Published: 11 - May - 201 1

Module Communications Network -

To rq u e S pe c ificat io ns
Description Nm lb-ft
Central junction box bracket retaining nuts 10 7
Central junction box bracket reta ining bolts 25 18
Engi ne compart ment ground cable nuts 25 18
Body panel ground cable nut s 25 18
Vehicles with auxiliary heating - Heater pipes to body panel nut 10 7
Wiring harness to plenum chamber nuts 4 3
Vehicles with auxiliary climate control - A/C lines to body panel nut 10 7
Battery ground cable to body nut 25 18
Battery junction box retaining bolt 6
Ground cables to the lower A-pill ar nut 10 7
Battery positive cable to the battery junction box (BJB) nut 25 18

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 Publ ished: 11 - May - 201 1
Module Communications Network - Communications Network
Diagnosis and Testing

Principles of Operation
For a det aile d descript ion of the Communicat ions Network, refer to the relevant Description and Operation section in the
workshop manual. REFER t o : Com m uni cat i ons Network (418-00 Module Communicat ions Net work, Descript ion and
Operation).

Inspection and Verification

& CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Subst it ution of cont rol modules does
not guarantee confirm at ion of a fault , an d may also cause ad dit i ona l fa ul ts in t he veh icle bei ng t es ted an d/ or t he do nor
vehi cle.

• NOTE: Check and rectify basic fault s before beginni ng diag nost ic rout ines involvi ng pinpoint test s.

1. 1. Verify the custo mer concern.

2. 2. Visual ly inspect for obvious signs of damage and system int egrit y.

Visual I ns pect io n
Electrical
Fuses (ref er to elect rical guide)
Wiring harness
Correct engagement of elect rical connectors

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Loose or corroded connect ions
Rout i ng of fibre optic harnesses
Correct engagement of optical connectors
Correct placement of opt ical connectors (ring order)
Correct assembly of opt ical connectors ( backout, etc)
Damage to fi bre (chafing, abrasion, kinking, cuts, etc) 0
3. 3 . If an obvious cause for an observed or report ed concern is found, correct the cause (if possibl e) befo re
proceeding to t he next step.

4. 4. If t he cause is not visually evident, check for Diagnostic Trouble Codes ( DTCs) and refer to the DTC I ndex. C
CAN Network Integrity Checks
In the event t hat one or more control modules are not communicati ng on eit her the Medium Speed (MS) or High Speed ( HS)
CAN Buses, checks can be performed to confirm the i ntegrity of t he CAN harness.

The fol lowing informat ion is applicable to HS and MS CAN Buses accessible via the J1962 diagnost ic connector.

Module Connect ions to the CAN Harness

Modules are connected to t he CAN harne ss eit her in a 'loop' or 'spur' configuration. In the 'loop' type configuration the
CAN harn ess loo ps in to t he mod ule (v ia two connect or pins) and then loops out of the module (via another two connector
pins). In the 'spur' type configuration, a harness spur is spliced into the main 'backbone' of the CAN harnessand the
module is connected to the harness spur via two connector pins.

CANHarness Architect ure

For a det ailed descript ion of the CAN Net work s and archit ecture, refer to t he rele vant Description and Operat ion section
in the Workshop Manual.
REFER t o: Commun icat io ns Net work (418-00 Module Communicat ions Net work, Descri pt ion and Operat

ion). ID S Vehicle I nt egri ty Test

If a control module is suspected of non-communication, the Network I ntegri ty test applicat ion available on t he
manufacturer approved diagnost ic system can be used to confirm if communicat ion is possible between the control
modules on t he vehicle and the manufacturer approved diagnostic system (via t he J1962 diagnost ic connect or ). The
resul t s from t he test can be used to dete rmi ne if eit her a single module or mult iple modules are failing to
communicate.

CAN Term i nat ing Modu le s

If t he Network I nt egrity test indicat es t hat one or more module on one of the CAN net works ( HS or MS) are fa iling to
comm unicat e, there are several checks t hat can be made. The fi rst step is to identify if both of t he CAN terminating
modules on each individual CAN Bus are communicati ng. If bot h CAN t erm in at ing modul es for eac h ind ividu al CAN Bus are
com mu nica t in g (identified via the Network I ntegrity test ), then it can be confirmed that the main 'backbone'of the CAN
harn ess is complete . The main 'backbone' of the CAN harness consists of all the modules connected to the CAN
harness
via a 'l oop' confi gu rat ion and also includes the two terminating modules.

Communication with both CAN t erm i na t ing modules via t he Net wo rk I nt egrit y test confirms the physical integri ty of t he
main 'backbone' of the CAN harness (and the harness spur to the J1962 diagnost ic connector). This means that t here is no
requirement to check t he resistan ce of the CAN Net work. Thi s is because t he sta ndard check for 60 ohms across the CAN
High and CAN Low li nes will not provid e an y additiona l info rmat ion rega rd ing the phy sical condit ion of t he CAN ha rness ,
beyond what has already been dete rmined from t he Network I ntegrity test .

Non-Communicat ion of a Terminat ing Module

If a Network I ntegrit y t est reveals a term i nat ing module is fai li ng to communicate it can indi cate a break in the main
'backbone' of the CAN ha rness. The fi rst checks should al ways be to confi rm t he power and ground supplies to t he
non-communicat ing module are correct. Providin g these are correct, the resistance between the CAN High and CAN Low
lin es at the J1962 connector can be checked to determine the int egrit y of the main 'backbone' of the CAN harness. Afte
r
disconnect ing the battery a reading of 120ohms would indicate an open circuit in t he main 'backbone' of the CAN
harness. Alte rnat ively, a reading of 60 ohms would indicat e that there is no open circuit fault with the main 'backbon'eof
t he CAN harness .

It is wort h not in g t hat even if one of the terminati ng modules is disconnected from the CAN harness, communicat ions
bet ween t he modules st ill connected may sti ll be possible. Therefore communication between t he manufacturer approved
diagnostic system and the connected modules may also be possible.

Locating CAN Harness Open Circuits

In the case where mult iple modules, including a t erminat ing module, are fai ling to communicate, having first confirmed the
power and ground suppli es are correct, the approximat e location of the open circuit can be identifi ed from analysis of the
Net work I ntegrity test result s and reference to t he relevant CAN net work circuit diagrams. For example, if an open circuit
existed in a certain posit ion on the CAN harne ss, any modul e posit i oned on the Net work bet ween the J1962 connect or and
the ope n circuit should ret urn a response during the Network I ntegrity test. No responses would be returned from any
modules past the open circuit fault in t he Net work.

CAN Harness 'Spur' Type Confi gurat ion Circui ts

If, after the init ial checks(Network I ntegrity test using the manuaf cturer approveddiagnostic system, and
power and ground suppli es to the module have been checked and confinned as correct), a module that is connected to t
he CAN harness via a 'spur' t ype confi gurat i on is suspecte d of not communic at ing , then the physical int egrit y of the CAN
harnes s 'spur ' can be checked.

This is most eas ily und ert ake n by indiv idu all y check ing the cont inui t y of t he CAN High and CAN Low lin es bet ween
the non -communica t ing mo dule connect or ( wit h the mod ule di sconnec t ed) and the J1962 diagnost ic connect or.

'Lost Communicat ions' DTCs

As well as the met hods descri bed so far in t his document, which can be used to det ermine the locat ion of an open circuit
in the CAN harness , 'Lost Commu nicat i ons ' DTCs can also be used for t his purpos e. Lost communicat io n DTCs me an t hat a E
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modul e is not receivin g CAN inform at io n fro m anot her modul e.

For exa mp le, if a glob al DTC rea d were to be carried out, only DTCs stored in the modules that the manufacturer approved
diagnost ic system could communicate wit h would be displayed. If there was an open circuit fault in a certain posit ion on
the CAN harness , t he mod ul es t hat cou ld di splay DTCs wou ld all be prior to t he op en circui t on t he Net work, and these
modules should display 'Lost Communicat ions' DTCs with all the modules located on the Network past the open circuit
fault .
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'Bus off' DTCs

The refere nces to bus and i ts condit ion refe r to the net wor k concerned and the m odu les on that network.

If a module logs a 'Bus Off' DTC, it means that the moduel has detected CAN t ransmi ssi on errors an d has d isab
led it s's own CAN t ra nsmi ssion s and disconnect ed itse lf from t he net work in an at te mpt to all ow the rest of the network
to function. At t his point the 'Bus Off' DTC is set. A commo n cause of 'Bus Off ' DTCs can be a short circuit in the CAN
net wor k.

Media oriented systems transport (MOST) diagnosis

Overview

The basic guidel ines are covered in the description and operat ion section, such as not att empt ing to repair fibre optic
cables, but addit ional precautions include:

• Do not t ouch t he exposed ends of the opt ical fi bres (grease from skin can contaminate the fibre)
• Whenever t he fibre optic cable is disconnected, cover the connectors to prevent dust contaminat ion
• Do not expose the fibre optic cable to heat
• Do not bend the fibre optic cable t hrough less than a 25 mm (one inch) radius
• Do not use laser pens to test the fibre optic cable's abilit y to pass light
- There is a dedicate d tes t er to use wit h the MOST net work modu les and fi bre opt ic harn ess to ass i st wit h
dia gn osis an d to test the fibre optic cable's abil it y to pass light

MOST teste r

Befo re connecting t he t est er t o the net work, tum on the unit andcheck that the red power on indicator is illuminated.

If not, the battery should be replaced before using the tester.

2+O Se If- t est
1. 1. Set t he connect or select or swi t ch to 2+0.

2. 2. Select beep or LEDon the tester, dependingon your choiceof indicator.

3. 3. Tum the tester on and check the operation of the power indicator.

4. 4 . Using the 2+0 loop-back lead from the kit, push it into the 2+0 connector housing in t he tester until it
clicks int o place.

5. 5. Press t he red test but ton in the center of the tester.

6. 6. Depending on your choicein step 2, the tester will give eit her an audible tone or a green light.
 O If t he t este r cont in ues t o give a ton e or li ght afte r t he test button is releasedthis does not indicat e a fault,
only that there is a signal feed-back wit hin the teste r which will stop when the loop-back lead is removed.

2 +4 Se If- t est

Cany out the self -test in the same way as for 2+ 0, but usi ng the 2+4 loop-back lead and select 2+4 on the connector
selector switch.

Vehicle diagnosis

& CAUTION: Make sure the tester is not connected t o the MOST net work wh en eit her s wit ching t he t es te r on or
swit ching be t wee n 2+ 0 and 2+ 4, as t he t es ter emits a brief pulse of light which could introduce a fault into the network.

7. 7. Use the approved diagnostic system or a scan tool to retrieve any DTCs.

8. 8. Set the connector selector switch to 2+0.

9. 9. Disconnect the intermediate fibre optic cable connector and connect the male half to the tester connector at
the top of the unit using the adaptor in the kit.

10. 10. Tum the tester on and checkthe operation of the power indicat or.

11. 11 . Set the LED / be ep select or to LED .

12. 12 . Tum the igni t ion switch to the O N posi t ion.

13. 13 . If the green LED is act iv e, a si gnal has been receiv ed in dicat in g that the first half of the optical ring is
functioning.

14. 14. If the green LED is NOT act ive, no sign al has bee n receiv ed in dicat ing t hat t he fi rst half of t he op t ical rin g is
NOT fu nction in g.

O A rin g break code should be set as a result of t his. Use t he ap prov ed diag nost ic system to t race t he faul
t an d clea r t he code.
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DTC Index 0
For a li st of Diagnost ic Trouble Codes ( DTCs) that cou ld be logged on this vehicle, please refer t o Sect ion 100-00.

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 Publ ishe d: 11-May-2011
Module Communications Network - Battery Junction Box (BJB)V6 4.0L
Petrol
Removal and I nstallat ion

Removal
• NOTE: The BJB is an integral component of the engi ne compartment wiring harness and cannot be removed separately .

All v ehicles
1. Disconnect the battery ground cable.
For addit ional information, refer to: Specificat ions (414-00
Battery and Charging System - General I nformation,
Specfiications).
2. Make the SRS syste m safe.
For addit ional information, refer to: St andard Workshop
Practices ( 100-00 General I nform at ion, Descri pt ion and
Operat ion).
3 . Remov e both inboard ignition coils.
For addit ional information, refer to: Ignition Coil (303-07A
Engine I gnit ion - V6 4.0L Petrol, Remov al and I nst all at ion) .
4. Remove the radiato r grille.
Foradditional information, refer to: Radiator Grille ( 501-08
Exteri or Trim and Ornamentation, Removal and I
nstallation).
5. Remove the air cleaner assembly.
For addit ional information, refer to: Air Cleaner (303-12C
Intake Air Dist ribut ion and Filt erin g - V6 4.0L Pet rol, Removal
and I nsta ll at ion) .
6. Remove the four -wheel drive control module.
For addit ional information, refer to: Four-Wheel Drive {4WD)
Control Module (308-07A Four-Wheel Drive Syst ems, Removal
and I nsta l lat ion) .
7. Remove the bat te ry tray.
For addit ional information, refer to: Battery Tray (414-01
Batt ery, Mounting and Cables, Removal and I nst all ation).
8. Remove the auxiliary battery tray.
For addit ional information, refer to: Auxiliary Battery Tray
(414-01 Batt ery, Mount ing and Cables, Removal and
I nst allat ion).
9. Remove the ECM cover .
• Discon nect 2 elect ri cal connectors for access.

• Disconnect the 2 ECM elect rical connectors.

• Remove the 4 Torx screws.

10 . Remove the ECM.

• Remove the ECM t op cover .

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11. Remove t he BJB cover.

• Release the clip.

12. Disconnect the battery positive cable from the BJB.

• Remov e the nut .

13. Remove both cowl side trim panels.

Foradditional information, refer to: Cowl Side Trim Panel
(501 -05 Interior Trim and Ornamentation, Removal and
Installation).
14. Remove t he CJB.
For additional information, refer to: Central Junction Box (CJB)
(418-00 Module Communications Network, Removal and
Installation).
15. Releasethe CJB bra cket .

• Release t he 3 upper wiring harness clips.

• Remove t he 2 bolts.

16. Remove the CJB brack et .

• Disconn ect the 2 electrical connectors.

• Release t he 3 lower wiring harness clips.

• Remove the 2 nu ts.

17. Rel ease the 2 ground cables from the lower A- pill ar.

• Remov e t he nut .

19 . Rele ase th e BJB from the bracket.

• Remove the bolt.

 20. Remove the battery ground cable.

• Remove t he nut .

• Release the additional ground cable.

21. Release the BJB wiring harness from the bulkhead.

• Disconnect the 6 electrical connectors.

• Release t he grommet.

22. Raise and support t he vehicle.

23. Remove both front fender splash shields.
For addit ional information, refer to: Fender Splash Shield
(501-02 Front End Body Panel s, Removal and Inst all ati on)
.
24. Remove both headlamps.
For· ad d it io nal information, refer to: Headlamp Assembly
(4 17- 0 1 Exterior Light ing, Removal and I nstall ati on) .
25. Passenger side: Disconnectthe engine wiri ng
harness electrical connector.
 26. Passenger side: Disconnect the t rans fer case elect rical
connector.

27. LH side: Disconnect the washer jet hose.

28. LH side: Disconnect t he adapt ive front lighting control

module electrical connector.

Vehicles wit h auxiliar y climate control

29. LH side : Release t he A/C li nes from the body panel.

• Remove the nut.

All vehicles
 30. LH sid e: Disconn ect t he 3 body panel electri cal connectors.

31. LH s id e : Release the 3 body panel ground cables.

I/ (Q) Q> • Remove the nut .

3 2 . LH side : Release the 2 air suspension pipes from the wiring

harness.

• Release the 7 clips.

33. LH side: Disconnect the ABS electrical connector.

 34. LH side: Release 3 engine compartment ground cables.

• Remove the 3 nuts.

• Release the 2 clips.

35. LH side: Release the washer reservoir wiring harness.

• Disconnect the 3 electrical connectors.

• Disconnect the 2 washer jet hoses.

36. LH side: Disconnectthe coolant expansion tank level

switch electrical connector.

37 . LH side: Disconnect the brake pad wear sensor electrical

connector.
 38. LH sid e: Release the wi ring harness.

• Release the grommet .

• Release the 4 clips.

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39 . Remove the windshield wi per mot or.

For addit ional inform at ion, refer to: Windshield Wiper Motor
(501-1 6 Wipers and Washe rs, Removal and I nst allat ion) .
40. Remov e t he ho od pad .

• Remov e t he 11 cli ps.

E49941

41. Rel ea se t he hood wi ring harn ess .

• Disconnect t he 2 w as her j et ho ses.

• Disconnect t he 2 elect ri cal connectors.

• Release the 10 clips.

• Remove the wi ring harness cover.

• Release the grommet .

4 2. Disconnect t he brake booster vacuum pump electrical

connect or.
 4 3 . Disconnect t he A/ C pressure transducer electri cal
connector.

- - •• I:!!44.harness
D i sc on nect t he batt e ry to eng ine compartment wiring
electrical connector.

45. Release the wiring harness from the plenum.

• Release the 2 clips.

• Remove the 3 nuts.

46. Disconnect the brake fl uid reservoir elect rical connector.

47. Disconnect t he ABS modul e elect rical connector.

48 . Remove the air suspension control module.

For addit ional information, refer to: Air Suspension Control
Module ( 204-05 Vehicle Dynamic Suspension, Removal and
I nst alla t ion) .
 49. Dri ver side : Disconn ect 2 electrical connectors from the
lower A- pill ar.

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50. Dri ver side : Release the wi ring harness from the bulkhead.

• Release t he gromm et .

Vehicles wit h auxili ary heati ng

51. RH side : Release the heate r pipes from the body panel.

• Remove the nut.

All vehicles
52. RH side : Disconnect the 3 body panel electrical connect ors.
 53. . RH side: Release t he 3 body panel ground cables.

• Remove t he nut .

54. RH side : Disconnect the ABS electrical connector.

55. RH side: Release t he air suspension pipe from the
wiring harness clip.

56. RH side: Release 2 engine compartment ground cables.

• Remove t he 2 nuts.

57. Disconnect t he ambient air temperature sensor elect

rical connector.
58 . Disconnect both front impact severity sensor electrical
connectors.

• Release t he 3 clips.
 59. RH sid e : Release the wiring harness.

• Release the 9 clips.

60. Disconnect the hood swit ch electrical connector.

61. Disconnect both horn electrical connectors.

62. If install ed, disconnect the speed cont rol module elect
rical connector.
63. If i nstall ed, disconnect the pollution sensor electrical
connector.
 • Release the clip.

• Release the grommet .

64. Release the hood release cable.

• Release from t he 3 clips.

65. Disconnect the front bumper wiring harness elect rical

connect or.

66. Wi th assist ance, remove the BJB and wi ring harness.

Installation
All vehicles
1. Wit h assist ance, inst all the BJB and wi ring harness .
2. Connect t he fro nt bum per wiri ng harness electrical connector.
3. Att ach the hood release cable.

• Secure with the clips.

4. If inst alled, connect the pollution sensor electrical connector.

• Install the grommet.

• Secure the clip.

5. If inst alled, connect the speed control module

electrical connecot r.
6. Connect the horn electrical connectors.
7. Connect the hood switch electrical connector.
8. RH side : Secure t he wiri ng harness.

• Secure the cli ps.

9. Connec t bot h fr ont imp act elect rical connect ors.

• Secure the cli ps.

10. RH side : Attach the air suspension pipe.

11. Connect the ambient air temperat ure sensor elect
rical connector.
12. RH side: At tac h the en gin e compart ment groun d cabl es.
 • Tighten the nuts to 25 Nm (18 lb.ft).

13. RH side: Connect the ABS elect rical connector.

14. RH side: Attach the body panel ground cables.

• Tighten the nut to 25 Nm (18 lb.ft ).

15. RH side : Connect the bod y panel electrical connectors.

Vehicles with auxiliary heating

1 6 . RH side : Secure t he heat er pipes to the bod y panel.

• Tighten the nut to 10 Nm (7 lb.ft).

All vehicles
17. Dri ver sid e : At tac h the wi ring harness to the bulkhead.

• Inst all the grommet .

18. Driver side: Connect the low er A-pilla r elect rical connecto rs.
19. I nstal I the air suspension control module.
For addit ional information, refer to: Air Suspension Cont rol
Module (204-05 Vehicle Dynamic Suspension, Removal and
I nst allat ion) .
20 . Connect the ABS mod ule elect rical connect or.
21. Conn ect the brake fluid reservoir electrical connector.
22. Att ach the wiri ng harn ess to t he plenum. E
• Secure the cli ps. 0
• Tighten the nut s to 4 Nm (3 lb.ft).

23. Connect the battery to engine compart m e nt w i ring harness

el ect ricaI conne ct or . C
24. Connect the A/C pressure t ransducer elect rical connector.
25. Connect the brake boost er vacuum pump electrical connector.
26 . Attach the hood wiring harness.

• Inst all the grommet .

• I nst all the cover.

• Secure wit h the clips.

• Connect the elect ri cal con nectors.

• Connect the washe r jet hoses.

2 7 . I nstall the hood pad.

• I nst all the clips.

28 . I nstall the windshield wiper motor.

For addit ional inform at ion, refer to: Windshield Wiper Mot or
(501-1 6 Wipers and Washers , Removal and I nstal lat ion).
29. . LH side: Attach the wiring harness.

• Inst all the grommet .

• Secure the clips.

30 . LH side : Connect the brake pad wear sensor elect rical

connector.
3 1. LH side : Connect the coolant expansion tank level switch
electricaI connector.
3 2 . LH side : Attach the washer reservoir wiring harness.

• Connect the washer jet hoses.

• Connect the elect ri cal con necto rs.

3 3. LH side : Att ach the eng ine compartment ground cables.

• Secure the clips.

 • Tighten the nuts to 25 Nm (18 lb.ft).

34. LH sid e : Connect the ABS electrical connector.

35. LH sid e : Attach t he air suspension pipes.

• Secure the clips.

36 . LH side : Attach the body panel ground cables.

• Tighten the nut to 25 Nm (18 lb.ft ).

37. LH sid e : Connect t he body panel electrical connectors.

Vehicles with auxiliary climate control

38 . LH sid e : Secure the A/Clines to the body panel.

• Tighten the nut to 10 Nm (7 lb.ft ).

All vehicles
39 . LH sid e : Connect the ada pt ive fr ont l igh t ing cont rol mod
ule el ect ricaI conne ctor.
40. LH side : Connect the wa sher j et hose.
41.Passenger side: Connect the t ransfer case elect rical
connector.

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42. Passenger side: Connect the engine wiri ng harness elect rical
connector.
43. Install the headlamps.
For addit ional inform ation, refer t o: Headlamp
Assembly (417-01 Exterior Light ing, Removal and I
nstallat ion) .
0
44. I nsta ll the fender splash shields.
For addit ional information, refer to: Fender Splash Shield
(501- 02 Front End Body Panels, Removal and I nst allat ion) .
45. At t ach the BJB wiring harne ss to the bul khea d. C
• Connect the el ect rical con nectors.

• I nst all t he gromm et .

46. I nstall the bat te ry ground cable.

• At t ach t he additional ground cable.

• Tighten the nut to 25 Nm (18 lb.ft ).

47. Secure the BJB to the bracke t .

• Tighten the bolt to 6 Nm(4 lb.ft).

48. Connect the heate r motor elect rical connect or.

49. Connect the ground cables to the lower A-pil lar.

• Tight en t he nut to 10 Nm (7 lb.f t ).

SO. I nstal I the CJB bracket.

• Tighten the nuts to 10 Nm (7 lb.ft ).

• Secure the clips.

• Connect the electri cal connectors.

• Tighten the bolt s to 25 Nm (18 lb.ft).

51. I nstalI the CJB.

For addit ional information, refer to: Central Junct ion Box (CJB)
(4 18- 00 Modu le Commun icat ions Net work, Removal and
I nst allat io n).
52. Connect the battery positive cable to the BJB.

• Tighten the nut to 25 Nm (18 lb.ft ).

53. InstalI the BJB cover .

• Secure the cli p.

54. Install the ECM.

• I nst al l t he ECM top cover.

55. InstalI the ECM cover.

• Tighten the Torx screws.

• Connect the elect ri cal connectors.

56. Install the auxili ary battery tray.

For additional information, refer to: Auxiliary Batt ery
Tray (414-01 Batt ery, Mount ing and Cables, Removal and
InstaIlation).
57. I nstall the battery t ray.
Foradditional information, refer to: Battery Tray (414-01
Batt ery, Mounting and Cables, Removal and I nstall at ion).
58 . I nstall the four-wheel dri ve cont rol module.
For addit ional information, refer to: Four-Wheel Drive (4WD)
Cont rol Module (308 -07A Four-Wheel Drive Syst ems, Removal
and I nsta ll ati on) .
59. I nstal l the air cleaner assembly.
For additional informat ion, refer to: Air Cleaner (303-12C
Intake Air Distribution and Filt ering - V6 4. 0L Pet rol,
Removal and I nstall at ion) .
60 . InstalI the radiator grille.
Foradditional information, refer to: Radiator Grille (501-08
Exterior Trim and Ornamentation, Removal and I nstallation).
61. I nstall the ignition coils.
For additI gnit
Engine io nalioninform a t ion,
- V6 4.0L Pet rrol,
e f er to: I gn and
Removal it io nI nst
Coilall
(303-0?A
at ion).
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62. Connect the bat tery ground cable. Q
For addit ional inform at ion, refer to: Specif ications (414-00
Battery and Charging System - General I nformat ion,
Specifi cations).
63. . Check the headlamp beam alignment.
For additional informat ion, refer to: Headlamp
Adjustment (417-01 Exterior Light ing, General
C
Procedures).
 Publish ed: 11-May-2011
Module Communications Network - Battery Junction Box (BJB)VS S.OL
Petrol
Removal and Installation

Removal
• NOTE: Some variat ion in the ill ust rat ions may occur, but the essent ial informat ion is always correct .

• NOTE: Removal steps in th is procedure may contain insta llat ion detail s.

1. For additional information, refer to: Battery (414-01 Battery,

Mounting and Cables, Removal and Installation).
2. Foradditional information, r·efer t o : Air Cl eaner LH (303 - 12D
I nta ke Air Dist ribut ion and Filtering - V8 5.0L Petrol, Removal
and I nsta ll at ion) .
3. For additional informat ion, refer to: Air Cleaner RH (303 - 12D
I n ta ke Air Dis t ribut ion and Filtering - V8 5.0L Petrol, Removal
and I nsta ll ation) .
4.

5.

6.
 7.

8.

9. Remove the fro nt LH road wheel and t ire.

10.
 11.

12.

13. TORQUE: 10 Nm

.h
E124065
14.

15 . NOTE: RHD illustration shown, LHD is similar.

16.

17. TORQUE· 12 Nm

18.
 19.

E122259

20. TORQUE: 10 Nm

\
E122261

21.
2 2.

23 . TORQUE: 10 Nm

24 . TORQUE: 10 Nm
 25 . TORQUE: 10 Nm

26 . TORQUE: 10 Nm

27 .

28. For addit ional inform ation, refer to: Brake Boost er ( 206-07
Power Brake Actuat ion, Removal and I nst allat ion).
 29. TORQUE: 10 Nm

30. .

31.
32.

33 .

34.
35.

36 .

37. TORQUE: 10 Nm
38 .

39 .

40.
 41.

E124074

42.

43.
 44.

E125139

45.

46.
47.

48.
 49 .

so.

51. For a ddi t ional informat ion, refer to: I nstru m ent Panel (50 1-12
I nst rumen t Panel and Console, Removal and I nstallat ion) .
 52. TORQUE: 10 Nm

53.
 54. TORQUE: 10 Nm

55.
56.

E125136

57.
E125130

Installation
1. To i nst all, reverse the removal procedure.
 Publish ed: 11-May-2011
Module Communications Network - Battery Junction Box (BJB)TDV6 2.7L
Diesel
Removal and Installation

Removal
• NOTE: The BJB is an integral component of the engi ne compartment wiring harness and cannot be removed separately .

All ve hicles
1. Disconnect the battery ground cable.
For addit ional information, refer to: Specificat ions (414-00
Battery and Charging System - General Information,
Specfiications).
2. Make the SRS syste m safe.
For additional information, refer to: Standard Workshop
Practices ( 100-00 General Information, Description and
Operation).
3. Remove the engine cover.
For additional information, refer to: Engine Cover - TDV6 3.0L
Diesel ( 501-05 I nt erior Trim and Ornamentation, Removal
and Installation).
4. Remove the radiato r grille.
Foraddit ional information, refer to: Radiator Grille ( 501-08
Exterior Trim and Ornamentation, Removal and I nsta llat
ion).
5. . Remove the air cleaner assembly.
For addit ional inform ation, refer to: Air Cleaner (303-12A
Intake Air Distribution and Filtering - TDV6 2.7L Diesel,
Removal and I nstallation) .
6. Remove the four-wheel drive control module.
For· additional information, refer to: Four-Wheel Drive (4WD)
Control Module (308-0?A Four-Wheel Drive Systems, Removal
and I nsta ll ation) .
7. Remove the battery tray.
For additional information, refer to: Battery Tray (414-01
Batt ery, Mounting and Cables, Removal and Installation).
8. Remove the auxiliary battery tray.
For additional information, refer to: Auxiliary Ba t te ry Tray
(414-01 Battery, Mount ing and Cables, Removal and
Installation).
9. Remove the ECM cover.

• Disconnect 2 electrical connectors for access.

• Disconnect t he 2 ECM electrical connectors.

• Remove the 4 Torx screws.

11 e 'fPl r@JS er.

• e 'fPl l _i CM t op cover .

E54338
 1 2. Disconnect the battery positive cable from the BJB.

• Remove t he nut .

1 3 . Remove both cowl side trim panels.

Foradditionalinformation, refer to: Cowl Side Trim Panel
(501 -05 Interior Trim and Ornamentation, Removal and
I nstallat ion).
14. Remove t he OB.
For addit ional informa t ion, refer to: Central Junction Box (CJB)
(4 18- 00 Module Communicat ions Net work, Removal and
I nst allat io n).
15. Release the CJB bracket .

• Release the 3 upper wiring harness clips.

• Remove the 2 bolts.

16. Remove the CJB bracket .

• Disconnect the 2 el ect ri cal connectors.

• Release the 3 lower wiring hamess clips.

• Remove t he 2 nuts.
17. Release the 2 ground cables from the lower A- pill ar.

• Remov e t he nut .

19 . Rele ase th e BJB from the bracket.

• Remove the bolt.

 20. Remove the battery ground cable.

• Remove t he nut .

• Release the additional ground cable.

21. Release the BJB wiring harness from the bulkhead.

• Disconnect the 6 electrical connectors.

• Release t he grommet.

22. Raise and support t he vehicle.

23. Remove both front fender splash shields.
For addit ional information, refer to: Fender Splash Shield
(501-02 Front End Body Panel s, Removal and Inst all ati on)
.
24. Remove both headlamps.
For· ad d it io nal information, refer to: Headlamp Assembly
(4 17- 0 1 Exterior Light ing, Removal and I nstall ati on) .
25. Passenger side: Disconnectthe engine wiri ng
harness electrical connector.
 26. Passenger side: Disconnect the transfer case electrical
connector.

27. LH side: Release the wiring harness from the fuel fired
heater.

• Disconnect the 3 electrical connectors.

• Release the 3 clips.

28. LH side: Disconnectthe washer jet hose.

29. LH side: Disconnectthe adaptive front light ing

control module electrical connector.

Vehicles with auxiliary climate control

30. LH side: Release the A/Clines from the body panel.
All vehicles
• Remove the nut.
 31. LH side: Disconnect the 3 body panel electri cal connectors.

3 2 . LH s id e : Release the 3 body panel ground cables.

I/ (Q) Q> • Remove the nut .

33. LH side : Release the 2 air suspension pipes from the

wiring harness.

• Release the 7 clips.

34. LH side: Disconnect the ABS electrical connector.

 35. LH side: Release 3 engine compartment ground cables.

• Remove the 3 nuts.

• Releasethe 2 clips.

36. . LH side: Release the washer reservoir wiring harness.

• Disconnect the 3 electrical connectors.

• Disconnect the 2 washer jet hoses.

37. LH side: Disconnect the coolant expansion tank level

switch electrical connector.

38. LH side: Disconnect the brake pad wear sensor electrical

connector.
 39. LH side : Release the wi ring harness.

• Release t he grommet .

• Release t he 4 clips.

E553

40. Remove the windshield wi per mot or.

For additional informat ion, refer to: Windshield Wiper Motor
(501 -1 6 Wipers and Wa she rs, Removal and Installation).
41. Removethe hood pad.

• Remove t he 11 cli ps.

E49941

42. Rel ea se t he hood wiring harness.

• Disconnect the 2 washer jet hoses.

• Disconnect the 2 electrical connectors.

• Release the 10 clips.

• Remove t he wiring harness cover.

• Release t he grommet.

43. NOTE: 4.0L il lust rat ion shown, 2. 7L Diesel is simi lar.
Disconnect the A/C pressure transducer electrical connector.
 44. NOTE: 4.0L i llust rat ion shown, 2.7L Diesel is simil ar.

Disconnect the battery to engine compartment wiring harness

electrical connector.

45 . NOTE: 4.0L ill ust rat ion shown, 2.7L Die sel is simil ar.
Release the wiring harness from the plenum.

• Release t he 2 clips.

• Remove the 3 nuts.

46. Disconnect the brake fluid reservoir elect rical connector.

47. Disconnect t he ABS module electrical connector.

48. Remove t he air suspension control module.

For additional information, refer to: Air Suspension Control
Module ( 204-05 Vehicle Dynamic Suspension, Removal and
Installation).
49. Driver side: Disconnect2 electrical connectors from the

lower A-pillar.

I
 SO. Driver side: Release the wiring harness from the bulkhead.

• Release t he grommet .

Vehicles with auxiliary heating

51. RH side: Release the heate r pipes from the body panel.

• Remove the nut.

All vehicles
52. RH side: Disconnect t he 3 body panel electrical connectors.

53. RH side: Release t he 3 body panel ground cables.

• Remove the nut .

54. RH side: Disconnect the ABS electrical connector.

 55. RH side: Release t he air suspension pi pe from the
wiring harness clip.

56. RH side: Release 2 engi ne compartment ground cables.

• Remo ve the 2 nuts.

57. Disconnect t he ambient air temperature sensor electrical

connector.
58. Disconnect both front impact severity sensor
electrical connectors.

• Release the 3 clips.

 59. RH sid e : Release the wiring harness.

• Release the 9 clips.

60. Disconnect the hood swit ch electrical connector.

61. Disconnect both horn electrical connectors.

62. If install ed, disconnect the speed cont rol module elect
rical connector.
63. If i nstall ed, disconnect the pollution sensor electrical
connector.
 • Release the clip.

• Release the grommet .

64 . NOTE: 4.0L illustration shown, 2.7L Diesel is similar.

Release the hood release cable.

• Release from the 3 clips.

65. Disconnect the front bumper wiring harness electrical

connector.

66. With assistance, remove the BJB and wiring harness.

Installation
All vehicles
1. With assistance, install the BJB and wi ring harness.
2. Connect the front bumper wiring harness electrical connector.
3. Attach the hood release cable.

• Secure with the clips.

4. If installed, connect the pollution sensor electrical connector.

• I nstall the grommet .

• Secure the clip.

5. If inst alled, connect the speed control module electrical

connector.
6. Connect the horn electrical connectors.
7. Connect the hood switch electrical connector.
8. RH side: Secure the wiring harness.

• Secure the clips.

9. Connect both front impact electrical connectors.

• Secure the clips.

10. RH side : Attach the air suspension pipe.

11. Connect the ambient air temperature sensor electrical
connector.
12. RH side: Attach the engine compartment ground cables.
 • Tighten the nuts to 25 Nm (18 lb.ft ).

13. RH side : Connect the ABS electrical connector.

14. RH side : Attach the body panel ground cables.

• Tighten the nut to 25 Nm (18 lb.ft ).

15. RH side : Connect the body panel electrical connectors.

Vehicles with auxiliary heating

1 6 . RH side : Secure the heater pipes to the body panel.

• Tighten the nut to 10 Nm (7 lb.ft).

All vehicles
17. Driver side: Attach the wiring harness to the bulkhead.

• Install the grommet.

18. Driver side : Connect the lower A-pillar electrical connectors.

19. InstalI the air suspension control module.
For additional information, refer to: Air Suspension Cont rol
Module (204-05 Vehicle Dynamic Suspension, Removal and
Installation).
20. Connect the ABS module electrical connector.
21. Connect the brake fluid reservori electrical connecto.r
22. Attach the wiring harness to the plenum. E
• Secure the clips. 0
• Tighten the nuts to 4 Nm (3 lb.ft).

23.Connect the battery to engine compartment wiring harness

elect ricaI connector. C
24. Connect the A/C pressure transducer electrical connector.
25. Attach the hood wiring harness.

• Install the grommet.

• Install the cover.

• Secure with the clips.

• Connect the elect rical connectors.

• Connect the washer jet hoses.

26. InstalI the hood pad.

• Install the clips.

27. Install the windshield wiper motor.

For additional information, refer to: Windshie ld Wiper Motor
(501-16 Wipers and Was hers, Removal and Installation).
28. LH side : Attach the wiring harness.

• Install the grommet.

• Secure the clips.

29. LH side: Connect t he brake pad wear sensor electrical

connector.
30 . LH side : Connect the coolant expansion tank level switch
electricaI connector.
3 1. LH side: Attach the washer reservoir wiring harness.

• Connect the washer jet hoses.

• Connect the electrical connectors.

: bl:1 §i8 ; NM\)& lt.'f1 r!{ME'efe\:tlfj>OO: &M' d cables.

: ir b I BH"dy-lptlfi'll:J \5W, &bles.

• $1g!Qtrentblaeclipss to 25 Nm (18 lb.ft ).
 • Tig ht en t he nut t o 25 Nm ( 18 lb .f t ) .

3 6 . LH side : Connect the body panel elect ri cal connect or s.

Vehicles with auxiliary climate control

3 7. LH side: Secure the A/ C li nes t o the body panel.

• Tighten the nut to 10 Nm (7 lb.ft ).

All vehicles
38 . LH side: Connect the adapt ive front l ight ing cont rol
module elect rical connector.
39 . LH side : Connect the washer jet hose.
40. LH side : Attach the wiring harness to the fuel fired heater.

• Connect the electrical connectors.

• Secure with the clips.

41. Passe nger side : Connect the t ransfer case

electrical connect or.
42. Passe nger side: Connect the engine wiri ng harness electrical
connect or.
43. I nstal l t he headl amps.
For addit io nal inform at ion, refer t o: Headlamp
Assembly (417-01 Exterior Light ing, Removal and I
nstallat ion) .
44. I nstal l t he fender splash shields .
For addit ional in format ion, refer t o: Fender Splash Shield
E
(501- 02 Front End Body Pan els, Rem oval an d I nst a llat ion) .
45. At tach t he BJB wiring harness to the bulkh ead.
0
• Connect t he el ect ri cal con nect ors.

• I nst al l the gromm et . C

46. I nstal l t he batt ery ground cable.

• At tac h the addit ion al ground cable.

• Tight en the nut to 25 Nm (18 lb .ft ) .

47. Secure t he BJB t o t he bracket .

• Tig hten t he bolt to 6 Nm(4 lb.ft).

48. Connect the heater motor electrical connector.

49. Connect the ground cables to the lower A-pill ar.

• Ti ghte n t he nut to 10 Nm (7 lb.f t ).

50. I nstal I t he CJB bracke t .

• Ti ght en t he nuts to 10 Nm ( 7 lb .ft ).

• Secure the cli ps.

• Connect t he elect ri cal con nect o rs.

• Tight en t he bolt s to 25 Nm ( 18 lb .f t ).

51. I nstal I t he CJB.

For add it io nal inform at ion, ref er t o: Cent ral Junction Box
{CJB) (4 18- 00 Modu le Comm unicat ions Net work, Removal and
I nst aIlat io n).
52. Conn ect the bat te ry posi t ive cable to the BJB.

• Tig ht en t he nut to 25 Nm (18 lb .ft ) .

53. I nstal I t he BJB cover.

• Secure the cli p.

§,: IA§Hlll Hu;; Ee ·cover.

I Wglit nt RJ:f erew.er.

 • Connect the elect ri cal connectors.

56. Install the auxiliary battery tray.

For additional information, refer to: Auxiliary Battery T ra y
(4 1 4 - 0 1 Bat t ery , Moun t ing and Cab l es, Re mov a l and
InstaIlation).
57. Install the battery t ray.
For additional information, refer to: Battery Tray (414-01
Battery, Mounting and Cables, Removal and I nstall ation).
58. InstalI the four-wheeldrive cont rol module.
For addit ional information, refer to: Four-Wheel Drive (4WD)
Control Module (308-0?A Four-Wheel Drive Syst ems, Removal
and I nsta l lat ion) .
59. I nstal l the air cleaner assembly.
For additional information, refer to: Air Cleaner (303-12A
Intake Air Distribution and Filtering - TDV6 2.7L Diesel,
Removal and I nsta l lat ion).
60 . InstalI the radiator gril le.
For add it io nal inform at ion, refer to: Radiator Grille (501-08
Exterior Trim and Ornamentation, Removal and I nstall ation).
61. I nstalI the engine cover.
For additional information, refer to: Engine Cover - TDV6 3.0L
Diesel (501-05 I nterior Trim and Ornamentat ion, Removal and
I nst allat ion) .
62. Connect the battery ground cable.
For addit ional informat ion, refer to: Specifications (414-00
Battery and Charging System - General I nformat ion,
Specifications).
63. Check the headlamp beam alignment.
For additional information, refer to: Headlamp Adjustment
E
(417-01 Exterior Light ing, General Procedures).
0

C
 Publish ed: 11-May-2011
Module Communications Network - Battery Junction Box (BJB)TDV6 3.0L
Diesel
Removal and Installation

Removal
• NOTE: The BJB is an integral component of the engine compartment wiring harness and cannot be removed separately .

1. . Disconnect the battery ground cable.

For addit ional information, refer to: Specjficat jons (414 -00
Battery and Charging System - General Information,
Specfiications).
2. Make the SRS system safe.
For additional information, refer to: Standard Workshop
Practices ( 100-00 General Information, Description and
Operation).
3. Remove the engine cover.
For additional information, refer to: Engine Coyer - 2 ZI V6 -
TdV6 (501-05 Interior Trim and Ornamentation, Removal and
Installation).
4. Remove the radiato r grille.
Foradditional information, refer to: Radiator Gril le ( 501 -08
Exteri or Trim and Ornamentation, Removal and I nstall at ion).
5. Remove the air cleaner assembly.
6 . Remove the four -wheel drive control module.
For addit ional information, refer to: Four-Wheel Drive (4WD)
Control Module (308 -07 Four-Wheel Dri ve Systems, Removal
and I nsta ll at ion).
7. Remove the battery tray.
For additional information, refer to: Battery Tray (414-01
Battery, Mounting and Cables, Removal and Installation).
8. Remove the auxiliary battery tray.
For· additional information, refer to: Auxjljary Batt ery
Tray (414-01 Batt ery, Mounting and Cables, Removal and
Installation).
9. Remove the ECM cover .

• Disconn ect 2 electrical connectors for access.

• Disconnect the 2 ECM elect rical connectors.

• Remo ve the 4 Torx screws.

10. Remove the ECM.

• Remove the ECM t op cover .

E54338

11. Remove the BJB cover.

• Release the clip.

 12. Disconnect the battery positive cable from the BJB.

• Remove t he nut .

1 3 . Remove both cowl side trim panels.

Foradditionalinformation, refer to: Cowl Side Trim Panel
(501 -05 Interior Trim and Ornamentation, Removal and
I nstallat ion).
14. Remove t he OB.
For addit ional informa t ion, refer to: Central Junction Box (CJB)
(4 18- 00 Module Communicat ions Net work, Removal and
I nst allat io n).
15. Release the CJB bracket .

• Release the 3 upper wiring harness clips.

• Remove the 2 bolts.

16. Remove the CJB bracket .

• Disconnect the 2 el ect ri cal connectors.

• Release the 3 lower wiring hamess clips.

• Remove t he 2 nuts.
17. Release the 2 ground cables from the lower A- pill ar.

• Remov e t he nut .

19 . Rele ase th e BJB from the bracket.

• Remove the bolt.

 20. Remove the battery ground cable.

• Remove t he nut .

• Release the additional ground cable.

21. Release the BJB wiring harness from the bulkhead.

• Disconnect the 6 electrical connectors.

• Release t he grommet.

22. Raise and support t he vehicle.

23. Remove both front fender splash shields.
For addit ional information, refer to: Fender Splash Shield
(501-02 Front End Body Panel s, Removal and I nst allat ion)
.
24. Remove both headlamps.
For· ad d it io nal information, refer to: Headlamp Assembly
(417- 01 Exterior Light ing, Removal and I nstall atio n) .
25. Passenger side: Disconnectthe engine wiri ng
harness electrical connector.
26 . Passenger side: Disconnect the transfer case electrical
connector.

27. LH side: Release the wiring harness from the fuel fired
heater.

• Disconnect the 3 electrical connectors.

• Release the 3 clips.

28. LH side: Disconnectthe washer jet hose.

29. LH side: Disconnect the adaptive front light ing

module electrical connector.
 30. LH side: Disconnect t he 3 body panel electri cal connectors.

31. LH s id e : Release the 3 body panel ground cables.

I/ (Q) Q> • Remove the nut .

3 2 . LH side : Release the 2 air suspension pipes from the wiring

harness.

• Release the 7 clips.

33. LH side: Disconnect the ABS electrical connector.

 34. LH side: Release 3 engine compartment ground cables.

• Remove the 3 nuts.

• Release the 2 clips.

35. LH side: Release the washer reservoir wiring harness.

• Disconnect the 3 electrical connectors.

• Disconnect the 2 washer jet hoses.

36. LH side: Disconnectthe coolant expansion tank level

switch electrical connector.

37 . LH side: Disconnect the brake pad wear sensor electrical

connector.
 38. LH side : Release t he wi ring harness.

• Release t he grommet .

• Release the 4 clips.

E553

39. Remove the windshield wi per mot or.

For additional information, refer to: Windshield Wiper Motor
(501 -1 6 Wipers and Washers, Removal and Installation).
40. Removethe hood pad.

• Remove t he 11 cli ps.

E49941

41. Rel ease t he hood wiring harness.

• Disconnect the 2 washer jet hoses.

• Disconnect the 2 electrical connectors.

• Release t he 10 clips.

• Remove the wiring harness cover.

• Release t he grommet.

42. Disconnect the A/C pressure t ransducer electrical

connector.
 43. NOTE: 4.0L i llust rat ion shown, 2.7L Diesel is simil ar.

Disconnect the battery to engine compartment wiring harness

electrical connector.

4 t swiring harness from the plenum.

• Remove the 3 nuts.

• Release the cli p.

E:-6:0-:.-2::-3=2,=---,- ,._; ------

45. Disconnect t he brake fluid reservoir elect rical connector.

46. Disconnect t he ABS module electrical connector.

47. Remove the air suspension control module.

For additional information, refer to: Air Suspension Control
Module ( 204-05 Vehicle Dynamic Suspension, Removal and
Installation).
48. Driver side: Disconnect2 electrical connectors from the

lower A-pillar.

I
 49. Driver side: Release the wiring harness from the bulkhead.

• Release the grommet .

50. RH side: Disconnect the 3 body panel electrical connectors.

51. RH side: Release the 3 body panel ground cables.

• Remove the nut.

52. RH side: Disconnect the ABS electrical connector.

53. RH side front: Release the air suspension pipe from the
wiring harness clip.
 54. RH side: Release 2 engi ne compartment ground cables.

• Remove t he 2 nuts.

55. Disconnect t he ambient air temperature sensor elect rical

connector.
56. Disconnect both front impact severity sensor elect rical
connectors.

• Release t he 3 clips.

57. RH side: Release t he wiring harness.

• Release the 9 clips.

58. Disconnect the hood switch electrical connector.

 59. . Disconnect both horn electrical connectors.

60. If installed, disconnect the speed control module electrical

connector.
6 1. If install ed, disconnect t he pollution sensor elect rical
connector.

• Release the clip.

• Release the grommet.

62. . NOTE: 4.0L il lu st rat ion shown, 2.?L Diesel is similar.

Release the hood release cable.

• Release from the 3 clips.

 63. Disconnectthe front bumper wiring harness electri cal
connector.

64. Wit h assistance, remove t he BJB and wi ring ha rness .

Installation
1. Wit h assist ance, inst all the BJB and wi ri ng harness.
2. Connect the front bumper wiring harness electrical connector.
3. . Attach the hood release cable.

• Secure with the clips.

4. If installed, connect the pollution sensor electrical connector.

• I nst all the grommet .

• Secure the clip.

5. If installed, connect the speed control module electrical

connector.
6. Connect the horn electrical connectors.
7. Connect the hood switch electrical connector.
8. RH side: Secure the wiring harness.

• Secure the clips.

9. Connect both front impact electrical connectors.

• Secure the clips.

10. RH side : Attach the air suspension pipe.

11. Connect the ambient air temperature sensor electrical
connector.
12. RH side: Attach the engine compartment ground cables.

• Tight en the nuts to 25 Nm (18 l b.f t).

13. RH side : Connect the ABS elect rical connector.

14. RH side : Attach the body panel ground cables.
• Tight en the nut to 25 Nm (18 lb .ft ) .

15. RH side: Connect the body panel electrical connectors.

16. Driver side: Attach the wiring harness to the bulkhead.

• I nst all the grommet .

17. Driver side: Connect the lower A-pillar electrical connectors.

18. I nstall the air suspension control module.
For additional information, refer to: Air Suspension Control
Module ( 204-05 Vehicle Dynamic Suspension, Removal and
I nst allat ion) .
19. Connect the ABS modu le elect rical connect or.
20 . Connect the brake fluid reservoir electrical connect or .
U: Nli 'r&t e"'ITTIH/e rweMRi i'&Rlp§l/tffient wiring harness
eldcal cotnn ect. or.
::,ecure he clips.
23. Connect the A/C pressure transducer electrical connector.
• Tighten the nuts to 4 Nm (3 lb.ft).
24. Att ach the hood wiri ng ha rnes s.

• I nst al l t he gromm et .

• I nst al l the cover.

• Secure with the clips.

• Connect the electri cal connector s.

• Connect the was her jet hoses .

2 5 . I nstal I the hood pad.

• Install the clips.

26 . I nstall the windshield wiper motor.

For addit ional information, refer to: Windshield Wiper Mot or
(501-1 6 Wipers and Washers , Removal and I nstallat ion) .
27. LH side : At t ach t he wiring harness.

• Install the grommet.

• Secure the clips.

28. LH side: Connect the brake pad wear sensor elect

rical connector.
29.LH side : Connect the coolant expansion tank level switch
electricaI connector.

E
30 . LH side : Att ach t he washer reservo ir wiring harness.

• Connect the washer jet hoses.

• Connect the elect ri cal connector s.

0
3 1. LH side : Att ach t he engine compartment ground cables.

• Secure the clips.

• Tighten the nuts to 25 Nm (18 lb.ft). C

32. LH side : Connect the ABS elect rical connector.
33. LH side: Att ach t he air susp ension pipes.

• Secure the clips.

34 . LH side: Att ach t he body panel ground cables.

• Tighten the nut to 25 Nm (18 lb.ft).

35. LH side : Connect the body panel electrical connectors.

36 . LH side : Connect the adapt ive front l ight ing module elect rical
connector.
37. LH side : Connect the washer jet hose.
38 . LH side : Att ach t he wiri ng harness to the fuel fired heater.

• Connect the elect rical connectors.

• Secure with the clips.

39. Passenger side: Connect the t ransfer case electrical

connector.
40. Passenger side: Connect the engine wiring harness electrical
connector.
41. I nsta ll the headlamps.
For addit ional inform ation, refer to: Headlamp Assembly
(417-01 Exterior Light ing, Removal and I nsta llat ion).
42. I nst al l the fender splash shields.
For addit ional informat ion, refer to: Fende r Splash Shield
(501-02 Front End Body Pan els, Re moval and I nst a ll at ion).
43. At t ach the BJB wiring harne ss to the bulkhead.

• Connect the elect ri cal connector s.

• Install the grommet.

44. Install the battery groundcable.

 • Attach the additional ground cable.

• Tighten the nut to 25 Nm (18 lb.ft).

45. Secure the BJB to the bracket .

• Tighten the bolt to 6 Nm(4 lb.ft).

46. Connect the heater motor electrical connector.

47. Connect the ground cables to the lower A-pillar.

• Tighten the nut to 10 Nm (7 lb.ft).

48. I nstall the CJB bracket.

• Tighten the nut s to 10 Nm (7 lb.ft ).

• Secure the clips.

• Connect the electri cal connectors.

• Tight en t he bolt s to 25 Nm ( 18 lb.f t).

49. InstalI the CJB.

Foradditional information, refer to: Central Junction Box
(CJB) (418-00 Module Communicat ions Net work, Removal and
I nst alla t io n).
SO. Connect the battery positive cable to the BJB.

• Tighten the nut to 25 Nm (18 lb.ft).

E
0
51. InstalI the BJB cover.

• Secure the clip.

52. Install the ECM.

• Install the ECM top cover. C

53. InstalI the ECM cover.

• Tighten the Torx screws.

• Connect the electrical connectors.

54. Install the auxiliary battery tray.

For additional information, refer to: Auxiliary Battery Tray
(414-01 Battery, Mounting and Cables, Removal and
I nst allat io n).
55. InstalI the battery tray.
Foradditional information, refer to: Battery Tray (414-01
Batt ery, Mounting and Cables, Removal and I nstall at
ion).
56. InstalI the four-wheel drive control module.
For addit ional information, refer to: Four-Wheel Drive (4WD)
Control Module (308-07 Four-Wheel Dri ve Systems, Removal
and I nsta ll ation) .
57. I nstall the air cleaner assembly.
58. InstalI the radiator grille.
Foradditional information, refer to: Radiator Grille (501-08
Exterior Trim and Ornamentation, Removal and I nstall at ion).
59. InstalI the engine cover.
For addit ional information, refer to: Engine Cover - 2.7L V6 -
TdV6 (501-05 Interior Trim and Ornament at ion, Removal and
Installation).
60. Connect the bat te ry ground cable.
For addit ional information, refer to: Speci fications (414-00
Battery and Charging System - General Information,
Specifications).
 Published: 11-May-2011
Module Communications Network - Central Junction Box (CJB)
Removal and Installation

Removal
1. If the cent ral junction box (CJB) is to be replaced, connect T4
to the vehicle.
2 . Remove the glove compartment .
For additional information, refer to: Glove Compartment
(501-12 Instrument Panel and Console, Removal and
I nst allat ion).
3. Remove the passenger side closing t ri m panel.

• Release the clip.

• Remove t he 2 screws.

• Disconnect the electrical connector.

4 . Remove the CJB.

• Remove the 2 nuts.

• Disconnect the 6 electrical connectors.

Installation
1. Install the CJB.
 • Con nect t he elect ri cal con nectors.

• Tig ht en t he nuts to 10 Nm ( 7 lb .f t ) .

2. I nsta ll the cl os i ng t ri m pa nel.

• Conn ect t he el ect ri cal con necto r .

• Secure the cli p .

3. . I n sta ll t he gl ov e compart me nt.

For addit i onal in format io n, ref er to: Glove Compa rt m e n t
( 5 0 1-12 I n s t 11.1me n t Panel and Console , Removal and
I nst allat ion).
4. I nit iat e a new CJB usi ng T4 .
Publ ished: 11 - May - 2011
Wiring Harnesses -
To rque S pe c ificat io ns
De script ion Nm lb-ft
Electrical harness bridge bolts - 4.0 Litre 5 33
Fusebox mai n feed cable bolt - 4.0 Litre 10 7
Purge valve bolt - 4.4 Litre 6 4
A/Ccompressor mounting bracket bolts - 4.4 Litre 25 18
A/Ccompressor bolts - 4.4 Litre 25 18
Upper suspension arm and brake line heat shield nuts and bolts - 4.4 Litre 10 7
Road wheel nuts 140 103
Cylinder head ground connector bolt 10 7
Wiri ng harness support bracket bolts - 4.4 Litre 10 7
Fusebox mai n feed cable bolt 10 7
Radiator access panel bolts 10 7
* Starter motor solenoid nut 8 6
PAS pump mounting bracket bolts 25 18

* Caution: damage to the internal connections will result if this torque 1s exceeded

E
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C
 Published: 11 - May - 2011
Wiring Harnesses - Wiring Harness
Description and Operation

Introduction

.&,CAUTION: Do not use any other heat shrink slee ve ot her t han t he appro ved glue li ned heat shr ink slee ve me nt
ion ed in t he repai r proce dur e.

The purpose of t his document is to promote quick and efficient minor repair to harness connectors or cables using
approved met hods and the wiring harness repair kit. Repairs may only be made to cables and connectors which have been
mechanically, not electrically damaged. It also applies where the whole extent of the damage can be clearly ident ifi ed and
rectified.

Care and nea t ness are essential requirements in making a perfect repair.

Caution :
At the t ime of t hi s first issue of the HarnessRepair Guide, do not approve repairs to any of the following circuits:

• Any media orientated system transport network harnesses.

• Supplement restraint system (SRS) firing circuits (Air bags).
• Link lead assembles, which are unique to safety critical circuits such as ant i-lock brake system (ABS)
and t hermocoup le circuits . An example of t his is the ABS wheel speed sensors with moulded connectors.
• 4. Screened cables, leads and wiring hamess(s).

If any ha rness(s) w ith defective electrical connector terminals or wires from the above circuitsare a concern, new
componentsmust be installed.

0E
Repair Kit
& cAUTION: Where the repair procedure i ndicates that a glue li ned heat shri nk sleeve should be appli ed, apply
suffi cient heat to the glue lined heat shrink to melt the glue in order to provide a water tight seal. Do not over heat the
glue lined heat shrink sleeve so that the wiring harness insulation becomesdamaged.

The wiring harness repair kit has been produced which comprises:

• Pre-t erm i na te d w i ring hamess(s) of diff erent sizes and types C

• Three sizes of butt splice connectors
• A selection of colored cable ident if icat ion sleeves
• Two sizes of glue lined heat shrink sleeves
• Crimping pliers
• A wir e cutter and insulation stripper
• An electrical connector terminal extraction handle and tips

A suitable heat source, for shrinking heat shrink sleeves will be required.

The pre-i nsulated diamond grip range of electrical connector t erminals and in-li ne, butt splice connectors contained
within the wiring harness repair kit are the only acceptable product for t he repairs of wiring harnesses. The butt connectors
not only grip the wire but also the insulation, making a very secure joint.

If an electrical connector te rminal is not included in the wiring harness repair kit then approval for t he repair is NOT given
and in these circumstances a new wiring harness must be i nstall ed.

Pre-Terminated Wiring Harness(s) and Butt Splice Connectors

All pre-te rminated wiring hamess(s) and butt spliceconnectors in the wiring harness repair kit are contained in bags which
can be resealed after use. Each bag is marked with the part number of the items stored within the bag. Each storage
compartment in the wiring harness repair kit is identified with the corresponding part number. Make sure t hat
pre-te rminat ed wiring harness(s) and connectors are not mixed up it is advisable to only open one bag at a time and to
reseal the bag securely before opening another bag. Also, replace the bag in its mating part number compartment wit hin
the case.

The pre-t erminate d wiring hamess(s) are supplied with t he insulation in oneof three colors, red, blue or yellow. The colors
do not apply to any particular circuit but to t he harness wire size. See t he Relationship Table in t he Repair Method sect
ion.

Butt splice connectors are also supplied with red, blue or yellow coverings, which must be matched to the pre-terminated
wiri ng harnes s i nsulat ion color.

Pre-Term inat ed Wi ring Ham ess(s)

 E130741

The illust rat ion shows:

• The pre-terminat ed wiring harness(s) which are included in the wiring harness repai r kit
• The part number of t he pre-terminated wiring harness
• The let ter showing the extractor tip which must be used to remove t hi s type of electrical connector terminal
• Those electrical connector terminals which are gold

Some of the pre-terminated wiring harness(s) have seals installed to the insulation for sealed connector applications. It is
essential for prevention of moisture ingress that a sealed pre-terminated wiri ng harness must be used where a sealed
terminal was removed.

& cAUTION: Where the repair procedure indicates that a glue lined heat shrink sleeve should be applied, apply
suffi cient heat to the glue lined heat shrink to melt the glue in order to provide a water tight seal. Do not over heat the
glue lined heat shrink sleeve so that the wiring harness insulation becomes damaged.

Two sizes of heat shrink sleeving are supplied in the wiring harness repai r kit. Each heat shrink sleeve contains a sealant
glue. These must be used when connecting wiring hamess(s) or electrical connector t erminal(s) at all times. The smaller
diameter heat shrink sleeve is to be used wit h the red and blue butt splice connectors and the large r diam ete r sleeve
with the yellow butt splice connectors.

For ease and speed, some of the pre-t enninated wiring hamess(s) may already have t he insulat ion partly stripped at the
splice end. If the repa i r require s insu la t ion to be st ripp ed from the cable, refer to the Relationship Table for the corTect
length of insulation to be stripped.

The Pre-Tenn inat ed Wiring Hamess(s) illustration shows the electrical connector terminal type, the part number of the pre-
te rminat ed wiring harness and the let ter of the extractor tip which must be used to extract the electrical connector tenninal
from the connector housi ng. Additionally, those electrical connector termi nal (s) which are gold are identified, all others
are therefore, tinned and not gold.

Wiring Harness Cable Identification Sleeves

A sele ction of colored sleeves are contained in the wiring harness repair kit for maintaining the wiring harness cable
ident ificat ion on the pre-termi nated wiring harness. Place the correct colored sleeve(s) over the pre-terminated wiring
harness insulation as near to the electrical connector as possible with the main wiring harness cable color nearest to the
electrical connector.

For example, if t he original wiring harness cable color is pink with a black trace put the pink wiring harness cable
identification sleeve on the pre-t erminated wiring harness first followed by a black sleeve, and slide both along the wiring
harness cable to the electrical connector terminal.

Extraction Handle and Tips

The ext ract io n handle, in conjunction wit h the correct tip, is used to remove a terminal from an electrical connector. Each
tip contained in the wiring harness repair kit is marked with an identification letter, A to K incl usi ve. Each tip has been
speciall y designed to extract a particular type of electrical connector terminal. The use of any other tool is not
recommenedd and is liable to cause damage to the elect rical connector. The tip is fast ened to the handle by a screw
which holds the t ip firmly yet allows it to be easily replaced.

Extract ion Handle and Tips

0 A : ) G

@ B

C
®
@
.,..,
\, (
: Q,
Q,
H

) Q, D ©1 I a) J

) Q, E @, I
I oJ K
@ F

E130 742

I nsul a ti on St ripp e r
The moving ja w has an adjuster wheel which has a seri es of holes in it . Turning the wheel and placing the cable in the
matching size hole will automatically adjust the jaw to the correct pressure. Note that some wiring hamess(s) may have a
harder insulation and slight adj ustment of the wheel may be needed to make a clean st rip but exercise care not to damage
the wire.

Insulation Stripper
 :130743

By press ing the ou te r edg es of t he wiri ng harness cable length st op tog et her the adjust er can be slid up or down the jaw.
This decreases or i ncreases the lengt h by which the wiring harness cable insulat ion will be strippedfrom the
pre-tenninated wiring harness or wiring harness wire. The adjuster has a posit ion indicat or to align with a graduated scale
and this sets the correct length in millimetres, of insulation to be stripped. The amount of insulat ion to be stripped is
shown in the Relationship Table.

The illustration shows the insulat ion st ripper tool anda wiring harness correctly gripped in the j aws. A wire cutter is
provided on the outer side of the fi xed jaw.

Cable Correctly Gripped in Stripper Blades

I 1 11111 111 11 1 11 1111111 11 11 11 I

(j)
1 1 1 1 1 1 1111 1 111111111111 11111 1

E130744

Crimping Pliers
Crimping Pliers
 :: - ----- -

E130 7 45

The crimpi ng pliers have a moving jaw and a stationary jaw, with three different sized crimping enclosures. Each of the
enclos ures is ident ifie d by a red, blue or yellow coloured dot which corresponds to the three colours of the pre-term inat ed
w i ri ng hamess(s) and butt splice connector colors.

List of Parts

Description Part Number Quantity

Wiring Harness Repair Kit l418-S065 1
Pre-Termi nated Wiring Hamess(s) 1418 - 066 t o 418 - 103 10 each
inclusive
Glue Lined Heat Shrink Pack - small diameter 1418 - 104 25 per
pack
Glue Lined Heat Shrink Pack - larger diameter 1418 - 105 10 per
pack
Case Assembly Comprising - carry case, lid, inner lid, base, insert, trays foam 1418 - 106 1
spacers
Butt Splice Connector - Red 1418 - 107 SO pe r
pack
Butt Splice Connector - Blue 1418 - 108 SO per
pack
Butt Splice Connector - Yellow 1418 - 109 20 per
oack
Extract ion Tool Handle 418-110 1
Extract ion Tip Pack consists of 2 spare screws plus l418-S111 1
Tip A 1418 - 1 1 8 1
Ti p B 1418 - 1 1 9 1
Tip C 1418 - 120 1
T ip D 1418 - 121 1
Tip E 1418 - 122 1
Ti p F 1418 - 123 1
fip G 1418 - 124 1
Tip H 1418 - 125 1
T ip I 1418 - 126 1
Tip J 1418-1 27 1
fip K 1418 - 128 1
Sl ee ve Identification Pack - for Red insulation 1418 - 1 1 2 500
Sleeve Identification Pack - for Blue insulation 1418 - 1 1 3 500
Sleeve Identification Pack - for Yellow i nsulat ion 1418 - 114 50 0
Instruction Manual JTP 593 1
Crimoina Pliers YRW500010 1
Wire Stripping Tool 1418 - 1 1 7 1
Items canbe ordered from:

SPX United Kingdom Limit ed

 Ironstone Way

Brixworth

Northants

NN6 9UD

Unit ed Kingd om

Telephone: +44 (0) 1327 704461

Fax: +44 (0) 1327 706632

Repair Methods

.&,CAUTION: Several different types and sizes of terminal may be found in a single electrical connector housing.
It is necessary to id entify :

• The conductor (wire) size of the affected wiring harness

• The elect rical connector range from which the damaged wiring harness is to be removed
• The terminal type

Use of the approved diagnostic tool will greatly assist in the quick ident ific ation of electrical connectors and fault
y pin t erminal(s) .

Reference can also be made to the vehicle Elect rical Guides, held by Dealers, to identify wiring hamess(s) and electrical
connector(s).

By using the Relationship Table, the wiring harness conductor (wire) size can be related to a suitable pre-terminated

E
wiring harness by the color of the insulation. Also, the correct length of insulation to be stripped from the wiring harness
lead is identified.

0
Relationship Table
CABLE RANGE SPLI CE STRIP LENGTH
0.35 mm2 to 1.50 mm2 RED 6.00 to 7.00 mm
1.00 mm2 to 2.50 mm2 BLUE 6.00 to 7.00 mm
4.00 mm2 to 6.00 mm2 YELLOW 9 .00 to 9.50 mm

Electrical Connector Terminal Extraction

C
It must be not ed that some electrical connector(s) have ant i-backout devices which prevent the terminals from being
removed from the electrical connector. Some examples of these are shown in following illustrations. The ant i-backout
device must be released before att empting to remove the terminal from the electrical connector. Some ant i-backout
devices require a special tip to release the device and these have been included in the kit. Most can be released by
carefully using a suit able small screwdriver.

Various types of electrical connector have seals installed internally or externally to prevent moist ure ingress. These
normally do not have to be removed but make sure that they are installed when the electrical connectors are connected.

The illust rat ions show examples of each tip used on diff erent types of electrical connector(s). There are a large number of
different types of electrical connector used on vehicles therefore only one example using each tip is shown. Technicians
experience and ju dgement will di ctate which type of tip should be used for those electrical connector(s) which are not
shown. Care should be exercised to avoid furt her damage when removing the terminals from the electrical connector.

• NOTE: Examples of the ext raction tips and anti-backout tips.

:1:ll748

: 1:1)749
: 13)750

E]

E130751

r:J
E130752
 : 13) 753

: 13) 754

: 13) 755

• NOTE: The chart shows the electrical connector types, terminal pins/ sockets, extractor tip and anti-backout tip.

Electrical connector terminal type Pinor socket Extra ctor tip I Anti-backout tip
Mulitlock 040 seri es D A
Mulitlock 040 series B A
Mulitlock 070 series B B
 Electrical connector terminal type Pinor socket Extractor tip I Anti-backout tip
Mulitlock 040 series D B
Econoseal III 070 serie s D B
Econoseal II I 070 series B B
Econoseal II I 070 series B B
Econoseal III J2 D B
Econoseal II I 250 series B F
Econoseal III 250 series D B
Econoseal II I 250 series B F
Econoseal III 250 serie s D B
Micro-ti mer II 1. 5mm D C
Micro-t i mer II 1. 5mm B C
Std power t imer 4.8 flat D G
Std power t imer 5.8 flat B D
Std power t imer 5.8 flat B D
Std power t imer 2.8 flat D D
Std power t imer 4.8 flat D G
Std power t imer 5.8 flat B D
Ford 2.8 flat D E IH
Mulitlock 070 series D B
Mulitlock 070 series B B
Junior power t imer 2.8 flat D D
SumitomoTS90 connector B B IH
Modu I V gold plated D B
Mulitlock 040 series gold plated D A
Micro qualoc k D I
EECV D B
EECV D B
Kosta l dia 1.50 series D J
AMP 6.3 flat D B
Junior power t imer 2.8 flat D D

E
2.8 series D B II
Sumit omo TS90 connecto r D B IH
Ducan 0.60 gold plated D K
AMP 6.3 flat D D
0
Econoseal III 250 serie s B F

Repair Procedure C
• CAUTIONS:

& Do not use crimping pliers, insulation strippers, butt splice connectors, heat shrink sleeves or pre-t erminated wiring
hamess(s) that are not supplied with the Jaguar wiring harness repair kit. Each part has been designed to be used
only wit h the other parts in this wiring harness repair kit.

& Where the repair procedur e indi cat es t hat a glue lined heat shrink sleeve should be applied, apply sufficient heat to
the glue lined heat shrink to melt the glue in order to provide a water tight seal. Do not over heat the glue lined heat
shri nk sleeve so that the wiring harness insulation becomes damaged.

It is not corTect to make more than five repair joints on the wiring harness to any electrical connector and if more damage
is found at the same electrical connector then a new wiring harness must be installe d.

• Remove the faulty terminal from the electrical connector using the extractor tool and corTect t ip . Make sure that any
anti-backoutdevice is released before trying to removethe terminal.

• & cAUTION: : A number of elect rical connect or tenninals are gold plated or gold flashed. When defective, they
must be installed with a gold pre-terminated wiring harness(s) from the wiring harness repair kit . It is not always
easy to identify the female as gold but the male pins are visuall y easier, therefore always check both male and
female tenninals to ident ify those which are gold. Under no circumstances are gold and tin terminals to be mixed
as t his will lead to early failure of the electrical contact .

• NOTE: Never use a harness lead with a smaller diameter than the original harness lead.

Select the corTect size and type of pre-t erminat ed wiring harness and butt splice connector from the wiring
harness repair kit.
• Usingthe wire cutter onthe strippni gtool, cut the pre-terminatedwiring harness and the harness cable to the
requir ed lengt h.
• • NOTE: See i llu st rat ion : Stripping Insulation

From the Relat ionship Table, find t he correct lengt h of insulation to be stripped from the pre-terminated wiring
harness and set the adj ustable cable length stop to the corTect lengt h. Pla ce the pre -t erm inated wiring harness in
t he wire st ripper and remove the insulat ion.
• Put the cable identificat ion sleeve(s) on to the wiring harness with the main cable colour nearest to t he termi nal.
• During t his next step do not overtighten. Place the selected butt splice connector in the crimping tool, matchi ng the
aperture and the butt connector colours. Make sure t hat the window i ndentat ion in the butt connector is resting
over t he guide bar on t he lower jaw . Part ia ll y clo se t he gri p u nt il the butt connectoris securely held in the aperture.
This will give support to the but t connector while the pre-terminat ed wiring harness is inserted into it.
• • NOTE: See i llu st rat ion : Spice Correctly Located
 I nsert the pre-te rminate d wiring harness into the butt connector and make sure that the wire is against the wire
stop. Close the grip firmly, crimping the lead to the butt connector. When t he handles have been compl et ely
closed the butt connector will be freed from the tool as the handles are released. If the handles have not been
completely closed then the jaws will hold the butt connector and it cannot be r·emoved from the t ool until the
crimp is fully made by closing the handles completely.
• Make sure t hat the harness cable has been squarely cut and the correct length of insulat ion removed. If more t han
one splice is needed the butt connectorsmust be not be crimpedto the wiring harness at the same dist ance from
the connector. The splices must be staggered to prevent a bulk of splices in the same area of the wiring harness.
• It is preferable to cover the butt splice joint with heat shri nk sl eeve. Thi s is desirable not essential, except where
the electrical connector is a sealed electri ca l conne ct or. Use t h e s m a l le r diamet er s l eeve for r·ed and blu e
pre- t erm ina te d wiring hamess(s) and the large diameter sleeve for the yellow pre-terminated wiring hamess(s). It
is advisable to place the heat shrink over the completed joint but in some instances the sleeve will not pass
over the terminal. Check, and if requi red, place the correct size sleeve onto the harness cable or pre-terminated
wiring harness before crimping the but t splice to the wiring harness.
• Place the harness cable in to the butt splice with the splice windowover the guide bar. Make sure t hat the cable
harness wire is against the stop in the butt splice, crimp the butt splice connector to the wiring harness.
• Gently pull the harness cables each side of the butt splice to make sure that a secure joi nt has been made.

• A w ARNI NG: Do not use a naked fl ame in areas where fuel or oil have been spil t . Clean the area of residual
oil and fuel and wait unt il the fuel spi ll has fully evaporat ed.

• CAUTIONS:

& When using a heat source make sure that it is localised and causes no damage to surrounding materials.

& Where the repair procedure indi cates that a gl ue lin ed heat shri nk sleeve should be appli ed, apply suff icie nt
heat to the glue li ned heat shrink to melt the glue in order to provide a water tight seal. Do not over heat the glue
lined heat shrink sleeve so that the wiring harness insulat ion becomesdamaged.

Using a suitable heat source, shrink the sleeve over the butt splice.
• I f further pre-terminated wiring hamess(s) are to be installed to the same electrical connector, make sure that
the lead is cut at a di ff erent length to t he previous j oint . This makes sure t hat the splices will, where possible, be
staggered on t he wiring harness and prevent a bulk of splices in one area.
• When al l of the spli ces have been made, fit the terminal(s) to t he electrical connector, taking care t hat the
terminal s are correct ly ori entat ed.
• I nst all the wiri ng harn ess cover and secure with adhesive electrical tape. Do not cover the wiri n g harness right to
t he electrical connector as the t erminals must have a l it t le movement and not be fi rmly bound to the electrical
connector or wiring harness. Make sure that the cable identifica t ion sleeve(s) are showing at the wiring harness
electrical connector.

Stripping I nsulat ion

, 0110atO!IIIIOIOI

E130756

Spice Correctly Located

:130757
 Publish ed: 11-May-2011
Wiring Harnesses - Wiring Harness Repair
General Procedures

1. For additional information, refer to: Wiring Harness (418-02

Wi ring Harnesses, Description and Operation) .
Publi she d: 11-May-2011
Wiring Harnesses - Engine Wiring HarnessV6 4.0L Petrol
Removal and Installation

Removal
1. Disconnect the bat te ry ground cable.
For addit ional informat ion, refer to: Specifications (414-00
Batt ery and Charging System - General I nformat ion,
Specifications).
2. Remove the engine undershield.
For addit ional information, refer to: Engine l Jnde rsh je!d
( 501-02 Front End Body Panel s, Removal and Inst allati on) .
3 . Remove the i nt ake mani fold .
For addit ional informa t ion, refer to: I nt ake Mani fold (303-0 1C
Engine - V6 4.0 L Petrol, I n-vehicle Repair).
4 . Remove the bat tery .
For addit ional informat ion, refer to: .6.all.e.n,! ( 414 -01 Battery,
Mounting and Cables, Removal and I nsta llation) .
5. Remove the engin e compartment fuse box main feed cable.

• Remove t he bolt.

E49948

6. Remove the engine compartment upper heat shield.

• Remove the screw.

• Release t he 2 mount ing clips.

7. Remove the battery compartment side wall.

• Rel ease t he bat t ery positive cable and grommet .

• Release t he 4 clips.
8. Release the engine hamess from the battery compartment.

• Disconnectthe 2 electrical connect ors.

9 . Release the 2 clips on the hamess protect ive cover.

10. Disconnect t he fuel injector electrical connectors.

• Release the 4 clips.

11. Disconnectthe mass air flow (MAF) sensor electrical
connector.

• Release the clip.

12. Disconnect t he engine coolant temperature (ECT) sensor

electrical connector.

13. . Disconnect t he generator connector.

14. Disconnect the knock sensor (KS) elect ri cal connectors.

15. Disconnect t he cooling fan cont rol elect rical connector.

• Release t he 2 clips.

16. Disconnect t he camshaft posit ion (CMP) sensor

electrical conector.

• Relea se t he cli p.
17. Disconnect the purge control valve (PCV) electrical
connector.

18. Disconnect t he LH breather electrical connector.

19. Release the wiring harness bridge.

• Remove the 2 bolts.

E55898
20. Disconnectthe LH HO2S and release the clip.

22. Disconnect the crankshaft position (CKP) sensor elect

21. Disconnect t he RH HO2S and release t he clip. rical connect or.

23. NOTE: Note the fitted position.

Remove the engine wiling

harness.

Installation
1. NOTE: Ali gn to t he posit i on noted on removal.

Install the engine wiling harness.

2. Connect the CKP sensor elect ri cal connector.
3. Connect the HO2S electrical connectors.
4. Install the elect rical harness bridge.

• Tighten the bolt s to 45 Nm (33 lb.ft ).

5. Connect the breather electrical connector.

6. Connect the PCV elect ri cal connector .
7. Connect t he CMP sensor elect rical connect or.

• Secure the cli p.

8. Connect the cooling fan elect rica l connector.

• Carefully secure the clips.

9 . Connect the KS elect rica l connectors.

10. Connect the generator.
11. Connect the ECT senso r elect rical connector .
1 2 . Connect the MAF sensor electri cal connector .

• Secure t he cli p.

13. Conn ect the fuel injector electrical connectors.

• Carefull y secure the clips.

14. Connect the engi ne wiring harness.

• Install the clips on the harness protective cover.

• Connect and secure t he elect rical connectors.

15. I nsta ll the battery compartment side wall.

•
•
Secure the clips.
Install the battery pos i t ive cab le a nd gromm et. E
1 6 . I nsta l l the e ngin e c ompa rt m e nt uppe r h eat s h ie ld . 0
• Sec ur e the cli p s.

•
C
Tight en t h e sc re w .
17. I nsta ll the fusebox main feed cable.

• Install the bolt andtighten to 10 Nm (7 lb.ft).

18. Install the battery.

Foradditional information, refer to: Battery (414-01 Battery,
Mounting and Cables, Removal and I nstall ation).
19. I nstall the intake manifold .
For addit ional inform ation, refer to: I ntake Manifold (303-0l C
Engine - V6 4.0 L Petrol, I n-vehicle Repair).
20 . I nsta ll the engine undershield .
For addit ional information, refer to: Engine Undershield
(501-02 Front End Body Panels, Removal and I nst allat ion)
.
21. Connect the battery ground cable.
For addit ional inform ation, refer to: Speci fications (414-00
Batt ery and Charging System - General Information,
Specifications).
 Published: 01-Jun-2011
Wiring Harnesses - Engine Wiring HarnessVS S.OL Petrol
Removal and Installation

Removal
• NOTE: Removal steps in this procedure may contain installat ion details.

• NOTE: Some variation in the illustrat ions may occur, but the essential information is always correct.

All vehicles

1. Aw ARN
axle stands.
I NG: M ake s ure to su pp ort t h e vehicle with

Raise and support the vehicle.

2. For addit ional information, refer to: Specifications (414-00
Battery and Charging System - General I nformat ion,
Specifi cations).
3. For addit ional informat ion, refer to: Auxili ary Battery
Tray (414-01 Batt ery, Mount ing and Cables, Removal
and
I nst allat io n).
4. For addit io nal info rmat io n, r·efe r t o : Battery Tray (414-01
Batt ery, Mounting and Cables, Removal and Installation).
5. For additional information, refer to: Air Cleaner Outlet Pi pe LH
(303-12D Intake Air Distribution and Filt ering - V8 S.0L Pet ro l,
Removal and I nstall atio n) .
6. For addit ion al info rmat ion, refe r to: Air Cleaner Outlet Pipe RH
(303-12D I nt ake Air Dist ri but ion and Filt ering - V8 S.0L Pet ro l,
Removal and I nsta llatio n) .
7. For additional information, refer to: Plenum Chamber (412-01
Air Dist ribut ion and Fil teri ng, Removal and I nst allat ion) .
8. For addit ional info rmat ion, refer to: Exhaust System ( 3 09 - 00D
Exhaust Syst em - V8 S.0L Petrol, Removal and I nstall at ion).
9. NOTE: Remove and discard the gasket.

TORQUE: 48 Nm
 10 . NOTE: Remove and discard the gasket .

TORQUE: 48 Nm

11.

•
12 . .Aw A R N I NG : D o n o t s mok e o r carry ligh ted tobacco
or open fl ame of any type when working on or near any fuel
relat ed components . Highly fl ammable vapors are always
present and may ignit e. Fail ure to foll ow these instnuct i on s
ma y res ul t in p ers on al inj ury .

& c AUTI ON: Be prepared to coll ect escapi ng fu el.

13 . NOTE: RHD illu st rat ion shown, LHD is simil ar.

14.

15.
 1 6 . NOTE: Make sure the elect rical connector is
correct ly secured.

Vehicles without supercharger

17.

Vehicles with supercharger

18 .

All vehicles
19.

20.

21. TORQUE: 10 Nm

22.
 23.

24.

½..
E1 07593

25 .
26.

27. TORQUE: 10 Nm

28.
29 .

30 . TORQUE: 6 Nm

31.
3 2 . TORQUE: 10 Nm

3 3 . NOTE: RHD il lu st rat ion shown, LHD is sim ilar.

TORQUE: 47 Nm Nm

34 . NOTE: RHD il lu st rat io n shown, LHD is simi l ar .

TORQUE: 47 Nm Nm
35.

36.

37.
38.

3 9 . TORQUE: 48 Nm

40.
41.

42.

43.
44. TORQUE: 10 Nm

45. TORQUE: 10 Nm

46. TORQUE: 10 Nm
 47. TORQUE: 10 Nm

E120638

48.

4 9 . NOTE: RHD il lu st rat ion shown, LHD is similar .

Installation
1. NOTE: After the engine harness has been installed, test using
Land Rover/ Jagua r approv ed diagnostic equipment .

To install, reverse the removal procedure.

 Publi she d: 11-May-2011
Wiring Harnesses - Engine Wiring HarnessTDV6 2.7L Diesel
Removal and Installation

Removal
1. Disconnect the bat te ry ground cable.
For addit ional informat ion, refer to: Specifications (414-00
Batt ery and Charging System - General I nformat ion,
Specifications).
2. Remove the crankcase vent oil separator.
For addit ional information, refer to: Crankcase Vent Oil
Separator (303-08, Removal and Inst allat ion).
3. . Remove the battery.
For addit ional informat ion, refer to: .6fil.tfilY (414 - 01 Bat te ry,
Mounting and Cables, Removal and I nstallat ion).
4 . NOTE: Right hand drive shown, for Left hand drive reverse
the sequence.

Disconnect the three engine harness electrical connectors.

5 . Release the engine wi ring harness from the bulkhead.

6 . NOTE: Left -hand shown, right-hand similar .

Disconnect the knock sensor (KS) elect rical connectors.

7 . NOTE: Lef t -hand shown, right -hand simil ar.

Disconnect the fuel injector elect rical connect ors .

8 . NOTE: Left -hand shown, right -hand sim ilar.

Release the engine wiring harness from the fuel supply

manifolds.

9. Disconnect the RH EGR valve elect rical connector.

10. Release the engine wiring harness from the timing cover.
 11. Disconnectthe engine coolant temperature (ECT) sensor
electrical connector.

• Release the engine wiring harness from the engine

Iifti ng bracket.

12. Release the engine wiring harness from the timing cover.

13. Remove t he LH exhaust gas recirculat ion ( EGR) valve.

For addit ional infonmation, refer to: Exhaust Gas Recirculat ion
(EGR) Valve LH - Vehicles Without : Diesel Particulate Filt er
(DPF) (303 -0BA Engin e Emission Cont rol - TDV6 2.7L Diesel,
Removal and Installation).
14. Disconnect the camshaft position (CMP) sensor
electrical connector.

15. Remove the power steering pump.

For addit ional infonmation, refer to: Power St eering Pump
- 2.7L Diesel (211-02, Removal and Installation).
16. Removethe power steering pump mounting bracket.

• Remove t he t hree retaining bolts .

17. Disconnect t he A/ C compressor electrical connector.

18. Disconnect t he turbocharger electrical connector.

 19. Disconnect t he crankshaft posit ion (CKP) sensor electrical
connector.

20. Remove the engine undershield.

For· additional information, refer to: Engine Undershield
(501-02 Front End Body Panel s, Removal and Installation).
21. Disconnectthe engine oil temperature sensor
electrical connector.

• Release t he engine wiring harness from the oil pan.

22. Disconnect the start er mo t or solenoid electrical connector.

23. Disconnect the generator electrical connector.

24. Remove the engine wiring harness.

Installation
 1. I nstall the engi ne wiring harness.
2. Connect t he generat or electrical connector.
3. . Connect the st art er mot or solenoid electrical connector.

• Tighten to 7 Nm (5 lb.ft ).

4. Connect the engine oil t emperature sensor electri

cal connect or.

• At tach the engine wirin g harness to the oil pan.

5. I nstall the engi ne undershield.

For addit ional information, refer to: Engine Undershield
(501- 02 Front End Body Pan els, Removal and I nst alla t ion).
6. Connect the CKP sensor el ect ri cal connector.
7 . Connect the t urbocharger electrical con nector .
8. Connect t he A/C compr ess or elect rica l connecto r.
9. I nsta ll the power steering pump mount ing bracket.

• Tighten the retai ning bolts to 25 Nm (18 lb.ft ).

10. Install the power st eering pump.

For addit ional information, refer to: Power St eeri ng Pump -
2.7L Diesel (211- 02, Remova l and I nst al lat ion).
11. Conn ect the CMP sen sor elect rical connect or.
12. I nstall the LH EGR valv e.

E
For add it i onal inform at ion, refer to: Exhaust Gas Recirculation
(EGR) Valve LH - Vehicles Wit hout : Diesel Part icula t e Filt er
(DPF) (303- 08A Engin e Emi ssio n Cont rol - TDV6 2. 7L Diesel,
Removal and I nstal lat ion).
13. . Att ach the engine wiring ha rness to t he t iming cov er . 0
14. Connect the ECT senso r el ect rical connector .

• At tach t he engine wirin g harnes s to the engine l ift ing

bracket. C
15. Att ach the engine wirin g harness to the t iming cover .
16. Connect the RH EGR valve elect rical connector.
17. At t ach the engine wiring ha rness to t he fuel suppl y
manifold s.
18. Connect the fuel injector electrical connectors.
19. Connect the KS elect ri cal con nector s.
20. At t ach the engine wiring ha rness to t he bulkh ea d.
21. Connect the three engine wiring harness electrical
connectors.
22. I nstall the battery.
For addit ional information, refer to: Battery (414-01 Battery,
Mounting and Cables, Removal and I nstallation).
23. I nstall the crankcase vent oil separator.
For additional information, refer to: Crankcase Vent Oil
Separator (303-08, Remov al and I nst all at ion).
24. Connect the bat tery ground cable.
For addit ional inform at ion, refer to: Specif ications (414-00
Battery and Charging System - General I nformat ion,
Specifi cations).
Publi she d: 11-May-2011
Wiring Harnesses - Engine Wiring HarnessTDV6 3.0L Diesel
Removal and Installation

Removal
• NOTE: RHD shown, LHD is similar.

• NOTE: Some variation in the illustrat ions may occur, but the essent ial informat ion is always correct.

• NOTE: Removal steps in this procedure may contain installat ion detai ls.

1. Remove the battery.

For additional information, refer to: Battery (414-01 Battery ,
Mounting and Cables, Removal and I nstallat ion).
2. For additional information, r·efer t o : Engine Cover - TDV6 3. 0L
Diesel (501-05 I nt erior Trim and Ornamentat ion, Removal and
I nst allat ion) .
3. For additional information, refer to: Exhaust System (309-00B
Exhaust Syst em - TDV6 3. 0L Diese l, Removal and I nsta ll at io
 n).
4. For addit ional info rmat ion, refer to: starter Motor (303-06B
st arting System - TDV6 3.0L Diese l, Removal and I nsta ll at ion).
5. For addit ion al info rmat ion, r·efer t o : Generator ( 414 - 02B
Ge n erator and Reg u lat o r - TD V6 3.0 L Diesel, Removal and
I nst all at io n).
6. For ad dit ion al infor mat ion, refer to: Exhaust Gas Recirculat ion
(EGR) Valve LH ( 303 -0SB Engine Emission Control - TDV6 3.0L
Diesel, Removal and Install ation).
7. For additional information, refer to: Air Condjtjonjng (A/C)
Compressor ( 412-03B Air Condi t ioning - TDV6 3.0L Diesel,
Removal and I nsta llat ion) .
8. For addit ion al info rmat ion, refer to: power Steering Pump
- TDV6 3.0L Diesel (211-02 Power St eering, Removal and
I nst allat ion) .

9 .A w ARNING: Make sure to support the vehicle with axle

stands.

Raise and support the vehicle.

10. Remove the front road wheels and t ires.

• TORQUE: 140 Nm

11. TORQUE: 9 Nm

1 2 . TORQUE: 9 Nm

<:; ..-...,

jp_·

E122255

1 3 . TORQUE: 9 Nm
14.

15 .
16.

17.

18 .

19.
20.

21.

2 2. NOTE: Engine shown removed for clarity.

23 . NOTE: Engine shown removed for clarity.

24.

25.

26. TORQUE: 25 Nm

27.
28 .

29.

30.

31.
32.

33.

34.

35. TORQUE: 10 Nm
 36 . & c AUTI ON: Take extra care not to damage the wiring
harnesses.

• NOTE: Note the position of the wiring harnesses to aid

inst allat ion .

Installation
1. To i nst all, reverse the removal procedure.
 Publish ed: 11-May-2011
Wiring Harnesses - Frame Wiring HarnessVehicles Built From: 01/2007
Removal and Installation

Removal
All ve hi cles
1. NOTE: All of the dips on the harness can be access with the
integrated body installed to the frame. The graphic is to give
guidance of the routing of the harness.

The frame wiring harness routing.

E92590

2. Open the upper lif tgate and lower tailgate.

3. Remove the spare wheel and t ire.

4. . Aw ARN I NG: Do not work on or under a vehicle supported

only by a jack. Always support the vehicle on safety stands.

Raise and support the vehicle.

S. Remove the wheels and t ires.
6. Disconnect the battery ground cable.
For additional information, refer to: Specjfjcat jons (41 4- 00
Battery and Charging System - General Information,
Specfiications).
7. Remove the LH front wheel arch liner.
For addit ional information, refer to: Fender Splash Shield
(501-02 Front End Body Panels, Removal and I nst allat
ion).
 8 . Remove the windshield washer reservoir fil ler neck.

9 . LH side behind the front headlamp: Disconnect t he frame

wiring harness electrical connector.

10. LH side behind the front panel: Disconnect the 2 electrical

connectors from the frame wiring harness.
11. LH side behind headlamp: Release the 2 clips from the
inner fender.

12. LH side behind headlamp: Reposition the frame wiring

harness down to the inner fender.
13. LH side front : Release the 2 windshield washer jet hoses.

14. Remove the frame wiring harness carrier.

• Remove and discard the 4 t ie straps.

• Relea se t he 2 clip s.

15. LH sid e front: Disconnect the height sensor

electrical connector.
 16. Disconnect the ground cable from the wheel arch earth
stud.

• Release the 2 clips.

17. LH front side: Release the frame wiring harness from the
frame.

• Release the 5 clips.

18. Remove t he air suspension reseNoir.

For addit ional information, refer to: Air Suspension
Reservoir ( 204 - 05 Vehicle Dynamic Suspension, Removal
and Installation).
19. LH side: Release air suspension line from the frame wiring
harness.

• Release the 4 clips.

 20. LH side: Release the frame wiring harness from the frame.
• Release t he 6 clips.

r:-

21. Remove the air suspension silencer.

For addit ional inform at ion, ref er to: Air Suspension
Muffler (204- 05 Vehicle Dynamic Suspension, Removal and
I nst allat ion).

All except vehicles with diesel engine

22. Remove the evaporat ive emission canister.
For addit ional information, refer t o: Evaporative Emjssjon
Canister ( 303 -13B Ev aporat i ve Emissions - V8 5.0L Pet rol ,
Removal and I nstall ati on) .

All vehicles
23. Disconn ect t he 2 elect rica l connect ors from the air
suspension solenoid.

24. Release the air suspension compressor valve block.

• Release t he 3 grommets .
 25. LH side: Release air suspension lin e from the frame wiring
harness.

E92566

26 . & c AUTI ON: Use a wrench on the hexagon provided to

prevent the ball joint rotating.

Release bot h st abili zer bar li nks.

• Remo ve the 2 nuts.

27. Rele ase t he stabilizer bar.

• Remove the 4 bolts.

28. Release the frame wiring harness from the parking brake
cable.
29. Vehicles wit h diff erent ial locking motor : Disconnect the
2 electrical connectors.

• Release the 2 wiring harness clips.

30. Release the parking brake emergency release cable.

• Release the 2 clips.

31. LH side : Release the frame wiring harness.

• Remove the bolt.

32. Disconnect the electrical connector from the rear LH hei
ght senso r.

• Release the 2 clips.

33. LH side rear: Disconnect t he air suspension rear valve

block electrical connector.

• Release the clip.

 34. Release the valve block from its mounting bracket.

• Release the 3 grommets.

35. Reposition the frame wiring harness to above t he frame.

36. LH side rear: Disconnect the 2 electrical connectors from
the frame wiring harness.

• Release the 2 electrical connectors.

37. Disconnect the LH rear ABS sensor.

• Release the clip.

38. Release the parking brake actuator mount bracket.

E92576
 39. Spare wheel apert ure: Release the frame wi ring harness.

• Release the 5 clips.

E92577

40. RH side rear: Disconnect the ABS sensor electrical

connector.

• Release t he 2 clips.

41.RH side rear: Disconnect the low brake pad warning lamp
electrical connector.

• Release t he 2 clips.
42. Disconnect the electronic parking brake actuator electrical
connector.

• Release the clip.

43. Release t he RH parking brake cable.

• Remove t he bolt.

• Release t he clip.

44. Release the fuel line support bracket.

• Remove t he inner section of the fuel line

support bracket.

• Release the clip.

 45. Release the frame wiring harness from the parking brake
cable.

46. RH side: Release the frame wiring harness from the frame.
47. Remove the transmission under shield.

• Remove the 6 bolts.

48. Remove the fuel tank heat shield.

• Remove the 3 bolts and 2 nuts.

49. Release the parking brake emergency release cable.

• Release the 4 clips

 S O. A w ARNING: Secure the component to the t ransmission
j ack.

.&, CAUTI ON : Note t he rea r bol t is fi tt ed w it h 2 washe

rs. Using a t ransmission j ack, lower the fuel tank.

• Remov e t he 6 bolts.

E'$J

E5152J / I
51. Disconnectthe fuel pump module electrical connector.

52. Release the frame wiring harness from the fuel tank.

._)
f-

E92586
 5 3 . Rear of fue l tank: Release the frame wiring harness from
the top of the frame crossmember.

• Release the clip.

54. Secure the fuel tank.

55. Release the exhaust heat shield for access.

56. Release the brake pi pes.

 57. With assist ance,removethe frame wiring harness.

• Posit ion both ends of the frame wiri ng harne ss to the

LH ce n t er body mount.

• Rout e the front end of the frame wiring harness

between the body and center crossmember.

• Wi th assistance, remove the frame wiring harness.

Installation
1. Check the old frame wiring harness against the new frame
wiring harness to make sure t hat t hey are the same.
2. . NOTE: Make sure the wiring harness is routed

correctly. With assistance, inst all t he frame wiring

harness.

• Route all of the frame wiring harness electrical connectors

and clips into position.

3. Secure the bra ke pipe s.

4. Secure the ex hau st heat shield.

5. Aw ARN I NG : S ecure
transmission j ack.
t he component to the

&, CAUTIO N: Note the rear bolt is fitted with 2 washers.

Using a t ransmission jack, lower the fuel tank.

• Remove the 4 bolts.

6. Connect the fuel pump module elect rical connector.

7. RH side: Secure the frame wiring harness to the fuel tank.
8. Rear of fuel tank: Secure the frame wiring harness to the top
of the frame crossmember.

9. . &, CAUTION: Note the rear bolt is fitted with 2

washers. Install the fuel tank.

• Tighten the bolt s to 45 Nm {33 lb.ft).

10. Secure the parking brake emergency release cable.

• Secure in t he 4 clips.

11. Install the fuel tank heat shield.

• Tighten the bolts to 6 Nm (4 lb.ft).

• Tighten the nuts to 3 Nm (2 lb.ft).

12. InstalI the transmission under shield.

• Tighten the bolts to 10 Nm (7 lb.ft ).

13. RH side: Secure the frame wiring harness to the frame.

14. Secure the fra me wi ring harne ss to the RH par king brake
 cable.
15. . Secure the RH park ing brake cable bracket.

• I nstall the inner section of t he parking brake cable

bracket.

16. Secure the RH par ki ng brake cable.

• Secure the clip.

• Tighten the new bolts to 22 Nm (16 lb.ft ).

17. Connect the elect ronic parking brake actuato r electrical

connect or.

• Secure the cli p.

18 . RH sid e rea r: Connect t he low brake pad warn ing lamp

el ectr icaI connect or.

• Secure the 2 clips.

19. RH side rear: Connect the ABS sensor elect rical connector.

• Secure the 2 clips.

20 . Spare wheel aperture: Secure the frame wiring harness.

• Secure the 5 clips.

21. Secure the parking brake actuat or mount bracket.

E
•Tighten the bolts to 22 Nm (16 lb.ft).
22. Connect the LH rear ABS sensor. 0
• Secure the cli p.

23. LH side rear: Connect the 2 elect rical connectors to t he frame C

wiring harness .

• Secure the electrical connectors.

24. . Reposit ion the rear valve block electrical connect or.
2 5 . Reposit ion the RH side rear height sensor electrical
connector.
26. LH side rear: Connect the air suspension valve block
electricaI connector.

• Secure the clip.

27. Connect the elect ri cal connecto r to the rear LH height sensor.

• Secure the cli p.

28 . Secure the valve block to its mount ing.

29 . LH side : Secure the frame wiring harness.

• Tighten the bolt to 22 Nm (16 lb.ft).

30. Secure the park in g brake emerge ncy rel ease cable.

• Secure the clips.

3 1. Secure the frame wi ring harne ss to the LH parking brake

cable.
32 . Att ach both stabilizer bar links.

• Tighten the nuts to 115 Nm (85 lb.ft ).

33. Secure the st abil izer bar .

• Tighten the bolts to 62 Nm (46 lb.ft).

34. Install the rear wheels and t ires.

35. Secure the air suspens ion comp resso r valve block.
36. Connect the electrical connectors to the air suspension
 solenoid .
37. I nstall the air suspension sil encer.
For addit ional inform at ion, refer to: Air Suspension Muffler
(204- 05 Vehicle Dynamic Suspension, Removal and
InstaIlation).
38. LH side: Secure the air suspension line to the frame
wiring harness.
39. LHside: Secure the frame wiring harness to the frame.

• Secure the 6 clips.

40. Install the air suspension reservoir.

For addit ional information, refer to: Air Suspension Reservoir
(204- 05 Vehicle Dynamic Suspension, Removal and
InstaIlation).
41. Connect the ground cable to the wheel arch earth stud.

• Tighten the nut to 25 Nm (18 lb.ft ).

• Secure the 2 clips.

42. LH side front: Connect the height sensor electrical connector.

43. Install the frame wiring harness carrier.

• Install new tie straps.

• Secure to t he clips.

E
44. LH side front: Secure t he 2 wind shi eld washer j et hoses.
45. Reposit ion the fr ame wirin g harness t hrough t he inner fender.
46. LH side behind headlamp : Secure the 2 clips to t he i nner
wing. 0
47. LH side behind the front panel : Connect the 2 elect rical
connectors to the frame wiri ng harness.

C
48. LH side behind the front headlamp: Connect t he frame wi ring
harness elect rical connector.
49. I nstall the windshield washer reservoir fil ler neck.
SO. I nstall the LH front wheel arch li ner.
For addit ional inform at ion, refer to: Fender Splash Shield
(501-02 Front End Body Panel s, Removal and I nst allat ion)
.
51. Connect the battery ground cable.
For addit ional information, refer to: Specifications (414-00
Battery and Charging System - General I nformat ion,
Specifi cations).
 Publish ed: 11-May-2011
Wiring Harnesses - Front Parking Aid Camera Wiring Harness - Front
SectionRHD AWD
Removal and Installation

Removal

& cAUTION: Make sure that the camera overlaywiring harness is not bent excessvi ely during this procedure.
Failure to follow this instruction may result in damage to t he harness.

1. . Remove the central j unction box (CJB). For addit ional

informa t io n, refer to: Cent ral Junction Box (CJB) (418-00
Module Communicat ions Net work, Removal and I nstall at ion)
.
2. NOTE: The left hand front camera wiri ng ha rness connect ors
are coloured magenta, the right hand front camera wiring
harness connectors are coloured blue.

Disconnect the elect rical connector.

3 . Remove the bat tery . For additional infonnation, refer to:

(414-01 Batt ery, Mounting and Cables, Removal
and
Installation).
4. Remove the battery compartment side wall.

• Release t he batt ery positive cable and grommet .

• Release t he 4 clips.
 5. Release the engine compartment fuse box.

• Remove the bolt.

6. Remove the brake mast er cylinder cover.

7. Remove the air cleaner.For additional information, refer to: Air

Cleaner (303-12CIntake Air Distribution and Filtering - V6 4.0L
Petrol, Removal and Installation).
8. Release the hood seal.
 9. Release the wiring harness carrier.

• Remove the 4 nuts.

10. Release the 3 clips.

11. NOTE: The left hand front camera wiring harness

connectors are coloured white, the right hand front camera
wiring harness connectors are coloured green.

Disconnect the electrical connector.

Installation
 1. & c AUTI ON : Mak e sure that the cameraoveliay wiring
harness is not bent excessively during this procedure.
Failure to follow this instrnction rnay resul t in damage to the
harness.

Inst all the camera oveli ay wi ring harness

E135323

2. NOTE: Some variat ion in the il lust rat ions may occur, but
the essential infom1ation is always correct.

Remove the connector from the camera oveli ay wiring

0 harness.

• Remove the locking tab .

• Carefully release the clip.

• Apply suit able tape to protect the end of the camera

oveli ay wiring harness.

E133998
 3. Using suit able tape, secure a suitable rod to the camera
overlay wiring harness.

E134896

4. Carefully feed the camera overlay wiring harness under the

bracket.

5. Carefully feed the camera oveday wiring harness through

t he wiring harness carrier.

6. Carefully feed the camera overlay wiring harness through

the wi ring harness carrier.
7. Using a suitable t ool, make a hole in grommet in the
position shown.

8. Wit h the aid of another technician, carefully feed the

camera overlay wiring harness through the grommet .
 9 . NOTE: Some variat ion in the il lust rat ions may occur, but the
essent ial information is always co1Tect.

Install the connector to the camera overlay wi ring harness.

• Remove t he prot ective ta pe.

• I nstal l the elect rical connector.

• Secure t he locking tab.

E134007

10. NOTE: The left hand front camera wiring harness

connectors are coloured magenta, the right hand front camera
wiring harness connectors are coloured blue.

Connect the elect rical connector.

 11. NOTE: The left hand front camera wiring harness
connectors are coloured white, the right hand front camera
wiring harness connectors are coloured green.

Connect the elect rical connector.

12. CAUTI ON: Make sure that excessive force is not

used when inst all ing the tie straps to the wiring harness. Fai
lure to follow this instruction may result in damage to the
harness.

Using suitable tie straps, secure the camera overlay wiring

harness to the main body wiring harness.
13. Secure the 3 clips.

14. Secure the wiring harness carrier.

• Tighten the 4 nuts.

 15. Secure the engine compartment fuse box.

• Tighten the bolt.

16. I nstall the battery compartment side wall.

• Secure the 4 clips .

• I nsta ll the battery positive cable and grommet.

17. Install the air cleane.r For additional inform at i on, refe r to: Air Cl
eaner (303 - 12C Intake Air Distribution and Filtering - V6 4.0L Petrol,
Removal and Installation).
18. I nstall the brake master cylinder cover.

19. Secure the hood seal.

20. InstalI the CJB. For additional information, refer to: Central
Junction Box (CJB) (418-00 Module Communications Network,
Removal and I nstall ation) .
21. I nstall the battery. For addit ional info rmat ion, refer to:
Bat te ry (414-01 Batt ery, Mounting and Cables, Removal
and Installation).
 Publish ed: 11-May-2011
Wiring Harnesses - Front Parking Aid Camera Wiring Harness - Front
SectionLHD AWD
Removal and Installation

Removal

& cAUTION: Make sure that the camera overlaywiring harness is not bent excessvi ely during this procedure.
Failure to follow this instruction may result in damage to t he harness.

1. . Remove the central j unction box (CJB). For addit ional

inform at io n, refer to: Cent ral Junction Box (CJB)
(418-00
Module Communicat ions Net work, Removal and I nstall at ion) .
2. NOTE: RHD shown, LHD simi lar .

• NOTE: The left hand front camera wiri ng harness connectors

are coloured magenta, the right hand front camera wiring
harness connectors are coloured blue.

Disconnect the ele ctrical connector.

3 . Remove the bat tery . For addit ional info nnat ion, refer to:
(414-01 Batt ery, Mounting and Cables, Removal and
I nst allat ion).
4 . Remove the battery compartment side wall.

• Release t he batt ery positive cable and grommet .

• Release t he 4 clips.
 5 . NOTE: RHO shown, LHD simi lar .

Release the engine compartment fuse box.

• Remove the bolt.

6. Removethe air cleaner.For additional information, refer to: Air

Cl eaner (303 - 12C Intake Air Distribution and Filtering - V6 4.0L
Petrol, Removal and Installation).
7. NOTE: The left hand front camera wiri ng harness
connectors are coloured whit e, the right hand front camera wiring
hamess connectors are coloured green.

Disconnect the electrical connector.

Installation
 1. & c AUTI ON : Mak e sure that the cameraoveliay wiring
harness is not bent excessively during this procedure.
E135323 Failure to follow this instrnction rnay resul t in damage to the
harness.

Inst all the camera oveli ay wi ring harness

E133998

2. NOTE: Some variat ion in the il lust rat ions may occur, but
the essential infom1ation is always correct.

Remove the connector from the camera oveli ay wiring

harness.

• Remove the locking tab .

• Carefully release the clip.

• Apply suit able tape to protect the end of the camera

oveli ay wiring harness.
 3 . Using suit able tape, secure a suitable rod to the camera
overlay wiring harness.

E134896

4 . NOTE: RHD shown, LHD sim ilar .

Using a suitable tool, make a hole in grommet in the

position shown.

E134007
5. NOTE: RHO shown, LHD simi lar .

Wit h the aid of another technician, carefully feed

the camera overlay wiring harness t hrough t he
grommet.

6. NOTE: Some variat ion in the ill ust rat ions

may occur, but the essent ial info m1at ion is
always correct .

Install the connector to the camera overlay wiring

harness.

• Remove t he protective tape.

• I nstall the electrical connector.

• Securet he locking tab.

 7. NOTE: RHO shown, LHD simil ar .

• NOTE: The left hand front camera wiring hamess

connectors are coloured magent a, the right hand front
camera wiring harness connectors are coloured blue.

Connect the electrical connector.

8. NOTE: The left hand front camera wirin g harness connectors

are coloured whit e, the ri ght hand front camera wiring harness
connect ors are coloured green.

Connect the elect rical connector.

9.& CAUTI ON: Make sure t hat excessi ve force is not used
when i nst all i ng t he t ie st rap s to t he wi rin g harness . Fail
ure to foll ow t his inst ruct ion may result in damage to the
harness.

Using suitable tie straps, secure the camera overlay wiring

hamess to the main body wi ring harness.
 10 . NOTE: RHD shown, LHD simil ar.

Secure the engine compartment fuse box.

• Tighten the bolt.

11. I nstall the battery compartment side wall.

• Secure the 4 clips .

• I nsta ll the battery positive cable and grommet.

12. Install the air cleane.r For additional inform at i on, refe r to: Air
Cl eane r (303 - 12C Intake Air Distribution and Filtering - V6 4.0L
Petrol, Removal and Installation).
13. I nstall the CJB. For additional information, refer to:
Central Junction Box (CJB) (4 18-00 Module Communicat ions
Network, Removal and Installation).
14. Install the battery. For additional inform at ion, re f er to:
Bat te ry (4 1 4 -01 Bat te ry , Mounting and Cables, Removal and
Installation).
 Published: 11-May-2011
Wiring Harnesses - Front Parking Aid Camera Wiring Harness - Main Body
SectionRHD AWD
Removal and Installation

Removal

& cAUTION: Make sure that the camera overlaywiring harness is not bent excessvi ely during this procedure.
Failure to follow this instruction may result in damage to t he harness.

1. . Remove the LH front seat. Foradditional information, refer

to: Front Seat (501-10 Seating, Removal and I nstall at ion).
2. Remove the central junction box (CJB). For addit ional
informa t ion, refer to: Central Junct ion Box (CJB) (418-00
Module Communicat ions Network, Removal and I nstall at ion)
.
3. Remove the LH scuff plate trim pane.l For additional
information, refer to: Scuff Plat e Trim Panel ( 501 -05
Interior Trim and Ornamentation, Removal and I nstallation).
4. Release the wiring harness cover.
• Release t he 3 clips.

5. NOTE: The le ft hand front camera wiri ng harness

connectors are coloured magent a, the right hand front camera
wiring harness connectors are coloured blue.

Disconnect the electrical connector.

 6 . NOTE: The left hand front camera wir ing harne ss connectors
are coloured white , the right hand front camera wiring harness
connectors are coloured black.

Disconnect the electrical connector.

Installation

1. .&. c AUTION: Make sure that the cameraoverlay wiring

harness is not bent excessively during this procedure.
Failure to follow this instruction may result in damage to t he
harness.

Inst all the camera overiay wi ring harness

 2. NOTE: The left hand front camera wir ing harness connectors
are coloured magenta, the right hand front camera wiring
harne ss connectors are coloured blue.

Connect the elect rical connector.

3. & c AUTI ON: Make sure that excessive force is not used
when inst all ing the tie straps to the wiring harness. Fai lure to
follow this instruction may result in damage to the harness.

Feed the camera overlay wiring harness along t he mai n wiring

harness t o the camera module.

• Using suitable tie straps, secure the camera overlay

wiring harness to the main body wiring harness.

4. NOTE: The left hand front camera wir ing harness connectors
are coloured white, the right hand front camera wi ring harness
connectors are coloured black.

Connect the elect rical connector.

 5 . Install the wiring harness cover.

• Secure the 3 d ips .

6. I nstall the LH scuff plate trim panel. Foradditional

information, refer to: Scuff Plate Tri m Panel ( 501-05 I
nterior Trim and Ornamentation, Removal and I nstall at ion) .
7. I nstall the CJB. For addi t ional information, refer to: Central
Junction Box (CJB) (418-00 Module Communications Network,
Removal and I nstall at ion) .
8. Install the LH front seat. For additional information, refer to:
Front Seat (501-10 Seating, Removal and I nst all at ion).
 Published: 11-May-2011
Wiring Harnesses - Front Parking Aid Camera Wiring Harness - Main Body
SectionLHD AWD
Removal and Installation

Removal

& cAUTION: Make sure t hat the camera overlay wi ring harness is not bent excessiveyl during this procedure.
Failure to follow this instruction may result in damage to t he harness.

1. . Remove the LH front seat. Foradditional information, refer

to: Front Seat (501-10 Seating, Removal and I nsta ll at ion).
2. Repeat procedure for the ot her side.
3 . Remove the floor console. For addit ional information, refer to:
Floor Console (501-12 Instrument Panel and Console, Removal
and I nstall ation) .
4. Remove the LH scuff pla te trim pane.l For additional
information, refer to: Scuff Plate Trim Panel ( 501-05 Interior
Tri m and Ornamentation, Removal and I nstall at ion) .
5. Repeat procedure for t he ot her side.
6. Release the wiring harness cover.

• Release t he 3 clips.

7. Repeat procedure for the other side.

8. Remove the central j unction box (CJB). For additional
information, refer to: Central Junctjon Box (CJB) (418 - 00
Modul e Commun i cations Net work, Removal and I nstall at ion) .

¥i &!Ws ,i fi TIA a sf§:

• NCfEilJl Jgfh® f.1.4-ff t camera wiri ng harness connectors
are col n'raij ¥nPci1?t n e right hand front camera wiring
harness connectors are coloured blue.

Disconnect the electrical connector.

 12. Release t he wiring harness cover.

• Reposit ion t he floor covering for access.

• Using a suitable tool, carefully cut though the wiring

harness cover retaining tape.

• Release t he 12 clips.

13 . NOTE: The le ft hand front camera wiring harness

connectors are coloured white, the right hand front camera
wi ring harness connectors are coloured black.

Disconnect the electrical connector.

Installation
 1. & cAUTION: Make sure that the cameraoveliay wiring
harness is not bent excessively during this procedure.
Failure to follow this instrnction mayresul t in damage to the
harness.

Install the camera oveliay wiring harness

E135323

2. . & c AUTI ON: Make sure that excessive force is not

used when install ing the tie straps to the wiring harness. Fail
ure to follow this inst rnct ion may result in dam age to the
harness .

Carefull y feed the camera overlay wiring harness along the

main body wiring harness from the camera module to the RH
A-pillar.

• Using sui table tie straps, secure the camera oveliay

wiring harness to the main body wiring harness.

3. NOTE: RHO shown, LHD similar.

• NOTE: The left hand front camera wiring harness connectors

are coloured magent a, the right hand front camera wi ring
harness connectors are coloured blue.

Connect the elect rical connector.

4 . Secure t he wiring harness cover.

• Secure the 12 clips .

• Re-app ly suitable tape to the wiring harness cover in

t he posit ions previously secured.

• I nstall the floor covering.

5. Connect the 2 electrical connectors.

• Secure the 3 clips .

6 . Connect the 2 elect rical connectors.

• Secure the clip .

 7. NOTE: The left hand front camera wir ing harne ss connecto rs
are coloured white, the right hand front camera wiring harness
connectors are coloured black.

Connect the elect rical connector.

8. I nstall the CJB. For addit ional informat i on, refe r to: Cent ral
Junct ion Box (CJB) (418-00 Module Communications Network,
Removal and Installation).
9. Install the LH wiring harness cover.

• Secure the 3 clips .

E134771

10. Repeat procedure for the other side.

11. Install the LH scuff plate trim pane.l For additional
information, refer to: Scuff Plate Trim Panel (501 -05 Interior
Trim and Ornamentation, Removal and I nstall at ion) .
12. Repeat procedure for the other side.
13. Install the floor console. For additional information, refer to:
Floor Console (501-12 Instrument Panel and Console, Remova l
and I nstall ation) .
14 . Install the LH front seat. Foradditional infonnation, refer to:
Front Seat (501-10 Seating, Removal and I nsta ll at ion).
15. Repeat procedure for the other side.
 Publish ed: 11-May-2011
Wiring Harnesses - Left Hand Parking Aid Camera Wiring Harness
Removal and Installation

Removal

.&, cAUTION: Make sure that the camera overlay wiring harness is not bent excessviely during this procedure. Failu re
to fo llow this inst ruct ion may result in damage to the harness.

1. Remove the closing trim panel.

• Release the clip.

• Remove the 2 screws.

• Disconnect the electrical connector.

2. Remove the cowl side trim panel.

Foradditionalinformation, refer to: Cowl Sid e Tdm Panel
( 501-05 I nt erior Trim and Ornamentation, Removal and I
nstallat ion).
3. Remove the LH front seat. Foradditional information, refer to:
Front Seat (501 - 10 Seat ing, Removal and I nstall at ion).
4 . Remove the LH scuff pla te trim panel. For additional
information, refer to: Scuff Plate Trim Panel ( 501-05 I nt erior
Trim and Ornamentation, Removal and I nstal lation) .
5. Release the wiring harness cover.

• Release t he 3 clips.
6. NOTE: Door shown removed for clari ty.

Release the gaiter.

7. Remove the wiring harness cover.

• Release t he 4 clips.

8. Disconnect the electrical connector.

• Release the electrical connector bracket.

• Relea se t he 6 clips.
 9. Disconnect the elect rical connector.

Installation

1. & c AUTION: Make sure t hat the camera overlay wiring

harness is not bent excessiv ely during t his procedure. Failure
to follow t his inst ruction may result in damage to the
harness.

Install the camera overia y wi ring harness.

2. Connect the electrical connector.

3. . Install the wiring harness cover.

• Secure the 4 clips .

4. Install the gaiter.

 5. Securethe bracket.

• Secure the 6 d ips.

6. & c AUTI ON: Make sure that any tie straps used are not
tightened excessively on the camera wiring harness and link
leads, Fail ure to fo llow t his inst ruct ion may result in damage to
the harness.

Feed the camera overlay wiring harness along t he main wiring

harness to the parking aid camera module.

• Using suit able tie straps, secure the camera overlay

wiring harness to the main body wiring harness.

7. Connect the electrical connector.

 8. Install the wiring harness cover.

• Secure the 3 d ips .

9 . I nstall the LH scuff plate trim panel. For additional

informat ion, refer to: Scuff Plate Trim Panel ( 501-05 Interior
Trim and Ornamentation, Removal and I nstall at ion) .
10. Install the LHfront seat. Foradditional information, refer to:
Front Seat (501-10 Seating, Removal and I nsta ll at ion).
11. Install the cowl side trim panel. For additional information,
refer to: Cowl Side Trim Pane l ( 501- 05 I nt erior Trim and
Ornamentation, Removal and Installation).
12. I nstall the closing trim panel.

• Connect t he electrical connector.

• Secure the clip.

• Tighten the screws.

 Publi she d: 11-May-2011
Wiring Harnesses - Liftgate Wiring Harness
Removal and Installation

Removal
1. Open the lift gate and t ailgate.
2. Disconnect the batt ery ground cable.
For addit ional information, refer to: Speci fications (414-00
Battery and Charging System - General I nformation,
Specifications).
3. Remove the l ift gate low er trim panel.
For addit ional information, refer to: Uftgate Trim Panel
( 5 01 - 0 5 I n te rior T ri m and Ornament at io n, Re mov a l a
nd I nst a ll at io n ).
4 . Remove the l ift gat e upper tr im panel.

• Rel ease t he 4 clip s.

'-================

5. Remove the lift gate side trim panel.

• Rel ease t he 5 clip s.

• Repea t t he abo ve procedure for the other side.

6. Remove the rear headli ner trim panel.

• Release the 7 clips.

• Disconnect the electrical connector.

7. Release the li ftgate wiring harness.

• Disconnect the 2 electrical connect ors.

• Release the grommet .

8. Disconnect the high mounted stoplamp electrical connector.

9. Disconnect both heated rear window electrical connectors.

10. Disconnect the license plate lamp electrical connect or.

 11. Disconnect the wiper motor electrical connecot r.

12. If installed, disconnect the diversity amplifier

electrical connector and antenna cable.

13. If install ed, disconnect the navigat ion system traffi c

amplifier electrical connector and antenna cable.

14. Remove the lif tg at e wiring harness.

• Release the 15 clips.

Installation
¼: l f'lf M l1at /¥cJ!i
t'otf!Wd:"i:f ij 19i)Q]atf bn system t raffic amplifier
ele.ctdcal cort1Rector and antenna cable.
.-- =,ecur e e cups.
3. . If inst alled, connect the diversit y amplifi er elect ri cal
connector and antenna cable.
4. Connect the wiper motor electrical connector.
5. Connect the license plate lamp electrical connector.
6. Connect the heated rear window electrical connect ors.
7. Connect the hig h mount ed st oplamp elect rical connector.
8. Att ach the li ftgat e wi ring harness .

• I nst all the gromm et .

• Connect the elect rical connectors.

9. I nsta ll t he rear headl iner trim panel.

• Connect the elect rical connector.

• Secure with the clips.

10. I nstall the lift gate side trim panel.

• Secure with the clips.

• Repeat the above procedure for the other side.

11. Install the liftgate upper trim panel.

• Secure with the clips.

12. Install the lift gate lower trim panel.

Foradditional information, refer to: Lift gate Trim
Panel (501-05 I nte rior Trim and Ornamentation, E
13.
Removal and InstaIlation).
Connect the battery ground cable.
0
For additional informat ion, refer to: Specificat ions (414-00
Batt ery and Charging System - General I nformat ion,
Specifi cations).
C
 Publish ed: 11-May-2011
Wiring Harnesses - Right Hand Parking Aid Camera Wiring Harness
Removal and Installation

Removal

.&, cAUTION: Make sure that the camera overlay wiring harness is not bent excessviely during this procedure. Failu re
to fo llow this inst ruct ion may result in damage to the harness.

1 . Remove the LH front seat. Foradditional information, refer to:

Front Seat (501-10 Seating, Removal and I nsta ll at ion).
2. Repeat procedure for t he other side.
3. Remove the floor console. For additional information, refer to:
Floor Console (501-12 Instrument Panel and Console, Remova l
an d I ns ta ll at ion) .
4. Remove the LH scuff plate trim pane.l For additional
information, refer to: Scuff Plate Trim Panel ( 501 -05
Interior Trim and Ornamentation, Removal and I nstal lat ion) .
5. Repeat procedure for t he other side.
6. Release the wiring harness cover.

• Release the 3 clips.

E134771

7. Repeat procedure for t he other side.

8. Remove the RH cowl side trim panel. For additional
informat ion, refer to: Cowl Side Trim Panel ( 501 - 05 Interior
Trim and Ornamentation, Removal and I nstal lat ion) .
9. Remove the accelerator pedal assembly. For additional
infonnat ion, refer to: Accelerator Pedal (310-02A Accelerat ion
Cont rol - TDV6 2.7L Diesel, Removal and I nstallat ion).
10. Remove the dynamic response module.

• Remove t he 2 bolt s.

• Disconnect the 2 electrical connect ors.

11. Disconnect t he 2 electrical connect ors.

• Release t he 3 clips.
12. Disconnect the 2 electrical connectors.

• Release t he clip.

13 . Release the wiring harness cover.

• Reposit ion the floor covering for access.

• Using a suitable tool, carefully cut though the

wiring harness cover ret aining tape.

• Release t he 12 cli ps.

14 . NOTE: Door shown removed for clarit y.

• NOTE: Lef t-hand shown, right -hand simila r.

Release the gaiter.

15. . NOTE: Left - hand shown, ri gh t -hand

similar . Remove the wirin g harness cover.

• Release the 4 clips.

16 . NOTE: Left -hand shown, right -hand similar .

Disconnect the elect rical connector.

• Rele ase the electrical connector bracket.

• Release the 6 clips.

17. Disconnectthe electrical connector.

 Installation

1. & cAUTION: Make sure that the camera overlay wiring

harness is not bent excessively during this procedure.
Failure to follow this instruction may result in damage to the
harness.

Inst all the camera overla y wi ring harness

E135323

2. . & c AUTION: Make sure that excessive force is not

used when in stall i ng the tie straps to the wiring harness. Fail
ure to follow this inst ruction may result in damage to the
vehicle.

Caref ully feed the camera overlay wi ring harness along the
main body wiring harness from the camera module to the RH
A-pillar.

• Using sui table t ie st raps, secure the camera

overlay wiring harness t o the main body wiring
harness.

3. NOTE: Left -hand shown, right -hand similar.

Connect t he elect rical connector.

4. NOTE: Left -hand shown, right -hand simil ar.

I nst all the wiring harness cover.

• Secure t he 4 clips.

5. NOTE: Left -hand shown, right -hand simil ar.

I nst all the gaiter .

6. NOTE: Left -hand shown, right -hand simil ar.

Secure the bracket.

• Secure the 6 clips.

7. I nstall the dynamic response module.

• Connect the 2 electrical connecotrs.

• Tight en t he 2 bolts.

8. Secure t he wiring harness cover.

• Secure t he 12 cli ps.

• Re-apply suit able tape to the wiring harness cover in

the posit ions previously secured.

• I nstall the floor covering.

 9. Connect the 2 electrical connect ors.

• Secure t he 3 clips.

10. Connect the 2 electrical connect ors.

• Secure t he clip.

11. Conn ect the electrica l connect or.

12. I nstal I the accelerat or pedal assembly . For additional

informat ion, refer to: Accelerator Pedal (310-02A Accele rat ion
Cont rol - TDV6 2. 7L Diese l, Removal and I nst all at ion).
13. . I nst all t he RH cowl side trim panel. For addit ional
informat ion, refer to : Cowl Side Trim Panel (501- 05 I nte
rior Tri m and Ornament at ion, Removal and I nsta l lat ion) .
 14. I nsta l l the LH wiring harness cover.

• Secure the 3 d ips .

15. Repeat procedure for the other side.

16. InstalI the LH scuff plate trim panel. For additional
information, refer to: Scuff Plate Trim Panel (501 -05
Interior Trim and Ornamentation, Removal and I nstal lat ion) .
17. Repeat procedure for the other side.
18. Install the floor console. For additional information, refer to:
Floor Console (501-12 Instrument Panel and Console, Removal
and I nstall at ion) .
19. Install the LH front seat. Foradditional infonnation, refer to:
Front Seat (501-10 Seating, Removal and I nstall at ion).
20. Repeat procedure for the other side.
 Publish ed: 11-May-2011
Wiring Harnesses - Rear Parking Aid Camera Wiring Harness
Removal and Installation

Removal

.&, cAUTION: Make sure t hat the camera overlay wi ring harness is not bent excessivel y during t his procedure. Failu re
to fo llow this inst ruct ion may result in damage to the harness.

1 . Remove the LH D-pil lar t rim panel.

For additional infonnation, refer to: D-Pillar Trim Panel (501 -
05 Interior Trim and Ornamentation, Removal and I nsta ll at
ion).
2. Remove the rear headline r· trim panel.

• Release the 7 clips.

• Disconnect the electrical connector.

3 . Disconnect the electrical connector.

4. Remove the LH front seat.

For additional infonnation, refer to: Front Seat ( 501-10
Seati ng, Removal and Installation).
5. Remove the LH scuff plate trim pane.l
Foradditional infonnation, refer to: Scuff Pl ate Trim Panel
(501 -05 Interior Trim and Ornamentation, Removal and
Installation).
 6. Release the wiring harness cover.

• Release t he 3 clips.

7. Disconnect the electrical connector.

Installation
 1. & cAUTI ON: Make sure that the camera oveli ay wi ring
harness is not bent excessively during this procedure. Failu re
to follow t his inst rnct ion may result in damage to the harness.

Install the camera oveliay wiring harness

E135323

2. Feed the camera oveliay wiring harness along the main wiring
harness to the parking aid camera module.

3. & c AUTI ON: Make sure t hat excessi ve force is not used
when in stall i ng t he t ie st raps to t he wi rin g harness. Fail ure
to foll ow t his inst ruct ion may result in damage to the harness.

Using suitable tie straps, secure the camera overlay wiring

harness to the main body wiring harness.
4. Connect the electrical connector.

5. Install the LH D-pil lar upper trim panel.

For addit ional infonrnation, refer to: D-Pi llar Trim Panel (501 - 05
I nterio r Trim and Ornamentation, Removal and I nstall at ion).
 6. Install the rear headliner trim panel.

• Connect t he electrical connector.

• Secure t he 7 clips .

7. Connect the electrical connector.

8 . Secure the wiring harness cover.

• Secure the 3 clips .

9 . I nsta ll the LH scuff plate trim panel.

For additional information, refer to: Scuff Plate Trim Panel
(501-05 Interior Trim and Ornamentation, Removal and
I nstallat ion).
10. I nstall the LH front seat.
For additional information, refer to: Front Seat ( 501-10
Seati ng, Removal and I nstallati on) .
cardiagn.com
 Publish ed: 11-May-2011
Wiring Harnesses - Parking Aid Camera Signal Filter
Removal and Installation

Removal
• NOTE: Identify the correct parking aid camera wiring harness:

• The LH front camera has white connectors.

• The rear camera has blue connectors.
• The LH side view camera has green connectors.
• The RH front camera has black connectors.
• The RH side view camera has magenta connectors.

1. Re-posit io n the LH front seat to the full forward and full height
position.

2. CAUTIONS:

,&. Make sure that the camera wiring harness and link
leads are not bent excessively during t hese procedures. Fail ure
to follow this instruction mayresult in damage to the harness.

,&. Make sure that anytie straps used are not tightened
excessively on the camera wili ng harness and link leads,
Failure to follow this instruction may result in damage to the
harness.

Take care when handling the wiring harness and link lead.

3. NOTE: RH front camera shown, other parking aid

cameras simi lar.

• NOTE: LH fron t seat shown removed for clarity.

Disconnect the appropriate electrical connector.

 Installation
1. NOTE: Make sure that the dual lock tape is adhered to the
side of the parking aid camera signal filte r that has writing on.

Secure one piece of the dual lock tape to the parking aid
camera signal filter.

• Remove the backing strip from the dual lock tape.

2. & c AUTION : Do no t remove the backing st rip from the

second piece of dual lock t ape.

Secure another piece of the dual lock tape to the parking aid
camera signal filter.

E135019

3. NOTE: RH front camera, LH front camera and rear

camera only.

Install the link lead to the parking aid camera signal fi lt er.

E135090

4 . NOTE: RH fro nt camera, LH fro nt camera and rear camera

only.

• NOTE: RH front camera shown, LH front camera and rear

camera simila r.

Connect the parking aid camera signal filt er assembl y to the

camera wiring harness.
 5. NOTE: RH front camera, LH front camera and rear camera
only .

• NOTE: RH front camera shown, LH front camera and rear

camera similar .

Connect the camera wiring harne ss link lead to the module.

6. . NOTE: RH front camera only

• NOTE: Make sure that the parkni g aid camera signal filt er
is in the correct position before securing t he dual lock tape to
the seat base.

Secure the parking aid camera signal filter to the seat base
in the position shown.

• Remove the backing strip from the dual lock tape.

7. NOTE: LH front camera only

• NOTE: Make sure that the parkni g aid camera signal filter
is in the correct position before securing the dual lock tape to
the seat base.

Secure the parking aid camera signal filter to the seat base
in the position shown.

• Remove the backing strip from the dual lock tape.

8. NOTE: Rear camera only

• NOTE: Make sure that the parking aid camera signal filter is
in the correct posit ion before securing t he dual lock tape to the
seat base.

Secure the parking aid camera signal filter to the seat base
in the position shown.

• Remove the backing strip from the dual lock tape.

9. . NOTE: RH side view camera and LH side view camera only

Install the longer link lead to the parking aid camera signal
fil ter.

E135097
10 . NOTE: RH sid e view camera and LH side view camera only

• NOTE: RH side view camera shown, LH side view

camera similar.

Install the shorter link lead to the camera wiri ng harness.

11. NOTE: RH side view camera only .

• NOTE: Make sure that the parking aid camera signal fil ter is
in the correct position before securing the dual lock tape to the
vehicle.

Install the parking aid camera signal filter assembl.y

• Connect the parking aid camera signal fil ter assembly

to the module.

• Connect t he parking aid camera signal filte r assembly

to the camera wiring harness link lead.

• Removethe backing strip from the dual lock tape.

• Secure the parking aid camera signal filter to the

vehicle in the posit ion shown.

12. NOTE: RH side view camera only.

Using a suita ble tie strap, secure the camera wiring harness
to the seat base in the position shown.
13. NOTE: LH side view camera only.

• NOTE: Make sure that the parking aid camera signal filter is
in the correct position before securing the dual lock tape to the
vehicle.

Install the parking aid camera signal fil ter assembly .

• Connect t he parking aid camera sign al fi l ter assembly

to the module.

• Connect the parking aid camera signal fil te r assembl

y to the camera wiring harness link lead.

• Removethe backing strip from the dual lock tape.

• Secure t he parking aid camera signal filter to the

vehicle in the position shown.

14 . NOTE: LH side view camera only.

Using a suit able tie strap, secure the camera wiring

harness to the seat base in the position shown.

15. NOTE: RH side view camera and LH side view camera only
Make sure that the wiring harness is correctly rout ed and
does not contact against the modules in the posit ions
shown.
 Publish ed: 10-May-2011
Wiring Harnesses - Front Parking Aid Camera Wiring Harness - Bumper
Section
Removal and Installation

Removal

1.Aw ARN
axle stands.
I NG : Make sure to support t he vehicle wit h

Raise and support the vehicle.

2. Remove the front bumper cover.
For addit ional information, refer to: Front BI1mper
Coyer (501-19 Bumpers, Removal and Installation).
3. NOTE: Some variat ion in the ill ust rat ion s may occur, but
the essential informat ion is al ways correct.

• NOTE: Left -hand shown, right -hand similar.

Disconnect the elect rical connector.

Installation
 1. & cAUTION: Make sure that the camera oveliay wiring
harness is not bent excessively during this procedure. Failure
to follow this instrnction rnay result in damage to the harness.

Inst all the wiring harness

E135323

2 . NOT E: Some variation in the illustrations may occu,r but the

essential infonrnation is always correct.

• NOTE: Left -hand shown, right -hand

similar. Connect the elect rical connector.

E136379
3. & c AUTION: Make sure that excessive force is not used
when install ing the t ie straps to the wiring harness. Fai lure to
follow this instruction may result in damage to the vehicle.

Using suitable t ie straps, secure the camera overlay wiring

harness to the bumper wiring harness.
4. I nstall the front bumper cover.
For addit ional inform ation, refer to: Front Bumper Cover
(501-19 Bumpers, Removal and I nst allat ion).

E
0

C
 Publish ed: 09-May-2011
Wiring Harnesses - Rear Parking Aid Camera Wiring Harness - Liftgate
Section
Removal and Installation

Removal

& cAUTION: Make sure that the camera overlaywiring harness is not bent excessvi ely during this procedure.
Failure to follow this instruction may result in damage to t he harness.

1. Remove the rear headli ner trim panel.

• Release the 7 clips.

• Disconnect the electrical connector.

2. Disconnect the electrical connector.

3. Remove the li ft gate low er trim panel.

For addit ional informat ion, refer to: Liftgate Trim Panel
(501-05 Interior Trim and Ornamentation, Removal and
I nstallat ion).
4 . Remove the l ift gat e upper trim panel.

• Release the 4 clips.

 5. Remove the li ftg ate side trim panel.

• Release the 5 clips.

6. . Disconnect the electrical connect or.

7. . Release the liftgate conduit.

Installation

E136297
1. & c AUTI ON : Mak e sure that the
cameraoveliay wiring harness is not bent
excessively during this procedure. Failure to
E135323
follow this instrnction mayresul t in damage to
the harness.

Inst all the camera oveli ay wi ring harness.

2. NOTE: Some variat ion in the il lust rat ions may occur, but
the essential infom1ation is always correct.

Remove the elect rical connector from the camera oveliay

wiring harness.

• Align the camera wiring harness tang with the

electrical connector clip.

• Carefully release the clip.

• Apply suitable tape to protect the end of the camera

oveli ay wiring harness.

3. U s in g suit ab l e tape, secure a sui table rod to the camera

overlay wiring harness.

E134896
4 . Ca re f ull y fee d the camera overlay wiring harness though the
conduit .

5. NOTE: Some variation in the il lustrations may occur, but the

essential information is always correct.

Instal l the connector to the camera overlay wi ring harness.

• Remove t he protective tape.

• Align the camera wiring harness tang with the electrical

connector· cl ip.

• I n sta l l the e lect ric a l connector.

E136298

6 . Connect the elect rical connector.

7. & c AUTION: Make sure that excessive force is not used
when installing the t ie straps to the wiring harness. Fail ure t o
follow this instruction may result in damage to the vehicle.

Using suitabl e t ie straps, secure the camera overlay wiring

harness to the tailgate harness.
 8. Connect the electrical connector.

9. Secure t he liftgate conduit.

10. . I nstall the lift gate side trim panel.

• Secure the 5 clips.

11. I nstall the lift gate upper trim panel .

• Secure the 4 clips .

C
'-========:::::;;;;:=:=
12. I n sta ll the li ft gate low er t ri m panel.
For addit ional information, refer to: Lift gate Trim
Panel (501-05 Interior Trim and Ornament ation,
Removal and I nstallation).
13. Install the rear headliner trim pane.l
• Connect the elect rical connector.

• Secure the 7 cli ps.

 Published: 10-May-2011
Wiring Harnesses - Side Parking Aid Camera Wiring Harness - Front Door
Section
Removal and Installation

Removal
1. Remove the closing trim panel.

• Release the clip.

• Remove the 2 screws.

• Disconnect the electrical connector.

2. Remove the cowl side trim panel.

For additional information, refer to: Cowl Side Trim Panel
(501 -05 Interior Trim and Ornamentation, Removal and
Installation).
3. NOTE: RHD shown, LHD is si mi lar.

If equipped, remove the dynamic stability control module.

• Disconnect the 2 electrical connectors.

• Remove t he 2 bolts.
 4. NOTE: Door shown removed for clari ty.

Release the gaiter.

5. Remove the wiring harness cover.

• Release t he 4 clips.

6. Disconnect the electrical connector.

• Release the electrical connector bracket.

• Relea se t he 6 clips.

7. Remove the front door trim pane.l

 Foradditional informat ion, refer to: Front Door Trim
Panel (501-05 Interior Trim and Ornamentation, Removal
and
I nstallation).
8. Disconnect the electrical connector.

Installation
1. Release the grommet.

2. Using a suit able tool, make a hole in grommet in the

position shown.
E135323

3. & c AUTI ON : Mak e sure that the cameraoveliay wiring

harness is not bent excessively during this procedure. Failure
to follow this instrnction rnay result in damage to the harness.
E133989
Inst all the camera oveli ay wi ring harness.

4. NOTE: Some variat ion in the il lust rat ions may occur, but
the essential infom1ation is always correct.

Remove the connector from the camera wiring harness.

• Remove the locking tab.

• Carefully release the clip.

• Apply suitable tape to protect the end of the camera

wiring harness.
 5. Us in g su it a bl e tape , se cur e a s ui t able rod t o t he cam e
ra ov e rl ay wi ri ng h arn es s .

E134896

6 . Carefull y fee d th e wiri ng harness t hrough the grommet .

•
7. Careful ly feed th e camera oveday wiring harness through
the gai ter.
 8. NOTE: Some variat ion in the il lust rat ions may occur, but the
essent ial info rmat ion is always co1Tect.

Install the connector to the camera wiri ng harness.

• Remove t he protective tape.

• I nstall the electrical connector.

• Secure t he locking tab.

E134007

9. Connect the electrical connector.

 10. I nstall the wiring hamess cover.

• Secure the 4 d ips .

11. I nsta ll t he gaiter.

12. Secure the bracket.

• Secure the 6 clips .

13. CAUTI ONS:

& Make sure t hat excessive force is not used when install i ng
the tie straps to the wiring harness. Failure to follow this
instruction may result in damage to t he vehicle.

& Make sure that the camera overlay harness is correctly

routed and clear of the front door window regulator and motor.
Failure to follow this instruction may result in damage to the
vehicle.

Using suitable tie straps, secure the camera overlay harness to

the door wiring harness.
14. Secure the grommet.

15 . NOTE: RHO shown, LHD is simi lar.

If equipp ed, i nstall t he dynamic response cont rol module.

• Tight en t he 2 bolts .

• Connect the 2 electrical connectors.

16. I nstall the cowl side trim panel.

Foraddit ionalinformation, refer to: Cowl Side Tri m
Panel (501-05 I nt erior Trim and Ornamentation,
Removal and
I nstallat ion).
 17. I nstall the closing trim panel.

• Connect t he electrical connector.

• Secure t he clip .

• Tig ht en the screws.

18 . Connect the electrical connector.

19. InstalI the front door t rim panel.

For additional information, refer to: Front Door Trim Panel
(501 -05 Interior Trim and Ornamentation, Removal and
Installation).