13-9-586

GARDNER DENVER® Version: 02

September 16, 2003

ELECTRA-SAVER II
BASE-MOUNTED COMPRESSOR

AUTO SENTRY -- ES+ CONTROLS

MODELS

EBH99G – 40 HP & 50 HP
60 HZ

PARTS LIST

Manual Brought to You By: IndustrialAirPower.com

 MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH
®
GENUINE GARDNER DENVER COMPRESSOR PARTS AND SUPPORT SERVICES

Gardner Denver® Compressor genuine parts, manufactured to design tolerances, are developed for optimum
dependability – specifically for Gardner Denver compressor systems. Design and material innovations are the
result of years of experience with hundreds of different compressor applications. Reliability in materials and
quality assurance is incorporated in our genuine replacement parts.

Your authorized Gardner Denver Compressor distributor offers all the backup you’ll need. A worldwide network
of authorized distributors provides the finest product support in the air compressor industry. Your local
authorized distributor maintains a large inventory of genuine parts and he is backed up for emergency parts by
direct access to the Master Distribution Center (MDC) in Memphis, Tennessee.

Your authorized distributor can support your Gardner Denver air compressor with these services:

1. Trained parts specialists to assist you in selecting the correct replacement parts.
2. Factory warranted new and remanufactured rotary screw airends. Most popular model remanufactured
airends are maintained in stock at the Remanufacturing Center in Indianapolis, IN., for purchase on an
exchange basis with liberal core credit available for the replacement unit.
3. A full line of factory tested AEON™ compressor lubricants specifically formulated for use in Gardner
Denver compressors.
4. Repair and maintenance kits designed with the necessary parts to simplify servicing your compressor.

Authorized distributor service technicians are factory trained and skilled in compressor maintenance and repair.
They are ready to respond and assist you by providing fast, expert maintenance and repair services.

For the location of your local authorized Gardner Denver Air Compressor distributor, refer to the
yellow pages of your phone directory or contact:

Distribution Center: Factory:

Gardner Denver Gardner Denver
Master Distribution Center 1800 Gardner Expressway
5585 East Shelby Drive Quincy, IL 62301
Memphis, TN 38141
Phone: (901) 542-6100 Phone: (217) 222-5400
(800) 245-4946
Fax: (901) 542-6159 Fax: (217) 224-7814

INSTRUCTIONS FOR ORDERING REPAIR PARTS

When ordering parts, specify Compressor MODEL, Method of Cooling, HORSEPOWER and SERIAL NUMBER
(see nameplate on unit). The Serial Number is also stamped on top of the discharge bearing carrier casting.

All orders for Parts should be placed with the nearest authorized distributor.

Where NOT specified, quantity of parts required per compressor or unit is one (1); where more than one is
required per unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS
REQUIRED.

DO NOT ORDER BY SETS OR GROUPS.

To determine the Right-Hand and Left-Hand side of a compressor, stand at the motor end and look toward the
compressor. Right-Hand and Left- Hand are indicated in parenthesis following the part name, i.e. (RH) and
(LH), when appropriate.

13-9-586 Page i
 TOTAL PRODUCT SUPPORT – GARDNER DENVER’S
CONTINUING COMMITMENT TO YOUR AIR COMPRESSOR PERFORMANCE

Commitment to total product support continues long after the purchase of your quality Gardner Denver rotary screw
compressor.

Gardner Denver original parts incorporate years of experience and improvements in design, materials and quality
assurance. Maintaining your compressor investment with Gardner Denver parts will insure protection for the air
compressor unit and long, dependable service life.

Your authorized Gardner Denver compressor distributor maintains a complete stock of all common maintenance
parts, factory approved AEON lubricants, and Gardner Denver factory warranted exchange airends. In addition,
authorized distributor technicians are factory trained, and can provide complete diagnostic, compressor maintenance
and repair services.

This manual is designed to assist you in maintaining high performance and receiving many years of dependable
service you expect from your Gardner Denver compressor.

REMANUFACTURED AIRENDS

Whenever an airend requires replacement or repair, Gardner Denver offers an industry unique, factory
remanufactured airend exchange program. From its modern Remanufacturing Center in Indianapolis, IN., Gardner
Denver is committed to supplying you with the highest quality, factory remanufactured airends that are guaranteed to
save you time, aggravation and money.

Immediately Available

Repair downtime costs you money, which is why there are over 200 remanufactured units in inventory at all times,
ready for immediate delivery.

Skilled Craftsmen

Our Remanufacturing assembly technicians average over 20 years experience with air compression products.

Precision Remanufacturing

All potentially usable parts are thoroughly cleaned, inspected and analyzed. Only those parts that can be brought
back to original factory specifications are remanufactured. Every remanufactured airend receives a new overhaul kit:
bearings, gears, seals, sleeves and gaskets.

Extensive Testing

Gardner Denver performs testing that repair houses just don’t do. Magnaflux and ultrasonic inspection spot cracked
or stressed castings, monochromatic light analysis exposes oil leaks, and coordinate measurement machine inspects
to +/- .0001”, insuring that all remanufactured airends meet factory performance specifications.

Warranty

Gardner Denver backs up every remanufactured airend with a new warranty…18 months from purchase, 12 months
from service.

Gardner Denver remanufactured airends deliver quality without question…year in and year out.

Call Gardner Denver for information on the airend exchange program and the name of your authorized distributor.

Phone Number: 800-245-4946 or

Fax: 901-542-6159

13-9-586 Page ii
 TABLE OF CONTENTS

Maintain Compressor Reliability And Performance With Genuine

Gardner Denver Compressor Parts And Support Services .................................................................i
Instructions For Ordering Repair Parts ..................................................................................................i
Total Product Support – Gardner Denver’s Continuing Commitment
To Your Air Compressor Performance ............................................................................................. ii
Remanufactured Airends ..................................................................................................................... ii
Airend Selection And Repair Kits .........................................................................................................1
Bare Compressor – SSF ................................................................................................................. 2, 3
Oil Seal Detail – SSF ..........................................................................................................................4
C – Flange Motor Adaptor - SSF ........................................................................................................5
Inlet Valve – SSF ................................................................................................................................6
Inlet Valve – SSH................................................................................................................................7
Bare Compressor – SSH................................................................................................................. 8, 9
Oil Seal Detail – SSH........................................................................................................................ 10
Air Filter ........................................................................................................................................... 11
Oil Reservoir – 100, 125 & 150 PSI.................................................................................................... 12
Oil Reservoir – 175 & 200 PSI ........................................................................................................... 13
Oil Separator Housing – 100, 125 & 150 PSI ...................................................................................... 14
Oil Return Line.................................................................................................................................. 15
Discharge Manifold – 175 & 200 PSI.................................................................................................. 16
Oil Piping.......................................................................................................................................... 17
Air Cooled Discharge Piping.............................................................................................................. 18
Final Discharge Piping....................................................................................................................... 19
Water Cooled Heat Exchanger (With Aftercooler).......................................................................... 20, 21
Water Cooled Heat Exchanger (Without Aftercooler) ..................................................................... 22, 23
Oil Filter ........................................................................................................................................... 24
Thermal Valve (Thermostatic Mixing) ................................................................................................. 25
Minimum Pressure Valve................................................................................................................... 26
Base Group ...................................................................................................................................... 27
Control Tubing Schematic ........................................................................................................... 28, 29
Controller Assembly – Full Voltage Starters .................................................................................. 30, 31
Controller Assembly – Wye Delta Starters .................................................................................... 32, 33
Controller Assembly – Without Starter .......................................................................................... 34, 35
Controller Assembly.......................................................................................................................... 36
Miscellaneous Electrical Parts ........................................................................................................... 37
Motor Group (Main Drive Motors)....................................................................................................... 38
Enclosure Group Common Parts - Air/Water Cooled .......................................................................... 39
Water Cooled Enclosure Panels......................................................................................................... 40
Air Cooled Enclosure Panels ............................................................................................................. 41
Enclosure Hardware.......................................................................................................................... 42
Overload Relay Heater Conversion Listing.......................................................................................... 43
Vent Fan Group.......................................................................................................................... 44, 45
Identification And Instruction Group.................................................................................................... 46
Repair Kits ............................................................................................................................47 thru 49

For Operating and Service Instructions, see:

SERVICE MANUAL: 13-9-663

CONTROLLER MANUAL: 13-9-653

13-9-586 Page iii

 AIREND SELECTION AND REPAIR KITS

Drive Shaft
Wear Sleeve
Reman Removal &
Airend Airend w/Inlet Bearing Gasket Inlet Valve Drive Shaft Installation
Model HP PSI w/Inlet Valve Valve Kit * Kit Kit Seal Kit Kit

EBH 40 100 SSHCBJ03 SSHCBJ03X 326SSH6013 327SSH6013 302EBE6013 302SSH6013 200SSH4017

125 SSHCBJ04 SSHCBJ04X 326SSH6013 327SSH6013 302EBE6013 302SSH6013 200SSH4017

150 SSFCBH02 SSFCBH02X 315SSF6013 303SSF6013 302EBE6013 300SSF6013 200SSH4017

13-9-586

175 SSFCBH03 SSFCBH03X 315SSF6013 303SSF6013 302EBE6013 300SSF6013 200SSH4017

200 SSFCBH04 SSFCBH04X 315SSF6013 303SSF6013 302EBE6013 300SSF6013 200SSH4017

Page 1

EBH 50 100 SSHCBJ01 SSHCBJ01X 326SSH6013 327SSH6013 302EBE6013 302SSH6013 200SSH4017

125 SSHCBJ02 SSHCBJ02X 326SSH6013 327SSH6013 302EBE6013 302SSH6013 200SSH4017

150 SSHCBJ03 SSHCBJ03X 326SSH6013 327SSH6013 302EBE6013 302SSH6013 200SSH4017

175 SSFCBH01 SSFCBH01X 315SSF6013 303SSF6013 302EBE6013 300SSF6013 200SSH4017

200 SSFCBH02 SSFCBH02X 315SSF6013 303SSF6013 302EBE6013 300SSF6013 200SSH4017

* When ordering Bearing Kits, also order Gasket Kit and Drive Shaft Seal Kit.

For listing of Repair Parts included in Kit numbers above, see Repair Kit Section page 47-49.
 BARE COMPRESSOR – SSF

300SSF810
(Ref. Drawing)

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 Order by Part Number and Description. Reference Numbers are for your convenience only.

BARE COMPRESSOR – SSF

B/M: 300SSF4049
Ref.
No. Name of Part Qty. Part No.

* 1 BEARING-ROLLER........................................................ 1 12BA130
* 3 BEARING-ROLLER........................................................ 1 12BA136
4 CYLINDER..................................................................... 1 **
5 HOUSING-BEARING...................................................... 1 **
6 PIN-DOWEL................................................................... 2 **
7 SCREW ......................................................................... 15 **
8 GASKET-ELIMINATOR................................................... 1 **
* 9 BEARING-ROLLER........................................................ 1 12BA91
+ 10 SHIM ............................................................................. 2 77H54015
+ 11 SHIM ............................................................................. 3 77H54005
+ 12 SHIM ............................................................................. 3 77H54003
+ 13 SHIM ............................................................................. 3 77H54002
14 PLATE-BEARING RETAINER......................................... 1 **
15 SCREW ......................................................................... 1 **
16 COVER.......................................................................... 1 **
+ 17 O-RING.......................................................................... 1 25BC157
18 RING-RETAINING .......................................................... 1 **
* 19 BEARING-ROLLER........................................................ 1 12BA196
+ 20 SHIM ............................................................................. 1 77H67
21 PLATE-BEARING RETAINER......................................... 1 **
22 SCREW ......................................................................... 1 **
23 SPRING......................................................................... 1 78W99
24 COVER.......................................................................... 2 **
+ 25 O-RING.......................................................................... 2 25BC298
+ 26 RING-RETAINING .......................................................... 2 74D53
32 TAG-INSTRUCTION....................................................... 1 **
33 SEAL............................................................................. 1 **
34 SCREW ......................................................................... 2 **
36 PLUG (not shown) ......................................................... 3 **
37 PLUG (not shown) ......................................................... 1 **
38 PLUG (not shown) ......................................................... 2 **

* Parts included in Periodic Overhaul Kit Part Number 306SSF6013. Refer to page 48.

** Shown for reference only.

+ Parts included in Gasket Kit 307SSF6013. Refer to page 48.

13-9-586 Page 3
 Order by Part Number and Description. Reference Numbers are for your convenience only.

300SSF810
(Ref. Drawing)

OIL SEAL DETAIL – SSF

B/M: 300SSF4049
Ref.
No.. Name of Part Qty. Part No.

* 2 SLEEVE-WEAR ............................................................. 1 80M12

27 HOUSING-SEAL ............................................................ 1 202SSE362
* 28 SEAL-OIL....................................................................... 1 60DD679
* 29 SEAL-OIL....................................................................... 1 60DD543
* 30 O-RING.......................................................................... 1 8500958
* 31 RING-RETAINING .......................................................... 1 74D48

* Parts included in Oil Seal Kit Part Number 300SSF6013. Refer to page 48.

Wear Sleeve Installation/Removal Kit Part Number 200SSH4017. Refer to page 48.

13-9-586 Page 4
 Order by Part Number and Description. Reference Numbers are for your convenience only.

301SSF810
(Ref. Drawing)

C – FLANGE MOTOR ADAPTOR - SSF

B/M: 300SSF4005
Ref.
No. Name of Part Qty. Part No.

1 ADAPTOR...................................................................... 1 201SSF170
2 SCREW ......................................................................... 7 75LM123
3 GUARD-COUPLING ....................................................... 1 200SSF339
4 SCREW ......................................................................... 4 75LM47

13-9-586 Page 5
 Order by Part Number and Description. Reference Numbers are for your convenience only.

308SSF810-A
(Ref. Drawing)

INLET VALVE – SSF

B/M: 302SSF4030
Ref.
No. Name of Part Qty. Part No.

1 GUIDE-VALVE ............................................................... 1 201SSE483

2 VALVE-INLET................................................................ 1 202SSE044
3 WASHER....................................................................... 1 95A1
4 LOCKWASHER.............................................................. 1 95H56
5 SCREW ......................................................................... 1 655EC03N
6 PISTON-INLET VALVE................................................... 1 202SSE043
* 7 O-RING.......................................................................... 1 25BC440
* 8 SPRING......................................................................... 1 78H22
9 RETAINER..................................................................... 1 200SSE205
* 10 RING-RETAINING .......................................................... 1 74D87
* 11 SPRING......................................................................... 1 78W59
12 HOUSING-INLET............................................................ 1 205SSE041
13 SEAT............................................................................. 1 204SSE256
* 14 O-RING.......................................................................... 1 25AM15
15 LOCKWASHER.............................................................. 8 95B5
16 SCREW ......................................................................... 8 655EE120
17 PLATE ........................................................................... 1 201SSF247

* Parts included in Periodic Maintenance Kit Part Number 302EBE6013. Refer to page 47.

13-9-586 Page 6
 Order by Part Number and Description. Reference Numbers are for your convenience only.

209SSE810-B
(Ref. Drawing)

INLET VALVE – SSH

B/M: 200SSE4030
Ref.
No. Name of Part Qty. Part No.

1 GUIDE-VALVE............................................................. 1 201SSE483
2 VALVE-INLET.............................................................. 1 202SSE044
3 WASHER .................................................................... 1 95A1
4 LOCKWASHER ........................................................... 1 95H56
5 SCREW....................................................................... 1 655EC03N
6 PISTON-INLET VALVE ................................................ 1 202SSE043
* 7 O-RING ....................................................................... 1 25BC440
* 8 SPRING ...................................................................... 1 78H22
9 RETAINER .................................................................. 1 200SSE205
* 10 RING-RETAINING........................................................ 1 74D87
* 11 SPRING ...................................................................... 1 78W59
12 HOUSING-INLET......................................................... 1 205SSE041
13 SEAT .......................................................................... 1 204SSE256
* 14 O-RING ....................................................................... 1 25AM15
15 LOCKWASHER ........................................................... 8 95B5
16 SCREW....................................................................... 8 655EE100

* Parts included in Periodic Maintenance Part Number 302EBE6013. Refer to page 47.

13-9-586 Page 7
BARE COMPRESSOR – SSH

207SSH810-C
(Ref. Drawing)

13-9-586 Page 8
 Order by Part Number and Description. Reference Numbers are for your convenience only.

BARE COMPRESSOR – SSH

B/M: 200SSH4049
Ref.
No. Name of Part Qty. Part No.

1 CYLINDER............................................................................................. 1 ***
2 ROTOR ................................................................................................... 1 ***
3 ROTOR ................................................................................................... 1 ***
4 HOUSING-BEARING............................................................................ 1 ***
5 PIN-DOWEL........................................................................................... 2 ***
6 LOCKWASHER..................................................................................... 14 ***
7 SCREW .................................................................................................. 10 ***
8 SCREW .................................................................................................. 2 ***
9 SEAL ....................................................................................................... 1 ***
10 TAG-INSTRUCTION............................................................................. 1 ***
* 11 BEARING-ROLLER.............................................................................. 1 12BA91
** 12 SHIM........................................................................................................ 2 77H54015
** 13 SHIM........................................................................................................ 3 77H54005
** 14 SHIM........................................................................................................ 3 77H54003
** 15 SHIM........................................................................................................ 3 77H54002
16 PLATE-BEARING RETAINER............................................................ 1 ***
17 SCREW .................................................................................................. 1 ***
* 18 BEARING-ROLLER.............................................................................. 1 12BA196
** 19 SHIM........................................................................................................ 2 77H53015
** 20 SHIM........................................................................................................ 3 77H53005
** 21 SHIM........................................................................................................ 3 77H53003
** 22 SHIM........................................................................................................ 3 77H53002
23 PLATE-BEARING RETAINER............................................................ 1 ***
24 SCREW .................................................................................................. 1 ***
* 25 SPRING.................................................................................................. 1 78W96
26 PLATE-BEARING COVER .................................................................. 1 ***
27 SCREW .................................................................................................. 18 ***
* 28 BEARING-ROLLER.............................................................................. 1 12BA130
* 29 BEARING-ROLLER.............................................................................. 1 12BA136
30 ADAPTOR .............................................................................................. 1 ***
31 LOCKWASHER..................................................................................... 16 ***
32 SCREW .................................................................................................. 16 ***
42 GUARD COUPLING............................................................................. 1 ***
43 SCREW .................................................................................................. 4 ***
44 PLUG (not shown)............................................................................... 4 64AA5
45 PLUG (not shown)............................................................................... 1 64AA6
46 PLUG (not shown)............................................................................... 1 64AC1
47 PLUG (not shown)............................................................................... 1 64AC2
** 48 GASKET-ELIMINATOR (not shown)................................................ 1 25BC222
49 SCREW (not shown)........................................................................... 2 655ED080
50 PLUG (not shown)............................................................................... 2 64AA5

* Parts included in Periodic Overhaul Kit Part Number 305SSH6013. Refer to page 47.

** Parts included in Gasket Kit Part Number 306SSH6013. Refer to page 47.
*** Shown for reference only.

13-9-586 Page 9
 Order by Part Number and Description. Reference Numbers are for your convenience only.

207SSH810-C
(Ref. Drawing)

OIL SEAL DETAIL – SSH

B/M: 200SSH4049
Ref.
No. Name of Part Qty. Part No.

33 SPACER-SHAFT........................................................... 1 200SSH600
* 34 SLEEVE-WEAR............................................................. 1 80M12
35 HOUSING-SEAL............................................................ 1 202SSH362
36 LOCKWASHER ............................................................. 8 95B3
37 SCREW......................................................................... 8 655ED050
* 38 O-RING ......................................................................... 1 8502140
* 39 O-RING ......................................................................... 1 25BC165
* 40 SEAL-OIL ...................................................................... 1 60DD679
* 41 SEAL-OIL ...................................................................... 1 60DD690
* CHECK VALVE (not shown) ........................................... 1 90AR923

* Parts included in Oil Seal Kit, Part Number 302SSH6013. Refer to page 48.

Note: For Wear Sleeve Installation/Removal Kit, see Part Number 200SSH4017.
Refer to page 48.

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 Order by Part Number and Description. Reference Numbers are for your convenience only.

311EDE810-A
(Ref. Drawing)

AIR FILTER

B/M: 300EDE4054
Ref.
No. Name of Part Qty. Part No.

1 FILTER-AIR................................................................... 1 5L351
2 BRACKET-FILTER......................................................... 1 300EDE389
3 SCREW......................................................................... 2 75LM97
4 NUT .............................................................................. 2 50AW4
5 HOSE............................................................................ 1 29Z469
6 CLAMP.......................................................................... 2 29B36
7 ADAPTOR-FILTER........................................................ 1 200EDE070
8 SCREW......................................................................... 4 655ED080
9 LOCKWASHER ............................................................. 4 95B3
10 GASKET-ELIMINATOR.................................................. 1 25BC222
* ELEMENT-AIR FILTER (For Repair) .............................. 1 2118315

* Not shown

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 Order by Part Number and Description. Reference Numbers are for your convenience only.

311EBH810-A
(Ref. Drawing)

OIL RESERVOIR – 100, 125 & 150 PSI

B/M: 301EBH4018
Ref. No.
Name of Part Qty. Part No.

1 RESERVOIR-OIL...................................................................................... 1 303EBH037
2 SCREW .................................................................................................... 4 75LM135
3 NUT.......................................................................................................... 4 50AW35
4 PLUG........................................................................................................ 1 64AA5
5 O-RING..................................................................................................... 1 54C214
6 COVER-FILLER........................................................................................ 1 200SPF156
7 NIPPLE..................................................................................................... 1 63F2G
8 ELBOW..................................................................................................... 1 64C4G
9 NIPPLE..................................................................................................... 1 63F16G
10 VALVE-BALL............................................................................................ 1 90AR360
11 PLUG........................................................................................................ 1 64AA7
* 12 GAUGE-FLOAT........................................................................................ 1 300EBH303
13 ADAPTOR-GAUGE.................................................................................. 1 200EDE058
14 GASKET ................................................................................................... 2 25C2722N
15 LOCKWASHER........................................................................................ 4 95B7
16 SCREW .................................................................................................... 4 655EF070
17 MANIFOLD............................................................................................... 1 300EAP286
18 SCREW .................................................................................................... 4 655EF120
19 WASHER.................................................................................................. 4 95A7
20 LOCKWASHER........................................................................................ 4 95B7
21 NUT.......................................................................................................... 4 50B7

* For Repair: Float Gauge Gasket – order Part Number 54C204.

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 Order by Part Number and Description. Reference Numbers are for your convenience only.

304EBH810-A
(Ref. Drawing)

OIL RESERVOIR – 175 & 200 PSI

B/M: 300EBH4018
Ref.
No. Name of Part Qty. Part No.

1 RESERVOIR-OIL ................................................................................... 1 302EBH037

2 GASKET-ELIMINATOR ........................................................................ 1 25BC222
3 COVER.................................................................................................... 1 301EBP225
4 SCREW................................................................................................... 6 655EE070
5 LOCKWASHER...................................................................................... 6 95B5
6 PLUG....................................................................................................... 1 64AA5
7 NIPPLE.................................................................................................... 1 63F2G
8 ELBOW.................................................................................................... 1 64C4G
9 NIPPLE.................................................................................................... 1 63F41G
10 VALVE-BALL.......................................................................................... 1 90AR360
11 PLUG....................................................................................................... 1 64AA7
12 O-RING.................................................................................................... 1 54C214
13 COVER.................................................................................................... 1 200SPF156
14 ADAPTOR-GAUGE ............................................................................... 1 200EDE058
** 15 GAUGE-FLOAT...................................................................................... 1 300EBM303
16 SCREW................................................................................................... 4 75LM135
17 NUT.......................................................................................................... 4 50AW35
18 SPACER.................................................................................................. 1 300EBH392
19 SEPARATOR-AIR/OIL .......................................................................... 1 200ECH035
20 ELBOW.................................................................................................... 1 64D6G
21 ELBOW.................................................................................................... 1 64D10G

* Relief Valves: 175 PSI 90AR171

200 PSI 90AR197

** For Repair: Float Gauge Gasket – order Part Number 54C204.

13-9-586 Page 13
 Order by Part Number and Description. Reference Numbers are for your convenience only.

246ECH810-C
(Ref. Drawing)

OIL SEPARATOR HOUSING – 100, 125 & 150 PSI

B/M: ECH81760
Ref.
No. Name of Part Qty. Part No.

1 HOUSING...................................................................... 1 200ECH405
2 SCREW......................................................................... 4 655EF080
3 LOCKWASHER ............................................................. 4 95B7
4 GASKET........................................................................ 1 25C802
5 COVER ......................................................................... 1 203ECM225
6 GASKET-ELIMINATOR.................................................. 1 25BC222
7 SCREW......................................................................... 6 655EE070
8 LOCKWASHER ............................................................. 6 95B5
9 SEPARATOR-AIR/OIL.................................................... 1 200ECH035
10 SPACER ....................................................................... 1 200ECH392
11 ELBOW ......................................................................... 1 64D10G

NOTE: For Separator Repair Kit, order Part Number 202ECH6013. Refer to page 49.

Relief Valves (Not shown): 100 PSI 90AR381

125 PSI 90AR382
150 PSI 90AR146

13-9-586 Page 14
 Order by Part Number and Description. Reference Numbers are for your convenience only.

248ECH810-C
(Ref. Drawing)

OIL RETURN LINE

B/M: ECH81762
Ref.
No. Name of Part Qty. Part No.

1 ELBOW-TUBE ............................................................... 1 86E193

2 TUBE (IN FEET) .......................................................... 10 85K3
3 CONNECTOR-TUBE...................................................... 1 86E4
* 4 VALVE-CHECK.............................................................. 1 90AR261

* Part included in Pneumatic Control Kit, Part Number 302EAQ6013. Refer to page 49.

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 Order by Part Number and Description. Reference Numbers are for your convenience only.

312EBQ810-A
(Ref. Drawing)

DISCHARGE MANIFOLD – 175 & 200 PSI

B/M: 301EBH4013
Ref.
No. Name of Part Qty. Part No.

1 MANIFOLD.................................................................... 1 300EBH286
2 SCREW......................................................................... 4 655EF070
3 LOCKWASHER ............................................................. 4 95B7
4 GASKET........................................................................ 1 25C2722N
5 SCREW......................................................................... 8 655EG140
7 NUT .............................................................................. 8 50B8
8 LOCKWASHER ............................................................. 8 95B8
9 GASKET........................................................................ 1 25C1064N

13-9-586 Page 16
 Order by Part Number and Description. Reference Numbers are for your convenience only.

314EBH810-A
(Ref. Drawing)

OIL PIPING

B/M: 304EBH4019, 300EBH4054

301EBH4054, 302EBH4054
303 & 304EBH4013
Ref. No.
Name of Part Qty. Part No.

1 NIPPLE..................................................................................................... 1 63G2G
2 ELBOW..................................................................................................... 1 64C5G
3 CONNECTOR-TUBE................................................................................ 6 86H137
4 TUBE WITH FITTINGS
100 – 150 PSIG ..................................................................................... 1 201EBH863
175 & 200 PSIG ..................................................................................... 1 300EBH863
5 TEE-PIPE.................................................................................................. 1 64G7G
6 VALVE-THERMAL (For Repair Parts, see page 25)
150° (STD)............................................................................................ 1 90AR991
180° (OPT)............................................................................................ 1 90AR242
7 TUBE WITH FITTINGS............................................................................. 1 202EBH863
8 NIPPLE..................................................................................................... 1 63G1G
9 TEE........................................................................................................... 1 64C7G
10 NIPPLE..................................................................................................... 1 63G2G
11 BUSHING-PIPE........................................................................................ 2 64E45
* 12 FILTER-OIL (For Repair Parts, see page 24)
100 – 150 PSI..................................................................................... 1 301EBM369
175 – 200 PSI..................................................................................... 1 302EBM369
13 TUBE WITH FITTINGS (SSH) ................................................................. 1 200EBH863
TUBE WITH FITTINGS (SSF) ................................................................. 1 301EBH863
14 BUSHING-PIPE........................................................................................ 1 64E36
15 BUSHING-PIPE........................................................................................ 1 64E3
16 VALVE-OIL SAMPLING............................................................................ 1 86N345

* For Repair Filter Element for 100 – 150 PSIG, order Part Number 2116110.
For Repair Filter Element for 175 & 200 PSIG, Order by Part Number 2117146.

13-9-586 Page 17
 Order by Part Number and Description. Reference Numbers are for your convenience only.

207EBH810
(Ref. Drawing)

AIR COOLED DISCHARGE PIPING

B/M: 203EBH4003 B/M: 306EBH4003

204EBH4003 307EBH4003
Ref. Part No. Part No.
No. Name of Part Qty. 100 – 150 PSI 175 – 200 PSI

1 NIPPLE ......................................................................... 1 63J15G 63J15G

2 VALVE-MINIMUM PRESSURE....................................... 1 200EDE527 300EBH527
3 CONNECTOR-TUBE ..................................................... 3 86H140 86H140
4 TUBE WITH FITTINGS .................................................. 1 203EBH863 203EBH863
5 COOLER-OIL/AIR-RADIATOR ....................................... 1 200EBH201 300EBH201
COOLER-OIL/AIR-RADIATOR – SEACOAST OPTION.... 1 201EBH201 301EBH201
6 TUBE WITH FITTINGS .................................................. 1 204EBH863 204EBH863
7 NIPPLE ......................................................................... 2 63G4G 63G4G
8 SUPPORT..................................................................... 1 200ECH165 200ECH165
9 SCREW ........................................................................ 18 75LM51 75LM51
10 NUT.............................................................................. 10 50AW4 50AW4
11 WASHER ...................................................................... 6 95A3 95A3
12 BUSHING-HUB.............................................................. 1 22G4 22G4
13 FAN .............................................................................. 1 200ESJ701 200ESJ701
14 GUARD-FAN................................................................. 1 202ECH393 202ECH393
15 NUT.............................................................................. 4 50AW4 50AW4
16 SCREW ........................................................................ 4 75LM50 75LM50
17 NUT.............................................................................. 4 50AW4 50AW4
18 SCREW ........................................................................ 4 75LM97 75LM97

Note: For Motor Group part numbers, see page 38.

13-9-586 Page 18
 Order by Part Number and Description. Reference Numbers are for your convenience only.

210EBH810-A
(Ref. Drawing)

FINAL DISCHARGE PIPING

B/M: 202EBH4019
Ref.
No. Name of Part Qty. Part No.

1 CONNECTOR-TUBE...................................................... 1 86H140
* 2 TRAP ............................................................................ 1 83C83
3 U-BOLT......................................................................... 1 143742
4 NUT .............................................................................. 2 50AW5
5 NIPPLE ......................................................................... 1 63J15G
6 ELBOW ......................................................................... 1 64C7G
7 WASHER ...................................................................... 4 95A3

* Repair Part Kits for Moisture Separator: 2117587 – Valve & Seat Assembly
2117588 – Cover Gasket
2117589 – Float & Spindle

13-9-586 Page 19
WATER COOLED HEAT EXCHANGER
(WITH AFTERCOOLER)

Location for Optional

Water Temperature
Regulator Probe

208EBH810-A
(Ref. Drawing)

13-9-586 Page 20
 Order by Part Number and Description. Reference Numbers are for your convenience only.

WATER COOLED HEAT EXCHANGER

(WITH AFTERCOOLER)

B/M: 205EBH4003, 206EBH4003

308EBH4003, 309EBH4003
Ref.
No. Name of Part Qty. Part No.

1 EXCHANGER-HEAT – Fresh Water – Standard .................. 1 200EBH349

* EXCHANGER-HEAT – Seacoast Option ............................. 1 201EBH349
BONNET-IN & OUT (For Repair – Fresh Water)............. 1 2117753
BONNET-RETURN (For Repair – Fresh Water) ............ 1 2117754
GASKET-IN & OUT (For Repair – Fresh Water)............ 1 2109059
GASKET-RETURN (For Repair – Fresh Water)............ 1 2117755
2 AFTERCOOLER – Fresh Water – Standard......................... 1 200EBH292
* AFTERCOOLER – Seacoast Option ................................... 1 201EBH292
BONNET-IN & OUT (For Repair – Fresh Water)............. 1 2117753
BONNET-RETURN (For Repair – Fresh Water) ............ 1 2117754
GASKET-IN & OUT (For Repair – Fresh Water)............ 1 2109059
GASKET-RETURN (For Repair – Fresh Water)............ 1 2117755
3 SUPPORT......................................................................... 1 200EBH165
4 SCREW ............................................................................ 16 75LM51
5 NUT.................................................................................. 16 50AW5
6 BUSHING-PIPE................................................................. 1 64E6G
7 CONNECTOR-TUBE ......................................................... 10 86H137
8 TUBE WITH FITTINGS ...................................................... 1 209EBH863
9 NIPPLE ............................................................................. 1 63J18G
10 TEE .................................................................................. 1 64G9G
11 BUSHING-PIPE................................................................. 1 64E6G
12 TUBE WITH FITTINGS ...................................................... 1 210EBH863
** 13 PLUG................................................................................ 1 64A26
14 CONNECTOR-TUBE ......................................................... 3 86H140
15 TUBE WITH FITTINGS ...................................................... 1 211EBH863
16 NIPPLE ............................................................................. 1 63J7G
17 VALVE-MINIMUM PRESSURE
100 – 150 PSI............................................................... 1 200EDE527
175 – 200 PSI............................................................... 1 300EBH527
18 TUBE WITH FITTINGS ...................................................... 1 212EBH863
21 TUBE WITH FITTINGS ...................................................... 1 208EBH863
22 TUBE WITH FITTINGS ...................................................... 1 207EBH863
23 TUBE WITH FITTINGS ...................................................... 1 205EBH863
24 MANIFOLD-WATER .......................................................... 2 200ECM072
25 BUSHING-PIPE................................................................. 2 64E36
* WATER TEMPERATURE REGULATOR ............................. 1 90AR326
* WATER SOLENOID VALVE (N4)........................................ 1 91B167

* Optional items
** Note: Remove this plug when Optional Water Temperature Regulator is used. This is where the
temperature pick-up goes.

13-9-586 Page 21
 WATER COOLED HEAT EXCHANGER
(WITHOUT AFTERCOOLER)

Location for Optional

Water Temperature
Regulator Probe

209EBH810-A
(Ref. Drawing)

13-9-586 Page 22
 Order by Part Number and Description. Reference Numbers are for your convenience only.

WATER COOLED HEAT EXCHANGER

(WITHOUT AFTERCOOLER)

B/M: 207EBH4003, 208EBH4003

310EBH4003, 311EBH4003
Ref.
No. Name of Part Qty. Part No.

1 EXCHANGER-HEAT-HEAT – Fresh Water – Standard.......... 1 200EBH349

EXCHANGER-HEAT – Seacoast Option............................... 1 201EBH349
BONNET-IN & OUT (For Repair – Fresh Water).............. 1 2117753
BONNET-RETURN (For Repair – Fresh Water).............. 1 2117754
GASKET-IN & OUT (For Repair – Fresh Water) ............. 1 2109059
GASKET-RETURN (For Repair – Fresh Water) ............. 1 2117755
2 TUBE WITH FITTINGS........................................................ 1 213EBH863
3 SUPPORT.......................................................................... 1 200EBH165
4 SCREW.............................................................................. 16 75LM51
5 NUT ................................................................................... 16 50AW5
6 BUSHING-PIPE .................................................................. 1 64E6G
7 CONNECTOR-TUBE........................................................... 8 86H137
8 TUBE WITH FITTINGS........................................................ 1 209EBH863
9 NIPPLE .............................................................................. 1 63J18G
10 TEE.................................................................................... 1 64G9G
11 BUSHING-PIPE .................................................................. 1 64E6G
12 TUBE WITH FITTINGS........................................................ 1 210EBH863
** 13 PLUG ................................................................................. 1 64A26
14 NIPPLE .............................................................................. 1 63J35G
15 ELBOW .............................................................................. 1 64C7G
16 NIPPLE .............................................................................. 1 63J15G
17 VALVE-MINIMUM PRESSURE
100 – 150 PSI................................................................. 1 200EDE527
175 – 200 PSI................................................................. 1 300EBH527
18 CONNECTOR-TUBE........................................................... 1 86H140
21 U-BOLT.............................................................................. 2 15U58
22 BRACKET-PIPE.................................................................. 2 200ECH108
23 NUT ................................................................................... 4 50AW5
24 MANIFOLD-WATER............................................................ 2 200ECM072
25 BUSHING-PIPE .................................................................. 2 64E36
27 TUBE WITH FITTINGS........................................................ 1 208EBH863
28 TUBE WITH FITTINGS........................................................ 1 206EBH863
* WATER TEMPERATURE REGULATOR .............................. 1 90AR326
* WATER SOLENOID VALVE (N4)......................................... 1 91B167

* Optional items
** Note: Remove this plug when Optional Water Temperature Regulator is used. This is where the
temperature pick-up goes.

13-9-586 Page 23
 OIL FILTER

301EBM369 – 100 - 150 PSI

300EBM369 – 175 - 200 PSI

13-9-586 Page 24
 THERMAL VALVE
(Thermostatic Mixing)

13-9-586 Page 25
MINIMUM PRESSURE VALVE

200EDE527 – 100 - 150 PSI

300EBH527 – 175 - 200 PSI

13-9-586 Page 26
 Order by Part Number and Description. Reference Numbers are for your convenience only.

247ECH810-B
(Ref. Drawing)

BASE GROUP

B/M: 302EBH4017
303EBH4017
Ref.
No. Name of Part Qty. Part No.

1 BASE
SSH AIREND........................................................... 1 300EBH285
SSF AIREND ........................................................... 1 302EBH285
2 ISOLATOR-VIBRATOR.................................................. 4 49C46
3 SCREW......................................................................... 4 655EF200
4 LOCKWASHER ............................................................. 8 95B7
5 NUT .............................................................................. 4 50B7
6 SCREW......................................................................... 8 75LM51
7 SCREW......................................................................... 4 655EF070
8 NUT .............................................................................. 8 50AW5
* 10 COUPLING-FLEXIBLE (not shown)................................ 1 51L167

* For repair, use Drive Coupling Spider Part Number 2117297.

13-9-586 Page 27
 CONTROL TUBING SCHEMATIC
13-9-586 Page 28

287ECM810-S
(Ref. Drawing)
 Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROL TUBING SCHEMATIC

B/M: 300EBP4035
301EBP4035
301EBP4002
Ref. Ref.
No. Name of Part Qty. Part No. No. Name of Part Qty. Part No.

1 SCREW .............................. 4 75LM51 29 CONNECTOR-TUBE

2 NIPPLE............................... 1 63D5G 100 - 150 PSI.................................. 1 86N287
*+ 3 VALVE-SOLENOID............. 1 91B70 175 & 200 PSI................................. 1 86N316
4 NIPPLE............................... 1 63D1G 30 CONNECTOR-TUBE.............................. 1 86E4
5 TEE..................................... 1 64G3G 31 CONNECTOR-TUBE.............................. 1 86E9
6 CONNECTOR..................... 1 86N272 32 ELBOW................................................... 1 86E64
7 NIPPLE............................... 1 63D5G ** ++ 33 CONTROL VALVE.................................. 1 90AR1082
8 CROSS............................... 1 64K1G 35 TEE......................................................... 1 86E147
9 ELBOW-TUBE.................... 1 86E60 36 ELBOW-TUBE........................................ 1 86E82
++ 11 VALVE-CHECK................... 2 90AR261 37 CONNECTOR-TUBE.............................. 1 86N287
12 TEE..................................... 1 64G3G 38 ELBOW................................................... 1 86E64
13 ELBOW............................... 1 86E64 39 ELBOW-TUBE........................................ 1 86E60
13-9-586 Page 29

14 ORIFICE............................. 1 86N289 41 NUT........................................................ 2 50AW3

15 CONNECTOR-TUBE.......... 2 86E4 43 TUBE (IN FEET) ................................... 28 85K3
16 ELBOW-TUBE.................... 1 86E60 44 TUBE (IN FEET) ................................... 24 85K5
+ 17 VALVE-SOLENOID............. 1 91B81 46 NIPPLE................................................... 1 63D1G
19 TEE..................................... 1 86E119 ++ ∆ 47 REGULATOR-PRESS W/GAUGE.......... 1 88H139
20 ELBOW-TUBE.................... 1 86E60 50 CONNECTOR-TUBE.............................. 1 86E4
+ 21 VALVE-SOLENOID............. 1 91B80 51 NIPPLE................................................... 1 63D1G
22 NIPPLE............................... 1 63D1G 59 NUT........................................................ 4 50AW5
++ 23 VALVE-CONTROL.............. 1 90AR1034 60 TEE......................................................... 1 86E136
24 ELBOW............................... 1 86E64 61 CONNECTOR-TUBE.............................. 1 86E9
25 CONNECTOR-TUBE.......... 1 86E4 62 ELBOW................................................... 1 86E64
26 TEE..................................... 1 64G3G 63 ELBOW................................................... 1 86E64
28 CONNECTOR-TUBE 64 ELBOW................................................... 1 86E64
100 - 150 PSI................ 1 86N287 65 SCREW .................................................. 2 75LM48
175 & 200 PSI............... 1 86N316 66 O-RING................................................... 3 165011
67 TIE CABLE............................................. 30 24CA127

* For Repair Kit (includes Springs, Seals, Piston Assembly, Plunger Assembly, Nut & O-Ring, order Part Number 2116077 or for Coil, order Part Number
2116078.

+ Parts included in Electrical Control Kit, Part Number 206EAP6013 & 301EBP6013. Refer to Page 49.

** For Repair of U-Cup (Piston Seal), order Part Number 2117904; For O-Ring (Top Plate), order Part Number 2117905.

++ Parts included in Pneumatic Control Kit, Part Number 302EAQ6013. Refer to Page 49.

∆ For Replacement Gauge, order Part Number 2116732.

 CONTROLLER ASSEMBLY – FULL VOLTAGE STARTERS
13-9-586 Page 30

300EAH797-A
(Ref. Drawing)
 Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – FULL VOLTAGE STARTERS

40 HP 50 HP 40 & 50 HP 40 & 50 HP 40 & 50 HP

Qty. 200V 200V 230V 460V 575V

ASSEMBLED PANEL – ES+: NEMA 12, Without Current Monitor .. 1 328EAH466 330EAH466 332EAH466 336EAH466 338EAH466
ASSEMBLED PANEL – ES+: NEMA 4, Without Current Monitor .. 1 329EAH466 331EAH466 333EAH466 337EAH466 339EAH466
ASSEMBLED PANEL – ES+: NEMA 12, With Current Monitor ....... 1 300EAH466 302EAH466 304EAH466 308EAH466 310EAH466
ASSEMBLED PANEL – ES+: NEMA 4, With Current Monitor ....... 1 301EAH466 303EAH466 305EAH466 309EAH466 311EAH466
A FUSE, CONTROL BOARD (1A, AGC) ............................................ 1 24CA2932 24CA2932 24CA2932 24CA2932 24CA2932
B FUSE, TRANSFORMER PRIMARY (-A, FNQ-R) ............................ 2 24CA2786 (6A) 24CA2786 (6A) 24CA2786 (6A) 24CA2783 (3A) 24CA3722
(2.25A)
C FUSE, FAN MOTOR, AIR COOLED (-A, LP-CC) ............................ 3 24CA4096 (15A) 24CA4096 (15A) 24CA4096 (15A) 24CA4091 (4A) 24CA4090 (3A)
C FUSE, FAN MOTOR, WATER COOLED (-A, LP-CC) ..................... 3 24CA4093 (7A) 24CA4093 (7A) 24CA4093 (7A) 24CA4091 (4A) 24CA4090 (3A)
* 1 ELECTRICAL CONTROL ASSEMBLY – ES+ CONTROLLER........ 1 302EAU2006 302EAU2006 302EAU2006 302EAU2006 302EAU2006
13-9-586 Page 31

2 BOX-CONTROL
NEMA 12...................................................................................... 1 300EBH179 300EBH179 300EBH179 300EBH179 300EBH179
NEMA 4........................................................................................ 1 301EBH179 301EBH179 301EBH179 301EBH179 301EBH179
3 OPERATOR..................................................................................... 1 24CA2907 24CA2907 24CA2907 24CA2907 24CA2907
4 CONTACT BLOCK .......................................................................... 1 24CA2908 24CA2908 24CA2908 24CA2908 24CA2908
5 TRANSFORMER ............................................................................. 1 2118237 2118237 2118238 2118238 2118239
6 FUSE (3A, MDL).............................................................................. 1 24CA3725 24CA3725 24CA3725 24CA3725 24CA3725
7 FUSE HOLDER............................................................................... 1 24CA4098 24CA4098 24CA4098 24CA4098 24CA4098
8 STARTER, FAN MOTOR................................................................. 1 24CA4408 24CA4408 24CA4408 24CA4408 24CA4408
9 COIL-STARTER............................................................................... 1 2115950 2115950 2115950 2115950 2115950
10 OVERLOAD RELAY........................................................................ 1 24CA4086 24CA4086 24CA4086 24CA4086 24CA4086
11 TERMINAL BLOCK.......................................................................... 6 24CA2551 24CA2551 24CA2551 24CA2551 24CA2551
12 STARTER, MAIN MOTOR............................................................... 1 24CA5600 24CA4158 24CA5600 24CA3255 24CA3258
13 COIL ................................................................................................ 1 2116920 2116920 2116920 2116555 2116124
14 OVERLOAD RELAY........................................................................ 1 24CA4086 24CA4086 24CA4086 24CA4640 24CA4087
15 TRANSFORMER ............................................................................. 1 24CA4242 24CA4242 24CA4242 24CA4242 24CA4242
16 TRANSDUCER................................................................................ 1 24CA4241 24CA4241 24CA4241 24CA4241 24CA4241

NOTE: Items 15 & 16 are used with ES+ with Current Monitoring Units Only.

* Refer to page 36 for Controller Part Numbers.

 CONTROLLER ASSEMBLY – WYE DELTA STARTERS

301EAH797-A
(Ref. Drawing)
13-9-586 Page 32
 Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – WYE DELTA STARTERS

40 & 50HP 40 & 50 HP 40 & 50 HP 40 HP 50 HP

Qty. 200V 230V 460V 575V 575V

ASSEMBLED PANEL – ES+: NEMA 12, Without Current Monitor .. 1 340EAH466 342EAH466 344EAH466 346EAH466 348EAH466
ASSEMBLED PANEL – ES+: NEMA 4, Without Current Monitor .. 1 341EAH466 343EAH466 345EAH466 347EAH466 349EAH466
ASSEMBLED PANEL – ES+: NEMA 12, With Current Monitor ....... 1 312EAH466 314EAH466 316EAH466 318EAH466 320EAH466
ASSEMBLED PANEL – ES+: NEMA 4, With Current Monitor ....... 1 313EAH466 315EAH466 317EAH466 319EAH466 321EAH466
A FUSE, CONTROL BOARD (1A, AGC) ............................................ 1 24CA2932 24CA2932 24CA2932 24CA2932 24CA2932
B FUSE, TRANSFORMER PRIMARY (-A, FNQ-R) ............................ 2 24CA2786 (6A) 24CA2786 (6A) 24CA2783 (3A) 24CA3722 (2.25A) 24CA3722 (2.25A)
C FUSE, FAN MOTOR, AIR COOLED (-A, LP-CC) ............................ 3 24CA4096 (15A) 24CA4096 (15A) 24CA4091 (4A) 24CA4090 (3A) 24CA4090 (3A)
C FUSE, FAN MOTOR, WATER COOLED (-A, LP-CC) ..................... 3 24CA4093 (7A) 24CA4093 (7A) 24CA4091 (4A) 24CA4090 (3A) 24CA4090 (3A)
* 1 ELECTRICAL CONTROL ASSEMBLY – ES+ CONTROLLER........ 1 302EAU2006 302EAU2006 302EAU2006 302EAU2006 302EAU2006
2 BOX-CONTROL
13-9-586 Page 33

NEMA 12...................................................................................... 1 300EBH179 300EBH179 300EBH179 300EBH179 300EBH179

NEMA 4........................................................................................ 1 301EBH179 301EBH179 301EBH179 301EBH179 301EBH179
3 OPERATOR..................................................................................... 1 24CA2907 24CA2907 24CA2907 24CA2907 24CA2907
4 CONTACT BLOCK .......................................................................... 1 24CA2908 24CA2908 24CA2908 24CA2908 24CA2908
5 TRANSFORMER ............................................................................. 1 2118237 2118238 2118238 2118239 2118239
6 FUSE (3A, MDL).............................................................................. 1 24CA3725 24CA3725 24CA3725 24CA3725 24CA3725
7 FUSE HOLDER............................................................................... 1 24CA4098 24CA4098 24CA4098 24CA4098 24CA4098
8 STARTER, FAN MOTOR................................................................. 1 24CA4408 24CA4408 24CA4408 24CA4408 24CA4408
9 COIL-STARTER............................................................................... 1 2115950 2115950 2115950 2115950 2115950
10 OVERLOAD RELAY........................................................................ 1 24CA4086 24CA4086 24CA4086 24CA4086 24CA4086
11 TERMINAL BLOCK.......................................................................... 6 24CA2551 24CA2551 24CA2551 24CA2551 24CA2551
12 STARTER, MAIN MOTOR............................................................... 1 24CA3255 24CA3255 24CA4142 24CA4137 24CA4142
13 COIL ................................................................................................ 3 2116555 2116555 2116124 2115950 2116124
14 OVERLOAD RELAY........................................................................ 1 24CA4086 24CA4086 24CA4087 24CA4086 24CA4087
15 CONTACTOR (WYE DELTA).......................................................... 2 24CA3259 24CA3259 24CA3258 24CA2609 24CA3258
16 TRANSFORMER ............................................................................. 1 24CA4242 24CA4242 24CA4242 24CA4242 24CA4242
17 TRANSDUCER................................................................................ 1 24CA4241 24CA4241 24CA4241 24CA4241 24CA4241

NOTE: Items 16 & 17 are used with ES+ with Current Monitoring Units Only.

* Refer to page 36 for Controller Part Numbers.

 CONTROLLER ASSEMBLY – WITHOUT STARTER

302EAH797-A
(Ref. Drawing)
13-9-586 Page 34
 Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – WITHOUT STARTER

40 & 50HP 40 & 50 HP 40 & 50 HP 40 & 50HP

Qty. 200V 230V 460V 575V

ASSEMBLED PANEL – ES+: NEMA 12, Without Current Monitor ..... 1 350EAH466 352EAH466 352EAH466 354EAH466
ASSEMBLED PANEL – ES+: NEMA 4, Without Current Monitor ..... 1 351EAH466 353EAH466 353EAH466 355EAH466
ASSEMBLED PANEL – ES+: NEMA 12, With Current Monitor .......... 1 322EAH466 324EAH466 324EAH466 326EAH466
ASSEMBLED PANEL – ES+: NEMA 4, With Current Monitor .......... 1 323EAH466 325EAH466 325EAH466 327EAH466
A FUSE, CONTROL BOARD (1A, AGC) ............................................... 1 24CA2932 24CA2932 24CA2932 24CA2932
B FUSE, TRANSFORMER PRIMARY (-A, FNQ-R) ............................... 2 24CA2786 (6A) 24CA2786 (6A) 24CA2783 (3A) 24CA3722 (2.25A)
C FUSE, FAN MOTOR, AIR COOLED (-A, LP-CC) ............................... 3 24CA4096 (15A) 24CA4096 (15A) 24CA4091 (4A) 24CA4090 (3A)
C FUSE, FAN MOTOR, WATER COOLED (-A, LP-CC) ........................ 3 24CA4093 (7A) 24CA4093 (7A) 24CA4091 (4A) 24CA4090 (3A)
*1 ELECTRICAL CONTROL ASSEMBLY – ES+ CONTROLLER........... 1 302EAU2006 302EAU2006 302EAU2006 302EAU2006
13-9-586 Page 35

2 BOX-CONTROL
NEMA 12......................................................................................... 1 300EBH179 300EBH179 300EBH179 300EBH179
NEMA 4........................................................................................... 1 301EBH179 301EBH179 301EBH179 301EBH179
3 OPERATOR........................................................................................ 1 24CA2907 24CA2907 24CA2907 24CA2907
4 CONTACT BLOCK ............................................................................. 1 24CA2908 24CA2908 24CA2908 24CA2908
5 TRANSFORMER ................................................................................ 1 2118237 2118238 2118238 2118239
6 FUSE (3A, MDL)................................................................................. 1 24CA3725 24CA3725 24CA3725 24CA3725
7 FUSE HOLDER.................................................................................. 1 24CA4098 24CA4098 24CA4098 24CA4098
8 STARTER........................................................................................... 1 24CA4408 24CA4408 24CA4408 24CA4408
9 COIL-STARTER.................................................................................. 1 2115950 2115950 2115950 2115950
10 OVERLOAD RELAY........................................................................... 1 24CA4086 24CA4086 24CA4086 24CA4086
11 TERMINAL BLOCK............................................................................. 7 24CA2551 24CA2551 24CA2551 24CA2551
12 CONTROL RELAY............................................................................. 1 24CA3896 24CA3896 24CA3896 24CA3896
13 TRANSFORMER ................................................................................ 1 24CA4242 24CA4242 24CA4242 24CA4242
14 TRANSDUCER................................................................................... 1 24CA4241 24CA4241 24CA4241 24CA4241

NOTE: Items 13 & 14 are used with ES+ with current monitoring units only.

* Refer to page 36 for Controller Part Numbers.

 Order by Part Number and Description. Reference Numbers are for your convenience only.

327EAU810-B
(Ref. Drawing)

CONTROLLER ASSEMBLY

B/M: 302EAU2006
Ref.
No. Name of Part Qty. Part No.

1 CONTROLLER, AUTOSENTRY ES+ .............................. 1 302EAU1173

2 PLUG-C0NNECTOR 10 PIN TERMINAL...................... 1 24CA3306
3 PLUG-C0NNECTOR 8 PIN TERMINAL...................... 1 24CA3400
4 PLUG-C0NNECTOR 3 PIN TERMINAL...................... 2 24CA3401
5 PLUG-C0NNECTOR 9 PIN TERMINAL...................... 1 24CA3402
6 PLUG-C0NNECTOR 2 PIN TERMINAL...................... 1 24CA4240

13-9-586 Page 36
 Order by Part Number and Description. Reference Numbers are for your convenience only.

300ECP810-A
(Ref. Drawing)

MISCELLANEOUS ELECTRICAL PARTS

B/M: 200ECP4007
300EBP4007
Ref.
No. Name of Part Qty. Part No.

* 1 PROBE-ELECTRICAL.................................................... 2 21D264
* 5 TRANSDUCER-PRESSURE
100 – 150 PSI............................................................ 2 88H359
175 – 200 PSI............................................................ 2 88H360
* 6 SWITCH-VACUUM ........................................................ 1 88H195
10 NIPPLE ......................................................................... 3 24CA4641
11 O-RING ......................................................................... 3 24A383
12 LOCKNUT..................................................................... 3 24A77
19 FITTING-ELECTRICAL.................................................. 2 24CA2865

* Parts included in Electrical Control Kit, Part Number 206EAP6013. Refer to page 49.

13-9-586 Page 37
 MOTOR GROUP (MAIN DRIVE MOTORS)
WYE DELTA & FULL VOLTAGE -- 60 HZ

40 HP 50 HP
Name of Part Part No. Part No.

OPEN DRIP PROOF

MOTOR, 200V 24CA3060 24CA3065

MOTOR, 230V 24CA3061 24CA3066

MOTOR, 460V 24CA3061 24CA3066

MOTOR, 575V 24CA3064 24CA3069

OPEN DRIP PROOF -- HIGH EFFICIENCY

MOTOR, 200V 24CA3070 24CA3075

MOTOR, 230V 24CA3071 24CA3076
MOTOR, 460V 24CA3071 24CA3076
MOTOR, 575V 24CA3074 24CA3079

TOTALLY ENCLOSED FAN COOLED (TEFC)

MOTOR, 200V 24CA3080 24CA3085

MOTOR, 230V 24CA3081 24CA3086
MOTOR, 460V 24CA3081 24CA3086
MOTOR, 575V 24CA3084 24CA3089

TOTALLY ENCLOSED FAN COOLED (TEFC) -- HIGH EFFICIENCY

MOTOR, 200V 24CA3090 24CA3095

MOTOR, 230V 24CA3091 24CA3096
MOTOR, 460V 24CA3091 24CA3096
MOTOR, 575V 24CA3094 24CA3099

MOTOR GROUP
AIR COOLED FAN MOTOR (COOLING MODULE)
(TEFC, 1 HP, 1.15 S.F., 1200 RPM, 60 HZ)

VOLTAGE PART NO.

MOTOR, 200V 24CA3311

MOTOR, 230V 24CA3312
MOTOR, 460V 24CA3312
MOTOR, 575V 24CA3313

WATER COOLED FAN MOTOR (ENCLOSURE VENT FAN)

(TEFC, 1.0 S.F., 1200 RPM, 60 HZ)

VOLTAGE PART NO. HP

MOTOR, 200V 24CA4177 1/4

MOTOR, 230V 24CA2464 1/4
MOTOR, 460V 24CA2464 1/4
MOTOR, 575V 24CA4178 1/4

13-9-586 Page 38
 Order by Part Number and Description. Reference Numbers are for your convenience only.

312EBH810-A
(Ref. Drawing)

ENCLOSURE GROUP
COMMON PARTS – AIR/WATER COOLED

B/M: 304EBH4017
Ref.
No. Name of Part Qty. Part No.

1 BRACKET ..................................................................... 2 300EBH142

2 DOOR-CANOPY............................................................ 2 204ECH334
3 PANEL.......................................................................... 1 209ECH216
4 POST............................................................................ 1 209ECH313
5 POST............................................................................ 1 208ECH313
6 POST............................................................................ 1 207ECH313
7 POST............................................................................ 1 206ECH313
8 FRAME ......................................................................... 1 209ECH314
9 FRAME ......................................................................... 1 210ECH314
10 FRAME ......................................................................... 1 304EBH314
11 FRAME ......................................................................... 1 212ECH314
12 FRAME ......................................................................... 1 213ECH314
13 FRAME ......................................................................... 1 214ECH314
14 FRAME ......................................................................... 1 215ECH314
15 FRAME ......................................................................... 1 216ECH314
16 BRACE.......................................................................... 1 202ECH326
17 BRACE.......................................................................... 1 203ECH326
18 DOOR-CANOPY............................................................ 1 203ECH334

13-9-586 Page 39
 Order by Part Number and Description. Reference Numbers are for your convenience only.

254ECH810
(Ref. Drawing)

WATER COOLED ENCLOSURE PANELS

B/M: ECH81770
Ref.
No. Name of Part Qty. Part No.

1 PANEL.......................................................................... 1 213ECH216
* 2 PANEL.......................................................................... 1 210ECH216
3 PANEL.......................................................................... 1 212ECH216

* For Vent Fan Part Numbers, refer to pages 44.

13-9-586 Page 40
Order by Part Number and Description. Reference Numbers are for your convenience only.

253ECH810
(Ref. Drawing)

AIR COOLED ENCLOSURE PANELS

B/M: ECH81769
Ref.
No. Name of Part Qty. Part No.

1 PANEL.......................................................................... 1 214ECH216
2 PANEL.......................................................................... 1 209ECH216
3 PANEL.......................................................................... 1 211ECH216

13-9-586 Page 41
 Order by Part Number and Description. Reference Numbers are for your convenience only.

313EBH810-A
(Ref. Drawing)

ENCLOSURE HARDWARE

B/M: 305EBH4017
Ref.
No. Name of Part Qty. Part No.

1 LATCH.......................................................................... 5 31D51
2 SEAL ............................................................................ 51 32E12
3 SCREW......................................................................... 84 75LM51
4 NUT .............................................................................. 76 50AW5
5 DECAL.......................................................................... 6 203ESO077

13-9-586 Page 42
 OVERLOAD RELAY HEATER CONVERSION LISTING

Refer to Motor Nameplate “Amperage” and Decal in Control

Panel for Selection of Overload Relay Heater Packs

CUTLER-HAMMER GARDNER DENVER

PART NUMBER PART NUMBER

H2002B 24CA4101
H2003B 24CA4102
H2004B 24CA4103
H2005B 24CA4104
H2006B 24CA4105
H2007B 24CA4106
H2008B 24CA4107
H2009B 24CA4108
H2010B 24CA4109
H2011B 24CA4110
H2012B 24CA4111
H2013B 24CA4112
H2014B 24CA4113
H2015B 24CA4114
H2016B 24CA4115
H2017B 24CA4116
H2018 24CA2924
H2019 24CA2925
H2020 24CA2926
H2021 24CA2927
H2022 24CA2893
H2023 24CA2894
H2024 24CA2928

13-9-586 Page 43
 VENT FAN GROUP
(WATER COOLED ENCLOSED)
13-9-586
Page 44

285ECM810
(Ref. Drawing)
 Order by Part Number and Description. Reference Numbers are for your convenience only.

VENT FAN GROUP

(WATER COOLED ENCLOSED)

B/M: 304EBH4007 B/M: 305EBH4007 B/M: 306EBH4007 B/M: 307EBH4007

Ref. 200V 230V 460V 575V

No. Name of Part Qty. Part No. Part No. Part No. Part No.

1 MOTOR....................................... 1 24CA4177 24CA2464 24CA2464 24CA4178

3 GUARD-FAN ............................... 1 202ECM393 202ECM393 202ECM393 202ECM393
4 SCREW....................................... 4 75K48 75K48 75K48 75K48
5 WASHER .................................... 4 95A5 95A5 95A5 95A5
7 SCREW....................................... 4 75A35 75A35 75A35 75A35
8 RETAINER .................................. 4 2014731 2014731 2014731 2014731
9 WASHER .................................... 4 95A2 95A2 95A2 95A2
10 LOCKWASHER ........................... 4 95B2 95B2 95B2 95B2
11 NUT ............................................ 4 50B2 50B2 50B2 50B2
13-9-586

13 FAN ............................................ 1 202ECM701 202ECM701 202ECM701 202ECM701

14 BUSHING-SHEAVE ..................... 1 22G27 22G27 22G27 22G27
15 GUARD-FAN ............................... 1 200ECM393 200ECM393 200ECM393 200ECM393
16 SCREW....................................... 4 75LM51 75LM51 75LM51 75LM51
Page 45

* 17 NUT ............................................ 4 50AW5 50AW5 50AW5 50AW5

* 18 CONDUIT.................................... 6 24A402 24A402 24A402 24A402
* 20 FITTING-CONDUIT...................... 1 24A378 24A378 24A378 24A378
* 21 FITTING-CONDUIT...................... 1 24A380 24A380 24A380 24A380
* 22 WIRE .......................................... 24 97H2A 97H2A 97H2A 97H2A
* 23 WIRE .......................................... 8 97H2G 97H2G 97H2G 97H2G
* 24 LUG-TERMINAL .......................... 12 24CA806 24CA806 24CA806 24CA806
* 25 LUG-TERMINAL .......................... 1 24CA805 24CA805 24CA805 24CA805
* 26 HEATER-OVERLOAD.................. 3 ** ** ** **
* 27 FUSE .......................................... 3 24CA4093 24CA4093 24CA4091 24CA4090
* 28 SCREW....................................... 3 75G23 75G23 75G23 75G23
* 29 DECAL........................................ 1 311AUX077 311AUX077 309AUX077 308AUX077
* 30 LOCKWASHER ........................... 3 95W45 95W45 95W45 95W45
* 31 NUT ............................................ 3 50K3 50K3 50K3 50K3

* Not shown
** See page 43 for Heater Selections.
 IDENTIFICATION AND INSTRUCTION GROUP

B/M: 300EBH4011
307EBH4011
Name of Part Qty. Part No.

DECAL, OPERATION & MAINTENANCE ............................... 1 217ECM077

DECAL-WARNING................................................................ 1 227EAQ077
DECAL, PARTS LIST & SERVICE MANUAL........................... 1 204EDE077
DECAL-WARNING (ELECTRICAL SHOCK & FIRE)................ 1 314EAQ077
DECAL-DANGER (AIR/OIL UNDER PRESSURE)................... 1 212EAQ077
DECAL, WARNING (INSPECT OIL RESERVOIR)................... 1 217EAQ077
DECAL-NOTICE (USE GENUINE GD PARTS)....................... 1 214EAQ077
DECAL (100 - 150 PSI)........................................................ 1 212ECM077
DECAL (175 - 200 PSI)........................................................ 1 321EAQ077
DECAL-CAUTION (DO NOT LIFT)......................................... 2 208EAQ077
DECAL-WARNING (ROTATING MACHINERY)...................... 1 211EAQ077
DECAL-DANGER (DO NOT BREATHE DISCHARGE AIR)...... 1 206EAQ077
DECAL, GD LOGO - VERTICAL 18-1/2 HIGH......................... 1 69F18
DECAL, HEAT EXCHANGE "IN" ............................................ 1 200ESP077
DECAL, HEAT EXCHANGE "OUT" ........................................ 1 201ESP077
DECAL, ELECTRA-SAVER II................................................. 1 201ECP077
DECAL, ELECTRA-SAVER II................................................. 3 200ECP077
TAG-INSTRUCTION ............................................................. 1 203EAQ304
DECAL-MADE IN USA .......................................................... 1 69F64
DECAL-WARNING................................................................ 1 240EAQ077
DECAL-QUALITY WITHOUT QUESTION............................... 1 251EAQ077
TAG-INSTRUCTION - ES+ SPEEDY REFERENCE ................ 1 300EAQ304
TAG-INSTRUCTION - ES+ SPEEDY REFERENCE ................ 1 301EAQ304
POCKET .............................................................................. 1 200EAQ1304

13-9-586 Page 46
 REPAIR KITS

Your Gardner Denver rotary screw compressor is designed and manufactured for many years of reliable
operation. All components are engineered to exacting specifications, which will function together as a system
to provide maximum efficiency. To insure the continuing integrity of compressor operation, use only original
quality genuine Gardner Denver replacement parts and accessories.

Name of Part Qty. Part No.

ROUTINE MAINTENANCE KIT (Heavy Duty Air Filter) (100, 125 & 150 PSI) 301EBH6013
ELEMEMT, AIR FILTER.......................................................................... 2 2118315
ELEMENT, OIL FILTER........................................................................... 3 2116110

ROUTINE MAINTENANCE KIT (Heavy Duty Air Filter) (175 & 200 PSI) 302EBH6103
ELEMENT, AIR FILTER........................................................................... 2 2118315
ELEMENT, OIL FILTER........................................................................... 3 2117146

AIREND REPAIR KITS (Refer to Page 1 for selection)

PERIODIC MAINTENANCE KIT (Inlet Valve) 302EBE6013

O-RING .................................................................................................. 1 25BC440
SPRING.................................................................................................. 1 78H22
SPRING.................................................................................................. 1 78W59
O-RING .................................................................................................. 1 25AM15
RING-RETAINING................................................................................... 1 74D87
GASKET ELIMINATOR............................................................................ 1 25BC222

PERIODIC OVERHAUL KIT 305SSH6013

GASKET KIT........................................................................................... 1 306SSH6013
OIL SEAL KIT ......................................................................................... 1 302SSH6013
ROLLER BEARING ................................................................................. 1 12BA91
ROLLER BEARING ................................................................................. 1 12BA196
ROLLER BEARING ................................................................................. 1 12BA130
ROLLER BEARING ................................................................................. 1 12BA136
SPRING.................................................................................................. 1 78W96

GASKET KIT 306SSH6013

PERIODIC MAINTENANCE KIT............................................................... 1 302EBE6013
SHIM SET............................................................................................... 1 77H54
SHIM SET............................................................................................... 1 77H53
GASKET................................................................................................. 1 25C1230N
GASKET ELIMINATOR............................................................................ 1 25BC222

13-9-586 Page 47
 REPAIR KITS (CONTINUED)

Name of Part Qty. Part No.

OIL SEAL KIT 302SSH6013

WEAR SLEEVE ..................................................................................... 1 80M12
OIL SEAL .............................................................................................. 1 60DD679
OIL SEAL .............................................................................................. 1 60DD690
O-RING ................................................................................................. 1 8502140
O-RING ................................................................................................. 1 25BC165
GASKET ELIMINATOR........................................................................... 1 25BC222
VALVE-CHECK ...................................................................................... 1 90AR923

PERIODIC OVERHAUL KIT 306SSF6013

GASKET KIT........................................................................................... 1 307SSF6013
OIL SEAL KIT ......................................................................................... 1 300SSF6013
ROLLER BEARING ................................................................................. 1 12BA130
ROLLER BEARING ................................................................................ 1 12BA136
ROLLER BEARING ................................................................................ 1 12BA91
ROLLER BEARING ................................................................................ 1 12BA196
SPRING................................................................................................. 1 78W99

GASKET KIT 307SSF6013

PERIODIC MAINTENANCE KIT............................................................... 1 302EBE6013
SHIM SET............................................................................................... 1 77H54
SHIM SET............................................................................................... 1 77H67
O-RING .................................................................................................. 1 25BC157
O-RING .................................................................................................. 2 25BC298
RING-RETAINING................................................................................... 1 74D52
RING-RETAINING................................................................................... 2 74D53
O-RING (Airend to Discharge Manifold) .................................................... 1 25BC686
GASKET (Discharge Manifold to Reservoir).............................................. 1 25C513N
GASKET ELIMINATOR............................................................................ 1 25BC222

OIL SEAL KIT 300SSF6013

WEAR SLEEVE ...................................................................................... 1 80M12
OIL SEAL ............................................................................................... 1 60DD679
OIL SEAL ............................................................................................... 1 60DD543
O-RING .................................................................................................. 1 8500958
RING-RETAINING................................................................................... 1 74D48

WEAR SLEEVE INSTALLATION/REMOVAL KIT 200SSH4017

WEAR SLEEVE PULLER......................................................................... 1 200SSH219
PLATE-PULLER...................................................................................... 1 200SSH340
SCREW.................................................................................................. 1 655EE030
SCREW.................................................................................................. 1 75LM192
SCREW.................................................................................................. 1 655ED120
SCREW.................................................................................................. 2 75D176
GUIDE .................................................................................................... 1 200SSH450
TOOL ..................................................................................................... 1 200SSH074

13-9-586 Page 48
 REPAIR KITS (CONTINUED)

Name of Part Qty. Part No.

SEPARATOR KIT 202ECH6013

OIL SEPARATOR.................................................................................... 1 200ECH035
GASKET ELIMINATOR............................................................................ 1 25BC632
LUBRICANT (Oil Seal Grease)................................................................. 1 2116755

PNEUMATIC CONTROLS & GAUGES 302EAQ6013

CHECK VALVE....................................................................................... 3 90AR261
CONTROL VALVE .................................................................................. 1 90AR1034
CONTROL VALVE .................................................................................. 1 90AR1082
PRESSURE REGULATOR ...................................................................... 1 88H139
PRESSURE GAUGE ............................................................................... 1 2116732

ELECTRICAL CONTROL KIT (100-150 PSIG) 206EAP6013

SOLENOID VALVE ................................................................................. 1 91B70
SOLENOID VALVE ................................................................................. 1 91B80
SOLENOID VALVE ................................................................................. 1 91B81
THERMISTOR PROBE............................................................................ 2 21D264
TRANSDUCER....................................................................................... 2 88H359
VACUUM SWITCH.................................................................................. 1 88H195

ELECTRICAL CONTROL KIT (175-200 PSIG) 301EBP6013

SOLENOID VALVE ................................................................................. 1 91B70
SOLENOID VALVE ................................................................................. 1 91B80
SOLENOID VAVLE ................................................................................. 1 91B81
ELECTRICAL PROBE ............................................................................. 2 21D264
TRANSDUCER....................................................................................... 2 88H360
VACUUM SWITCH.................................................................................. 1 88H195

LUBRICANT (AEON 9000SP)

5-GALLON PAIL..................................................................................... 1 28H109
55-GALLON DRUM ................................................................................ 1 28H110

TOUCH-UP PAINT (White)

5-GALLON............................................................................................. 1 28H76
1-GALLON............................................................................................. 1 28H84
1-QUART CAN....................................................................................... 1 28H83

WATER TEMPERATURE REGULATOR (Optional)......................................... 1 90AR326

MAGNETIC WATER SHUTOFF VALVE (Optional).......................................... 1 91B167

FIELD INSTALLED ENCLOSURE KITS

AIR COOLED.......................................................................................... 1 303EBH4023`
WATER COOLED - Consult Factory (No Electrical Parts)......................... 1 304EBH4023

13-9-586 Page 49
 For additional information contact your local representative or
Gardner Denver Compressor and Pump Division,
1800 Gardner Expressway, Quincy, Illinois 62301
Customer Service Department Telephone:
(800) 682-9868 FAX: (217) 224-7814
Sales and Service in all major cities.
Specifications subject to change without notice.
For parts information, contact Gardner Denver,
Copyright © 1999 Gardner Denver, Inc. Litho in U.S.A. Master Distribution Center, Memphis, TN
http://www.gardnerdenver.com [email protected] Telephone: (800) 245-4946 FAX: (901) 542-6159