Teaching Plan Metrology & Quality Control (302045) AY: 2019-20
Course Outline
Course Title: METROLOGY & QUALITY Course Code : 302045
CONTROL (T.E.2015 Pat)
Class: T.E. Division: I Semester: V Term: I
Lecture Schedule : 3Hrs/ Week Examination Scheme: Theory (In sem): 30
Tutorial Schedule: 2Hrs/Week Theory(End-sem): 70
Oral Marks: 25 Marks
Term work: -
Course Teacher: Prof. R. G. Maske Date: Sign:
Program Outcomes Mapping : a,b,d,g,h,i,k PEOs: I,II,V
Prerequisites: Fundamentals of Mechanical devices like machine tools, components like
gears, thread etc.
Course Overview: This course aims at creating awareness about measurement standards,
measuring instruments and quality control. It gives measurement of components like gears,
screw threads and surface finish measurement. It also gives importance and need of machine
tool metrology & advances in metrology. Focus is given on understanding the concept of
Quality control, QA & QI, QMS, TQM, and SQC.
COURSE OBJECTIVES
Students are expected to –
1. Select suitable instrument / gauge / method of inspection for determining geometrical and
dimensional measurements.
2. Calibrate measuring instruments and also design inspection gauges.
3. Understand the advances in Metrology such as use of CMM, Laser, Machine Vision System
for Metrology etc.
4. Select and apply appropriate Quality Control Technique for given application.
5. Select and Apply appropriate Quality Management Tool and suggest appropriate Quality
Management System (QMS).
COURSE OUTCOMES
The student should be able to –
1. Understand the methods of measurement, selection of measuring instruments / standards of
measurement, carryout data collection and its analysis.
2. Explain tolerance, limits of size, fits, geometric and position tolerances and gauge design
3. Understand and use/apply Quality Control Techniques/ Statistical Tools appropriately.
4. Develop an ability of problem solving and decision making by identifying and analyzing the
cause for variation and recommend suitable corrective actions for quality improvement
Smt. Kashibai Nawale College of Engineering, Vadgaon Bk., Pune Page 1
Department of Mechanical Engineering
Teaching Plan Metrology & Quality Control (302045) AY: 2019-20
UNIT – I Measurement standards and Design of gauges
Contents: Introduction: Principles of Engineering metrology, Measurement standards, Course
Types and sources of errors, Accuracy and Precision, Calibration: Concept and Learning
procedure, traceability, Objectives:
Geometric Form Measurement: Straightness, Flatness, Roundness - Straight edge, use 1,2
of level beam comparator, autocollimator testing of flatness of surface plate.
Design of Gauges: Tolerances, Limits and Fits [IS 919-1993], Taylor’s principle, Types
of gauges, Wear allowance on gauges, Types of gauges-plain plug gauge, ring gauge,
snap gauge, limit gauge and gauge materials, Considerations of gauge design
(numerical).
Unit Objectives: On completion the students will be able to :
i. Understand the measurement standards & errors.
ii. Familiarize with checking geometrical forms and machine tool alignment test.
iii. Know basics of gauge design with gauge design procedure.
Mapping
Lect Planned Actual Reason for
Contents to be delivered with Unit
No. Date Date Deviation
Objectives
Introduction: Principles of
1. Engineering metrology, Measurement i
standards, Types and sources of errors,
Accuracy and Precision, Calibration:
2. i
Concept and procedure, traceability,
Geometric Form Measurement:
Straightness, Flatness, Roundness -
3. Straight edge, use of level beam ii
comparator, autocollimator testing of
flatness of surface plate.
Tolerances, Limits and Fits [IS 919-
4. 1993], Taylor’s principle, Types of iii
gauges, Wear allowance on gauges
Design of Gauges Types of gauges-
plain plug gauge, ring gauge, snap
5. iii
gauge, limit gauge and gauge
materials
Considerations of gauge design
6. iii
(numerical).
Sign of staff: Sign of H.O.D:
Date: Date:
Smt. Kashibai Nawale College of Engineering, Vadgaon Bk., Pune Page 2
Department of Mechanical Engineering
Teaching Plan Metrology & Quality Control (302045) AY: 2019-20
UNIT – II Comparators, Thread and Gear Metrology, Surface Roughness Measurement
Contents: Course
Comparators: Mechanical, Pneumatic, Optical, Electrical (LVDT). Learning
Measurement of Thread form: Thread form errors, Measurement of Minor, Major and Objectives:
Effective diameter (Three Wire Method), Flank angle and Pitch, Floating Carriage 1, 2, 3
Micrometer (Numerical).
Gear Metrology: Errors in Spur Gear form, Gear tooth Vernier, Constant chord, Base
tangent (Numerical), Gear Rolling Tester. Profile Projector, Tool maker’s microscope
and their applications
Surface Roughness Measurement: Introduction to Surface texture, Parameters for
measuring surface roughness, Surface roughness measuring instrument: TalySurf.
Unit Objectives: On completion the students will be able to
i. Understand functions of various types of comparators.
ii. Understand the Screw Thread and gear Terminology, measurement of Thread Elements and gear
elements.
iii. Get acquainted with types of surface finish measuring instruments
Mapping
Lect Planned Actual Reason for
Contents to be delivered with Unit
No. Date Date Deviation
Objectives
Comparators: Mechanical, Pneumatic,
7. i
Optical, Electrical (LVDT).
Measurement of Thread form: Thread
form errors, Measurement of Minor,
8. ii
Major and Effective diameter (Three
Wire Method),
Flank angle and Pitch, Floating
9. ii
Carriage Micrometer (Numerical).
Gear Metrology: Errors in Spur Gear
10. form, Gear tooth Varnier, Constant ii
chord, Base tangent (Numerical),
Constant chord, Base tangent
11. ii
(Numerical),Gear Rolling Tester.
Profile Projector, Tool maker’s
12. ii
microscope and their applications
Surface Roughness Measurement:
13. iii
Introduction to Surface texture
Parameters for measuring surface
14. roughness, Surface roughness iii
measuring instrument: TalySurf.
Sign of staff: Sign of H.O.D:
Date: Date:
Smt. Kashibai Nawale College of Engineering, Vadgaon Bk., Pune Page 3
Department of Mechanical Engineering
Teaching Plan Metrology & Quality Control (302045) AY: 2019-20
UNIT – III Advances in Metrology
Contents: Course
Coordinate Measuring Machine (CMM): Fundamental features of CMM – Learning
development of CMMs – role of CMMs – types of CMM and Applications, – types of Objectives:
probes 1, 3
Machine Vision Systems: vision system measurement – Multisensory systems.
Interferometer: Principle, NPL Interferometer
Laser Metrology: Basic concepts of lasers, advantages of lasers
Unit Objectives: On completion the students will be able to
i. Understand functions of various types CMM and probes
ii. Know basics of machine vision systems.
iii. Get acquainted with types of interferometers.
iv. Understand Basic concepts of laser metrology
Mapping
Lect Planned Actual Reason for
Contents to be delivered with Unit
No. Date Date Deviation
Objectives
Coordinate Measuring Machine
15. (CMM): Fundamental features of i
CMM
Development of CMMs , role of CMM
16. i
types of
CMM and Applications, – types of
17. i
probes
Machine Vision Systems: vision
18. ii
system measurement
Multisensory systems. Interferometer:
19. iii
Principle,
NPL Interferometer Laser Metrology:
20. Basic concepts of lasers, Advantages iv
of lasers
Sign of staff: Sign of H.O.D:
Date: Date:
Smt. Kashibai Nawale College of Engineering, Vadgaon Bk., Pune Page 4
Department of Mechanical Engineering
Teaching Plan Metrology & Quality Control (302045) AY: 2019-20
UNIT – IV Introduction to Quality and Quality Tools
Contents: Course
Concept of Quality: Various Definitions and Quality Statements, Cost of quality & Learning
value of quality, Deming’s cycles & 14 Points, Juran Trilogy approach, Old New Seven Objectives:
Tools, Quality Circles. 4, 5
Importance of Quality deployment at Design and Manufacturing Engineering:
Opportunities for improvement product design, Importance of– initial planning for
quality, concept of controllability: self-controls – defining quality responsibilities on the
factory flow – self inspection.
Unit Objectives: On completion the students will be able to
i. Understand the basics of QC and QA,
ii. Know the cost and value of quality.
iii. Understand. Deming‘s PDCA and Juran’s Trilogy approach
iv. Know about the seven quality tools
Know importance of Quality deployment at Design and Manufacturing Engineering
Mapping
Lect Planned Actual Reason for
Contents to be delivered with Unit
No. Date Date Deviation
Objectives
Concept of Quality: Various
21. i
Definitions and Quality Statements,
22. Cost of quality & value of quality, ii
Deming’s cycles & 14 Points Juran
23. iii, iv
Trilogy approach,
Old New Seven Tools, Quality
24. Circles. Importance of Quality iv,v
deployment at Design
Manufacturing Engineering:
25. Opportunities for improvement v
product design
Defining quality responsibilities on the
26. iv,v
factory flow – self inspection.
Sign of staff: Sign of H.O.D:
Date: Date:
Smt. Kashibai Nawale College of Engineering, Vadgaon Bk., Pune Page 5
Department of Mechanical Engineering
Teaching Plan Metrology & Quality Control (302045) AY: 2019-20
UNIT – V Statistical quality control
Contents: Course
Statistical quality control: Statistical concept, Frequency diagram, Concept of variance Learning
analysis, Control Chart for Variable (X & R Chart) & Attribute (P & C Chart), Process Objectives:
capability(Indices: cp, cpk, ppk), Statistical Process Control (Numerical). Production 4,5
Part Approval Method (PPAP).
Acceptance Sampling: Sampling Inspection, OC Curve and its characteristics,
sampling methods, Sampling Plan: Single, Double (Numerical), Multiple, Comparison
of Plan, calculation of sample size, AOQ, Probability of Acceptance (Numerical)
Unit Objectives: On completion the students will be able to
i. Familiarize with basics of Statistical quality control.
ii. Understand control chart for variables.
iii. Understand control chart for attribute
iv. Know about Process capability
Learn Acceptance Sampling inspection
Mapping
Lect Planned Actual Reason for
Contents to be delivered with Unit
No. Date Date Deviation
Objectives
Statistical quality control: Statistical
27. i
concept, Frequency diagram,
Concept of variance analysis, Control
28. ii,iii
Chart for Variable (X & R Chart)
Attribute (P & C Chart), Process
29. iii,iv
capability(Indices: cp, cpk, ppk),
Statistical Process Control
30. (Numerical). Production Part iv
Approval Method (PPAP).
Acceptance Sampling: Sampling
31. Inspection, OC Curve and its v
characteristics, sampling methods
Sampling Plan: Single, Double
32. v
(Numerical),
Multiple, Comparison of Plan,
33. v
calculation of sample size
AOQ, Probability of Acceptance
34. v
(Numerical)
Sign of staff: Sign of H.O.D:
Date: Date:
Smt. Kashibai Nawale College of Engineering, Vadgaon Bk., Pune Page 6
Department of Mechanical Engineering
Teaching Plan Metrology & Quality Control (302045) AY: 2019-20
UNIT – VI Total Quality Management
Contents: Course
TQM: Introduction, Quality Function Deployment, 5S, Kaizen, Poka yoke, Kanban, Learning
JIT, FMECA, Zero defects, TPM. Six Sigma: DMAIC - Concept and Applications. Objectives:
Quality Management System 4, 5
Need for quality management system – design of quality management system - quality
management system requirements – ISO 9001, TS-16949, ISO-14000, Quality Audit
Unit Objectives: On completion the students will be able to
i. Understand the concept of QFD and 5s.
ii. Know about Kaizen and Kanban..
iii. Learn. JIT and Poka yoke
iv. Familiarize with TPM, FMECA, Zero defects, Six Sigma: DMAIC
Understand QMS (ISO 9000 ISO 14000, Quality audit)
Mapping
Lect Planned Actual Reason for
Contents to be delivered with Unit
No. Date Date Deviation
Objectives
TQM: Introduction, Quality Function
35. i, ii
Deployment, 5S, Kaizen, Poka yoke
Kanban, JIT, FMECA, Zero defects,
36. ii,iii
TPM.
Six Sigma: DMAIC - Concept and
37. iv
Applications.
Quality Management System
38. v
Need for quality management system
39. design of quality management system v
requirements
ISO 9001, TS-16949, ISO-14000,
40. v
Quality Audit
Sign of staff: Sign of H.O.D:
Date: Date:
Smt. Kashibai Nawale College of Engineering, Vadgaon Bk., Pune Page 7
Department of Mechanical Engineering
Teaching Plan Metrology & Quality Control (302045) AY: 2019-20
A) Practicals
Sr.No List of Experiments Mapping
with
Course
objectives
1. Demonstration of linear and angular measuring instruments, slip
gauges and their applications.
2. Calibration of measuring instrument. Example – Dial gauge,
Micrometer, Varnier (any one) (Refer ISO 17025).
3. Verification of dimensions and geometry of given components using
Mechanical /Pneumatic comparator. [An assignment with this
experiment write-up as, Introduction to use of Standard CODE viz.
ASME-Y14.5, ISO-1101].
4. Machine tool alignment testing on machine tool – Lathe / Drilling /
Part A: Milling
1, 2, 3
5. Demonstration of surfaces inspection using optical
flat/interferometers. / Demonstration of surface roughness
measurement using surface roughness tester.
6. Determination of geometry and dimensions of given composite
object / single point tool, using profile projector and tool maker’s
microscope.
7. Measurement of thread parameters using floating carriage diameter
measuring machine.
8. Measurement of spur gear parameters using Gear Tooth Vernier /
Span Micrometer / Gear Rolling Tester.
9. Assignment 1 based on Analyze the fault in given batch of
specimens by using seven quality control tools for engineering
application. Submission of these assignments USING STANDAED
Part B: 1, 2, 3, 4, 5
FORMATS.
10. Assignment 2 based on Determination of process capability from
given components and plot variable control chart/ attribute chart
Part C: 11. Industrial visit Report on study of metrology subject
B) Summary
No. of Lectures allotted by University
Total No. of lectures conducted
Total No. of Makeup classes
No. of Practicals allotted by University
Total No. of Practical conducted
Percentage of syllabus covered
Result of Subject
Sign of the staff: Sign of the H.O.D:
Date: Date:
Smt. Kashibai Nawale College of Engineering, Vadgaon Bk., Pune Page 8
Department of Mechanical Engineering
