Design & SLD of 400kv Beam 4g1 - RB
Design & SLD of 400kv Beam 4g1 - RB
INDEX
SL. NO. PG. : FROM PG. : TO SECTION SECTION TITLE
1 1 1 Cover Sheet
2 2 11 Sec. - 1 Design Principle for Gantry Structure
3 12 14 Sec. - 2 Beam : 4G1 - Loads
4 15 16 Sec. - 3 Beam : 4G1 - Load Combinations
5 SOFT COPY ONLY STAAD INPUT / OUTPUT
6 17 18 Sec. - 4 Beam : 4G1 - Member Design
7 19 19 Beam : 4G1 - SLD
LOI No. : -
CUSTOMER
PROJECT
DESIGN, SUPPLY, ERECTION TESTING & COMMISSIONING OF
REV DATE Prepared 400/230kV MEGHNAGHAT AIS SUBSTATION ON TURNKEY BASIS
0 1-Apr-2020 CONSCOL
SUB-STN. 400/230kV MEGHNAGHAT AIS S/S
A 24-Apr-2020 CONSCOL
B 5-Jun-2020 CONSCOL SUB-STATION GANTRY STRUCTURES
TITLE
DESIGN OF 400kV BEAM : 4G1
CONTRACT
Rev
OR DOC. NO. (4)-G71770-AC-074-V311-U01_B
B
1 OF 19
SECTION - 1 : METHODOLOGY FOR DESIGN OF SUB - STATION STRUCTURE
c) Manual Calculation ( in excel ) of Wind Load on Insulator ( with presumed Standard Dia & Length & Consideration of
10% excess for Hard Wares ), Conductors ( Considering Dia from Standard Manufacturer's Table / Data Sheet and
Length from Layout ) and Structures.
d) Consideration of Max. Tension in Strung Conductors and Earth Wires in Normal Condition / Short Circuit Condition.
c) Generation of Models of Towers in STAAD & providing inputs for Dead / Wind Load from for E / Wire, Wind Loads
from Structure AND Reactions from Beams, Various Load Combinations with Partial Safety Factors. Outputs for Max.
Force on each Member shall be taken. Un-factored Load Combination shall also be provided for taking output of
Support / Foundation Reaction for Foundation Designs.
2 OF 19
SECTION - 1 : METHODOLOGY FOR DESIGN OF SUB - STATION STRUCTURE
b) Manual ( in excel ) Calculation of Max. Shear & Bearing Capacity of Connecting Bolts ( as per their Dia, Type of
Connection in Single or Duble Shear and thickness of Bearing ) after making due consideration of Partial Material
Factors ). Max. Forces on each Bolts under Shear / Bearing ( ie. Max. Compression / Tension Divided by No. of Bolts
) shall be Less than the Calculated Allowable Value.
b) Allowable Capacity of Bolts in Shear Shall be Allowable Shear Stress ( Yield ) of Bolts of approprite Grade Multiplied
by appropriate Partial Safety Factor of Material Multiplied with Gross Area of Bolt. This shall be More than Actual
Design Shear Calculated above.
c) Allowable Capacity of Bolts in Tension Shall be Allowable Tensile Stress ( Yield ) of Bolts of approprite Grade
Multiplied by appropriate Partial Safety Factor of Material Multiplied with Nett Area of Bolt at Thread / Root. This shall
be More than Actual Design Tension Calculated above.
d) Further, a Check for the adequacy of the Bolt against the action of Combined Tension & Shear shall also be made. In
such Case, [ ( Actual Design Tension / Allowable Tension ) + ( Actual Design Shear / Allowable Shear ) ] < 1.40.
3 OF 19
SECTION - 1 : METHODOLOGY FOR DESIGN OF SUB - STATION STRUCTURE
130x130x12 29.9 3.99 2.56 25.70
130x130x16 39.2 3.94 2.54 33.60
150x150x12 34.8 4.63 2.97 30.60
150x150x16 45.6 4.58 2.94 40.00
150x150x18 51 4.54 2.92 44.70
150x150x20 56.2 4.53 2.93 49.20
200x200x16 61.8 6.19 3.96 56.20
200x200x20 76.4 6.14 3.93 69.40
4.00 LOADS
Loads shall be Calculated Manually ( in excel ) for followings :-
4.10 Dead Loads
a) Dead Load of TACSR (810) Conductor : 2.6875 Kg / M
b) Dead Load of LL ACSR Conductor : 2.0370 Kg / M
c) Dead Load of Earth Wire : 0.50 Kg / M
d) Dead Load of Earth Wire (ASSR DORKING) : 0.72 Kg / M
e) Dead Load of Earth Wire (OPGW) : 0.86 Kg / M
f) Dead Load of each Disk Insulator ( Approx. ) : 8.00 Kg
g) DL of Single INSULATOR String ( with 25 Disks + 20% for H / Ware ) : 240.00 Kg
h) DL of Man with Kit / Equipments ( on Center of Beam ) : 150.00 Kg
i) DL of Structure ( Consider 15% excess for Plates & Fastners ) : As per STAAD
4 OF 19
SECTION - 1 : METHODOLOGY FOR DESIGN OF SUB - STATION STRUCTURE
4.22 Wind Load on Insulator String
a) 2
Reference Wind Pressure : 142.71 Kg / M .
b) Diameter - Disk Insulator / Insulator String : 0.32 M
c) Height of Stringing - Insulator String : 22.00 M
d) Aerodynamic Shape Factor of Insulator : 1.20
e) Power Law factor, " " for Conductor / Earth Wire / Insulators : 0.095
f) Length of each Insulator String ( 25 Disks X 0.25 M each Disk ) : 6.25 M
g) Wind Load on each Insulator String : 795.06 Kg
5.12 Load Combination - 1B : Normal Condition ( NC ) with Wind along Z - Z, Without Deviation
a) DL of Conductor / Insulator / Man with Kit / Structure +
Wind Load on Conductor / Insulator / Structure considering Wind in Z - Z Direction+
Conductor / Earth Wire Tension under Normal Condition without Deviation, When applicable
5 OF 19
SECTION - 1 : METHODOLOGY FOR DESIGN OF SUB - STATION STRUCTURE
b) Partial Safety Factor in Load Combination : 1.35
5.13 Load Combination - 1C : NC with Wind along X - X, With Deviation in Horz. Plane
a) DL of Conductor / Insulator / Man with Kit / Structure +
Wind Load on Conductor / Insulator / Structure considering Wind in X - X Direction+
Conductor / Earth Wire Tension under NC with Deviation in Horz. Plane, When applicable
O
( Deviation in Horz. Plane 45 )
b) Partial Safety Factor in Load Combination : 1.35
5.14 Load Combination - 1D : NC with Wind along Z - Z, With Deviation in Horz. Plane
a) DL of Conductor / Insulator / Man with Kit / Structure +
Wind Load on Conductor / Insulator / Structure considering Wind in Z - Z Direction+
Conductor / Earth Wire Tension under NC with Deviation in Horz. Plane, When applicable
O
( Deviation in Horz. Plane 45 )
b) Partial Safety Factor in Load Combination : 1.35
5.15 Load Combination - 1E : NC with Wind along X - X, With Deviation in Horz.+ Vert. Plane
a) DL of Conductor / Insulator / Man with Kit / Structure +
Wind Load on Conductor / Insulator / Structure considering Wind in X - X Direction+
Conductor / Earth Wire Tension under NC with Deviation in both Horz. & Vert. Plane, When applicable
O O
( Deviation in Horz. Plane 45 and Vertical Plane 30 )
b) Partial Safety Factor in Load Combination : 1.35
5.16 Load Combination - 1F : NC with Wind along Z - Z, With Deviation in Horz.+ Vert. Plane
a) DL of Conductor / Insulator / Man with Kit / Structure +
Wind Load on Conductor / Insulator / Structure considering Wind in Z - Z Direction+
Conductor / Earth Wire Tension under NC with Deviation in both Horz. & Vert. Plane, When applicable
O O
( Deviation in Horz. Plane 45 and Vertical Plane 30 )
b) Partial Safety Factor in Load Combination : 1.35
5.20 Load Combination - 2 : Still Air, Short Circuit Condition without Wind
( Short Circuit is not applicable in case of Line Beams, This is Not applicable for Line Beams )
5.21 Load Combination - 2A : SC without Wind, Without Deviation
a) DL of Conductor / Insulator / Man with Kit / Structure +
NO Wind Load on Conductor / Insulator / Structure +
Conductor Tension in Short Circuit Condition BUT Earth Wire Tension under Normal Condition without
Deviation, When applicable ( However, for Short Circuit Condition, Two Nos adjascent Phases shall
have Short Circuit Force & the Other shall be under Normal Condition )
6 OF 19
SECTION - 1 : METHODOLOGY FOR DESIGN OF SUB - STATION STRUCTURE
5.22 Load Combination - 2B : SC without Wind, With Deviation in Horz. Plane Only
a) DL of Conductor / Insulator / Man with Kit / Structure +
NO Wind Load on Conductor / Insulator / Structure +
Conductor Tension in Short Circuit Condition BUT Earth Wire Tension under Normal Condition with
Deviation in Horz. Plane only, When applicable ( However, for Short Circuit Condition, Two Nos
adjascent Phases shall have Short Circuit Force & the Other shall be under Normal Condition )
O
( Deviation in Horz. Plane 45 )
b) Partial Safety Factor in Load Combination : 1.00
5.23 Load Combination - 2C : SC without Wind, With Deviation in Both Horz. & Vert. Plane
a) DL of Conductor / Insulator / Man with Kit / Structure +
NO Wind Load on Conductor / Insulator / Structure +
Conductor Tension in Short Circuit Condition BUT Earth Wire Tension under Normal Condition with
Deviation in Horz. & Vertical Plane, When applicable ( However, for Short Circuit Condition, Two Nos
adjascent Phases shall have Short Circuit Force & the Other shall be under Normal Condition )
O O
( Deviation in Horz. Plane 45 and Vertical Plane 30 )
b) Partial Safety Factor in Load Combination : 1.00
5.32 Load Combination - 3B : NC without Wind, With Deviation in Horz. Plane Only
a) DL of Conductor / Insulator / Man with Kit / Structure +
NO Wind Load on Conductor / Insulator / Structure +
Conductor / Earth Wire Tension in NC with Deviation in Horz. Plane only
O
( Deviation in Horz. Plane 45 )
b) Partial Safety Factor in Load Combination : 1.50
5.33 Load Combination - 3C : nC without Wind, With Deviation in Both Horz. & Vert. Plane
a) DL of Conductor / Insulator / Man with Kit / Structure +
NO Wind Load on Conductor / Insulator / Structure +
Conductor / Earth Wire Tension in NC with Deviation in Horz. & Vertical Plane only
O O
( Deviation in Horz. Plane 45 and Vertical Plane 30 )
b) Partial Safety Factor in Load Combination : 1.50
7 OF 19
SECTION - 1 : METHODOLOGY FOR DESIGN OF SUB - STATION STRUCTURE
6.22 The Formulae given in 6.21 above is applicable provided the Largest Width / Thickness ( B / T ) is not more than the
Limiting Value :-
In case, the Value exceeds, then the Formula for Calculation of Allowable Stress shall be :-
8 OF 19
SECTION - 1 : METHODOLOGY FOR DESIGN OF SUB - STATION STRUCTURE
for All Bracing Members, Where, L / r > 120 & Connected thro' 1 Nos Bolt at both end
KXL/r = L/r
for All Bracing Members, Where, L / r > 120 & Connected thro' > 1 Nos Bolt at one end BUT
With 1 No. Bolt at other end
K X L / r = 28.60 + 0.762 X L / r
for All Bracing Members, Where, L / r > 120 & Connected thro' > 1 Nos Bolt at both end
K X L / r = 46.200 + 0.615 X L / r
Shear Capacity of Bolts = 3160 X ( X-Sec. Area of Bolts ) X 1 ( for Single Shear ) OR 2 ( Double Shear )
2
Considering Area of 16 MM Dia Bolts = X 1.6 / 4 = 2.0114286 Sq.CM
Shear Capacity of 1 - Bolt in Single Shear with Partial Material Factor 0.85 = 5,403 Kg
Shear Capacity of 1 - Bolt in Double Shear with Partial Material Factor 0.85 = 10,805 Kg
So, Bearing Capacity of 1 - Bolt, under various types of Bearing thickness of Members, shall be :-
9 OF 19
SECTION - 1 : METHODOLOGY FOR DESIGN OF SUB - STATION STRUCTURE
for 20 MM thickness = 17190 Kg
10 OF 19
SECTION - 1 : METHODOLOGY FOR DESIGN OF SUB - STATION STRUCTURE
BOND Capacity of Bolt, Load Comb - 2 ( B2 ) = 12 X 1.0 X ( X D X L ) > T X 1.0
BOND Capacity of Bolt, Load Comb - 3 ( B3 ) = 12 X 1.0 X ( X D X L ) > T X 1.5
Section Modulus of this Box Portion ( ZB ) = Effective Width of this Box, WB ( With the Max. Cantilever ) X Thickness
of Base Plate
11 OF 19
SECTION - 2
LOAD CALCULATION - 400 KV BEAM " 4G1 " ( WITH QUAD LL ACSR AT + 22.00 M
LEVEL IN LINE SIDE WITH DEVIATION AND TWIN TACSR AT + 22.00 M LEVEL IN BUS
SIDE WITHOUT DEVIATION )
12 OF 19
SECTION - 2
LOAD CALCULATION - 400 KV BEAM " 4G1 " ( WITH QUAD LL ACSR AT + 22.00 M
LEVEL IN LINE SIDE WITH DEVIATION AND TWIN TACSR AT + 22.00 M LEVEL IN BUS
SIDE WITHOUT DEVIATION )
2.11 Weight & Wind Load / Phase
a) Weight / Phase (for TACSR Conductor) = 174.69 Kg
b) Weight / Phase (for LL ACSR Conductor) = 305.55 Kg
c) Weight / Phase (for both Conductor) = 480.24 Kg
d) Wind Load / Phase (for TACSR Conductor) = 826.86 Kg
e) Wind Load / Phase (for LL ACSR Conductor) = 1348.62 Kg
f) Wind Load / Phase (for both Conductor) = 2175.48 Kg
13 OF 19
SECTION - 2
LOAD CALCULATION - 400 KV BEAM " 4G1 " ( WITH QUAD LL ACSR AT + 22.00 M
LEVEL IN LINE SIDE WITH DEVIATION AND TWIN TACSR AT + 22.00 M LEVEL IN BUS
SIDE WITHOUT DEVIATION )
WIND AREA
Mk. No & Flange Width Length No / Face Net Area
( MM ) ( MM ) ( SQM )
L1 90 4775 4 1.72
L2 90 6225 4 2.24
E1 45 1930 12 1.04
E2 45 1800 16 1.30
E3 50 1320 6 0.40
E4 45 350 3 0.05
E5 50 700 6 0.21
Nett Area receiving Wind Load ---> 6.95
14 OF 19
SECTION - 3
LOAD COMBINATION - 400 KV BEAM " 4G1 "
FOR THE PURPOSE OF LOADINGS X - X DIRECTION IS ALONG MAIN BUS & Z - Z DIRECTION IS PERPENDICULAR
1.00 LOADS PER PHASE POINT
Load at each Phase shall be applied on Specific Nodes.
HORIZONTAL LOAD - ALONG TRANSVERSE DIRECTION / " = " TO BEAM ( F X ) : APPLIED IN PHASE POINT ON ELEVATION FACE
1. Wind on Conductor / Phase 2175 2175 2175
2. Wind on Tension String / Phase 1590 1590 1590
3. Conductor Tension 505 474 505 474 505 474 505 474
Load in R / Y / B Phase 3766 4270 4240 0 505 474 0 505 474 0 505 474
Load / Joint ( 2 Joints / Ph.) 1883 2135 2120 0 252 237 0 252 237 0 252 237
Load at 4 Joints on Tower at End ( 1412 1601 1590 0 189 178 0 189 178 0 189 178
for Model of Tower )
HORIZ. LOAD - ALONG TRANSVERSE DIRECTION / " = " TO BEAM ( F X ) : APPLIED IN PHASE POINT ON BOTTOM PLAN FACE
1. Wind on Susp. String / Phase 795 795 795
Load in R / Y / B Phase 795 795 795 0 0 0 0 0 0 0 0 0
Load / Joint ( 2 Joints / Ph.) 398 398 398 0 0 0 0 0 0 0 0 0
Load at 4 Joints on Tower at End ( 298 298 298 0 0 0 0 0 0 0 0 0
for Model of Tower )
HORIZONTAL LOAD - ALONG LONGITUDINAL DIRECTION / " L " TO BEAM ( F Z ) APPLIED IN PHASE POINT ON ELEVATION FACE
1. Conductor Tension 2000 505 474 2000 505 474 5050 505 474 2000 505 474
Load in R / Y / B Phase 2000 505 474 2000 505 474 5050 505 474 2000 505 474
Load / Joint ( 2 Joints / Ph.) 1000 252 237 1000 252 237 2525 252 237 1000 252 237
Approx. Wind Load on Beam 15452 15452 15452
Load at 4 Joints on Tower at End ( 750 189 178 2682 2121 2109 1894 189 178 750 189 178
for Model of Tower )
HORIZ. LOAD - ALONG LONGITUDINAL DIRECTION / " L " TO BEAM ( F Z ) APPLIED IN PHASE POINT ON BOTTOM PLAN FACE
1. Wind on Susp. String / Phase 795 795 795
Load in R / Y / B Phase 0 0 0 795 795 795 0 0 0 0 0 0
Load / Joint ( 2 Joints / Ph.) 0 0 0 398 398 398 0 0 0 0 0 0
Load at 4 Joints on Tower at End ( 0 0 0 298 298 298 0 0 0 0 0 0
for Model of Tower )
15 OF 19
SECTION - 3
LOAD COMBINATION - 400 KV BEAM " 4G1 "
FOR THE PURPOSE OF LOADINGS X - X DIRECTION IS ALONG MAIN BUS & Z - Z DIRECTION IS PERPENDICULAR
1.00 LOADS PER PHASE POINT
Load at each Phase shall be applied on Specific Nodes.
16 OF 19
SECTION - 4
400 KV BEAM MKD. " 4G1 " : DESIGN OF MEMBER SECTION AGAINST LOAD CALCULATED IN STAAD
1.00 DESIGN OF MEMBERS
Factor of Safety in respective Load Conditions ( ie. 1.35 in NC With Wind / 1.00 in SC W / O Wind / 1.50 in NC W / O Wind ) is already applied in Load Combination ( in STAAD ). However, the Partial Material factor ( 0.85 ) is
applied in this Table to reduce the allowable Stress. Hence, finally, [ the Calculated Capacity of a Member ( with 0.85 of Partial Material Factor ) / Design Load on Member from STAAD ] will be 1.00 or More.
17 OF 19
SECTION - 4
400 KV BEAM MKD. " 4G1 " : DESIGN OF MEMBER SECTION AGAINST LOAD CALCULATED IN STAAD
1.00 DESIGN OF MEMBERS
Factor of Safety in respective Load Conditions ( ie. 1.35 in NC With Wind / 1.00 in SC W / O Wind / 1.50 in NC W / O Wind ) is already applied in Load Combination ( in STAAD ). However, the Partial Material factor ( 0.85 ) is
applied in this Table to reduce the allowable Stress. Hence, finally, [ the Calculated Capacity of a Member ( with 0.85 of Partial Material Factor ) / Design Load on Member from STAAD ] will be 1.00 or More.
Nett Area of angle CM2 11.00 8.40 2.61 2.61 3.61 2.61 3.61 2.61 3.05 2.61 3.61 2.61 2.61 2.61 2.61
Tension Capacity Kg 23,843 18,207 5,649 5,649 7,829 5,649 7,829 5,649 6,621 5,649 7,829 5,649 5,649 5,649 5,649
Type of Joint : 1 - Single Shear OR 2 -
Double Shear 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1
18 OF 19
SPECIFIC NOTES
X X X X X X
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36
X X X X X X
X X Z Z
ELEVATION
Z
P L A N
19 OF 19