Spare Part Catalog cv01 6sl 9088t
Spare Part Catalog cv01 6sl 9088t
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KIRLOSKAR OIL ENGINES LIMITED
Khadki, Puhe 411 003 (India)
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SPARE PARTS CATALOGUE
F6.175.01.0.00
Kirloskar Diesels
4SL 9059/4SL 9059T
6SL 9088/6SL 9088T
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FOREWORD
Dear Customer.
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This Spare Parts Catalogue is prepared for KIRLOSKAR 4SL 9059/6SL 9088
Naturally Aspirated and Turbocharged engines. The catalogue includes the part
number. sub-assemblies. assemblies. description. quantities and necessary
illustrations for easy and correct identification while ordering spares.
Never order spare parts other than 'KIRLOSKAR SPARES'. Use only genuine
KIRLOSKAR SPARES for maintaining the excellent quality and reliability of your
engine.
When you order spare parts, you expect correct deliveries from us. This can only
be ensured if we get the following information from you.
ORDER SPECIMEN
For engine model 6SL 9088T, engine no. F6. 4001/94101, part no. F6.001.39.0.
Intermediate gear with' bush. quantity 1. catalogue no. F6.175.01.0.00. by road
transport. .
- Engine number is punched on the engine name plate which is fixed on engine.
(Refer fig. 1 below).
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Engine No.
Year of manufacture.
Model number.
T = Turbocharged
TA = Turbocharged Aftercooled
ALWAYS FURNISH THE COMPLETE ENGINE NO. WHILE ORDERING SPARE PARTS
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GUIDELINES
3. Find out the part no., description and quantity per engine against the required
Sr. No. as given in the catologue at right hand side of the illustration plate.
4. The parts which could not be illustrated, are marked with single asterisk mark,
in the parts list. However, such parts could be identified by the description
given in the catologue.
5. The appropriate remarks about the supply status are given against the parts
whicb could not be supplied loose individually as spares. Such parts are
supp~ied as corresponding assembly mentioned in the respective plate.
6. The bearings, bushes and thrust washers marked with '#' are supplied as
complete set for engine and not as individual part. Thus while ordering these
parts, place your order on the set number, which are given in the respective
parts catalogue. Also, please note mat the bushes supplied as spares are in
unfinished bore condition. They are to be bored in position.
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CONTENTS
(F6.175.01.0.00)
Sr. Plate No. Description Group No. Page No.
I- No.
01 F6/001 Crankcase F6.151, F6.002 1-7
(. F4.001
I F6.156 8-9
02 F6/002 Gear casing
03 F6/003 Flywheel housing F6.162 10-11
04 F6/004 lube oil sump and dipstick F6.158, F6.011 12-13
F4.012
05 F6/005 Tachodrive unit F6.010 14-15
06 F6/006 Breather assembly F6.013 16-17
07 F6/007 Crankshaft F6.003, F6.161 18-19
F,4.002
08 F6/008 Piston and connecting rod F6.153, F6.005 20-21
09 F6/009 Cylinder liner F6.154, F4.006 22-23
F4.154, F6.006
10 F6/010 Cylinder head F6.155, F6.032 24-25
11 F6/011 Rocker cover F6.008, F6.040 26-27
12 F6/012 Camshaft F6.152, F6.004 28-29
F4.152, F4.004
13 F6/013 Valve rocker assembly F6.155 30-31
14 F6/014 lube oU pump F6.165, F6.021 32-33
F4.165, F4.021
15 F6/015 Suction tube and delivery pipe F6.022. F6.023 34-35
i . F4.023
16 F6/016 lube oil cooler F6.036, F4.036 36-37
17 F6/017 lube oil filter and header assly F6.024, F4.024 38-39
18 F6/018 Centrifuge filter F6.024 40-41
19 F6/019 Fuel injection system F6.029. F6.030. 42-45
F6.031, F4.029
F4.030
20 F6/020 Belt tensioning unit F6.018 46-47
21 F6/021 Fuel filter and pipes F6.034,' F6.033 48-49
F4.033
22 F6/022 Water pump F6.164,F6.019 50-51
23' F6/023 Inlet manifold F6.167,F4.167 52-53
24 F6/024 Exhaust manifold F6.168, F6.026 54-55
F4.168, F4.026
25 F6/025 Turbocharger F6.169 56-57
26 F6/516 Exhaust outlet bend F6.516 58-59
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CRANKCASE
QUANTITY
Sr. PART NO. DESCRIPTION 4SL 4SL 6SL 6SL
No. 9059 059T 9088 9068T
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CRANKCASE
QUANTITY
DESCRIPTION 45L 45L 65L 65L
Sr. PART NO.
No. 9059 90591 9088 90881
1 1 - -
23a F4.001.01.0 Crankcase (Not supplied loose)
4 4 6 6
24 50401107x 020 Dowel pin
6 6 10 10
25 F6.001.91.0 Sealing cap
Joint 1 1 1 1
26 F6.001.530
1 1 1 1
27 F6.001.28.0 Cover plale .lor rear side
50508/13 2 2 2 2
29 Copper washer
50610/16, 2 2 2 2
30 Core plug
4 4 6 6
*31 FG.001.18.0 Main bearing bottom std. size
Main bearing top std. size 4 4 G 6
#32 FG.001.19.0
2 2 2 2
'33 F6.001.16.0 Thrust ring hall top (std. size)
.34 F6.001.17.0 Thrust ring hall bottom (sid. size) 2 2 2
F6.001.21.0 1 1 1 1
'35 Middle bearing top (std. size)
1 1 1 1
'36 F6.001.20.0 Middfe bearing bottom (std. size)
50003/00x012 Set screw 3 3 3 3
37
External circlip 2 2 2 2
39 50501/20
2 2 2 2
40 F6.001.29.0 Ball bearing (SKF 6304)
1 1 1 1
41 50502152 Internal circlip
' 1 1 1 1
42 F6.001.26.0 Intermediate gear (lor oil pump)
F6.001.30.0 1 1 1 1
43 Spacer
1 1 1 1
€) F6.001.27.0 InntetlTlediale shaft
1 1 1 1
45 F6.002.02.0 Joint lor fronl plate
5 5 7 7
46 F6.001.07.0 Grooved dowel pin
10 10 14 14
47 50052/16x150 Boll for bearing cap
Plain washer 10 10 14 14
48 34.001.07.0
4 4 6 6
49 50504/03 Banjo boll
4 4 6 6
50 F6.001.51.0 Nozzle assembly
4 4 6 6
51 50500/07 Copper washer
. 1 1 1 1
i52 50602/10 Core plug
1 1 1 1
53 46.085.02.0 Sensorunit (Yenkey 2810901/01)
1 1 1 1
54 50508/27 Copper washer
55 50602/24 Core plug ,1 l ' 1 1
3 3 3 3
60 50602/10 Core plug
2 2 2 2
61 50508/23 Copper washer
2 2 2 2
62 50611107 Core plug
Dowel pin lor flyw1'1&e1
housing. 2 2 2 2
63 F6.001.57.0
:.64 F6.001.60.0 Crankcase assembly (Consisting 01 crankcase.
bearing caps and st. no. 13 to 30; . - - 1 1
46 to 52 & 55 to 63)
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GEAR CASING
QUAN11TY
Sr.- PART NO. DESCRIPTION 4SL 4SL 6SL 6SL
No. 9059 905919088 9088Ti
01 50006108 Nut 5 5 5 5
02 50505/08 Spring washer 12 12 12 12
03 F6.009.05.0 Cover for thermostat 1 1 1 1
04 F6.009.27.0 '0' ring 2 2 2 2
05 39.040.09.0 Thermostat 2 2 2. 2
06 5OO10108x020 Stud 4 4 4 4
07 50602130 Core plug 2 2 2 2
06 50508/33 Copper washer 2 2 2 2
09 5OO02lO8x110 Set bolt 1 1 1 1
10 50505108 Spring washer 1 1 1 1
11 5000211 Ox 130 Set bolt 4 4 4 4
12 50505/10 1 1 1 1
Spring washer
13 500 10/08x050 Stud 2 2 2 2
14 50602130 Core plug 1 1 1 1
15 50508/33 4 4 4 4
Copper washer
16 50505/10 Spring washer 4 4 4 4
17 F6.009.09.0 . Suspension lug 1 1 1 1
18 50610/42 Core plug 2 2 2 2
19 5OOOI10x070 Set bolt 1 1 1 1
20 5OO10108x020 Stud 6 6 6 6
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21 5OO02lO8x075 Set bolt 6 6 6 6
Oil seal 1 1 1 1
. .2.6.-- F6.009.03.0
23 5OO10/10x025 Stud 7 7 7 7
24 50505108 Spring washer 1 1 1 1
25 F6.018.02.0 Support of tightening device .1 1 1 1
26 5OO10/08x025 Stud 1 1 1 1
't!.7 50006/10 Nut 1 1 1 1
28 F6.156.01.0 Gear casing (not supplied loose) 1. 1 1 1
29 F6.009.02.0 Joint 1 1 1 1
30 50602130 Core plug 1 1 1 1
31 50602130 Core plug 1 1 1 1
32 F6.009.1 .O Joint for suctionsocket 1 1 .1 1
33 F6.009 13.0 Breather tube 1 1 1 1
:u F6.009.11.0 Suc:ion tube 1 1 1 1
35 50006/10 Nut 1 1 1 1
36 F6.009.04.0 Threadedbush 5 5 5 5
°37 F6.156.60.0 Gear casing assly. 1 1 1 1
(consisting of sr. no. 6 to 8, 13 to 15, 18,
20, 23, 26, 28.. 30, 31 &36)
- Parts not illustrated
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FL YWHEEL HOUSING
QUANTITY
Sr. PART NO. DESCRIPTION 4SL 4SL I 6SL 6SL
No. 9059 9059T 9088 9088T
01 50052/16x045 Bolt 1 1 1 1
02 50506/16 Plain washer 1 1 1 1
03 F6.016.02.0 Lifting hook 1 1 1 1
04 50010/10x025 Stud 3 3 3 3
05 50006/10 Nu! 3 3 3 3
06 50506/10 Plain washer 3 3 3 3
07 50505/10 Spring washer 3 3 3 3
08 F6.016.04.0 Join! for flywheel housing 1 1 1 1
09 F6.016.03.0 Oil seql 1 1 1 1
10 F6.016.12.0 Rubber cap 1 1 1 1
11 F6.016.05.0 Flywheel housing (Notsupplied loose) 1 1 1 1
12 50052112x055 Set bolt 9 9 9 9
13 50505/12 Spring washer 9 9 9 9
.14 F6.016.60.0 Flywheel housing assly. 1 1 1 1
(consisting of sr. no. 4, 10 & 11)
15 F6.001.61.0 Dowel for mounting foot 2 2 2 2
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LUBE. OIL SUMP AND DIPSTICK
QUANTITY
Sr. PART NO. DESCRIPTION 4SL 4SL 6SL 6SL
No. 9059 90591 9088 90881
01 FG.012.08.0 Joint - - 1 1
1 1 - -
F4.012.08.0 Joint
Lube. oil sump - - 1 1
02 FG.012.01.0
1 1 - -
F4.012.01.0 Lube. oil sump I
. 1 1 1 1
03 50611/06 Core plug i
1 1 1 1:
04 50508/16 Copper washer
50003/08x025 Set screw 25 25 33 33!
05
25 25 33 33 I
OG 50505/08 Spring washer
Plain washer 25 25 33 33
07 50506108
FGO".0'.0 1 1 1 1
08 Dipstick
1 1 1 1
09 FG.0".04.0 '0' ring
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. Parts not illustrated .i , 13
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TACHOORIVEUNIT F6/00S
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TACHODRIVE UNIT
QUANTITY
Sr. PART NO. DESCRIPTION 4SL 4SL 6SL 6SL
No. 9059 9059T 9088 9088T
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BREATHER ASSEMBLY
QUANTITY
Sr. PART NO. DESCRIPTION 4SL 4SL 6SL 6SL
No. 9059 9059T 9088 9088T
11 50010/10x025 Stud 2 2 2 2
12 50006110 Nut 2 2 2 2
.13 F6.013.20.0 Breather assembly 1 1 1 1
(consisting of Sf. nos. 01 to 07 & 11)
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CRANKSHAFT
QUANTITY
Sr. PART NO. DESCRIPTION 4SL 4SL 6SL 6SL
No. 9059 9059T 9088 90881
01 F6.015.07.0 Set screw 1 1 1 1
02 F6.015.04.0 Thrust washer 1 1 1 1
03 F6.015.01.0 Crank pulley 1 1 1 1
04 F6.015.03.0 Viscous damper 1 1 1 1
05 F6.015.02.0 Drivinghub 1 1 1 1
06 F6.003.05.0 Deflector(G. E.) 1 i 1 1
07 F6.003.03.0 Crank gear 1 1 1 1
08 F6.003.04.0 Locating pin 1 1 1 1
09 F4.002.20.0 Crankshaft assly.
(consisting of crankshaft, balance 1 1 - -
weights and sr. nos. 7, 8 & 12)
F6.003.20.0 Crankshaft assly.
(consisting of crankshaft, balance - - 1 1
weights and sr. nos. 7, 8 & 12)
10 50002/08x025 Hex bolt for damper mounting 8 8 8 8
11 50505/08 Spring washer 8 8 8 8
12 50076/16x050 Socket head screw for balance weight 16 16 24 24
13 F6.003.08.0 Ball bearing 1 1 1 1
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PISTON AND CONNECTING ROD FIIOO8
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PISTON AND CONNECTING ROD
QUANTITY
Sr: PART NO. DESCRIPTION 4SL 4SL 6SL 6SL
'No. 9059 9059T 9088 9088T
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CYLINDER LINER
QUANTITY
Sr. PART NO. DESCRIPTION 6St 6St
No. 9059
4S\I! 90591
4St 9088 90881
-- - -
01 F4.006.10.0 Cylinder liner with '0' rings 4
F4.154.10.0 -- - 4 - -
F6.006.10.0
. - - EO -
F6.154.10.0 -- , - - - 6
02 F6.006.02.0 Rubber ring (lop) 4 4 EO EO
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CYLINDER HEAD
.
QUANTITY
Sr. PART NO. DESCRIPTION 4SL 4SL 6SL 6SL
t No. 9059 9059T 9088 9088TI
.01 F6.155.10.0 Cylinder head assly. complete 4 4 6 6
(consisting of Sr. Nos. 02 & 13 to 21)
.02 I F6.155.20.0 I Cylinder head sub-assly. I 4 I 4 I 6 I 6
(consisting of Sr. Nos. 03 to 12)
03 F6.007.01.0 4 4 6 6
04 4 4 6 6
6.00?03.0 Valve.sea! sert (inlet)I I supplied
OS- 6.007.04.0 Valve
C,I;,"'"seat insert (exhaust) )
head loose.
Nol 4 4 6 6
06 F6.007.34.0 Sealing cap 8 8 12 12
07 F6.007.35.0 Sealing cap 8 8 12 12
08 F6.007.02.0 Valve guide 8 8 12 12
09 50010/10 x 30 Stud 8 8 12 12
10 F6.007.36.0 Grooved dowel pin 4 4 6 6
11 50010/10 x 065 Stud 4 4 6 6
12 F6.007.33.0 Threaded socket 4 4 6 6
13 F6.007.05.0 Inlet, valve 4 4 6 6
14 F6.007.06.0 Exhaust valve 4 4 6 6
15 F6.007.13.0 Washer 8 8 12 12
16 F6.007.09.0 Valve spring (outer) 8 8 12 12
17 F6.007.12.0 Washer 8 8 12 12
18 F6.007.1'.0 Valvae spring (Inner) 8 8 12 12
19 F6.007.08.0 Valve spring cup 8 8 12 12
20 F6.007.07.0 Valve collet 8 8 12 12
21 F6.007.14.0 Valve stem seaAing 8 8 12 12
t2 F6.155.01.0 Cylinder head gasket 4 4 6 6
F6.007.27.0 Cyli(lder head gaskat 1.2 mm thk. -- - AI Reqd-
F6.007.28.0 -"- 1.3mm thk.
F6.007.28.0 -"- 1.4 mm thk.
23 F6.007.22.0 Cyknder head bolt (long) 16 I
1Ii 24 24
24 F6.007.23.0 Cylinder head bolt 12 12' 18 18
25 F6.032.20.0 Vent pipe ass!¥. 1 , 1 1
26 50508/11 Copper wasber 8 S 12 12
27 F6.032.05.0 Femlile screw socket 1 .1 1 1
28 50504/04 Banjo bolt 3 3 5 5
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ROCKER COVER
QUANTITY
Sr. PART NO. DESCRIPTION 4SL 4SL 6SL 6SL
No. 9059 9059T 9088 9088T!
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CAMSHAFT
QUANTITY
Sr. PART NO. DESCRIPTION 4SL 4SL 6SL 6SL
No. 9059 9059T 9088 9088T
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VALVE ROCKER ASSEMBLY
QUANTITY
Sr. PART NO. DESCRIPTION 4SL 4SL 6SL 6SL
No. 90599059T 9088 90881 ,.
.01 F6.007.30.0 Valverocker assly. complete 4 4 6 6
(consisting 01 Sr. Nos. 02. 06 & 10 to 15)
02 F6.007.15.0 Rocker support sub-assly 4 4 6 6
i (consisllng 01 Sr. os. 03 10 05)
03 F6.007.16.0 4 4 6 6
04 50609/12 Core plug supplied 8 8 12 12
Rocker suPport)
Rocker 'halt Not
loose. 8 8 12 12
05 F6.007.17.0
06 F6.007.50.0 Rocker lever sub-assly. 8 8 12 12
(consisting of Sr. Nos. 07 to 09)
07 F6.007.18.0 Rocker lever (not supplied loose) a 8 12 12
08 F6.007.19.0 Rodu!r adjusting screw 8 8 12 12
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09 F6.007.39.0 Nut 8 8 12 12
10 50052/10 x 080 Set bolt 8 8 12 12
11 50505/10 Spring washer 8 8 12 12
12 F6.007.40.0 Lube. 011supply pipe 4 4 6 6
1 'F6.007.31.0 Banjo bolt 4 4 6 6
14 50508107 Copper washer 8 8 12 12
15 F6.007.21.0 Lever clamp 4 4 6 6
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LUBE OIL PUMP
QUANTITY
Sr. PART NO. DESCRIPTION 4SL 4SL 6SL 6SL
No. 9059 90591 9088 90881
F4065, 11 ,0 -- - 1 - -
F6.021.07,Q Bush (driven gear)
- - 1 -
F4,021 ,07.0 --. 1 - - -
12 F6.065,09,0 Oil pump gear - - - 1
F4,06S.09.0 -- - 1 ,- -
F6.021.06.Q Oil pump gear
- - 1 -
F4.021.06.0 -- 1 - - -
13 F6.065.13.0 Oil pump cover
- 1 - 1
F€.021.13.0 -- 1 - 1 .'
14 50506/OS Plain washer 6 6 6 e
15 50003108 x 030 Set screw 6 6 6 l'
16 F6.021.15.0 '0' ring 1 1 1 1
17 50505/10 Spring washer 4 4 4 4
18 50003116 x 030 Set sprew ,4 4 4
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. Parts not Illustrated.
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INLET MANIFOLD
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RADIATOR AND MOUNTINGS
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01 F6.509.01.0 Radiator - - - 1
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12 50003/10x020 Sot screw - - - 4
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19 F6.50908.0 Holdingstrip - - - 2
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CHARGINGALTERNATOR AND MOUNTING (24VDC)
QUANTITY
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No. 90599059T908890881
01 5OOO2I10x040 Set bolt 1 1 1 1
02 F6.027.03.0 Lever 1 1 1 1
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HOUR COUNTER AND MOUNTINGS
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No.
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TEL. : (0/574) 404<:62 TEL' i05Z2)73130, 73141
BOMBAY MADRA!'>
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