Air Cooler Accessories

LFG
AITR AITF IBP IBT GP Feet ESC LFM
LS
Cooler

Size

1 ● ● ●
AC-LN
2 - 14 ● ● ● ● ● ●

ACA-LN
2 - 14 ● ● ● ●
ACAF-LN

0 ●

OK-ELC 1 ● ● ●

2 - 7 ● ● ● ● ● ●

0 ●
OSCA
OSCAF
1 - 3 ● ●

0 ●

●
OK-ELD 1 - 1,5 ● with feet ● ● ●

●
2 - 6 ● ● ● ● with feet ● ●* ●

●
2 - 5 ● ● ● ● with feet ● ●
OK-ELH
6 - 7 ● ● ● ● ● ●

AC-LNH 8 - 14 ● ● ● ● ● ●

* OK-ELD 5-6: special ESC for double fan is required.

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Note:
Overall dimensions could be increased due to the presence of accessories.
Please contact the technical sales department for combination of accessories.
1
 Thermostat adjustable
TR / AITR

Symbol (AITR) Operation Data

Temperature range 0 bis 90 °C +/- 3 °C
Switching differential 4 bis 8 °C
Storage temperature - 15 °C / + 55 °C
(C-1) 10(2.5)A NC/250 V
Contacts ratings C1/C2
(C-2) 6(2.5)A NO/250 V
Cable gland M 20 x 1.5
Max. ambient temperature 80 °C
Max. bulb temperature 125 °C
Rate of temperature change 1 K/min
Degree of protection IP 40
Max. working pressure 10 bar

General
The TR/AITR is an electrical switch,
opening or closing the circuit at the
selected temperature.
TR could be mounted in the tank;
AITR is mounted in one of the cooling
element free ports.
TR/AITR are supplied with a probe
holder.
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2
Dimensions

1/2 NPT

92
12

97

20
161.50 55

Installation
The position of the thermostat is in relation of the element design and position of ports.

OUT

IN

Model Type
Please check cooler compatibility in the table.

as accessory: … / AITR 30 - 90

Working temperature range
AITR = Connection block with thermostat

as spare part: AITR 30 - 90 / …

Cooler / connection dimension
Working temperature range
AITR = Connection block with thermostat
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3
 Thermostat fixed
AITF

Symbol Operation Data

Case Brass
Operating temperature - 20 °C / +120 °C
Contacts NO (normally open)
Switching differential 10 °C at temperature change rate of 0.5 °C/min
Tolerance +/- 3.5 °C at temperature change rate of 1 °C/min
Operating voltage/current 220 V AC / 10 A – 125 V AC / 15 A – 12-24 V DC / 2A
Electrical connections according to DIN 43650
Hydraulic connection M22X1.5 standard
thread (1/2" BSP, 3/8" BSP on request)
Seal material NBR
Life time 100,000 cycles
Protection degree IP65 standard
Max. working pressure 200 bar
General
The AITF is an electrical switch, closing
the circuit at a certain fixed temperature.
TF could be mounted in the tank; AITF
is mounted in one of the cooling element
free ports including the adaptors.
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4
Dimensions

63

M22x1.5
48

SW27

Model Type
Please check cooler compatibility in the table.

as accessory: … / AITF 50
Switch-on temperature
AITF = Connection block with thermostat

as spare part: AITF 50 / …

Cooler / connection dimension
Switch-on temperature
AITF = Connection block with thermostat

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5
 Integrated
Pressure Bypass Valve
IBP

Symbol Operation Data

ll Low pressure drop
ll Works in any position
ll Maintenance-free
ll Max. working pressure: 16 bar

IBP version Available opening pressure

IBP2 2 bar
IBP3 3 bar
IBP4 4 bar
IBP6 6 bar

General
The IBP is a valve that closes the bypass
channel of the cooler. When the pressure
exceeds a certain value in the cooling
the IBP opens the bypass channel and
allows a part of the fluid to bypass the
element.

Note:
This valve requires a special cooling
element with integrated bypass channel.
Therefore, it cannot be retrofitted.
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6
Installation
Inlet port is always placed on the tank where the IBP is assembled.

IBP

IBP

OUT

IN

Model Type
Please check cooler compatibility in the table.

as accessory: … / IBP 2
Opening pressure (see table of IBP versions)
IBP = Integrated bypass valve

as spare part: IBP 2

Opening pressure (see table of IBP versions)
IBP = Integrated bypass valve
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7
 Integrated
Temperature Bypass Valve
IBT

Symbol Operation Data

ll Fixed setting temperature value
ll Low pressure drop
ll Works in any position
ll Maintenance-free

IBT version Available closing temperatures Available opening pressure

IBT 25-x 25 °C x = 2 / 3 bar
IBT 45-x 45 °C x = 2 / 3 / 4 / 6 bar
IBT 50-x 50 °C x = 2 / 3 bar
IBT 55-2 55 °C 2 bar
IBT 60-x 60 °C x = 2 or 3 bar
IBT 65-2 65 °C 2 bar
IBT 75-2 75 °C 2 bar
General IBT 80-2 80 °C 2 bar

The IBT leaves the bypass channel open

so that a part of the fluid bypasses the
cooling element. Only when the fluid
temperature reaches the required value,
the IBT closes the bypass channel and
the fluid is cooled down. So, a too low
temperature of the fluid can be avoided
i. e. at cold starts.

Note:
This valve requires a special cooling
element with integrated bypass channel.
Therefore, it cannot be retrofitted.
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8
Installation
Inlet port is always placed on the tank where the IBT is assembled.

IBT

IBT

OUT

IN

Model Type
Please check cooler compatibility in the table.

as accessory: … / IBT 45 - 2
Opening pressure: 2, 3, 4 or 6 bar
Temperature at which IBT closes the bypass
(see table of IBT versions)
IBT = thermostatic bypass valve
as spare part: IBT 45 - 2
Opening pressure: 2, 3, 4 or 6 bar
Temperature at which IBT closes the bypass
(see table of IBT versions)
IBT = thermostatic bypass valve
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9
 Vibration Absorbers
GP

General Operation Data

GP are rubber elements that are ll Material: NR
mounted between the cooler and the ll Hardness: 57 +/- 5 Sh
ground to absorb vibrations.
Cooler type Dimensions

AC-LN 1-3
ACA-LN 2-3

6
20
OK-ELC1-7

6.5
M6
OK-ELH 6
AC-LNH 8 Ø 25

AC-LN 4-8
ACA-LN 4-6 20

OSCA 1-3
7
3

M8
OK-ELH 7
AC-LNH 9 Ø 30

ACA-LN 7-11
30

M8
7

Ø 40

AC-LN 9-11
4
20

AC-LNH 10-11 M10

Ø 50
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12

AC-LN 12-14
45

M10
Ø 70

10
Mounting
GP Mounting Kit

Model Type
Please check cooler compatibility in the table.

as accessory: … / GP
GP = Vibration absorber

as spare part: GP (AC-LN ...)

Cooler / connection dimension
GP = Vibration absorber
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11
 Feet

General Mounting
OK-ELD and OK-ELH models are The foot has to be mounted using a screw already existing in the cooler
not equipped with feet as standard. (fixing the element to the housing) plus an additional screw supplied with the foot.
For these series feet are optional
available. Feet Mounting Kit
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12
Dimensions
(4x) Ø C

B
48

OK-ELD 1-6 OK-ELH 2-5

52.5

15

[mm] A B C [mm] A B C

OK-ELD 1 265 210 11 OK-ELH 2 160 255 9

OK-ELD 2 249 210 11 OK-ELH 3 240 255 9
OK-ELD 3 289 210 11 OK-ELH 4 255 255 9
OK-ELD 4 389 210 11 OK-ELH 5 255 255 9
OK-ELD 4.5 342 210 9
OK-ELD 5 599 210 11
OK-ELD 6 689 210 11

Model Type
Please check cooler compatibility in the table.

as accessory: … / FU
FU = Feet

as spare part: FU (OK-ELD ...)

Cooler / dimensions
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FU = Feet

13
 Electronic Speed Control
ESC

Symbol Operation Data

Operating temperature - 20 °C / + 85 °C
Storage temperature - 40 °C / + 95 °C
Operating voltage 12 V DC or 24 V DC
Current limit 35 A
Max. operating current 30 A for standard models
in continuous working 25 A for reverse rotation models
Life time 200,000 cycles
Protection class IP67
Electromagnetic compatibility Conform to:
2004/108/EC
95/54/EC
EN61000-6-3
Protection features Electronics protected against load dump, reverse polarity,
fan block, Electro Static Discharge (ESD). (A fuse is necessary
General and must be suitable for the input current of the fan used.)
Fan control options 1) Thermostat ON-OFF
The ESC for DC coolers (OK-ELD series)
2) NTC (temperature sensors)
controls the fan speed depending on the 3) 0-10 V signal
fluid temperature. 4) PWM
ll Saves electric consumption Additional functions Soft start included with starting current not over +10 %
ll Constant fluid temperature at the outlet of the nominal current
ll Useful for multi-fan coolers Control method Control type PWM
ll Optional: Reverse function for heat Optional Reverse rotation, also in working cycles (see options)
exchanger cleaning
Control option From 2 to more fan in parallel (max 35 A total)
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14
Options
500 ±10
STANDARD rotation:
ESC controls fan speed proportionally
with the fluid temperature.
REVERSE rotation 1 (Rev1): 1
Connector type:
Metri-pack 280 2 pole male pin
Standard + reverse rotation
The reverse rotation starts as soon as
2 Connector type:
the fan stops the normal rotation due to AMP Superseal 1.5 2 pole female pin

low temperature.
3 Connector type:
Metri-pack 280 2 pole female pin
REVERSE rotation 2 (Rev 2):
Standard + reverse rotation (cycle)
The reverse rotation starts in a 1 Input to ESC 2 Input signal 3 Output to fan motor
preset cycle, independent of the fluid
temperature.

Black cable Black-brown cable

- Output ESC - Input ESC

Red cable Blue cables Red-orange cable

+ Output to fan motor Inputs external signals + Input to fan motor
(ex. thermostat)

Mounting
34 ±0.2

HYDAC
23.5 ±0.2

LABEL

86 ±0.5
76 ±0.2
56 ±0.5
3
 5.
Ø
x)
(2

Model Type
Please check cooler compatibility in the table.

as accessory: … / ESC 40-60 (REV1 or REV2)

ESC option
Operating temperature range
ESC = Electronic Speed Control

as spare part: ESC 40-60 (REV1 or REV2)

ESC option
Operating temperature range
ESC = Electronic Speed Control
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For information about temperature settings and cycles please contact technical sales department.

15
 Element Protection Grid
LFG / LFM / LS

General LFG
Protective grid mounted in front of the Protective grid with a metal mesh to filter the air and prevent element clogging
element to protect the element from from sand, leaves, dust and small stones.
stones, sand, leaves, dust and any other
external agent that can clog the air side Mounting Kit
of element.
Only for sucking version of coolers
available.

LFM
Protective grid equipped with filter element to filter dirty air across air side
of the element.
The filter element can be exchanged easily.
Used to filter air from small particles of sand, dust and can offer protection
against stones.

Mounting Kit
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16
LS
Protective grid against stones.

Mounting Kit

Model Type
Please check cooler compatibility in the table.

as accessory: … / LFG
LFM = Air filter mat
LFG = Air filter grid
LS = Protection grid against stones

as spare part: LFG (AC-LN ...)

Cooler
LFM = Air filter mat
LFG = Air filter grid
LS = Protection grid against stones

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17
 Note
The information in this brochure
relates to the operating conditions.
For applications and operating conditions
not described, please contact the
relevant technical department.
Subject to technical modifications.

HYDAC COOLING GMBH Industriegebiet

66280 Sulzbach/Saar
Germany
Tel.: +49 6897 509-01
Fax: +49 6897 509-454
E-mail: cooling@hydac.com
Internet: www.hydac.com

HYDAC AG Via Sceresa, Zona Industriale 3

Mezzovico Branch 6805 Mezzovico
Switzerland
E 5.822.1.1 / 08.16

Tel.: +41 91 9355-700

Fax: +41 91 9355-701
E-mail: info@hydac.ch
Internet: www.hydac.com

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