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TSSO EXPLORATION
PRODUCTION CHAD INC,
PRESSURE RELIEF VALVE ECS 3.154
Page 0 of 6
SPECIFICATION Rev.t | Oct. 1995
PREPARED BY:
REVIEWED BY:
APPROVED BY:
APPROVED BY ESSO
Name: AY. Khon
Signature — Sto
Date —— ee 199
W. ABERNETHY Bis
Kren — AD
M. MENZIES he.ESO EXPLORATION
eee eee PRESSURE RELIEF VALVE ECS 3-15-4
‘SPECIFICATION Rev.1 Oct. 1995
TABLE OF CONTENTS
TABLE OF CONTENTS sennsnse
SCOPE
SCOPE sens
‘SUMMARY OF ADDITIONAL INFORMATION
‘SUMMARY OF ADDITIONAL INFORMATION
DESIGN
DESIGN
MATERIALS ssn nsnssn
MATERIALS.
IDENTIFICATION...
IDENTIFICATION...
INSPECTION AND TESTING
INSPECTION AND TESTING «rns
PREPARATION FOR SHIPMENT snsssnssn
PREPARATION FOR SHIPMENT ..
PROJECT ADDENDUM
PROJECT ADDENDUM
LIST OF TABLES
TABLE 1.
TABLE 2venenn
TABLE 3.ESSO EXPLORATION
PRODUCTION CHAD INC. PRESSURE RELIEF VALVE ECS 3-154
Page 2 of 6
‘SPECIFICATION Rev.1 Oct. 1995
44
12
1.3
14
24
22
SCOPE
This specification covers the mandatory requirements governing the design and
inspection of pressure relief valves.
Pressure relief vaives within the scope of ASME Code Section 1, Power Boilers, are not
covered by this specification
An asterisk (*) indicates that additional information is provided by ESSO in an addendum
to this specification,
A pound sign (#) indicates that ESSO review/approval is required before design is
finalized or equipment is purchased.
‘SUMMARY OF ADDITIONAL INFORMATION.
Table 1 lists the specifications, codes and standards which shall be used with this
specification.
The equipment and materials used shall conform to the latest editions, revisions and
addenda of the codes, standards and regulations listed in Table 1
TABLE 1
ESSO Chad Specifi
ECS324 — Pressure Relieving Systems
ECS 3-16-1 Flanges, Gaskets, Bolting and Fittings
ECS 18-1-1 Permissible Substitutes for USA Specification Materials
ECS 18-6-1 Impact Requirement for Materials
ECS 19-1-1 Paint and Protective Coatings
ECS 20-1-1__ Inspection of Equipment and Materials
‘API Standards
526 Flanged Steel Safety Relief Valves
827 ‘Commercial Seat Tightness of Safety Relief Valves with Metal-to-
Metal Seats
ASMEIANSI Codes and Standards
Section Vill Pressure Vessels, Division 1
Section Vill Pressure Vessels, Altemative Rules, Division 2
B24 Pipe Threads (Except Dryseal)
B165 Steel Pipe Flanges and Flanged FittingsSSO EXPLORATIONS
eee eee PRESSURE RELIEF VALVE ECS 3-15-1
Page 3 of 6
SPECIFICATION Revi | Oct. 1995
2.3. The vendor shall comply with the requirements of the governing authorities of the country
where the equipment is to be installed
24 — Each pressure relief valve shall have an instrument data sheet based upon ISA $20.53,
2.5 Each pressure relief valve shall have a sizing calculation sheet based upon an industry
standard sizing program.
DESIGN
3.1 All valves, except thermal relief valves, shall be spring loaded, high lift, high capacity
type, with @ top guided disc. Valves in service other than steam, hot water and air shall
not be provided with a lifting device. All valves shall be provided with pressure tight
bonnets except bellows type valves. Inlet connections NPS 1-1/2 or larger shall be
flanged. Inlet connections NPS 1 may be flanged or threaded: those smaller shall be
threaded. Outlet connections shall normally be flanged except the outlet shall be
threaded when the inlet is threaded
3.2 Valve accessories shall be as follows:
a. Caps shall be screwed rather than bolted,
b. Lifting levers shall not be provided except for air, hot water and steam services,
©. Gags are not permitted
d. Aug screen vent shall be used on bellows type valves.
3.3. Flanged valves shall have full nozzles arranged so that the nozzles and the parts
comprising the disc are the only parts exposed to inlet pressure or to the corrosive action
of the fluid when the valve is closed.
3.4 — Body flanges accommodating a full nozzle may be modified to accommodate the nozzle
except that the thickness shall be not less than ANSI B16.5 minimum thickness.
3.5 Body flanges attached by welding shall be completely radiographed,
3.6 Thermal relief vaives specified with threaded ends shall have internal taper threads.
3.7 Valve dimensions shall be per API 526.
3.8 Flange rating and type of facing will be specified. Flange facing finish shall be per ANSI
BIES5,
MATERIALS
4.1 The materials for the valve body, bonnet and cap shall be specified and shall normally be
of a specification equivalent to that of the inlet piping materials. Consideration shall be
given to other materials for special cases such as auto-refrigeration, etc.
42 Materials of other components shall be manufacturer's standards unless otherwise
specified on the Instrumentation Data Sheet.ESSO EXPLORATIONS
See reese peuereeecteee PRESSURE RELIEF VALVE ECS 3-45-4
SPECIFICATION Rev.1 | Oct. 1995,
43 Consideration shall be given to protecting the springs of valves in corrosive service with
coatings such as aluminizing, nickel plating, lacquer, etc.
4.4 Materials shall be as per Table 2 unless otherwise specified by ESSO:
TABLE 2
VALVE
COMPONENTS | MATERIAL OR MATERIAL STANDARD. REMARKS.
Body, Bonnet Cap | par. 3.0.1 -
Disc and Nozzle | High corrosion resistant Chromium-Nickel | Ferritic Steels not |
alloy steels or Nickel-Chromium alloys | acceptable
Spring API 526 -
|
Stem a, Wrought 13 Cr if body is ferritic
b. 10 Cr Ni Steel if body is austentic
Note:
1. Use API526 materials where par. 3.0.1 permits their use.
IDENTIFICATION
5.1 Marking of springs 3 mm (0.125 in.) wire diameter and larger shall be with symbols which
will identify the manufacturer, pressure-temperature range, material and size. For
springs less than 3 mm (0.125 in.) wire diameter, the designation shall be shown on a
metal tag
5.2 Valves which do not bear the ASME Code marking shall be calibrated and the capacity
demonstrated in the manner prescribed by ASME Code Section Vill. If test certification
show the valve coefficient (coefficient of discharge Ko) to be less than 0.95, vendors
proposals for that particular valve design shall be submitted to purchaser for verification
of valve sizes.
5.3 Valves not marked but which are identical with design which have been previously
certified and marked per ASME Code Section Vil, shall be considered acceptable
without further qualifying test. Vendors certification to this etfect shall be furnished for
ESSO approval
INSPECTION AND TESTING
6.1 Components of pressure relief valves shall be hydrostatically tested before assembly as
given in Table 3.
6.2 Valves shall be popped pneumatically to check the set pressure. Certificate of
verification shall be provided to ESSO.SSO EXPLORATION
Peace eena PRESSURE RELIEF VALVE ECS 3-15-1
SPECIFICATION Rev.1 Oct. 1995
63
7.4
72
73
74
Pressure Relief valves shall be shop tested by ESSO for accuracy of set pressure not
more than 60 days prior to start up of the unit. Date of test and set pressure shall be die
stamped on a wired-on metal tag
TABLE 3
Valve Component Hydrostatic Test Pressure
Nozzies, both full and semi 7-172 times the maximum inlet ange rating
Bodies for semi-nozzled valves
Bodies with integral nozzles
Bodies for valves with full nozzles | Minimum of 1-1/2 times the maximum outlet
Closed Bonnets with caps flange rating (1)
Bellows for balanced type valves _| Minimum of 210 kPa (30 psi)(1)
Pilot valve of pilot operated type _| 1-1/2 times the minimum inlet flange rating
valves
Note:
1. Pressure tests shall not exceed any back pressure limit.
PREPARATION FOR SHIPMENT
Machined or threaded exterior surfaces shall be protected from corrosion during
shipment and subsequent storage by coating with rust preventative of a type:
a. to provide protection during outdoor storage for a period of twelve months
exposed to @ normal industrial environment, and
b. tobe removable with mineral spirits or any standard solvent.
Valves with flanged ends shall have the flanges protected over the entire gasket surface
with metal 3.40 mm (0.134 in.) minimum thickness, hardboard or solid wood flange
protectors securely attached to the valve.
Valves with threaded ends shall have the ends protected with metal or plastic caps
securely affixed.
Valves shall be supplied with wired metal tags with the PSV-number designation shown
in the piping classification sheets and specified on the purchase order.
nweuvausiveess tsESSO EXPLORATION
PRODUCTION CHAD ING.
4.4 ESSO to advise any additional materials required.
PRESSURE RELIEF VALVE ECS 3-15-1
‘SPECIFICATION PROJECT ADDENDUM Rev. Oct. 1995
ESSO CHAD DEVELOPMENT
PROJECT ADDENDUM