
AUI RS-485
6 1 Seri al interface
ACM 1: EV 2: G ND 3: SG-
Analog S ignal Common 4: SG + 5:Reserv ed
E
6: Reserv ed
Main c irc ui t (power) terminals Contr ol c ircuit ter minals Shielded l eads & Cable
Reactor
inverter. Effective for noise reduction
B2 (Ferrite Core
on both the input and output sides.
- Common
U/T1 V/T2 W/T3 E Attenuation quality is good for a wide
Choke)
range from AM band to 10MHz.
(Optional)
Appendix B specifies the zero phase
Zero-phase reactor. (RF220X00A)
Reactor
To reduce electromagnetic
EMI filter
Output AC interference, please refer to Appendix
(Optional)
Line Reactor B for more details.
P2~N, P2/B1~N +2~(-), +2/B1~(-) Connections for External Brake Unit (VFDB series)
Forward
running
Jumper
+1
To improve the power factor and reduce harmonics, connect a DC reactor between terminals
[+1, +2]. Please remove the jumper before connecting the DC reactor.
Terminals [+2/B1, B2] for connecting brake resistor and terminals [+1, +2/B1] for
connecting external brake unit
BR
WARNING!
SOURCE Mode
SINK Mode DCM
+24
Multi-Input
multi-input Terminal
terminal
+24VDC, 20mA
+24V DC Voltage Source
used for SOURCE mode.
Multi-function Output 3
MO3
(Photocoupler) MCM
Internal Circuit
Impedance: 47kΩ
Auxiliary analog voltage input
+10
Resolution: 10 bits
~ AUI circuit
-10V Range: -10 ~ +10VDC =
AUI 0 ~ Max. Output
AUI Frequency (Pr.01-00)
Selection: Pr.02-00, Pr.02-13,
ACM Pr.10-00
internal circuit
Set-up: Pr.04-15 ~ Pr.04-18
Control signal wiring size: 18 AWG (0.75 mm2) with shielded wire.
AVI/ACI/AUI
C
ACM
ferrite core
General
Keep control wiring as far away as possible from the power wiring and in separate conduits
to avoid interference. If necessary let them cross only at 90º angle.
The AC motor drive control wiring should be properly installed and not touch any live power
wiring or terminals.
NOTE
If a filter is required for reducing EMI (Electro Magnetic Interference), install it as close as
possible to AC drive. EMI can also be reduced by lowering the Carrier Frequency.
When using a GFCI (Ground Fault Circuit Interrupter), select a current sensor with sensitivity
of 200mA, and not less than 0.1-second detection time to avoid nuisance tripping. For the
specific GFCI of the AC motor drive, please select a current sensor with sensitivity of 30mA
or above.
DANGER!
+2 V
R S T
/L1 /L2 /L3 +1 /B1 B2 U W
/T1 / T2 /T3
Control Terminal
Torque: 4Kgf-cm (3 in-lbf)
Wire: 12-24 AWG (3.3-0.2 mm2)
Power Terminal
Torque: 18 kgf-cm (15.6 in-lbf)
Wire Gauge: 10-18 AWG (5.3-0.8 mm2) stranded wire, 12-18 AWG (3.3-0.8 mm2) solid wire
Wire Type: Copper only, 75°C
Control Terminal
Torque: 4Kgf-cm (3 in-lbf)
Wire: 12-24 AWG (3.3-0.2mm2)
Power Terminal
Torque: 18 kgf-cm (15.6 in-lbf)
Wire Gauge: 10-18 AWG (5.3-0.8mm2)
Wire Type: Stranded copper only, 75°C
POWER IM
3 MOTOR
Control Terminal
Torque: 4Kgf-cm (3 in-lbf)
Wire: 12-24 AWG (3.3-0.2mm2)
Power Terminal
Torque: 30Kgf-cm (26 in-lbf)
Wire: 8-12 AWG (8.4-3.3mm2)
Wire Type: Stranded Copper only, 75°C
NOTE To connect 6 AWG (13.3 mm2) wires, use Recognized Ring Terminals
R/L1S/L2 T/L3
PO W ER
Control Terminal
Torque: 4Kgf-cm (3 in-lbf)
Wire: 12-24 AWG (3.3-0.2 mm2)
Power Terminal
Torque: 30Kgf-cm (26 in-lbf)
Wire: 2-8 AWG (33.6-8.4 mm2)
Control Terminal
Torque: 4Kgf-cm (3 in-lbf)
Wire: 12-24 AWG (3.3-0.2 mm2)
Power Terminal
Torque: 30kgf-cm (26 in-lbf)
Wire Gauge: 1- 4 AWG (42.41-21.15 mm2)
F
H
U
VFD-PU01
STOP
RUN RESET
Refer to 4.2 How to operate the digital keypad VFD-PU01 and chapter 5 parameters for setting.
Please choose a suitable method depending on application and operation rule. The operation is
usually used as shown in the following table.
Operation
Operation Method Frequency Source
Command Source
RUN
PU01 keypad
STOP
RESET
MI1 Parameter
setting: External terminals
MI2 04-04=11 input:
Operate from
external signal DCM 04-05=12 FWD-DCM
REV-DCM
AVI, ACI, AUI
After finishing checking the items in “3.1 preparation before start-up”, you can perform a trial run.
The factory setting of the operation source is from the keypad (Pr.02-01=00).
1. After applying power, verify that LED “F” is on and the display shows 60.00Hz.
3. Pressing RUN key for forward running. And if you want to change to reverse running,
F
H
you should press key in U page. And if you want to decelerate to stop,
STOP
please press RESET key.
If the results of trial run are normal, please start the formal run.
NOTE
1. Stop running immediately if any fault occurs and refer to the troubleshooting guide for solving
the problem.
2. Do NOT touch output terminals U, V, W when power is still applied to L1/R, L2/S, L3/T even
when the AC motor drive has stopped. The DC-link capacitors may still be charged to
hazardous voltage levels, even if the power has been turned off.
3. To avoid damage to components, do not touch them or the circuit boards with metal objects or
your bare hands.
LED Display
Display frequency, current, voltage
F and error, etc.
H
U
VFD-PU01 Part Number
Status Display
JOG Display of drive status
Jog operation selector MODE
Display mode selector
JOG
Left key
Moves cursor to the left
Displays the actual output frequency present at terminals U/T1, V/T2, and
W/T3.
Displays the output current present at terminals U/T1, V/T2, and W/T3.
External Fault.
pressing key. After a parameter value has been set, the new
value is automatically stored in memory. To modify an entry, use the
, and keys.
Selection mode
STA RT
F F F F F
H H H H H
U U U U U
MODE MODE MODE MODE MODE
GO START
NO TE : In the selection mode, press to set the parameters.
To set parameters
F
H
U
NO TE : In the parameter setting mode, you can press MODE to return to the selection mode.
To shift cursor
START
F F F F F
H H H H H
U U U U U
To modify data
START
F F F
H H H
U U U
F F F
H H H
U U U
or or
The VFD-B-P parameters are divided into 12 groups by property for easy setting. In most
applications, the user can finish all parameter settings before start-up without the need for re-
adjustment during operation.
Speed Search
Related
Applications Purpose Functions
Parameters
Windmill, winding Restart free- Before the free-running motor is 08-06
machine, fan and all running motor completely stopped, it can be restarted 08-07
inertia load without detecting motor speed. The AC
08-19
motor drive will auto search motor
speed and will accelerate when its 08-20
speed is the same as the motor speed.
Energy Saving
Related
Applications Purpose Functions
Parameters
Punching machines Energy saving and Energy saving when the AC motor 08-15
and precision less vibrations drive runs at constant speed, yet full
machinery power acceleration and deceleration
For precision machinery it also helps
to lower vibrations.
Multi-step Operation
Related
Applications Purpose Functions
Parameters
Cyclic operation by To control 15-step speeds and duration 04-04~04-09
Conveying machinery
multi-step speeds. by simple contact signal. 05-00~05-14
Overheat Warning
Related
Applications Purpose Functions
Parameters
When the AC motor drive overheats, it 03-00~03-03
Air conditioner Safety measure uses a thermal sensor to generate a 04-04~04-09
overheat warning.
Two-wire/three-wire
Related
Applications Purpose Functions
Parameters
S TOP R UN
FW D: ("C LOS E ": RU N)
E F: ( "OP E N" :S TOP )
R EV :(" OP E N" : F W D)
R EV / FWD (" CL OS E": R E V)
D CM VFD-B-P
Operation Command
Related
Applications Purpose Functions
Parameters
Selecting the Selection of AC motor drive control by 02-01
General application source of control external terminals, digital keypad or 04-04~04-09
signal RS485.
Frequency Hold
Related
Applications Purpose Functions
Parameters
Acceleration/ Hold output frequency during 04-04~04-09
General application
deceleration pause Acceleration/deceleration
Over-torque Setting
Related
Applications Purpose Functions
Parameters
The over-torque detection level can be 06-00~06-05
set. Once OC stall, OV stall and over-
To protect
torque occurs, the output frequency
Pumps, fans and machines and to
will be adjusted automatically. It is
extruders have continuous/
suitable for machines like fans and
reliable operation
pumps that require continuous
operation.
Pr. 00-00 displays the identity code of the AC motor drive. The capacity, rated current, rated
voltage and the max. carrier frequency relate to the identity code. Users can use the following
table to check how the rated current, rated voltage and max. carrier frequency of the AC motor
drive correspond to the identity code.
Pr.00-01 displays the rated current of the AC motor drive. By reading this parameter the user
can check if the AC motor drive is correct.
460V Series
kW 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45
HP 3.0 5.0 7.5 10 15 20 25 30 40 50 60
Pr.00-00 09 11 13 15 17 19 21 23 25 27 29
Rated Output
4.2 5.5 13 18 24 32 38 45 60 73 91
Current (A)
V/f
Max. 15kHz 9kHz 6kHz
Control
Carrier
Frequency Vector 15kHz 9kHz
Control
00 - 02 Parameter Reset
Factory Setting: 00
Settings 08 Keypad Lock
09 All parameters are reset to factory settings (50Hz, 380V)
10 All parameters are reset to factory settings (60Hz, 440V)
This parameter allows the user to reset all parameters to the factory settings except the fault
records (Pr.06-08 ~ Pr.06-11).
When Pr.00-02=08, the VFD-PU01 keypad is locked. To unlock the keypad, set Pr.00-02=00.
Factory Setting: 00
Settings 00 Display the frequency command value. (LED F)
This parameter determines the start-up display page after power is applied to the drive.
Factory Setting: 00
This parameter sets the display when Pr. 00-03 is set to 03.
The coefficient K determines the multiplying factor for the user-defined unit.
The display value is calculated as follows:
(To increase accuracy, use K=2.27 or K=22.67 and disregard decimal point.)
00 - 06 Software Version
Settings Read Only
Display #.##
The function of this parameter is to input the password that is set in Pr.00-08. Input the correct
password here to enable changing parameters. You are limited to a maximum of 3 attempts.
After 3 consecutive failed attempts, a blinking “PcodE” will show up to force the user to restart
the AC motor drive in order to try again to input the correct password.
To cancel the parameter lock, set the parameter to 00 after inputting correct password into Pr.
00-07.
The password consists of min. 2 digits and max. 5 digits.
Displays 00 when
entering correct Correct Password Incorrect Password
password into END END
Pr.00-07.
00-08 00-07
00 - 09 Control method
Factory Setting: 00
Settings 00 V/f control
01 V/f + PG Control
02 Vector Control
03 Vector + PG Control
00 - 10 Reserved
This parameter determines the AC motor drive’s Maximum Output Frequency. All the AC
motor drive frequency command sources (analog inputs 0 to +10V and 4 to 20mA) are scaled
to correspond to the output frequency range.
This value should be set according to the rated frequency of the motor as indicated on the
motor nameplate.
This parameter determines the Maximum Output Voltage of the AC motor drive. The Maximum
Output Voltage setting must be smaller than or equal to the rated voltage of the motor as
This parameter sets the Mid-Point Frequency of the V/f curve. With this setting, the V/f ratio
between Minimum Frequency and Mid-Point frequency can be determined.
This parameter sets the Mid-Point Voltage of any V/f curve. With this setting, the V/f ratio
between Minimum Frequency and Mid-Point Frequency can be determined.
This parameter sets the Minimum Output Frequency of the AC motor drive.
This parameter sets the Minimum Output Voltage of the AC motor drive.
The settings of Pr.01-01 to Pr.01-06 have to meet the condition of Pr.01-02 ≥ Pr.01-04 ≥ Pr.01-
06 and Pr.01-01 ≥ Pr.01-03 ≥ Pr.01-05.
When it is vector control mode, the settings of Pr.01-03, Pr.01-04 and Pr.01-06 are invalid.
Pr.01-05 is still the minimum output frequency.
This parameter must be equal to or greater than the Output Frequency Lower Limit (Pr.01-08).
1-08 1-07
Output Frequency Output Frequency
Voltage Lower Limit Upper Limit
1-02
Maximum
Output
Voltage
1-04
Mid-point
Voltage
The limit of
Output
Frequency
1-06 Frequency
Minimum
Output
1-05 1-03 1-01 1-00
Mid-point Maximum Voltage Maximum
Voltage Minimum Frequency Output
Output Freq.
Freq. (Base Frequency) Frequency
V/f Curve
The Upper/Lower Limits are to prevent operation errors and machine damage.
If the Output Frequency Upper Limit is 50Hz and the Maximum Output Frequency is 60Hz, the
Output Frequency will be limited to 50Hz.
If the Output Frequency Lower Limit is 10Hz, and the Minimum Output Frequency (Pr.01-05) is
set to 1.5Hz, the drive will run with 10Hz.
The upper limit of output frequency will be limited to 60Hz even after slip compensation when
the max. output frequency is set to 60Hz and the setting frequency is also 60Hz. To make the
output frequency exceeds 60Hz, it just only needs to increase the upper limit of output
frequency or max. output frequency.
The Acceleration Time is used to determine the time required for the AC motor drive to ramp
from 0 Hz to Maximum Output Frequency (Pr.01-00). The Deceleration Time is used to
determine the time required for the AC motor drive to decelerate from the Maximum Output
Frequency (Pr.01-00) down to 0 Hz.
Pr.01-13 and Pr.01-22 and also affect the setting of accel./decel. time.
setting
operation
frequency
01-05
Min. output
frequency
0 Hz
Accel. Time Decel. Time Time
01-09 01-11 01-10 01-12
01-18 01-20 The definition of 01-19 01-21
Accel./Decel. Time
Resulting Resulting
Accel. Time Decel. Time
Resulting Accel./Decel. Time
Both external terminal JOG and key “JOG” on the keypad can be used. When the Jog
command is “ON”, the AC motor drive will accelerate from Minimum Output Frequency (Pr.01-
05) to Jog Frequency (Pr.01-14). When the Jog command is “OFF”, the AC motor drive will
decelerate from Jog Frequency to zero. The used Accel/Decel time is set by the Jog
Accel/Decel time (Pr.01-13, Pr.01-22).
Before using the JOG command, the drive must be stopped first. And during Jog operation,
other operation commands cannot be accepted, except command via the FORWARD,
01-05
Min. output
frequency
0 Hz Time
JOG Accel. Time JOG Decel. Time
01-13 01-22
The definition of JOG Accel./Decel. Time
With Auto acceleration / deceleration it is possible to reduce vibration and shocks during
starting/stopping the load.
During Auto acceleration the torque is automatically measured and the drive will accelerate to
the set frequency with the fastest acceleration time and the smoothest start current.
During Auto deceleration, regenerative energy is measured and the motor is smoothly stopped
with the fastest deceleration time.
But when this parameter is set to 04, the actual accel/decel time will be equal to or more than
parameter Pr.01-09 ~Pr.01-12 and Pr.01-18 to Pr.01-21.
Auto acceleration/deceleration makes the complicated processes of tuning unnecessary. It
makes operation efficient and saves energy by acceleration without stall and deceleration
without brake resistor.
In applications with brake resistor or brake unit, Auto deceleration shall not be used.
This parameter is used to ensure smooth acceleration and deceleration via S-curve.
The S-curve is disabled when set to 00 and enabled when set to 01 to 07.
Setting 01 gives the quickest and setting 07 the longest and smoothest S-curve.
The diagram below shows that the original setting of the Accel/Decel Time is only for reference
when the S-curve is enabled. The actual Accel/Decel Time depends on the selected S-curve
(01 to 07).
1 2
3
4
1 2
3
4
1 2 3 4
Disable S curve Enable S curve
Acceleration/deceleration Characteristics
These parameters set the Master Frequency Command Source of the AC motor drive.
Terminals. Please refer to of Pr.04-04 ~ 04-09(setting 31 and 32). When one of Pr.04-04 ~ 04-
09 is set to 31 or 32, the frequency and source of operation command will be according to the
setting of Pr.02-13 and Pr.02-14. The first frequency/operation and the second
frequecny/operation command can’t be enabled at the same time.
These three parameters (Pr.02-10~02-12) are enabled when Pr.02-00 or Pr.02-13 are set to
06. If they are enabled, the frequency command will be determined by these parameters.
02 - 02 Stop Method
Factory Setting: 00
Settings 00 STOP: ramp to stop E.F.: coast to stop
01 STOP: coast to stop E.F.: coast to stop
02 STOP: ramp to stop E.F.: ramp to stop
03 STOP: coast to stop E.F.: ramp to stop
The parameter determines how the motor is stopped when the AC motor drive receives a valid
2. Coast: the AC motor drive stops the output instantly upon command, and the motor
free runs until it comes to a complete standstill.
3. The motor stop method is usually determined by the characteristics of the motor load and
how frequently it is stopped.
(1) It is recommended to use “ramp to stop” for safety of personnel or to prevent
material from being wasted in applications where the motor has to stop after the
Frequency Frequency
output output
frequency frequency
motor motor
speed speed
Time Time
stops according to
operation decel eration time free run to stop
operation
command RUN STOP RUN
command STOP
frequency output
motor
speed
frequency
motor output
speed
stops according to
operation decel eration time operation free run to stop
command command
EF EF
When Pr.02-02 is set to 2 or 3 When Pr.02-02 is set to 0 or 1
V/f Control
3-7.5hp 10-30hp 40-60hp
Power
2.2-5.5kW 7.5-22kW 30-45kW
Setting Range 01-15 kHz 01-09 kHz 01-06 kHz
Factory Setting 10 06 04
Vector Control
3-25hp 30-60hp
Power
2.2-18.5kW 22-45kW
Setting Range 01-15 kHz 01-09 kHz
Factory Setting 10 06
This parameter determines the PWM carrier frequency of the AC motor drive.
Carri er Electr om agnetic Heat Current
Acoustic
F requenc y N oise or leakage D issi pation Wave
Noise
curr ent
Significant Minimal Minimal Minimal
1kHz
9kHz
From the table, we see that the PWM carrier frequency has a significant influence on the
electromagnetic noise, AC motor drive heat dissipation, and motor acoustic noise.
The parameter determines the AC motor drive direction of rotation. See Chapter 2 for definition
of direction of rotation.
S TOP R UN
FW D: ("C LOS E ": RU N)
E F: ( "OP E N" :S TOP )
02 3-wire
R EV : ("O PE N ": F W D)
R EV / FWD (" CL OS E" : R E V)
D CM VFD-B-P
This parameter determines the response of the drive when power is on and the operation
command source is changed.
When the operation command source is from an external terminal and operation command is
ON (FWD/REV-DCM=close), the AC motor drive will operate according to Pr.02-06 after
power is applied. <For terminals FWD and REV only>
output frequency
Pr.02-06=2 or 3
This action will follow FWD/DCM
or REV/DCM status
Change operation (ON is close/OFF is open)
command source Pr.02-01=1 or 2
output frequency
Pr.02-06=0 or 1
When the operation command source isn’t from the external terminals, independently from
whether the AC motor drive runs or stops, the AC motor drive will operate according to Pr.02-
output frequency
Pr.02-06=0 or 2
it will run
output frequency
Pr.02-06=1 or 3
it won't run
when power is applied It needs to received a run command
after previous command is cancelled
The Line Start Lockout feature does not guarantee that the motor will never start under this
condition. It is possible the motor may be set in motion by a malfunctioning switch.
02 - 08 Up/Down Mode
Factory Setting: 00
Settings 00 Based on Accel/Decel time acc. to Pr.01-09 to 01-12 and Pr.01-18
to 01-21
01 Constant speed (acc. to Pr. 02-09)
02 Based on Accel/Decel time acc. to Pr.01-09 to 01-12 and Pr.01-18
to 01-21, but frequency command will be 0 when stopped. Only
used when the frequency command source is PU01
These parameters determine the increase/decrease of the master frequency when operated
via the Multi-Function Inputs when Pr.04-04~Pr.04-09 are set to 11 (Up command) or 12
(Down command).
Pr.02-08 is set to 00: to increase/decrease frequency command according to the setting of
This parameter can be used to set frequency command or read keypad frequency command.
Factory Setting: 08
03 - 01 Multi-function Output Terminal MO1
Factory Setting: 01
03 - 02 Multi-function Output Terminal MO2
Factory Setting: 02
03 - 03 Multi-function Output Terminal MO3
Factory Setting: 20
F requenc y
detec ti on
master 2Hz 4Hz
range
frequency
detec ti on range detec ti on
desir ed -2Hz range
frequency waiting time
DC brake time
for
during stop
frequency
T ime
run/stop ON OF F
This parameter sets the function of the AFM output 0~+10VDC (ACM is common).
This parameter sets the voltage range of the analog output signal.
When Pr.03-05 is set to 0, the analog output voltage is directly proportional to the output
frequency of the AC motor drive. With Pr.03-06 set to 100%, the Maximum Output Frequency
(Pr.01-00) of the AC motor drive corresponds to +10VDC on the AFM output.
Similarly, if Pr.03-05 is set to 1, the analog output voltage is directly proportional to the output
current of the AC drive. With Pr.03-06 set to 100%, then 2.5 times the rated current
corresponds to +10VDC on the AFM output.
NOTE
Any type of voltmeter can be used. If the meter reads full scale at a voltage less than 10 volts,
the parameter 03-06 should be set using the following formula:
Pr. 03-06 = ((meter full scale voltage)/10) x 100%
For Example: When using the meter with full scale of 5 volts, adjust Pr.03-06 to 50%. If
Pr.03-05 is set to 0, then 5VDC will correspond to Maximum Output Frequency.
This parameter determines the multiplying factor for the AC drives digital output frequency at
the digital output terminals (DFM-DCM). The pulse frequency is equal to the AC motor drive
output frequency multiplied by Pr.03-07. (Pulse frequency = actual output frequency x Pr.03-07)
This parameter sets the count value of the internal counter. The external terminal TRG
increases the internal counter. Upon completion of counting, the specified output terminal will
be activated. (Pr.03-00 to Pr.03-03 set to 14).
When the display shows c5555, the drive has counted 5,555 times. If display shows c5555•, it
When the counter value reaches this value, the corresponding multi-function output terminal
will be activated, provided one of Pr.03-00 to Pr.03-03 set to 15 (Preliminary Count Value
Setting). This multi-function output terminal will be deactivated upon completion of Terminal
Count Value Attained.
2msec
Display
(Pr.00-04=01)
TRG
Counter Trigger
2msec
The width of trigger signal
Preliminary Count Value should not be less than
(Pr. 03-00~Pr. 03-03=15) Ex:03-08=5,03-09=3 2ms(<250 Hz)
If this parameter is set to 01 and the desired value of counter is attained, the AC drive will treat
it as a fault. The drive will stop and show the “cEF” message on the display.
03 - 12 Reserved
These two parameters are used to set control of mechanical brake via the output terminals
(MO1~MO3) when Pr.03-00~03-03 is set to 29. Refer to the following example for details.
Example:
Case 1: Pr.03-14
Pr. 03-13
Case 2: Pr.03-14
Time
Run/Stop
Case 1: MOX=29
Case 2: MOX=29
When one of Pr.03-00~Pr.03-03 is set to 29(Brake Control): If the output frequency reaches
the setting of Pr.03-13, the multi-function output terminal will be ON. If the output frequency
reaches the setting of Pr.03-14, the multi-function output terminal will be OFF.
Max.
Output Pr.01-00
Freq.
60Hz Factory Settings
Pr.01-00=60Hz--Max. output Freq.
Pr.04-11=0%--bias adjustment
30Hz Pr.04-12 =0-- bias polarity
Pr.04-13=100% -- pot. freq. gain
Pr.04-14=0 -- REV disable in negative bias
0Hz
0V 5V 10V
4mA 12mA 20mA
This example shows the influence of changing the bias. When the input is 0V (4mA), the output
frequency is 10 Hz. At mid-point a potentiometer will give 40 Hz. Once the Maximum Output
Frequency is reached, any further increase of the potentiometer or signal will not increase the output
frequency. (To use the full potentiometer range, please refer to Example 3.) The value of external
input voltage/current 0-8.33V (4-17.33mA) corresponds to the setting frequency 10-60Hz.
60Hz
Factory Settings
Pr.01-00=60Hz--Max. output Freq.
Pr.04-11=16.7%-- bias adjustment
Pr.04-12=0 -- bias polarity
Pr.04-13=100% -- pot. freq. gain
10Hz Pr.04-14=0 -- REV motion disable in negative bias
Bias
Adjustment
0Hz 0V 5V 10V
4mA 12mA 20mA
Example 3: Use of bias and gain for use of full range
This example also shows a popular method. The whole scale of the potentiometer can be used as
desired. In addition to signals of 0 to 10V and 4 to 20mA, the popular voltage signals also include
signals of 0 to 5V, 4 to 20mA or any value under 10V. Regarding the setting, please refer to the
following examples.
60Hz
This example shows a potentiometer range of 0 to 5 Volts. Instead of adjusting gain as shown in the
example below, you can set Pr. 01-00 to 120Hz to achieve the same results.
Calculation of gain
10V )X100% = 200%
5V
0Hz 0V 5V
In this example, a 1V negative bias is used. In noisy environments it is advantageous to use negative
bias to provide a noise margin (1V in this example).
Pr.01-00 Max. Output Freq.
0Hz
Negative
0V 1V 10V
bias 6Hz
Example 6: Use of negative bias in noisy environment and gain adjustment to use full
potentiometer range
In this example, a negative bias is used to provide a noise margin. Also a potentiometer frequency
gain is used to allow the Maximum Output Frequency to be reached.
Example 7: Use of 0-10V potentiometer signal to run motor in FWD and REV direction
In this example, the input is programmed to run a motor in both forward and reverse direction. The
motor will be idle when the potentiometer position is at mid-point of its scale. Using this example will
disable the external FWD and REV controls.
Pr.01-00 Max. Output Freq.
In this example, the use of negative slope is shown. Negative slopes are used in applications for
control of pressure, temperature or flow. The sensor that is connected to the input generates a large
signal (10V or 20mA) at high pressure or flow. With negative slope settings, the AC motor drive will
slow stop the motor. With these settings the AC motor drive will always run in only one direction
(reverse). This can only be changed by exchanging 2 wires to the motor.
It is used to set the unit of the resolution of frequency command when the input source is an
analog signal.
01 Multi-Step Speed Command 1 These four inputs select the multi-speed defined by
Pr.05-00 to Pr.05-14 as shown in the diagram at the
end of this table.
02 Multi-Step Speed Command 2
NOTE: Pr.05-00 to Pr.05-14 can also be used to
03 Multi-Step Speed Command 3 control output speed by programming the AC motor
drive’s internal PLC function. There are 17 step
speed frequencies (including Master Frequency and
04 Multi-Step Speed Command 4 Jog Frequency) to select for application.
19 Emergency Stop (N.O.) When set to 19 or 20, the Multi-Function Input Terminal
can be used to stop the AC motor drive in case of
malfunction in the application. It will display “EF1”.
Please “RESET” after the fault has been cleared.
20 Emergency Stop (N.C.)
Refer to Pr.02-02 for Stop Method.
ON: ACI
Master Frequency Selection OFF: AVI
21
AVI/ACI Pr.02-00 and Pr.02-13 are disabled if this parameter
value 21 is set. See the explanation below the table.
ON: AUI
Master Frequency Selection OFF: AVI
22
AVI/AUI Pr.02-00 and Pr.02-13 are disabled if this parameter
value 22 is set. See the explanation below the table.
ON: Operation command via Ext. Terminals
Operation Command
OFF: Operation command via Keypad PU01
23 Selection (keypad
Pr.02-01 and Pr.02-14 are disabled if this parameter
PU01/external terminals)
value 23 is set. See the explanation below the table.
ON: Linear accel/decel (Auto accel/decel mode set by
Auto accel/decel mode
24 Pr.01-15 disabled)
disable
OFF: Auto accel/decel mode
25 Forced Stop (N.C.) These two parameters have the same function as the
“STOP” command with stop method acc. to Pr.02-02.
No error message is displayed. When parameter value
26 Forced Stop (N.O.) 25 or 26 is enabled, a new RUN command is needed.
When this setting is enabled, all parameters will be
27 Parameter lock enable (N.O.)
locked and write parameters are disabled.
When the input is ON for this setting, the PID function
28 PID function disabled
will be disabled.
ON: REV
OFF: FWD
29 Jog FWD/REV command
This command will be effective only when external
terminal JOG is active.
The function is the same as setting 05 but for use with
30 External Reset (N.C.)
normally close contact.
Used to select the first/second frequency command
Source of second frequency source. Refer to Pr.02-00 and 02-13.
31
command enabled ON: 2nd Frequency command source
OFF: 1st Frequency command source
Used to select the first/second operation command
Source of second operation source. Refer to Pr.02-01 and 02-14.
32
command enabled ON: 2nd Operation command source
OFF: 1st Operation command source
The function is the same as setting 14 but the trigger
33 One shot PLC signal is a one shot pulse, for example: a push button
input. It can be cancelled by a “STOP” command.
Proximity sensor input for
34 This function should be used with Pr.04-23 ~ Pr.04-25.
simple Index function
35 Output Shutoff Stop (N.O.) AC motor drive will stop output and the motor free run if
one of these settings is enabled. If the status of terminal
36 Output Shutoff Stop (N.C.) is changed, AC motor drive will restart from 0Hz.
MI2=08 MI1=07
Accel/decel time 1 OFF OFF
Accel/decel time 2 OFF ON
Accel/decel time 3 ON OFF
Accel/decel time 4 ON ON
05-07
Frequency
05-06
05-08
05-05
05-09
05-04
05-10
05-03
05-11
05-02
05-12 JOG Freq.
05-01
01-14
05-13
05-00
05-14
Master Speed
Run/Stop 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PU/external terminals
/communication ON
1st speed
OFF ON ON ON ON ON ON ON ON
Multi-function
(MI1 to MI6 1)
04-04~04-09
2nd speed
OFF ON ON ON ON
terminals
(MI1 to MI6 2)
MI1~MI6
3rd speed
(MI1 to MI6 3) OFF ON ON
4th speed
OFF ON
(MI1 to MI6 4)
Jog Freq. OFF
Multi-speed via External Terminals
This parameter is to delay the signals on digital input terminals. 1 unit is 2 msec, 2 units are 4
msec, etc. The delay time is used to debounce noisy signals that could cause the digital
terminals to malfunction.
The simple index function is used to position the machine/motor at the same position when it
stops. The function should be used with setting 34 for Multi-Function Input Terminals (04-04 to
04-09).
The function diagram is shown below. The machine is driven by a gear motor or other
reduction gearbox. The trigger position of the proximity sensor is used as the starting point of
the index angle. When the stop command is initiated, the AC motor drive will not decelerate
until the proximity sensor is triggered. After that the AC motor drive begins to decelerate and
stop according to the Pr.04-24 and Pr.04-25.
Frequency
Time
=Pr.04-25
The Multi-Function Input Terminals (refer to Pr.04-04 to 04-09) are used to select one of the
AC motor drive Multi-step speeds. The speeds (frequencies) are determined by Pr.05-00 to
05-14 as shown above. They are also used in conjunction with Pr.05-15 to 05-31 for PLC
programs.
05 - 15 PLC Mode
Factory Setting: 00
Settings 00 Disable PLC operation
01 Execute one program cycle
02 Continuously execute program cycles
03 Execute one program cycle step by step
04 Continuously execute program cycles step by step
This parameter selects the mode of PLC operation for the AC motor drive. The AC motor drive
will change speeds and directions according to the desired user programming.
This parameter can be applied in the PLC operation of general small machines, food
processing machines and washing equipment.
auto-operation).
3. Pr.03-00 to 03-03: Multi-Function Output Terminals (set a Multi-Function Terminal as 10-PLC
running indication, 11-PLC step completed and/or 12-PLC program completed).
4. Pr.05-15: PLC mode setting.
5. Pr.05-16: Direction of operation for the 1st to 15th speed.
6. Pr.05-17 to 05-31: Operation time setting of the 1st to 15th speed.
05-07
Frequency
05-06 05-08
05-05 05-09
05-04 05-10
05-03 05-11
05-02 05-12
05-01 05-13
05-00 05-14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Time
05-17 05-19 05-21 05-23 05-25 05-27 05-29 05-31
multi-function input terminals 05-18 05-20 05-22 05-24 05-26 05-28 05-30
Program operation OFF ON
command
multi-function output terminals
Program operation OFF ON
indication
Step operation indication
multi-function output terminals OFF
Program operation fulfillment indication
multi-function input terminals OFF
NOTE
The above diagram shows one complete PLC cycle. To restart the cycle, turn the PLC program off
and on again.
Each step will use the accel/decel times in Pr.01-09 to Pr.01-12. Note that the actual time each step
stays at its intended frequency is reduced, due to the time for accel/decel.
05-02
05-01
05-00
1 2 3 4
Time
05-17 05-18 05-19 05-20
Program operation t t t
command OFF ON
Program operation
indication OFF ON ONON ON
Step operation
indication OFF
This parameter controls the direction of motion for the Multi-Step Speeds Pr.05-00 to Pr.05-14
during PLC mode. All other direction commands are invalid during the PLC mode.
NOTE
The equivalent 15-bit number is used to program the forward/reverse motion for each of the 15 speed
steps. The binary notation for the 15-bit number must be translated into decimal notation and then
entered.
Weights 0=Forward
1=Reverse
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Direction of 1st speed for Pr.05-00
Direction of 2nd speed for Pr.05-01
Direction of 3rd speed for Pr.05-02
Direction of 4th speed for Pr.05-03
Direction of 5th speed for Pr.05-04
Direction of 6th speed for Pr.05-05
Direction of 7th speed for Pr.05-06
Direction of 8th speed for Pr.05-07
Direction of 9th speed for Pr.05-08
Direction of 10th speed for Pr.05-09
Direction of 11th speed for Pr.05-10
Direction of 12th speed for Pr.05-11
Direction of 1 3th speed for Pr.05-12
Direction of 14th speed for Pr.05-13
Direction of 15th speed for Pr.05-14
Weights 0=Forward
1=Reverse
Bit 0 1 0 0 1 1 0 0 0 1 1 1 0 0 1 0 Direction of Pr.05-00, 1st speed = Forward
Pr.05-17 to Pr.05-31 correspond to operation time of each step speed defined by Pr.05-00 to
Pr.05-14. The maximum setting of 65500 seconds will be displayed as “t6550•”. If display
shows “t6550”, it means 6550 seconds.
If a parameter is set to “00” (0 sec), the corresponding step will be skipped. This is commonly
used to reduce the number of program steps.
The frequency change will be as shown in the following diagram. These two parameters are
specific for textile machinery.
Double Fup
Pr. 05-34
Pr.05-33
Pr.01-09
Pr.01-11
Master
Frequency(F)
Pr.01-10
Pr.01-12
Fdown
During deceleration, the DC bus voltage may exceed its Maximum Allowable Value due to
motor regeneration. When this function is enabled, the AC motor drive will not decelerate
further and keep the output frequency constant until the voltage drops below the preset value
again.
Over-Voltage Stall Prevention must be disabled (Pr.06-00=00) when a brake unit or brake
resistor is used.
NOTE
With moderate inertia load, over-voltage stall prevention will not occur and the real deceleration time
will be equal to the setting of deceleration time. The AC drive will automatically extend the
deceleration time with high inertia loads. If the deceleration time is critical for the application, a brake
over-voltage
detection level
time
output
frequency
Frequency Held
Deceleration characteristic
when Over-Voltage Stall
Prevention enabled
time
Over-Current Stall
prevention during
Acceleration, Output
frequency held Frequency
time
If the output current exceeds the setting specified in Pr.06-02 when the drive is operating, the
drive will decrease its output frequency to prevent the motor stall. If the output current is lower
than the setting specified in Pr.06-02, the drive will accelerate again to catch up with the set
frequency command value.
The control model is set by Pr.00-09.
Ov er-Curr ent Stall P revention duri ng
Ov er-Curr ent Oper ation, output frequency decrease
Detec ti on Level
Output Curr ent
06-02
Output
F requenc y
This parameter determines the operation mode of the drive after the over-torque (OL2) is
detected via the following method: if the output current exceeds the over-torque detection level
(Pr.06-04) longer than the setting of Pr.06-05 Over-Torque Detection Time, the warning
message “OL2” is displayed. If a Multi-Functional Output Terminal is set to over-torque
detection (Pr.03-00~03-03=04), the output is on. Please refer to Pr.03-00~03-03 for details.
This parameter sets the time for how long over-torque must be detected before “OL2” is
displayed.
The parameter determines the time required for activating the I2t electronic thermal protection
function. The graph below shows I2t curves for 150% output power for 1 minute.
Operation
time(min)
5
60Hz or more
4
50Hz
3
10Hz
2 5Hz
Load
0 20 40 60 80 100 120 140 160 180 200 factor (%)
If output current is lower than the setting Pr.06-12 for a time that exceeds Pr.06-13 setting
during operation, the AC drive will warn per Pr.06-14 setting. If Pr.06-14 is set to 03, the AC
drive will restart after the delay time set by Pr.06-15 is up.
When the DC BUS voltage is lower than the setting of Pr.06-16 for a time exceeding the
setting of Pr.06-17, the AC motor drive will output a signal when Pr.03-00 ~ Pr.03-03 is set to
28.
06 - 18 Reserved
Use the following formula to calculate the percentage value entered into this parameter:
Pr.07-00 and Pr.07-01 must be set if the drive is programmed to operate in Vector Control
mode (Pr.0-09 = 2 or 3). They also must be set if the "Electronic Thermal Overload Relay"
(Pr.06-06) or "Slip Compensation" functions are selected.
The rated current of the AC drive is regarded as 100%. The setting of the Motor no-load
This parameter may be set so that the AC drive will increase its voltage output to obtain a
higher torque. Only to be used for V/f control mode.
Too high torque compensation can overheat the motor.
While driving an asynchronous motor, increasing the load on the AC motor drive will cause an
increase in slip and decrease in speed. This parameter may be used to compensate the slip by
increasing the output frequency. When the output current of the AC motor drive is bigger than
the motor no-load current (Pr.07-01), the AC drive will adjust its output frequency according to
this parameter.
When the control mode is changed from V/f mode to vector mode, this parameter will be auto
reset to 1.00.
This parameter sets the number of motor poles (must be an even number).
Start Auto Tuning by pressing RUN key after this parameter is set to 01 or 02.
When set to 01, it will only auto detect R1 value and Pr.07-01 must be input manually. When
set to 02, the AC motor drive should be unloaded and the values of Pr.07-01 and Pr.07-06 will
be set automatically.
The steps to AUTO-Tuning are:
1. Make sure that all the parameters are set to factory settings and the motor wiring is
correct.
2. Make sure the motor has no-load before executing auto-tuning and the shaft is not
connected to any belt or gear motor.
3. Fill in Pr.01-01, Pr.01-02, Pr.07-00, Pr.07-04 and Pr.07-08 with correct values.
4. After Pr.07-05 is set to 2, the AC motor drive will execute auto-tuning immediately after
receiving a ”RUN” command. (Note: The motor will run!). The total auto tune time will be
15 seconds + Pr.01-09 + Pr.01-10. Higher power drives need longer Accel/|Decel time
(factory setting is recommended). After executing, Pr.07-05 is set to 0.
5. After successful execution, the drive will set Pr.07-01 and Pr.07-06 accordingly. If not,
repeat steps 3 and 4.
6. Then you can set Pr.00-09 to 02/03 and set other parameters according to your
application requirement.
NOTE
1. In vector control mode it is not recommended to have motors run in parallel.
2. It is not recommended to use vector control mode if motor rated power exceeds the rated power of
the AC motor drive.
The motor auto tune procedure will set this parameter. The user may also set this parameter
07 - 07 Reserved
07 - 08 Motor Rated Slip Unit: 0.01
Settings 0.00 to 20.00Hz Factory Setting: 3.00
Refer to the rated rpm and the number of poles on the nameplate of the motor and use the
following equation to calculate the rated slip.
Rated Slip (Hz) = Fbase (Pr.01-01 base frequency) - (rated rpm x motor pole/120)
This parameter is valid only in vector mode.
This parameter sets the upper limit of the compensation frequency (the percentage of Pr.07-
08).
07 - 10 Reserved
07 - 11 Reserved
Setting Pr.07-12 and Pr.07-13 changes the response time for the compensation.
When Pr.07-12 and Pr.07-13 are set to 10.00 sec, its response time for the compensation will
be the longest. But if the settings are too short, unstable system may occur.
Pr.07-14 and Pr.07-15 are used to record the motor operation time. They can be cleared by
setting to 00 and time is less than 60 seconds is not recorded.
This parameter sets the level of DC Brake Current output to the motor during start-up and
stopping. When setting DC Brake Current, the Rated Current (Pr.00-01) is regarded as 100%.
It is recommended to start with a low DC Brake Current Level and then increase until proper
holding torque has been attained.
This parameter determines the duration of the DC Brake current after a RUN command.
This parameter determines the duration of the DC Brake current during stopping. If stopping
with DC Brake is desired, Pr.02-02 Stop Method must be set to 00 RAMP stop.
This parameter determines start frequency of DC brake before the AC motor drive decelerates
to stop. When this parameter is less than Pr.01-05, the start frequency of DC brake starts from
the min. output frequency.
Output Frequency
Start-Point for
DC Brake DC Brake Time
Time during during Stopping
Stopping
01-05 08-03
Minimum Output
Frequency
Run/Stop
ON OFF
DC Brake during Start-up is used for loads that may move before the AC drive starts, such as
fans and pumps. Under such circumstances, DC Brake can be used to hold the load in
position before setting it in motion.
DC Brake during stopping is used to shorten the stopping time and also to hold a stopped load
in position. For high inertia loads, a dynamic brake resistor or brake unit may also be needed
for fast decelerations.
This parameter determines the operation mode when the AC motor drive restarts from a
If the duration of a power loss is less than this parameter setting, the AC motor drive will
resume operation. If it exceeds the Maximum Allowable Power Loss Time, the AC motor drive
output is then turned off (coast stop).
The selected operation after power loss in Pr.08-04 is only executed when the maximum
allowable power loss time is ≤5 seconds and the AC motor drive displays “Lu”.
But if the AC motor drive is powered off due to overload, even if the maximum allowable power
loss time is ≤5 seconds, the operation mode as set in Pr.08-04 is not executed. In that case it
starts up normally.
When momentary power loss is detected, the AC drive will block its output and then wait for a
specified period of time (determined by Pr.08-06, called Base-Block Time) before resuming
operation. This parameter should be set at a value to ensure that any residual regeneration
voltage from the motors on the output has disappeared before the drive is activated again.
This parameter also determines the waiting time before resuming operation after External
Baseblock and after Auto Restart after Fault (Pr.08-14).
When using a PG card with PG (encoder), speed search will begin at the actual PG (encoder)
feedback speed and accelerate to the setting frequency.
This parameter is used to set the max. output current of the AC motor drive for speed search.
When executing speed search, the V/f curve will use the group 1 settings as the basic value.
The control method is set by parameter 00-09.
Output
Voltage
These parameters set the Skip Frequencies. It will cause the AC motor drive to never remain
within these frequency ranges with continuous frequency output.
These six parameters should be set as follows Pr.08-08 ≥ Pr.08-09 ≥ Pr.08-10 ≥ Pr.08-11 ≥
Pr.08-12 ≥ Pr.08-13.
0
setting frequency
Only after an over-current OC or over-voltage OV fault occurs, the AC motor drive can be
reset/restarted automatically up to 10 times.
Setting this parameter to 00 will disable the reset/restart operation after any fault has occurred.
When enabled, the AC motor drive will restart with speed search, which starts at the frequency
before the fault.
This parameter should be used in conjunction with Pr.08-14.
For example: If Pr.08-14 is set to 10 and Pr.08-21 is set to 600s (10 min), and if there is no
fault for over 600 seconds from the restart for the previous fault, the Auto Reset Time for
restart after fault will be reset to 10.
08 - 15 Automatic Energy-saving
Factory Setting: 00
Settings 00 Energy-saving operation disabled
01 Energy-saving operation enabled
When automatic energy-saving function is enabled, it will operate with full voltage during
acceleration/deceleration. For the constant speed, it will give the best voltage which is auto
calculated by the load power to load.
70%
During auto-energy saving
operation, the output
voltage is lowered as much
as possible while maintaining
the load. Maximum output voltage
is 70% of the normal output voltage.
Output Frequency
The rated voltage of the motor is usually 440V/400VAC 50Hz/60Hz and the input voltage of
the AC motor drive may vary between 342V to 528 VAC 50Hz/60Hz. Therefore, when the AC
motor drive is used without AVR function, the output voltage will be the same as the input
voltage. When the motor runs at voltages exceeding the rated voltage with 12% - 20%, its
lifetime will be shorter and it can be damaged due to higher temperature, failing insulation and
unstable torque output.
AVR function automatically regulates the AC motor drive output voltage to the Maximum
Output Voltage (Pr.01-02). For instance, if V/f curve is set at 400 VAC/50Hz and the input
voltage is at 400V to 528VAC, then the output voltage to motor will be less than 400VAC/50Hz.
If the input power varies between 342V to 400VAC, the output voltage to the motor and the
input voltage will be in direct proportion.
When motor stops with deceleration, it will shorten deceleration time. When setting this
parameter to 02 with auto acceleration/deceleration, it will offer a quicker deceleration.
This parameter sets the DC-bus voltage at which the brake chopper is activated.
This parameter will be invalid for models above 15kW/20hp for which VFDB brake unit must be
used.
This parameter determines the AC motor drive restart method after External Base Block is
enabled.
FWD Run
B.B.
Fig. 1: B.B. speed search with last output frequency downward timing chart
FWD Run
B.B.
Fig. 2: B.B. s peed search wit h mi n. output f requency upward ti ming c hart
B.B.
Fig. 3: B.B. s peed search wit h mi n. output f requency upward ti ming c hart
This parameter is used for starting and stopping a motor with high inertia. A motor with high
inertia will take a long time to stop completely. By setting this parameter, the user does not
need to wait for the motor to come to a complete stop before restarting the AC motor drive. If a
PG card and encoder is used on the drive and motor, then the speed search will start from the
speed that is detected by the encoder and accelerate quickly to the setting frequency.
To enable the speed search function of PG, it only needs to set Pr.10-10 and Pr.10-11. It
doesn’t need to use with Pr.00-09. Pr.08-04 and Pr.08-18 will be disabled when using this
parameter with PG feedback control.
CAUTION!
Please make sure Pr.07-04, Pr.10-10, and Pr.10-11 are set correctly. An incorrect setting may cause
the motor to exceed its speed limit and permanent damage to the motor and machine can occur.
This parameter determines the start value of the speed search frequency.
The drift current will occur in a specific zone of the motor and instability. By using this
09 - 00 Communication Address
Settings 01 to 254 Factory Setting: 01
09 - 01 Transmission Speed
Factory Setting: 01
Settings 00 Baud rate 4800 bps (bits / second)
01 Baud rate 9600 bps
02 Baud rate 19200 bps
03 Baud rate 38400 bps
This parameter is used to set the transmission speed between the RS485 master (PLC, PC,
etc.) and AC motor drive.
If Pr.09-03 is not equal to 0.0, Pr.09-02=00~02, and there is no communication on the bus
during the Time Out detection period (set by Pr.09-03), “cE10” will be shown on the keypad.
1. Control by PC or PLC
When using RS-485 communication, it needs to set the communication address (Pr.09-00) in
each VFD-B-P. So the computer can control by the communication address.
A VFD-B-P can be set up to communicate on Modbus networks using one of the following modes:
ASCII (American Standard Code for Information Interchange) or RTU (Remote Terminal Unit).
Users can select the desired mode along with the serial port communication protocol in Pr.09-04.
Code Description:
ASCII mode:
Each 8-bit data is the combination of two ASCII characters. For example, an 1-byte data:
64 Hex, shown as ‘64’ in ASCII, consists of ‘6’ (36Hex) and ‘4’ (34Hex).
Character ‘0’ ‘1’ ‘2’ ‘3’ ‘4’ ‘5’ ‘6’ ‘7’
ASCII code 30H 31H 32H 33H 34H 35H 36H 37H
2. Data Format
For ASCII mode:
3. Communication Protocol
3.1 Communication Data Frame:
ASCII mode:
STX Start character ‘:’ (3AH)
Address Hi Communication address:
Address Lo 8-bit address consists of 2 ASCII codes
Function Hi Command code:
Function Lo 8-bit command consists of 2 ASCII codes
RTU mode:
START A silent interval of more than 10 ms
Address Communication address: 8-bit address
Function Command code: 8-bit command
DATA (n-1) Contents of data:
to
n×8-bit data, n<=40 (20 x 16-bit data)
DATA 0
CRC CHK Low CRC check sum:
CRC CHK High 16-bit check sum consists of 2 8-bit characters
RTU mode:
CRC (Cyclical Redundancy Check) is calculated by the following steps:
Step 1: Load a 16-bit register (called CRC register) with FFFFH.
Step 2: Exclusive OR the first 8-bit byte of the command message with the low order byte of the
16-bit CRC register, putting the result in the CRC register.
Step 3: Examine the LSB of CRC register.
Step 4: If the LSB of CRC register is 0, shift the CRC register one bit to the right with MSB zero
filling, then repeat step 3. If the LSB of CRC register is 1, shift the CRC register one bit to the right
with MSB zero filling, Exclusive OR the CRC register with the polynomial value A001H, then repeat
step 3.
Step 5: Repeat step 3 and 4 until eight shifts have been performed. When this is done, a complete
8-bit byte will have been processed.
Step 6: Repeat step 2 to 5 for the next 8-bit byte of the command message. Continue doing this
until all bytes have been processed. The final contents of the CRC register are the CRC value.
When transmitting the CRC value in the message, the upper and lower bytes of the CRC value
must be swapped, i.e. the lower order byte will be transmitted first.
The following is an example of CRC generation using C language. The function takes two
arguments:
Unsigned char* data Å a pointer to the message buffer
Unsigned char length Å the quantity of bytes in the message buffer
The function returns the CRC value as a type of unsigned integer.
Unsigned int crc_chk(unsigned char* data, unsigned char length){
int j;
unsigned int reg_crc=0xFFFF;
while(length--){
reg_crc ^= *data++;
for(j=0;j<8;j++){
if(reg_crc & 0x01){ /* LSB(b0)=1 */
reg_crc=(reg_crc>>1) ^ 0xA001;
}else{
reg_crc=reg_crc >>1;
}
}
}
return reg_crc;
}
09 - 05 HMI Register 1
09 - 06 HMI Register 2
Settings 00 ~ 65535 Factory Setting: 00
This parameter is the response delay time after AC drive receives communication command
RS485 BUS
PC or PLC command Response Message of AC Drive
Handling time Response Delay Time
of AC drive Pr.09-07
Max.: 6msec
* This parameter is only for firmware version 4.01 and higher.
Note that the measured variable (feedback) controls the output frequency (Hz). Select input
terminal accordingly. Make sure this parameter setting does not conflict with the setting for
Pr.02-00 (Master Frequency).
When Pr.02-00 is set to 01 or 02, the set point (Master Frequency) for PID control is obtained
from the AVI/ACI external terminal (0 to +10V or 4-20mA) or from multi-step speed. When
Pr.02-00 is set to 00, the set point is obtained from the keypad.
This parameter specifies proportional control and associated gain (P). If the other two gains (I
and D) are set to zero, proportional control is the only one effective.
This parameter specifies integral control (continual sum of the deviation) and associated gain
(I). When the integral gain is set to 1 and the deviation is fixed, the output is equal to the input
(deviation) once the integral time setting is attained.
This parameter specifies derivative control (rate of change of the input) and associated gain
(D). With this parameter set to 1, the PID output is equal to differential time x (present
deviation − previous deviation). It increases the response speed but it may cause over-
compensation.
This parameter defines an upper bound or limit for the integral gain (I) and therefore limits the
Master Frequency.
The formula is: Integral upper bound = Maximum Output Frequency (Pr.01-00) x (Pr.10-05)%.
This parameter can limit the Maximum Output Frequency.
To avoid amplification of measurement noise in the controller output, a derivative digital filter is
inserted. This filter helps to dampen oscillations.
P I
Integral + Output Digital
+ gain + Freq. filter Freq.
Setpoint limit Limit Command
- 10-02 10-03 10-05 + 10-07 10-06
D
10-04
Input Freq. PID
Gain feedback
10-01 10-00
This parameter defines the percentage of output frequency limit during the PID control. The
formula is Output Frequency Limit = Maximum Output Frequency (Pr.01-00) X Pr.10-07 %.
This parameter defines the time during which the PID feedback must be abnormal before a
warning (see Pr.10-09) is given. It also can be modified according to the system feedback
signal time.
If this parameter is set to 0.0, the system would not detect any abnormality signal.
10 - 09 Treatment of the Erroneous Feedback Signals (for PID and PG feedback error)
Factory Setting: 00
Settings 00 Warning and keep operating
01 Warning and RAMP to stop
02 Warning and COAST to stop
AC motor drive action when the feedback signals (analog PID feedback or PG (encoder)
The base is Pr.01-00. When in PID feedback control, if | Source of PID reference target -
feedback | > Pr.10-16 and exceeds Pr.10-08 detection time, the AC drive will operate
according to Pr.10-09.
A Pulse Generator (PG) or encoder is used as a sensor that provides a feedback signal of the
motor speed. This parameter defines the number of pulses for each cycle of the PG control.
For PG or encoder feedback an option PG-card is needed.
10 - 11 PG Input
Factory Setting: 00
Settings 00 Disable PG
01 Single phase
02 Forward / Counterclockwise rotation
03 Reverse / Clockwise rotation
The relationship between the motor rotation and PG input is illustrated below:
A phase
PULSE PG CW
GENERATOR B phase
10 - 12 ASR (Auto Speed Regulation) control (with PG only) (P) Unit: 0.1
Settings 0.0 to 10.0 Factory Setting: 1.0
This parameter specifies Proportional control and associated gain (P), and is used for speed
control with PG (encoder) feedback.
10 - 13 ASR (Auto Speed Regulation) control (with PG only) (I) Unit: 0.01
Settings 0.00 to 100.00 Factory Setting: 1.00
0.00 disable
This parameter specifies Integral control and associated gain (I), and is used for closed-loop
speed control with PG (encoder) feedback.
This parameter limits the amount of correction by the PI control on the output frequency when
controlling speed via PG (encoder) feedback. It can limit the maximum output frequency.
When the signal source of feedback control is PG (encoder) and it needs to read the pulse
numbers from communication, this parameter can be used to set the refresh time of two
communication addresses (210D and 210E).
I
10-13
Confirm the load curve and select the proper V/f curve before use.
01-02
Vol tage100%
100 1.5 power c urve
90
80 1.7 power c urve
70
Square power cur ve
60
50 Cube power c urve
40
30
20 01-01
10 F req. %
0 20 40 60 80 100
V/f Curv e Diagram
This parameter serves as a reference for the startup value of the auxiliary motor. If the setting
When the output frequency reaches this parameter value, the auxiliary motor will be stopped.
There must be a minimum of 5 Hz difference between the start frequency and stop frequency
of auxiliary motor. (Pr.11-01-Pr.11-02) > 5 Hz.
The number of Multi-function Output terminals set to 16, 17, 18 decides the number of auxiliary
motors. The maximum is three.
The start/stop delay time can prevent the AC motor drive from overloaded during
starting/stopping.
These parameters determine the starting sequence of auxiliary motors.
Output frequency of
master motor
H 50 NO H 20 NO
Output Freq. Output Freq.
YES YES
11-03 11-04
Start delay timer Stop delay timer
of auxiliary of auxiliary
motor begins motor begins
NO NO
Counter 10 sec Counter 5 sec
YES YES
Start the Stop the
auxiliary motor auxiliary motor
in order in order
When the actual output frequency < Pr.11-06 and the time exceeds the setting of Pr.11-05, the
When frequency reaches wake up frequency, AC motor drive will accelerate from Pr.01-05 min.
frequency by V/f curve.
The wake up frequency must be higher than sleep frequency.
Frequency
01-08
The limit of
01-05 accel. time
Time
11-05
When output frequency < sleep frequency and time > detection time, it will go into sleep mode.
When min. output frequency ≦lower bound of frequency, PID frequency ≧min. output
frequency and sleep function is enabled (output frequency < sleep frequency and time >
detection time), frequency will be 0 (in sleep mode). If output frequency < sleep frequency and
time < detection time, the frequency command = lower bound frequency.
When PID frequency < min. output frequency and sleep function is enabled (output frequency
< sleep frequency and time > detection time), output frequency =0 (in sleep mode).
If output frequency < sleep frequency but time < detection time, frequency command = lower
frequency. If sleep function is disabled, output frequency =0.
The AC motor drive has a comprehensive fault diagnostic system that includes several different
alarms and fault messages. Once a fault is detected, the corresponding protective functions will be
activated. The following faults are displayed as shown on the AC motor drive digital keypad display.
The four most recent faults can be read from the digital keypad or communication.
NOTE
Wait 5 seconds after a fault has been cleared before performing reset via keypad of input terminal.
Fault
Fault Descriptions Corrective Actions
Name
1. Check if motor power corresponds with the
AC motor drive output power.
2. Check the wiring connections to U, V, W for
possible short circuits.
3. Check the wiring connections between the AC
Over current motor drive and motor for possible short
Abnormal increase in current. circuits, also to ground.
4. Check for loose contacts between AC motor
drive and motor.
5. Increase the Acceleration Time.
6. Check for possible excessive loading
conditions at the motor.
1. Check if the input voltage falls within the
rated AC motor drive input voltage range.
Over voltage
2. Check for possible voltage transients.
The DC bus voltage has
3. DC-bus over-voltage may also be caused by
exceeded its maximum
motor regeneration. Either increase the
allowable value.
Decel. Time or add an optional brake resistor
(and brake unit).
1. Ensure that the ambient temperature falls
Overheating within the specified temperature range.
Heat sink temperature too high 2. Provide enough spacing for adequate
ventilation. (See chapter 2)
Low voltage 1. Check whether the input voltage falls within
The AC motor drive detects the AC motor drive rated input voltage range.
that the DC bus voltage has 2. Check for abnormal load in motor.
fallen below its minimum 3. Check for correct wiring of input power to R-
value. S-T (for 3-phase models) without phase loss.
CC (current clamp)
Return to the factory.
OC hardware error
OV hardware error
6.2 Reset
There are three methods to reset the AC motor drive after solving the fault:
STOP
1. Press RESET key on PU01.
2. Set external terminal to “RESET” (set one of Pr.04-04~Pr.04-09 to 05) and then set to be ON.
3. Send “RESET” command by communication.
NOTE
Make sure that RUN command or signal is OFF before executing RESET to prevent damage or
personal injury due to immediate operation.
Remove short c ircuit Yes Check if there is any short c irc uits and
or groun d fault groun ding between t he U, V, W and motor
No No No
Yes Ye s
No No
Inc re ase ac cel/dec el R educe load or increase
time the pow er of AC motor
driv e
Over voltage
Yes
Has over-voltage occurred without load
Increase Yes
acceleration Increase setting time
time
No
Need to consider using
Reduce moment No brake unit or
Reduce moment of load inertia DC brake
of inertia
No
No
Use brake unit or DC brake
Yes
Low voltage
No
No
Check if Lv occurs w hen Yes Suitable power
breaker and magnetic transformer capacity
contactor is O N
No Yes
Check if voltage betw een +1/+2 No Maybe AC motor drive has m al function.
and - is greater than 400V DC Please contact DELTA.
Yes
Yes
No
If cooling fan func tions normally Change cooling fan
Yes
Check if sur rounding temperatur e Yes Maybe AC motor drive has m al function or
is withi n specific ation misoper ation due to noise. P leas e contact
DELTA.
No
7.6 Overload
OL OL1/ OL2
No
Yes Yes
Phase loss
No
Check wiring at R, S and T terminals Correct wiring
Yes
Yes
Yes
Yes
Press RUN key to
check if it can run Maybe AC motor drive has malfunction or misoperation
due to noise. Please contact DELTA.
Press UP key to
set frequency
Check if the wiring
No Check if input FWD No of terminal FWD Yes
Yes
or REV command and between Change switch or relay
Press UP to
REV-DCM is correct
check if motor Yes
can run
No
No No
No Set frequency or not
Correct connection
Modify frequency Yes
setting No
if upper bound freq.
and setting freq. is Check if the parameter
lower than the min. setting and wiring of Yes Change defective
output freq. analog signal and potentiometer and
multi-step speed relay
No are correct
Motor does not run Check Pr. 01-01 thru Pr. 01-06 No
and torque compensation Adjust Pr.01-01 to Pr.01-06
as expected and lower torque compensation
settings
Yes
Yes
Run in low speed continuously Please use specific motor
No
Modern AC motor drives are based on solid state electronics technology. Preventive maintenance
is required to operate this AC motor drive in its optimal condition, and to ensure a long life. It is
recommended to have a check-up of the AC motor drive performed by a qualified technician.
Daily Inspection:
Basic check-up items to detect if there were any abnormalities during operation are:
Periodic Inspection:
Before the check-up, always turn off the AC input power and remove the cover. Wait at least 10
minutes after all display lamps have gone out, and then confirm that the capacitors have fully
discharged by measuring the voltage between +1/+2 and -. The voltage between +1/+2 and -
should be less than 25VDC.
DANGER!
Ambient environment
Maintenance
Period
Check Items Methods and Criterion
Half One
Daily
Year Year
Check the ambient temperature,
Visual inspection and measurement
humidity, vibration and see if
with equipment with standard {
there is any dust, gas, oil or
specification
water drops
Check for any dangerous
Visual inspection {
objects near drive and motor
Voltage
Maintenance
Period
Check Items Methods and Criterion
Half One
Daily
Year Year
Keypad
Maintenance
Period
Check Items Methods and Criterion
Half One
Daily
Year Year
Mechanical parts
Maintenance
Period
Check Items Methods and Criterion
Half One
Daily
Year Year
If there is any abnormal sound
Visual and aural inspection {
or vibration
Main circuit
Maintenance
Period
Check Items Methods and Criterion
Half One
Daily
Year Year
If there are any loose screws and Tighten the screws and press the
{
connectors connectors firmly in place.
General Specifications
SPWM(Sinusoidal Pulse Width Modulation) control (V/f or sensorless vector
Control System
control)
Control Characteristics
Output Frequency
0.01Hz
Resolution
Including the auto-torque, auto-slip compensation; starting torque can be 150%
Torque Characteristics
at 1.0Hz
V/f control: 150% of rated current for 1 minute
Overload Endurance
Vector control: 150% of rated current for 1 minute
Accel/Decel Time 0.1 to 3600 seconds (4 Independent settings for Accel/Decel time)
Stall Prevention Level 20 to 150%, setting of rated current
Keypad Setting by
Frequenc Potentiometer 5kΩ/0.5W, 0 to +10VDC(input impedance 47kΩ), 4 to 20mA(input
y Setting External Signal impedance 250kΩ), RS-485 interface, Multi-Function Inputs 1 to 6 (15 steps,
Jog, up/down)
Operation Keypad Set by RUN, STOP and JOG
Setting FWD, REV, JOG operation, Auto-run operation, RS-485 serial interface
Signal External Signal
(MODBUS)
Over voltage, over current, under voltage, overload, ground fault, overheating,
Protection Functions
electronic thermal, IGBT short circuit
AVR, 2 accel/decel S curves, over-voltage/over-current stall prevention, fault
records, reverse inhibition, momentary power loss restart, DC brake, auto
torque/slip compensation, auto tuning, adjustable carrier frequency, output
frequency limits, parameter lock/reset, vector control, speed feedback control,
Operation Functions
PG feedback control, PID control, fan & pump control, external counter, PLC,
MODBUS communication, abnormal reset, abnormal re-start, power-saving,
sleep/revival function, digital frequency output, sleep/wake frequency,
master/auxiliary frequency, 1st/2nd frequency source selections
MKB-PHC
Applicable models: VFD055B43P, VFD075B43P, VFD110B43P, VFD150B43P
6.0
有效 牙長深
8.0mm
以上
6.0
有效牙長 深
8.0mm
以上
有效牙長深
8.0mm
以上
B.2 All Brake Resistors & Brake Units Used in AC Motor Drives
Note: Please only use DELTA resistors and recommended values. Other resistors and values will
void Delta’s warranty. Please contact your nearest Delta representative for use of special resistors.
For instance, in 460V series, 100hp/75kW, the AC motor drive needs 2 brake units with total of 16
brake resistors, so each brake unit uses 8 brake resistors. The brake unit should be at least 10 cm
away from AC motor drive to avoid possible interference. Refer to the “Brake Unit Module User
Manual” for further details.
Applicable Full Resistor Min. Equivalent
Brake Unit Brake Resistors Brake
Voltage
NOTE
1. Please select the factory setting resistance value (Watt) and the duty-cycle value (ED%).
2. If damage to the drive or other equipment are due to the fact that the brake resistors and the
brake modules in use are not provided by Delta, the warranty will be void.
3. Take into consideration the safety of the environment when installing the brake resistors.
4. When using more than 2 brake units, equivalent resistor value of parallel brake unit can’t be
less than the value in the column “Minimum Equivalent Resistor Value for Each AC Drive” (the
right-most column in the table).
5. If the minimum resistance value is to be utilized, consult local dealers for the calculation of the
Watt figures.
6. For those applications needed to use with brake resistor or brake unit, it should disable Pr.06-
00 and also recommend to disable Pr.08-16 function.
7. Definition for Brake Usage ED%
Explanation: The definition of the barking usage ED(%) is for assurance of enough time for the
brake unit and brake resistor to dissipate away heat generated by braking. When the brake
T1 ED% = T1/T0x100(%)
Brake Time
T0
Cycle Time
8. For safety reasons, install a thermal overload relay between brake unit and brake resistor.
Together with the magnetic contactor (MC) in the mains supply circuit to the drive it offers
protection in case of any malfunctioning. The purpose of installing the thermal overload relay is
to protect the brake resistor against damage due to frequent brake or in case the brake unit is
continuously on due to unusual high input voltage. Under these circumstances the thermal
overload relay switches off the power to the drive. Never let the thermal overload relay switch
off only the brake resistor as this will cause serious damage to the AC Motor Drive.
NFB
MC
R/L1 R/L1 U/T1
S/L2 S/L2 V/T2 IM
T/L3 T/L3 W/T3 MOTOR
Thermal Overload
O.L. VFD Series Relay
MC +(P ) +(P ) B1
O.L.
Thermal - ( N) -( N) Brake
Overload SA
Brake BR Resistor
Relay or Surge
temperature Absorber Unit
switch B2
Temperature
Switch
Note1: When using the AC drive with DC reactor, please refer to wiring diagram in the AC drive
user manual for the wiring of terminal +(P) of Brake unit.
Note2: Do NOT wire terminal -(N) to the neutral point of power system.
DC Voltage 400~800VDC
Power Charge Display Blackout until bus (P-N) voltage is below 50VDC
Installation Location Indoor (no corrosive gases, metallic dust)
Environment
200.0 [7.87]
189.5 [7.46]
VFD022B43P-A 08TDT1W4C4 N
VFD037B43P-B RF037B43BA N
VFD450B43W-P 150TDS84C N
Installation
All electrical equipment, including AC motor drives, will generate high-frequency/low-frequency
noise and will interfere with peripheral equipment by radiation or conduction when in operation. By
using an EMI filter with correct installation, much of the interference can be eliminated. It is
recommended to use DELTA EMI filter to have the best interference elimination performance.
We assure that it can comply with following rules when AC motor drive and EMI filter are installed
and wired according to user manual:
EN61000-6-4
EN61800-3: 1996
EN55011 (1991) Class A Group 1
General precaution
1. EMI filter and AC motor drive should be installed on the same metal plate.
2. Please install AC motor drive on same footprint with EMI filter or install EMI filter as close as
possible to the AC motor drive.
3. All wiring should be as short as possible.
4. Metal plate should be grounded.
5. The cover of EMI filter and AC motor drive or grounding should be fixed on the metal plate and
the contact area should be as large as possible.
Remove any paint on metal saddle for good ground contact with
the plate and shielding.
NOTE
When a thermal O/L relay protected by motor is used between AC motor drive and motor, it may
malfunction (especially for 460V series), even if the length of motor cable is only 165 ft (50m) or less.
To prevent it, please use AC reactor and/or lower the carrier frequency (Pr. 02-03 PWM carrier
frequency).
NOTE
Never connect phase lead capacitors or surge absorbers to the output terminals of the AC motor
drive.
If the length is too long, the stray capacitance between cables will increase and may cause
leakage current. It will activate the protection of over current, increase leakage current or not
insure the correction of current display. The worst case is that AC motor drive may be
damaged.
If more than one motor is connected to the AC motor drive, the total wiring length is the sum
of the wiring length from AC motor drive to each motor.
B.2.1 Dimensions
Dimensions are in millimeter and (inch)
Order P/N: RF037B43BA
60.0 150.0
(2.36) (5.9)
30.0 100.0
(1.18) (4.33)
(11.89)
(11.89)
(12.4)
315.0
302.0
302.0
15.0 5.5
(0.59) (0.22)
30.0
(1.18)
60 200
33 120
20 26 7.0
2
-0
PG
in sul ati on
spa cer
PG
ca
rd
te r f
mi of
na nd
ls st a rd
t ic oa
as lb
Pl tr o
n
Co
2. 5hp (3.7kW)
-0 2
PG
i nsu la tio n
sp ace r
PG
ca
rd f
t d of
er m st a n
in a P la st ic
l
rd
boa
tr o l
Co n
02
P G-
In sul ati on
sp ace r
PG
P la s ca r
t ic s d te
ta n d rm
of f in al
o a rd
tr ol B
Co n
NFB
R/L1 R/L1 U/T1 Motor
VFD-B -P
A A
PG-02 A A
PG
B B
B B
O C 1 2V
VP +12V
F ac tor y GND
DCM
Setting
TP 5 V E
Pulse Generator
Output 12V DC
Main c irc ui t (power) terminals Contr ol c ircuit ter minals
VFD-B-P
A A
PG-0 2 A A
PG
B B
B B
O C 1 2V
+5V
VP
GND
DCM
TP 5 V
A/O
B/O
COM RPM meter
PG-02 output signal for use with RPM Meter. (Open Collector)
A/O, B/O
Maximum DC24V 300mA
2. Wiring Notes
The control, power supply and motor leads must be laid separately. They must not be fed
through the same cable conduit / trunk.
a. Please use a shielded cable to prevent interference. Do not run control wires
d. Wire length:
Types of Pulse
Maximum Wire Length Wire Gauge
Generators
Complementary 70m
VCC
Output Voltage
TP 5V TP 5V
0V
VCC
Open Collector
TP 5V TP 5V
0V
OC 12V OC 12V
Q TP 5V TP 5V
VCC
Complimentary
O/P
TP 5V TP 5V
0V
B.3.2 PG03
B.3.2.1 Installation
1. 3HP (2.2kW)
3
-0
PG
in sul ati on
spa cer
PG
ca f
rd of
t er nd
mi ta
na
l ti cs
as rd
pl oa
lb
t ro
C on
2. 5HP (3.7kW)
-0 3
PG
insulation
spacer
PG
ca
rd
te r off
m nd
in a s ta
l st ic
p la
rd
boa
tr o l
Co n
03
P G-
insulat ion
spacer
p la st PG
ic s ta ca r
nd o d te
ff rmi d
na l oar
t ro l b
co n
VFD-B-P
A
A
A
A
PG-03 B
B PG
B
B
OC 12V +12V
0V GND
Fac tory
Se tting Shi el d
TP Te rmi na l
*S pe cifi cati on of th e E nco de r
is o f the 12 V/O C Ou tpu t
Main c ircuit (power) ter minals C ontr ol ci rcuit ter minal s
Connection between PG-03 and the Encoder
VFD-B-P
A A
A
A
PG
B
PG -03 B DC power
B 5V 5V
B
0V
OC 12V GND
0V
TP
*S pe cifi cati on of th e A/O
En cod er is o f 12 V/O C ou tpu t,
wh ich cou ld al so co nn ect B/O
e xter na ll y with the RPM wi re
S hi el d
0V RPM Meter
Te rmi na l *P owe r o f the RPM me ter sho ul d
b e su pp li ed by th e cu stome rs
2. Wiring Notes
Complementary 70m
B/O
Connect to the VFD A/O
Series Control Board 0V
12V
PG-03 FSW2 0V
OC
G Select the input B
B power and the B
output type of the
A Encoder TP A
A
VCC
Output Voltage
OC
O/P
TP
0V
VCC
Open Collector
OC
O/P
TP
0V
OC
Line Driver
Q TP
VCC
Complimentary
OC
O/P
TP
0V
RC-01
8 6 5 4 16 15 14 13 11 Terminal
block
(Wiring
connections)
VFD-B
AFM ACM AVI +10V DCM MI5 FWD REV JOG I/O
Block
VFD-B-P Programming:
Pr.02-00 set to 1
Pr.02-01 set to 1 (external controls)
Pr.02-05 set to 1 (setting Run/Stop and Fwd/Rev controls)
Pr.04-08 (MI5) set to 05 (External reset)
NOTE: It needs to set the switch SW1 to SINK mode.
B.6 AC Reactor
11 15 25 37.5 1.2 2
M2
AC motor drive motor
Mn
AC motor drive motor
Application 2 Question
Silicon rectifier and AC motor drive is Surges will be generated at the instant of
connected to the same power. silicon rectifier switching on/off. These surges
may damage the mains circuit.
Correct wiring
silicon rectifier
power reactor
DC
AC motor drive
reactor
motor
Application 3 Question
Used to improve the input power factor, to When power capacity is too large, line
reduce harmonics and provide protection from impedance will be small and the charge
AC line disturbances. (surges, switching current will be too large. That may damage
spikes, short interruptions, etc.). AC line AC motor drive due to higher rectifier
reactor should be installed when the power temperature.
supply capacity is 500kVA or more and
exceeds 6 times the inverter capacity, or the
mains wiring distance ≤ 10m.
Correct wiring
large-capacity small-capacity
power reactor AC motor drive
motor
15 11 Supply
S/L2
T/L3
V/T2
W/T3
MOTOR
8 - 14
20 15
460 V Series
25 18.5 14
30 22 4 Diagram B
22
40 30
50 37 30
60 45 50
Diagram A
Please wind each wire 4 times around the
core. The reactor must be put at inverter
output as close as possible.
R/L1 U/T1
Power
Supply
S/L2 V/T2 MOTOR
T/L3 W/T3
460V DC Choke
11 15 32 2.68 32RB003
15 20 50 2.00 50RB004
460Vac
50/60Hz 18.5 25 62 1.20 62RB004
3-Phase 22 30 80 1.25 80RB005
30 40 92 1.00 92RB003
37 50 92 1.00 92RB003
45 60 160 Built-in -
For 1-phase/3-phase drives, the current rating of the breaker shall be within 2-4 times maximum input
current rating.
(Refer to Appendix A for rated input current)
3-phase
Model Recommended no-fuse breaker (A)
VFD055B43P 30
VFD075B43P 40
VFD110B43P 50
VFD150B43P 60
VFD185B43P 75
VFD220B43P 100
VFD300B43P 125
VFD370B43W-P 150
VFD450B43W-P 200
B.11 PU06
FWD/REV Key
Select FWD/REV operation.
STOP STOP/RESET
RUN RESET Stops AC drive operation and reset the drive
after fault occurred.
RUN Key
Start AC drive operation.
External Fault
“End” displays for approximately 1 second if the entered input data have
been accepted. After a parameter value has been set, the new value is
automatically stored in memory. To modify an entry, use the
or keys.
Or
XXXXX
-ERR- -END-
Program Program
Error Successful
The choice of the right AC motor drive for the application is very important and has great influence
on its lifetime. If the capacity of AC motor drive is too large, it cannot offer complete protection to
the motor and motor maybe damaged. If the capacity of AC motor drive is too small, it cannot offer
the required performance and the AC motor drive maybe damaged due to overloading.
But by simply selecting the AC motor drive of the same capacity as the motor, user application
requirements cannot be met completely. Therefore, a designer should consider all the conditions,
including load type, load speed, load characteristic, operation method, rated output, rated speed,
power and the change of load capacity. The following table lists the factors you need to consider,
depending on your requirements.
Related Specification
k×N ⎡ ns ⎤
[nT + ns (ks − 1)] = PC1⎢⎢1 + (ks − 1)⎥⎥ ≤ 1.5 × the _ capacity _ of _ AC _ motor _ drive(kVA)
η × cos ϕ ⎢⎣ nT ⎥⎦
k×N ⎡ ns ⎤
[nT + ns (ks − 1)] = PC1⎢⎢1 + (ks − 1)⎥⎥ ≤ the _ capacity _ of _ AC _ motor _ drive(kVA)
η × cos ϕ ⎢⎣ nT ⎥⎦
2.2 The current should be less than the rated current of AC motor drive(A)
nT + IM ⎡⎢⎣1+ nnTS ⎛⎜⎝ kS −1⎞⎟⎠ ⎤⎥⎦ ≤ 1.5 × the _ rated _ current _ of _ AC _ motor _ drive( A)
nT + IM ⎡⎢⎣1+ nnTS ⎛⎜⎝ kS −1⎞⎟⎠ ⎤⎥⎦ ≤ the _ rated _ current _ of _ AC _ motor _ drive( A)
k × PM
≤ the _ capacity _ of _ AC _ motor _ drive(kVA)
η × cosϕ
The motor capacity should be less than the capacity of AC motor drive
The current should be less than the rated current of AC motor drive(A)
Symbol explanation
PM : Motor shaft output for load (kW)
k : Correction factor calculated from current distortion factor (1.05 - 1.1, depending
on PWM method)
TL : Load torque
N : Motor speed
Selection Note
1. When the AC Motor Drive is connected directly to a large-capacity power transformer
(600kVA or above) or when a phase lead capacitor is switched, excess peak currents
may occur in the power input circuit and the converter section may be damaged. To avoid
this, use an AC input reactor (optional) before AC Motor Drive mains input to reduce the
current and improve the input power efficiency.
2. When a special motor is used or more than one motor is driven in parallel with a single
AC Motor Drive, select the AC Motor Drive current ≥1.25x(Sum of the motor rated
currents).
3. The starting and accel./decel. characteristics of a motor are limited by the rated current
and the overload protection of the AC Motor Drive. Compared to running the motor D.O.L.
(Direct On-Line), a lower starting torque output with AC Motor Drive can be expected. If
higher starting torque is required (such as for elevators, mixers, tooling machines, etc.)
use an AC Motor Drive of higher capacity or increase the capacities for both the motor
and the AC Motor Drive.
4. When an error occurs on the drive, a protective circuit will be activated and the AC Motor
Drive output is turned off. Then the motor will coast to stop. For an emergency stop, an
external mechanical brake is needed to quickly stop the motor.
3. Motor accel./decel. time is determined by motor rated torque, load torque, and load inertia.
4. If the stall prevention function is activated, the accel./decel. time is automatically extended
to a length that the AC Motor Drive can handle. If the motor needs to decelerate within a
certain time with high load inertia that can’t be handled by the AC Motor Drive in the
required time, either use an external brake resistor and/or brake unit, depending on the
model, (to shorten deceleration time only) or increase the capacity for both the motor and
the AC Motor Drive.
Standard motor
When using the AC Motor Drive to operate a standard 3-phase induction motor, take the
following precautions:
1. The energy loss is greater than for an inverter duty motor.
2. Avoid running motor at low speed for a long time. Under this condition, the motor
temperature may rise above the motor rating due to limited airflow produced by the
motor’s fan. Consider external forced motor cooling.
3. When the standard motor operates at low speed for long time, the output load must be
decreased.
4. The load tolerance of a standard motor is as follows:
Load duty-cycle
25%
40% 60%
100
82
70
torque(%)
60
50 continuous
0
3 6 20 60
Frequency (Hz)
5. If 100% continuous torque is required at low speed, it may be necessary to use a special
inverter duty motor.
Revision April 2009, SW V1.00 C-5
Appendix C How to Select the Right AC Motor Drive|VFD-B-P Series
6. Motor dynamic balance and rotor endurance should be considered once the operating
speed exceeds the rated speed (60Hz) of a standard motor.
7. Motor torque characteristics vary when an AC Motor Drive instead of commercial power
supply drives the motor. Check the load torque characteristics of the machine to be
connected.
8. Because of the high carrier frequency PWM control of the VFD series, pay attention to the
9. The motor fan will be very noisy when the motor speed exceeds 50 or 60Hz.
Special motors:
1. Pole-changing (Dahlander) motor:
The rated current is differs from that of a standard motor. Please check before operation
and select the capacity of the AC motor drive carefully. When changing the pole number
the motor needs to be stopped first. If over current occurs during operation or
regenerative voltage is too high, please let the motor free run to stop (coast).
2. Submersible motor:
The rated current is higher than that of a standard motor. Please check before operation
and choose the capacity of the AC motor drive carefully. With long motor cable between
AC motor drive and motor, available motor torque is reduced.
3. Explosion-proof (Ex) motor:
Needs to be installed in a safe place and the wiring should comply with the (Ex)
requirements. Delta AC Motor Drives are not suitable for (Ex) areas with special
precautions.
5. Synchronous motor:
The rated current and starting current are higher than for standard motors. Please check
before operation and choose the capacity of the AC motor drive carefully. When the AC
motor drive operates more than one motor, please pay attention to starting and changing
the motor.
Motor torque
The torque characteristics of a motor operated by an AC motor drive and commercial mains
power are different.
Below you’ll find the torque-speed characteristics of a standard motor (4-pole, 15kW):
AC motor drive Motor
180 180
155 60 seconds 155 60 seconds
140
torque (%)
torque (%)
100 100
80
55 55
38 38
03 20 60 120 0 3 20 60 120
Frequency (Hz) Frequency (Hz)
Base freq.: 60Hz Base freq.: 60Hz
V/f for 220V/60Hz V/f for 220V/60Hz
180
140 60 seconds 150 60 seconds
130
torque (%)
100
torque (%)
85 100
68 80
45 45
35 35
03 20 50 120 0 3 20 50 120
Frequency (Hz) Frequency (Hz)
Base freq.: 50Hz Base freq.: 50Hz
V/f for 220V/50Hz V/f for 220V/50Hz
For the operation method, setting condition, environment factor or misoperation of the AC motor
drive, following are the solutions or Preventions for operation.
In a word, three-level solutions for electromagnetic noise are “no product”, “no spread” and “no
receive”.
1. To prevent vibration, anti-vibration spacer is the last choice. The vibration tolerance must be
within the specification. The vibration effect is equal to the mechanical stress and it cannot
occur frequently, continuously or repeatedly to prevent damaging to the AC motor drive.
2. Store in a clean and dry location free from corrosive fumes/dust to prevent corrosion and poor
contacts. It also may cause short by low insulation in a humid location. The solution is to use
both paint and dust-proof. For particular occasion, use the enclosure with whole-seal structure.
3. The surrounding temperature should be within the specification. Too high or low temperature
will affect the lifetime and reliability. For semiconductor components, damage will occur once
any specification is out of range. Therefore, it is necessary to clean and periodical check for the
air cleaner and cooling fan besides having cooler and sunshade. In additional, the
microcomputer may not work in extreme low temperature and needs to have heater.
4. Store within a relative humidity range of 0% to 90% and non-condensing environment. Do not
turn off the air conditioner and have exsiccator for it.
serial reactor