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TCN Series: Economical Dual Display Type, PID Control

The document summarizes the TCN Series temperature controllers. It offers economical dual display PID control with high speed sampling. Models include compact DIN sizes with wide visibility displays. Connector plug models have enhanced wiring and maintenance. Specifications include relay or SSR control outputs, input/output types, accuracy, ratings and dimensions.

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fatt27
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0% found this document useful (0 votes)
196 views

TCN Series: Economical Dual Display Type, PID Control

The document summarizes the TCN Series temperature controllers. It offers economical dual display PID control with high speed sampling. Models include compact DIN sizes with wide visibility displays. Connector plug models have enhanced wiring and maintenance. Specifications include relay or SSR control outputs, input/output types, accuracy, ratings and dimensions.

Uploaded by

fatt27
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TCN Series

Economical Dual Display Type, PID Control Line-up


Features Connector
plug type
(TCN4S- -P)
●Realizes ideal temp. controlling with newly developed
PID control algorithm and 100ms high speed sampling
● Built-in relay output or SSR drive output selectable
: Enables to phase control and cycle control
with SSR drive output (SSRP function)
● Dramatically increased visibility using wide display part
● Enhanced convenience of wiring and maintenance
by connector plug type (TCN4S- -P)
● Mounting space saving with compact design
: Approx. 38% reduced size compared with
existing model (depth-based)

Ordering Information
T CN 4 S 2 4 R P
Wiring method No-mark Bolt wiring method
P Connector plug connection method※1
Control output
R Relay contact output+SSR drive output※2
Power supply 2 24VAC 50/60Hz, 24-48VDC
4 100-240VAC 50/60Hz
Auxiliary output
2 Alarm1+Alarm2 output
S DIN W48×H48mm
Size M DIN W72×H72mm
H DIN W48×H96mm
L DIN W96×H96mm
Digit
4 9999 (4digit)
Setting type
CN Dual display type, set by touch switch
Item
T Temperature controller
1: Only for TCN4S model.
2: In case of the AC voltage model, SSR drive output method (standard ON/OFF control, cycle control, phase control) is available to select.
Specifications
Series TCN4S TCN4M TCN4H TCN4L
Power AC power
100-240VAC 50/60Hz
supply AC/DC power
24VAC 50/60Hz, 24-48VDC
Allowable voltage range
90 to 110% of rated voltage
Power AC power
Max. 5VA (100-240VAC 50/60Hz)
consumption AC/DC power
Max. 5VA (24VAC 50/60Hz), Max. 3W (24-48VDC)
Display method 7 Segment (PV: red, SV: green), Other display (green, red) LED
Character PV (W×H)
7.0×15.0mm 9.5×20.0mm 7.0×14.6mm 11.0×22.0mm
size SV (W×H)
5.0×9.5mm 7.5×15.0mm 6.0×12.0mm 7.0×14.0mm
RTD DPt100Ω, Cu50Ω (allowable line resistance max. 5Ω per a wire)
Input type
Thermocouple
K (CA), J (IC), L (IC), T (CC), R (PR), S (PR)
RTD At room temperature (23℃ ±5℃): (PV ±0.5% or ±1℃, select the higher one) ±1digit
Display
※1 Out of room temperature range: (PV ±0.5% or ±2℃, select the higher one) ±1digit
accuracy Thermocouple
For TCN4S- -P, add ±1℃ by accuracy standard.
Control Relay 250VAC 3A 1a
output SSR 12VDC ±2V 20mA Max.
Alarm output AL1, AL2 Relay output: 250VAC 1A 1a
Control method ON/OFF control, P, PI, PD, PID control
Hysteresis 1 to 100℃/℉ (0.1 to 50.0℃/℉) variable
※1: At room temperature (23℃ ±5℃)
Thermocouple R (PR), S (PR), below 200℃: (PV ±0.5% or ±3℃, select the higher one) ±1digit
Thermocouple R (PR), S (PR), over 200℃: (PV ±0.5% or ±2℃, select the higher one) ±1digit
Thermocouple L (IC), RTD Cu50Ω: (PV ±0.5% or ±2℃, select the higher one) ±1digit
Out of room temperature range

Thermocouple R (PR), S (PR), below 200℃: (PV ±1.0% or ±6℃, select the higher one) ±1digit
Thermocouple R (PR), S (PR), over 200℃: (PV ±0.5% or ±5℃, select the higher one ±1digit
Thermocouple L (IC), RTD Cu50Ω: (PV ±0.5% or ±3℃, select the higher one) ±1digit
For TCN4S- -P, add ±1℃ by accuracy standard.

H-41
TCN Series

Specifications
Series TCN4S TCN4M TCN4H TCN4L
Proportional band (P) 0.1 to 999.9℃/℉
Integral time (I) 0 to 9999 sec.
Derivative time (D) 0 to 9999 sec.
Control period (T) 0.5 to 120.0 sec.
Manual reset 0.0 to 100.0%
Sampling period 100ms
Dielectric AC Power 2,000VAC 50/60Hz 1min. (between input terminal and power terminal)
strength AC/DC power 1,000VAC 50/60Hz 1min. (between input terminal and power terminal)
Vibration 0.75mm amplitude at frequency of 5 to 55Hz in each X, Y, Z direction for 2 hours
Mechanical OUT: Over 5,000,000 times, AL1/2: Over 5,000,000 times
Relay
life cycle Electrical OUT: Over 200,000 times (250VAC 3A resistive load)
AL1/2: Over 300,000 times (250VAC 1A resistive load)
Insulation resistance Min. 100MΩ (at 500VDC megger)
Noise resistance ±2kV R-phase, S-phase the square wave noise (pulse width: 1us) by the noise simulator
Memory retention Approx. 10 years (when using non-volatile semiconductor memory type)
Environ- Ambient temperature -10 to 50℃, storage: -20 to 60℃
ment Ambient humidity 35 to 85%RH, storage: 35 to 85%RH
Double insulation or reinforced insulation (mark: , Dielectric strength between the measuring input part
Insulation type and the power part: AC power 2kV, AC/DC Power 1kV)
Approval
※2 Approx. 147g Approx. 203g Approx. 194g Approx. 275g
Weight (Approx. 100g) (Approx. 133g) (Approx. 124g) (Approx. 179g)
※2: The weight includes packaging. The weight in parentheses is for unit only.
※Environment resistance is rated at no freezing or condensation.

Connections
※TCN4 Series has selectable control output; Relay output, and SSR drive output. AC/DC voltage type does not have
SSRP function.

TCN4S TCN4S- -P

SSR OUT: 1 AL1 OUT: 7 AL1 OUT


12VDC ±2V 250VAC 1A 1a 250VAC
SSR OUT: 1A 1a
20mA Max. 2 AL2 OUT: 8 12VDC ±2V
20mA Max. AL2 OUT
250VAC 1A 1a 250VAC
3 9 1A 1a
Relay OUT: Relay OUT
250VAC 3A 1a B' RTD TC
4 10 250VAC
B'
3A 1a
※1 B
5 11 ※1 B
SOURCE: TC
100-240VAC A SOURCE:
A
5VA 50/60㎐, 6 12 100-240VAC RTD
24VAC 5VA 50/60㎐, SENSOR 5VA 50/60㎐,
24-48VDC 3W 24VAC 5VA 50/60㎐,
24-48VDC 3W

TCN4M TCN4H/L 1 13
1 10
2 14
2 11
3 15
3 12
4 16
SSR OUT: 4 AL1 OUT: 13
12VDC ±2V 250VAC 5 17
20㎃ Max. 5 1A 1a 14
6 18
AL2 OUT:
6 Relay OUT: 250VAC 15 AL1 OUT:
1A 1a SSR OUT: 7 19
250VAC 3A 1a B' RTD TC 250VAC
7 16 12VDC ±2V
1A 1a
※1
20㎃ Max. 8 20
B AL2 OUT:
8 17
9 250VAC 21
SOURCE: A 1A 1a
100-240VAC 9 18 B' RTD TC
5VA 50/60㎐, SENSOR 10 Relay OUT:
22
24VAC 5VA 50/60㎐, ※1 250VAC 3A 1a B
24-48VDC 3W
11 23
SOURCE:
※1: Power supply 100-240VAC A
5VA 50/60㎐, 12 24
AC power: 100-240VAC 5VA 50/60Hz 24VAC 5VA 50/60㎐, SENSOR
AC/DC power: 24VAC 5VA 50/60Hz, 24-48VDC 3W 24-48VDC 3W

H-42
Economical Dual Display Type, PID Control

Dimensions (unit: mm)

TCN4S TCN4S- -P
48 6 64.5 48 6 56 11.5
1.7

44.8
45
TCN4M TCN4H
72 6 64.5 48 6 64.5

67.5

91.5
96
TCN4L Panel cut-out A
96 6 64.5

D
B

C
91.5

Size
A B C D
Series
TCN4S Min. 65 Min. 65 45 0.6
0 45 0.6
0

TCN4M Min. 90 Min. 90 68 0.7


0 68 0.7
0

TCN4H Min. 65 Min. 115 45 0.6


0 92 0.8
0

TCN4L Min. 115 Min. 115 92 0.8


0 92 0.8
0

Bracket
TCN4S Series TCN4M, TCN4H, TCN4L Series
48.6
31
3.3

45 20
5
4
44.9

46
16
36

37.5
40.5

55
15
12
21
23.9

56

H-43
TCN Series

Dimensions (unit: mm)

Terminal cover (sold separately)


RSA-COVER RMA-COVER RHA-COVER RLA-COVER
(48×48mm) (72×72mm) (48×96mm) (96×96mm)
48.4
41.5 70 3 47.2 4 94 3

68.5

64

91.5
91.5

86

86
18
22

9.8
22.5
13

13
13
Unit Description 1. Present temperature (PV) display (red)
RUN mode: Present temperature (PV) display.
Parameter setting mode: Parameter display.
2. Set temperature (SV) display (green)
1 RUN mode: Set temperature (SV) display.


8 Parameter setting mode: Parameter setting value display.
3 3. Control/Alarm output display indicator
2
4 OUT: It turns ON when the control output is ON.
7
※During SSR drive output type in CYCLE/PHASE control, this indicator
5
6 turns ON when MV is over 3.0%. (only AC voltage type)
AL1/AL2: It turns ON when the alarm output is ON.


4. Auto tuning indicator: AT indicator flashes by every 1 sec during operating auto tuning.
5. key: Used when entering into parameter setting group, returning to RUN mode, moving parameter, and saving
setting values.
6. Adjustment: Used when entering into set value change mode, digit moving and digit up/down.
7. Digital input key: Press + keys for 3 sec. to operate the set function (RUN/STOP, alarm output reset, auto
tuning) in digital input key [DI-K].
8. Temperature unit (℃/℉) indicator: It shows current temperature unit.

SV Setting
You can set the temperature to control with keys.
Setting range is within SV lower limit value [L-SV] to SV higher limit value [H-SV].
E.g.) In case of changing set temperature from 210ºC to 250ºC
①RUN mode

Press any key among , , , once.


②SV setting mode ③Completes SV setting
Change SV
by , , keys

④Check SV

H-44
Economical Dual Display Type, PID Control

Parameter Group

Run mode

Press any key among 2 sec. 4 sec.


, , ,

SV setting Parameter group 1 Parameter group 2


PAR1 PAR2

Input Temperature Input Input


AL1 alarm temperature sensor unit correction digital filter
AL1 IN-Tㅑㅜ UNIT IN-Bㅑㅜ MAvF

AL2 alarm temperature


Control output SV high- SV low-
AL2 Control type operation limit value limit value
C-MD O-FT H-SV L-SV
Auto tuning
AT
Control output SSR drive output Control AL1 alarm
type method※1 cycle operation mode
Proportional band
OUT SSrM T AL-1
P

Integral time
LBA detection LBA Alarm output AL2 alarm
I band monitoring time hysteresis operation mode
LBaㅠㅠB LBaT AHYS AL-2
Derivative time
D
Control output
Digital MV in case of Parameter
Manual reset input key input break error lock
REST DI-K ErMV LOC

Hysteresis
HYS
3 sec. 3 sec.

※Press key over 3 sec in any setting group, it saves the set value and returns to RUN mode.
(Press key once in SV setting, it returns to RUN mode).
※If no key entered for 30 sec., it returns to RUN mode automatically and the set value of parameter is not be saved.
※Press key again within 1 sec. after returning to RUN mode, it advances of the first parameter of previous setting group.
※Press key to move next parameter.
※ This parameter might not be displayed depending on other parameter settings.

※Set parameter as 'Parameter group 2 → Parameter group 1 → Setting of set value' order considering parameter relation of each setting
group.
※1: It is not displayed for AC/DC power model (TCN4 -22R).

H-45
TCN Series

Parameter Group 1
※1: S : Press any key among , , .
Run mode ※2: After checking or changing setting value in each parameter, press key to save
2 sec. and move to next parameter setting.
3 sec. ※3: It is displayed when control type parameter [C-MD] of parameter group 2 is set PID.
PAR1 ※Press key for 3 sec. to return RUN mode at any parameter.
※ This parameter might not be displayed depending on other parameter settings.


AL1 alarm temperature
S ※1 Setting range: Deviation alarm (-F.S to F.S), Absolute value alarm (temperature range)
AL1 1250 ※In case alarm operation mode [AL-1] of Parameter group 2 is AM)_/SBa /BA , no
parameters is displayed.
※2

AL2 alarm temperature


S Setting range: Deviation alarm (-F.S to F.S), Absolute value alarm (temperature range)
AL2 1250 ※In case alarm operation mode [AL-2] of Parameter group 2 is AM)_/SBa /BA , no
※3 parameters is displayed.
Auto-tuning
S
AT OFF ON ※Front AT indicator flashes during auto tuning operation.

Proportional band
S
P 01)0 Setting range: 0.1 to 999.9 ℃/℉

Integral time
S Setting range: 0 to 9999 sec.
I 0000 ※Integral operation is OFF when set value is "0".

Derivation time
S Setting range: 0 to 9999 sec.
D 0000 ※Derivative operation is OFF when set value is "0".

Manual reset
S Setting range: 0.0 to 100.0%
REST 05)0 ※It is displayed in P, PD control.

Hysteresis Setting range


S KCaH, JIcH, LIcH, TCcH, RPR, SRP, DPtH, CUsH: 1 to 100℃/℉
HYS 002 KCaL, JIcL, LIcL, TCcL, DPtL, CUsL: 0.1 to 50.0℃/℉
※It is displayed when control type [C-MD] of parameter group 2 is set ONOF.

Parameter Group 2
※1: S : Press any key among , , .
※2: After checking or changing setting value in each parameter, press key to save
Run mode and move to next parameter setting.
※3: It is displayed when control type parameter [C-MD] of parameter group 2 is set PID.
3 sec. 4 sec. ※Press key for 3 sec. to return RUN mode at any parameter.
※ This parameter might not be displayed depending on other parameter settings.
PAR2

Setting range: Refer to 'Input sensor and
Input sensor temperature range'.
S ※1
IN-T KCaH KCaL CUsL ※If changing input sensor, SV, IN-B, H-SV, L-SV,
AL1, AL2, LBaT, LBaB, AHYS parameter values
are initialized.
※2

Temperature unit
S ※If changing temperature unit, SV, IN-B, H-SV, L-SV, AL1, AL2, LBaT, LBaB,
UNIT ?C ?F
AHYS parameter values are initialized.

Input correction
S Setting range
IN-B 0000 KCaH, JIcH, LIcH, TCcH, RPR, SRP, DPtH, CUsH: -999 to 999℃/℉
KCaL, JIcL, LIcL, TCcL, DPtL, CUsL: -199.9 to 999.9℃/℉
Input digital filter
S Setting range: 0.1 to 120.0sec.
MAvF 00)1 ※Set input digital filter time for average input value affected control, and display value.

H-46
Economical Dual Display Type, PID Control

SV low-limit value Setting range: Within the rated temperature range by input sensor [L-SV ≤ (H-SV-1digit)]
S
L-SV -050 ※ When changing SV low-limit value, if SV<L-SV, SV is initialized as L-SV.
※In case of changing input sensor type [IN-T], it changes automatically as min. value of the
changed input sensor.
SV high-limit value
S Setting range: Within the rated temperature range by input sensor [H-SV ≥ (L-SV+1digit)]
H-SV 1200 ※ When changing SV high-limit value, if SV>H-SV, SV is initialized as H-SV.
※In case of changing input sensor type [IN-T], it changes automatically as max. value of
Control output operation the changed input sensor.
S
O-FT HEAT COOL ※When changing control output operation, ErMV is initialized.

Control type
S ※When changing control type, ErMV is initialized (control output MV is
C-MD PID ONOF below 100%) and DI-T turns OFF automatically.

Control output type


S
OUT RLY SSR

SSR drive output method


S ※It is displayed when selecting control output [OUT] as SSR.
SSrM STND CYCL PHAS It is not displayed for AC/DC power model (TCN4 -22R).

Control cycle
S Setting range: 0.5 to 120.0sec.
T 02)0 In case of Relay output [RLY] of control output [OUT] it is set as 20.0 sec.
In case of SSR drive output [SSR] of that, it is set as 2.0 sec.
※T is not displayed when SSR drive output [SSrM] method is set as CYCL, PHAS.
AL1 alarm operation mode
S
AL-1 AM!A

AL2 alarm operation mode


S
AL-2 AM@A

For more details refer to Functions ' Alarm'.


※Black: Flashes, Gray: Fixed
※When changing AL1, AL2 alarm operation mode, AL1, AL2 alarm temperature value are initialized.
Alarm output hysteresis
S Refer to Functions ' Alarm output hysteresis'.
AHYS 001 ※AHYS is not displayed when AL1, AL2 alarm operation mode [AL-1, AL-2] is
set as AM)_, SBa , LBa .
LBA monitoring time
S Setting range: 0 to 9999 sec.
LBaT 0000 ※'0' is set, loop break alarm function is OFF.
※LBaT is displayed when AL1, AL2 alarm operation mode [AL-1, AL-2] is set as LBa.

LBA detection band Setting range: 0 to 999 (0.0 to 999.9)℃/℉


S ※'0' is set, loop break alarm function is OFF.
LBaB 0002 ※LBaB is displayed when AL1, AL2 alarm operation mode [AL-1, AL-2] is
set as LBa and LBaT is not '0'.

Digital input key Press + keys for 3 sec. and it executes


S the set function. For more information, refer to
DI-K STOP AlRE AT OFF Functions ' Digital input key'.
※When control type [C-MD] is ONOF, AT is not
displayed.
Control output MV in case
of input break error Setting range: 0.0 to 100.0%
S
ErMV 00)0 ※Only 0.0, 100% are displayed when control type [C-MD] is set as ONOF.
※When changing PID control to ON/OFF control, if MV is below 100.0%, it is initialized as 0.0%.

LOC1: Locks parameter group 2


Parameter lock LOC2: Locks parameter 1, 2 group
S
LOC OFF LOC1 LOC2 LOC3 LOC3: Locks parameter 1, 2 group and SV setting
※Parameter setting values are still possible to
check when parameter lock is set.

H-47
TCN Series

Input Sensor And Temperature Range


Input sensor Display Temperature range (℃) Temperature range (℉)
KCaH -50 to 1200 -58 to 2192
K (CA)
KCaL -50.0 to 999.9 -58.0 to 999.9
JIcH -30 to 800 -22 to 1472
J (IC)
JIcL -30.0 to 800.0 -22.0 to 999.9
LIcH -40 to 800 -40 to 1472
Thermocouple L (IC)
LIcL -40.0 to 800.0 -40 to 999.9
TCcH -50 to 400 -58 to 752
T (CC)
TCcL -50.0 to 400.0 -58.0 to 752.0
R (PR) R PR 0 to 1700 32 to 3092
S (PR) S PR 0 to 1700 32 to 3092
DPtH -100 to 400 -148 to 752
DPt100Ω
DPtL -100.0 to 400.0 -148.0 to 752.0
RTD
CUsH -50 to 200 -58 to 392
Cu50Ω
CUsL -50.0 to 200.0 -58.0 to 392.0

Factory Default
SV setting
Parameter Factory default
- 0

Parameter group 1
Parameter Factory default Parameter Factory default Parameter Factory default Parameter Factory default
AL1 1250 AT OFF I 0000 REST 05)0
AL2 1250 P 01)0 D 0000 HYS 002

Parameter group 2
Parameter Factory default Parameter Factory default Parameter Factory default Parameter Factory default
IN-T KCaH H-SV 1200 T 02)0 LBaB 0002
UNIT ?C O-FT HEAT AL-1 AMiA DI-K STOP
IN-B 0000 C-MD PID LA-2 Am@A ErMV 00)0
MAvF 00)1 OUT RLY AHYS 001 LOC OFF
L-SV -050 SSrM STND LBaT 0000

※The AC/DC voltage models do not have SSR drive output method [SSrM]. In case of control output [OUT], if set as SSR , it
supports only ON/OFF output.

Mounting
TCN4S (48×48mm) Series Other Series

※Mount the product on the panel, fasten bracket by


pushing with tools as shown above.

H-48
Economical Dual Display Type, PID Control

Functions Set both alarm operation and alarm option by combining.


Alarm outputs are two and each one operates individually.
Alarm [AL-1 / AL-2] AM!A When the current temperature is out of alarm range, alarm clears
automatically. If alarm option is alarm latch or alarm latch and standby
Alarm Alarm sequence 1/2, press digital input key( + 3 sec., digital input
operation option key[DI-K] of parameter group 2 set as AlRE), or turn OFF the power
Alarm operation and turn ON to clear alarm.

Mode Name Alarm operation Description


AM)_ - - No alarm output
OFF H ON OFF H ON
Deviation If deviation between PV and SV as high-limit is
AM! high-limit SV PV PV SV higher than set value of deviation temperature,
alarm 100℃ 110℃ 90℃ 100℃ the alarm output will be ON.
High deviation: Set as 10℃ High deviation: Set as -10℃
ON H OFF ON H OFF
Deviation If deviation between PV and SV as low-limit is
AM@ low-limit PV SV SV PV higher than set value of deviation temperature,
alarm 90℃ 100℃ 100℃ 110℃ the alarm output will be ON.
Lower deviation: Set as 10℃ Lower deviation: Set as -10℃
ON H OFF H ON
Deviation If deviation between PV and SV as high/low-limit
AM# high/low-limit PV SV PV is higher than set value of deviation temperature,
alarm 90℃ 100℃ 110℃ the alarm output will be ON.
High/Lower deviation: Set as 10℃
ON H OFF H ON
Deviation If deviation between PV and SV as high/low-limit
AM$ high/low-limit PV SV PV is higher than set value of deviation temperature,
reverse alarm 90℃ 100℃ 110℃ the alarm output will be OFF.
High/Lower deviation: Set as 10℃

OFF H ON OFF H ON
Absolute
PV SV SV PV If PV is higher than the absolute value,
AM% value high
90℃ 100℃ 100℃ 110℃ the output will be ON.
limit alarm
Absolute-value Alarm: Absolute-value Alarm:
Set as 90℃ Set as 110℃
ON H OFF ON H OFF
Absolute
PV SV SV PV If PV is lower than the absolute value,
AM^ value low
90℃ 100℃ 100℃ 110℃ the output will be ON.
limit alarm
Absolute-value Alarm: Absolute-value Alarm:
Set as 90℃ Set as 110℃
SBa Sensor break Alarm - It will be ON when it detects sensor disconnection.
LBa Loop break Alarm - It will be ON when it detects loop break.
※ H: Alarm output hysteresis [AHYS]
Alarm option
Mode Name Description
AM .A Standard alarm If it is an alarm condition, alarm output is ON. If it is a clear alarm condition, alarm output is OFF.
AM .B Alarm latch If it is an alarm condition, alarm output is ON and maintains ON status.
First alarm condition is ignored and from second alarm condition, standard alarm operates.
AM .C Standby sequence 1 When power is supplied and it is an alarm condition, this first alarm condition is ignored and from the
second alarm condition, standard alarm operates.
If it is an alarm condition, it operates both alarm latch and standby sequence. When power is supplied
Alarm latch and
AM .D and it is an alarm condition, this first alarm condition is ignored and from the second alarm condition,
standby sequence 1 alarm latch operates.
First alarm condition is ignored and from second alarm condition, standard alarm operates.
AM .E Standby sequence 2 When re-applied standby sequence and if it is alarm condition, alarm output does not turn ON.
After clearing alarm condition, standard alarm operates.
Basic operation is same as alarm latch and standby sequence 1. It operates not only by power ON/OFF,
Alarm latch and but also alarm setting value, or alarm option changing. When re-applied standby sequence and if it is
AM .F standby sequence 2 alarm condition, alarm output does not turn ON.
After clearing alarm condition, alarm latch operates.
※Condition of re-applied standby sequence for standby sequence 1, alarm latch and standby sequence 1: Power ON
Condition of re-applied standby sequence for standby sequence 2, alarm latch and standby sequence 2: Power ON, changing set
temperature, alarm temperature [AL1, AL2] or alarm operation [AL-1, AL-2], switching STOP mode to RUN mode.

Sensor break alarm


The function that alarm output will be ON when sensor is not connected or when sensor's disconnection is detected during temperature
controlling. You can check whether the sensor is connected with buzzer or other units using alarm output contact. It is selectable between
standard alarm [SBaA], or alarm latch [SBaB].

H-49
TCN Series
Loop break alarm (LBA)
It checks control loop and outputs alarm by temperature change of the subject. For heating control (cooling control), when
control output MV is 100% (0% for cooling control) and PV is not increased over than LBAdetection band [LBaB] during
LBA monitoring time [LBaT], or when control output MV is 0% (100% for cooling control) and PV is not decreased below
than LBA detection band [LBaB] during LBA monitoring time [LBaT], alarm output turns ON.
LBA LBA LBA LBA LBA
Temperature monitoring time monitoring time monitoring time monitoring time monitoring time

SV
LBA detection
PV band
LBA detection LBA detection
band band
Control LBA detection
output band
MV LBA LBA LBA
invalid invalid invalid
100%

0%
Loop break Time
alarm (LBA)
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨
When control output MV is 0% and PV is not decreased below than LBA detection band [LBaB] during LBA monitoring
Start control to ①
time [LBaT]
① to ② The status of changing control output MV (LBA monitoring time is reset.)
When control output MV is 0% and PV is not decreased below than LBA detection band [LBaB] during LBA monitoring
② to ③
time [LBa] loop break alarm (LBA) turns ON after LBA monitoring time.
③ to ④ Control output MV is 0% and loop break alarm (LBA) turns and maintains ON.
④ to ⑥ The status of changing control output MV (LBA monitoring time is reset.)
When control output MV is 100% and PV is not increased over than LBA detection band [LBaT] during LBA monitoring
⑥ to ⑦
time [LBaT], loop break alarm (LBA) turns ON after LBA monitoring time.
When control output MV is 100% and PV is increased over than LBA detection band [LBaB] during LBA monitoring
⑦ to ⑧
time [LBaT] loop break alarm (LBA) turns OFF after LBA monitoring time.
⑧ to ⑨ The status of changing control output MV (LBA monitoring time is reset.)

※When executing auto-tuning, LBA detection band [LBaB] and LBA monitoring time are automatically set based on auto
tuning value. When AL1, AL2 alarm operation [AL-1, AL-2] is set as loop break alarm (LBA) [LBa ], LBA detection
band [LBaB] and LBA monitoring time [LBaT] parameter is displayed.

SSR drive output function (SSRP function) [SSrM]


● SSRP function is selectable one of standard ON/OFF control, cycle control, phase control by utilizing standard SSR drive
output.
● Realizing high accuracy and cost effective temperature control as linear output(cycle control and phase control).
● Select one of standard ON/OFF control [STND], cycle control [CYCL] , phase control [PHAS] at [SSrM] parameter of
parameter group 2. For cycle control, connect zero cross turn-on SSR or random turn-on SSR. For phase control,
connect random turn-on SSR.
Temperature controller
(TCN4 Series) SSR Module
SSR drive output
(12VDC) Load

INPUT LOAD

Power
100-240VAC
50/60Hz
※When selecting phase or cycle control mode, the power supply for load and temperature controller must be the same.
※In case of selecting PID control type and phase [PHAS] / cycle [CYCL] control output modes, control cycle [T] is not
allowed to set.
※For AC/DC power model (TCN4 -22R), this parameter is not displayed and it is available only standard control by relay
or SSR.

H-50
Economical Dual Display Type, PID Control

Standard ON/OFF control mode [STND]


A mode to control the load in the same way as Relay AC
output type.
(ON: output level 100%, OFF: output level 0%) OUT
ON OFF ON OFF

Cycle control mode [CYCL]


A mode to control the load by repeating output ON / OFF AC
according to the rate of output within setting cycle.
Having improved ON / OFF noise feature by Zero Cross
type. OUT
50Cycle 50Cycle
50% 80%

Phase control mode [PHAS]


A mode to control the load by controlling the phase within AC
AC half cycle. Serial control is available.
RANDOM Turn-on type SSR must be used for this mode. OUT
10% 50%

Auto tuning [AT] Hysteresis [HYS]


● Auto tuning measures the control subject's thermal ● In case of ON/OFF control, set between ON and OFF
characteristics and thermal response rate, and then intervals as hysteresis. (When control type [C-MD] is set
determines the necessary PID time constant. (When as ONOF, it is displayed.)
control type [C-MD] is set as PID, it is displayed.) ● If hysteresis is too small, it may cause control output
● If error [OPEN] occurs during auto tuning, it stops this hunting (take off, chattering) by external noise, etc.
operation automatically. Heating operation
● To stop auto tuning, change the set as OFF. (It maintains ON OFF
Control
P, I, D values of before auto tuning.) output
Hysteresis
Input correction [IN-B] [HYS]
Temperature
Controller itself does not have errors but there may be error ▲ SV
by external input temperature sensor.
E.g.) If actual temperature is 80℃ but controller displays
Manual reset [REST]
78℃, set input correction value [IN-B] as 002 and When selecting P/PD control mode, certain temperature
controller displays 80℃. difference exists even after PV reaches stable status
because heater's rising and falling time is inconsistent due
※As the result of input correction, if current temperature
to thermal characteristics of controlled objects, such as
value (PV) is over each temperature range of input
heat capacity, heater capacity. This temperature difference
sensor, it displays HHHH or LLLL.
is called offset and manual reset [REST] function is to set/
correct offset.
Input digital filter [MAvF]
● When PV and SV are equal, reset value is 50.0%. After
If current temperature (PV) is fluctuating repeatedly by rapid
control is stable, PV is lower than SV, reset value is over
change of input signal, it reflects to MV and stable control is
50.0% or PV is higher than SV, reset value is below
impossible. Therefore, digital filter function stabilizes current
50.0%.
temperature value.
● Manual reset [REST] by control result
● For example, set input digital filter value as 0.4 sec, and
it applies digital filter to input values during 0.4 sec and Set below 50.0 as
reset value
displays this values. Current temperature may be different
by actual input value. SV
Offset
Offset

SV High/Low limit [H-SV/L-SV] Set over 50.0 as


reset value
● It sets SV high/low limit Limit range of using temperature PV
within temperature range for each sensor, user can set/
change set temperature (SV) within SV high limit [H-SV]
to SV low limit [L-SV]. (※ L-SV>H-SV cannot be set.) ※Manual reset function is applicable only to P / PD control
● When changing input type [IN-T], SV high limit [H- mode.
SV] and SV low limit [L-SV] of using temperature will
be initialized as max./min.value of sensor temperature Temperature unit selection [UNIT]
range automatically. ● A function to select display temperature unit.
● Unit display indicator will be ON when converting
temperature unit.

H-51
TCN Series
Cool / Heat function [O-FT] Control output type selection [OUT]
Generally there are two ways to control temperature, one It is selectable output type ; relay output [RLY], SSR drive
(heat-function) is to heat when PV is getting down (heater). output [SSR].
The other (cool-function) is to cool when PV is getting
higher (freezer). Alarm output hysteresis [AHYS]
These functions are operating oppositely when it is ON/ It displays alarm output ON and OFF interval and
OFF control or proportional control. But in this case PID hysteresis is applied to both AL1 OUT and AL2 OUT.
time constant will be different due to PID time constant
• KCaH, JIcH, LIcH, TCcH, RPR, SPR, DPtH, CUsH
will be decided according to control system when it is PID
control. : 1 to 100
● Cool-function [COOL] and heat-function [HEAT] must • KCaL, JIcL, LIcL, TCcL,DPtL, CUsL: 0.1 to 50.0
be set correctly according to the application, if set as E.g.) AL1 alarm operation [AL-1]: AM#A,
opposite function, it may cause a fire. (If set cool-function AL1 alarm operation [AL1]: 10℃,
[COOL] at heater, it will be maintained ON and it may Alarm output hysteresis [AHYS]: 4
cause a fire.) Temperature

● Avoid changing heat-function to cool-function or cool- 210℃


:4
function to heat-function when the unit is operating.
SV
● It is impossible to operate both function at once in this 200℃
PV
unit. Therefore, only one function should be selected :4
only. 190℃
AL1 ON
Time
OUT OFF
Control method selection [C-MD] 210 206 190 194

It is selectable PID, ON/OFF control.


● In case of ON/OFF [ONOF] mode, Hysteresis [HYS] Control output MV when input
parameter is displayed. sensor line is broken [ErMV]
● In case of PID [PID] mode, Proportional band [P], When input sensor line is broken or setting value error
Integral time [I], and Derivative time [T] parameters are occurs, this function is to set control output. You can set
displayed. ON/OFF setting for ON/OFF control, MV setting for PID
control.

Digital input key ( + 3sec.) [DI-K]


Parameter Operation
OFF OFF It does not use digital input key function.
Pauses control output. Auxiliary output (except loop break alarm, sensor break alarm)except Control output
operates as setting. Hold the digital input keys for 3 sec. to restart.
Digital input key
RUN/STOP STOP t t t t (t: over 3 sec.)

RUN STOP RUN STOP RUN

Clears alarm output by force.


(only when alarm option is alarm latch, or alarm latch and standby sequence 1/2 .)
Clear alarm AlRE
This function is applied when present value is out of alarm operation range but alarm output is ON. Alarm
operates normally right after clearing alarm.
Starts/Stops auto-tuning. This function is same as auto-tuning[AT] of parameter group 1. (You can start auto-
tuning [AT] of parameter group 1 and stop it by digital input key.)
Auto-tuning AT
※This parameter AT appears only when control method [C-MD] parameter group 2 is set as PID. When
control method [C-MD] parameter group 2 is set as ONOF, this parameter is changed as OFF.

Parameter lock [LOC] Error


A function to prevent changing SV and parameters of each Display Description Troubleshooting
setting group. Parameter setting values are still possible to Flashes if input sensor is
Check input sensor
check when parameter lock is set. OPEN disconnected or sensor is not state.
connected.
Display Description When input is
Flashes if measured sensor input
OFF Lock off HHHH is higher than temperature range. within the rated
Lock parameter group 2 temperature
LOC1 Flashes if measured sensor input
LLLL is lower than temperature range. range, this display
LOC2 Lock parameter group 1, 2 disappears.
LOC3 Lock parameter group 1, 2, SV setting

H-52
Economical Dual Display Type, PID Control

Output connections
Refer to page H-142 for output.
Application of relay output type Application of SSR drive output method
A
TCN Series
TCN Series SSR
+
Heater
Voltage I L
Power N O Power
Condenser output P
0.1㎌ terminal U A
T D Load power
630V -

Relay contact terminal Magnet or


Relay contact

Keep A length as long as possible when wiring the ※SSR should be selected by the capacity of load,
temperature controller and the load. If wire length of A is otherwise, it may short-circuit and result in a fire. Indirect
short, counter electromotive force which occurs from a coil heated should be used with SSR for efficient working.
of magnet switch & power relay may flow in power line of ※Please use a cooling plate or it may cause the capability
the unit, and it may cause malfunction. deterioration, breakdown of SSR for a long usage.
If wire length of A is short, please connect mylar ※Refer to page H-50 for phase/cycle control connections.
condensers 104 (630V) on the both ends of " " (magnet
coil) to protect electromotive force.

Proper Usage
Simple "error" diagnosis Caution during use
● When the load (Heater etc) is not operated ●●The connection wire of this unit should be separated from
the power line and high voltage line in order to prevent
Please check operation of the OUT indicator located in
from inductive noise.
front panel of the unit.
●●For crimp terminal, select following shaped terminal (M3)
If the OUT indicator does not operate, please check the
parameter of all programmed mode.
Max. 5.8mm Max. 5.8mm
If indicator is operating, please check the output (Relay,

SSR drive voltage) after separating output line from the
unit. ●●Please install power switch or circuit-breaker in order to
cut power supply off.
● When it displays OPEN during operation
●●The switch or circuit-breaker should be installed near by
This is a warning that external sensor is open. users.
Please turn off the power and check the wire state of the
●●This unit is designed for temperature controlling only. Do
sensor. If sensor is not open disconnect sensor line from
not apply this unit as a voltage meter or a current meter.
the unit and short the input +, - terminal. Turn on the
power of the unit and check the controller displays room ●●In case of using RTD sensor, 3-wire type must be used. If
temperature. you need to extend the line, 3-wire must be used with the
same thickness as the line. It might cause temperature
If this unit cannot display room temperature, this unit is
difference if the resistance of line is different.
broken. Please remove this unit and contact our service
center. (When the input mode is thermocouple, it is ●●In case of making power line and input signal line close,
available to display room temperature.) line filter for noise protection should be installed at power
line and input signal line should be shielded.
●●Keep away from the high frequency instruments. (High
frequency welding machine & sewing machine, big
capacitive SCR controller)
●●When supplying measured input, if HHHH or LLLL is
displayed, measured input may have problem. Turn off
the power and check the line.
●●This unit may be used in the following environments.
Indoor

Altitude: Under 2,000m

Pollution degree 2

Installation category Ⅱ

H-53

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