INS DS 0058 Buckling Pin Pressure Relief Valve
INS DS 0058 Buckling Pin Pressure Relief Valve
Specialty Valves
Buckling Pin Pressure Relief Devices Angle style
BS&B produces fast acting / quick opening buckling buckling pin valve
pin activated pressure relief devices (inline and angle TM
discharge) designed to protect personnel, equipment and the
environment from the dangers of overpressure. Buckling pin
pressure relief devices combine the accuracy of rupture disks BPAV
with the ability to be ‘eld-reset’ while remaining installed (open)
after an overpressure event.
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BPRVTM INSTRUMENTATION
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BPRVTM INSTRUMENTATION
BPRVTM Continued
3 Set Pressure Calibration Controls
• The offset of the BPRV disk shaft from the center
line: A large offset will generate a higher shaft load; a
small offset will generate a lower shaft load. The BPRV
is designed with the optimal offest based on set pressure
requirements.
• The buckling strength of the buckling pin: This
is a function of the 4th power of the pin diameter,
the modulus of elasticity of the pin material, and the
3 Primary BPRV Components
inverse of the pin length. Buckling pin diameter is used
• Rotating disk: A rotating disk normally closes the ow
for signicant set pressure tuning, length adjustment is
path and turns through 90 degrees in response to an
used for ne tuning.
overpressure / underpressure condition. The rotating
• The enclosure mechanism uses a lever principal:
disk is constructed from metal and has a hollow design.
This enables a wide range of BPRV set pressures to
This maximizes the ow path through the BPRV and
be obtained with modest buckling pin lengths and
ensures the stability of the disk during normal service
diameters while using a disk shaft offset. This enables
and at the time of opening.
the mechanism to be compact and results in a simple
• Flanged body: A anged body contains the rotating
pin installation procedure that can be completed by a
disk, holding it in place using shaft connections that are
single operator without special tools.
sealed within the body and pass through bearings to
Note: The BPRV is calibrated before shipment to meet permit free rotation of the disk within the body. The
the users required set pressure and tolerance. body is a 1-piece design with no constructional welds or
other potential external leak paths.
• External enclosure and mechanism: The external
Materials of Construction enclosure and mechanism provides the set pressure
The user may specify the material of construction for each control for the BPRV. The mechanism is designed to
of the three major BPRV components, standard materials are resist the turning moment of the disk shaft during
as follows: normal service pressure conditions. When the desired
• Valve body: The standard materials are carbon steel and set pressure is reached, the mechanism releases the
stainless steel. Alternate materials include duplex, Hastelloy® disk due to the function of a buckling pin which has
C-276, Monel®, Inconel®, 625, titanium and metals that can been built with sufcient strength to resist disk rotation
be obtained in the form of cut plate or a forging (depending until that point. The mechanism is contained within a
upon the size of the device to be fabricated) stainless steel enclosure. The enclosure door includes
• Valve disk: The minimum material is stainless steel. The a seal to permit service under severe environmental
disk provides the valve sealing surface, therefore a resistant conditions.
surface must be ensured. Alternate materials are the same as
for the valve body
• Enclosure: The standard material is stainless steel with
Seals
The primary seal in the BPRV is mounted in the 1-piece body,
Viton door seals. Alternates may be requested held in place by a sealing ring. This seal engages a curved
surface on the leading edge of the disk and has a prole
that provides a tight shut-off from both the inlet and outlet
sides of the device. The standard seal material is Teon®
(alternates are available upon request).
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BPRVTM INSTRUMENTATION
Mechanism Function
The BPRV mechanisms use a lever principal to balance input load from the rotating
disc against output load applied to the buckling pin. When the (input load) x (distance
from lever load input to the fulcrum) > the (buckling pin collapse load) x (distance
from fulcrum to the lever load output), the BPRV will open.
The input load is provided by the pressure
generated torque on the disc shaft This loads the
input side of the lever arm. When the buckling
pin operates, the lever is free to move, allowing
the shaft to rotate through 90 degrees into the
full open position. At most set pressures, the
Closed valve Fulcrum BPRV will latch in the full open position to
ensure the greatest ow rate through the device.
The location of the fulcrum is tailored by BS&B
during the calibration of each BPRV. This set
pressure control feature of the BPRV design
is used for ne tuning. The fulcrum location is
Open valve factory set and wire sealed for tamper evidence.
Lever arm
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BPRVTM INSTRUMENTATION
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BPRVTM INSTRUMENTATION
Quality Assurance
Every BPRV is thoroughly tested before shipment. Pre-
delivery inspection can be divided into:
US patent 6,484,742
and international • Dimensional inspection
patents apply • Leak tightness verication
• Buckling pin calibration and set pressure testing
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BPIVTM INSTRUMENTATION
(open)
The BPIV valve is the same as the BPRV, but is back pressure independent
The BS&B BPIV valve set pressure is controlled by a BPRV and BPIV Capabilties
precision buckling pin which is calibrated to respond to the Set pressure
forces generated by inlet pressure acting on the valve plug. Inlet size Flow area Code section
range
When the pin activates, the valve plug lifts to achieve a full 2 NPS 2.75 sq in 15 - 2250 psi VIII div 1
diameter ow area. The BPIV valve has a soft seat. Standard
3 NPS 6 sq in 15 - 2250 psi VIII div 1
valve materials are carbon steel and stainless steel for process
4 NPS 10 sq in 15 - 2250 psi VIII div 1
contact components. Special materials are available upon
request. 6 NPS 23.5 sq in 1 - 2250 psi VIII div 1
8 NPS 39.65 sq in 1 - 2250 psi VIII div 1
10 NPS 62.48 sq in 1 - 2250 psi VIII div 1
12 NPS 90.5 sq in 1 - 2250 psi VIII div 1
14 NPS 109 sq in 1 - 2250 psi VIII div 1
16 NPS 149 sq in 1 - 1440 psi VIII div 1
18 NPS 196.2 sq in 1 - 1440 psi VIII div 1
20 NPS 239.1 sq in 1 - 1440 psi VIII div 1
24 NPS 367.6 sq in 1 - 720 psi VIII div 1
30 NPS 601 sq in 1 - 720 psi VIII div 1
32 NPS 614 sq in 1 - 720 psi VIII div 1
34 NPS 695 sq in 1 - 720 psi VIII div 1
36 NPS 781 sq in 1 - 720 psi VIII div 1
Innovation 38 NPS 872 sq in 1 - 720 psi VIII div 1
BS&B’s 60 inch (1,500mm) BPRV, rst released in 2007, is 40 NPS 968 sq in 1 - 720 psi VIII div 1
the world’s largest ASME certied pressure relief device. 42 NPS 1069 sq in 1 - 720 psi VIII div 1
Where variable back pressure is a concern, BS&B provides 44 NPS 1175 sq in 1 - 720 psi VIII div 1
the BPIVTM (buckling pin independent valve) which is also 46 NPS 1286 sq in 1 - 720 psi VIII div 1
available ASME certied. Both the BPRV and BPIV are
48 NPS 1403 sq in 1 - 720 psi VIII div 1
available CE marked.
52 NPS 1650 sq in 1 - 720 psi VIII div 1
54 NPS 1784 sq in 1 - 720 psi VIII div 1
56 NPS 1918 sq in 1 - 720 psi VIII div 1
60 NPS 2206 sq in 1 - 720 psi VIII div 1
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BPAVTM INSTRUMENTATION
BPAVTM Benefits
• Direct replacement of API series relief valves - no
Buckling Pin API-Series Valve piping modications
The BS&B BPAV valve set pressure is controlled by a • Capacity of the BPAV exceeds the largest API size
precision buckling pin that is calibrated to respond to the orice per line size - Kd = 0.8 - ideal solution for
forces generated by inlet pressure acting on the valve plug.
brown-eld projects; 0.686 for liquid
When the pin activates, the valve plug lifts to achieve a full
• More ow per cost than a relief valve
diameter ow area. The BPAV valve has a soft seat. Standard
• Increased production capacity for same piping
valve materials are carbon steel and stainless steel for process
contact components. Special materials are available upon conguration
request. • Smaller size BPAV may be adequate for application
• The rst API-526 piping conguration buckling pin valve • Reducing valve cost, piping cost and weight - critical
for offshore applications
• 1 x 1.5 inches (25 x 40mm) to 8 x 10 inches (200 x
250mm); larger sizes available upon request
• Full bore relief for maximum ow capacity; 0.8 coefcient
BPAV-RTM
Sharing the same conguration as the BPAV but with a
of discharge / Kd = 0.8 for gas, Kd = 0.686 for liquid
replaceable seat - applied to corrosive and errosive application
• Fast acting which may result in frequent seat replacements. Also applied
• Set pressure independent of back pressure, suitable for to high H2S processes where the replaceable seat material
variable back pressure applications needs to be of a higher alloy (eg. Inconel 625).
• Operable to 90% of set pressure - no simmering
• Suitable for gas, liquid and two-phase ow BPAV-LPTM
Low set pressure buckling pin API series valve for set
• Higher ow capacity than equivalent sized relief valve
pressures below 25 psig (1.72bar).
• ANSI / ASME - EN / DIN - JIS ange compatibility,
Sizes
GOST • 2 x 3 inches (50 x 80mm)
• ASME “UD” stamped, Section VII, Division I • 3 x 4 inches (80 x 100mm)
• Pressure Equipment Directive “CE” marked • 4 x 6 inches (100 x 150mm)
• 6 x 8 inches (150 x 200mm)
BPAV Capabilities • 8 x 10 inches (200 x 250mm)
Orifice
Set pressure
Inlet size Outlet size Flow area* (designator) Media Code section
range
diameter
1 NPS 1.5 NPS 0.86 in2 1.046 in 15-1440 psi Air VIII Div 1
1.5 NPS 2 NPS 2.04 in2
1.612 in 15-1440 psi Air VIII Div 1
2 NPS 3 NPS 3.36 in2
2.067 in 15-720 psi Air VIII Div 1
3 NPS 4 NPS 7.39 in2 3.067 in 15-720 psi Air VIII Div 1
4 NPS 6 NPS 12.73 in 2
4.026 in 15-275 psi Air VIII Div 1
6 NPS 8 NPS 28.89 in 2
6.065 in 15-275 psi Air VIII Div 1
8 NPS 10 NPS 50.03 in2 7.981 in 15-275 psi Air VIII Div 1
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BPAVTM INSTRUMENTATION
BPAV Continued
BPAV dimensions
A B C D E F G H I
in mm
in mm in mm in mm in mm in mm in mm in mm in mm in mm
1 x 1.5 25 x 40 48 356 0.7 18 1.1 27 4.9 124 0.8 21 1.6 41 6.1 155.5 4.1 104.8 4.5 114.3
1.5 x 2 40 x 50 15 381 0.8 21 1.6 41 6.1 156 0.9 22 2.1 53 6.5 165 4.9 123.8 6.0 152.4
2x3 50 x 80 20 508 0.9 22 2.1 52 6.5 165 1.1 29 3.1 78 8.3 210 5.4 136.5 4.9 123.8
3x4 80 x 100 26 650 1.1 29 3.1 78 8.3 210 1.3 32 4.0 102 10.0 254 6.1 155.6 6.4 161.9
4x6 100 x 150 34 863 1.3 32 4.0 102 10.0 254 1.5 37 6.1 154 12.5 317.5 7.7 196.8 8.3 209.5
6x8 150 x 200 41 1041 1.5 37 6.1 154 12.5 318 1.7 42 8.0 203 15.0 381 9.5 240.0 9.5 241.0
8 x 10 200 x 250 55 1397 1.7 42 8.0 203 15.0 381 1.9 48 10.0 255 17.5 445 10.9 276.2 11 279.4
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BPPVTM & BPCVTM INSTRUMENTATION
BPPV Capabilities
Orifice
Set pressure Code
Inlet size Outlet size Flow area (designator) Lift Media
range section
diameter
6 NPS 6 NPS 28.3 in2 6.0 in 3.0 in 15 - 275 psi Air VIII div 1
8 NPS 8 NPS 49.0 in2 7.9 in 4.0 in 15 - 275 psi Air VIII div 1
10 NPS 10 NPS 77.9 in2
9.9 in 5.0 in 15 - 275 psi Air VIII div 1
12 NPS 12 NPS 110.9 in2 11.9 in 6.0 in 15 - 275 psi Air VIII div 1
14 NPS 14 NPS 135.2 in2 13.1 in 6.6 in 15 - 275 psi Air VIII div 1
16 NPS 16 NPS 179.1 in2 15.1 in 7.6 in 15 - 275 psi Air VIII div 1
18 NPS 18 NPS 229.1 in 2
17.1 in 8.5 in 15 - 275 psi Air VIII div 1
20 NPS 20 NPS 285.3 in2 19.1 in 9.5 in 15 - 275 psi Air VIII div 1
24 NPS 24 NPS 416.2 in 2
23.0 in 11.5 in 15 - 275 psi Air VIII div 1
30 NPS 30 NPS 658.7 in2 29.0 in 14.5 in 15 - 275 psi Air VIII div 1
Standard Sizes
• 1 x 1 inch (25 x 25mm)
• 1.5 x 1.5 inches (40 x 40mm)
• 2 x 2 inches (50 x 50mm)
• 3 x 3 inches (80 x 80mm)
• 4 x 4 inches (100 x 100mm)
• 6 x 6 inches (150 x 150mm)
• 8 x 8 inches (200 x 200mm)
For individual valve dimensions, contact BS&B
Alternative sizes available upon request
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INS-DS-0058 FEB 2018
INSTRUMENTATION
Email: [email protected]
HMA Group
www.hmagrp.com