Vince Emboltorio BSET S08-2A Week no.

III. PROGRESS CHECK

A. Choose the letter of the correct answer.

C 1. The operation of producing a uniform size diameter is

a. Shoulder turning b. Taper turning c. Straight turning d. Recessing

A 2. The most common method of holding work when turning straight diameter is

a. between centers b. chuck c. collet d. with support of steady rest

B 3.The transverse movement of the tool when turning straight diameter is called

a. cutting speed b. feed c. depth of cut d. length of cut

D 4. The speed at which the tool travels during the turning process is known as

a. depth of cut b. feed c. length of cut d. cutting speed

A 5. The measurement of the radial setting of the tool in straight turning is called

a. depth of cut b. cuttingg speed c. feed d. length of cut

B 6. Which type of feed is needed in facing operation?

a. longitudinal b. cross c. both cross and longitudinal

d. none of the mentioned

C 7. Which type of surface is produced in facing operation?

a. cylindrical b. taper c. flat d. none of the mentioned

B 8. What is the purpose of chamfering?

a. to aid assembly for parts inserted by hand b. prevent damage of edges

c. use to clear an interior radius d. all of the above

A 9. Which type of surface is produced in turning operation?

a. cylindrical b. taper c. flat

d. none of the mentioned

B 10. If the diameter of workpiece is 20 mm and the depth of cut is 2 mm during

straight turning, what is the diameter left after the process?
 a. 18 mm b. 16 mm c. 22 mm d. 20 mm

B. Discuss briefly the following questions.

1. What do you mean by adjusting the work between centers?

Adjusting the work between centers means that, it is a core way to establish
datum points in the work piece that can be used subsequent machining operations to
ensure that the work remains concentric. It provides more precise precision than
clamping stock directly in the chuck the part will always be perfectly centered.

2. Why should the workpiece be measured before proceeding to face?

The work piece should always be measured before you proceed in facing to
able to produce a precise measurement that required in your work piece. If it is not
followed it will cause errors especially in the measurement and it will delay your
wok.

3. Give at least two reasons why a work piece is faced

The two reasons why workpiece is faced because first to provide a true, flat
square with the axis of the work pieces. And to cut the workpieces to the required
length.

4. What occurs if the tool is set below the center? If set too far above the center? What is
the best way of determining when the tool is set right as regards the center?

If the tool is set below the center it will cause chatter and poor surface
finishing result. Because the relative angle between the tool and workpiece has too
much rake. The accuracy will be adversely affected due to altered cutting geometry.
You have rectilinear motion of the tool and rotary motion of the workpiece. The best
way to determine if your tool is set right as regards to the center is to place 0.005
above the center, this will protect the tool from tensile that would easily fracture the
tip. If the work piece is small diameter placed it directly.

5. Sometimes when turning shoulders it is convenient to neck the work. How is this
done?
When turning shoulders is convenient to neck the work it is done by the end
of the thread to permit full travel of the nut up to a shoulder or at the edge of a
shoulder to ensure a proper fit mating parts.

Vince Emboltorio BSET S08-2A Week no. 7

III. PROGRESS CHECK

A. Instruction: Choose the correct letter.

B 1. Which of the following is not true regarding tailstock?

a) tailstock is also known as loose headstock

b) it is a fixed unit on the bed ways
c) it provides support to the other end of the work when it is being machined
d) none of the mentioned

D 2. Lathe is primarily used for producing ____surfaces.

a) flat b) curve c) taper d) cylindrical

B 3. Feeding in lathe drilling is in what means?

a) automatically b) manually c) pneumatically d) hydraulically

D 4. What will happen to the drill bit if there is no coolant while drilling?
a) overheat b) jam c) break d) all of the above

C 5. The body of the tailstock can be adjusted by clamping with the help of _____
a) bolts b) plates c) both bolts and plates d) none of the mentioned

B 6. It is the cutting operation that uses a single-point cutting tool to produce conical
or cylindrical surfaces by enlarging an existing opening in a workpiece.

a) drilling b) boring c) facing d) grooving

A 7. Correct order of operations performed during machining project
a) drilling, boring, tapping, facing
b) boring, facing, drilling, tapping
c) facing, drilling, boring, tapping
d) tapping, facing, drilling, boring

A 8. What is the process that ensures that the drill will start at the center of work?
a) spotting b) boring c) facing d) grooving

B 9. It is not possible to drill a hole successfully or safely without using a ____ first.
a) twist drill b) center drill c) prick punch d) scriber

B 10. Boring can also be called as ______________

. a) internal drilling b) internal turning c) internal shaping d) internal threading

B. Discuss briefly the following questions:

1. Describe the importance of drilling operation in lathe?

 The importance of drilling operation in lathe is that the time and effort saved
by using the lathe for drilling operations instead of changing the work to another
machine, although lathe is not a drilling machine. Holes will need to be drilled using
the lathe before other internal operations can be completed, such as boring, reaming,
and tapping.

2. Explain the difference between drilling in lathe and in drilling machine?

The difference between drilling in lathe and drilling machine is that in lathe
machine several operations you can perform like facing, turning, grooving, knurling,
and threading with the use of single point cutting tool. While in drilling machine
you can perform only few operations like for making holes in workpiece with the
use of drill bit tools.

3. What will happen if center drill is not used before starting a drill?

If the center drill is not used before starting a drill your measurement for the
center of your workpiece will not be accurate. Attempting to drill with traditional bit
without countersinking first will lead to the drill bit slipping straight away. So that it
is not possible to drill a hole successfully or safe without using a center drill first.

4. What is the used of coolant in lathe drilling operations?

Coolant is used in lathe drilling operations by reducing and removing the heat
build up in the cutting zone and workpiece. And to prevent jamming that would
blunt the drill quickly. It also provides lubrication to reduce friction between the
tool and removal of the chips.

5. Is the spindle speed varies in drilling on the lathe? How?

Yes the spindle speed varies in drilling on the lathe because it is controlled by
varying the geometry of the drive train. It can be adjusted in position along the ways
to accommodate different length work pieces. The tailstock can be used to support
the end of the workpiece with a center, or to hold for drilling, reaming, threading, or
cutting tapers.
Vince Emboltoio BSET S08-2A Week no. 8

III. PROGRESS CHECK

A. Choose the letter of the correct answer.

D 1. Which of the following is not the method of taper turning?

a) compound rest method
b) tailstock offset method
c) attachment method
d) none of the mentioned

A 2. In compound slide method, which of the following is swiveled?

a) top slide b) swivel base c) apron d) none of the mentioned

B 3. In compound slide method, one part of compound rest is swiveled to_____ the
included angle of the taper.
a) the same as b) half c) double d) none of the mentioned

B 4. In compound rest method, the amount of taper for setting the angle is calculated
from this formula, tan of angle of taper =_____
a) (D-d) / L b) (D-d) / 2L c) (D-d) / 4L d) none of the mentioned

C 5. Which type of tapers can be produced by using compound rest method?

a) internal b) external c) both internal and external d) none of the mentioned

B 6. Which of the following is not true for compound slide method?

a) threads, which are there on taper portion cannot be produced
b) steep taper cannot be produced
c) taper length is limited to the movement of the top slide
d) none of the mentioned

C 7. In compound slide method, taper length is limited to the movement of_____

a) apron b) swivel base c) top slide d) none of the mentioned

C 8. A taper may be defined as a uniform gradual_____ along the length of the job.
a) increase b) decrease c) increase or decrease d) none of the mentioned

A 9. In a lathe, taper turning means to produce a_____ surface by gradually

decreasing the value of diameter from a cylindrical work piece.
 a) conical surface b) flat surface c) both conical and flat surface
d) none of the mentioned

B 10. Full taper angle is also known as angle of taper.

a) true b) false

B. Problem Solving

1. Calculate the large diameter for a 1:30 taper having a small diameter of 10mm and a
length of 60mm.
2. Calculate the tailstock offset required to turn a 1:30 taper X 60mm long on a work
piece 300mm long. The small diameter of the tapered section is 20mm.
3. Find the taper per foot (TPF) of a piece of work that is 2 inches long. The diameter of
the small end is 1 inch and the diameter of the large end is 2 inches.
4. If a work piece 12 inches long is 2.005 inches and 1.03 inches in diameter at its ends,
what is the included angle?
5. Calculate the tpf, tpi, tailstock offset and taper angle for a taper with the following
dimensions: large diameter (D), 1.375 in; small diameter (d), 0.9375 in; length of tapered
section (TL), 7 in, and overall length of 9 in.