TURBO INLET PRESSURE SENSOR ERROR Task Guidelines

Task : Solving turbo inlet pressure sensor error

Model : 773D,773E
Serial No : BDA 1-UP
CC : Turbo inlet pressure sensor

JOB SUMMARY

Job Skill Level Complete

Activity Activity Description
Duration Yes / No

1. Solving turbo inlet pressure sensor error Mechanic 1

2. Repair & fixed Problem Mechanic 1

3. Prevention & Condition monitoring Inspector

Special Tools Replacement Material Problem

Qty Part Number Description Qty Description Part Number
1. 9U-7330 / 6V-7070 Digital multimeter 1. Sensor 161-9926
2. 7x-1710 Multimeter probe group
3. 8T-0500 Continunity test

Document No: Process : Issued Checked Approved

CK KBM _ 23/01/10 UNSCHEDULE Superior

Section FIELD Model : Safety

Contamination
Rev/Date
773D,773E Control
Page 1-5 Planning

TASK DESCRIPTION

Unschedule Solving turbo inlet pressure sensor error

PERSONAL SAFETY REQUIREMENT

- Use APD
- Service Tag & personal danger tag
- Safety pin dump body

CK KBM _ 23/01/10 1 of 5
 TURBO INLET PRESSURE SENSOR ERROR Task Guidelines

Sequence Activity Description Picture

Lihat aktual Problem • Engine indicator flash ON.
indikasi awal • Engine Low Power

Start
1. Check Service • MID menunjukan ECM Engine (36)
code pada • CID menunjukan Turbo Inlet Pressure sensor
(275)
display
• FMI menunjukan 04 (shorted to low/to ground)
monitor • FMI menunjukan 03 (shorted to high/open circuit)
( check code failure yg
• FMI menunjukan 13 (Out of Calibration)
aktif atau yg tersimpan
• FMI menunjukan 02 (Intermitten)
pada display )

2. Jika FMI 04 • Disconnect connector harness to sensor, jika FMI

berubah menjadi 03,sensor rusak, Replace
sensor….STOP

Jika tetap FMI 04

a. Ukur voltage • Jika sesuai…. LANJUTKAN

Cable • Jika tdk sesuai ukur voltage cable 997(orange)
997(orange)& pin 36 & cable 993(brown) pin 30 pada connector
Cable ECM control monitoring.
993(brown) • Disconnect connector ecm ukur tahanan cable
pada connector 997(orange) pin36 & cable 993(brown) pin
harness ECM 30,pastikan tidak terhubung
(spec.5VDC) • Continuenity test cable 997(orange)&ground
body
• Continunity test cable 993(brown) &ground body
• Jika terjadi short circuit Replace harness or
repair….STOP

b. Ukur Cable 993 • Jika sesuai…. LANJUTKAN

(brown) & • Jika tdk sesuai ukur cable 993(brown) pin 30 &
Cable cable F714(pink) pin 2 pada connector ecm
F714(pink) control monitoring
pada connector • Disconnect connector ecm, ukur tahanan cable
harness ECM 993(brown) &cable F714(pink), pastikan tidak
(spec.6,5VDC) terhubung
Pull Up Voltage • Contununity test cable F714 (pink) pin 2 &
ground body
• Jika terjadi open circuit replace harness or
repair….STOP

CK KBM _ 23/01/10 2 of 5
 TURBO INLET PRESSURE SENSOR ERROR Task Guidelines

c. Check & repair • Bersihkan connector & test….STOP

connector
harness to
sensor &
bersihkan.

3. Jika FMI 03 • Disconnect connector harness to sensor

Start

a. Ukur pin A & B • Jika sesuai …..LANJUTKAN

pada connector • Jika tdk sesuai ukur cable 997(orange) pin A &
harness ground body pada machine, jika sesuai cable
(spec.5VDC) 993(brown) pin B open circuit….STOP
• Ukur cable 997(orange) pin 36 & cable
993(brown) pin 30 pada connector ecm control
monitoring, jika sesuai cable 997(orange) open
circuit…STOP

b. Ukur pin B & C • Jika sesuai…..LANJUTKAN

pada connector • Jika tdk sesuai ukur cable 993(brown) pin 30
harness to &cable F714(pink) pin 2 pada connector ecm, jika
sensor sesuai cable F714(pink) signal open
(Spec.6,5VDC) circuit…STOP
pull up voltage

c. Check & repair • Check bersihkan & test…STOP

connector • Jika tdk berubah, sensor bermasalah replace
harness to sensor ….STOP
sensor

CK KBM _ 23/01/10 3 of 5
 TURBO INLET PRESSURE SENSOR ERROR Task Guidelines

4. Jika FMI 13 • Disconnect connector harness to sensor

Start

a. Ukur pin A & B

• Jika sesuai….LANJUTKAN
pada connector
harness • Jika tidak, ukur harness 997(orange) pin A &
(Spec.5VDC) ground body machine.
• Jika tidak sesuai harness 997(orange) Open
Circuit. Replace harness or repair….STOP

b. Check & repair

connector • Check bersihkan & test….STOP
harness to • Jika tidak berubah, sensor bermasalah. Replace
sensor sensor….STOP

5. Jika FMI 02 • Disconnect connector harness to sensor

a. Ukur pin A & B • Jika fluktuatif, Ukur cable 997(orange) pin A&
pada harness & ground body, jika sesuai cable ground
goyang2kn intermitten, jika tidak sesuai cable 997(orange)
harness,perhati pin A intermittent
kan alat ukur • Continunity test cable 993(brown) ground pin B,
terhadap nilai jika nilai tahanan tinggi, repair harness ground or
fluktuatif replace…..STOP
(Spec.5VDC) • Continunity test cable 997(orange) pin A power,
jika nilai tahanan tinggi, repair harness or
replace…STOP
• Jika sesuai …LANJUTKAN

b. Ukur pin B & C • Jika fluktuatif, ukur cable F714(pink) pin C &
pada ground body, jika tidak sesuai , cable F714(pink)
harness,goyang signal pin C intermitten
2kan harness & • Continunity test cable F714(pink) pin C, jika nilai
perhatikan alat tahanan tinggi, repair harness or replace
ukur terhadap ….STOP
nilai yg • Jika sesuai …LANJUTKAN
fluktuatif
(Spec.6,5VDC )
pull up voltage

c. Check or
replace sensor
• Replace sensor & test…FINISH
END

CK KBM _ 23/01/10 4 of 5
 TURBO INLET PRESSURE SENSOR ERROR Task Guidelines

KEY SYMBOL :

Starting of task • Indicates that the task is begun with this activity.
START

Activity • Indicates that there is a step/activity must be done.

Continue • Indicates that the activity still continues.

Decision • Indicates that the task must be complated and problem fixxed, no need
continue next task.

END
End of task • Indicates that the task has finished.

Special • Indicates that there is a special tools to perform this activity.

Required Tools

Parts • Indicates that there is a special parts required to perform this activity.
Replacement

Support • Indicates that there is support literature to perform the task.

Literatures

Refer to other • Indicates that there is a certain workscope to perform this task.
workscope

Text Color Legend

All Safety instructions and weight

All Torque or Pressure Specification

General Instruction

Contamination Control

CK KBM _ 23/01/10 5 of 5