Modulyo Freeze Dryers: Delivering Maximum Flexibility For Life Science Applications
Modulyo Freeze Dryers: Delivering Maximum Flexibility For Life Science Applications
Modulyo
Designing Your Freeze Drying System
Answer these key questions to also the size of the ice condenser module. internal volume and therefore do not require
successfully design your Modulyo Loose material in large shallow trays a large capacity pump. Some freeze drying
requires both a larger ice condenser and a systems however, such as those that are
freeze drying system. larger drying accessory than samples dried used to dry bulk material in trays, have
in 2 ml glass ampules or 10 ml vials. larger internal volumes and require a larger
Will this freeze dryer be used for a single What is the total volume of ice to be capacity pump to evacuate the total internal
application or multiple applications? extracted at one time? volume before the sample begins to thaw.
Consider not only the primary application, Ice condensers are rated by the maximum What is the maximum temperature
but also other, less frequently performed volume of ice they can hold before they at which all of the solvent can be
applications, for your freeze drying system. need to be shut down and emptied. successfully trapped before it reaches
For example, flask drying may be success- Routinely drying 300 ml of frozen sample in the vacuum pump?
fully performed using a column manifold, two 1 liter flasks would easily be accommo- Modulyo ice condensers operate at a nomi-
but if loose material will also be dried, a dated by the 1.5 liter MicroModulyo. Drying nal temperature of -50 ˚C. This is more than
drum manifold, with its large internal cavity sample material in twenty, 1 liter flasks that cold enough for the vast majority of freeze
that accommodates shallow trays, might be are each half full would require the ice drying applications. Some applications,
a better choice. capacity of the SuperModulyo. however, will require lower temperatures to
What type of sample containers will What is the minimum pump displace- protect the pump. For these applications,
you use with your freeze drying system? ment capacity required to operate the Thermo Electron offers a temperature trap
Will your sample be dried in flasks, vials freeze drying system? to supplement the Modulyo ice condensers.
or ampules, or will it be loose material
Freeze Drying
MicroModulyo
MicroModulyo Freeze Dryer– 1.5 Liter
The MicroModulyo is a space saving, cost effective, 1.5 liter ice condenser designed
specifically for the small volume user. It features an all stainless steel, “coil-in-chamber”
ice condenser with an easy-to-use front mounted bottom drain. The MicroModulyo is
ideal for use with the 8-port column flask manifold as well as drying accessories for
vials and ampules.
Product Features
• Compact, space-saving design
• -50 ˚C “coil-in-chamber”
all stainless steel ice condenser
• Front mounted bottom drain
• CFC free refrigeration system
Technical Specifications
Model MicroModulyo
Maximum Condenser Chamber Capacity 1.5 liters
Ice Removal Capacity (in 12 hours) 2.2 lbs, (1.0 kg)
Maximum Ice Capacity 3.0 lbs, (1.35 kg)
Operating Temperature ~-50 ˚C
Freeze Drying
Refrigeration Compressor Type 1/4 hp hermetic unit
Dimensions (H x W x D) 12 x 13 x 17 (in), 305 x 330 x 432 (mm)
Weight 59 lbs (27 kg)
Power Requirements MicroModulyo115, 115 VAC/60 Hz, 8 A
MicroModulyo230, 230 VAC/50 Hz, 3 A
Ordering Information
Cat No Description Voltage
MicroModulyo115 MicroModulyo, 1.5 liter ice condenser 115 V/60 Hz
MicroModulyo230 MicroModulyo, 1.5 liter ice condenser 230 V/50 Hz
!
Spin Freezer
Heater Kit
MicroModulyo
E-mail: [email protected] • Website: www.thermo.com 3
30152_Thermo 3/22/05 10:16 PM Page 6
ModulyoD
ModulyoD Freeze Dryer – 5 Liter
The ModulyoD is a multipurpose ice displays for both condenser temperature
condenser with a five liter capacity. It is and vacuum pressure. The ModulyoD also
designed to work with a wide variety of features color coded, status-at-a-glance
drying accessories, including those used for indicator bars that allow the user to confirm
flasks, vials, ampules and bulk materials. the system operating status, even from a
The robust design includes a high quality, distance. An RS232 port provides easy
smooth wall stainless steel ice condenser access to real time temperature and
with an easy-to-use, front mounted, bottom vacuum pressure data.
drain. • -50 ˚C smooth wall stainless steel
Product Features
ice condenser
The membrane panel user interface of the • Compact benchtop footprint
ModulyoD is designed for maximum conven- • RS232 port for collecting critical data
• Digital display of vacuum & temperature
ience. It features bright, easy-to-read digital • CFC free refrigeration system
Technical Specifications
Model ModulyoD
Maximum Condenser Chamber Capacity 5 Liters
Ice Removal Capacity (in 12 hours) 2.6 lbs, (1.2 kg)
Ice Removal Capacity (in 24 hours) 5.1 lbs, (2.3 kg)
Maximum Ice Capacity 9.9 lbs, (4.5 kg)
Freeze Drying
Ordering Information
Cat No Description Voltage
ModulyoD-115 ModulyoD, 5 liter ice condenser 115 VAC 60Hz 115 V/60 Hz
ModulyoD-230 ModulyoD, 5 liter ice condenser 230 VAC 50Hz 230 V/60 Hz
Acrylic Lid
Acrylic Lid Adapter
Flange
Spin Freezer
Vial Cell Bell Jar
Drying
Tray Kit Stoppering
Shelf Unit
Product
Tray
Column Secondary
Manifolds Heater Drying
Heater Mat Kit Manifolds
† Minimum recommended
FDP80† Isolation Valve*
*Not used with spin freezer,
pipeline attachment or
vacuum pump. cold trap adapter.
FDP120†
FDP200†
4 Customer Services: 866-984-3766 • Fax: 508-634-2112
30152_Thermo 3/22/05 10:16 PM Page 7
SuperModulyo
SuperModulyo Freeze Dryer –20 Liter
The SuperModulyo is a high capacity, twenty liter ice condenser designed specifically for the
large volume user. It features a horizontally mounted all stainless steel, smooth wall ice
condenser. The horizontal design and hot gas defrost system allow the user to empty the ice
condenser in a matter of minutes. The SuperModulyo includes a 285* l/min, rotary vane
vacuum pump and is ideal for use with the wide variety of drying accessories.
* 285 l/min is the rating for the 220 VAC 60 Hz version of the pump.
Product Features
• Space-saving console design • Vacuum & temperature gauges
• -50 ˚C horizontal smooth wall all • CFC free refrigeration system
stainless steel ice condenser • Comes complete with a 285 l/min
• Rapid, hot gas defrost system vacuum pump
Technical Specifications
Model SuperModulyo
Maximum Condenser Chamber Capacity 20 Liters
Freeze Drying
Ice Removal Capacity (in 12 hours) 13.2 lbs, (6 kg)
Ice Removal Capacity (in 24 hours) 23.1 lbs, (10.5 kg)
Maximum Ice Capacity 39.6 lbs, (18 kg)
Operating Temperature ~-50 ˚C
Temperature Display Range +100 ˚C to -100 ˚C
Pressure Display Range 10 µbar to 5.0 mbar
Refrigeration Compressor Type 3/4 hp hermetic unit
Pump Capacity 285 l/min @ 60 Hz
Pump Maximum Vacuum 1.5 mtorr (1.95 x 10-3 mbar)
Pump Oil Capacity 1 Liter
Dimensions (H X W X D) 35.5 x 25.6 x 27.6 (in), 900 x 650 x 700 (mm)
Weight 396 lbs (180 kg)
Power Requirements SuperModulyo220, 220 VAC/60 Hz, 10.0 A
SuperModulyo230, 230 VAC/50 Hz, 10.0 A
Ordering Information
Cat No Description Voltage
SuperModulyo220 SuperModulyo 20 liter ice condenser 220 V/60 Hz
SuperModulyo230 SuperModulyo 20 liter ice condenser 230 V/50 Hz
SPECIMEN
FLASK DESIGN YOUR TRAY VIAL AMPULE MISC
SUPERMODULYO
SYSTEM !
Acrylic Lid Specimen
Acrylic Lid
Dryer
Spin Freezer Adapter Flange
Isolation Valve*
Connection to other freeze drying acces- The Acrylic Lid (F05632000) used to seal
sories or devices requiring a condensable Connection to other freeze drying acces- the top of the drum manifold must be
vapor trapping vacuum source may be sories or devices requiring a condensable ordered separately.
accommodated by removing one or more vapor trapping vacuum source may be
of the neoprene valves. accommodated by removing one or more Both versions of the Drum Manifold are
of the neoprene valves. suitable for use with either the 20 Liter
The 1.5 Liter MicroModulyo is ideal for use SuperModulyo or the 5 Liter ModulyoD,
with the 8-port Column Manifold. The 20 Liter SuperModulyo is ideal for use up to the ice capacity of the condenser.
with the 24 port column manifold. The 5 liter
ModulyoD or 1.5 liter MicroModulyo may
also be used, up to the ice capacity of the
condenser.
Ordering Information
Cat No Description Diameter Height Base Flange Flask Port Number of
Diameter Diameter Valves
F056 56 000 8-port column manifold 70 mm (2.76” 336 mm (13.23”) 215 mm (8.46”) 19 mm (.75”) 8
F056 22 000 24-port column manifold 128 mm (5.04”) 665 mm (26.18”) 215 mm (8.46”) 19 mm (.75”) 24
F056 28 000 16-port drum manifold 350 mm (13.78”) 430 mm (16.93”) 350 mm (13.78”) 19 mm (.75”) 16
F056 21 000 24-port drum manifold 350 mm (13.78”) 430 mm (16.93”) 350 mm (13.78”) 19 mm (.75”) 24
Please Note: when ordering a drum manifold you will also need an acrylic lid F05632000 (see page 6.)
Accessories
Cat No Description
F056 48 000 Manifold valve
F023 01 018 Sealing gasket for 8- & 24-port column manifolds
F056 21 001 Sealing gasket for 16- & 24-port drum manifolds
F056 32 000 350 mm x 25 mm clear acrylic plastic lid
H014 30 122 20 mm stopper for acrylic lid
Freeze Drying
VirTis® flask lids.
Tray Cell
Tray drying accessories are designed for
applications where bulk material is dried in
open trays. The TC60 Tray Cell is a complete Drying Tray Kit
tray drying system that includes a clear
acrylic vacuum chamber with a six-shelf rack The KDT60 Drying Tray Kit is composed of
assembly and six removable stainless steel the Tray Cell rack assembly and six product
product trays. An Acrylic Lid is included with trays. It is intended for those who already
Freeze Drying
the TC60 to seal the top of the acrylic have the acrylic cylinder (page 12) and lid
vacuum chamber. For faster drying, optional (page 7), or a drum manifold (page 6) and
Heater Mats and a Temperature Controller lid, and wish to upgrade their system with
may be ordered separately. tray drying capability. The kit fits inside your
350 mm diameter accessory to add multi-
tasking capability to your existing Modulyo
Both the 20 liter SuperModulyo and 5 liter
freeze drying system. The KDT60 may also
ModulyoD are ideal for use with the TC60
be used with the Temperature Controller and
Tray Cell.
up to six heater mats (available
separately).
Freeze Drying
Temperature Controller
The Temperature Controller is a free- The Isolation Valve will not work with the
standing power supply that delivers a cold trap adapter, pipeline attachment or
controlled low voltage output to up to six Spin Freezer 96.
optional heater mats used in the drying tray
kit. Adding heat energy enhances the drying
rate of material in the product trays. The con-
troller regulates heat input by monitoring the
temperature of the mat. Mat temperatures
may be adjusted from 0 ˚C to 45 ˚C, to a
point that will add heat energy to, but not
melt the samples.
The Isolation Valve may be used with the MicroModulyoD or SuperModulyo base units.
Vials, low-extractable borosilicate glass (KG-33), aluminum seal finish, without closure. Glass meets ASTM Type 1, Class A standard. Autoclavable.
Cat No Description Dimensions Approximate Height Uses aluminum seal Quantity
w / stopper finish (vial mouth O.D.)
H01430008 2 ml vial 15 mm O.D. x 40 mm long 48 mm 13 mm 288
H01430048 5 ml vial 23 mm O.D. x 47 mm long 55 mm 20 mm 288
H01430042 10 ml vial 23 mm O.D. x 46 mm long 54 mm 20 mm 100
Stopper for aluminum seal finishes, gray butyl rubber, lyophilization style.
Cat No Description Fits GPI aluminum seal finish Quantity
H01430121 Stopper for 13 mm 13 mm 1000
H01430122-B Stopper for 20 mm 20 mm 1000
Aluminum seal, one piece unlined, tear-out style. Center portion tears out to allow easy access to setpa.
Cat No Description Fits GPI aluminum seal finish Quantity
H01430161 Cap for 13 mm O.D. 13 mm 1000
H01430162 Cap for 20 mm O.D. 20 or 20A mm 1000
Freeze Drying
simple timer can be set to automatically samples at one time. The Double Column
stop rotation once samples are fully frozen; Manifold includes both the single and
primary drying (sublimation of ice) then additional single columns and will process
proceeds under vacuum. For maximum up to 96 samples at one time.
flexibility, the Spin Freezer 96 comes
complete with an assortment of optional
The Secondary Drying Manifolds
rotors, each capable of handling different
may be used with the
sized ampules. Quantity Capacity Max. O. D.
MicroModulyo, ModulyoD
or SuperModulyo.
The Spin Freezer 96 may be used with the 96 0.5 ml ampules 7.93 mm
MicroModulyo, ModulyoD or SuperModulyo. 80 1.0 ml ampules 9 mm
36 2.0 ml ampules 13 mm
24 5.0 ml ampules 15.87 mm
12 10 ml ampules 20.5 mm
For applications involving aggressive solvents that might damage • Thermal overload switches
ordinary pumps, Thermo Electron recommends the LyoPump, VLP195FD. with auto-matic reset
In addition to the GBORK and oil mist filter, the two-stage, oil-sealed, • Complete with gas ballast
rotary vane LyoPump™ includes an active oil filtration system oil return & mist filter
(VPOF110) that dramatically extends the life of the pump.
Technical Specifications
Model FDP80 FDP120 FDP200 or VLP195FD*
Displacement 76 l/min @ 60Hz 116 l/min@ 60Hz 195 l/min@ 60Hz
Maximum Vacuum 1.5 mtorr/1.95 x 10-3 mbar 1.5 mtorr/1.95 x 10-3 mbar 1.5 mtorr/1.95 x 10-3 mbar
Oil Capacity 0.7 Liters 0.7 Liters 0.75 Liters; 1.75 Liters for VLP195FD
Freeze Drying
Dimensions, W x D x H 160 x 420 x 230 (mm) 160 x 420 x 230 (mm) 160 x 470 x 260 (mm)
6 x 17 x 9 (in) 6 x 17 x 9 (in) 6 x 19 x 11 (in)
Weight lbs. (kg) 48 (22) 48 (22) 57 (26); 77 (35) for VLP195FD
Power Requirements 120 VAC/60Hz, 5A 120 VAC/60Hz, 5A 120 VAC/60Hz, 8A; 12A for VLP195FD-115
230 VAC/50Hz, 3A 230 VAC/50Hz, 3A 230 VAC/50Hz, 4A; 6A for VLP195FD-230
Vacuum Inlet Fitting, (mm) 12.7 O.D. 12.7 O.D. 12.7 O.D.
* Includes VPOF110 oil filtration system.
Accessories
Cat No Description
DDA110DK Vacuum pump oil drain kit, Stainless Steel
SPO1 Case of 12 one liter bottles of vacuum pump oil
SPO1-B One liter of vacuum pump oil
SFF1 Case of 12 one liter bottles of vacuum pump flushing fluid
SFF1-B One liter of vacuum pump flushing fluid
MF10 Mist filter element for EMF10
OF10 Odor filter replacement element for EMF10, 5 pk
MF20 Mist filter replacement element for EMF20 (SuperModulyo)
OF20 Odor filter replacement element for EMF20, pk of 5, (SuperModulyo)
AO310 Replacement oil filter cartridge for VPOF110
M30-0007-02 4 foot length of 1/2” I.D. vacuum tubing
M30-0007-03 8 foot length of 1/2” I.D. vacuum tubing
M60-0044-11 1/2” O.D. polypropylene 90˚ elbow fitting
M60-0044-14 1/2” O.D. polypropylene straight fitting
M60-0044-29 Reducer Fitting, 5/8” to 1/2” hose I.D. (connects manifold valve to SpeedVac® tubing)
BV130 1/2” O.D. bleeder valve
CC120/DX Deluxe convenience cart - 61 x 91.4 x 96.5 mm (24”W x 36”L x 38”H)
CC160/DX Deluxe Convenience Cart - 61 x 121.9 x 96.5 mm (24”W x 48”L x 38”H)
203-1009-00 Additional vacuum connection kit for non-Thermo Electron pumps
13
30152_Thermo 3/22/05 10:17 PM Page 16
www.thermo.com
Thermo Electron freeze drying products (except glassware) are warranted against defects in material and workmanship for one year after the date
of delivery to the original purchaser. Thermo Electron’s warranty is limited to defective materials and workmanship, and does not cover incidental or
consequential damages. Warranty work is the responsibility of the distributor. The warranty obliges you to follow the precautions in this manual. It
is the responsibility of the user to dispose of ALL materials in a manner in accordance with all federal, state and local regulations. ALL RETURNED
UNITS MUST BE DECONTAMINATED AND FREE OF RADIOACTIVITY. Under no circumstances shall Thermo Electron be liable for damages due to the
improper handling or use of its products. Thermo Electron assumes no liability, express or implied, for your use of this equipment.
North America:
USA +1-866-984-3766
Canada +1-905-332-2000
Europe:
Belgium +32 2 482 30 30
Denmark +45 48 16 62 00
Finland +358 9 329 100
France +33 2 28 03 20 00
Germany/Austria/Switzerland +49 6103 4081002
Italy +39-02-2511141
Netherlands +31 76 571 4440
Russia/CIS +7 095 755 9045
Spain/Portugal +34 93 2233154
Sweden +46 8 742 03 90
UK/Ireland +44 870 609 9203
Asia:
China +86 21 5465 7588
India +91 22 2778 1101,
Japan +81 45 453 9220
Other Asian countries +852 2885 4613
Countries not listed: + 33 2 28 03 20 00
© 2005 Thermo Electron Corporation. All rights reserved. This catalog is for informational
purposes only and is subject to change without notice. Thermo makes no warranties,
expressed or implied, in this product summary. Thermo Electron Corporation, and
Analyze, Detect, Measure, Control are trademarks of Thermo Electron Corporation.
All product and brand names are trademarks or registered trademarks of their
respective owners.
BRO-LSPMODFD-0305