Lexium CT

Commissioning software
Software manual
V2.04, 08.2009
0198441113736, V2.04, 08.2009

www.schneider-electric.com
Important information Lexium CT

Important information

This manual is part of the product.

Carefully read this manual and observe all instructions.
Keep this manual for future reference.
Hand this manual and all other pertinent product documentation over to
all users of the product.
Carefully read and observe all safety instructions and the chapter "Be-
fore you begin - safety information".

Some products are not available in all countries.

For information on the availability of products, please consult the cata-
log.
Subject to technical modifications without notice.
All details provided are technical data which do not constitute warranted
0198441113736, V2.04, 08.2009

qualities.
Most of the product designations are registered trademarks of their re-
spective owners, even if this is not explicitly indicated.

2 Commissioning software
 Lexium CT Table of Contents

Table of Contents

Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 General features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 Before you begin - safety information. . . . . . . . . . . . . . . . . . . 11

2.1 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Hazard categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Basic information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5 Standards and terminology . . . . . . . . . . . . . . . . . . . . . . 14

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 PC requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4 Lexium CT ProductExplorer. . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 The user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1.1 The menu bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1.2 Tree View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1.3 Detail View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2 First steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2.1 Connection prerequisites . . . . . . . . . . . . . . . . . . . . . 23
4.2.2 Scanning the network . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2.3 Direct connection to supported products . . . . . . . . . 25

5 Lexium CT M1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.1 The user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.1.1 The menu bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.1.2 The toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.1.3 Control bar and status bar . . . . . . . . . . . . . . . . . . . . 29
0198441113736, V2.04, 08.2009

5.2 First steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.2.1 The first connection . . . . . . . . . . . . . . . . . . . . . . . . . 30

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Table of Contents Lexium CT

5.3 Parameter file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.3.1 Saving a file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.3.2 Opening a file. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.3.3 Transferring device data. . . . . . . . . . . . . . . . . . . . . . 31
5.3.4 Exporting parameters . . . . . . . . . . . . . . . . . . . . . . . 32
5.3.5 Printing parameters . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.4 Parameterization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.4.1 Opening the parameter window . . . . . . . . . . . . . . . . 33
5.4.2 Transferring parameter values . . . . . . . . . . . . . . . . . 34
5.4.3 Restoring the factory settings . . . . . . . . . . . . . . . . . 35
5.5 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.5.1 Changing the operating state. . . . . . . . . . . . . . . . . . 36
5.5.2 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.5.3 Recording and optimizing . . . . . . . . . . . . . . . . . . . . 43
5.5.4 Inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.6 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.6.1 Device information . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.6.2 Error memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.6.3 Monitoring parameters . . . . . . . . . . . . . . . . . . . . . . . 51

6 Lexium CT M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.1 The user interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.1.1 The menu bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.1.2 The toolbar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.1.3 Control bar and status bar . . . . . . . . . . . . . . . . . . . . 55
6.2 First steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.2.1 The first connection . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.3 Parameter file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.3.1 Saving a file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.3.2 Opening a file. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.3.3 Transferring device data. . . . . . . . . . . . . . . . . . . . . . 58
6.3.4 Exporting parameters . . . . . . . . . . . . . . . . . . . . . . . 59
6.3.5 Printing parameters . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.4 Parameterization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.4.1 Opening the parameter window . . . . . . . . . . . . . . . . 60
6.4.2 Transferring parameter values . . . . . . . . . . . . . . . . . 61
6.4.3 Restoring the factory settings . . . . . . . . . . . . . . . . . 62
6.4.4 Resetting user-defined parameters . . . . . . . . . . . . . 62
6.4.5 Calculating controller parameters . . . . . . . . . . . . . . 63
6.5 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.5.1 Changing the operating state. . . . . . . . . . . . . . . . . . 64
6.5.2 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
0198441113736, V2.04, 08.2009

6.5.3 Recording and optimizing . . . . . . . . . . . . . . . . . . . . 71

6.5.4 Inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6.6 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.6.1 Device information . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.6.2 Error memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6.6.3 Monitoring parameters . . . . . . . . . . . . . . . . . . . . . . . 79

4 Commissioning software
 Lexium CT Table of Contents

7 Lexium CT M3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.1 The user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.1.1 The menu bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
7.1.2 The toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
7.1.3 Control bar and status bar . . . . . . . . . . . . . . . . . . . . 83
7.2 First steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.2.1 The first connection . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.3 Parameter file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7.3.1 Saving a file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7.3.2 Opening a file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7.3.3 Exporting parameters . . . . . . . . . . . . . . . . . . . . . . . . 87
7.3.4 Printing parameters . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.4 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.4.1 Opening the parameter window . . . . . . . . . . . . . . . . 88
7.4.2 Transferring parameter values . . . . . . . . . . . . . . . . . 90
7.4.3 Restoring the factory settings . . . . . . . . . . . . . . . . . . 91
7.4.4 Resetting user-defined parameters . . . . . . . . . . . . . 91
7.4.5 Calculating controller parameters . . . . . . . . . . . . . . . 92
7.5 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
7.5.1 Changing the operating state . . . . . . . . . . . . . . . . . . 93
7.5.2 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
7.5.3 Recording and optimizing . . . . . . . . . . . . . . . . . . . . 103
7.5.4 Inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . 107
7.5.5 Setting the encoder position . . . . . . . . . . . . . . . . . . 108
7.5.6 Releasing the holding brake . . . . . . . . . . . . . . . . . . 109
7.6 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
7.6.1 Device information . . . . . . . . . . . . . . . . . . . . . . . . . 110
7.6.2 Error memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
7.6.3 Monitoring parameters . . . . . . . . . . . . . . . . . . . . . . 112

8 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . 113

8.1 Error indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

9 Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
9.1 Units and conversion tables . . . . . . . . . . . . . . . . . . . . 115
9.1.1 Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
9.1.2 Mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
9.1.3 Force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
9.1.4 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
9.1.5 Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
9.1.6 Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
9.1.7 Moment of inertia . . . . . . . . . . . . . . . . . . . . . . . . . . 116
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9.1.8 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

9.1.9 Conductor cross section . . . . . . . . . . . . . . . . . . . . . 116
9.2 Terms and Abbreviations. . . . . . . . . . . . . . . . . . . . . . . 117

10 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Commissioning software 5
Table of Contents Lexium CT

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6 Commissioning software
 Lexium CT About this manual

About this manual

Source manuals The latest versions of the manuals can be downloaded from the Internet
at:
http://www.schneider-electric.com
Corrections and suggestions We always try to further optimize our manuals. We welcome your sug-
gestions and corrections.
Please get in touch with us by e-mail:
[email protected].
Work steps If work steps must be performed consecutively, this sequence of steps
is represented as follows:
쮿 Special prerequisites for the following work steps
왘 Step 1
컅 Specific response to this work step
왘 Step 2

If a response to a work step is indicated, this allows you to verify that the
work step has been performed correctly.
Unless otherwise stated, the individual steps must be performed in the
specified sequence.
Menu paths "⇒" If individual commands are mentioned, the manual describes the se-
quence of menus and command required to reach the corresponding
menu item, separated by the symbol "⇒".
Example: "⇒ File ⇒ Save as".
Making work easier Information on making work easier is highlighted by this symbol:
Sections highlighted this way provide supplementary
information on making work easier.

SI units SI units are the original values. Converted units are shown in brackets
behind the original value; they may be rounded.
Example:
Minimum conductor cross section: 1.5 mm2 (AWG 14)
Glossary Explanations of special technical terms and abbreviations.
Index List of keywords with references to the corresponding page numbers.
0198441113736, V2.04, 08.2009

Commissioning software 7
About this manual Lexium CT

0198441113736, V2.04, 08.2009

8 Commissioning software
 Lexium CT 1 Introduction

1 Introduction
1
1.1 General features
The Lexium CT commissioning software is an application program for
PCs that allows you to commission and diagnose supported products.
The functions of the commissioning software automatically adapt to the
products. Therefore, some functions may not be available. For details
see the product manual.
The Lexium CT commissioning software consist of 3 different user inter-
faces:
• Lexium CT ProductExplorer
• Lexium CT M1
• Lexium CT M2
• Lexium CT M3
The "Lexium CT ProductExplorer" is used to scan fieldbus networks for
products or to read information directly from supported products. The
"Lexium CT ProductExplorer" provides additional information on the
supported products such as the product manual or information from the
Internet. If a device is found on the fieldbus network, it is possible to es-
tablish a connection with the product without additional connection set-
tings. The "Lexium CT ProductExplorer" automatically selects the
appropriate user interface for the product. The product is commissioned
with "Lexium CT M1", "Lexium CT M2" or "Lexium CT M3".
Functions of the commissioning The functions of the commissioning software include:
software
• Scan various fieldbuses for devices
• Extensive information on connected devices
• Display and change device parameters
• Archive and duplicate device parameters
• Manual positioning of the motor
• Test input signals and output signals
• Record, evaluate and archive motion and signals
• Error diagnostics
• Optimize control performance (servo motors only)
Supported devices The product manual of the specific device describes whether the com-
0198441113736, V2.04, 08.2009

missioning software can be operated with the device.

You should be familiar with the Windows operating system
to work with the commissioning software.

Commissioning software 9
1 Introduction Lexium CT

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10 Commissioning software
 Lexium CT 2 Before you begin - safety information

2 Before you begin - safety information

2
2.1 Qualification of personnel
Only appropriately trained persons who are familiar with and understand
the contents of this manual and all other pertinent product documenta-
tion are authorized to work on and with this product. In addition, these
persons must have received safety training to recognize and avoid haz-
ards involved. These persons must have sufficient technical training,
knowledge and experience and be able to foresee and detect potential
hazards that may be caused by using the product, by changing the set-
tings and by the mechanical, electrical and electronic equipment of the
entire system in which the product is used.
All persons working on and with the product must be fully familiar with all
applicable standards, directives, and accident prevention regulations
when performing such work.

2.2 Intended use

This product is a commissioning software and intended for industrial use
according to this manual.
The commissioning software is designed to commission and diagnose
supported products. The supported products are shown by the software
user interface. Do not use the software to operate products.
The product may only be used in compliance with all applicable safety
regulations and directives, the specified requirements and the technical
data.
The information on the intended use of the products must also be ad-
hered to.
Any use other than the use explicitly permitted is prohibited and can re-
sult in hazards.
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Commissioning software 11
2 Before you begin - safety information Lexium CT

2.3 Hazard categories

Safety instructions to the user are highlighted by safety alert symbols in
the manual. In addition, labels with symbols and/or instructions are at-
tached to the product that alert you to potential hazards.
Depending on the seriousness of the hazard, the safety instructions are
divided into 4 hazard categories.

@ DANGER

DANGER indicates an imminently hazardous situation, which, if not

avoided, will result in death or serious injury.

@ WARNING

WARNING indicates a potentially hazardous situation, which, if not

avoided, can result in death, serious injury, or equipment damage.

@ CAUTION

CAUTION indicates a potentially hazardous situation, which, if not

avoided, can result in injury or equipment damage.

CAUTION

CAUTION used without the safety alert symbol, is used to address

practices not related to personal injury (e.g. can result in equipment
damage).
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12 Commissioning software
 Lexium CT 2 Before you begin - safety information

2.4 Basic information

@ DANGER
UNINTENDED CONSEQUENCES OF EQUIPMENT OPERATION
When the system is started, the drives are usually out of the opera-
tor's view and cannot be visually monitored.
• Only start the system if there are no persons in the hazardous
area.
Failure to follow these instructions will result in death or serious
injury.

@ WARNING
INJURY AND DAMAGE TO SYSTEM COMPONENTS CAUSED BY
UNEXPECTED RESPONSE
Incorrect use of the commissioning software may cause unexpected
triggering or blocking of movements and signals.
• Run initial tests without coupled loads.
• Only use this tool if you have fully read and understood the corre-
sponding manuals.
• Verify that a functioning button for EMERGENCY STOP is within
reach.
• Do not operate the drive system with unknown settings or data.
• Anticipate movements in the incorrect direction or oscillation of
the drive.
• Only start the system if there are no persons or obstructions in
the hazardous area.
• Do not leave the activated system unattended.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

@ WARNING
LOSS OF CONTROL
Misoperation of the PC or the software may result in a loss of control
of the system (no stop, unexpected responses).
• Verify that a functioning button for EMERGENCY STOP is within
reach.
• Verify that the system is free and ready for the motion before con-
necting the system to the PC.
0198441113736, V2.04, 08.2009

Failure to follow these instructions can result in death, serious

injury or equipment damage.

Commissioning software 13
2 Before you begin - safety information Lexium CT

2.5 Standards and terminology

Technical terms, terminology and the corresponding descriptions in this
manual are intended to use the terms or definitions of the pertinent
standards.
In the area of drive systems, this includes, but is not limited to, terms
such as "safety function", "safe state", "fault", "fault reset", "failure", "er-
ror", "error message", "warning", "warning message", etc.
Among others, these standards include:
• IEC 61800 series: "Adjustable speed electrical power drive sys-
tems"
• IEC 61800-7 series: "Adjustable speed electrical power drive sys-
tems - Part 7-1: Generic interface and use of profiles for power drive
systems - Interface definition"
• IEC 61158 series: "Industrial communication networks - Fieldbus
specifications"
• IEC 61784 series: "Industrial communication networks - Profiles"
• IEC 61508 series: "Functional safety of electrical/electronic/pro-
grammable electronic safety-related systems"
Also see the glossary at the end of this manual.

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14 Commissioning software
 Lexium CT 3 Installation

3 Installation
3
Source of commissioning software The latest version of the commissioning software is available for down-
load from the internet.
http://www.schneider-electric.com

3.1 PC requirements
System requirements The minimum hardware requirements for installation and operation of
the software are:
• PC with operating system Windows 2000, Windows XP Profes-
sional or Windows Vista
• Approx. 200 MB of hard disk space
• 512 MB RAM
• Graphics card and monitor with a resolution of at least 1024x768
pixels
• Free serial interface (RS232) or free USB interface
• Local administrator rights
• Acrobat Reader 5.0 or later
• Internet connection (for initial installation and updates)
Required accessories • RS232 to RS485 converter or USB to RS485 converter

Interface PC interface Required fieldbus Source

converter
RS485 RS232 NuDAM ND-6520 http://www.acceed.com
RS485 USB NuDAM ND-6530 http://www.acceed.com
CAN Parallel PCAN dongle, Peak http://www.peak-system.com
CAN USB PCAN-USB, Peak http://www.peak-system.com
PROFIBUS DP PCMCIA Siemens CP5611/13 www.ad.siemens.com
PROFIBUS DP PCI Siemens CP5611/12 www.ad.siemens.com
PROFIBUS DP USB PROFIusb PB-USB http://www.softing.com
DeviceNet USB USB-to-CAN compact www.ixxat.com
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Commissioning software 15
3 Installation Lexium CT

3.2 Installation
It is recommended to backup your data before installing new software.
왘 Verify the PC meets the requirements.
왘 Verify that you can connect to the internet.
왘 Start the installation via the file "LexiumCTInstall.exe".
컅 The following dialog box is displayed:

왘 Select the installation language from the listbox.

컅 The following dialog box is displayed:

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16 Commissioning software
 Lexium CT 3 Installation

Internet connection via proxy server 쮿 Check whether your site uses a proxy server (if necessary, get in
touch with your network administrator). If you are in a network that
uses a proxy server to connect to the internet, proceed as follows:
왘 Check the "Edit Proxy settings" checkbox and click the "Next" but-
ton.
컅 The following dialog box is displayed:

왘 Click "Read settings from Internet-Explorer" or enter the information

for your proxy server in the appropriate fields. Please check back
with your network administrator for the settings required for your
network.
왘 Click "Next".

Internet connection without proxy 쮿 If you do not use a proxy server, proceed as follows:
server
왘 Click "Next" without checking the "Edit Proxy settings" checkbox or
select "Direct connection" in the "Proxy settings" dialog box.
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3 Installation Lexium CT

Selecting the used products 쮿 The correct proxy server settings have been entered and an inter-
net connection has been established.
컅 The following dialog box is displayed:

왘 Check each product that you want to commission with the commis-
sioning software.
It is possible to add individual products to the list at a later point in
time. To do so, choose "Internet Update" from the Windows Start
menu (" ⇒ Start ⇒ Programs ⇒ Schneider Electric ⇒ Lexium CT").

The program is installed in the path "%ProgramFiles%\Schneider Elec-

tric\Lexium CT".
A shortcut is created in the Windows start menu for starting the commis-
sioning software.
Creating media for offline Check the "Create media for an offline installation" to create an up-to-
installation date installation routine on your hard disk. This installation routine can
be copied to another computer that does not have an internet connec-
tion (use a USB flash drive, for example).
0198441113736, V2.04, 08.2009

If you have checked the "Create media for an offline installation" check-
box, the software will prompt you for a target folder. The offline installa-
tion requires up to 200 MB of free disk space.

18 Commissioning software
 Lexium CT 4 Lexium CT ProductExplorer

4 Lexium CT ProductExplorer
4
The commissiong software can be started via the shortcut in the Win-
dows Start menu (" ⇒ Start ⇒ Programs ⇒ Schneider Electric ⇒ Lex-
ium CT").

4.1 The user interface

The following screenshot shows the user interface of the ProductEx-
plorer.

Figure 4.1 Elements of the ProductExplorer

(1) Menu bar

(2) Tree View
(3) Detail View
(4) Status bar
The functions of the commissioning software can be executed via the
0198441113736, V2.04, 08.2009

menu bar and, to a large degree, by means of right-clicking or double-

clicking.

Commissioning software 19
4 Lexium CT ProductExplorer Lexium CT

4.1.1 The menu bar

The menu bar provides access to the functions of the software. It struc-
tures the functions just like in other application programs.
If you move the mouse pointer over a button, the software
displays a "Tooltip"; in addition, a short description of the
function may be shown in the "status bar".

4.1.2 Tree View

Figure 4.2 Tree View

The Tree View allows you to access the individual devices. The view is
divided into two areas:
• Scanning the network
The devices are grouped by fieldbus. You can scan a fieldbus net-
work with different device types and unknown addresses. The
devices found are shown in an overview list.

• Supported drives
The devices are grouped by model. The available fieldbuses are
shown below the product. In addition, you can access the corre-
sponding manuals and product information.
0198441113736, V2.04, 08.2009

20 Commissioning software
 Lexium CT 4 Lexium CT ProductExplorer

4.1.3 Detail View

Figure 4.3 Detail View

The Detail View provides the following functions:

• Display of detailed information on devices found on the network
• Display of product manuals
• Access to online information on the products
0198441113736, V2.04, 08.2009

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4 Lexium CT ProductExplorer Lexium CT

4.2 First steps

Data interface Depending on the product, data communication is performed via "Mod-
bus RTU", "DeviceNet", "RS485 für ILx1", "CANopen DS301" or "Mobus
TCP". RS485 is the standard commission interface; it is available for all
products. Depending on the product, the RS485 protocol used is either
a vendor-specific protocol (ILx1) or the "Modbus RTU" protocol.
Update Updates are used to get the latest version of the software. You need ac-
cess to the Internet to run an update. If you encounter problems during
an update, have your Internet access checked by your network admin-
istrator. It is recommended to update the software at regular intervals.
The software can automatically check for available updates. If the soft-
ware is running, a background process checks whether new updates are
available. To use this function:
왘 Use the menu item "⇒ Extras ⇒ Settings"
컅 The following dialog box is displayed:

왘 Check the "Automatically check for updates for: -Lexium CT" check-
box.
왘 Depending on your preferences, the updates can be installed imme-
diately or after the next start of the software.

To start an update manually:

왘 Save all data and exit the user interface of "Lexium CT M1", "Lex-
ium CT M2" and "Lexium CT M3".
왘 Use the following menu item: "⇒ Help ⇒ Check for updates"
컅 The software prompts you for confirmation.
왘 Click "Yes".
컅 The "Lexium CT ProductExplorer" user interface is closed and the
update process is started. The system displays the "Lexium CT
Updater".
왘 Follow the instructions on page 17.
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22 Commissioning software
 Lexium CT 4 Lexium CT ProductExplorer

4.2.1 Connection prerequisites

Check the following before you establish the first connection:
• Have you switched on the product?
• Do you need a driver for the fieldbus converter used; if so, have you
installed this driver?
• Did you properly connect all cables and fieldbus converters?
• Has the product been installed during the installation process?

4.2.2 Scanning the network

The Tree View to the left provides the function "Search the network". The
function "Search the network" scans a defined address range on the net-
work for products.
To scan the network:
왘 Double-click "Configuration" below the appropriate fieldbus protocol
node.
컅 The following dialog box is displayed:

Figure 4.4 Network scan

왘 Set the values as required and click "OK".

왘 Right-click "Network" below the appropriate fieldbus protocol node
and select "Configure the network scan".
컅 The following dialog box is displayed:
0198441113736, V2.04, 08.2009

Commissioning software 23
4 Lexium CT ProductExplorer Lexium CT

Figure 4.5 Network address scanning range

왘 Set the address range you want to scan and click "OK".
If you have already set the network range, the range is automati-
cally scanned when you click "Network". To select a different range,
right-click "Network" and select "Configure the network scan".

컅 If one or more products are found, the software displays the window
"Product found" with the data of the found products. If newer prod-
ucts are found, the "Detail View" displays detailed product informa-
tion.

Figure 4.6 Products found

Connecting to devices found 쮿 The network scan found one or more products.
왘 Select the desired product from the list and click the "Connect" but-
ton.
컅 The commissioning software display the user interface for the corre-
sponding product. The connection settings are automatically made
0198441113736, V2.04, 08.2009

available in user interface. Click "Connect" once again.

24 Commissioning software
 Lexium CT 4 Lexium CT ProductExplorer

4.2.3 Direct connection to supported products

If the connection data and the device type are known, you can directly
establish a connection to the product.
왘 Double-click the fieldbus protocol to be used below the product
name node.
컅 The following dialog box is displayed:

왘 Adjust the connection settings for your product and click "OK".
컅 If a product is found, the software displays a window with device
information. At the same time, the "Detail View" provides detailed
product information:

왘 Double-click a list entry in the "Product found" window to start the

commissioning software for the corresponding product.
0198441113736, V2.04, 08.2009

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4 Lexium CT ProductExplorer Lexium CT

0198441113736, V2.04, 08.2009

26 Commissioning software
 Lexium CT 5 Lexium CT M1

5 Lexium CT M1
5
Depending on the product, the "Lexium CT ProductExplorer" starts the
"Lexium CT M1" software.

5.1 The user interface

The following screenshot shows the user interface of the commissioning
software.

/
0

Figure 5.1 User interface Lexium CT M1

(1) Menu bar

(2) Toolbar
(3) Control bar and status bar
The functions of the commissioning software can be accessed via the
menu bar, the toolbar, the control bar and the status bar.
0198441113736, V2.04, 08.2009

Commissioning software 27
5 Lexium CT M1 Lexium CT

5.1.1 The menu bar

The menu bar adapts to the task at hand. It only contains the functions
required for and possible in the current situation.
For example, if there is no connection to the device, the function "⇒
Connection ⇒ Disconnect" is not available.

5.1.2 The toolbar

The toolbar provides fast, single-click access to frequently used func-
tions.
The buttons let you execute the following functions:

/ 0 1 2 3 4 5 6 7 8 9 :

Figure 5.2 Toolbar

(1) ⇒ File ⇒ Open...

(2) ⇒ File ⇒ Save
(3) ⇒ Connection ⇒ RS485 connection...
(4) ⇒ Connection ⇒ Disconnect
(5) ⇒ Connection ⇒ Options
(6) ⇒ Parameter ⇒ Open parameter window...
(7) ⇒ Functions ⇒ Operating modes...
(8) ⇒ Functions ⇒ Record/Tuning...
(9) ⇒ Functions ⇒ Inputs+Outputs...
(10) ⇒ Diagnostics ⇒ Device info...
(11) ⇒ Diagnostics ⇒ Error memory...
(12) ⇒ Diagnostics ⇒ Object monitoring...
If you move the mouse pointer over a button, the software
displays a "Tooltip"; in addition, a short description of the
function may be shown in the "status bar".

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28 Commissioning software
 Lexium CT 5 Lexium CT M1

5.1.3 Control bar and status bar

The control bar and the status bar allow you to access the device. The
control bar and the status bar can be used to enable the power stage
and display various status information.

/ 0 1 2 3 4
Figure 5.3 Control bar and status bar

(1) Enable
(2) Status information
(3) Operating state
(4) Stop
(5) Reset
(6) Current error
Enable The switch "Enable" allows you to enable and disable the power stage of
the device. For more information on enabling or disabling the power
stage see the product manual of the device.
Status information This information consists of:
• Line 1 shows whether the function "Halt" is active
• Line 2 displays the current motor position
• Line 3 shows the status of the access control
• Line 4 shows the control mode
Operating state The commissioning software shows the current operating state of the
connected device. For more information on the operating state see the
product manual of the device.
Stop The "Stop" button allows you to stop the motor with a "Quick Stop". For
more information on "Quick Stop" see the product manual of the device.
Reset The "Reset" button is used to acknowledge an error message. For more
information on acknowledging error messages see the product manual
of the device.
Current error The field shows the currently active asynchronous error.
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5.2 First steps

5.2.1 The first connection
The device must be connected to the PC via the data interface.
Use the menu item "⇒ Connection ⇒ RS485 connection...." to connect
to the device. This opens the "Connection" dialog box.
The screenshot below shows an example.

Figure 5.4 Selecting the connection data

If you want to use a different fieldbus interface, selected it with the menu
item "⇒ Connection ⇒ Options...":

Connection The device data is transferred to the PC when a connection is estab-

lished. After transfer the commissioning software is connected to the de-
0198441113736, V2.04, 08.2009

vice in online mode.

30 Commissioning software
 Lexium CT 5 Lexium CT M1

5.3 Parameter file

The device data can be saved to the PC and loaded.
On the PC, the device data is saved in a file, the parameter file.
The PC and the device do not have to be connected if you want to edit
the parameter file.
Parameter files have the extension ".ifx". Even if there is no connection
to the device, you can open and edit any device file on the PC. In addition
to the parameter values, the file contains the contents of the error mem-
ory, the actual values and recorded data.

5.3.1 Saving a file

Device data can be saved to a parameter file on the PC to archive it for
maintenance and service purposes. This also allows you to quickly com-
mission additional devices of the same device version.
To save a parameter file on the PC, use the menu items"⇒ File ⇒
Save..." or "⇒ File ⇒ Save as...."
It is recommended to save all device data in the form of a
parameter file after you have commissioned a device. This
way the device can be put back into operation immediately
after a repair.

5.3.2 Opening a file

Use the menu item "⇒ File ⇒ Open..." to open a parameter file on the
PC.
If there is a connection to the device, the commissioning software
checks whether the parameter file is compatible with the device.
If the parameter file is compatible with the device, the stored parameter
values of the parameter file are compared to the parameter values of the
device. Differences are highlighted by a colored background.
If the parameter file is not compatible with the device, the loading proc-
ess is canceled and an error message is displayed.

5.3.3 Transferring device data

Device data can be transferred between the device and the PC only if
there is a connection. It is possible to transfer all parameters or groups
of parameters.
NOTE: In a first step, the commissioning software transfers modified pa-
rameters to the RAM memory of the device. They remain there until the
controller supply voltage is switched off . Note that the device data must
be saved separately to the EEPROM memory so they are permanently
available to the product.
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5 Lexium CT M1 Lexium CT

5.3.4 Exporting parameters

The device parameters that can be written can be saved as a .csv file for
further processing. This function can be accessed via the menu item "⇒
File ⇒ Export parameters...".
The file is saved with the extension ".csv". You can open and edit this file
Microsoft Excel, for example.

5.3.5 Printing parameters

The menu item "⇒ File ⇒ Print parameters..." allows you to print the de-
vice data. The printed data is arranged in groups:
• Config
• RS485
• Settings
• Motion
• I/O
• Homing
• Manual
• DataSet
• ProgIO0
• ProgIO1
• ProgIO2
• ProgIO3
In addition, the device type, serial number and information on the soft-
ware are printed.

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32 Commissioning software
 Lexium CT 5 Lexium CT M1

5.4 Parameterization
The data of a device can be edited in the "Parameter" window. A con-
nection to the device is not required. The parameter values of a file can
be modified in off-line mode and transferred to the device at a later point
in time.

5.4.1 Opening the parameter window

Use the menu item "⇒ Parameter ⇒ Open parameter window..." to open
the Parameter window.

Figure 5.5 Parameter window

The screenshot shows the parameter window. The contents of this win-
dow depends on the device version. However, the structure is the same
for all versions. The left pane shows items, the associated parameters
are displayed in the right pane.
Parameters of a group The parameter window shows the parameters associated with the se-
lected item. The list shows the names, values, unit, a description, the
range and the Modbus address.
Changing parameter values The value of a parameter is changed in the "Value" column. Values with
a gray background are read-only and cannot be modified.
Modified values that have not been transferred to the device are high-
lighted by a colored background. At the same time the parameter group
to which the parameter belongs is highlighted by a red exclamation
mark. As soon as the values have been transmitted to the device, the ex-
clamation mark is cleared.
To change a parameter value, you can enter the new value directly or
0198441113736, V2.04, 08.2009

choose it from a list.

Checking the value range The commissioning software checks whether the parameter values en-
tered are in the permissible value range. If the value entered is not in the
valid range, the value is not accepted.

Commissioning software 33
5 Lexium CT M1 Lexium CT

5.4.2 Transferring parameter values

Device data can be transferred between the device and the PC only if
there is a connection. It is possible to transfer all parameters or groups
of parameters.
NOTE: In a first step, the commissioning software transfers modified pa-
rameters to the RAM memory of the device. They remain there until the
controller supply voltage is switched off . Note that the device data must
be saved separately to the EEPROM memory so they are permanently
available to the product.
When the controller supply voltage for the device is switched on, the de-
vice data is automatically copied from the EEPROM to the RAM. The de-
vices only operate with the data contained in the RAM.
The data exchange between the device and the PC is controlled by the
following menu items and buttons.
Menu items The menu items "⇒ Parameter ⇒ Send parameter group to drive" and
"⇒ Parameter ⇒ Send all parameters to drive" allow you to transmit pa-
rameter values from the PC to the device.
The menu items "⇒ Parameter ⇒ Load parameter group from drive" and
"⇒ Parameter ⇒ Load all parameters from drive" are used to transmit
parameter values from the device to the PC.
Buttons The buttons let you execute the following functions:

/ 0 1 2 3
Figure 5.6 Buttons for data transmission

(1) ⇒ Parameter ⇒ Send parameter group to drive

(2) ⇒ Parameter ⇒ Load parameter group from drive
(3) ⇒ Parameter ⇒ Send all parameters to drive
(4) ⇒ Parameter ⇒ Load all parameters from drive
(5) ⇒ Parameter ⇒ Save device parameters in EEPROM
Not all parameters can be transferred in operating state
"Operation Enable". Parameter values that cannot be
transferred are highlighted by a colored background.
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34 Commissioning software
 Lexium CT 5 Lexium CT M1

5.4.3 Restoring the factory settings

Use the menu item "⇒ Parameter ⇒ Reset to factory settings" to restore
the factory settings of the parameters.

Figure 5.7 Restoring the factory settings

After confirmation with "OK", the device parameters are reset to the fac-
tory setting.
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5.5 Functions
The "Functions" menu provides access to the following functions:
• Operating modes
• Recording and tuning
• Inputs and outputs
The screenshots below may be different or unavailable in
your system due to different functionalities of the devices.

5.5.1 Changing the operating state

The device can now be set to operating state 6 "Operation Enable" with
the commissioning software. In this operating state the power stage of
the device is enabled. To do so, click the "Enable" switch. For more in-
formation on enabling or disabling the power stage see the product man-
ual of the device.
The device must be in operating state 6 "Operation Enable" for the func-
tions of the commissioning software to be executed.

5.5.2 Operating modes

Use the menu item "⇒ Functions ⇒ Operating modes..." to start the
"Operating modes" function.
The various operating modes can be selected from the tabs in the Op-
erating Modes window.
The window is subdivided into two sections:
• Tab for the selected operating mode and for setting specific param-
eters (top section)
• Display of some status information (bottom section)
The user can switch between the tabs in the Operating Modes window
without interfering with a currently active operating mode.
Device monitoring During movements, the connection to the device is cyclically monitored.
If the connection between the PC and device is lost, the motor stops
within the cycle time.
The commissioning software cannot be exited while a movement is run-
ning.
The operating modes are described in detail in the product
manuals. Therefore, this manual does not describe the
details of the operating modes.
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36 Commissioning software
 Lexium CT 5 Lexium CT M1

Profile Position In Profile Position operating mode, a movement with an adjustable mo-
tion profile is performed from a start position to a target position. The
value of the target position can be specified as either a relative or an ab-
solute position.
You can set a motion profile with values for acceleration ramp, deceler-
ation ramp and target speed.

Figure 5.8 Operating mode Profile Position

Profile Velocity In the operating mode Profile Velocity, the drive accelerates to an adjust-
able target speed of rotation. You can set a motion profile with values for
acceleration and deceleration ramps.

Figure 5.9 Operating mode Profile Velocity

Homing The operating mode Homing establishes an absolute position reference

between the motor position and a defined axis position. Homing can be
carried out by a means of a reference movement or by position setting.
0198441113736, V2.04, 08.2009

Figure 5.10 Operating mode Homing

Commissioning software 37
5 Lexium CT M1 Lexium CT

Jog The motor is moved at slow or fast jog velocity with the buttons. The mo-
tor moves as long as the button is held down. When you release the but-
ton, the motor is decelerated to a standstill.

Figure 5.11 Operating mode Jog

Electronic Gear In the operating mode Electronic Gear, reference signals are supplied in
the form of A/B signals or pulse/direction signals. A new position refer-
ence value is calculated on the basis of these reference value signals
plus an adjustable gear ratio.

Figure 5.12 Operating mode Electronic Gear

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38 Commissioning software
 Lexium CT 5 Lexium CT M1

Oscillator
@ WARNING
UNEXPECTED MOVEMENT
In this operating mode, an unknown voltage value at the analog input
may cause an unexpectedly high speed of rotation of the motor.
• Observe the voltage value at the analog input when starting the
operating mode .
Failure to follow these instructions can result in death, serious
injury or equipment damage.

In the Oscillator operating mode, the motor is moved corresponding to a

voltage-dependent reference speed of rotation. There are two options:
• Selection of speed of rotation directly in the window by entering the
value or using the slider.
• Supply of the value via the analog input ANA1. The voltage value
can also be set in the "Inputs+Outputs" window for this option.
The actual movement is started or stopped with the "Start" and "Stop"
buttons.

Figure 5.13 Operating mode Oscillator

0198441113736, V2.04, 08.2009

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5 Lexium CT M1 Lexium CT

Speed Control
@ WARNING
UNEXPECTED MOVEMENT
In this operating mode, an unknown voltage value at the analog input
may cause an unexpectedly high speed of rotation of the motor.
• Observe the voltage value at the analog input when starting the
operating mode .
Failure to follow these instructions can result in death, serious
injury or equipment damage.

In the operating mode Speed Control, the motor is moved corresponding

to a voltage-dependent reference velocity. There are two options:
• Selection of the value directly in the window by entering the value or
using the slider
• Supply of the value via the analog input ANA1. The voltage value
can also be set in the "Inputs+Outputs" window for this option.
The actual movement is started or stopped with the "Start" and "Stop"
buttons.

Figure 5.14 Operating mode Speed Control

0198441113736, V2.04, 08.2009

40 Commissioning software
 Lexium CT 5 Lexium CT M1

Current control
@ WARNING
UNEXPECTED MOVEMENT
In this operating mode, an unknown voltage value at the analog input
may cause an unexpectedly high speed of rotation of the motor.
• Observe the voltage value at the analog input when starting the
operating mode .
Failure to follow these instructions can result in death, serious
injury or equipment damage.

In the Current Control operating mode, the motor is moved correspond-

ing to a voltage-dependent reference current. There are two options:
• Selection of current directly in the window by entering the value or
using the slider
• Supply of the value via the analog input ANA1. The voltage value
can also be set in the "Inputs+Outputs" window for this option.
The actual movement is started or stopped with the "Start" and "Stop"
buttons.

Figure 5.15 Operating mode Current Control

0198441113736, V2.04, 08.2009

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5 Lexium CT M1 Lexium CT

Autotuning
@ WARNING
UNEXPECTED MOVEMENT
Autotuning moves the motor in order to tune the control loops. Incor-
rect parameters may cause unexpected movements or the loss of
monitoring functions.
• Check the parameters AT_dir and AT_dis. The distance
required for the deceleration ramp must also be taken into
account.
• Verify that the parameter LIM_I_maxQSTP for Quick Stop is cor-
rectly set.
• If possible, use the limit switches.
• Verify that a functioning button for EMERGENCY STOP is within
reach.
• Verify that the system is free and ready for the movement before
starting the function.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

Autotuning determines the friction torque as a constantly acting load

torque and considers it in the calculation of the moment of inertia of the
entire system.

Figure 5.16 Autotuning 0198441113736, V2.04, 08.2009

42 Commissioning software
 Lexium CT 5 Lexium CT M1

5.5.3 Recording and optimizing

Introduction The commissioning software provides the "Recording/Tuning" function
for visualizing internal device data during movements. The connected
device stores the movement data to an internal memory for a defined re-
cording period and then sends it to the PC. The PC processes the data
and displays them in the form of charts or tables.
Recorded data can be saved on the PC, see chapter 5.3.1 "Saving a
file", and can be archived or printed for documentation purposes.
Use the menu item "⇒ Functions ⇒ Record/Tuning..." to start the
"Record" function.

Figure 5.17 Recording

Elements of the Record window:

(1) Buttons
(2) Chart with the recorded data
(3) Tabs for recording, trigger and tuning
Chart A chart is only recorded if at least one parameter was selected.
Each of the selected parameters is shown in a distinct color.
0198441113736, V2.04, 08.2009

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5 Lexium CT M1 Lexium CT

Buttons

/ 0 1 2 3 4 5 6 7 8 9 : ; <
Figure 5.18 Buttons

(1) Start recording

(2) Stop recording
(3) Manual zoom, infinitely variable zoom of x axis and y axis
(4) Zoom box
(5) Zoom in, y axis
(6) Zoom out, y axis
(7) 1st display of values for a specific point in time
(8) Reset zoom, auto zoom
(9) Invert y axis
(10) Display table of recorded values
(11) Enter comment
(12) Print recording
(13) Save recording
(14) Open recording
Tab "Record" The "Record" tab allows you to configure the recording function.

Figure 5.19 Tab Record

The "Parameters" dropdown lists allow you to select the desired param-
eters.
The "Timebase" dropdown list is used to set the time resolution. The
smaller the "Timebase" value, the shorter the maximum recording time.
The desired number of measurement points is entered in the "Measure-
ments" field. A maximum of 100 measurements can be taken during one
recording run.
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44 Commissioning software
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Tab "Trigger" The desired triggering for the recording is configured on the "Trigger"
tab. Recording starts once the specified condition is met.

Figure 5.20 Tab Trigger

The parameter to be monitored is selected from the "Trigger" dropdown

list.
The condition the selected parameter must meet for the recording to be
started is selected from the "Condition" dropdown list.
Enter a decimal value in the "Value" field; this is the comparison value for
the condition the parameter must meet for recording to start.
The "use mask" checkbox allows you to indicate whether the value that
is read out is masked before it is compared to the value specified for the
condition.
The Mask function allows you to 'hide' individual bits of an actual value
before it is compared to the comparison "Value". The mask is entered in
hexadecimal notation. Each digit of the hex value describes 4 bits so that
the 8 hex values represent all of 32 possible bits of a value. The actual
value of the monitored parameter is added to the mask (binary addition).
If the result matches the specified comparison value, recording is
started.
For example, if the value 0x00000005 is set, this means that only bit 0
and bit 3 are used for comparison to the comparison "Value".
The delay for starting recording after the condition has been satisfied is
defined in the "Delay" field.
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Tab "Tuning" Movements, for example a positive step, can be triggered on the "Tun-
ing" tab. They can be evaluated for graphic optimization.
Tuning can only be started if the "Enable" switch is set to "On".

Figure 5.21 Tab Tuning

The "Amplitude" field is used to set the maximum amplitude of the ref-
erence value.
The duration of a period is set in the "Period" field.
The signal type for the reference value is set in the "Signal type" drop-
down list.
The controller to be used is set in the "Type" dropdown list.
The number of periods is specified in the "Count" field.
Start recording Use the "Start recording" button to start recording.
The recorded data is sent to the PC. The data is then visualized.

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46 Commissioning software
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5.5.4 Inputs and outputs

@ WARNING
UNINTENDED BEHAVIOR CAUSED BY FORCING
Forcing of signals may cause unexpected movements or responses of
the system.
• Only use the function if you are fully familiar with the effects of the
signals.
• Only use the function if there are no persons or obstructions in
the hazardous area.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

The screenshots below may be different or unavailable in

your system due to different functionalities of the devices.

The function "Inputs+Outputs" is used to monitor and visualize the ana-

log and digital inputs as well as the digital outputs.
Use the menu item "⇒ Functions ⇒ Inputs+Outputs..." to start the func-
tion "Inputs+Outputs".
0198441113736, V2.04, 08.2009

Figure 5.22 Inputs and outputs

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Forcing The "Forcing" function lets you directly set specific digital inputs, specific
digital outputs and the voltage at the analog inputs directly. The currently
available signal is disabled during this process. For example, this option
can be used to apply the specified voltage via the analog input in the op-
erating mode "Oscillator".

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48 Commissioning software
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5.6 Diagnostics
The software provides a range of diagnostics and information functions
for troubleshooting in various windows.

5.6.1 Device information

Use the menu item "⇒ Diagnostics ⇒ Device info..." to display informa-
tion on the device.

Figure 5.23 Device info

The device information window provides information such as device

type or serial number for diagnostics and service purposes.
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5.6.2 Error memory

See the product manual for information on the error memory.
Use the menu item "⇒ Diagnostics ⇒ Error memory..." to display the er-
ror memory.

Figure 5.24 Reading the error memory

The "Delete memory" button clears the error memory and the list of er-
rors displayed.
The "Read out again" button updates the error list.
The "Close" button closes the "Error memory" window.
Current error The current error, for example limit switch (LIMP/LIMN/REF), is dis-
played in the left part of the window.
Last error The current value of the operating hours meter and the error messages
are displayed in the right part of the window.
The "Error history" table shows the error messages in chronological or-
der. The "Device status" column consists of:
(error time)-(detailed error number)-(error class)
The "Additional information" table provides additional information on the
error for every error message.
Delete error memory Use the menu item "⇒ Diagnostics ⇒ Delete error memory..." or the but-
ton "Delete error memory" to clear the "Error History".
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5.6.3 Monitoring parameters

Use the menu item "⇒ Diagnostics ⇒ Object monitoring..." to monitor
selected parameters of the device.

Figure 5.25 Monitoring parameters

The parameter to be monitored is selected from the list. Click the "Mon-
itor" button to include the parameter data in the table. You can add sev-
eral parameters to the table for monitoring.
A value can be written directly to a parameter with the "Write" button.
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52 Commissioning software
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6 Lexium CT M2
6
Depending on the product, the "Lexium CT ProductExplorer" starts the
"Lexium CT M2" software.

6.1 The user interface

The following screenshot shows the user interface of the commissioning
software.

/
0

Figure 6.1 User interface Lexium CT M2

(1) Menu bar

(2) Toolbar
(3) Control bar and status bar
The functions of the commissioning software can be accessed via the
menu bar, the toolbar, the control bar and the status bar.
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6.1.1 The menu bar

The menu bar adapts to the task at hand. It only contains the functions
required for and possible in the current situation.
For example, if there is no connection to the device, the function "⇒
Connection ⇒ Disconnect" is not available.

6.1.2 The toolbar

The toolbar provides fast, single-click access to frequently used func-
tions.
The buttons let you execute the following functions:

/ 0 1 2 3 4 5 6 7 8 9 :
Figure 6.2 Toolbar

(1) ⇒ File ⇒ Open...

(2) ⇒ File ⇒ Save
(3) ⇒ Connection ⇒ RS485 connection...
(4) ⇒ Connection ⇒ CAN connection
(5) ⇒ Connection ⇒ Disconnect
(6) ⇒ Parameter ⇒ Open parameter window...
(7) ⇒ Functions ⇒ Operating modes...
(8) ⇒ Functions ⇒ Recoding/Tuning...
(9) ⇒ Functions ⇒ Inputs+Outputs...
(10) ⇒ Diagnostics ⇒ Device info...
(11) ⇒ Diagnostics ⇒ Error memory...
(12) ⇒ Diagnostics ⇒ Object monitoring...
If you move the mouse pointer over a button, the software
displays a "Tooltip"; in addition, a short description of the
function may be shown in the "status bar".

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54 Commissioning software
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6.1.3 Control bar and status bar

The control bar and the status bar allow you to access the device. The
control bar and the status bar can be used to enable the power stage
and display various status information.

/ 0 1 2 3 4 5 6
Figure 6.3 Control bar and status bar

(1) Access control

(2) Operating state
(3) Enable
(4) Stop
(5) Reset
(6) Current error
(7) Communication errors
(8) Status information
Access control The commissioning software receives access control via the "Access"
button. For more information on access control, see the product manual
of the device.
Operating state The commissioning software shows the current operating state of the
connected device. For more information on the operating state see the
product manual of the device.
Enable The switch "Enable" allows you to enable and disable the power stage of
the device. For more information on enabling or disabling the power
stage see the product manual of the device.
Stop The "Stop" button allows you to stop the motor with a "Quick Stop". For
more information on "Quick Stop" see the product manual of the device.
Reset The "Reset" button is used to acknowledge an error message. For more
information on acknowledging error messages see the product manual
of the device.
Current error The field shows the currently active asynchronous error.
Communication error The field shows the communication errors (synchronous errors) in
chronological order.
Status information This information consists of:
• Line 1 shows whether the function "Halt" is active
• Line 2 displays the current motor position
• Line 3 shows the status of the access control
0198441113736, V2.04, 08.2009

• Line 4 shows the control mode

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6.2 First steps

6.2.1 The first connection
The device must be connected to the PC via the data interface.
Use the menu item "⇒ Connection ⇒ RS485 connection...." to connect
to the device. This opens the "Connection" dialog box.
The screenshot below shows an example.

Figure 6.4 Selection of the connection data with RS485

Settings The "Modbus Point-to-Point" protocol must be used when the device is
directly connected to the PC.
The "Modbus Multidrop" protocol must be used if the device is in a net-
work in which multiple devices are interconnected. The corresponding
Modbus address must be set.
The setting of the Modbus address and the rate of transmission are de-
scribed in the product manual of the device.
In devices with DeviceNet support CAN may be selected for the connec-
tion instead of RS485. If the connection over CAN is selected, the fol-
lowing window opens: 0198441113736, V2.04, 08.2009

Figure 6.5 Selection of the connection data with CAN

If you check the "don't show again" checkbox, this dialog box is not dis-
played the next time the CAN connection is selected. In such a case, the
connection is immediately established with the specified settings.
Connection The device data is transferred to the PC when a connection is estab-
lished. After transfer the commissioning software is connected to the de-
vice in online mode.

56 Commissioning software
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Start-up message The commissioning software displays a start-up message depending on

the device. For example, in the case of new devices or devices were re-
set to the factory settings, the commissioning software displays the fol-
lowing information.

Figure 6.6 Start-up message

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6.3 Parameter file

The device data can be saved to the PC and loaded.
On the PC, the device data is saved in a file, the parameter file.
The PC and the device do not have to be connected if you want to edit
the parameter file.
Parameter files have the extension ".blx". Even if there is no connection
to the device, you can open and edit any device file on the PC. In addition
to the parameter values, the file contains the contents of the error mem-
ory, all actual values and recorded data.

6.3.1 Saving a file

Device data can be saved to a parameter file on the PC to archive it for
maintenance and service purposes. This also allows you to quickly com-
mission additional devices of the same device version.
To save a parameter file on the PC, use the menu items"⇒ File ⇒
Save..." or "⇒ File ⇒ Save as...."
It is recommended to save all device data in the form of a
parameter file after you have commissioned a device. This
way the device can be put back into operation immediately
after a repair.

6.3.2 Opening a file

Use the menu item "⇒ File ⇒ Open..." to open a parameter file on the
PC.
If there is a connection to the device, the commissioning software
checks whether the parameter file is compatible with the device.
If the parameter file is compatible with the device, the stored parameter
values of the parameter file are compared to the parameter values of the
device. Differences are highlighted by a colored background.
If the parameter file is not compatible with the device, the loading proc-
ess is canceled and an error message is displayed.

6.3.3 Transferring device data

Device data can be transferred between the device and the PC only if
there is a connection. It is possible to transfer all parameters or groups
of parameters.
NOTE: In a first step, the commissioning software transfers modified pa-
rameters to the RAM memory of the device. They remain there until the
controller supply voltage is switched off . Note that the device data must
be saved separately to the EEPROM memory so they are permanently
available to the product.
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6.3.4 Exporting parameters

The device parameters that can be written can be saved as a .csv file for
further processing. This function can be accessed via the menu item "⇒
File ⇒ Export parameters...".
The file is saved with the extension ".csv". You can open and edit this file
Microsoft Excel, for example.

6.3.5 Printing parameters

The menu item "⇒ File ⇒ Print parameters..." allows you to print the de-
vice data. The printed data is arranged in groups.
In addition, the device type, serial number and information on the soft-
ware are printed.
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6.4 Parameterization
The data of a device can be edited in the "Parameter" window. A con-
nection to the device is not required. The parameter values of a file can
be modified in off-line mode and transferred to the device at a later point
in time.

6.4.1 Opening the parameter window

Use the menu item "⇒ Parameter ⇒ Open parameter window..." to open
the Parameter window.

Figure 6.7 Parameter window

The screenshot shows the parameter window. The contents of this win-
dow depends on the device version. However, the structure is the same
for all versions. The left pane shows items, the associated parameters
are displayed in the right pane.
Parameters of a group The parameter window shows the parameters associated with the se-
lected item. The list shows the names, values, unit, a description, the
range and the Modbus address.
Changing parameter values The value of a parameter is changed in the "Value" column. Values with
a gray background are read-only and cannot be modified.
Modified values that have not been transferred to the device are high-
lighted by a colored background. At the same time the parameter group
to which the parameter belongs is highlighted by a red exclamation
mark. As soon as the values have been transmitted to the device, the ex-
clamation mark is cleared.
To change a parameter value, you can enter the new value directly or
0198441113736, V2.04, 08.2009

choose it from a list.

Checking the value range The commissioning software checks whether the parameter values en-
tered are in the permissible value range. If the value entered is not in the
valid range, the value is not accepted.

60 Commissioning software
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6.4.2 Transferring parameter values

Device data can be transferred between the device and the PC only if
there is a connection. It is possible to transfer all parameters or groups
of parameters.
NOTE: In a first step, the commissioning software transfers modified pa-
rameters to the RAM memory of the device. They remain there until the
controller supply voltage is switched off . Note that the device data must
be saved separately to the EEPROM memory so they are permanently
available to the product.
When the controller supply voltage for the device is switched on, the de-
vice data is automatically copied from the EEPROM to the RAM. The de-
vices only operate with the data contained in the RAM.
The data exchange between the device and the PC is controlled by the
following menu items and buttons.
Menu items The menu items "⇒ Parameter ⇒ Send parameter group to drive" and
"⇒ Parameter ⇒ Send all parameters to drive" allow you to transmit pa-
rameter values from the PC to the device.
The menu items "⇒ Parameter ⇒ Load parameter group from drive" and
"⇒ Parameter ⇒ Load all parameters from drive" are used to transmit
parameter values from the device to the PC.
Buttons The buttons let you execute the following functions:

/ 0 1 2 3
Figure 6.8 Buttons for data transmission

(1) ⇒ Parameter ⇒ Send parameter group to drive

(2) ⇒ Parameter ⇒ Load parameter group from drive
(3) ⇒ Parameter ⇒ Send all parameters to drive
(4) ⇒ Parameter ⇒ Load all parameters from drive
(5) ⇒ Parameter ⇒ Save device parameters in EEPROM
Not all parameters can be transferred in operating state
"Operation Enable". Parameter values that cannot be
transferred are highlighted by a colored background.
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6.4.3 Restoring the factory settings

Use the menu item "⇒ Parameter ⇒ Reset to factory settings" to restore
the factory settings of the parameters.

Figure 6.9 Restoring the factory settings

After confirmation with "OK", the device parameters are reset to the fac-
tory setting.

6.4.4 Resetting user-defined parameters

Use the menu item "⇒ Parameter ⇒ Reset user parameters" to reset
the user-defined parameters to their factory settings. User-defined pa-
rameters include all parameters except for (if applicable):
• Communication parameters
• Definition of direction of rotation
• Signal selection position interface
• Device control
• Logic type
• Start-up operating mode
• Encoder simulation (ESIM) settings
• Motor type
• Processing of motor encoder position
• I/O functions
0198441113736, V2.04, 08.2009

Figure 6.10 Resetting user-defined parameters

62 Commissioning software
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After confirmation with "OK", the user-defined parameters are reset to

the factory settings. The new values of the user-defined parameters are
not saved to the EEPROM!

6.4.5 Calculating controller parameters

Use the menu item "⇒ Parameter ⇒ Calculate controller parameter" to
reset the control loop parameters to the factory settings.

Figure 6.11 Resetting the controller parameters

When you confirm with "OK", the controller parameters for the velocity
controller and the position controller are reset.
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6.5 Functions
The "Functions" menu provides access to:
• Operating modes
• Recording and tuning
• Inputs and outputs
The screenshots below may be different or unavailable in
your system due to different functionalities of the devices.

6.5.1 Changing the operating state

An exclusive access is required for controlling the device with the com-
missioning software. Use the "Exclusive access" switch on the control
and status bar to access the device. When the device is accessed, the
software displays a warning which must be confirmed with a key combi-
nation. For more information on access control, see the product manual
of the device.
The device can now be set to operating state 6 "Operation Enable" with
the commissioning software. In this operating state the power stage of
the device is enabled. To do so, click the "Enable" switch. For more in-
formation on enabling or disabling the power stage see the product man-
ual of the device.
The device must be in operating state 6 "Operation Enable" for the func-
tions of the commissioning software to be executed.

6.5.2 Operating modes

Use the menu item "⇒ Functions ⇒ Operating modes..." to start the
"Operating modes" function.
The various operating modes can be selected from the tabs in the Op-
erating Modes window.
The window is subdivided into two sections:
• Tab for the selected operating mode and for setting specific param-
eters (top section)
• Display of some status information (bottom section)
The user can switch between the tabs in the Operating Modes window
without interfering with a currently active operating mode.
Device monitoring During movements, the connection to the device is cyclically monitored.
If the connection between the PC and device is lost, the motor stops
within the cycle time.
The commissioning software cannot be exited while a movement is run-
0198441113736, V2.04, 08.2009

ning.
The operating modes are described in detail in the product
manuals. Therefore, this manual does not describe the
details of the operating modes.

64 Commissioning software
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Profile Position In Profile Position operating mode, a movement with an adjustable mo-
tion profile is performed from a start position to a target position. The
value of the target position can be specified as either a relative or an ab-
solute position.
You can set a motion profile with values for acceleration ramp, deceler-
ation ramp and target speed.

Figure 6.12 Operating mode Profile Position

Profile Velocity In the operating mode Profile Velocity, the drive accelerates to an adjust-
able target speed of rotation. You can set a motion profile with values for
acceleration and deceleration ramps.

Figure 6.13 Operating mode Profile Velocity

Homing The operating mode Homing establishes an absolute position reference

between the motor position and a defined axis position. Homing can be
carried out by a means of a reference movement or by position setting.
0198441113736, V2.04, 08.2009

Figure 6.14 Homing tab

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Jog The motor is moved at slow or fast jog velocity with the buttons. The mo-
tor moves as long as the button is held down. When you release the but-
ton, the motor is decelerated to a standstill.

Figure 6.15 Operating mode Jog

Electronic Gear In the operating mode Electronic Gear, reference signals are supplied in
the form of A/B signals or pulse/direction signals. A new position refer-
ence value is calculated on the basis of these reference value signals
plus an adjustable gear ratio.

Figure 6.16 Operating mode Electronic Gear

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Oscillator
@ WARNING
UNEXPECTED MOVEMENT
In this operating mode, an unknown voltage value at the analog input
may cause an unexpectedly high speed of rotation of the motor.
• Observe the voltage value at the analog input when starting the
operating mode .
Failure to follow these instructions can result in death, serious
injury or equipment damage.

In the Oscillator operating mode, the motor is moved corresponding to a

voltage-dependent reference speed of rotation. There are two options:
• Selection of speed of rotation directly in the window by entering the
value or using the slider.
• Supply of the value via the analog input ANA1. The voltage value
can also be set in the "Inputs+Outputs" window for this option.
The actual movement is started or stopped with the "Start" and "Stop"
buttons.

Figure 6.17 Operating mode Oscillator

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Speed Control
@ WARNING
UNEXPECTED MOVEMENT
In this operating mode, an unknown voltage value at the analog input
may cause an unexpectedly high speed of rotation of the motor.
• Observe the voltage value at the analog input when starting the
operating mode .
Failure to follow these instructions can result in death, serious
injury or equipment damage.

In the operating mode Speed Control, the motor is moved corresponding

to a voltage-dependent reference velocity. There are two options:
• Selection of the value directly in the window by entering the value or
using the slider
• Supply of the value via the analog input ANA1. The voltage value
can also be set in the "Inputs+Outputs" window for this option.
The actual movement is started or stopped with the "Start" and "Stop"
buttons.

Figure 6.18 Operating mode Speed Control

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Current control
@ WARNING
UNEXPECTED MOVEMENT
In this operating mode, an unknown voltage value at the analog input
may cause an unexpectedly high speed of rotation of the motor.
• Observe the voltage value at the analog input when starting the
operating mode .
Failure to follow these instructions can result in death, serious
injury or equipment damage.

In the Current Control operating mode, the motor is moved correspond-

ing to a voltage-dependent reference current. There are two options:
• Selection of current directly in the window by entering the value or
using the slider
• Supply of the value via the analog input ANA1. The voltage value
can also be set in the "Inputs+Outputs" window for this option.
The actual movement is started or stopped with the "Start" and "Stop"
buttons.

Figure 6.19 Operating mode Current Control

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Autotuning
@ WARNING
UNEXPECTED MOVEMENT
Autotuning moves the motor in order to tune the control loops. Incor-
rect parameters may cause unexpected movements or the loss of
monitoring functions.
• Check the parameters AT_dir and AT_dis. The distance
required for the deceleration ramp must also be taken into
account.
• Verify that the parameter LIM_I_maxQSTP for Quick Stop is cor-
rectly set.
• If possible, use the limit switches.
• Verify that a functioning button for EMERGENCY STOP is within
reach.
• Verify that the system is free and ready for the movement before
starting the function.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

Autotuning determines the friction torque as a constantly acting load

torque and considers it in the calculation of the moment of inertia of the
entire system.

Figure 6.20 Autotuning 0198441113736, V2.04, 08.2009

70 Commissioning software
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6.5.3 Recording and optimizing

Introduction The commissioning software provides the "Recording/Tuning" function
for visualizing internal device data during movements. The connected
device stores the movement data to an internal memory for a defined re-
cording period and then sends it to the PC. The PC processes the data
and displays them in the form of charts or tables.
Recorded data can be saved on the PC, see chapter 6.3.1 "Saving a
file", and can be archived or printed for documentation purposes.
Use the menu item "⇒ Functions ⇒ Record/Tuning..." to start the
"Record" function.

Figure 6.21 Recording

Elements of the Record window:

(1) Buttons
(2) Chart with the recorded data
(3) Tabs for recording, trigger and tuning
Chart A chart is only recorded if at least one parameter was selected.
Each of the selected parameters is shown in a distinct color.
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Buttons

/ 0 1 2 3 4 5 6 7 8 9 : ; < = >
Figure 6.22 Buttons

(1) Start recording

(2) Stop recording
(3) Zoom in, y axis
(4) Zoom out, y axis
(5) Infinitely variable zoom, x axis and y axis
(6) Zoom selected rectangle
(7) 1st display of values for a specific point in time
(8) Change displayed values for first display
(x and y value, x value, y value, period, peak/peak value)
(9) 2nd display of values for a specific point in time
(10) Change displayed values for second display
(x and y value, x value, y value, period, peak/peak value)
(11) Restore original display
(12) Invert y axis
(13) Display table of recorded values
(14) Enter description
(15) Show/hide configuration
(16) Print recording
"Recording" tab The desired recording is configured in the "Recording" tab.

Figure 6.23 Recording tab

The desired parameters are selected in the "Available parameters" input

field. A maximum of 4 parameters can be selected. If a parameter is no
longer required, it can be deselected by a double-click on the name of
the parameter.
The desired recording increment is select in the "Time base" input field.
The smaller the "Time base" the smaller the maximum recording time.
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"Trigger" tab The desired triggering for the recording is configured in the "Trigger" tab.
The recording starts once the specified event has occurred.

Figure 6.24 Trigger tab

The parameters for monitoring are selected in the "Trigger" input field.
The event that the selected parameter must meet to start the recording
is selected in the "Event" input field.
The decimal whose comparison value the parameter must meet to start
the recording is selected in the "Comparison value" input field.
If "Binary AND" or "Binary OR" is selected as the event, the "Mask" input
field is opened.
The Mask function offers the option of hiding individual bits of an actual
value before it is compared with the "Comparison value". The mask is in-
put in the hexadecimal system. Every position of the hex value de-
scribes 4 bits that through the 8 hex values shows all of the maximum 32
possible bits of a value. The actual value of the monitored parameter
added to the mask in binary form. If the revenue matches the specified
comparison value, the recording is deleted.
For example, if the value 00000005 is set, this means that only bit 0 and
bit 3 are used for comparison with the "comparison value".
The delay with which the recording is to be started after the condition
has been met is set in the "time" input field. If a value with a minus sign
is input, the recording is started before the selected event occurs.
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Tab "Tuning" Movements, for example a positive step, can be triggered on the "Tun-
ing" tab. They can be evaluated for graphic optimization.
Tuning can only be started if the "Exclusive access" and "Enable"
switches are set to "On".

Figure 6.25 Tab Tuning

The "Amplitude" field is used to set the maximum amplitude of the ref-
erence value.
The offset of the amplitude in positive or negative direction can be set in
the "Offset" field.
The duration of a period is set in the "Period" field.
The signal type for the reference value is set in the "Signal type" drop-
down list.
The controller to be used is set in the "Type" dropdown list.
The number of periods is specified in the "Count" field.
The maximum number of revolutions that can be triggered by tuning can
be set in the "Range" field. This value can, for example, help to avoid a
movement to a mechanical stop.
The "Auto-start" radio button allows you to link the execution of the tun-
ing movement and the start of recording. If the option is set to "Off", the
software displays a Start button. The Start button lets you trigger the tun-
ing movement separately from starting the recording. Settings that you
may have made on the "Trigger" tab are lost if you set "Auto-start" to
"On".
Start recording Use the "Start recording" button to start recording.
The recorded data is sent to the PC. The data is then visualized.
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6.5.4 Inputs and outputs

@ WARNING
UNINTENDED BEHAVIOR CAUSED BY FORCING
Forcing of signals may cause unexpected movements or responses of
the system.
• Only use the function if you are fully familiar with the effects of the
signals.
• Only use the function if there are no persons or obstructions in
the hazardous area.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

The screenshots below may be different or unavailable in

your system due to different functionalities of the devices.

The function "Inputs+Outputs" is used to monitor and visualize the ana-

log and digital inputs as well as the digital outputs.
Use the menu item "⇒ Functions ⇒ Inputs+Outputs..." to start the func-
tion "Inputs+Outputs".
0198441113736, V2.04, 08.2009

Figure 6.26 Inputs and outputs

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Forcing The "Forcing" function lets you directly set specific digital inputs, specific
digital outputs and the voltage at the analog inputs directly. The currently
available signal is disabled during this process. For example, this option
can be used to apply the specified voltage via the analog input in the op-
erating mode "Oscillator".

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6.6 Diagnostics
The commissioning software provides a range of diagnostics and infor-
mation functions for troubleshooting in various windows.

6.6.1 Device information

Use the menu item "⇒ Diagnostics ⇒ Device info..." to display informa-
tion on the device.

Figure 6.27 Device info

The device information window provides information such as device

type or serial number for diagnostics and service purposes.
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6.6.2 Error memory

Use the menu item "⇒ Diagnostics ⇒ Error memory..." to display the er-
ror memory.

Figure 6.28 Reading the error memory

Current error The current error, for example limit switch (LIMP/LIMN/REF), is dis-
played in the left part of the window.
Last error The current value of the operating hours meter and the error messages
are displayed in the right part of the window.
The "Error history" table shows the error messages in chronological or-
der. The "Device status" column consists of:
(error time)-(detailed error number)-(error class)
The "Additional information" table provides additional information on the
error for every error message.
Delete error memory Use the menu item "⇒ Diagnostics ⇒ Delete error memory..." or the but-
ton "Delete error memory" to clear the "Error History".
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6.6.3 Monitoring parameters

Use the menu item "⇒ Diagnostics ⇒ Object monitoring..." to monitor
selected parameters of the device.

Figure 6.29 Monitoring parameters

The parameter to be monitored is selected from the list. Click the "Mon-
itor" button to include the parameter data in the table. You can add sev-
eral parameters to the table for monitoring.
A parameter can also be monitored if you enter the Modbus address.
The current value is displayed directly in the Value field.
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7 Lexium CT M3
7
Depending on the product, the "Lexium CT ProductExplorer" starts the
"Lexium CT M3" software.

7.1 The user interface

The following screenshot shows the user interface of the commissioning
software.




Figure 7.1 User interface Lexium CT M3

(1) Menu bar

(2) Toolbar
(3) Control bar and status bar
The functions of the commissioning software can be accessed via the
menu bar, the toolbar, the control bar and the status bar.
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7.1.1 The menu bar

The menu bar adapts to the task at hand. It only contains the functions
required for and possible in the current situation.
For example, if there is no connection to the device, the function "⇒
Connection ⇒ Disconnect" is not available.

7.1.2 The toolbar

The toolbar provides fast, single-click access to frequently used func-
tions.
The buttons let you execute the following functions:

      

   

Figure 7.2 Toolbar

(1) ⇒ File ⇒ Open...

(2) ⇒ File ⇒ Save
(3) ⇒ Connection ⇒ Modbus RS485 connection...
(4) ⇒ Connection ⇒ Select connection...
(5) ⇒ Connection ⇒ Disconnect
(6) ⇒ Parameter ⇒ Open parameter window...
(7) ⇒ Functions ⇒ Operating modes...
(8) ⇒ Functions ⇒ Recoding/Tuning...
(9) ⇒ Functions ⇒ Inputs+Outputs...
(10) ⇒ Functions ⇒ Release holding brake...
(11) ⇒ Diagnostics ⇒ Device info...
(12) ⇒ Diagnostics ⇒ Error memory...
(13) ⇒ Diagnostics ⇒ Object monitoring...
(14) ⇒ Parameter ⇒ Save device parameters in EEPROM
If you move the mouse pointer over a button, the software
displays a "Tooltip"; in addition, a short description of the
function may be shown in the "status bar".
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7.1.3 Control bar and status bar

The control bar and the status bar allow you to access the device. The
control bar and the status bar can be used to enable the power stage
and display various status information.

      

Figure 7.3 Control bar and status bar

(1) Access control

(2) Operating state
(3) Enable
(4) Stop
(5) Switching controller parameter sets
(6) Global status information
(7) Communication errors
(8) Status bar
Access control The commissioning software receives access control via the "Access"
button. For more information on access control, see the product manual
of the device.
Operating state The commissioning software shows the current operating state of the
connected device. For more information on the operating state see the
product manual of the device.
Enable The switch "Enable" allows you to enable and disable the power stage of
the device. For more information on enabling or disabling the power
stage see the product manual of the device.
Stop The "Stop" button allows you to stop the motor with a "Quick Stop". For
more information on "Quick Stop" see the product manual of the device.
Controller parameter set The buttons "CTRL 1" and "CTRL 2" allow you to switch between the two
controller parameter sets. The "Force" checkbox lets you force the
change.
Status information This information consists of:
• Line 1 shows whether the function "Halt" is active
• Line 2 displays the current motor position
• Line 3 shows the status of the access control
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• Line 4 shows the control mode

Communication error The field shows the communication errors (synchronous errors) in
chronological order.
Status bar The status bar provides information on the communication connection
and its status.

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7.2 First steps

7.2.1 The first connection
The device must be connected to the PC via the data interface.
Use the menu item "⇒ Connection ⇒ RS485 connection...." to connect
to the device. This opens the "Connection" dialog box.
The screenshot below shows an example.

Figure 7.4 Selection of the connection data with RS485

Settings The "Modbus Point-to-Point" protocol must be used when the device is
directly connected to the PC.
The "Modbus Multidrop" protocol must be used if the device is in a net-
work in which multiple devices are interconnected. The corresponding
Modbus address must be set.
The setting of the Modbus address and the rate of transmission are de-
scribed in the product manual of the device.
In devices with DeviceNet support CAN may be selected for the connec-
tion instead of RS485. If the connection over CAN is selected, the fol-
lowing window opens: 0198441113736, V2.04, 08.2009

Figure 7.5 Selection of the connection data with CAN

If you check the "don't show again" checkbox, this dialog box is not dis-
played the next time the CAN connection is selected. In such a case, the
connection is immediately established with the specified settings.
Connection The device data is transferred to the PC when a connection is estab-
lished. After transfer the commissioning software is connected to the de-
vice in online mode.

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Start up / Cyclic Message

The function "Start up / Cyclic Message" cyclically reads messages from
the product. The messages are displayed in a table at the right of the
screen.
The table is displayed automatically whenever a new message is read.
You can also display the window via the toolbar.
If you click an entry, the software displays a window with additional in-
formation on the message. Depending on the message, buttons are pro-
vided. These buttons allow you to confirm messages or send commands
to the device.
Simply Start Wizard
The "Simply Start Wizard" guides you through the commissing steps.
The individual steps are listed in chronological order. Click one of the
buttons to get directly to the appropriate window where you can make
the necessary settings.
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7.3 Parameter file

The device data can be saved to the PC and loaded.
On the PC, the device data is saved in a file, the parameter file.
The PC and the device do not have to be connected if you want to edit
the parameter file.
Parameter files have the extension ".se3". Even if there is no connection
to the device, you can open and edit any device file on the PC. In addition
to the parameter values, the file contains the contents of the error mem-
ory, all actual values and recorded data.

7.3.1 Saving a file

Device data can be saved to a parameter file on the PC to archive it for
maintenance and service purposes. This also allows you to quickly com-
mission additional devices of the same device version.
To save a parameter file on the PC, use the menu items"⇒ File ⇒
Save..." or "⇒ File ⇒ Save as...."
It is recommended to save all device data in the form of a
parameter file after you have commissioned a device. This
way the device can be put back into operation immediately
after a repair.

7.3.2 Opening a file

Use the menu item "⇒ File ⇒ Open..." to open a parameter file on the
PC.
If there is a connection to the device, the commissioning software
checks whether the parameter file is compatible with the device.
If the parameter file is compatible with the device, the stored parameter
values of the parameter file are compared to the parameter values of the
device. Differences are highlighted by a colored background.
If the parameter file is not compatible with the device, the loading proc-
ess is canceled and an error message is displayed.
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7.3.3 Exporting parameters

The device parameters that can be written can be saved as a .csv file for
further processing. This function can be accessed via the menu item "⇒
File ⇒ Export parameters...".
The file is saved with the extension ".csv". You can open and edit this file
Microsoft Excel, for example.

7.3.4 Printing parameters

The menu item "⇒ File ⇒ Print parameters..." allows you to print the de-
vice data. The printed data is arranged in groups.
In addition, the device type, serial number and information on the soft-
ware are printed.
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7.4 Parameterization
The data of a device can be edited in the "Parameter" window. A con-
nection to the device is not required. The parameter values of a file can
be modified in off-line mode and transferred to the device at a later point
in time.

7.4.1 Opening the parameter window

Use the menu item "⇒ Parameter ⇒ Open parameter window..." to open
the Parameter window.

Figure 7.6 Parameter window

The screenshot shows the parameter window. The contents of this win-
dow depends on the device version. However, the structure is the same
for all versions. The left pane shows items, the associated parameters
are displayed in the right pane.
Parameters of a group The parameter window shows the parameters associated with the se-
lected item. The list shows the names, values, unit, a description, the
range and the Modbus address.
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Changing parameter values The value of a parameter is changed in the "Value" column. Values with
a gray background are read-only and cannot be modified.
Modified values that have not been transferred to the device are high-
lighted by a colored background. At the same time the parameter group
to which the parameter belongs is highlighted by a red exclamation
mark. As soon as the values have been transmitted to the device, the ex-
clamation mark is cleared.
To change a parameter value, you can enter the new value directly or
choose it from a list.
Checking the value range The commissioning software checks whether the parameter values en-
tered are in the permissible value range. If the value entered is not in the
valid range, the value is not accepted.
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7.4.2 Transferring parameter values

Device data can be transferred between the device and the PC only if
there is a connection. It is possible to transfer all parameters or groups
of parameters.
NOTE: In a first step, the commissioning software transfers modified pa-
rameters to the RAM memory of the device. They remain there until the
controller supply voltage is switched off . Note that the device data must
be saved separately to the EEPROM memory so they are permanently
available to the product.
When the controller supply voltage for the device is switched on, the de-
vice data is automatically copied from the EEPROM to the RAM. The de-
vices only operate with the data contained in the RAM.
The data exchange between the device and the PC is controlled by the
following menu items and buttons.
Menu items The menu items "⇒ Parameter ⇒ Send parameter group to drive" and
"⇒ Parameter ⇒ Send all parameters to drive" allow you to transmit pa-
rameter values from the PC to the device.
The menu items "⇒ Parameter ⇒ Load parameter group from drive" and
"⇒ Parameter ⇒ Load all parameters from drive" are used to transmit
parameter values from the device to the PC.
Buttons The buttons let you execute the following functions:

     

Figure 7.7 Buttons for data transmission

(1) ⇒ Parameter ⇒ Send parameter group to drive

(2) ⇒ Parameter ⇒ Load parameter group from drive
(3) ⇒ Parameter ⇒ Send all parameters to drive
(4) ⇒ Parameter ⇒ Load all parameters from drive
(5) ⇒ Parameter ⇒ Copy "Controller parameter set 1" to
"Controller parameter set 2"
(6) ⇒ Parameter ⇒ Copy "Controller parameter set 2" to
"Controller parameter set 1"
Not all parameters can be transferred in operating state
"Operation Enable". Parameter values that cannot be
transferred are highlighted by a colored background.
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7.4.3 Restoring the factory settings

Use the menu item "⇒ Parameter ⇒ Reset to factory settings" to restore
the factory settings of the parameters.

Figure 7.8 Restoring the factory settings

After confirmation with "OK", the device parameters are reset to the fac-
tory setting.

7.4.4 Resetting user-defined parameters

Use the menu item "⇒ Parameter ⇒ Reset user parameters" to reset
the user-defined parameters to their factory settings. User-defined pa-
rameters include all parameters except for (if applicable):
• Communication parameters
• Definition of direction of rotation
• Signal selection PTI interface
• Device control
• Logic type
• Start-up operating mode
• Encoder simulation (ESIM) settings
• Motor type
• Processing of motor encoder position
• I/O functions
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Figure 7.9 Resetting user-defined parameters

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After confirmation with "OK", the user-defined parameters are reset to

the factory settings. The new values of the user-defined parameters are
not saved to the EEPROM!

7.4.5 Calculating controller parameters

Use the menu item "⇒ Parameter ⇒ Calculate controller parameter" to
reset the control loop parameters to the factory settings.

Figure 7.10 Resetting the controller parameters

When you confirm with "OK", the controller parameters for the velocity
controller and the position controller are reset.

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7.5 Functions
The "Functions" menu provides access to:
• Operating modes
• Recording and tuning
• Inputs and outputs
• Setting the encoder position
• Fast position capture
• Releasing the holding brake

7.5.1 Changing the operating state

An exclusive access is required for controlling the device with the com-
missioning software. Use the "Exclusive access" switch on the control
and status bar to access the device. When the device is accessed, the
software displays a warning which must be confirmed with a key combi-
nation. For more information on access control, see the product manual
of the device.
The device can now be set to operating state 6 "Operation Enable" with
the commissioning software. In this operating state the power stage of
the device is enabled. To do so, click the "Enable" switch. For more in-
formation on enabling or disabling the power stage see the product man-
ual of the device.
The device must be in operating state 6 "Operation Enable" for the func-
tions of the commissioning software to be executed.
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7.5.2 Operating modes

The screenshots below may be different or unavailable in
your system due to different functionalities of the devices.

Use the menu item "⇒ Functions ⇒ Operating modes..." to start the
"Operating modes" function.
The various operating modes can be selected from the tabs in the Op-
erating Modes window.
The window is subdivided into two sections:
• Tab for the selected operating mode and for setting specific param-
eters (top section)
• Display of some status information (bottom section)
The user can switch between the tabs in the Operating Modes window
without interfering with a currently active operating mode.
Device monitoring During movements, the connection to the device is cyclically monitored.
If the connection between the PC and device is lost, the motor stops
within the cycle time.
The commissioning software cannot be exited while a movement is run-
ning.
The operating modes are described in detail in the product
manuals. Therefore, this manual does not describe the
details of the operating modes.

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Profile Position In the operating mode Profile Position, a movement with an adjustable
motion profile is performed from a start position to a target position. The
value of the target position can be specified as either a relative or an ab-
solute position.
You can set a motion profile with values for acceleration ramp, deceler-
ation ramp and target velocity.

Figure 7.11 Operating mode Profile Position

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Profile Velocity
@ WARNING
UNEXPECTED MOVEMENT
In this operating mode, an unknown voltage value at the analog input
may cause an unexpectedly high speed of rotation of the motor.
• Observe the voltage value at the analog input when starting the
operating mode .
Failure to follow these instructions can result in death, serious
injury or equipment damage.

In the operating mode Profile Velocity, the drive accelerates to an adjust-

able target speed of rotation. You can set a motion profile with values for
acceleration and deceleration ramps. There are two ways of specifying
values via the commissioning software:
• Selection of the value directly in the window by entering the value or
using the slider
• Supply of the value via the analog input ANA1. The voltage value
can also be set in the "Inputs+Outputs" window for this option.
The actual movement is started or stopped with the "Start" and "Stop"
buttons.

Figure 7.12 Operating mode Profile Velocity

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Homing The operating mode Homing establishes an absolute position reference

between the motor position and a defined axis position. Homing can be
carried out by a means of a reference movement or by position setting.

Figure 7.13 Tab Homing

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Jog The motor is moved at slow or fast jog velocity with the buttons. The mo-
tor moves as long as the button is held down. When you release the but-
ton, the motor is decelerated to a standstill.

Figure 7.14 Operating mode Jog

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Electronic Gear In the operating mode Electronic Gear, reference signals are supplied in
the form of A/B signals or pulse/direction signals. A new position refer-
ence value is calculated on the basis of these reference value signals
plus an adjustable gear ratio.

Figure 7.15 Operating mode Electronic Gear

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Profile Torque
@ WARNING
UNEXPECTED MOVEMENT
In this operating mode, an unknown voltage value at the analog input
may cause an unexpectedly high speed of rotation of the motor.
• Observe the voltage value at the analog input when starting the
operating mode .
Failure to follow these instructions can result in death, serious
injury or equipment damage.

In the operating mode Profile Torque, the motor is moved depending on

a voltage-dependent torque value. There are two options:
• Selection of the torque directly in the window by entering the value
or using the slider
• Supply of the value via the analog input ANA1. The voltage value
can also be set in the "Inputs+Outputs" window for this option.
The actual movement is started or stopped with the "Start" and "Stop"
buttons.

Figure 7.16 Operating mode Profile Torque

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Autotuning
@ WARNING
UNEXPECTED MOVEMENT
Autotuning moves the motor in order to tune the control loops. Incor-
rect parameters may cause unexpected movements or the loss of
monitoring functions.
• Check the parameters AT_dir and AT_dis. The distance
required for the deceleration ramp must also be taken into
account.
• Verify that the parameter LIM_I_maxQSTP for Quick Stop is cor-
rectly set.
• If possible, use the limit switches.
• Verify that a functioning button for EMERGENCY STOP is within
reach.
• Verify that the system is free and ready for the movement before
starting the function.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

Autotuning determines the friction torque as a constantly acting load

torque and considers it in the calculation of the moment of inertia of the
entire system.
There are 2 types of autotuning. The corresponding button lets you
switch between the two types.
• Easy
Easy autotuning lets you perform autotuning even if you do not have
a profound knowledge of the controller parameters.

• Comfort
Comfort is intended for advanced users who are familiar with con-
troller parameters and their effects. Comfort allows you to set cer-
tain values manually. See the product manual for a description of
these values.

The button "Run" starts autotuning.

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Figure 7.17 Autotuning

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7.5.3 Recording and optimizing

Introduction The commissioning software provides the "Recording/Tuning" function
for visualizing internal device data during movements. The connected
device stores the movement data to an internal memory for a defined re-
cording period and then sends it to the PC. The PC processes the data
and displays them in the form of charts or tables.
Recorded data can be saved on the PC, see chapter 7.3.1 "Saving a
file", and can be archived or printed for documentation purposes.
Use the menu item "⇒ Functions ⇒ Record/Tuning..." to start the
"Record" function.

Figure 7.18 Recording

Elements of the Record window:

(1) Buttons
(2) Chart with the recorded data
(3) Tabs for recording, trigger and tuning
Chart A chart is only recorded if at least one parameter was selected.
Each of the selected parameters is shown in a distinct color.
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Buttons

/ 0 1 2 3 4 5 6 7 8 9 : ; < = >
Figure 7.19 Buttons

(1) Start recording

(2) Stop recording
(3) Zoom in, y axis
(4) Zoom out, y axis
(5) Infinitely variable zoom, x axis and y axis
(6) Zoom selected rectangle
(7) 1st display of values for a specific point in time
(8) Change displayed values for first display
(x and y value, x value, y value, period, peak/peak value)
(9) 2nd display of values for a specific point in time
(10) Change displayed values for second display
(x and y value, x value, y value, period, peak/peak value)
(11) Restore original display
(12) Invert y axis
(13) Display table of recorded values
(14) Enter description
(15) Show/hide configuration
(16) Print recording
"Recording" tab The desired recording is configured in the "Recording" tab.

Figure 7.20 Recording tab

The desired parameters are selected in the "Available parameters" input

field. A maximum of 4 parameters can be selected. If a parameter is no
longer required, it can be deselected by a double-click on the name of
the parameter.
The desired recording increment is select in the "Time base" input field.
The smaller the "Time base" the smaller the maximum recording time.
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"Trigger" tab The desired triggering for the recording is configured in the "Trigger" tab.
The recording starts once the specified event has occurred.

Figure 7.21 Trigger tab

The parameters for monitoring are selected in the "Trigger" input field.
The event that the selected parameter must meet to start the recording
is selected in the "Event" input field.
The decimal whose comparison value the parameter must meet to start
the recording is selected in the "Comparison value" input field.
If "Binary AND" or "Binary OR" is selected as the event, the "Mask" input
field is opened.
The Mask function offers the option of hiding individual bits of an actual
value before it is compared with the "Comparison value". The mask is in-
put in the hexadecimal system. Every position of the hex value de-
scribes 4 bits that through the 8 hex values shows all of the maximum 32
possible bits of a value. The actual value of the monitored parameter
added to the mask in binary form. If the revenue matches the specified
comparison value, the recording is deleted.
For example, if the value 00000005 is set, this means that only bit 0 and
bit 3 are used for comparison with the "comparison value".
The delay with which the recording is to be started after the condition
has been met is set in the "time" input field. If a value with a minus sign
is input, the recording is started before the selected event occurs.
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Tab "Tuning" Movements, for example a positive step, can be triggered on the "Tun-
ing" tab. They can be evaluated for graphic optimization.
Tuning can only be started if the "Exclusive access" and "Enable"
switches are set to "On".

Figure 7.22 Tab Tuning

The "Amplitude" field is used to set the maximum amplitude of the ref-
erence value.
The offset of the amplitude in positive or negative direction can be set in
the "Offset" field.
The duration of a period is set in the "Period" field.
The signal type for the reference value is set in the "Signal type" drop-
down list.
The controller to be used is set in the "Type" dropdown list.
The number of periods is specified in the "Count" field.
The maximum number of revolutions that can be triggered by tuning can
be set in the "Range" field. This value can, for example, help to avoid a
movement to a mechanical stop.
The "Auto-start" radio button allows you to link the execution of the tun-
ing movement and the start of recording. If the option is set to "Off", the
software displays a Start button. The Start button lets you trigger the tun-
ing movement separately from starting the recording. Settings that you
may have made on the "Trigger" tab are lost if you set "Auto-start" to
"On".
Start recording Use the "Start recording" button to start recording.
The recorded data is sent to the PC. The data is then visualized.
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7.5.4 Inputs and outputs

@ WARNING
UNINTENDED BEHAVIOR CAUSED BY FORCING
Forcing of signals may cause unexpected movements or responses of
the system.
• Only use the function if you are fully familiar with the effects of the
signals.
• Only use the function if there are no persons or obstructions in
the hazardous area.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

The screenshots below may be different or unavailable in

your system due to different functionalities of the devices.

The function "Inputs+Outputs" is used to monitor and visualize the ana-

log and digital inputs as well as the digital outputs.
Use the menu item "⇒ Functions ⇒ Inputs+Outputs..." to start the func-
tion "Inputs+Outputs".

Forcing The "Forcing" function lets you directly set specific digital inputs, specific
digital outputs and the voltage at the analog inputs directly. The currently
available signal is disabled during this process. For example, this option
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erating mode "Oscillator".

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7.5.5 Setting the encoder position

Setting an absolute position When starting up, the device reads the absolute position of the motor
from the encoder. The current absolute position can be read with the pa-
rameter _p_absENCusr.
When the motor is at a standstill, the current mechanical motor position
can be defined as the new absolute position of the motor with the pa-
rameter ENC_pabsusr. The value can be set with the power stage en-
abled or disabled. Setting the absolute position also shifts the position of
the index pulse of the encoder and the index pulse of the encoder sim-
ulation.

Figure 7.23 Dialog box Set Encoder Position

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108 Commissioning software

 Lexium CT 7 Lexium CT M3

7.5.6 Releasing the holding brake

@ WARNING
UNEXPECTED MOVEMENT
Manual release of the holding brake or an error may cause an unex-
pected movement in the system.
• Switch off the voltage at the inputs STO_A and STO_B to avoid an
unexpected restart of the motor.
• Take appropriate measures to avoid damage caused by the fall-
ing loads.
• Only run the test if there are no persons or obstacles in the haz-
ardous area.
Failure to follow these instructions can result in death or serious
injury.

if the motor is equipped with a holding brake, you can use the menu item
"⇒ Functions ⇒ Release holding brake..." to manually release the hold-
ing brake.
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7 Lexium CT M3 Lexium CT

7.6 Diagnostics
The commissioning software provides a range of diagnostics and infor-
mation functions for troubleshooting in various windows.

7.6.1 Device information

Use the menu item "⇒ Diagnostics ⇒ Device info..." to display informa-
tion on the device.

Figure 7.24 Device information

The device information window provides information such as device

type or serial number for diagnostics and service purposes.

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 Lexium CT 7 Lexium CT M3

7.6.2 Error memory

Use the menu item "⇒ Diagnostics ⇒ Error memory..." to display the er-
ror memory.

Figure 7.25 Reading the error memory

Current error The current error, for example limit switch (LIMP/LIMN/REF), is dis-
played in the left part of the window.
Last error The current value of the operating hours meter and the error messages
are displayed in the right part of the window.
The "Error history" table shows the error messages in chronological or-
der. The "Device status" column consists of:
(error time)-(detailed error number)-(error class)
The "Additional information" table provides additional information on the
error for every error message.
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Delete error memory Use the menu item "⇒ Diagnostics ⇒ Delete error memory..." or the but-
ton "Delete error memory" to clear the "Error History".

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7 Lexium CT M3 Lexium CT

7.6.3 Monitoring parameters

Use the menu item "⇒ Diagnostics ⇒ Object monitoring..." to monitor
selected parameters of the device.

Figure 7.26 Monitoring parameters

The parameter to be monitored is selected from the list. Click the "Mon-
itor" button to include the parameter data in the table. You can add sev-
eral parameters to the table for monitoring. Double-click a parameter in
the table to remove it.
A parameter can also be monitored if you enter the Modbus address.
The current value is displayed directly in the Value field.

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112 Commissioning software

 Lexium CT 8 Diagnostics and troubleshooting

8 Diagnostics and troubleshooting

8
8.1 Error indication
Overview The commissioning software provides a range of diagnostics and infor-
mation functions for error detection and troubleshooting in various win-
dows and panes.:
• Diagnostics functions for the device
⇒ Diagnostics ⇒ Device info (see 5.6.1 "Device information" and
6.6.1 "Device information")
• Error information on the device
⇒ Diagnostics ⇒ Error memory (see 5.6.2 "Error memory" and
6.6.2 "Error memory")
• Monitoring parameters
⇒ Diagnostics ⇒ Object monitoring (see 5.6.3 "Monitoring parame-
ters" and 6.6.3 "Monitoring parameters")
• Error information that is permanently displayed on the control bar.
Error indication The cause of an error is displayed:
• At the device by means of the device-specific equipment such as
LED or segment displays
• By the error response of the device itself
• In the commissioning software as an error message in the control
bar and as the last error message in the error memory
Error information is displayed on the control bar along with the spe-
cific error message plus additional information.

Resetting an error message The additional information can be deleted by a double-click, but remain
available in the error history.
The error message can be reset with the "Reset" button after the cause
of the error has been corrected.
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114 Commissioning software

 Lexium CT 9 Glossary

9 Glossary
9
9.1 Units and conversion tables
The value in the specified unit (left column) is calculated for the desired
unit (top row) with the formula (in the field).
Example: conversion of 5 meters [m] to yards [yd]
5 m / 0.9144 = 5.468 yd

9.1.1 Length

in ft yd m cm mm
in - / 12 / 36 * 0.0254 * 2.54 * 25.4
ft * 12 - /3 * 0.30479 * 30.479 * 304.79
yd * 36 *3 - * 0.9144 * 91.44 * 914.4
m / 0.0254 / 0.30479 / 0.9144 - * 100 * 1000
cm / 2.54 / 30.479 / 91.44 / 100 - * 10
mm / 25.4 / 304.79 / 914.4 / 1000 / 10 -

9.1.2 Mass

lb oz slug kg g
lb - * 16 * 0.03108095 * 0.4535924 * 453.5924
oz / 16 - * 1.942559*10-3 * 0.02834952 * 28.34952
-3
slug / 0.03108095 / 1.942559*10 - * 14.5939 * 14593.9
kg / 0.45359237 / 0.02834952 / 14.5939 - * 1000
g / 453.59237 / 28.34952 / 14593.9 / 1000 -

9.1.3 Force

lb oz p dyne N
lb - * 16 * 453.55358 * 444822.2 * 4.448222
oz / 16 - * 28.349524 * 27801 * 0.27801
p / 453.55358 / 28.349524 - * 980.7 * 9.807*10-3
dyne / 444822.2 / 27801 / 980.7 - / 100*103
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N / 4.448222 / 0.27801 / 9.807*10-3 * 100*103 -

9.1.4 Power

HP W
HP - * 746
W / 746 -

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9 Glossary Lexium CT

9.1.5 Rotation

min-1 (RPM) rad/s deg./s

-1
min (RPM) - * π / 30 *6
rad/s * 30 / π - * 57.295
deg./s /6 / 57.295 -

9.1.6 Torque

lb·in lb·ft oz·in Nm kp·m kp·cm dyne·cm

lb·in - / 12 * 16 * 0.112985 * 0.011521 * 1.1521 * 1.129*106
lb·ft * 12 - * 192 * 1.355822 * 0.138255 * 13.8255 * 13.558*106
oz·in / 16 / 192 - * 7.0616*10-3 * 720.07*10-6 * 72.007*10-3 * 70615.5
Nm / 0.112985 / 1.355822 / 7.0616*10-3 - * 0.101972 * 10.1972 * 10*106
kp·m / 0.011521 / 0.138255 / 720.07*10-6 / 0.101972 - * 100 * 98.066*106
kp·cm / 1.1521 / 13.8255 / 72.007*10-3 / 10.1972 / 100 - * 0.9806*106
dyne·cm / 1.129*106 / 13.558*106 / 70615.5 / 10*106 / 98.066*106 / 0.9806*106 -

9.1.7 Moment of inertia

lb·in2 lb·ft2 kg·m2 kg·cm2 kp·cm·s2 oz·in2

lb·in2 - / 144 / 3417.16 / 0.341716 / 335.109 * 16
lb·ft2 * 144 - * 0.04214 * 421.4 * 0.429711 * 2304
kg·m2 * 3417.16 / 0.04214 - * 10*103 * 10.1972 * 54674
kg·cm2 * 0.341716 / 421.4 / 10*103 - / 980.665 * 5.46
kp·cm·s2 * 335.109 / 0.429711 / 10.1972 * 980.665 - * 5361.74
oz·in2 / 16 / 2304 / 54674 / 5.46 / 5361.74 -

9.1.8 Temperature

°F °C K
°F - (°F - 32) * 5/9 (°F - 32) * 5/9 + 273.15
°C °C * 9/5 + 32 - °C + 273.15
K (K - 273.15) * 9/5 + 32 K - 273.15 -

9.1.9 Conductor cross section

AWG 1 2 3 4 5 6 7 8 9 10 11 12 13
mm2 42.4 33.6 26.7 21.2 16.8 13.3 10.5 8.4 6.6 5.3 4.2 3.3 2.6
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AWG 14 15 16 17 18 19 20 21 22 23 24 25 26
mm2 2.1 1.7 1.3 1.0 0.82 0.65 0.52 0.41 0.33 0.26 0.20 0.16 0.13

116 Commissioning software

 Lexium CT 9 Glossary

9.2 Terms and Abbreviations

See chapter 2.5 "Standards and terminology" for information on the per-
tinent standards on which many terms are based. Some terms and ab-
breviations may have specific meanings with regard to the standards.
Asynchronous error Error which is detected and signaled by the internal monitoring unit of
the controller.
Device data The term device data refers to the parameter values of a device. They
are stored in the EEPROM of the device to avoid loss in case of a power
outage.
Direction of rotation Rotation of the motor shaft in a positive or negative direction of rotation.
Positive direction of rotation is when the motor shaft rotates clockwise as
you look at the end of the protruding motor shaft.
DOM The Date of manufacturing on the nameplate of the device is shown in
the format DD.MM.YY,
for example 31.12.06 (December 31, 2006).
Error class Classification of errors into groups. The different error classes allow for
specific responses to errors, for example by severity.
Error Discrepancy between a computed, observed or measured value or con-
dition and the specified or theoretically correct value or condition.
Factory setting Factory settings when the product is shipped
Fatal error In the case of fatal error, the product is no longer able to control the mo-
tor so that the power stage must be immediately disabled.
Fault Fault is a state that can be caused by an error. Further information can
be found in the pertinent standards such as IEC 61800-7, ODVA Com-
mon Industrial Protocol (CIP).
Fault reset A function used to restore the drive to an operational state after a de-
tected error is cleared by removing the cause of the error so that the er-
ror is no longer active (transition from operating state "Fault" to state
"Operation Enable").
LED Light Emitting Diode
Limit switch Switches that signal overtravel of the permissible range of travel.
Node guarding Monitoring of the connection to the slave at an interface for cyclic data
traffic.
Parameter Device data and values that can be set by the user.
Power stage The power stage controls the motor. The power stage generates current
for controlling the motor on the basis of the positioning signals from the
controller.
RS485 Fieldbus interface as per EIA-485 which enables serial data transmis-
sion with multiple devices.
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Synchronous error Error signaled by the controller if it is unable to execute a command re-
ceived from the master.
Warning If the term is used outside the context of safety instructions, a warning
alerts to a potential problem that was detected by a monitoring function.
A warning is not an error and does not cause a transition of the operating
state.

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9 Glossary Lexium CT

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118 Commissioning software

 Lexium CT 10 Index

10 Index

Symbols
"Recording" tab 72, 104
"Trigger" tab 73, 105

A
Abbreviations 117
Access control 55, 83
Accessories 15

B
Before you begin
Safety information 11
Buttons 34, 61, 90

C
Changing the operating state 36, 64, 93
Commissioning software 15
Functions 9
System requirements 15
Communication error 55, 83
Control bar and status bar 29, 55, 83
Current error 50, 78, 111

D
Data interface 22
Delete error memory 50, 78, 111
Device data 117
Device information 49, 77, 110
Device monitoring 36, 64, 94
Diagnostics 49, 77, 110, 113

E
Electronic Gear 38, 66
Enable 29, 55, 83
Error indication 113
Error memory 50, 78, 111
Establishing a connection 30, 56, 84
Exporting parameters 32, 59, 87

F
First steps 22, 30, 56, 84
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Forcing 48, 76, 107

Functions 36, 64, 93

G
General features 9
Glossary 115

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10 Index Lexium CT

H
Hazard categories 12
Homing 37, 65

I
Inputs and outputs 47, 75, 107
Installation 16
Intended use 11
Introduction 9

J
Jog 38, 66

L
Last error 50, 78, 111

M
Manuals
Source 7
Menu bar 20, 28, 54, 82
Menu items 34, 61, 90
Monitoring parameters 51, 79, 112

O
Opening a file 31, 58, 86
Opening the parameter window 33, 60, 88
Operating modes 36, 64, 94
Operating state 29, 55, 83
Oscillator 39, 67

P
Parameter file 31, 58, 86
Parameterization 33, 60, 88
Printing parameters 32, 59, 87
Profile Position 37, 65
Profile Velocity 37, 65

Q
Qualification of personnel 11

R
Recording and optimizing 43, 71, 103
Required accessories 15
Reset 29, 55
Resetting an error message 113
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Resetting user-defined parameters 62, 91

Restoring the factory settings 35, 62, 91

S
Saving a file 31, 58, 86
Source
Commissioning software 15
Manuals 7

120 Commissioning software

 Lexium CT 10 Index

Start recording 46, 74, 106

Start-up message 57
Status information 29, 55, 83
Stop 29, 55, 83
Supported devices 9

T
Tab "Record" 44
Tab "Trigger" 45, 46, 74, 106
Terms 117
Toolbar 28, 54, 82
Transferring parameter values 34, 61, 90
Tree View 20
Troubleshooting 113

U
Units and conversion tables 115
User interface 19, 27, 53, 81
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10 Index Lexium CT

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122 Commissioning software