1st Book of Hi-Fi Loudspeaker Enclosures - 1974 - Babani
1st Book of Hi-Fi Loudspeaker Enclosures - 1974 - Babani
ENCLOSURES
BV BERNARD B. BABANI
TL6practical designs
with 40 Drawings:
Bass-Reflex,
jorn, Folded Fiorn,
ipschorn Labyrinth,
R itTuned Column,
lultispeaker
f
WBDOTHEEK •
1st book of
■
ENCIBSORIS
BY
I.S.B.N. 0 900162 39 2
i
Jpl
CONTENTS
CLASSES OF ENCLOSURE 5
SPHERICAL TWEETER REPRODUCER 7
BASS REFLEX HORN 13
TUNE PORT BASS REFLEX ENCLOSURE 13
LIBRARY ENCLOSURE 13
MINIATURE HORN LOADED REFLEX ENCLOSURE 13
12" MINI-HORN 13
KARLSON ENCLOSURE 14
SEMI FOLDED HORN 14
INFINITE WALL BAFFLE 14
BASS REFLEX ENCLOSURE 15
180 DEGREE BALANCED REPRODUCER 15
CORNER FITTING LONG CHANNEL HORN ENCLOSURE 15
LONG CHANNEL ENCLOSURE 16
REAR LARGE HORN SLOT LOADED ENCLOSURE 16
MINIATURE ENCLOSURE WITH 12" / 15" SPEAKERS 16
NOVEL SEALED CABINET 16
REAR HORN REFLECTOR ENCLOSURE 16
FOLDED HORN ENCLOSURE 17
DISTRIBUTED PORT ENCLOSURE 17
GIANT AUDITORIUM ENCLOSURE 18
USING TABLES A - F 18
GENERAL CONSTRUCTION HINTS 18
EMBELLISHING SPEAKER ENCLOSURES 19
CRITICAL DAMPING 21
CROSS OVER FILTERS 21
PHASING LOUDSPEAKERS 22
QUADROPHONY 23
FURTHER DEVELOPMENTS IN STEREOPHONY 24
QUASI-QUADROPHONY 25
DUMMY LOAD AND SPEAKER SWITCHING SYSTEM 26
HI-FI COMPATABILITY PROBLEMS 30
FREQUENCY RESPONSE OF SOUND REPRODUCTION 36
DECIBEL AND POWER RATIOS 36
LOUDNESS LEVELS • 36
FUNDAMENTAL FREQUENCY OF SOUND SOURCES 37
MUSICAL FREQUENCY SCALE 38
SPEAKER POWER DISTRIBUTOR 38
DIAGRAMS WITH DIMENSIONS FOR ALL SPEAKER
DESIGNS 40 - 94
FOR READERS WHO ARE MORE USED TO THE METRIC SYSTEM, THE
FOLLOWING EQUIVALENTS WILL ENABLE THEM TO CALCULATE ANY
OF THE DIMENSIONS SHOWN IN THIS BOOK
1" 25.4 mm
1 sq Inch 645 sq.mm
100 cn. Inches 1639 millilitres
1000 cu. Inches ■ 16.39 Illrca
1 cubic loot 28.32 lltroa
5
Correctly designed horn radiators produce no transient generation over
a very wide frequency range, resulting In much higher acoustical effici
ency than is possible with a direct radiator. In other words, a compar
atively low power Is required to feed a horn radiator compared to a dir
ect radiator working at the same acoustical level. However, by careful
design direct radiator enclosures can be made free of transient gener
ation. An Important feature of the horn radiator is the low distortion
factor due to the low power required to load It effectively. Amplifier dis
tortion is likely to be less at a low power level. However, to offset these
advantages, the horn enclosure demands much more critical construction
than the direct radiator and If required to cover the lowest audible fre
quencies their physical size tends to become unrealistic. The horn re
producer is used mainly In theatres and largeaudltorlum Installations,
where its large size is of no consequence.
Direct radiator enclosures are available in various form such as the
Infinite baffle, folded baffle, flat baffle, base reflex or labyrinth. Horn
enclosures are also found in various forms such as the straight horn,
single and double folded horn. Klipsch horn, multicellular horn, etc.
It is possible to utilise combinations of both types of enclosure, such as
a direct radiating high-frequency and mid-frequency speaker combined
with a rear folded horn radiator operating from the back of the speaker
to make the most of the low frequencies.
This book covers both of these principle types, together with as many var
iations as possible. No special recommendation can be given for using
any special design In preference to another.
Reproduction of sound ts very similar to the enjoyment of food, that which
suits one listener's ear may not please another persons hearing. How
ever, each of the designs included In this book have been tried cither by
the author and his friends, or by various.research institutes and loud
speaker manufacturers, In every case results have given satisfaction to
the majority.
It Is pointed out at this juncture that most of the designs described are
patented and It must therefore be clearly understood that because a
design is shown in this book it does not Imply a lienee to manufacture
for re-sale. Single hand made copies of the suggested enclosures
should not, In the opinion of the author, contravene any patent granted
to the original designer.
Much of enclosure design Is based on complicated mathematical form
ulae. Because the average constructor has no desire to be taught or
reminded of advanced mathematics, the technical reasoning why var
ious dimensions are chosen has been omitted as this is better explained
In the learned works available in the field of acoustical engineering.
Bass-reflex enclosures are amongst the most popular types used for
High Fidelity reproduction. The critical factors of this design are the
port or air gap calculation ar.d the overall enclosure dimensions. These •
measurements are controlled by a number of factors, the most impor
tant are the resonant frequency of the loudspeaker and the physical area
of Its cone. These standard factors result from the original work of
Helmholtz, etc. and to save readers extensive calculation, a number
of tables have been Included showiry; the port size and length of tunnel
dimensions, for a range of loudspeaker sizes with various resonant
frequencies. Ideally the proportions of a bass-reflex should be In the
ratio of 2 : 3 : 4 with respect to depth, wld th and height, two extensive
tables covering this data are included. It is strongly urged that after
constructing any bass reflex enclosure It should be carefully tuned to the
6
speaker or speakers fitted. Tuning means making the port larger or
smaller to cope with individual loudspeaker variations. This can be
easily effected by means of temporary sliding doors on the ports to
permit experimental variation of their physical size. See section on
tuning.
TABLES
Table A, gives the required dimensions tn the ratio of 2 : 3 : 4 that will
be needed to construct an enclosure with a volume of any desired num-
ber of cubic feet Table B, Is similar to Table A
except that the required volume Is shown In cubic Inches
Table C, D, E and F arc to enable the reader to assess the cubic cap
acity required for an enclosure depending on the resonant frequency of
the speaker to be used. At the same time, the actual port area and
port depth or tunnel length is shown. These four tables cover 10, 12,
15 and 18" loudspeakers.
Further Information on using these tables Is given In the section
headed USING TABLES A - F.
Many of the designs in this book use more than one speaker, this Is
because even the most perfect loudspeaker can produce only a lim
ited range of frequencies. High Fidelity reproduction over the useful
audible frequency range, I.e. from 30 cps. to 17, 500 cps., require
a combination of two or more loudspeakers. A bass unit covers the
low frequency band, l.e. 30 cps to 5,000 cps and a high-frequency
tweeter to reproduce 5,000 cps upwards. Somettmos the audible
range is split up between three speakers. In this case, a medium
size loudspeaker Is used in addition to give brilliance to the middle
register say from 1,000 to 5,000 cps.
When selecting a loudspeaker, particular attention should be given to
the size and weight of the magnet used. A large heavy magnet is nec
essary for high acoustical efficiency. Readers should not be misled
by advertisement claims of very high gauss, unless combined with
very heavy magnet weight Le. In the case of a 12” speaker a recom
mended minimum weight of at least 48 ozs of magnet is suggested.
Checking this point is especially Important as many manufacturers
simply give the magnetic flux density, but do not state the actual
weight of magnet used in the speaker. This Is often as low as 4 to 5
ozs. 8"'speakers require a minimum magnet weight of 16 ozs., twe
eters of 2" to 4” diameters, 4 ozs.
Timber choice is left to the constructor, however, a thickness less
than that recommended should not be considered. Experience has
proved that high grade bonded pty is one of the best types of material
available because it does not suffer from distortion or warping and is
usually well seasoned before delivery to wood merchants. Much exp
erimenting can be carried out to improve the response and to elimin
ate transients on bass-reflex or direct radiation enclosures with dam
ping materials, such as fibreglass, thick felt, blanketing etc.
Fig. 1. For the first time a practical spherical tweeter reproducer is
shown. A working model of this assembly was demonstrated at the Han
over Fair in 1956 and aroused considerable Interest. Since then, descri
ptions have appeared in German and French radio publications. Twelve
tweeters arc used and sound dispersion Is completely omnl-directional.
The finished appearance is rather similar to a sphere of 14" dla. Mounting
can be effected in a number of ways, either on a lamp standard, so that it
is placed above the main middle and bass enclosure or alternatively, part
icularly effective results are achieved If the unit is suspended from the
celling, as though It were a pendant lamp.
1
TABLE "A"
I
25 - 43200 .
30 = 51840 , 251 x 371 x 50
35 - 60480 „ a 271 x 401 x 54
40 = 69120 „ 281 x 421 x 57
50 = 86400 „ 30i x 46 x 61
60 = 103680 „ 321 x 49 x 65
70 ■= 120960 „ 341 x 511 x 681
80 I3S240 . a 35} x 531 x 711
90 = I5J520 . 371 x 551 x 741 i
100 - 172300 . a 38J * 53 x 77
TABLE "B"
Volume Volume
depth ' width height depth width height
500 cu-lnj. «■ 5} x 8J x 11 10.000 cu. ins. «* 15 x 22J * 291
16 x 24 x 32J
1.000 _ 7
81
x 101
x 131
x
x
121
171
12.500 „
15.000 .. s= 17 x 251 x 34 ;
2.000 .
2.500 . 9} x 14 x 18} 17.500 „ 18 X 27 x 36 i
3.000 .. 10 x 15 X 20 20.000 .. 18 } xi 28 x 371
3.500 . 10} x 15} x 21 22500 •• 19i xx 29 x 39
.
4.000 »
5.000 .
6.000 .
•= 11
IU
12}
x 16} ’
X 17}
x 19
*
x
x
22
23J-
25
25.000 „
27.500 „
30.000 „
20}
21
21}
*: 30
x 31
x 32
x 40
x 41
x 43
1
7.000 > 13} x 19} x 261 35.000 „ a 22j x 34 x 451
8.000 _ 14 x 201 x 27} 40.000 . 231 x 35J x 47}
9.000 „ 141 x 21} x 28}
8
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12
Wood used for the original model was i" pi2 and all 12 pentagons fixed to
gether Internally In tho form of a sphere by using Inexpensive miniature
hinges, thus making a most effective unit with a minimum of labour and at
low cost. See Page 40 to 42
It Is very Important that the Impedance combination be calculated to suit
the impedance offered at the output of the amplifier. A series-parallel
arrangement Is necessary.
Fig. 2. Particularly recommended for superior performance where 12" or
15" bass speakers are used and Is a combination of bass-reflex with all the
assets of a horn reproducer combined. Constructional details are clearly
shown, of special interest Is the pyramid reflector In the bottom portion of
the unit, which provides perfect diffusion. See Page 43 to 45
Fig. 3 Recommended where overall size Is an Important factor as with the
modern living room. It Is a true example of the tuned port bass reflex cab
inet, and should be built of seasoned timber, minimum thickness 7/8".
Alternatively, good quality ply of similar thickness can be used. The base
legs can be made to suit Individual tastes.
Height from the floor should be approximately 3". Originally this enclosure
was constructed for use with a 12" speaker, but with the changes in the port
size It Is also suitable for speakers of 10" or 15" diameter. See Page 46
Dimension A = 13" x 2" for 10" loudspeakers
Dimension A * 13" x 3" for 12" loudspeakers
Dimension A = 13" x 5j" for 15" loudspeakers
Dimension B = Cut to suit speaker size
Dimension C = Is obtained by reference to depth of port
tables on Page - according to speaker size.
This dimension Is also dependent on the
fundamental resonance of the speaker used
and the tables cover this requirement.
Fig. 4. The "Library Enclosure". This Is an efficient tuned port bass--
reflex enclosure of high quality. It is designed for use with a good qua
lity 8" loudspeaker, resonance about 75 cycles. From the dimensions
of this enclosure It will be seen that It has been specially designed to fit
into book selves without being obtrusive. See Page 47
It Is very simple to construct, but essential that all timber used should
be a minimum thickness of Relevant dimensions are clearly shown
on the diagram. Particular care in fitting should be taken with the back,
top, sides and front which should be made as airtight as possible.
Fig. 5. This miniature horn loaded reflex enclosure is eminently suit
able for small installations where space is limited. Genuine High Fid
elity is satisfactorily achieved using a loudspeaker of 8" diameter. Due
to the unique horn loading and the tuned port, reproduction from this
enclosure will delight the most critical listener. Because of the small
physical size, It Is stressed that the minimum thickness 6hould be for
all timber used for this model. See Page 48 to 49
Fig. 6. The 12" Minihorn. A horn radiating unit which eliminates any
tendency to transient generation, it has very extended frequency range
and high acoustical efficiency. The major asset is that the minimum
quantity of timber Is used in construction because two walls of the room
arc used to form the major sides of the horn itself.
19
Particular care roust be taken when building this enclosure to see that
the top Is exactly go°or { circle in order to (It into the room walls. It
is suggested, that to obtain optimum results, (aces "B" and "C" should
have a small strip o( (elt attached to (orm an air seal. Because o( the
high acoustical e((iclcncy a 10" speaker Is quite suitable, though a 12"
unit can be used by increasing the size ol the aperture. Other dimen
sions remain as shown In the diagram. Timber used (or this enclosure
to be ol minimum thickness ol 1” because the (requency range is exten
ded down to 30 cycles. See Page 50 to 51
Fig. 7. Here is one o( the most popular types ol enclosure. Originally
• designed by John E. Karlson (recognised to be a leading authority in
this Held). Results Irom the Karlson enclosure undoubtedly exceed the
expectations ol the most severe critic and (ully warrant the considerable
amount ol time taken up in construction. See Page 52 to 54
Timber must have a minimum thickness ol 1", the only critical items
are the twin taper front pieces, which are mathematically calculated and
these dimensions must be maintained within + 1 /32 Inch. To aid con
struction the curved shape ot these pieces ls"carc(ully dimensioned, in
Fig. 7a. It Is suggested that a (ull size paper pattern be made (rom the
diagram and two pieces of wood cut at the same time thus ensuring that
both pieces arc Identical.
Fig. 8. This enclosure was designed by the Altec Lansing Corporation of
America and Included many of the best techniques for a semi-folded horn,
using tuned ports and a Hatred neck. It Is a large enclosure Intended (or
use in small halls, auditoriums or very large rooms. When used with a
15” speaker as recommended, High Fidelity reproduction down to 20
cycles may be achieved. All panelling to be of a minimum of 5/8" thick
ness, unless otherwise shown, and all joints must be glued and screwed
unless required to bo removable. See Page 55 to 57
7$" x 16" fibre glass, 1" thick, should be placed on the inside of each
side panel, on the Inside of the top of the cabinet and at the rear of the sp
eaker. This is where the 16" dimension is shown In section B-B. A dyn
amic high-frequency tweeter should be used with this enclosure in a sep
arate mounting so that full range response may btf effected.
Fig. 9. The Infinite Wall BafHe. A unique design having the great advan
tage of taking up no valuable space In the modern small living room, be
cause in use it is suspended from the picture rail in a right-angled corner
of the walls.
Where a dl-axial speaker is used, omit opening G, as the tweeters are
mounted on a bridge across the front ot the main speaker. With ordinary
12" bass speakers it is essential that two tweeters be fitted as per dim
ension K. See Page 58
The following table of dimensions is Included to enable constructors to bui
ld the Infinite Wall Baffle using either 8", 12" or 15" speakers:-
Speaker Dimensions 8" 12" 15"
"A" 25" 35" 43"
"B" 12" 17" 21"
"C" 27" 40" 50"
«D" 6." 8.7/16" 10 5/8"
"E" 513/16" 8i"I 11"
nyi 7i" 10 7/8" 13 5/8"
14
Speaker Dimensions 8" 12" 15"
"G" 2 1/8" 2 1/8" 2 1/8"
I” 1"
'll" If
"j" if" It"
"K" 6" 7!..
"L" lli" 16i" 20-i"
"M" 8" Hi" 14 3/8"
I
Fig. 10. A modem bass-reflex enclosure with bottom fitted tuned port.
This enclosure takes full advantage of the natural baffling qualities of the
room flooring because the tuned port Is placed In the base of the enclosure.
Because of this, better equalisation and response distribution Is obtained.
Timber of not less than 1" thickness must be used, so that all unpleasant
resonances are eliminated. The Inner back wall, Inner top and inner two
side walls are lined with thick felt or fibre glass for damping purposes.
Critical Dimensions See Page 59 to 61
For 10" speakers "A" = 7" "B" = 7»
For 12" speakers "A" = 87/8" "B" = 8 7/8"
Dimension "C" varies according to the resonant frequency of the speaker.
10" Loudspeakers
70 - 90 cps. Dimension "C" = {"
65 cps. Dimension "C" = 3"
60 cps. Dimension "C" = 4i"
55 cps. Dimension "C" = 7j"
12" Loudspeakers
80 cps. Dimension "C" = i"
75 cps. Dimension "C" = 2}"
70 cps. Dimension "C" = 6"
65 cps. Dimension "C" = 10i"
Fig. 11. A large enclosure with dual column reflector system based on
certain patents. Unique in as much as that It produces complete 180°
balanced reproduction, It Is eminently suitable for large rooms or halls.
It Is for use with a 12" speaker and variable tuned ports are arranged on
the front of the enclosure, these are separately tuned acoustically to suit
the pair of loudspeakers used. It Is vital that the two units are correctly
phased. The top semi-circle reflector Is made of two pieces of 1 /8"
thick perspex bent Into a cone shape and held by strips of wood. The
resulting cavity should be filled with plaster of paris and allowed to set.
This Is to ellminato any sympathetic vibrations In the most important
part of the enclosure, the reflecting unit. Smaller loudspeaker units
may be used, if required, reduce these dimensions in the ratio of 5 : 6
for a 10" unit and 2 : 3 for an 8" loudspeaker. See Pago 62 to 63
Fig. 12. Corner fitting long channel horn enclosure utilising any two
walls at right-angles to one another as the main enclosure walls. The
main advantage of this design is the long path formed for the sound to
travel before emerging so that particularly good response Is achieved at
bass frequencies. Physically, very little room is taken up because of the
corner fitting. Timber of not less than 1" thickness must be used and to
avoid any resonant effects it Is suggested that fibre glass or thick felt 1"
15
I
!
1
thickness be tried in various positions at the rear of the enclosure. It
is impossible to specify just where to dampen the enclosure because this 1
factor is dependent on the loudspeaker unit selected. See Page 64 to 65 |
Flc. 13. Long channel enclosure for a 12" loudspeaker. An attractive
model designed with minimum dimensions. Simple to construct and in
spite of its small size, capable of providing good quality reproduction
over a wide range. It compares very favourably with much more ela
borate and expensive enclosures. See Page 66 to 67
Efficient, acoustically, because a comparatively long path is secured for
the rear loading of the speaker. Timber for this enclosure can be 5/8"
thick provided the interior is well strutted to obtain extra rigidity. By
usii« 1" timber the necessity for strutting can be avoided.
If it is required to use an 8" speaker, reduce all dimensions on the dia
gram in the ratio of 2 : 3. Damping the interior will improve results.
Fig. 14. This is a rear large horn slot loaded corner enclosure Intend
ed for use with 12" or 15" speakers. It will reproduce with clarity and
true fidelity down to the lowest audio frequencies. This design relies on
two right-angled walls of the room to form the balanced porting and outer
walls of the enclosure. Because of the generous size of the unit, it is
recommended that it should only be placed against walls which are of sol
id brick or concrete structure. It must not be used against thin partition- '
irg which would set up unpleasant resonances, gee Page 68 to 70
All timber to have a minimum thickness of
Fig. 15. Probably the smallest enclosure that will give proper repro
duction with 12" and 15" loudspeakers. Its remarkable results are due to
pneumatic suspension but perfect results are only obtained provided the
whole of the interior is loosely filled with fibre glass wool thus giving i
the effect of a much larger enclosure without extra cost. Dimensions are
for a 15" unit, if a 12" speaker is to be used, reduce the dimensions in
the ratio of 4 : 5. See Page 71 to 72
Fig. 16. A novel sealed cabinet design, which has the advantages of the
standard bass-reflex combined with the long path of horn type enclosures.
Sound distribution is effected as follows, direct radiation from the front
and back loaded output from the two side ports. Measurements shown on
the drawing are Intended for use with a 12" loudspeaker. If required with
a 10" unit reduce dimensions in the ratio of 5 : 6 or 2 : 3 for an 8" loud
speaker. One inch timber is used throughout, gee Page 73 t0 74
.
Fig. 17. Rear horn reflector enclosure suitable for the small home, '
designed for use with 8", 10" or 12" loudspeakers. A very simple design
that Is not at all critical in assembly and will provide pleasing results
with the minimum outlay In time and expense. Timber used, J" throu :
ghout. See Page 75
Tweeter apertures "A" are used only when two sparate tweeters are fit
ted. These apertures are not required if a diaxlal speaker with bridge
mounted tweeters is fitted. The faces of apertures "A" must be centra
lised in relation to the size of the bass speaker. Detailed Is a table
of dimensions for use with the three recommended speaker sizes
16
Dimension Speaker Size
8" 10" 12"
"A" To suit tweeter diameter
"B" 6J" 8 7/16" 10 7/8"
VQ’I 18" 22j" 24"
"D" 24" 30" 36"
"E" 12" 15" 16"
IJpH
8" 10" 12"
"G" 9" 10i" 12"
"H" 5" 7."
"J" 5" £ 7§"
Fig. 18. For outstanding reproduction and where cost Is not a vital
factor, this folded horn design will satisfy the most exacting require
ments. Two 15" speakers are used and careful assembly is most
Important as the rear loading has been mathematically and acousti
cally calculated. Irrespective of size or price, it would be difficult
to improve on the results obtained from this design. Adequate Inter
ior damping must be provided by using fibre glass of not less than 1"
thickness, firmly secured to the rear wall of the circular sloping
exit chute. Unless the prospective constructor Is an expert wood
worker, the author suggests that this design be given to a professional
cabinet maker to construct, as perfect rigidity must be secured.
See Page 76 to 79
Fig. 19. One of the latest developments In High Fidelity Is the dis
tributed port enclosure. A "Distributed Port" enclosure Is a reflex In
which back and front radiation are added at low frequencies. Low fre
quency response and the power handling ability are both improved by
using this system. It differs from most reflex enclosures in that the
response and impedance characteristics are controlled by the addition
of a specific amount of acoustic resistance.
There Is no cancelling between the front and back radiation at high fre
quencies due to the fact that the reflex action has an inherent back rad
iation high frequency cut off characteristic.
Three models are shown, ten six and three cu. ft. capacity, respect
ively. Ply wood of not less than 4" thickness is used for the 3 and 6
cu.ft sizes and 5/8" for the 10 cu. ft. model. Line the back, bottom and
one side of the 3 cu.ft. enclosure with 1" thick fibre glass or good qua
lity felt. Line bottom and two rear sides of the 6 and 10 cu.ft. enclos
ures with 2" thick fibre Glass or equivalent acoustical damping material.
Glue and screw all joints and make the front or back removeable, if
the speaker is to be mounted on the inside surface of the mounting board.
The 1" x 2" brace Is to prevent reverberation In the front panel which
would ruin the low frequency performance.
The shape of the enclosure may be altered to suit the user, provided
the Internal volume and configuration of the front panel Is maintained.
This enclosure has been designed to use speakers up to 12" diameter,
if a larger unit Is used, the power handling capacity will rise, but
poorer low frequency response will result. Speakers of smaller dia
meter will give a better low frequency response but poorer power hand
ling capacity. Loudspeaker units exceeding 12" diameter should not be
in the 3 cu.ft. enclosure, neither should units less than 12" diameter be
used with the 10 cu.ft. enclosure, see Page 80 to 82
17
The orlgin.il development work on this remarkable design was carried
out by the Audio Engineering Division, T.V. Dept., GE of America,
America.
Fig. 20, 20a and 20b. This is a large design recommended for multi
speaker installations for use in large halls, auditoriums and theatres,
etc., the design uses two 12" speakers for bass reproduction, and three
tweeters to take care of the upper register. Constructors who wish to
build this model, will have no difficulty In following the three drawings
provided, which are self explanatory. See Page 83 to 88
USING TABLES A TO F
Tables C, D, E and F enable constructor to design ducted bass reflex
enclosures. Loudspeakers of 10", 12", 15" and 18" diameters are co
vered by these tables. To use these tables, first ascertain the reson
ant frequency of the speaker to be used. This may be obtained from the
technical data Issued by the maker. From the table it will be noted that
there is a choice between various enclosure volumes and duct lengths,
e.g. on table 1 with a 10" speaker with a resonant frequency at 50cps.
choice is available from 5,000 to 10,000 cubic inches volume with the
duct lengths from 15j" down to 3" respectively. If a small enclosure
is required, the duct length will be longer in proportion. Essentially,
the duct length must not approach the back wall of. the enclosure nearer
than half the diameter of the speaker used.. Because of this, the first
choice of cabinet volume and duct length may have to be revised, to
ensure that these conditions are met. Interior dimensions of the bass
reflex enclosure may be selected from tables A or B, which enable con
structors to check if there is sufficient room for the required duct len
gth.
The tables give the required height, width and depth in the ratio of
4:3:2, which is the most suitable acoustically. Table A covers cap
acities of 1 to 100 cu. ft. Table B from 500 to 40,000 cu.inches.
GENERAL CONSTRUCTION HINTS
Perhaps the most Important single factor in loudspeaker enclosure
construction Is rigidity. Loudspeaker baffles are not sounding boards
as used on pianos or violins and Intended to amplify sound, they are
Intended to control the sound waves created by Uie loudspeaker unit.
Any vibrations In the cabinet structure absorb power and re-radiate
spurious sound waves at certain frequencies. Rattles or at least re
sponse variations due to interference patterns will result and adequ
ate use of bracing cleats of solid timber is suggested. The plans
specify $" or 1” plywood for all enclosures except the small ones
using 8" speaker units where }" material will usually suffice. Brac
ing cleats should be fastened securely with glue and screws. The
be3t test for adequate rigidity is to thump the centre of all penels
with clenched fist; a vibrating panel will quickly reveal its existance
by the hollow, drummy sound indicating that further bracing is neces
sary.
All enclosure Joints should be air-tight. Recommended procedure is
liberal use of glue and woodscrews for pulling joints tight. This is
particularly important in horn type enclosures. Caulk all Joints after
the enclosure Is completed with a material such as linoleum cement,
which will not become brittle with age.
Avoid any restrictions, cavities or openings which are not spedfi-
18
cally called tor In the enclosure plans, because these create reson
ance effects which destroy realism. Enclosures of peculiar shape
may have resonance effects often called organ pipe effects at some
frequencies, these are the result of "standing waves". Proper use of
absorption material (specified In some plans) will eliminate any 111
effects. Absorption material should be located at the ends of the lon
gest dimension which forms the "organ pipe". No absorption mat
erial is necessary or desirable In horn enclosures.
Enclosure Interiors may be treated with a sealing medium such as
shellac to prevent moisture absorption and thus prevent warping and
splitting.
No other finish Is necessary on the cabinet. Fasten the loudspeaker
unit tightly to the speaker outlet so that no air can leak through
from front to back. Most speaker units arc provided with a felt sur
round to implement this procedure. Flexible mounting supports
should not be used for the lodspeaker unit. If feedback is encount
ered, either mechanical or acoustical, use shock mounts for equ
ipment other than the loudspeaker unit. Shock mounts or the ex
istence of an air leak around the speaker untl will substantially
impair the performance characteristics of any good enclosure.
Note that the loudspeaker enclosure Is a very definite part of the
reproducing system at low frequencies and the particular design
Is directly related to the loudspeaker unit. The performance of
high frequency units is essentially independent of the enclosure ex
cept for secondary effects.
EMBELLISHING SPEAKER ENCLOSURES
Without ornamentation the loudspeaker enclosure Is nothing more.than
a plain simple box-like structure that could hardly be considered a piece
of furniture. However, with a little patience and skill it Is possible to
make it attractive and to harmonize with other room furnishings.
One way ts to cover the front and sides with grille cloth, as shown in
Figure 21a. This is most practical on small cabinets, especially where
the cabinet has been made of plywood since the cloth covering conceals all
exposed joints and edges. .Sec Page 89 to 90
Neatest finish Is obtained by extending the top and bottom 1/8" beyond the
sides and front during construction. This 1 /8" overhanging lip conceals
the edge of the cloth top and bottom, thus making an exceptionally neat job.
Should the enclosure have been built with the top and bottom, flush with the
sides and front, separate moulding can be fixed to the edges of the top and
bottom to create an overhanging lip. Paint, stain or varnish can be used
to provide a finish for the top and bottom.
Grille cloth can also be used to cover the entire face of a cabinet even
though the speaker opening occupies a relatively small area of this panel.
Wooden mouldings are available In many forms and can be used to add
finish to a plain cabinet. Figure 21b shows the addition of a heavy bevel
moulding to the front of a cabinet. Such moulding can be made by cutting
diagonally a square section after which a shallow groove Is formed on the
back before the ends are mitred. It Is assembled like a picture frame.
The grille cloth is mounted on the front of the cabinet before the frame Is
attached, the rabbet being just deep enough to accommodate the grille
cloth. For modern effects, bevel and square mouldings are perhaps the
best. More ornate forms may prove useful with certain cabinet styles.
Generally, choose small mouldings for small enclosures and heavier ones
for the larger variety.
19
Mouldings must not encroach on the required openings In an enclosure.In
some cases the space Is not adequate to permit their use. One method
o( obtaining additional space to support a suitable moulding Is to add a
second layer of ply wood, In other words, a double top.
A sunken effect similar to the bevelled moulding effect may be obtained
adding a plain {" frame to the front edges of the sides, top and bottom
as shown In Figure 21c. This permits the grille cloth to be wrapped
around the speaker baffle, tacked on the back and then Inserted In place
against the projecting front frame.
A similar effect can be achieved by allowing the sides, top and bottom to
project forward ahead of the cabinet front by about one inch. Then the
grille cloth can be stretched over a light frame work which will just slip
Inside the projecting edges against the front panel. This frame can be
tacked to the cabinet front with small finishing nails through the openings
of the grille cloth.
With some Installations,sliding doors of perforated hardboard will prove
very helpful. These impart a modern appearance to grouped wall units.
They are particularly useful for amplifier storeage units and other types
of equipment such as record storage cabinets. Figure 21d shows how sl
iding doors of this kind are Installed. Use care In planning the cabinet
arrangement when using them because only halt of the door area can b.e
open at one time. Careful thought will solve this problem for example,
the record storage space and a television receiver can be behind a pair
of sliding doors since the one will never be used when the other Is In
operation.
Figure 22a shows how full length hinged doors of veneered plywood can
be fitted to individual cabinets. These are more suitable for elaborate
expensive cabinets. Both top and bottom of the cabinet project at the
front and the doors hinged to the top and bottom with special flat pin hin
ges. Properly fitted, these doors can swing around against the sides of
the cabinet. See Page 91 to 92
In many cases picture-frame type overlays of flat and half-round mou
ldings will Improve a plain cabinet. These can be applied to the sides
as well as to the front In the manner suggested In Figure 22b. A number
of Interesting possibilities of this kind exist.
Perhaps the most Important contribution for the home workshop In re
cent years has been the durable, decorative laminates (often known as
counter-top material) available In rich, simulated wood grains. A plain
plywood cabinet can be made Into a reasonable piece of furniture by co
vering It with this material. The new contact cements make It easy for
anyone to apply the laminate since clamping Is not necessary.
Choice is available of several ready-made legs that will give any low
boy cabinet a smart modern look. Most popular of these perhaps Is the
hairpin type of wrought Iron legs which can be purchased In various
lengths at almost any hardware or department store. In addition to the
hairpin type, there Is the straight rubber-tipped diagonal leg, which
like the hairpin leg Is attached solidly to the cabinet bottom with wood
screws as shown in Figure 22c. Wooden legs fitted with brass ferrules
arc also available. These go Into separate metal mounting brackets
which hold the legs at an angle and which are attached with screws, like
the others.
Simple platform bases are quite satisfactory In most cases and will Im
prove the appearance considerably. These need be nothing more than
a three-sides frame attached to the bottom of the cabinet with screws.
20
Figure 22d shows an arrangement of this kind, 2" x 2" or 2" x 4" tim
ber mitred at the corners Is suitable for these bases.
TUNING
So that maximum benefit may be derived from a given bass-reflex
enclosure it Is necessary to tune It to suit the particular loudspeaker
unit employed. Firstly, it is necessary to know the fundamental re
sonance of the loudspeaker and for this purpose an audio oscillator,
amplifier and AC voltmeter are required.
Place the loudspeaker unit on the table cone facing upwards, no baffle
of any description is used. Connect speech coll to amplifier through
100 ohm 1 watt resistor, that is, a resistance of 100 ohms is in ser
ies with loudspeaker and amplifier see Fig. 23. Across the speech
coll a low reading AC voltmeter Is wired, 0-5 or 0-10 volts is suit
able. Inject a 100 cycle note from the oscillator through the ampli
fier and adjust to 1 volt. Now slowly sweep the oscillator frequency
downward toward zero frequency. At the resonant frequency of the
loudspeaker unit there will be a considerable rise in voltage, this will
be observed on the voltmeter and the cone movement will also regist
er a large increase in movement. The resonant frequency can be read
off from the oscillator and noted. Mount the loudspeaker in the enclo
sure and set up the measuring apparatus as before. It will be obser
ved that the large peak has disappeared and in its place two peaks, one
on cither side of the original, and of much lower amplitude are pre
sent. See Page 93
Tuning can only be considered accurate when the two peaks arc of
equal amplitude and are equally displaced on either side of the free air
resonant frequency originally measured.
By closing off part of the port opening it will be found that it is poss
ible to vary the amplitude of one peak against the other. Port area
should be artificially reduced until the conditions of correct tuning are
approximated, port size can then be made permanent (See Fig. 24A
andB). See Page 93
CRITICAL DAMPING
Obtain a 4.5v torch battery and some cloth the latter to be of similar
texture to that exhibited by cheap hankerchlefs. Connect one side to
the battery to the loudspeaker, make provision for easy connection
and disconnection for the remaining side. Make and break contact.
A sound resembling a 'bing and bong” will probably result. Connect
a single layer of cloth tightly across the port opening and repeat the
test.
Continue adding layers of cloth and repeating the test until both "bing"
and ’bong" have been reduced to "click" and "click". Make sure that
both ’bing" and ’bong" have gone, one may disappear before the other
but do not add more layers of cloth than necessary because over dam
ping will' cause inefficiency.
Critical damping properly carried out will ensure that the loudspeaker
system is free of undesirable transient generation.
CROSSOVER FILTERS
Most readers will appreciate that a single loudspeaker unit cannot sat
isfactorily cover the entire audio spectrum. Usually two or more spea
kers are used and the audio spectrum is spilt up between them by means
of an LC network commonly referred to as a crossover filter. Such a
21
Alter Is normally situated In the speech coll circuit (or reasons of con
f
venience and adaptability. It Is possible to use an electronic crossover
network at the front end of the audio system and two separate amplifiers.
This system Is superior to the first method but of course, more costly. 'f
There are a number of low Impedance networks suitable for Inclusion In
the loudspeaker circuit perhaps the most popular are the quarter section
series and half section parallel. Figs. 25 a and b show circuits and com- jj
ponent values for both of these types.
Method of operation Is simple to understand, the capacitor reactance In f
i
creases as frequency Is lowered, therefore, a capacitor In series with a
speech coll will attenuate low frequencies. On the other hand,, a parallel
capacitor will pass low frequencies but attenuate higher frequencies. The
L
effect of the Inductance Is the reverse of this. From this It will be app ;
arent that the response of a given system can be adjusted to almost any
requirement. Power loss with either circuit of Fig. 25 Is not serious, I
about ldB for the quarter section and 2dB for the half section.
Both networks of Fig. 25 are designed for 15 ohm loudspeaker units and
for a crossover at 2000 cycles. It Is a simple matter to change the cross
over frequency or to make the units suitable for loudspeaker units of -
lower Impedance. Divide 15 by the voice coll Impedance of the loudspeak
er unit to be used and multiply all L and C values by the quotient. If It I
Is required to crossover at a different frequency and the crossover point
Is lower than 2000 cycles, divide 2000 by the required frequency and t
multiply all C and L by the quotient. Should the cross over frequency
be above 2000 cycles divide the crossover frequency by 2000 and divide i
all L and C by the resultant. Conversion to a three speaker system Is :
quite easy. A high frequency dynamic tweeter Is fed via a high-pass
filter consisting of a 2 mfd. capacitor across the existing treble unit.
In practice the capacitor Is wired In series with the tweeter and the i
combination wired in parallel with the existing treble unit. With such I
a system It Is easy to obtain an overall response from 20 to over 17000 i
cycles. Capacitors for crossover units should normally be of paper
construction, use of electrolytic components can under certain con
ditions Involve considerable power loss. See Page 94
i
Colls or Inductors are normally home constructed and air-cored. For
the Inductance values quoted In Fig. 25 their resistance should not
exceed 0.6 ohm Mr. G. A. Briggs in his excellent book "Sound Repro
duction" has given useful Instructions for constructing air-cored colls '
and the original colls for both filters In Fig. 25 were based on Mr.
Briggs recommendations. Colls were wound to the following specifi
cation, 18 swg cotton covered enamelled copper wire, 1" dla. wooden
former provided with end cheeks, 32 turns per layer. For a 1.3mH
Inductor 265 turns are necessary the 1.7mH coil will need 300 turns. i
If Inductances of 2.6mH or 3.4mll are required, turns necessary are
365 for the former and 410 the latter.
It Is not claimed that these specifications will provide the exact theo
retical inductance required but errors of 10% are not serious with
crossover networks and colls wound to the above specification are In
use by the author.
PHASING LOUDSPEAKERS
"Phasing" Is concerned with the utilisation of two or more loudspeakers
In such a way that the sound from any one loudspeaker does not cancel
the sound from other units thus creating a dead area between them. This
22
Is an Important consideration where loudspeakers face the same direc
tion. Connections to the voice colls, whether series or parallel, must
be made In such a manner that at any one Instant all diaphragms are
moving in the same direction.
If two driver units arc connected to a single horn It can be clearly
understood that, If our of phase, the resultant pressure where the sound
of the two units meet In the Horn would be completely cancelled and no
sound would result. For parallel operation, the like terminals of each
unit must be connected together, but If the loudspeakers are wired In
series, two unlike terminals must be used as a Junction. In-phase con
nections can be checked very easily, all that is required Is a torch bat
tery. Temporarily, wire up the loudspeaker In the manner to be used
for final operation, l.c. series or parallel. Connect the terminals of
the torch cell to the resultant two leads, a click will be heard and the
connes will move In or out of the gap. Connections to the loudspeakers
must be so arranged that all cones move in the same direction.
Phasing is of least Importance where two loudspeakers are some dis
tance apart or pointing In opposite direction, as the loudspeakers are
brought closer together In small angular relationship, the necessity
for ln-phase operation becomes Increasingly Important.
Now It Is very important to note that one class of loudspeaker unit Is
definitely excluded from the above remarks: the high-frequency tweeter.
Firstly, the question of phase Is of no Importance at the frequencies
handled by this class of unit. Secondly, the application of a battery
across a tweeter would not produce any noticeable movement but the
unit might well be ruined. Briefly, phasing Is only Important when
low frequencies are being considered.
What is Genuine. Pseudo and Quasi Quadrophony? And what also goes
by that name
Quadrophony - a new technique or a promotion stunt by smart publicity
people? This is a question which Is being heatedly discussed by music
enthusiasts everywhere In the two years since tills term came Into
acceptance in the 'High Fidelity world". Quadrophony, claimed by its
Inventors to be "the perfection of music reproduction", reached the
European continent almost simultaneously from the U.S.A. and from
Japan.
"Four channel reproduction technology; quadrophony, now converts your
living room Into a real concert hall. The filling of your room with sound
from four loudspeakers, one In each corner, gives one the fascinating
impression of sitting In the middle of the orchestra" - may be read In the
advertising brochure produced by a well-known manufacturer. But what
Is this new technology In actual fact?
A retrospective look at the almost 100 years of history of the record and
apparatus Industry enables the development to be seen.
As Is known the phonographs constructed by Edison in 1877 were the be
ginning. A metal foil-covered roller was the first acoustic sound carrier,
which was further developed ten years later by Emil Berliner to a waxed,
circular zinc plate - the forerunner of the present day record. The shellac
record arrived at the beginning of the 1920s and was noted for its fragility
and Its comparatively heavy weight. Nevertheless, this sound carrier
lasted for around 30 years until It was replaced by the synthetic
record.
23
, However, a new development soon came on the scene: whereas up to ■
1959 exclusively monaural, l.e. one channel records could be manu
factured, In Frankfurt, Germany, at the radio and T.V. exhibition
held at that time the first stereo, 1. e. two channel records were Intro
duced. A sensation for the professional world and a new kind of list
ening experience for music enthusiasts. On the occasion of the 1963
radio and T.V. exhibition In Berlin the "Sender Freies" Berlin radio
station transmitted a programme in stereo for the first time (using
the pilot sound procedure), which was received enthusiastically by the
majority of those in possession of the right equipment.
Further Developments In Stereophony
In the middle of the 1960s - again an import from the U.S.A. - high
fidelity technology found its way onto the European market. Experts
worked out the technical data for the Individual apparatus groups which,
after years of preparation, found expression In the international
quality standard DIN 45 500. These standards, developed by German
Industry, have been the subject of world wide Interest. The view
appears Justified that they will achieve recognition in the regulations
of the International Electrotechnical Commission (IEC).
In the meantime, a new development has taken place of Importance
to both the record and to play back equipment: Quadrophony. The
first attempts at a theoretically worked out basis of four channel
recording converted Into an acceptable sound extend back to 1970.
Quadrophony can be more or less regarded as a further development
of two channel stereo, which after some years of being regarded In a
sceptical light by listeners can demonstrate Its great advantages to all.
A Technical Trick ,
24
the pseudo and quasi quadrophonic reproduction there Is a choice ot two
"genuine" quadrophonic procedures, which ought to characterise the rapid
development of this technical Innovation best. The individual procedures
differ roughly as follows: -
Pseudo quadrophony branches certain information from the right and
left channels, which is emitted through two additional loudspeakers.
QuasiQuadrophony
The main difference between these two procedures and that of genuine
quadrophony Is basically that In addition to the four reproduction channels
there are also four separate recording channels. With the first pro
cedure of this type, the matrix system, the four channel recording Is
encoded onto two channels and, on the receiving side, decoded again
into four channels. Within this system there are different types too,
SQ, QX, X4 and QS, but space does not allow us to go into more detail.
The other "genuine" one of its type Is the discrete quadrophony. Whereas
with discrete four track tape reproduction no special technical measures
are necessary, in the case of discrete record reproduction the four chan
nels must be converted by the multiflex process via subcarriers and for
the actual reproduction it must be led back to the original four signals.
Thus, with the corresponding Investment of times and materials the
higher values for the separation of the channels is achieved.
Still No Broadcast Quadrophony
25
DUMMY LOAD & SPEAKER SWITCHING SYSTEM
To name just two factors which were most obvious there is (1) the
fact that almost all amplifiers these days are stereo, and therefore
require two load resistors, and (2) the fact that amplifier ratings can be
a good deal higher than would have been considered likely, even 10
years ago.
We finally settled for four load values: 2,4,8 and 16 ohms, as being
sufficient to cope with most practical situations. While it is true that
there may be minor differences between these and the values specified
by some manufacturers - i.e. 15 ohms rather than 16, or 3.75 rather
than .4 - these are not likely to cause any serious problems. Provided
we know the value of the load, and base our power calculations on it,
the error introduced by presenting a slightly different load to the
amplifier will be small.
26
S
Q
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DUMMY LOAD (AUDIO)
£
Main feature of the circuit is the use of two resistors for all load values,
thus doubling the wattage rating. Switching facilities between speakers
is also provided. Wiring is relatively simple.
(We will discuss the purpose of the other three positions in a moment.)
The method of connection and the values of resistors chosen are such
that two resistors are required to make up any value. This means that
the wattage which can be dissipated will be twice that of the rating of
the individual resistors. Thus if 50-watt resistors arc used throughout,
the unit could handle 100W in each channel. In a special case, where
only a single channel was involved, the right and left hand loads could
be connected in series or parallel to provide a 200 watt rating.
27
While we used 50 watt resistors in the unit we built, such large ratings
may not be justifiable in every case, and this will be for the individual
constructor to decide. Fifty watt resistors, at 5% tolerance, arc quite •
expensive, and many builders may be content to settle for 20 watt
units (40W total), or 10 watt units (20W total).
too
50
40
7
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r
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7
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RMS VOLTS
28
The resistors were vertically mounted in a standard equipment case
measuring 9 x6 5-8x5 5-8 inches deep. Ventilation was provided in
the form of louvres in the sides and two rows of V* inch diameter holes
along the back panel. This is necessary to keep the temperature rise of
the resistors within acceptable limits.
Both sides of the loads are isolated from the case to reduce to a minimum
the possibilities of shorts and instability. Care must be taken with all
connections to ensure low residual resistance. No special layout is
necessary but the wiring for each channel should be kept separate to
facilitate assembly.
The further three positions on the load selector switch are brought out
to terminals on the front panel of the unit. These can be used for
connecting capacitors across the output of the amplifier for stability
tests or for connecting various speaker systems. The latter facility
is very useful when it is desired to make a subjective comparison
between speaker systems, by switching rapidly from one to the other.
In regard to stability tests, current standards require that they be
made with no load across the output, other than the nominated values
of capacitor. The load box thus satisfies this requirement.
One point to be kept in mind when using the dummy load is that the
loads should not be switched when operating at a high power level.
This is to avoid damage to the switches and also to the amplifier.
This precaution is not necessary when making comparison tests of
speakers because these tests arc made at a relatively low power level.
PARTS LIST
1 metal case, 9 in x 6-5/8 x 5-5/8 in.
I front panel to suit.
1 carrying handle.
4 8-ohm resistors (5% or better).
4 4-ohm resistors (5% or better).
2 2-pole, seven-position switches.
I 2-pole, two-position switch, with “makc-aftcr-break"contacts.
9 red terminals.
9 black terminals.
3 pointer knobs.
4 rubber feet, screws, nuts, hook-up wire, solder, etc.
29
HI-FI COMPATIBILITY PROBLEMS
The interconnection of separate units to make up a complete
audio system is not necessarily as simple as one might expect.
Apart from the need to provide the necessary cables and plugs,
it is important to consider the level of output and input signals,
and the possibility of hum and instability arising from inap
propriate earth connections.
• In a utopian situation, all audio home entertainment units would be
completely compatible, irrespective of kind or brand. Any pickup or
any radio tuner could be plugged into any amplifier and fed through
any loudspeakers. The system could be cross-coupled to the input of
any tape recorder or could pick up a signal front any tape player, and so
on. All one would need would bo the requisite number of standardised
cables and plugs.
Unfortunately, this utopian situation is not immediately in view. To
be usre, manufacturers have been making a conscious effort to reduce
the variety of connectors in use and to provide amplifiers and tape
recorders with multiple input and output facilities. But that is about as
far as it goes.
The level of the output signal from some devices is just too great to
feed directly to the input circuits of others; overload and distortion
will occur unless steps arc taken to attenuate the signal within the in
terconnecting link.
The problem becomes even more difficult if, conversely, the available
signal is not adequate to drive the second device.
Then there is the question of impedance levels in the respective units.
In very broad terms, this refers to the effective resistance across which
an output signal is developed, or across which an input signal has to be
impressed.
As a rule, there is no problem if the impedance of the signal source is
lower than that of the circuit into which the signal has to be fed. But
there is likely to be a problem if it is the other way round.
Again, complications can arise from the ‘earthy’ side of the inter
connecting cables. In many amplifiers and tape players, the input and
output connectors are kept clear of the metal chassis adjacent to where
they are mounted. The shell of the connector is earthed instead to a
point in the wiring appropriate to its function. Thus input connectors
may be earthed close to the preamplifier circuitry and output connectors
close to the output or power supply circuitry.
Wien the equipment is connected to ordinary peripheral components
as, for example, a record player and loudspeakers, no common paths
are established between the input and output wiring. However, if two
or more units are interconnected with cables having a common earth
30
braid, this can set up an external link between tire earthy sides ot
the input and output connectors.
In certain cases the external link, which completes a virtual earth loop,
can invoke problems such as hum injection, intcfcrcnce from the tape
drive motor or instability. While by no means the rule, such problems
arc always a possibility which has to be allowed for.
Unfortunately, a basic and thorough treatise on the compatibility of
hi-fi units would almost inevitably end up as a long and tedious tome,
which could test the patience of writer and reader alike.
In this article, we have adopted a completely different approach. We
simply discuss the compatibility problems which were encountered
with a particular group of units which we had occasion to inter
connect in our laboratory: The problems may not be identical with
those which might be encountered in another situation, but they are
typical and the approach which we adopted to meet them may serve
as a guide to other enthusiasts.
The three units involved comprised a record player, a completely self-
contained stereo cassette playcr/rccorder and a normal stereo amplifier.
The object was to interconnect the units so that the amplifier could
reproduce stereo music from disc or cassette, or from the amplifier’s
own in-built radio tuner. Alternatively, it had to be capable of recording
on to cassette programme material being reproduced from disc or
radio-a very common requirement.
The first problem encountered was an earth loop involving the power
wiring and the signal wiring between the record player and amplifier.
An annoying hum was audible between tracks or behind soft music. The
job of tracing and rectifying the trouble provided the inspiration for
the article in an earlier issue. With the player wiring modified as describ
ed, the hum disappeared and the equipment performed to expectations
when reproducing from disc.
At first glance, the job of interconnecting the amplifier and tape
recorder looked to be a breeze. The amplifier had a pair of Tape In’
and ‘Tape Out’ sockets; the tape unit had sockets for 'Aux In’ and ‘Ext
Spkr’.
From a local supplier we were able to obtain a well finished equipment
cable about 3ft long containing four colour-coded and shielded leads
inside an outer plastic sheath. The only modification was to equip two
of the leads on one end with miniature phone plugs to fit the ‘Ext Spkr’
jacks in the tape unit. The other connectors were of the right kind to
plug straight in.
But alas; it wasn’t to be that casyl
When an attempt was made to record from disc to cassette, the result
was intolerable distortion. The signal level from the ‘Tape Out’ sockets
31
on the amplifier was clearly far too high for the *Aux In’ circuitry in the
tape recorder.
This kind of problem arises because, in many tape recorders, the ‘Aux
In’ socket connects to thcf'Mic’ socket through a resistive pad, the
signal then going to the microphone preamplifier stagp. While the resis
tive pad permits a much larger signal to be accepted, it is still possible
for the available input to be excessive, producing ovcrlaod and distortion
in the preamplifier stage.
The overall gain of the recording amplifier is usually controlled after
the preamplifier stage, either by a gain control potentiometer, or by
an automatic gain control circuit. While gain control can reduce the
signal to an appropriate level for recording, it can do nothing to correct
the distortion that has already been introduced by the overloaded pre
amplifier stage.
In the particular record player involved, the ‘Tape Out’ signal was
derived from just ahead of the volume and tone controls, so that there
was no way of reducing it, short of modifying the internal circuitry.
Equally, the tape recorder could not be setup to accept a greater signal
input without internal modification.
The obvious course, in the face of such a problem, is to break the con
necting signal lead and to insert a series resistor or resistive divider to
introduce the required order of attenuation.
If the tape recorder has a manual recording level control and meter, the
rcsistor(s) can be selected so that normal recording level is obtained with
the control knob in approximately the same position as for recording
via the unit’s own microphone.
Where the tape recorder incorporates automatic level control circuitry,
the rcsistor(s) can be selected so that the signal is recorded at normal
level on tape without audible distortion.
With the particular items being considered, we found that the signal
level was suitable reduced by including a 120k resistor in series with each
active lead from the record player ‘Tape Out’ to the tape recorder ‘Aux
In’. For the time being, the resistors were wired roughly between the
inner conductors^and the respective plugs at the tape recorder end. A
more permanent arrangement would obviously be required later on but,
for the moment, Ihc objective was to determine what was necessary.
Sufficient to say that, with the 120k resistors in position, programmes
could be recorded on cassette free from any suspicion of overload dis
tortion.
Next problem was to make the tape recorder play through the main
amplifier and loudspeakers. To evaluate results we were careful to use
a pre-recorded cassette of known good quality. In setting up equipment,
it is very easy to be misled if reliance is placed on a recording which
might itself contain imperfections.
32
Unfortunately, we ran into another pack of trouble. While the recorder
would reproduce the cassette in normal style as a self-contained unit,
any attempt to divert the signal through the main amplifier and loud
speakers resulted in a heavy pulsating hum being imposed on the music.
It sounded rather like a mixture of mains hum and ripple from the tape
drive motor.
It transpired that the effect was due mainly to the fact that plugging
into the ‘Ext Spier* jacks left the recorder output stages without _
proper load. The noise largely disappeared when low value resistors
(actually 18 ohms) were soldered across the two plugs.
Thus two more resistors had to be strung temporarily in the once neat
connecting cable.
At this juncture it was possible to record on to-and to replay from-
i cassette with passable results. Unfortunately, reproduction from
cassette still contained a significant amount of hum, and ripple from
the tape drive motor.
After a certain amount of fiddling, it became evident that the set-up was
sensitive to configuration of the earthy connections. The hum and
noise could be influenced by isolating certain of the plugs from the
braiding or running separate earth wires. And here the prlblcm of the
i single 4-in-l cable became evident. All four braids made direct physical
contact inside the outer sheath; thus an input/output earth loop was
inescapable both at the amplifier and the tape recorder.
In some set-ups it might not matter. In this one it did!
Facing the problem of earth loops and the need to include resistors in
the interconnecting leads, we decided the time had arrived for more
drastic measures. We would devise a little box-and-cable assembly which
could well provide a pattern for solving all kinds of interconnection
problems of this general kind.
The box we selected was a standard item measuring 4Vi x 2V4 x 1V4
inches and involving a folded aluminium base and cover secured by
self-tapping screws. Inside the box we mounted two 8-tag strips, each
providing 6 insulated lugs. i
The input and output cables were separate lengths of twin ‘stereo’ lead
shielded with an outer PVC covering. These were clamped just inside
the box and wired to the tagstrips so that, initially, all inner conductors
and braids were insulated from each other and from the box. This
provided complete freedom to select and mount series and shunt resis
tors and to choose which earth paths to establish or leave open.
The 120k series resistors mentioned earlier were wired so that they
were in scries with the signal lead from record player to tape recorder.
Had it been necessary to decrease the signal level still further, it would
have been possible either to increase the value of these resistors or to
form a voltage divider by connecting shunt resistors from the tape
recorder end to braid.
33
The 18-ohm load resistors were connected across the tape recorder out
put and bridged across to player input. Had it been necessary to
attenuate the level here, additional scries resistors could have been
added.
Finally the earth circuitry: This involved experimenting to establish
which arrangement gave the best all-round results in terms of hum
content and motor noise interference.
In this case, it transpired that the basic earth path was best established
between the output of the tape recorder and the tape input of the main
amplifier. These two braids were therefore linked to each other and to
the box, as shown;
It was found that the braiding from the Tape Out' socket of the ampli
fier could also be joined to the box but NOT tire braiding to the tape
recorder’s ‘Aux In’. For reasons to do with the internal tape recorder
circuitry and wiring, completion of this earth circuit invoked hum
and motor noise. We did not try to pursue it further.
Our job was to do the best we could with the external connecting
leads. It was not for us to get involved with the design in an effort to
solve the problem at that level.
In fact the end result, while acceptable, was still short of true high
fidelity standards because of hum content in the tape recorder.
As a unit, with its small detachable loudspeakers, it was excellent in
its intended role-providing pleasant stereo music in a small flat. But
even then, with the unit operating and with no cassette in position,
hum and motor noise could be discerned.
Through a large amplifier and fully baffled loudspeakers this barely
noticeable background came up in direct proportion with the improved
bass response. This was inevitable; our care with cabling could do no
more than avoid aggravating the problem by undesirable earth loops.
One important point should be mentioned: As supplied, the tape
rccorder/player had only a 2-core flex to the power point. Hopefully the
internal circuitry had been designed to ensure adequate safety without
the third wire.
But had there been a third wire running back to the power point and
joining the third wire from the amplifier, we would have been faced with
yet another classic earth loop situation. It might have been necessary'
to fit a mains outlet to the amplifier, so that the tape recorder could
plug in direct into the amplifier rather than a separate power point
The lesson from all this would seem to be fairly obvious and not very
palatable.
Portable tape recorder/players are very handy as self-contained enter
tainment units but not all of them are suitable for interconnection with
34
TO AMPLIFIER 120k .TO TAPE RECORDER
11
TOTAPB
TAPE OUT Q 120V AUX. INPUT
©I l@l
18n
basic high fidelity systems. One can achieve so much by close attention'
to the interconnections but, beyond that, basic design limitations may
show up.
It is reasonable to assume that the new generation of specialised
cassette decks will be substantially free from the troubles described
in this article. Being intended primarily for use with high fidelity in
stallations, close attention should have been given to interconnection,
signal level and low frequency noise content, as well as to other qualities
expected of a high fidelity unit.
It is significant that no serious problems have been encountered with
any of the cassette decks we have reviewed in recent times. After
connection of the necessary cables, they have functioned as expected
wi th whatever amplifier happened to be on hand.
Which is the way it should bcl
35
JREQUENCE RESPONSE RANGE OF SOUND REPRODCTSTKSC
1 0 0 Threshold of audibility
2 3.0 15 Quiet whisper
3 4.8 20 Studio noise level
4 6.0 30 Quiet room in house
5 7.0 32 Suburban street
e 7.8 40 Noise In large ollice
7 8.5 50 Quiet speech (close proximity)
8 9.0 60 Noise In restaurant
9 9.5 65 Conversation (close proximity)
10 10.0 75 Factory noise
100 20.0 90 Grand Plano
1,000 30.0 95 Noise In underground train
10,000 40.0 ' 100 Symphony orchestra
100,000 50.0 120 Threshold of feeling
J,.000,000 60.0 130 Threshold of pain
36
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94
2.. BOOK OF
HI-FI LIIIINMEI
BY
B.B.BABAM
CONTENTS
Eom Loaded Loudspeaker System
Rotating System Loudspeakers (Leslie Principles)
"Easy to Build" Enclosures for Halls and Churches
Sound in the Bound
"Playmaster - Point Four1*
A Column Speaker
Loudspeakers for Stereo
Powered Loudspeaker for Portable Recorders
Economy Loudspeaker System
Omnidir ectional Speaker System
.Compact Sealed Enclosures for 6", 8W, 10", 12” and.
15" Speakers
Loudspeaker Systems for Electric Guitars
"Playmaster" Book Shelf Loudspeaker Unit
Book No. 204 I.S.B.N. O 900162 37 6 Size : 7" x 4|"
Price: 60p 96 Pages (178mm x 114mm)
PRACTICAL
TRANSISTORISED
NOVELTIES
ERR HI-FI
ENTHUSIASTS
SV *
O.O.OAOANI
CONTENTS
Quadrophony - Add Two Extra Channels
To Your Stereo System ...
Measuring Audio Power Output •..
Stereo Headphone Adaptor ............. ..
Phasing Stereo Loudspeaker Systems • • •
High Impedance 4-Channel Mixer ..
Speaker Gain Control and Contour Net
{ works ......................................
Book No. 201 I.S.B.N. 0 900162 34 1 Size: 7" x 4i"
Price: 35p 48 Pages (178 mm x 114mni)
.
aiBLIOTHEEK
BERNARDS & BABANI PRESS RADIO AND ELECTRONICS BOOKS


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1st bo o k o f
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BY
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The Grampians
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