Oden Control

User’s guide
installation and
maintenance manual

oden p30

www.odencontrol.se
1 CONTENT

1 Content ..............................................................................................................................................................1
2 General information...........................................................................................................................................2
3 Technical description.........................................................................................................................................4
4 Mechanical installation......................................................................................................................................7
5 Electric connection ..........................................................................................................................................10
6 The calibration system.....................................................................................................................................11
7 OVP – Oden Valve Program ...........................................................................................................................13
8 Maintenance ....................................................................................................................................................15
9 Trouble shooting..............................................................................................................................................16
10 Tips..................................................................................................................................................................17

Appendix:
Technical specifications
Drawings
Electrical connection

Version 2009-04-17

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2 GENERAL INFORMATION

2.1. The Oden family of electric actuators

The Oden family of electric actuators are made specifically for the process industry. The family consists of turning
and linear actuators designed for the most demanding industry environments. The standard product line of electric
actuators consists of five basic units in different sizes. These basic units, combined with turning or linear units, or
added gears can be used for regulation of most types of valves on the market.

Oden actuator characteristic: Oden actuator features:

− High accuracy − 24 V DC
− High reliability − Analogue control (4 – 20 mA)
− Quick and easy to install − Programmable by Oden Valve Program
− Low weight − Automatic calibration
− No maintenance required − Sealing IP 67/68
− Fits most valves on the market

2.2. Summary of the Oden product range

Turning actuators

Turning actuators P30R P30EXR P50R P220R P500R

(ATEX)

Torque 5-30 5-30 5-50 10-190 10-400

[Nm]

Min. closing time 90˚ [s] 1,0 1,0 6,0 6,0 6,0

Precision [˚] ± 0.5 ± 0.5 ± 0.1 ± 0.1 ± 0.1

Linear actuators

Linear actuators P30L P30EXL P50L P220L

(ATEX)

Force [kN] 3-12 3-12 4-16 6-40

Standard screw pitch [mm] 10 10 10 25

Speed 400 400 25 60

[mm/min]

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2.3. Terms concerning safety
It is of outmost importance that all users follow these instructions on how to install, maintain and use this series of
electric actuators. The safety terms DANGER, WARNING, CAUTION and NOTE are used in these instructions to
point out particular dangers and/or providing additional information on aspects which are not readily apparent.
− DANGER: Indicates that death, severe personal injury and/or substantial property damage will occur if
proper precautions are not taken.
− WARNING: Indicates that death, severe personal injury and/or substantial property may occur if proper
precautions are not taken.
− CAUTION: Indicates that minor personal injury and/pr property damage can occur if proper precautions
are not taken.
− NOTE: Indicates and provides additional information, which may not be very obvious even to qualified
personnel. Compliance with other, not particularly emphasized information, with regard to transport,
assembly, operation and maintenance and with regard to technical documentation such as operating
instructions, product documentation or on the product itself is essential, in order to prevent faults, which
may cause severe personal injury or property damage.

2.4. Operation and safety instructions

In English:
Read carefully this manual before installation and operation as well as before maintenance. The actuator must only
be used for controlling valves and similar applications. Incorrect use may harm the actuator. Hence, functions
cannot be guaranteed. Local regulations concerning technical equipments must be observed at installing or
maintenance. Warning texts must be followed and necessary steps to prevent accidents must be taken. This manual
deals with the following types of Oden actuators: P30R/L

In Swedish:
Läs noggrant denna manual före installation och idrifttagande liksom vid service av ställdonet. Detta ställdon får
endast användas till att styra ventiler och liknande objekt. Felaktig användning kan skada ställdonet och därmed
kan inte funktionen garanteras. Lokala bestämmelser beträffande teknisk utrustning måste följas vid installation
och/eller underhåll. Varningstexter måste följas och nödvändiga åtgärder måste tas för att undvika olyckshändelser.
Denna manual behandlar följande typer av Oden ställdon: P30R/L

In German:
Bitte lesen Sie diese Manual genau bevor der Installation und in Betriebnahme. Gleichweise bevor Service von
dem Antrieb. Dieser Antrieb darf nur benutzt werden für Steuerung von Ventilen und Gleichartigen Objekte.
Falsche Verwendungen können dem Antrieb schaden und damit kann die Funktion nicht garantiert werden. Lokale
Vorschriften betreffend die technische Ausrüstung muss bei Installation und/oder Unterhaltarbeiten beachtet
werden. Warnungstexte müssen beachtet werden und notwendige Maßnahmen durchgeführt werden um Unglücke
zu vermeiden. Dieses Manual behandelt volgende Type von Oden Antriebe: P30R/L

In Finnish
Lue tarkkaan käyttöohje ennen asennusta, käyttöönottoa tai huoltoa. Tätä toimilaitetta saa käyttää ainoastaan
venttiilien ja vastaavien kohteiden ohjaamiseen. Väärä käyttö voi vahingoittaa laitetta. Tällaisessä tapauksessa
emme takaa virheetöntä toimintaa ja turvallisuutta. Toimilaitetta asennettaessa tai huollettaessa pitää noudattaa
paikallisia säännöksiä jotka koskevat teknistä laitteistoa. Turvallisuus ja varoitustekstejä pitää noudattaa tarkasti
jotta vältyttäisiin henkilövahingoilta ja toimilaitteen toiminta häiriöiltä: P30R/L

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3 TECHNICAL DESCRIPTION

3.1. General
The Oden P30-module system consists of:
− P30BU Basic Unit
− 30R Turning module
− 30L Linear module
− Adapter kit for turning actuator
− Adapter kit for linear actuator

Product Type of Basic Unit Module Adapter kit

actuator

P30R Turning P30BU 30R Turning module Turning adapter kit

P30L Linear P30BU 30L Linear module Linear adapter kit

3.2. P30BU Basic Unit

P30BU has a sealed aluminium housing which includes a brushless servo
motor, a reduction gearbox, electronics and a cable connector. The
reduction gearbox is based on the patented Oden-principle and has a
reduction ratio of 63:1.
The electronics with all its power and logical components are placed inside
the unit. No batteries, potentiometers, limit switches or other sensitive
electro-mechanical components are used. The brushless servomotor is fed
by 24 V DC. The control signal and the position signal are analogue (4-20
mA).
All parameters such as torque, speed and working range are set by the OVP-
software (Oden Valve Program). The parameter settings in the software are
stored in a permanent memory and cannot be lost even during an extended
power failure. Features, such as automatic power calibration, automatic
time calibration and the shut off function can be adjusted or disabled in
OVP.
The actuator should not be placed in a control system with a feedback loop,
i.e. the position signal (return signal) must not be reconnected to the control
signal.

3.3. 30R Turning module

30R1 is a turning unit normally used for multi turn valve movement. It has a clamping
mechanism to get a secure fit to the valve spindle. This unit has no mechanical stop.

30R2 is a turning unit normally used for a 900 valve movement and valve spindle with
key. The output shaft of the unit has to be machined to a hole with tight fitting to the
spindle shaft and equipped with a keyway. This unit has no mechanical stop.

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30R3 is a turning unit normally used for a 900 valve movement and has a tapered
clamping sleeve (conical coupling) for easy fitting to the valve spindle. This unit
has an internal mechanical stop.

3.4. Adapter kit for turning actuator

The turning adapter kit consists of:
− Slotted bushing ØA
− Flange adapter Slotted bushing

− Screws and washers (socket head)

The slotted bushing ØA is machined to fit to the actual valve spindle with diameter
ØA. This bushing will also fit into the turning units 30R1 or 30R3.
The flange adapter will vary depending on valve type. The adapter shown here is made
of an aluminium profile and fitted with holes complying with valve flange type F05
and F07.
The screws and washers are used to fit the flange adapter to the turning unit 30R3. Flange adapter

3.5. 30L Linear module

30L1-40 has a maximum stroke of 40 mm with a screw pitch of 10 mm.
30L1-100 has a maximum stroke of 100 mm with a screw pitch of 10 mm.
The unit consists of aluminium housing with a nut and screw, a thrust bearing
and a protective rubber bellows.

3.6. Adapter kit for linear actuator

The linear adapter kit consists of:
− Two spindle adapters
− Flange adapter
− Two or three rods
− Screws
− Plastic bag with a written valve type name, for example
“Masoneilan type XXX”
The flange adapter is machined to fit the actual valve flange.
The rods have a specific length for the actual valve.
The two spindle adapters have the same thread as the actual valve spindle.
Flange adapter

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3.7. Cable with connector
The standard 10 m shielded cable has 9 active coloured wires and a cable connector. The cable is designed for
fixed installation and if placed in extreme outdoor environment, it should be covered with a protective hose.

3.8. Connection board A

Connection board A is used for analogue control and will fit to a standard DIN-rack
system. The board has 9 terminals marked with colour text corresponding to the colour
coded wires in the standard cable.

Grey Blue Violet Red Black White Brown Green Yellow

Com- Com- Com- Power Power Control Control Position Position

puter puter puter

TX (TD) RX (RD) GND 24 V DC 0 V DC IN + IN - OUT + OUT -

3.9. OVP (Oden Valve Program) and Computer cable

At delivery the actuator is programmed with default values of torque, speed, and working range etc. These settings
can be changed by using the OVP software (Oden Valve Program). The software can be installed from the CD
delivered with the actuator or it can be downloaded from our website.
A RS232 computer cable is needed to connect the computer to the analogue Connection board. The computer cable
is optional and not included in delivery, if not separately ordered. If the computer lacks a serial interface a standard
USB-Serial converter is needed.
For further information about OVP, go to section 7.

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4 MECHANICAL INSTALLATION
The examples in this chapter should be regarded as guidance only. Actual installations may vary depending on the
type of valve used. Some adapter consoles and screws may differ from those described below.
NOTE: The manufacturer’s warranty will be void if the cover is dismantled.
WARNING: If the 24 V DC is connected during assembling or inspection, the valve may move.
DANGER: The cable must be clamped (fixed installation) between the actuator and the connection board.

4.1. Confirmation of delivered items

Please check that the delivery is complete according to the delivery specification:
− P30 Basic Unit
− 10 m cable with connector
− Analogue connection board
− Product certificate
− User’s guide
− CD including software OVP
− Radial seal
− Turning or linear unit (optional)
− Adapter kit (optional)
− Computer cable RS232 (optional)

4.2. Tools
For the mechanical installation, the following tools are necessary:
− M8, M6, M5 Hexagon keys (for socket head cap screws)
− Spanner for M8-nuts
− Screwdriver (width 2,5 mm)
− Loctite blue 243

4.3. Installation

P30R1 Turning actuator

1. Fit the valve flange adapter to the valve. A common valve
flange adapter design is a bent steel plate or, as here shown,
an aluminium profile with its outer surface provided with
four treaded holes for the M8 screws and with interface
holes to the valve flange in accordance to ISO standard F05
and F07.
2. The slotted bushing should be machined to actual valve
spindle diameter. The clamp collar has two stop screws
which create clamping forces to the valve spindle.
Slotted bushing Clamp collar

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3. Press the turning module 30R1 in place until it is resting at the surface of the valve flange adapter. Tighten the
clamp collar screws. Check that you can move the valve by hand. Put the valve spindle to closed position. NB
Some valve spindles are changing their axial position in closed position.
4. Attach P30BU to 30R1 using two M5 and four M8 with washers (and eventually nuts with washers). The
radial seal should not be used with this unit.
5. Check that the valve/actuator is running smoothly by adding a threaded pin to the M10 thread in the clamp
collar and then rotate the valve.
6. A pin with a M10 thread could be fitted to the clamp collar and be used as a mechanical stop for ball valves
without mechanical stop. At power failure (break) the threaded pin can be used a handle for controlling the
valve manually.
7. The ground wire (green/yellow), fitted to the actuators flange, must be connected to a suitable ground point at
the valve.
8. All threads should be locked by Loctite 243.
9. Perform a Power Calibration (see section 6) . If the valve does not have a mechanical stop, perform a Position
Calibration or turn the valve spindle to closed valve position with a poly grip spanner. Secure the position
firmly, and perform a Power Calibration by using OVP. Select ”No” for aut. Power Cal after > 8 h power
break in OVP.

P30R2 Turning actuator

1. Fit the valve flange adapter to the valve.
2. Press 30R2 to the valve spindle. It is important having a close but not
hard fitting to the valve spindle and also to its key; otherwise the
high positioning accuracy of the Oden Actuator is not used to its full
extent. Do not use a hammer; this may damage the valve spindle.
3. Check that you can move the valve by hand. Put the valve spindle to
closed position. NB Some valve spindles are changing their axial
position in closed position.
4. Attach P30BU to 30R2 using two M5 and four M8 with washers (and eventually nuts with washers). The
radial seal should not be used with this unit.
5. The ground wire (green/yellow), fitted to the actuators flange, must be connected to a suitable ground point at
the valve.
6. All threads should be locked by Loctite 243.
7. Perform a Power Calibration (see section 6). If the valve does not have a mechanical stop, perform a Position
Calibration.

P30R3 Turning actuator

1. Fit the valve flange adapter to the valve.
2. Release the tapered clamping sleeves and put the turning unit 30R3 in
place until it is resting at the surface of the valve flange adapter.
3. Turn the valve to closed position.
4. Fit the 30R3 to the valve flange adapter by the screws.
5. Turn the coupling gear shaft with its pin to the internal mechanical stop (closed valve position) if the valve
(ball valve) has no own stop and tighten the clamping sleeve. If the valve has its own mechanical stop leave a
free distance between the internal stop pin and the mechanical stop of about 2 mm.
6. Check that the valve/actuator is running smoothly within the working range by turning the coupling gear by
hand.
NB The internal stop pin at the coupling gear shaft must not hit the other internal mechanical stop when the
valve is in max opened position (normally 20 mA position). If so, you have to decrease the working range in
OVP.
7. Place the radial seal on the visible gear of P30BU.

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8. Attach P30BU to 30R3 using four M8x25 with washers and Loctite 243.
9. The ground wire (green/yellow) which is fitted to the actuators flange should be connected to a suitable
ground point at the valve.
10. All threads should be locked by Loctite 243.
11. Perform a Power Calibration (see section 6).

P30L1 Linear actuator

P30L1 consists of:
− P30BU
− 30L1 Linear unit (max. 40 or 100 mm stroke, 10 mm screw pitch)
− Linear adapter kit

1. Turn the coupling gear by hand in 30L1 clockwise to its stop position.
2. Fit the valve flange to the valve.
3. Fit the bars to the 30L1. Then fit the unit to the valve flange.
4. Put the valve spindle in maximum opened position.
5. Turn the coupling gear counter clockwise until the ball screw end part hits the
end part of the valve spindle.
6. Put the two spindle adapters in place and use the four clamp screws to secure
a good fit in the spindle thread and the ball screw thread and to one of the
bars. Adjust the clamp screw setting to get about 0,1 mm clearance to the bar.
7. Check by rotating the gear coupling in the 30L1 that you get a smooth action
and that there is a small guiding clearance between the spindle adapter and the
rod along its stroke.
NB Check that the working range of the valve is within the working range of the 30L1 Linear module.
8. Place the radial seal on the visible gear of P30BU.
9. Attach P30BU to the 30L1 using the four M8x60 screws, washers and put Loctite 243 in the threads.
10. The ground wire (green/yellow) which is fitted to the actuators flange should be connected to a suitable
ground point at the valve.
11. All threads should be locked by using Loctite 243.
12. Perform a Power Calibration (see section 6).

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5 ELECTRIC CONNECTION

5.1. Cable connection

P30 is delivered with a standard cable of 10m and the Connection board A. Connect the free end of the cable with
the connection board using the colour codes. Note that the cable shield should be grounded at the free end of the
cable. Check that the ground wire (green/yellow) at the actuator flange is connected to the valve or equivalent
ground potential. If P30 is installed in an extreme outdoor environment the cable should be covered with a
protective hose.
For more information about electric wiring, go to Appendix.
DANGER: The cable between the actuator and the connection board must be clamped (fixed installation).
DANGER: Check that the voltage is 24 V DC, and that the wires are correctly connected to the terminal
block.
NOTE: Do not twist the cable at the P30 inlet.

5.2. Voltage drop

If a long cable is used between the power source and the connection board you need to calculate the voltage drop.
You may use either:
− One shielded cable with six wires or
− One cable for the power with two wires and one shielded signal cable with four wires.
The maximum power peak current for P30 is about 8 A. Use a cable which gives a voltage drop of max 2V.
A bigger drop will reduce performance and may affect the function of the electronics. When calculating the drop -
do not forget that the calculating length is twice the length of the cable.
It is possible to compensate for the drop by raising the voltage at the power source. However, be careful not to
exceed 28 V at the terminals on the connection board
The return (position) signal circuit should be loaded by about 250 ohm (max 350 ohm).

5.3. Choice of cable

Some tips concerning choice of cable between Connection board A and your power source:
1. Helukabel TRONIC-CY is a shielded UV stabilized cable of good quality for fixed installation in the
temperature range -20º - +60°.
Helukabel No.16479 has 6 wires each with 1 mm² cross-sec. Voltage drop about 3 V per 10 m.
Helukabel No.16504 has 6 wires each with 1,5 mm² cross-sec. Voltage drop about 2 V per 10 m.

2. Miltronic /Ölflex Classic 415 CP is a shielded UV stabilized cable of good quality for fixed installation in the
temperature range -20º - +60°.
Miltronic No.1314040 has 6 wires each with 1 mm² cross-sec. Voltage drop about 3 V per 10 m.
Miltronic No.1314054 has 6 wires each with 1,5 mm² cross-sec. Voltage drop about 2 V per 10 m.
For very long distance (more than 20 m) we suggest using two cables, one for power and one for signals.
1. For power the Helukabel No. 16502 has 4 wires each with 1,5 mm² cross-sec, UV stabilized and with shield.
Using two wires in parallel will reduce the drop. Voltage drops about 2 V per 10 m.
2. For power the Miltronic/ Ölflex Classic 415 CP No. 1314050 has 4 wires each with 1.5 mm² cross-sec, UV
stabilized and with shield. Using two wires in parallel will reduce the drop. Voltage drops about 2 V per 10 m.
Use reduction pins for wire with cross-sec > 1 mm² to fit to the inlets of the terminal block.

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6 THE CALIBRATION SYSTEM
To calibrate the actuator/valve-system means to identify the closed valve position which corresponds to the closed
position of the control signal, normally 4 mA. There are two types of calibration methods; Power Calibration
(mostly used) and Position Calibration. Which one to use depends on type of application.

6.1. Power Calibration

The Power Calibration is the most common method to make sure the actuator finds the closed position. The
calibration can be performed manually or automatically.

Manual Power Calibration using OVP software

To manually perform the calibration press the Power Calibration-button in the main menu. When ready, the
actuator will move to the control signal position.

Manual Power Calibration without using OVP software

To manually perform a Power Calibration without using the OVP software:
1. Disconnect the power, 24 V DC.
2. Short-circuit the pins TD and RD at the RS 232-connector.
3. Connect the power, 24 VDC. The actuator will perform a calibration. When ready, the actuator will
move to the control signal position.
4. Remove the short-circuit of TD and RD.

Automatic Power Calibration

By enable the Automatic Calibration-function in OVP, an automatic Power Calibration will be performed every
time the valve reaches its closed position. If the valve remains in closed position, this sequence will be repeated
every 20 minutes. This function can be adjusted and disabled in OVP software. The main reason for this routine is
to reduce the risk of valve jamming.
The actuator position is automatically saved to a permanent memory during a power failure. If the valve position
has been changed during lack of power, the motion will be detected. This detection occurs during maximum 8
hours after a power failure.
When the power returns, an automatic calibration will be performed. After the calibration the actuator will respond
to a control signal if present. The maximum opening angle, starting from this closed position, is either set by
default or by the customer in the OVP software.
Please not that the maximum range for the automatic permanent saving of the position value at a power break is
12,000 degrees (33 turns) for turning actuators and 330 mm (with a screw pitch of 10 mm) for linear actuators. If
any of these ranges have been extended no saving occurs. It is possible to maintain the calibration point by
continuously power the actuator for example by an UPS (Uninterrupted Power Supply).

6.2. Position Calibration

The Position Calibration method is recommended if the valve has no mechanical stop or is too sensitive to stand
the torque/force of the Power Calibration. When performing a Position Calibration you are manually setting the
calibration position and the maximum opened position.
To perform a Position Calibration:
1. Disconnect the power, 24 V DC
2. Check that there is no computer connection to the RS232 connector.
3. Move the valve manually to closed position.

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 4. Remove any connections to the terminal block inlet number 3 and 5 (+IN and +OUT) at the
connection board.
5. Short-circuit terminal number 3 and 5 (+IN and +OUT).
6. Connect the power, 24 VDC.
7. The actuator will now remember this position as the calibration position and will start opening the
valve.
8. When the valve has reached the requested maximum opened angle position, quickly remove the
terminal short-circuit.
9. The actuator will immediately stop and remember this position as the maximum opened angle value.
10. Reconnect the control and position signal conductors (+IN and +OUT).
The calibration values are stored in permanent memory in the electronics. No automatic new calibration will be
performed after more than 8 hours power break. As a result, the actuator will not react to any control signal until a
new Position Calibration (or a Power Calibration) is carried out. No automatic calibration or 20-minutes
calibration will occur in closed position.

6.3. Summary of calibration methods

Type of calibration Automatic/Manual Description

Power Calibration Automatic Automatic start of Power Calibration:

When power returns after >8 hours
Every 20 minutes in closed position.
(This function can be adjusted and disabled in OVP software)

Power Calibration Manual Manual start of Power Calibration:

By short circuit TD and RD in the RS232-connector
In OVP by pressing the Power Calibration button

Position Calibration Manual Manual setting of the calibration position and the maximum opened
position.

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7 OVP – ODEN VALVE PROGRAM
The Oden Valve Program, OVP, can be used to change the default settings of torque, speed, working range etc.
However, it is not required for operating the actuator. If the default values are adequate for your application, it is
not necessary to use the software.
The actuator parameters can easily be changed by any of these two methods:
− making the changes interactively in the program with the actuator connected to the PC
− remotely on a separate PC by saving the changes in a data file and later loading them to the actuator when
it is connected to the PC
The software communicates with all Oden actuators, using the RS-232 interface. If your computer is lacking a
serial port, you need a standard converter from RS232 to USB. Latest version of OVP is available on our website.

7.1. OVP versions

− P30 with serial number 09xxxx and higher: Use OVP version 4.1
− P30 with serial number 96xxxx – 99xxxx and 00xxxx to 08xxxx: Use OVP version 3.8

7.2. To start using OVP

To start using the OVP software:
− Install the program from the CD (or download from website)
− Connect the RS232-computer cable between the analogue connection board and computer
− Start the program “Oden Control OVP”
− Select language
− Select the communication port (only on version 4.1)
− Select actuator type and connect actuator. (If the actuator does not respond, try another serial port)

7.3. To change settings

All parameters in the main menu are adjustable. To change settings, make the adjustments and press the button
“Apply”. The actuator is now programmed with the new settings. (In older versions of OVP the actuator will
respond directly). If you wish to restore the parameter values to default, press the “Default”-button.
To save new settings in an external file, use the “Save data” button. The data is saved in a file which can be opened
later when the actuator is connected. Use the “Load” button to read from the saved file and reload the actuator with
new settings.
If the actuator does not respond to changes in settings, go back and try another serial port (only in version 4.1).
Connect the actuator again. If still no response, exit the program and start over again. If using a RS232/USB-
converter, please check the function.

7.4. Error signals (only in version 4.1)

− Error signal = 0 No error

− Error signal = 10 Temperature error
− Error signal = 20 To low or high voltage (VDC)
− Error signal = 30 Lack of control signal (mA)

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 − Error signal = 40 Actuator type not selected.
− Error signal = 50 No calibration performed
− Error signal = 60 Motor overheated
− Error signal = 70 Motor overheated 10 times. Break power to continue.

7.5. Status menu (only in version 4.1)

The Status menu shows the actual voltage used and the temperature of the controller and motor. If the temperature
exceeds a pre-set value, the actuator will be turned off. When the temperature falls the actuator will try again to
reach the position. This process will be repeated ten times. After failing to reach the position ten times, the actuator
will be turned off and return a permanent error signal.

7.6. Parameters in OVP

Parameter Description Default value Default value

P30 Turning P30 Linear

Closing direction Sets closing direction. Viewed from the Clockwise In

actuator towards the valve

Valve pitch Sets the valve pitch in mm/turn. - 10 mm/turn

Speed Sets operating speed. 50 °/s 100 mm/min

Acceleration Sets acceleration in a relative value. 20 20

Torque/Force Sets maximum torque/force delivered 10 Nm 5000 N

during regulation.

Working range Sets the actuator working range. 85 ° 20 mm

Shut-off Area near the close position where no 5 % of the 5 % of the

regulation will occur. The actuator will working range working range
continue to the closed position to avoid
cavitation problems.

Signal level at open Sets the mA-signal for open position. 20 mA 20 mA

position

Signal level at Sets the mA-signal for closed position. 4 mA 4 mA

closed position

Valve reaction at Decides what happens when control signal Unaffected Unaffected
control signal loss is lost.

Power Calibration Automatic calibration after more than 8 Disabled Disabled

after 8h power loss hours of power loss. (Includes Time
calibration in OVP version 3.8).

Time calibration A repeatable power calibration in closed Disabled Disabled

position. To avoid jamming.

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8 MAINTENANCE
Control and function test should be carried out every three years. In case of heavy loads of the actuator (and the
valve) the intervals should be shorter. The Oden actuator gears and the bearings need no lubrication or service.

8.1. Check points

Electronic contact control

Control and clean the surfaces in the terminal blocks at the connection board.

Torque control
With the OVP software, it is possible to control the condition of the valve by slowly increasing the control
torque/force until the actuator starts moving. You will notice a change in valve bearing condition.

Calibration control
Perform a new Power or Position calibration to verify closed position.

Positioning control
Position the valve near the middle of the working range. Increase the control signal very slowly until the valve
spindle starts to move. Read the mA-value. Decrease the control signal very slowly until the valve spindle starts to
move in the other direction. Read the mA-value. The signal difference is a measure of the “control backlash” of the
system (positioning accuracy).
First check that it is no mechanical backlash in the coupling between the valve spindle and actuator. It is possible
to measure the valve motion by using an indicator clock against a pin fitted to one of the free M10 threads in the
clamp collar (turning valve). A common cause for backlash is that the spindle adapter is not properly fixed to the
valve spindle.
Note that in some applications most of the total mechanical backlash in the system is eliminated by the media in
the pipe system which will give a torque/force load at the valve spindle always in the same direction. Hence, this
test should be performed on a normally pressurised system. Some valves have high internal friction. In such valves
the backlash will have a direct influence on the positioning accuracy.

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9 TROUBLE SHOOTING
When problems occur start checking the following:
− Validate that parameters in OVP software are suitable for the application. Start the OVP program and
check important settings such as closing direction, working range and torque/force.
− Validate that the actuator is properly mounted on the valve.
− Validate that the valve is not blocked or jammed within the working range.

A) Nothing happens when changing the control signal value

1. Check power, 24 V DC ± 15%.
2. Check the control signal, 4-20 mA.
3. If the surface of the actuator gets hot after 5 - 10 minutes, check that the “Shut-off” value in OVP is
set to default 5 % of working range.
4. If you are controlling a turning valve, try to move the valve spindle by hand using a treaded M10 -pin
in the clamp collar:
a. If you cannot move the valve spindle, break the 24 V and try again.
b. If you still cannot move the spindle, remove the Basic Unit and try to move the valve by hand.
c. If it is still a problem to move, examine the valve.
d. If the valve moves easily, check if there is any sticking force between valve and actuator. If not,
remove the actuator and run it free. If nothing happens contact Oden.
e. If the actuator is running constantly and cannot be controlled, go to 6.
5. Perform a new Manual Power Calibration.
6. Still nothing happens. The actuator may be in a Power Calibration routine which has been interrupted.
Turn off power to break the routine. Exit OVP and start the program again. Perform a Manual Power
Calibration. (You might need a mechanical stop.)

B) When giving the control signal maximum value the actuator gets hot
1. Check if the position signal is the same as the control signal (20 mA). The normal maximum
difference between these two values should be <0.1 mA. If it is larger, then the available mechanical
working range is probably smaller than the working range setting in OVP (blocking situation). Reduce
the working range in OVP to a value 5 degrees (for linear actuators 3 mm) lower than the available
mechanical working range.
There is a built-in safety temperature sensor which will stop the function of the actuator when the
temperature exceeds maximum limit.. The power will reset when the actuator has cooled down.
2. Validate that the valve is not blocked or jammed within the mechanical working range.
3. Validate that the necessary torque (force) to move the valve is within what the actuator can deliver.

C) No connection to OVP
1. Exit the OVP program and start again.
2. OVP 3.8: Check that the data cable is connected to the connection board and computer port and that
the port is logical opened. If using an USB-serial adapter, try to direct it to port number 3.
OVP 4.1: Try another serial port in the main menu. Connect the actuator and perform a power
calibration by pressing the button “Power Calibration”. If the calibration fails, go to main menu and
choose another serial port.
3. Check power, 24 V DC ± 15%
4. Go to A6) above.

www.odencontrol.se 16
10 TIPS
− If you have any control problem, please go to chapter Trouble shooting. If you still have problem contact
Oden Control AB or your nearest dealer.
− All parameter settings in OVP are stored in a permanent memory in the electronics. That means that your
settings will not be affected if the electronics is upgraded with latest software version at service.
− Note that maximum range for the automatic permanent saving of the position value at a power break is
12,000 degrees (33 turns) for turning actuators and 330 mm (with a screw pitch of 10 mm) for linear
actuators.
If the limit of the working range has been exceeded no saving occurs. To maintain the calibration point
for an extended working range, you will need to continuously power the actuator, for example by an UPS
(Uninterrupted Power Supply).
− There are options concerning other types of spindle adapters. Tapered clamping sleeves are alternatives to
the traditional method. These sleeves make the installations quicker and easier. Please ask for more
specific information.
− There are options concerning different types of turning and linear units which are not mentioned in this
manual. Please ask for more specific information.
− Visit our website www.odencontrol.se for more information, software and documentation.

Oden Control AB
Herserudsvägen 5
181 34 Lidingö
Sweden
Phone: (+46) 8 767 76 57
Fax: (+46) 8 767 04 17
E-mail: [email protected]
Web: www.odencontrol.se

www.odencontrol.se 17
Electric turning actuators
Parameters P30R P30EXR P50R P220R P500R P30G

Type of actuator Turning Turning Turning Turning Turning Turning

high speed high with
speed added
ATEX gear

Torque [Nm] 5-30 5-30 5-50 10-190 10-400 400-4500

Min. closing time 90˚ [s] 1,0 1,0 6,01) 6,01) 6,01) - 3)

Working range [turns] 33 (1602)) 33 (1602)) 33 (1602)) 33 (1602)) 33 (1602)) - 3)

Precision [degrees] ± 0.5 ± 0.5 ± 0.1 ± 0.1 ± 0.1 - 3)

Sealing IP68 IP68 IP67 IP67 IP67 IP68/65

Surrounding temp. [˚C] -20–+60 -20–+60 -20–+60 -20–+60 -20–+60 -20–+60

Installation in all directions Yes Yes Yes Yes Yes Yes

ATEX-certified No Yes No No No No/Yes

Weight [kg] 3 3 5 8 13 9-94

Electrical data P30R P30EXR P50R P220R P500R P30G

Type of motor Brushless Brushless Step Step Step Brushless

Voltage [VDC] 24 ± 15% 24 ± 15% 24 ± 15% 24 ± 15% 24 ± 15% 24 ± 15%

Max. power [W] 200 200 70 120 160 200

Average power [W] 100 100 35 60 80 100

Max. current [A] 8 8 3 5 7 8

Average current [A] 2 2 1 2 3 2

Analogue control [mA] 4-20 4-20 4-20 4-20 4-20 4-20

Return (position) signal [mA] 4-20 4-20 4-20 4-20 4-20 4-20

Material data

Aluminium servo housing SS 4212-06, blue anodizing

Aluminium components SS 4212-06, black anodizing

Steel components SS 2346, SS 2333

*) Speed depending on chosen torque.

2) UPS needed.
3) Parameters depending on chosen size of gear.

Oden Control AB (publ) Phone: +46 (0)8-767 76 57 E-mail: [email protected]

Herserudsvägen 5 Fax: +46 (0)8-767 04 17 Web: www.odencontrol.se
S-181 34 Lidingö
Electric linear actuators
Parameters P30L P30EXL P50L P220L

Type of actuator Linear high Linear high Linear Linear

speed speed ATEX

Force [kN] 3-12 3-12 4-16 6-40

Standard screw pitch [mm] 10 10 10 25

Speed [mm/min] 400 400 251) 601)

Working range [mm] 330 (16002)) 330 (16002)) 330 (16002)) 330 (16002))

Precision [mm] ± 0.10 ± 0.10 ± 0.15 ± 0.20

Sealing IP67 IP67 IP67 IP67

Surrounding temp [˚C] -20 – +60 -20 – +60 -20 – +60 -20 – +60

Max standard stroke [mm] 40/100 40/100 40/100 100

Installation in all directions Yes Yes Yes Yes

ATEX-certified No Yes No No

Weight (kg) 7 7 9 14

Electrical data P30L P30EXL P50L P220L

Type of motor Brushless Brushless Step Step

Voltage [VDC] 24 ± 15% 24 ± 15% 24 ± 15% 24 ± 15%

Max. power [W] 200 200 70 120

Average power [W] 100 100 35 60

Max. current [A] 8 8 3 5

Average current [A] 2 2 1 2

Analogue control [mA] 4-20 4-20 4-20 4-20

Return (position) signal [mA] 4-20 4-20 4-20 4-20

Material data

Aluminium servo housing SS 4212-06, blue anodizing

Aluminium components SS 4212-06, black anodizing

Steel components SS 2346, SS 2333

1) Speed depending on chosen force.

2) UPS needed.

Oden Control AB (publ) Phone: +46 (0)8-767 76 57 E-mail: [email protected]

Herserudsvägen 5 Fax: +46 (0)8-767 04 17 Web: www.odencontrol.se
S-181 34 Lidingö
 P30.15 Connection board A1 Cable with shield Cable connector Chassi connector P30 Basic Unit
(max 10 m)

J1 J2
+24 V Red 1
2
0V Black
3
+In White
4
-In Brown
+Out Green
5
-Out Yellow
6
TD Grey

RD Blue 7
8
Gnd Violet 9
P1

J1 and J2 = screw terminals

P1 = RS 232 connector
The flange at P30 Basic Unit
should be grounded with the
enclosed 0,5 m ground wire.
The cable shield should be
Dat./rev.nr
grounded in this free end. Designer
GR 2006.02.08
The not used rosy cable wire Title Sheet
should be cut and end isolated. Oden Control AB P30 1
Nilstorpsvägen 53 181 47 Lidingö, Sweden
Phone +46-8-767 76 57 Fax +46-8-767 47 18 Connection drawing Doc.Nr
E-mail [email protected] www.odencontrol.se P30.90
 Oden P30 and P30EX Block Diagram
Power supply
connector(s)

3-phase Current U
+24VDC Switchmode 3-phase
driver Sensing V
Power brushless
Supply W motor
Ground

4-20 mA High speed

4-20mA Analog-Digital A/D converter
Input converter
User I/O connector

4-20 mA
Digital-Analog
4-20mA converter
Output Backup
capacitor

Feedback
Main Control control Feedback
&
CPU

Asynchronous
Serial interface

Receive serial interface Non volatile

connector

memory
Transmit
Ground