ASTM D 6890-11b - Determination of Ignition Delay and Derived Cetane Number (DCN) of Diesel Fuel Oils by Combustion in A Constant Volume Chamber
ASTM D 6890-11b - Determination of Ignition Delay and Derived Cetane Number (DCN) of Diesel Fuel Oils by Combustion in A Constant Volume Chamber
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This test method is under the jurisdiction of ASTM Committee D02 on
Petroleum Products and Lubricants and is the direct responsibility of Subcommittee
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D02.01 on Combustion Characteristics. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved Dec. 1, 2011. Published December 2011. Originally contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
approved in 2003. Last previous edition approved in 2011 as D6890–11a. DOI: Standards volume information, refer to the standard’s Document Summary page on
10.1520/D6890-11B. the ASTM website.
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This test method is based on IP PM CQ/2001, published in the IP Standard Available from American National Standards Institute, 25 W. 43rd St., 4th floor,
Methods for Analysis and Testing of Petroleum and Related Products and British New York, NY 10036.
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Standard 2000 Parts. Copyrighted by Energy Institute, 61 New Cavendish Street, Available from European Committee for Standardization. Central Secretariat:
London, W1G 7AR, UK. Adapted with permission of Energy Institute. rue de Stassart, 36, B-1050 Brussels, Belgium.
9. Sampling and Test Specimen Preparation 9.2.2 Filtration—Prepare a test specimen by filtering at
9.1 Sampling: least 100 mL of diesel fuel oil sample through a nominal 3 to
9.1.1 Collect diesel fuel oil samples in accordance with 5 µm porosity filter element using a glass syringe.
Practices D4057 or D4177. 9.2.2.1 Collect the specimen in a dark brown bottle, metal
9.1.1.1 Collect and store diesel fuel samples in a suitable can or minimally reactive plastic container.
container such as a dark brown bottle, a metal can, or a
minimally reactive plastic container to minimize exposure to 10. Basic Apparatus Settings and Standard Operating
UV emissions. Conditions
9.1.2 Refer to Practice D5854 for appropriate information
relating to the mixing and handling of diesel fuel oil samples. 10.1 Installation of the apparatus requires placement on a
9.2 Test Specimen Preparation: level floor and connection of all utilities. Engineering and
9.2.1 Sample Fuel Temperature—Condition the diesel fuel technical support for this function is required, and the user
sample before opening the storage container, so that it is at shall be responsible to comply with all local and national codes
room temperature, typically 18 to 32°C. and installation requirements.
14.1 Report the following information: DCN Repeatability (r) Reproducibility (R)
ANNEXES
(Mandatory Information)
A1.2 (Warning—Combustible. Vapor harmful.) A1.6 (Warning—Compressed gas under high pressure.)
A1.2.1 Applicable Substances: A1.6.1 Applicable Substances:
A1.2.1.1 Diesel fuel oil, and A1.6.1.1 Compressed nitrogen.
A1.2.1.2 Quality control sample. A1.7 (Warning—Hot surfaces.)
A1.3 (Warning—Flammable. Vapors harmful if inhaled. A1.7.1 Applicable Substances:
Vapors may cause flash fire.) A1.7.1.1 Protective cage enclosing the combustion cham-
A1.3.1 Applicable Substances: ber,
A1.3.1.1 Heptane, and A1.7.1.2 Exposed areas of the combustion chamber around
A1.3.1.2 Methylcyclohexane. the injector nozzle, and
A1.7.1.3 Exposed areas of the combustion chamber near the
A1.4 (Warning—Poison. May be harmful or fatal if combustion chamber inside the combustion chamber protective
inhaled or swallowed.) cage.
A2.1 The combustion chamber assembly and fuel injection A2.2.2 An opening at one end of the chamber to accommo-
system are critical to the proper operation of this test method. date insertion of the fuel injection nozzle assembly and which
includes a passage for circulation of liquid coolant to control
A2.2 Combustion Chamber Assembly—The principle com- the injector nozzle temperature.
ponent of this assembly, illustrated in Fig. A2.1, is a corrosion- A2.2.3 An opening at the other end of the chamber, to
protected metal cylindrical block that is precision machined accommodate insertion of a pressure sensor liquid-cooled
and fabricated to include the following features: housing.
A2.2.1 A cavity along a central axis of the body, having a A2.2.4 Two drilled ports or passages between the combus-
volume of 0.213 6 0.002 L, that constitutes the compression tion chamber cavity and the external surface of the assembly to
ignition combustion chamber. accommodate an inlet and an exhaust valve.
A2.2.5 Nine passages, drilled from the pressure sensor end connection to the pressurizing gas source, and a quick-connect
of the block, parallel to the chamber axis, to accept individual coupling and associated retention pin on the bottom for
electric heating elements. connection to the fuel injection pump inlet. See Fig. A2.2.
A2.2.6 A series of wells or drilled passages to accommodate A2.3.2 Fuel Injection Pump Assembly, an integrated unit
temperature sensor elements. that incorporates a housing with two electric heater elements;
A2.2.7 An external insulation blanket to minimize heat loss a specific constant volume fuel delivery valve; a fuel bleed
from the block and improve heat distribution inside the passage connecting to an external bleed valve for flushing fuel
combustion chamber cavity. and purging air from the reservoir and fuel injection pump; and
A2.2.8 An inlet valve assembly that includes a digital signal a digital controlled three-way solenoid valve that operates a
controlled solenoid valve to operate a pneumatically actuated, pneumatically-actuated driver mechanism to deliver specimen
servo-type valve connected to the inlet port. fuel from the fuel sample reservoir to the injector nozzle and
A2.2.9 An exhaust valve assembly that includes a digital when turned off, discharges air from the driver mechanism to
signal controlled solenoid valve to operate a pneumatically atmosphere.
actuated, servo-type valve connected to the exhaust port. A2.3.3 Pneumatic Driver Air Surge Tank, a tank of a
A2.2.10 Combustion Chamber Heating Elements, nine minimum volume of 5.5 L installed in the compressed air line
cartridge-type resistance heaters. to the pneumatically-actuated fuel pump driver mechanism to
minimize pressure fluctuations during the injection process. A
A2.3 Fuel Injection System,10 a patented, integrated assem- suitable protection (that is, pressure relief valves or rupture
bly of components for proper and repeatable injection of discs) is installed in the compressed air line to the
calibration reference material, QC sample fuel, check standard, pneumatically-actuated fuel pump driver mechanism to prevent
and test specimens into the combustion chamber. The system pressure in the surge tank exceeding 2.4 MPa. The air surge
includes: tank shall be pressure tested up to 4.0 MPa in accordance with
A2.3.1 Fuel Sample Reservoir Assembly, a corrosion- local regulations.
protected metal reservoir having a minimum volume of 40 mL, A2.3.4 Fuel Injector Nozzle and Body Assembly, a specific
a threaded cap, a fuel resistant, internal, floating plunger with design pintle-type injector nozzle conforming to the require-
fuel-resistant O-ring to separate the pressurizing gas from the ments of ISO 4010. The nozzle is assembled to the body that
fuel specimens, a quick-connect coupling on the cap for incorporates a spring-loaded needle extension with screw and
A3.1 Starting and Warm-up Procedure A3.2.2.1 Fill the fuel injection system reservoir with the test
A3.1.1 With the combustion analyzer in shut down mode, specimen. This may be done while the reservoir is installed on
start a new operating period as follows: the instrument or, alternatively, in a remote well ventilated
location. If done in a remote location, place fuel specimen into
A3.1.1.1 Position the combustion analyzer power switch to
a cleaned, appropriately sized, reservoir with a check valve,
ON.
and install the filled reservoir on the instrument. Refer to the
A3.1.1.2 Initiate the automated warm-up sequence using the instructions provided by the manufacturer for the remainder of
appropriate computer command. this procedure.
A3.1.1.3 At the end of the automated warm-up sequence, A3.2.2.2 The fuel system is now ready for the next speci-
the ramp-up and total warm-up times will be indicated on the men determination.
computer monitor. Typical values for these times are 1300 to
A3.2.3 Discharging Unused Specimen and Cleaning Fuel
1800 s for ramp-up time and 1500 to 2300 s for total warm-up
System, after Fuel Samples Containing 2EHN Cetane Improver
time. Significant increases in the average ramp-up time (more
at Either Unknown Concentrations or Concentrations Greater
than 5 %) or total warm-up time (more than 10 %) are
than 2000 ppm Have Just Been Tested (No Hardware Modifi-
indicative of a potential malfunction of the heating elements of
cations Required):
the combustion chamber. For diagnostic procedures, refer to
the instructions provided by the manufacturer. A3.2.3.1 Close the nitrogen valve, disconnect the flexible
nitrogen line and remove the reservoir cap.
A3.1.1.4 Open the valve at the source of each compressed
gas and adjust the individual pressure regulators as needed to A3.2.3.2 Open the injection pump bleed valve to facilitate
provide the specification pressures. the removal of the plunger.
A3.1.1.5 Perform at least one preliminary ignition delay A3.2.3.3 Remove the plunger from the reservoir using the
determination for a typical diesel fuel oil sample or heptane appropriate tool.
following the procedure described in 12.2. Check and adjust all A3.2.3.4 Clean the plunger and O-ring assembly using a
operating conditions so that the combustion analyzer complies clean, lint-free cloth and set it aside. Blowing across the
with the specification values and is ready for fit-for-use surfaces using oil-free compressed air in a fume extraction
qualification testing. Discard the results of all preliminary system may be an adequate alternative or useful supplement.
ignition delay determinations. A3.2.3.5 Close the injection pump bleed valve.
A3.2.3.6 Reinstall the reservoir cap hand tight, reconnect
A3.2 Fuel Injection System Procedure the flexible nitrogen line and open the nitrogen valve.
A3.2.1 General—The sample fuel reservoir is illustrated in A3.2.3.7 Open the injection pump bleed valve to discharge
Fig. A2.2, Fuel Reservoir Schematic. The floating plunger is any specimen from the injection pump passages. Close the
inserted between the pressurizing nitrogen and the fuel in the bleed valve.
reservoir when a fuel specimen is to be tested. The floating A3.2.3.8 Open the injector nozzle bleed valve to discharge
plunger is omitted from the assembly during the sequences any remaining specimen from the injection system. Close the
involving flushing of fuel when the pressurizing nitrogen is in nitrogen valve. Close the injector nozzle bleed valve.
direct contact with the fuel specimen. One flushing function A3.2.3.9 Disconnect the flexible nitrogen line and remove
involves forcing a portion of specimen fuel through the fuel the reservoir cap.
injection pump and injector nozzle passages to ensure that they A3.2.3.10 Refill the reservoir with toluene or heptane. This
are full of fuel and free of any trapped air. A second flushing may be done while the reservoir is installed on the instrument
function is utilized to force all specimen fuel out of the or, alternatively, in a remote, well ventilated location. If done
injection pump and injector nozzle passages after the comple- in a remote location, place toluene or heptane into an appro-
tion of a test determination. Details of these functions are as priate sized reservoir with a check valve and install the filled
follows: reservoir on the instrument. Refer to the instructions provided
A3.2.2 Flushing the Fuel Injection System with Specimen: by the manufacturer for the remainder of this procedure.
A4.1 Test Sequence volume of fuel sample into the combustion chamber, and (3)
A4.1.1 General—An automated test run consists of 15 releasing of the combustion gases. During the combustion
preliminary (pre-test injections) + 32 subsequent (test injec- cycle, the injector nozzle needle motion sensor measures the
tions) combustion cycles. A combustion cycle involves: (1) motion of the injector nozzle needle and the combustion
charging the chamber to the test pressure, (2) injecting a small chamber pressure sensor measures the charge air pressure.
Parameters The individual measured values of the above parameter for each of the 32 com-
ID bustion cycles as well as their average, minimum and maximum are automati-
DCN cally printed on a test report at the end of each test (see Appendix X1).
FIG. A4.1 Signals of Motion Sensor and Combustion Chamber Pressure Sensor During a Single Combustion Cycle
A5.1 Derived cetane number (DCN) is defined as a number tored and evaluated through the monthly NEG and IP fuel
calculated using a conversion equation to determine a cetane exchange programs. The validation data shall be reviewed by
number (see 3.2.5). Subcommittee D02.01 through the application of Practice
D6708 with a frequency of at least every three years. As a
A5.2 This equation has been derived using the 2004 ILS
result of the review, Subcommittee D02.01 may make the
data set and initially validated using the 2002 ILS data set and
decision to, if necessary, modify the existing equation or
the 2004 IP and NEG exchange scheme fuels. The derivation is
develop a new one. As part of this review, the sample types will
described in RR:D02-1602.12
be examined, and if certain types are underrepresented, further
A5.3 The conversion equation (Eq 1) appears in Section 13. steps may be taken to evaluate how they perform.
The ongoing validation of the DCN equation shall be moni-
(Nonmandatory Information)
X2.1 This is a conversion equation for derived cetane NOTE X2.1—The equation was derived from a correlation test program,
number outside the ignition delay range 3.1 to 6.5 ms: comprising ASTM National Exchange Group (NEG) check fuels, heptam-
ethylnonane, cetane and an in-house check fuel.15
DCN 5 83.99~ID – 1.512! ~–0.658! 1 3.547 (X2.1)
SUMMARY OF CHANGES
Subcommittee D02.01 has identified the location of selected changes to this standard since the last issue
(D6890–11a) that may impact the use of this standard. (Approved Dec. 1, 2011.)
(1) Revised Fuel Injection System Procedure in A3.2 to allow (2) Added additional Fuel Injection System Procedure in A3.2
for safe filling of fuel reservoirs in a well ventilated area away to allow for safe filling of fuel reservoirs in a well ventilated
from the instrument. area away from the instrument.
Subcommittee D02.01 has identified the location of selected changes to this standard since the last issue
(D6890–11) that may impact the use of this standard. (Approved Nov. 15, 2011.)
Subcommittee D02.01 has identified the location of selected changes to this standard since the last issue
(D6890–10a) that may impact the use of this standard. (Approved April 1, 2011.)
Subcommittee D02.01 has identified the location of selected changes to this standard since the last issue
(D6890–10) that may impact the use of this standard. (Approved Aug. 1, 2010.)
Subcommittee D02.01 has identified the location of selected changes to this standard since the last issue
(D6890–09) that may impact the use of this standard. (Approved July 1, 2010.)
(1) Revised Report section, 14.1.4 and 14.1.5. which affected sections 1.3 and X2.1.
(2) Updated definition of cetane number in 3.1.2. (4) Updated Section 15 based on new interlaboratory data and
(3) Broadened Scope to allow reasonable individual variations added new research report.
beyond the range of mean results from interlaboratory data,
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