CRANE SERVICE

TR-500XL-3
50 Ton Capacity (45.4 Metric Tons)
HYDRAULIC ROUGH TERRAIN CRANE

DIMENSIONS
MIN. 34' 9-1/4" (10.6m) MAX. 110' 6-3/4" (33.7m)

6' (1.83m)

12' 2" (3.71m)

12' 4 (3.76m)

11' 6-1/4" (3.51m) 12' 1-1/4" (3.69m)

6' 9-3/4" (2.075m) 6' 1-7/8" (1.875m)

12' 11-1/2" (3.95m) 7' 4-3/8 (2.245m)

16' 8-3/4" (5.1m) 26' 8" (8.13m)

43' 4-3/4" (13.23m)

Note: Dimension is with boom angle at -1.5 degree.

GENERAL DIMENSIONS
8' 2-1/2" (2.502m)
(29.5 x 25 Tires)
10' 10-1/2" (3.315m)

Feet Meters MID. 18' 1/2" (5.5m)

Turning radius: MID. 21' 11-3/4" (6.7m)
4 wheel steer 21' 11-3/4" 6.7
MAX. 23' 7-1/2" (7.2m)
2 wheel steer 39' 1/2" 11.9
Tail swing of counterweight 13' 6-1/4" 4.12

Specifications are subject to change without notice.

(909) 222-0202 www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

 CRANE SERVICE

CRANE SPECIFICATIONS
BOOM WIRE ROPE - Filler wire, extra improved plow steel, pre-
Four section full power partially synchronized telescoping boom formed, independent wire rope core, right regular lay.
of hexagonal box construction 34.8'~110.6' (10.6m~33.7m) with 3/4"(19 mm) 6x37 class
five sheaves,17-1/4" (0.438m) root diameter, at boom head. The
synchronization system consists of two telescope cylinders HOOK BLOCKS
fitted with holding valves, an extension cable and retraction 1. 50 ton (45.4 metric ton) - 4 sheaves with swivel hook and
cable. Two easily removable wire rope guards, rope dead end safety latch, for 3/4"(19mm) wire rope.
provided on right side of boom head. Boom telescope sections 2. 6.2 ton (5.6 metric ton) - Weighted hook with swivel and
are supported by wear pads both vertically and horizontally. safety latch, for 3/4"(19mm) wire rope.

BOOM ELEVATION - By a double acting hydraulic cylinder

with holding valve. Elevation -1.5o~80o, combination controls for HYDRAULIC SYSTEM
hand or foot operation. Boom angle indicator.
PUMPS - Two variable piston pumps for crane functions.
JIB - Box top section telescopes from lattice type base section Tandem gear pump for steering, swing and optional equipment.
which stores alongside base boom section. 5o or 30o offset (tilt Powered by carrier engine. Pump disconnect for crane is
type). Single sheave,17-1/4"(0.438m) root diameter, at jib head. engaged/ disengaged by rotary switch from operator's cab.
Jib length is 32.2 (9.8m) or 56.1' (17.1m).
CONTROL VALVES - Multiple valves actuated by hand
AUXILIARY LIFTING SHEAVE (SINGLE TOP) - Single levers with integral pressure relief valves.
sheave, 17-1/4"(0.438m) root diameter. Mounted to main boom
head for single line work (stowable). RESERVOIR - 195 gallon (740 lit.) capacity. External sight
level gauge.
ANTI-TWO BLOCK - Pendant type over-winding cut out
device with audio-visual (FAILURE lamp/BUZZER) warning FILTRATION - 26 micron return filter, full flow with bypass
system. protection, located inside of hydraulic reservoir. Accessible for
easy replacement.

SWING OIL COOLER - Air cooled fan type.

Hydraulic axial piston motor driven through planetary swing

speed reducer. Continuous 360o full circle swing on ball bearing CAB AND CONTROLS
turntable at 2.4 rpm. Equipped with manually locked/released
swing brake. A swing lock (360o positive swing lock) for pick and Both crane and drive operations can be performed from one
carry and travel modes, manually engaged in cab. cab mounted on rotating superstructure.

Left side, 1 man type, steel construction with sliding door

HOIST access and safety glass windows opening at side, rear and
roof. Windshield glass window is shatter-resistant. Tilt-
MAIN HOIST - Variable speed type with grooved drum driven telescoping steering wheel. Adjustable control levers for swing,
by hydraulic axial piston motor through winch speed reducer. boom hoist, boom telescoping, auxiliary hoist and main hoist.
Power load lowering and raising. Equipped with automatic Control levers for swing and auxiliary hoist can change neutral
brake (neutral brake) and counterbalance valve. Controlled positions and tilt for easy access to cab. Engine throttle knob.
independently of auxiliary hoist. Equipped with cable follower Foot operated controls: boom hoist, boom telescoping, service
and drum rotation indicator. brake and engine throttle.

DRUM - Grooved 15-3/4"(0.400m) root diameter x 22-3/4" Dash-mounted engine start/stop, monitor lamps, cigarette
(0.578m) wide. Wire rope: 623' of 3/4" diameter rope (190m of lighter, parking brake switch, steering mode select switch,
19mm). Drum capacity: 905'(276m) 6 layers. Maximum line pull pump engaged/disengaged switch, swing brake switch, and
(permissible): 14,272lbs. (6,474kg)*. Maximum line speed: 525 telescoping correction switches.
FPM (160m/min).
Instruments - Torque converter oil temperature, engine water
AUXILIARY HOIST - Variable speed type with grooved drum temperature, air pressure, fuel, speedometer, tachometer and
driven by hydraulic axial piston motor through winch speed hour meter. Torque converter oil pressure and hydraulic oil
reducer. Power load lowering and raising. Equipped with pressure are monitored and displayed on the AML-L display
automatic brake (neutral brake) and counterbalance valve. panel.
Controlled independently from main hoist. Equipped with cable
follower and drum rotation indicator.

DRUM - Grooved 15-3/4"(0.400m) root diameter x 22-3/4"

(0.578m) wide. Wire rope: 361' of 3/4" diameter rope (110 m
of 19mm). Drum capacity: 905'(276m) 6 layers. Maximum line
pull (permissible): 14,272 lbs. (6,474kg)*. Maximum line speed:
525 FPM (160m/min).
* Maximum permissible line pull may be affected by wire rope
strength.

(909) 222-0202 www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

 CRANE SERVICE

Tadano electronic LOAD MOMENT INDICATOR system Operator's right hand console includes transmission gear
(AML-L) including: selector, outrigger controls, sight level bubble, drive selector
 Control lever lockout function switch, swing free-lock selector switch, working light switch and
 Load radius and/or boom angle preset function ashtray. Swing lock lever and 3 way adjustable seat with high
(warning only) back and seat belt.
 Warning buzzer
 Boom angle/boom length/jib offset angle/load
radius/rated lifting capacities/actual loads read out NOTE: Each crane motion speed is based on unladen
 Ratio of actual load moment to rated load moment conditions.
indication
 Working condition register switch
 External warning lamp
 TADANO AML-L monitors outrigger extended length
and automatically programs the corresponding "Rated
Lifting Capacities" for crane duty in confined areas.

CARRIER SPECIFICATIONS
SUSPENSION - Front: Rigid mounted to frame. Rear: Pivot
TYPE - Rear engine, left hand steering, driving axle 2-way mounted with hydraulic lockout cylinders.
selected type by manual switch, 4x2 front drive, 4x4 front and
rear drive. BRAKE SYSTEMS - Service: Air over hydraulic disc brakes
on all 4 wheels. Parking/Emergency: Spring applied-air
FRAME - High tensile steel, all welded mono-box construction. released brake acting on input shaft of front axle.

TRANSMISSION - Electronically controlled full automatic TIRES - 29.5-25-22PR(OR)

transmission. Torque converter driving full powershift with
driving axle selector. 6 forward and 2 reverse speeds, constant OUTRIGGERS - Four hydraulic, beam and jack outriggers.
mesh. Vertical jack cylinders equipped with integral holding valve.
3 speeds - high range - 2 wheel drive; 4 wheel drive Each outrigger beam and jack is controlled independently from
3 speeds - low range - 4 wheel drive cab. Beams extend to 23' 7-1/2" (7.2 m) center-line and retract
to within 10' 10-1/2" (3.315 m) overall width with floats.
TRAVEL SPEED - 25 mph (40 km/h) Outrigger jack floats are attached thus eliminating the need of
manually attaching and detaching them. Controls and sight
AXLE - Front: Full floating type, steering and driving axle with bubble located in upper structure cab.
planetary reduction. Rear: Pivot-mounted, steering and driving axle Three outrigger extension lengths are provided with
with planetary reduction and non-spin rear differential. corresponding "Rated Lifting Capacities" for crane duty in
confined areas.
STEERING- Hydraulic power steering controlled by steering Mid. Extension 18'1/2" center to center floats
wheel. Three steering modes available: 2 wheel front, 4 wheel Mid. Extension 21'11-3/4" center to center floats
coordinated and 4 wheel crab. Max. extension 23'7-1/2" center to center floats

ENGINE
Model Mitsubishi 6D16-TLEA Radiator Fin and tube core, thermostat controlled
Type Direct injection diesel Fan, in.(mm) Suction type, 6-blade, 23.6 (600) dia.
No. of cylinders 6 Starting 24 volt
Combustion 4 cycle, turbo charged and after cooled Charging 24 volt system, negative ground
BoreXStroke, in.(mm) 4.646 X 4.528 (118X115) Battery 2-120 amp. Hour
Displacement, cu. in (liters) 460 (7.545) Compressor, air, CFM(l /min) 10.6 CFM (301) at 2,000rpm
Air inlet heater 24 volt preheat Horsepower (kW) Gross 247 (184) at 2,800rpm
Air cleaner Dry type, replaceable element Torque, Max. ft-lb (kgm) 521 (72) at 1,400rpm
Oil filter Full flow with replaceable element Capacity, gal.(liters)
Fuel filter Full flow with replaceable element Cooling water 3.4 (13)
Fuel tank, gal.(liters) 79.2 (300), right side of carrier Lubrication 3.7 ~ 4.2 (14 ~ 16)
Cooling Liquid pressurized, recirculating by-pass Fuel 79.2 (300)

(909) 222-0202 www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

 CRANE SERVICE

STANDARD EQUIPMENT
- Four section full power partially synchronized boom - Ratio of actual load moment to rated load moment indication
34.8'~110.6' (10.6 m~33.7 m) - Working condition register switch
- Two stage stowable telescoping jib 32.2' (9.8 m) or 56.1' (17.1m) - External warning lamp
with 5o or 30o pinned offset (tilt type) with self storing pins - Tinted safety glass
- Auxiliary lifting sheave (single top) stowable - Front windshield wiper and washer
- Boom hoist foot control - Roof window wiper and washer
- Boom telescoping foot control - Roof window lock warning
- Boom angle indicator - Rear view mirrors (right and left side)
- Variable speed main hoist with grooved drum, cable follower - Mirror for main and auxiliary hoists
and 623' of 3/4 cable - 3 way adjustable seat with high back and seat belt
- Variable speed Auxiliary hoist with grooved drum, cable - Tilt-telescoping steering wheel
follower and 361' of 3/4 cable - Neutral position adjustable control lever (swing and aux. hoist)
- Drum rotation indicator (thumper type) main and auxiliary hoist - Cab floor mat
- Tadano twin swing system - Cigarette lighter
- 360o positive swing lock - Electric fan in cab
- 4 X 4 X 4 drive/steer - Back-up alarm
- Disc Brakes - Low oil pressure/high water temp. warning device (visual)
- Automatic rear axle oscillation lockout system - Rear steer centering light
- Non-spin rear differential - Fenders
- 29.5-25-22PR (OR) tires - Air cleaner dust indicator
- Independently controlled outriggers - Towing hooks-Front and rear
- Self-storing outrigger pads - Lifting eyes
- Three outrigger extension positions - Tool storage compartment
- Outrigger extension length detector - Full instrumentation package
- Outrigger hose protection - Pump disconnect in operator's cab
- Mitsubishi 6D16-TLEA Turbo Charged after cooled engine - Air dryer
(247 HP) with exhaust brake - Water separator with filter
- Electronic controlled Automatic transmission driven by torque - Flood lights and work lights
converter - Tire inflation kit
- Engine over-run alarm - Hydraulic oil cooler
- Complete highway light package - 24 volt electric system
- Anti-Two block device (overwind cutout) - 50 ton (45.4 metric ton) 4 sheave hook block
- Electronic crane monitoring system - 6.2 ton (5.6 metric ton) hook with swivel
- Tadano electronic load moment indicator system (AML-L) - Hook block tie down (front bumper)
including
- Control lever lockout function
- Working radius and/or boom angle and/or tip height preset OPTIONAL EQUIPMENT
function (warning only) - Hydraulic oil driven cab heater and air conditioner
- Warning buzzer - Propane heater (less tank)
- Boom angle / boom length / jib offset angle / working radius /
rated loads / actual loads read out

HOISTING SPECIFICATIONS
LINE SPEEDS AND PULLS DRUM WIRE ROPE CAPACITIES
Main or auxiliary hoist - 15'-3/4" (0.4m) drum Main and auxiliary drum grooved lagging
Wire
Line pulls 3/4" (19mm) wire rope
Layer Speed Line speeds2 rope
Available1 Permissible4 Rope per layer Total wire rope
layer
F.P.M m/min Lbs. kgf Lbs. kgf Feet Meters Feet Meters
Low 180 55 1 123.0 37.5 123.0 37.5
1st 15,698 7,121 14,272 6,474
High 361 110 2 134.2 40.9 257.2 78.4
Low 197 60 3 145.3 44.3 402.5 122.7
2nd 14,647 6,644 13,315 6,040
High 394 120 4 156.5 47.7 559.0 170.4
Low 213 65 5 167.7 51.1 726.7 221.5
3rd 13,520 6,133 12,292 5,576
High 427 130 6 178.8 54.5 905.5 276.0
Low 230 70
4th 12,557 5,696 11,416 5,179
High 460 140 DRUM DIMENSIONS
Low 246 75 Inch mm
5th 11,721 5,317 10,657 4,834
High 492 150 Root diameter 15-3/4" 400
Low 262 80 Length 22-3/4" 578
6th3 High 525 160
10,989 4,985 9,991 4,532
Flange diameter 25-3/8" 645
1
Developed by machinery with first layer of wire rope, but not
based on rope strength or other limitation in machinery or equipment.
2
Line speeds based only on hook block, not loaded.
3
Sixth layer of wire rope is not recommended for hoisting operations.
4
Permissible line pull may be affected by wire rope strength.

(909) 222-0202 www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

 CRANE SERVICE

TR-500XL-3 WORKING RANGE CHART

Lifting Height in Feet

Axis of Rotation
Load radius from Axis of Rotation in Feet

NOTE: Boom and jib geometry shown are for unloaded condition and machine standing level on firm
supporting surface. Boom deflection and subsequent radius and boom angle change must be
accounted for when applying load to hook.

(909) 222-0202 www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

 CRANE SERVICE

TR-500XL-3 RATED LIFTING CAPACITIES (IN POUNDS)

ON OUTRIGGERS FULLY EXTENDED
360o ROTATION
A 34.8' 47' 60' 72' 85' 98' 110.6' Boom 110.6 (33.7m) Boom + 32.2 110.6 (33.7m) Boom + 56.1
B (10.6m) (14.3m) (18.3m) (21.9m) (25.9m) (29.9m) (33.7m) Angle (9.8m) Jib (17.1m) Jib
10' 100,000 88,200 68,000 in 5o offset 30o offset 5o offset 30o offset
12' 92,600 87,200 63,500 40,700 Degree R W R W R W R W
15' 77,500 77,000 57,800 40,700 38,800 80o 25.6 11,000 37.4 5,500 33.0 6,100 54.1 2,300
20' 59,700 59,200 47,400 40,700 38,000 32,300 75o 38.8 9,200 49.7 4,900 48.6 5,000 68.5 2,200
25' 47,700 47,200 40,000 35,300 31,200 27,800 24,200 70o 50.9 7,000 61.7 4,400 62.9 4,100 81.9 1,900
30' 38,600 33,900 29,800 26,200 23,300 21,000 65o 62.3 5,500 72.5 3,800 76.9 3,500 94.4 1,800
35' 30,300 28,700 25,500 22,500 20,000 18,200 60o 73.4 4,500 82.9 3,300 89.7 2,800 106.0 1,700
40' 23,700 22,500 22,400 19,600 17,300 15,800 55o 83.7 3,700 92.3 2,900 102.0 2,300 116.0 1,600
45' 17,700 19,500 17,200 15,200 13,900 50o 93.4 3,200 101.0 2,600 113.0 1,900 126.0 1,400
50' 14,400 15,700 15,200 13,500 12,300 45o 102.0 2,600 109.0 2,300 123.0 1,600 134.0 1,300
55' 12,900 13,500 12,000 11,000 40o 110.0 2,100 115.0 1,900 132.0 1,300 141.0 1,200
60' 10,600 11,400 10,800 9,700 35o 117.0 1,700 121.0 1,600
65' 9,000 9,400 9,500 8,700
70' 8,100 8,100 7,900
75' 7,000 6,900 7,100 A: Boom length in feet
80' 6,200 6,400 B: Load radius in feet
85' 5,400 5,600 C: Minimum boom angle (deg.) for indicated length (no load)
90' 4,800 4,800 R: Load radius in feet
95' 3,900 W: Rated lifting capacity in pounds
100' 3,300
104' 2,500
C 0o

ON OUTRIGGERS MID. EXTENDED 21'11-3/4" (6.7m) SPREAD

360o ROTATION
A 34.8' 47' 60' 72' 85' 98' 110.6' Boom 110.6 (33.7m) Boom + 32.2 110.6 (33.7m) Boom + 56.1
B (10.6m) (14.3m) (18.3m) (21.9m) (25.9m) (29.9m) (33.7m) Angle (9.8m) Jib (17.1m) Jib
10' 100,000 88,200 68,000 in 5o offset 30o offset 5o offset 30o offset
12' 92,600 87,200 63,500 40,700 Degree R W R W R W R W
15' 77,500 77,000 57,800 40,700 38,800 80o 25.6 11,000 37.4 5,500 33.0 6,100 54.1 2,300
20' 59,700 59,200 47,400 40,700 38,000 32,300 75o 38.8 9,200 49.7 4,900 48.6 5,000 68.5 2,200
25' 47,700 47,200 40,000 35,300 31,200 27,800 24,200 70o 50.9 7,000 61.7 4,400 62.9 4,100 81.9 1,900
30' 34,100 33,600 29,800 26,200 23,300 21,000 65o 62.3 5,500 72.5 3,800 76.9 3,500 94.4 1,800
35' 25,100 24,700 25,500 22,500 20,000 18,200 60o 73.4 4,500 82.9 3,300 89.7 2,800 106.0 1,700
40' 19,300 18,700 20,000 19,600 17,300 15,800 55o 83.7 3,700 92.3 2,900 102.0 2,300 116.0 1,600
45' 14,500 15,600 16,900 15,200 13,900 50o 93.4 3,200 101.0 2,600 113.0 1,900 126.0 1,400
50' 11,500 12,800 13,600 13,500 12,300 45o 102.0 2,100 108.0 1,800 123.0 1,400 134.0 1,100
55' 10,400 11,200 11,400 11,000 40o 110.0 1,200 115.0 1,100
60' 8,400 9,100 9,500 9,700 35o
65' 6,900 7,500 7,900 8,200
70' 6,100 6,600 6,800
75' 5,100 5,500 5,900 A: Boom length in feet
80' 4,700 5,000 B: Load radius in feet
85' 3,800 4,100 C: Minimum boom angle (deg.) for indicated length (no load)
90' 3,100 3,400 R: Load radius in feet
95' 2,700 W: Rated lifting capacity in pounds
100' 2,200
104' 1,800
C 0o

(909) 222-0202 www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

 CRANE SERVICE

TR-500XL-3 RATED LIFTING CAPACITIES (IN POUNDS)

ON OUTRIGGERS MID. EXTENDED 18' 1/2" (5.5m) SPREAD
360o ROTATION
A 34.8' 47' 60' 72' 85' 98' 110.6' Boom 110.6' (33.7m) Boom + 32.2 110.6' (33.7m) Boom + 56.1
B (10.6m) (14.3m) (18.3m) (21.9m) (25.9m) (29.9m) (33.7m) Angle (9.8m) Jib (17.1m) Jib
10' 100,000 88,200 68,000 in 5o offset 30o offset 5o offset 30o offset
12' 92,600 87,200 63,500 40,700 Degree R W R W R W R W
15' 77,500 77,000 57,800 40,700 38,800 80o 25.6 11,000 37.4 5,500 33.0 6,100 54.1 2,300
20' 54,700 54,000 47,400 40,700 38,000 32,300 75o 38.8 9,200 49.7 4,900 48.6 5,000 68.5 2,200
25' 36,000 34,500 33,700 35,300 31,200 27,800 24,200 70o 50.9 7,000 61.7 4,400 62.9 4,100 81.9 1,900
30' 24,300 23,800 25,000 26,200 23,300 21,000 65o 62.3 5,500 72.5 3,800 76.9 3,500 94.4 1,800
35' 17,800 17,400 18,600 20,000 20,000 18,200 60o 73.2 4,100 82.9 3,300 89.7 2,800 106.0 1,700
40' 13,600 13,100 14,100 15,400 16,200 15,800 55o 83.3 2,500 92.0 2,200 101.0 1,700 116.0 1,200
45' 9,900 11,100 12,100 12,800 13,200 50o 92.7 1,400 100.0 1,100
50' 7,600 8,500 9,600 10,100 10,700 45o
55' 6,700 7,700 8,100 8,800 40o
60' 5,100 6,100 6,400 7,200 35o
65' 4,000 4,800 5,200 5,900
70' 3,700 4,100 4,800
75' 3,000 3,200 3,700 A: Boom length in feet
80' 2,600 3,000 B: Load radius in feet
85' 2,000 2,300 C: Minimum boom angle (deg.) for indicated length (no load)
90' 1,700 R: Load radius in feet
95'
100'
104'
C 0o 27o

Boom length in feet

34.8' (10.5m)

47' (14.2m)

60' (18.2m)

72' (21.8m)

85' (25.8m)

98' (29.8m)

110.6' (33.6m)

NOTE: Load radiuses for jib operation are given for reference with the boom fully extended to 110.6' (33.7m).

6,200 lbs. (2,800 kg) shall be subtracted from the rated lifting capacity of main boom, when jib is attached to main boom
head.
Jib weight is 2,200 lbs. (1,000 kg).

Standard number of parts of line for outrigger operation should be according to the following table.
Boom Length in Feet 34.8' 34.8' to 47' 473' to 60' 60' to 110.6' Single top
(meters) (10.6) (10.6 to 14.3) (14.3 to 18.3) (183 to 33.7) Jib

No. of parts of line 9 8 6 4 1

The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-L) is based on the standard number of parts of line listed
in the chart.

(909) 222-0202 www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

 CRANE SERVICE

WARNING AND OPERATING INSTRUCTIONS

FOR LIFTING CAPACITIES
GENERAL 10. When making lifts at a load radius not shown, use the next
1. RATED LIFTING CAPACITIES apply only to the machine as longer radius to determine allowable capacity.
originally manufactured and normally equipped by TADANO 11. Load per line should not exceed 11,400 lbs. (5,200kg) for
LTD. Modifications to the machine or use of optional main winch and 12,300 lbs. (5,600kg) for auxiliary winch.
equipment other than that specified can result in a reduction 12. Check the actual number of parts of line with LOAD
of capacity. MOMENT INDICATOR (AML-L) before operation. Maximum
2. Construction equipment can be hazardous if improperly lifting capacity is restricted by the number of parts of line of
operated or maintained. Operation and maintenance of this LOAD MOMENT INDICATOR (AML-L). Limited capacity is
machine must be in compliance with information in the as determined from the formula, Single line pull for main
operation and maintenance manual supplied with the machine. winch (11,400 lbs.) x number of parts of line.
If this manual is missing, order a replacement through 13. The boom angle before loading should be greater to account
the distributor. for deflection.
3. The operator and other personnel associated with this 14. The 34.8' (10.6m) boom length capacities are based on
machine shall fully acquaint themselves with the latest boom fully retracted. If not fully retracted [less than 47'
American National Standards Institute (ANSI) safety (14.3m) boom length], use the rated lifting capacities for the
standards for cranes. 47' (14.3m) boom length.
15. Extension or retraction of the boom with loads may be
SET UP attempted within the limits of the RATED LIFTING
1. Rated lifting capacities on the load chart are the maximum CAPACITIES. The ability to telescope loads is limited by
allowable crane capacities. They are based on the machine hydraulic pressure, boom angle, boom length, crane
standing level on a firm supporting surface under ideal job maintenance, etc.
conditions. Depending on the nature of the supporting 16. For lifting capacity of single top, reduce the rated lifting
surface, it may be necessary to have structural supports capacities of relevant boom by the mass of the main hook
under the outrigger floats or tires to spread the loads to a block. Capacities of single top shall not exceed 12,300 lbs.
larger surface. (5,600 kg) including main hook.
2. For outrigger operation, outriggers shall be properly extended 17. When erecting and stowing jib, be sure to retain it by hand or
with tires free of supporting surface before operating crane. by other means to prevent its free movement.
18. 6,200 lbs. (2,800 kg) shall be subtracted from the rated lifting
OPERATION capacities of the main boom, when jib is attached to main
1. Rated lifting capacities have been tested to and meet boom head. Jib mass is 2,200 lbs. (1,000 kg).
minimum requirements of SAE J1063-Cantilevered Boom 19. Use Anti-two block (OVERWIND CUTOUT) disable switch
Crane Structures Method of Test. when erecting and stowing jib and when stowing hook block.
2. Rated lifting capacities do not exceed 85 % of the tipping While the switch is pushed, the hoist does not stop, even
load on outriggers fully extended as determined by SAE when overwind condition occurs.
J765-Crane Stability Test Code. 20. For boom length with 32.2' (9.8 m) jib, rated lifting capacities
Rated lifting capacities for partially extended outriggers are are determined by loaded boom angle only in the column
determined by this formula, Rated Lifting Capacities headed 110.6' (33.7m) boom + 32.2' (9.8m) jib. For boom
=(Tipping Load Ð 0.1 x Tip Reaction)/1.25. length with 56.1' (17.1m) jib, rated lifting capacities are
3. Rated lifting capacities above bold lines in the chart are determined by loaded boom angle only in the column headed
based on crane strength and those below, on its stability. 110.6' (33.7m) boom + 56.1' (17.1m) jib. For angles not
They are based on actual load radius increased by boom shown, use the next lower loaded boom angle to determine
deflection. allowable capacity
4. The weight of load handling device such as main hook block 21. When lifting a load by using jib (aux. winch) and boom (main
(950 lbs. for 50 ton capacity), auxiliary hook block (330 lbs. winch) simultaneously, do the following:
for 6.2 ton capacity), slings, etc., must be considered as part  Enter the operation status as jib operation, not as boom
of the load and must be deducted from the lifting capacities. operation.
5. Rated lifting capacities are based on freely suspended loads  Before starting operation, make sure that mass of load is
and make no allowance for such factors as the effect of wind, within rated lifting capacity for jib.
sudden stopping of loads, supporting surface conditions,
inflation of tires, operating speeds, side loads, etc. Side pull
on the boom or jib is extremely dangerous.
6. Rated lifting capacities do not account for the effect of wind DEFINITIONS
on a lifted load or boom. Rated lifting capacities and boom 1. Load Radius: Horizontal distance from a projection of the
length shall be appropriately reduced, when wind velocity axis of rotation to supporting surface before loading to the
exceeds 20 mph (9 m/sec.). center of the vertical hoist line or tackle with load applied.
7. Rated lifting capacities at load radius shall not be exceeded. 2. Loaded Boom Angle: The angle between the boom base
Do not tip the crane to determine allowable loads. section and the horizontal, after lifting the rated lifting
8. Do not operate at boom lengths, radii, or boom angle, where capacity at the load radius.
no capacities are shown. Crane may overturn without any 3. Working Area: Area measured in a circular arc about the
load on the hook. centerline of rotation.
9. When boom length is between values listed, refer to the 4. Freely Suspended Load: Load hanging free with no direct
rated lifting capacities of the next longer and next shorter external force applied except by the hoist line.
booms for the same radius. The lesser of the two rated lifting 5. Side Load: Horizontal side force applied to the lifted load
capacities shall be used. either on the ground or in the air.

(909) 222-0202 www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

 CRANE SERVICE

TR-500XL-3 RATED LIFTING CAPACITIES (IN POUNDS)

TIRE : 29.5-25-22PR
ON RUBBER
Stationary Creep
Load
Over Front 360o Rotation Over Front
Radius
Boom Length in Feet Boom Length in Feet Boom Length in Feet
in
34.7' 60.0' 85' 34.7' 60.0' 85' 34.7' 60.0' 85'
Feet
(10.7m) (18.3m) (25.9m) (10.7m) (18.3m) (25.9m) (10.6m) (18.3m) (25.9m)
10' 55,700 34,200 48,300
12' 49,600 34,000 33,200 27,000 41,700 30,500
15' 44,000 34,000 16,500 24,000 23,300 34,100 30,500 14,800
20' 33,200 28,000 16,500 14,800 13,700 15,500 25,700 25,100 14,800
25' 22,900 22,400 16,500 9,400 8,800 10,300 20,100 19,300 14,800
30' 15,800 16,500 5,500 7,000 15,100 14,800
35' 11,600 13,500 3,100 4,600 11,600 13,300
40' 8,700 10,400 3,000 8,700 10,400
45' 6,600 8,100 6,600 8,100
50' 4,800 6,500 4,800 6,500
55' 5,000 5,000
60' 3,900 3,900
65' 3,100 3,100
70' 2,300 2,300
75' 1,700 1,700
A 0o 0o 43o 56o 0o
A : Minimum boom angle (deg.) for indicated length (no load)

Boom length in feet Working area

360o

36.1' (11.0m)
Over
Rear
front
62.3' (19.0m)
Approx. 2o
85' (25.9m)

NOTE: Standard number of parts of line for outrigger operation should be according to the following table.

Boom Length in Feet 34.8' 34.8' to 85'

Single top
(meters) (10.6) (10.6 to 25.9)
No. of parts of line 6 4 1

The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-L)
is based on the standard number of parts of line listed in the chart.

WARNING AND OPERATING INSTRUCTIONS

FOR ON RUBBER LIFTING CAPACITIES
1. Rated lifting capacities on rubber are in pounds and do not exceed 6. Over front operation shall be performed within two degrees in front of
75 % of tipping loads as determined by SAE J765-Crane Stability chassis.
Test Code. 7. On rubber lifting with "jib" is not permitted. Maximum permissible
2. Rated lifting capacities shown in the chart are based on condition that boom length is 85 ft. (25.9 m).
crane is set on firm level surfaces with axle oscillation lockout 8. When making lift on rubber (stationary), set parking brake.
applied. Those above bold lines are based on tire capacity and those 9. For creep operation, boom must be centered over front of machine,
below, on crane stability. They are based on actual load radius swing lock engaged, and load restrained from swinging. Travel slowly
increased by tire deformation and boom deflection. and keep the lifted load as close to the ground as possible, and
3. If the axle oscillation lockout cylinders contain air, the axle will not be especially avoid any abrupt steering, accelerating or braking.
locked completely and rated lifting capacities may not be obtainable. 10. Do not operate the crane while carrying the load.
Bleed the cylinders according to the operation, safety and 11. Creep is motion for crane not to travel more than 200 ft. (60 m) in any
maintenance manual. 30 minute period and to travel at the speed of less than 1 mph (1.6
4. Rated lifting capacities are based on proper tire inflation, capacity km/h).
and condition. Damaged tires are hazardous to safe operation of 12. For creep operation, set drive select switch to "4-WHEEL (Lo)" and
crane. set gear shift lever to "1".
5. Tires shall be inflated to correct air pressure.
Tires Air Pressure
29.5-25-22PR 60 psi. (4.2kgf/cm2)
9

(909) 222-0202 www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

 CRANE SERVICE

WARNING AND OPERATING INSTRUCTIONS

FOR USING THE LOAD MOMENT INDICATOR (AML-L)
1. When operating crane on outriggers:  When a load is lifted in the front position and then
 Set P.T.O. switch to "ON". swung to the side area, make sure the value of the
 Press the outrigger mode select key to register for the LOAD MOMENT INDICATOR (AML-L) is below the
outrigger operation. Press the set key, then the 360o lifting capacity.
outrigger mode indicative symbol changes from (2) For creep operation :
flickering to lighting.  The creep capacities are attainable only when boom
 Press the boom mode select key to register the boom is in the straight forward position of chassis and the
mode, then the boom mode indicative symbol changes over front position symbol is on. If boom is not in the
from lighting to flickering. Each time the boom mode straight forward position of chassis, never lift load.
select key is pressed, the mode changes. Press the set 3. A swing dose not automatically stop even if the crane
key to select the status that corresponds to the actual becomes overloaded.
state of the boom, then the boom mode indicative 4. During crane operation, make sure that the displays on
symbol changes from flickering to lighting. front panel are in accordance with actual operating
 When erecting and stowing jib, select the status of jib conditions.
set (jib state indicative symbol flicker). 5. The displayed values of LOAD MOMENT INDICATOR
2. When operating crane on rubber: (AML-L) are based on freely suspended loads and
 Set P.T.O. switch to "ON". make no allowance for such factors as the effect of
 Press the on-tire mode select key. The on-tire mode wind, sudden stopping of loads, supporting surface
indicative symbol comes on. Each time the on-tire conditions, inflation of tire, operating speed, side loads,
mode select key is pressed, the mode changes. etc. For safe operation, it is recommended when
Select the creep operation, the on-tire mode extending and lowering boom or swinging, lifting loads
indicative symbol flicker. shall be appropriately reduced.
 Press the boom mode select key to register the boom 6. LOAD MOMENT INDICATOR (AML-L) is intended as
mode. an aid to the operator. Under no condition should it be
However, pay attention to the following : relied upon to replace use of capacity charts and
(1) For stationary operation : operating instructions. Sole reliance upon LOAD
 The front capacities are attainable only when the over MOMENT INDICATOR (AML-L) aids in place of good
front position symbol comes on. When the boom is operating practice can cause an accident. The operator
more than 2 degrees from centered over front of must exercise caution to assure safety.
chassis, 360o capacities are in effect.

TR-500XL-3 Axle weight distribution chart

Pounds Kilograms
GVW Front Rear GVW Front Rear
Basic standard machine includes:
34.8'~ 110.6' (10.6 m ~ 33.7 m) 4-section boom
32.2', 56.1'(9.8 m, 17.1 m) 2-stage jib
Main hoist with 623' (190 m) of 3/4" (19 mm)
diameter wire rope
Auxiliary hoist with 361' (110 m) of 3/4" (19 mm)
88,200 45,690 42,510 40,000 20,720 19,280
diameter wire rope
50 ton (45.4 metric ton) hook block
6.2 ton (5.6 metric ton) hook ball
Auxiliary lifting sheave (single top)
Mitsubishi 6D16-TLEA engine
29.5-25-22PR(OR) tires

Remove: 1. 32.2', 56.1' (9.8 m, 17.1 m) 2-stage jib -2,200 -3,740 +1,540 -,1000 -1,697 +697
2. 50 ton (45.4 metric ton) hook block -950 -1,760 +810 -431 -799 +368
3. 6.2 ton (5.6 metric ton) hook ball -330 +144 -474 -150 +65 -215
4. Auxiliary lifting sheave (single top) -128 -348 +220 -58 -158 +100
5. 29.5-25-22PR (OR) tires -6,990 -3,495 -3,495 -3,172 -1,586 -1,586

10

(909) 222-0202 www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880