ENGINEERING DOBERSEK

OZERNOYE CONCENTRATOR PLANT

SCOPE OF WORK
B8500/12 -TANK, PLATFORM AND ASSOIATED COMPONENTS
GT Document No: PP00001-GTA-SOW33103

Document/Records Management
Signatures
Revision Date Revised Description/Comment Originator Checked Approved
A 07/06/21 Issued for Tender (Pre) JD GS
B 16/06/21 Issued for Tender JD GS
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

Disclaimer

Copyright© 2021

This document is the property of Glencore Technology Pty Ltd and contains information that is the Intellectual Property of
Glencore Technology Pty Ltd or is otherwise proprietary to Glencore Technology Pty Ltd. This document and the
information contained herein shall not be made available to any person or persons not authorised to receive it nor shall it
be reproduced, copied, loaned, exhibited or used for any other purpose whatsoever, in whole or in part, without the prior
written consent of Glencore Technology Pty Ltd.

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

Table of Contents
1 Introduction ...................................................................................................................... 5

2 EQUIPMENT SCOPE OF SUPPLY ......................................................................................... 8

2.1 General .............................................................................................................................................. 8

3 Detailed Scope of Work ................................................................................................... 12

3.1 Inclusions ........................................................................................................................................ 12
3.2 Free Issued Items ............................................................................................................................ 17
3.3 Items for Consolidation Purposes Only........................................................................................... 17

4 Marking, Packing, Assembly for Transport & Loading Scope of Work .............................. 18
4.1 Inclusions – Marking, Packing and Assembly for Transport............................................................ 18
4.1.1 Packing Requirements for all equipment ....................................................................... 18
4.2 Inclusions – Container Packing and Equipment Loading ................................................................ 19
4.3 Inclusions – Flat Rack Loading, Securing and Lifting ....................................................................... 19
4.4 Inclusions – Container Stuffing and Lifting ..................................................................................... 19
4.5 Exclusions ........................................................................................................................................ 19

5 Quality Control and Assurance ........................................................................................ 19

6 Project Management Scope of Supply ............................................................................. 21

7 Purchasers’ Scope of Supply ............................................................................................ 21

8 Technical Specification .................................................................................................... 21

8.1 Fabrication / Shop Drawings ........................................................................................................... 21
8.1.1 General ........................................................................................................................... 21
8.1.2 Marking Plans ................................................................................................................. 22
8.1.3 Detail Drawings .............................................................................................................. 22
8.1.4 Shop Drawing Size .......................................................................................................... 22
8.1.5 Shop Drawing Submission .............................................................................................. 22
8.2 Fabrication ...................................................................................................................................... 22
8.2.1 Structure Steel Fabrication ............................................................................................ 22
8.2.1.1 General ........................................................................................................................... 22
8.2.1.2 Straightening and Forming ............................................................................................. 22
8.2.1.3 Cutting ............................................................................................................................ 22
8.2.1.4 Holing ............................................................................................................................. 23
8.2.1.5 Welding .......................................................................................................................... 23
8.2.1.6 Butt Jointing ................................................................................................................... 23
8.2.1.7 Drainage ......................................................................................................................... 23
8.2.1.8 Bolts ............................................................................................................................... 23
8.2.1.8.1 General ........................................................................................................................... 23
8.2.1.8.2 Commercial Bolts ........................................................................................................... 23
8.2.1.8.3 High Strength Structural Bolts........................................................................................ 23
8.2.1.8.4 Washers ......................................................................................................................... 23
8.2.1.8.5 Bolt Finish ....................................................................................................................... 24
8.2.2 Cells Fabrication (Platework) ......................................................................................... 24
8.2.2.1 General ........................................................................................................................... 24

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

8.2.2.2 Straightening and Forming ............................................................................................. 24

8.2.2.3 Cutting ............................................................................................................................ 24
8.2.2.4 Welding .......................................................................................................................... 24
8.2.2.4.1 General ........................................................................................................................... 24
8.2.2.4.2 Tack Welds ..................................................................................................................... 24
8.2.2.4.3 Tank Floor Joints (where applicable) ............................................................................. 25
8.2.2.4.4 Base Shell to Floor Joint (where applicable) .................................................................. 25
8.2.2.4.5 Shell Butt Joints (where applicable) ............................................................................... 25
8.2.2.4.6 Welding of Internal Fitments ......................................................................................... 25
8.2.2.4.7 Weld Repairs .................................................................................................................. 25
8.2.2.4.8 Cleaning of Welds .......................................................................................................... 25
8.2.1 Weld Inspection ............................................................................................................. 25
8.2.1.1 Drainage ......................................................................................................................... 26
8.3 Surface Preparation and Protective Coating Requirements ........................................................... 26
8.4 Rubber Lining Specification ............................................................................................................. 26
8.4.1 Preparation of acute and difficult access internal angles. ............................................. 26
8.5 Removal of Sharp Edges & Cleaning of Welds to be Coated or Lined ............................................ 26
8.6 Factory Trial Assembly .................................................................................................................... 27
8.7 Application of Logos ........................................................................................................................ 27
8.8 PLATFORMS, WALKWAYS AND STAIRS ........................................................................................... 27
8.8.1 General ........................................................................................................................... 27
8.8.2 Grating Floors ................................................................................................................. 27
8.8.3 Floor Plate ...................................................................................................................... 28
8.8.4 Stairs............................................................................................................................... 28
8.8.5 Ladders ........................................................................................................................... 28
8.8.6 Handrails ........................................................................................................................ 28
8.8.7 Piping / Flange Specification .......................................................................................... 28
8.9 Standards ........................................................................................................................................ 28
8.9.1 Structural Standards ...................................................................................................... 28
8.9.2 Platform Standards ........................................................................................................ 29
8.9.3 Air Intake – Pipe Stand ................................................................................................... 29
8.9.4 Instrument Stand ........................................................................................................... 29
8.9.5 Air hose Hanger Parts..................................................................................................... 29
8.9.6 Wash Water Assembly Fabrication ................................................................................ 29
8.9.7 Tank Fabrication ............................................................................................................. 29
8.10 Material Selection Key .................................................................................................................... 29

9 Drawings and Standard Technical Specifications.............................................................. 31

9.1 Standard Specifications ................................................................................................................... 31
9.2 Project Specific Drawings ................................................................................................................ 31

Appendix A Preferred MDR Table of Content Structure and Format ..................................... 32

List of Tables
Table 1: Equipment Scope of Supply .................................................................................................................................. 9
Table 2 - Services Scope .................................................................................................................................................... 11
Table 3 : Equipment/ Services Scope of Work Inclusions ................................................................................................. 12
Table 4 : Free Issued Items ............................................................................................................................................... 17
Table 5 : Items for Storage and Packing onto Transport Only .......................................................................................... 17

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

1 Introduction
This scope of works covers the supply and fabrication of seven (7) B8500/12– Tank, Platform, External Recycle
Mechanism (ERM) and Associated Components as per the below list.
The Equipment Numbers for the seven (7) B8500/12 Jameson Cells within the scope of supply are as follows:
QTY Jameson Cell Model Equipment Description Client Equipment Number GT Serial Number
1 OFF B8500/12 LEAD ROUGHER 3280-JCL-0101 PP00001-565
1 OFF B8500/12 LEAD SCAVENGER 3280-JCL-0102 PP00001-566
1 OFF B8500/12 ZINC ROUGHER 1 3280-JCL-0103 PP00001-567
1 OFF B8500/12 ZINC ROUGHER 2 3280-JCL-0104 PP00001-568
1 OFF B8500/12 ZINC SCAVENGER 1 3280-JCL-0105 PP00001-569
1 OFF B8500/12 ZINC SCAVENGER 2 3280-JCL-0106 PP00001-570
1 OFF B8500/12 ZINC SCAVENGER 3 3280-JCL-0107 PP00001-571

All works shall be completed in accordance with the technical requirements as detailed in this scope of works and
relevant specifications.
Picture 1: The model of the B8500 as shown below:

Picture 2: ERM Box

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

Picture 3: Platform

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

A 3D model of the Jameson Cell B8500/12 will be issued to ALL Bidders. The Bidders are responsible to take all
necessary measurements and material take off, hence compiling of the detail quotation for the supply, fabrication,
surface protection (both internal lining and external painting), and packaging as per project requirement.
Bidders are requested to complete the material take off schedule as in the PP00001-GTA-SCH33103 as part of
proposal submission

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

2 EQUIPMENT SCOPE OF SUPPLY

The fabrication Equipment Scope of Supply to GT and the quantities required are listed in the table below. For each
Equipment listed below, Section 4 must be referred to for the detailed inclusions, exclusions, free issued items, issued
for logistics consolidation and the expected services to be included in the Scope of Work package.
Further to Table 1: Equipment Scope of SupplyTable 1 below, the Contractor shall be responsible for the supply of all
materials, labour, tools, equipment, and consumables necessary for completion of the works within the specified time
period and in accordance with the 3-D model, Engineering Standard Drawings and Engineering Specifications provided
in the Appendices to this Scope of Work.

2.1 General
a) Preparation of shop detail drawings, marking plans, fitting sheets, liner drawings and bolt lists for all
platework and structure as specified.

b) Supply and fabrication of the platework and structure and associated appurtenances as specified.

c) Supply and installation of linings as specified. Material data sheets of equivalent materials shall be
submitted for approval. Approval will only be given to materials deemed equal to or superior to those
specified.

d) Supply of all necessary bolts, nuts, washers, cleats, stiffeners, packers, shims, end plates, etc. for
assembly of platework. Fasteners shall be supplied at least 10% in excess of the nominal number
measured off the detailed fabrication drawings.

Note: All fasteners to be individually boxed per platework and structure component and clearly marked with
its platework component number. Refer to Section 4 for further details.

e) Design and installation of lifting lugs as may be required to facilitate lifting of the individual items for
shop and field erection purposes as well as to provide points of tie down during transport.

f) Supply of all consumables required for fabrication, testing and the like.

g) Surface protection and painting of all supplied equipment, as specified in accordance with Engineering
Specification ESD-GT-SP0001, including supply of sufficient paint for site touch up (by others) (i.e. 10
ltrs of shamrock green + 2 ltrs of safety yellow.

h) Rubber lining in accordance with Engineering Specification ESD-GT-SP0021

i) Shop assembly of all equipment as per section 3 of this Scope of Work.

j) Packaging and temporary support, props, bracing, dunnage and lashings etc. of all supplied Equipment,
suitable for road transport to site as specified herein and in accordance with all relevant statutory
regulations. Packaging to be suitable for storage in exposed conditions in accordance with Engineering
Specification ESD-GT-SP0005 (Packaging And Transport of Goods).

k) Delivery of all supplied equipment FCA Sellers Works (Incoterms 2000).

l) Supply of all documentation as per the tender package Schedule of Vendor Data and Drawing
Requirements.

m) Preparation and supply of packaging lists and delivery lists.

n) General project management documentation such as (but not limited to) progress reports, technical
queries, technical departures and non-conformances.

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

Table 1: Equipment Scope of Supply

Item No. and Drawing/ Document

No. Equipment Supply / Scope Description Quantity
Reference

B8500/12 Tank Assembly (Bolted)

Supply and or Fabrication all items:
1. All tank modules and Steelwork
2. Tank Handrails PP00001-3280-01-V01-01-000:1
3. Central Launder Grating + Fixings
1 4. Radial Cross Launders For internal and external surface protection, 7 off
5. Diffuser Supports reference example drawings PJ114-GT-0-
6. Riser Clamp 368-6-0128 AND 0129

7. Internal Surface Protection - Rubber Lining

8. External Surface Protection – Paint
9. Various fasteners + Blind Flange

B8500/12 Platform Assembly (Bolted)

Supply and or Fabrication all items:
1. All Platform Modules and steelwork
2. Grating + Fixings
3. Handrails
2 4. Ladder PP00001-3280-01-V01-02-000:1 7 off
5. Various Pipe supports
6. Instrument Support Stands
7. Air Hose Supports Brackets + Chains
8. External Surface Protection – Paint
9. Various Fasteners

B8500/12 Tank Test Assembly and Level Check

Support Structure
Supply and or Fabrication all items: Qty to be
Qty sufficient for un-delayed test assembly confirmed by
10. All Tank Test Assembly and Level Check
3 and level check of 7 tank and platform bolted Fabricator
Support Structure Modules and steelwork
assemblies. and approved
According to the Purchaser Approved by GT
design and detail drawings as prepared by
the Supplier

B8500/12 External Recycle Mechanisms

Supply and or Fabrication all items:
1. All ERM steelwork
4 7 off
2. Internal Surface Protection - Rubber Lining
3. External Surface Protection – Paint
4. Various Fasteners

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

Item No. and Drawing/ Document

No. Equipment Supply / Scope Description Quantity
Reference

B8500/12 Tank module Transport and Lifting Aids

Supply and or Fabrication all items:
5 5. All transport and lifting aid steelwork
6. External Surface protection - paint
7. Various Fasteners

B8500/12 Platform module Transport and Lifting Aids

Supply and or Fabrication all items:
6 1. All transport and lifting aid steelwork
2. External Surface protection – paint
3. Various Fasteners

B8500/12 External Recycle Mechanism Transport and

Lifting Aids
Supply and or Fabrication all items:
7
4. All transport and lifting aid steelwork
5. External Surface protection – paint
6. Various Fasteners

B8500/12 Wash Water Tray Assembly (Optional)

Supply and or Fabrication all items:
1. All Wash Water Frame steelwork
8 PP00001-3280-01-V01-38-000:1
2. Wash Water Mat Support Panels – Grating
3. Wash Water Matts (Optional)
4. Various Fasteners

Notes in General:
1. Inclusions noted as an “Option” may be removed from the Suppliers scope if it is deemed (by the
Purchaser) not to be required.

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

In addition to the Supplier’s Equipment Scope of Work (as listed in the previous table), the Supplier’s Services Scope of
Work for the Ozernoye Project are listed in the table below.

Table 2 - Services Scope

No. Services / Scope Description Item No. and Drawing/ Document Quantity
Reference

1 Design and prepare detail drawings of a Tank Test The Tank Test Assembly and Level 1 off (The
Check Support Structure design is to be
Assembly and Level Check Support Structure. fabricator/s may
based on the structure as shown in the
The support structure must be capable of request to
model
supporting the dry weight of the bolted Tank and prepare/provide
Platform assemblies plus any live loads associated more support
with level checks and inspections structure to meet the
schedule
requirement for 7
B8500/12

2 Trial Assembly of B8500/12 Platform Mounted As per Section 8.6 below & Table Items 7 x Lot (1 Lot for
Equipment 1, 2 & 3 each B8500/12
(Some Equipment is Fee Issue) Assembly)

7 x Lot (1 Lot for

Trail assembly and disassembly of the tank and
5 each B8500/12
platform without rubber lining and painting
Assembly)

7 x Lot (1 Lot for

Trial Assembly and disassembly of the Tank and
6 each B8500/12
platform with rubber lining and without painting
Assembly)

4 Assembly of the ERM Box into a Transport As per Section 3.1 for Item 4 7 x Lot (1 Lot for
Arrangement each B8500/12
Assembly)

5 Assembly for Transport, Labelling, Marking and As per Section 4.1 Items 5 to 23 7 x Lot (1 Lot for
Packing Services as described in Sections 4.1 and each B8500/12
4.2 below (Some packaging is Fee Issue) Assembly)

6 Flat Rack Loading / Securing services and Loading As per Section 4.3 7 x Lot (1 Lot for
of Flat Racks onto Transports each B8500/12
(the Flat Racks are Free Issue) Assembly)

7 Shipping Container Stuffing, Chocking, Bracing As per Section 4.4 1 Lot

services and Loading of the Containers onto
Transports.

8 Quality Control and Assurance and associated As per Section 4 7 x Lot (1 Lot for
Manufacturer’s Data Report (MDR) each B8500/12
Assembly)

9 Project Management – i.e. Overall scope progress As per Section 5 1 Lot

tracking and reporting

10 Preparation of Shop Drawings As per Section 7.1 1 Lot

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

The combined Equipment Supply and Services Scope forms the Supplier’s Scope of Work for the above Project.

3 Detailed Scope of Work

The following section describes the inclusions, exclusions, free issued items, items for consolidation purposes only and
services.

3.1 Inclusions
Table 3 below describes the detailed scope of work inclusions for both equipment and services and the corresponding
relevant document reference, drawing reference or section reference in this document.

Table 3 : Detailed Equipment/ Services Scope of Work Inclusions

No. Equipment/Scope Inclusions Document/ Drawing Reference

Project Management

Overall Project Management, scope progress tracking, reporting, Section 6

notifications, organisation and facilitation of inspections.

Photographic recording to be provided to GT throughout project. Section 4.1.1 and 6

 Fabrication progress
 Inspection and Test Plan Witness and Hold Points
 Components before and after packaging (To be provided to GT
prior to delivery for review and approval)

1 B8500/12 Tank Assembly (Bolted)

a. Bolted Tank module / assembly Fabrication
Supply all materials for all items as shown on the B8500/12 Bolted
Tank Assembly Model

b. Tank Handrails

c. Central Launder Grating + Fixings

d. Radial Cross Launders

e. Diffuser Supports

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

No. Equipment/Scope Inclusions Document/ Drawing Reference

f. Riser Clamp JC000-368-03-V01-02_20210511A_16.ipt

g. Initial Tank Test Assembly (unlined)

After completion of the final welds, complete a test assembly of the
Tank Assembly in the upright unlined condition.
The Test Assembly is to commence with all items separated and
concludes when a full complement of bolts (black steel versions of
the bolts listed on the Tank Assembly) are able to be fitted without
excessive force. The Test Assembly is to include the supply and
fitment of suitably cut lengths of 5 mm thick steel spacers between
the flanges of items 1 to 7.
The Tank Test Assembly is to include the supply and fitment of Items
(Radial cross Launders), (washer plates) and (Straub coupling).
The Initial Tank Test Assembly is to be witnessed by GT and the
assembly is to be supported on the Tank Assembly and Level Check
h. Initial Tank Level and Dimension Check
Following Initial Tank Test Assembly, prior to the application of
internal and external protective coatings, the Tank requires testing
for levelness. The level and Dimensional Check is to be witnessed by
GT.
i. Tank to Platform Test Assembly
At the conclusion of the Tank Level Check and completion of all
Platform welds, assemble the Platform and test fit the Platform to
the assembled Tank.
The Tank to Platform test assembly is to be witnessed by GT.
j. Tank Items Internal Protective Coatings Application ESD-GT-SP0021 – Rubber Lining Specification
At the completion of the Platform to Tank test fit, fully disassemble
the Tank, prepare and apply internal protective coatings to the mild
steel items of the Tank Assembly as per the referenced GA, Rubber
Lining & Paint Detail Drawings and Technical Specifications.
All Grit Blasted items to be witness by GT prior to rubber lining.
k. Final Tank Test Assembly (lined)
Following completion of rubber lining (prior to external surface
protection), complete a Final test assembly of the Tank Assembly in
the upright condition.
The Test Assembly is to commence with all items separated and
concludes when a full complement of bolts (black steel versions of
the bolts listed on the Tank Assembly) are able to be fitted without
excessive force.
The Tank Test Assembly is to include the fitment of Item (Inner Lip),
(Radial cross Launders), Item 9 (washer plates) and (Straub coupling)
as shown model.

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

No. Equipment/Scope Inclusions Document/ Drawing Reference

The Final Tank Test Assembly is to be witnessed by GT and the
assembly is to be supported on the Tank Assembly and Level Check
Support Structure.

l. Final Tank Level and Dimension Check

Following Final Tank Test Assembly, prior to the application of
external protective coatings, the Tank must be checked for levelness
The Final Level and Dimensional Check is to be witnessed by GT.

m. Tank Items External Protective Coatings Application

ESD-GT-SP0001 – Painting Specification System B
At the completion of the Final Test Assembly, fully disassemble the
Tank and apply external protective coatings to the Bolted Tank

n. Tank Nameplate
With reference to the Bolted Tank Assembly, the Supplier must
provide the necessary manpower, tools and consumables required
to assemble and install tank name plate

o. Tank Logos
Arrange for the supply and application of the Logos onto the Tank
Quadrants as per the Bolted Tank Assembly drawing and as
referenced in Section 0 of the Technical Specification.

2 B8500/12 Platform Assembly (Bolted)

a. Platform Fabrication
Supply all materials for all items as listed on the Bolted Platform

b. Initial Platform Test Assembly

After completion of the final welds.
The Test Assembly is to commence with all items separated and
concludes when a full complement of bolts (black steel versions of
the bolts listed on the Platform Assembly) are able to be fitted
without excessive force.
The Initial Platform Test Assembly is to be witnessed by GT.
c. Platform Level and Dimension Check
Following Initial Platform Test Assembly, complete a Level and
Dimensional check.
The Test Assembly, Level and Dimensional Check is to be witnessed
by GT.
d. Platform Equipment Test Assembly
Complete the assemble of platform and tank and record (with
photos) and marking of assembly and dimensions checking.

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

No. Equipment/Scope Inclusions Document/ Drawing Reference

e. Platform External Protective Coatings Application ESD-GT-SP0001 – Painting Specification System B
Apply protective coatings to the Platform items as per the
referenced Detail drawing Technical Specification.

3 External Recycle Mechanism (ERM)

a. ERM Tank Fabrication
Supply all materials for all items as shown on the B8500/12 ERM
Tank Model

b. ERM Internal Protective Coatings Application ESD-GT-SP0021 – Rubber Lining Specification

Prepare and apply internal protective coatings as per the referenced
General arrangement, Rubber Lining & Paint Detail Drawings and
Technical Specifications.
All Grit Blasted items to be witness by GT prior to rubber lining.
c. ERM External Protective Coatings Application
Prepare and apply external protective coatings as per the referenced ESD-GT-SP0001 – Painting Specification System B
General arrangement, Rubber Lining & Paint Detail Drawings and
Technical Specifications.
All Grit Blasted items to be witness by GT prior to rubber lining.
d. ERM Nameplate
With reference to the Bolted Tank Assembly, the Supplier must
provide the necessary manpower, tools and consumables required
to assemble and install tank name plate
e. ERM Logos
Arrange for the supply and application of the Logos onto the Tank
Quadrants as per the Bolted Tank Assembly drawing and as
referenced in Section 0 of the Technical Specification.

4 Wash Water Tray Assembly

f. WW Tray support frame

g. WW Tray FRP

h. WW Tray Packaging

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

No. Equipment/Scope Inclusions Document/ Drawing Reference

4 Tank, Platform and ERM Transport and Lifting Aids

i. Tank Quadrant Transport and Lifting Aids Fabrication ESD-GT-SP0001 – Painting Specification System B
For each of the Tank Quadrant Transport Assemblies, supply and
fabricate, including application of external protective coatings:
items # as listed on the Tank Quadrant Transport and Lifting
Arrangement

j. Central Launder / Base Cone Transport and Lifting Aids Fabrication ESD-GT-SP0001 – Painting Specification System B
For the Central Launder and Base Cone, supply and fabricate,
including external protective coatings:
Items # as listed on the Central Launder / Base Cone Transport and
Lifting Arrangement

k. Platform Transport and Lifting Aids Fabrication ESD-GT-SP0001 – Painting Specification System B
For the Bolted Platform Assembly supply and fabricate, including
external protective coatings
Items # as listed on the ERM transport and Lifting arrangement

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

3.2 Free Issued Items

The items shown in table below will be free issued to the Supplier for inclusion in their Equipment Supply Scope. GT will
supply checklist information with purchase order numbers, item descriptions, sub-supplier details and expected delivery
dates to assist the supplier with receipting and recording of the items issued.
There are a number of items that will be free issued to the supplier for storage and packing onto transport for the entire
Project. The supplier will allow for storage of these items when they arrive and packing of these items onto transport at
completion FCA.

Table 4 : Free Issued Items

No. Free Issued Items Drawing/ Document Reference

1. Slurry and Air Feed Distribution Assembly

2. Diffusers

3.3 Items for Consolidation Purposes Only

The items shown in table below will be issued to the supplier for consolidation purposes and will require labelling,
marking, storage and packing onto transport. They will not be required as part of the trial assemblies or any other scope
activities in Table 2. See Section 4 for further details on what is expected with these items. GT will supply checklist
information with purchase order numbers, item descriptions, sub-supplier details and expected delivery dates to assist
the supplier with receipting and recording of the items issued.
Table 5 : Items for Storage and Packing onto Transport Only

No. Items for Consolidation Purposes Drawing/ Document Reference

1. Air Intake and Manifold Assembly

2. Downcomers and Diffusers

3. Slurry Distributor

4. Shoulder Adaptor Spools

5. Slurry Lenses

6. Airline Hose

7. Flexible Feed Nozzles

8. Wash Water Trays

9. Wash Water Manifold and Supports

10. Minsup couplings

11. Instruments

12. Valves

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4 Marking, Packing, Assembly for Transport & Loading Scope of

Work
4.1 Inclusions – Marking, Packing and Assembly for Transport
The delivery terms for this contract is FCA, Supplier’s Premises as per Incoterms 2010.
The Supplier is required to supply the equipment packed and labelled as follows:

4.1.1 Packing Requirements for all equipment

1. The following points must be considered when reviewing the Technical Specifications with regard to packaging:

a) The Supplier is required to provide the packaging materials, labels and markings for the package types
described above, where the packaging has not been specifically stated as being free-issued.
b) The Supplier’s packaging is to comply with the Packing and Freight Forwarding Specification (ESD-GT-SP0010)
and Jameson Cell Packing Guidelines (ESD-GT-SP0005). It is important to follow the strict guidance of transport
envelope as per section 4.5 Transportation Logistic in the Project Specification PP00001-GTA-DDO00003.
c) The Supplier is to provide assistance in loading packages on to the transport vehicles. Assemblies will be
secured to trailers while pallets and cases are either on trailers or on trucks.
d) With the exception of Oversized Assemblies, all the cases and pallet sizes must be able to fit into a standard
20ft/40ft shipping container.
e) With the exception equipment going into fully enclosed cases, all open flanges must be covered to prevent
ingress. If timber is used, the timber must be treated. It is within the Suppliers scope to cover these openings.
f) All timber used for the shipment must be ISPM 15 compliant and stamped with markings indicating it has been
subject to approved measures.
g) All rubber lined components must be protected from UV exposure.
h) Lids to be screwed on for ease of removal for inspection
i) All timber stays are to be screwed on for ease of removal of stays without damage to the equipment.
j) All cases and shipping containers are to be inspected for loose debris or fasteners lying the floor which must
be removed as these could damage equipment during transport.
k) No material strapping or Nylon is to be used to secure equipment in cases or shipping containers without
additional timber stays.
l) Rubberlike material must be used between adjacent equipment or between stays in direct contact with the
equipment to prevent damage.
m) Any equipment used during trial assembly must be carefully removed from the packaging originally supplied
with the intention of repackaging it back securely after trial assembly is completed. If packaging is broken
during removal, it will be the fabricator’s responsibility to supply new packaging unless otherwise arranged
with GT.

2. For miscellaneous loose fasteners the Supplier must provide the necessary resources and material to separately
pack these (by drawing item number) into suitable clear heavy duty plastics bags. After packing the bags must be
sealed.

3. The supplier must provide the necessary resources and material to apply labels on all packages to clearly identify
them. The minimum information required on them are:

a) Description (matching the description of the item on the drawing (e.g. Handrail – Washer Flat M16, Gr 4.6
Galv)
b) Item number
c) Corresponding drawing number
d) Quantity

4. The Supplier will be required to apply Identification and Transport Markings to each shipping package (box, case,
keg, piece, bundle, etc.). These markings will be A4 in size and will need to be laminated or placed in a plastic sleeve.
GT will provide this information 1 week prior to packaging commencing.

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5. Preliminary packing lists are to be submitted to GT so that preliminary packing lists can be prepared for the client
to initiate a Shipping Container drop off(s).
6. The Supplier will be required to attach final packing lists, provided by GT for submission to the transport company
on the day of uplift.
7. Due to possible delays on the end user’s side related to transport availability the Supplier must allow for equipment
to remain in their yard for 4 weeks after notification that the equipment is ready for loading, without additional
storage charges.
8. Where items are to be ISPM 15 compliant, as listed in the table above, the supplier shall engage a suitably
experienced packaging contractor, with the appropriate manpower, tools and consumables for the packaging of
these items. The Supplier shall provide the details of the selected contractor to GT for approval.
9. Photographic evidence is to be provided to GT of each item as packed with high enough resolution to read labels
clearly. In addition, overall photographs of complete contents of each case is required.

4.2 Inclusions – Container Packing and Equipment Loading

The Supplier is required to engage a suitably experienced packaging contractor, with the appropriate manpower, tools
and consumables to pack the Pallets, Cases and Cases as listed in Section 3.1 into 40 ft Shipping Containers. The Supplier
shall provide the details of the selected contractor to GT for approval.
The Supplier is required to engage a suitably experienced cranage contractor with the appropriate manpower, tools and
consumables to lift and load Assemblies onto transports provided by others.

4.3 Inclusions – Flat Rack Loading, Securing and Lifting

The Supplier is required to engage a suitably experienced contractor with the appropriate skills, manpower, tools and
consumables to lift, load and secure all oversized transport assemblies (for Items 1, 2 & 3 in the table in Section 4.1)
onto Flat Racks provided by others. The Flat Racks are then to be lifted onto transports provided by others.

4.4 Inclusions – Container Stuffing and Lifting

The Supplier is required to engage a suitably experienced contractor with the appropriate skills, manpower, tools and
consumables to stuff, chock and brace the cases and pallets (for Items 4 to 23 in the table in Section 3.1) into Shipping
Containers supplied by others. The Shipping Containers are then to be lifted onto transports provided by others.

4.5 Exclusions
Excluded from the packaging and loading scope of supply:
1. Freight Forwarding is outside the scope of supply of the Supplier.

5 Quality Control and Assurance

The following lists GT’s expectations regarding quality control and assurance in the supplier’s scope of supply”
1. The Supplier shall be responsible for the quality of its supplies, workmanship and materials by controlling its own
activities and those of any Sub-Suppliers on all work performed under this Contract, including design, manufacture,
testing, pre-commissioning, servicing, remedy of defects, and other Works under the Contract.
2. The Supplier shall provide details of their project quality system for approval and use, for the supply of equipment
and materials under the contract. The Supplier’s quality system shall generally conform to the requirements in
the Scope of Works document and Technical Specification or equivalent and will address the requirements to
achieve full conformance of the Agreed Supply to the Contract.
3. The approved project quality system shall be implemented and maintained by the Supplier for the duration of the
Contract. All costs associated with the provision of the approved quality assurance system shall be met by the
Supplier.
4. GT (their nominated representative or the end user) may undertake inspections of the work in progress at the
Supplier’s premises. Reasonable prior notice shall be given. The Supplier shall provide safe access to GT, as

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required, to carry out such inspections. Notwithstanding such inspection the Supplier’s responsibility to complete
the work in accordance with the Contract remains unaltered.
5. The Supplier must refer to the Technical Specification Documents referenced on drawings or in the scope of work
for Specific Component Quality Assurance Requirements.
6. The Supplier shall submit the Supplier Inspection and Test Plan (ITP) for evaluation and acceptance by GT, prior to
the commencement of any fabrication work. The ITP shall:

a. Provide details of inspection points and testing procedures. GT will define which inspection points may
require to be witnessed by GT or its representative.
b. Include the normal procedure for testing in the factory (the Factory Test) recommended by the Supplier.
c. Include Surface Preparation and Coating Records. These are to be made available for inspection at any stage
of fabrication and must be provided at the end of fabrication for GT’s records. Surface Preparations records
must include the standard used to prepare the surface as well as evidence that the surface was prepared
correctly. Tests done to ensure the Coating Thickness was according to specification must be recorded.
d. Third Party Protective Coating Thickness testing and visual inspection of supplied products may be conducted.
e. Include the trial assemblies in the ITP as hold points. The specific trial assemblies to be conducted are
mentioned and dimensional checks to be conducted for approval is specified in the detailed scope of work
description.
7. As part of GT’s quality control process, the supplier is required to submit or have available for inspection, welding
procedures and welder qualifications prior to any welding commencing.
8. Welding shop and operators, equipment, materials and methods employed on the plate and structural steel work
are to be certified in accordance with AS1554.1.
9. Weld inspectors must be AS1554.1 certified for plate work and structural steel.
10. The Supplier shall provide GT with a minimum of six (6) working day’s advance notice before the occurrence of
every Hold point (H) and Witness point (W) as defined by the Supplier’s Inspection & Test Plan (ITP).
11. All materials tests shall be carried out by a NATA registered testing authority, or an approved equivalent.
12. The Supplier shall perform all such inspections and tests as are appropriate to ensure that the Agreed Supply is
completed in accordance with the Specifications.
13. The supplier shall supply a complete Manufacturer’s Data Report (MDR), two (2) weeks after delivery of the goods,
containing all fabrication records. With reference to ESD-GT-SP0009, adherence must be to quality plan level B
(partial traceability) with a minimum of the following records:
 Material Test Certificates.
 Material Traceability Records.
 Weld Procedure Specification and Register.
 Weld Procedure Qualification Records and Register.
 Welder Qualifications Records and Register.
 NDE Report by a third party NATA endorsed company.
 Dimensional Verification Records
14. The table of contents presented in Appendix A is the preferred format for Naming Sections within the MDR to
cover the traceability document requirement.
15. The supplier shall make the fabrication records available at all times throughout the fabrication process for review
by GT inspectors.

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6 Project Management Scope of Supply

For the overall scope and progress management, the Supplier shall submit a weekly report that is to include the
following minimum information:
1. Progress to date, supported by photographs where practical, highlighting any early progress or delays together with
recovery plans for delays.
2. A look ahead for detailing planned activities
3. Variation Summary
4. Contract Schedule Tracking Plan (in Microsoft Project format preferably).
5. Outstanding issues
6. Technical change request and or departures

7. Non Conformance reports and investigations

It is further expected that a teleconference or meeting at the fabricator’s works will be held fortnightly to discuss the
report, in particular, to discuss progress.

7 Purchasers’ Scope of Supply

The following goods and services shall be supplied by the Purchaser at no cost to the Contractor.
1. Within 3 days of award the Purchaser shall issue all Contractor Supplied Equipment drawings.
2. Supply (FOT to the Contractors Works) the “Free Issue Equipment”.
3. Within 5 working days from receipt of written advice from the Contractor, arrange and provide personnel to
complete in-process inspections of the works at witness points nominated in the Contractors’ quality system.
4. Within 15 working days of receipt of written notification by the Contractor that all equipment is ready for dispatch
the Purchaser shall arrange for transport vehicles to be available at the Contractor’s works for loading by the
Contractor. The notification by the Contractor must be addressed to the Engineer for the Contract and shall include
the time the transport vehicles must be ready to accept the load.

8 Technical Specification
This section should be read in conjunction with the drawings and will contain additional information regarding minimum
requirements for the supply, manufacture, surface preparation, protective coating and trial assembly for this particular
project.

8.1 Fabrication / Shop Drawings

8.1.1 General

The Contractor shall prepare shop drawings for fabrication purposes. Drawings shall comply with AS 1100 Parts
101 and 501 and AS 1101 Part 3. Drawings shall be submitted to the Purchaser prior to commencement of
fabrication as indicated in the VDDR Schedule.

The shop drawings to be supplied shall include:

a) Schedule of drawings and cross–references.
b) Marking plans and elevations.
c) Erection diagrams.
d) Detail fabrication drawings.
e) Site fixing details, including bolting and site welding, and temporary works necessary to maintain
tolerances.

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8.1.2 Marking Plans

Marking plans and elevations shall be prepared at the outset and submitted progressively with the detail
drawings, being updated as necessary. Detail drawings for which no marking plan is available will not be
reviewed by the Purchaser.

8.1.3 Detail Drawings

Detail drawings shall show all relevant work points. All weld preparation shall be fully shown. Oblique cuts in
members shall be fully dimensioned. Details shall be drawn to scale wherever distorted scale could lead to
fabrication errors.

8.1.4 Shop Drawing Size

All fabrication shop drawings are to be prepared on A3 paper size.

8.1.5 Shop Drawing Submission

The Supplier shall submit an electronic file of the completed model and shop drawings to GT for review prior to
fabrication. The Supplier shall fully check workshop drawings prior to submission to the GT.
Review of shop drawings by GT will not relieve the Supplier of the responsibility for the correctness of the work.
The Supplier should start fabrication only after receiving comments on drawings and been given direction to proceed
with fabrication by GT.

8.2 Fabrication
8.2.1 Structure Steel Fabrication

8.2.1.1 General

Fabrication shall be carried out by qualified and experienced tradesmen to produce finished steelwork components that
accurately reflect the design intent as represented on the design drawings. Fabrication shall comply with Section 14 of
AS 4100.

8.2.1.2 Straightening and Forming

Any straightening of material or bending to produce curvilinear forms shown on the drawings shall be achieved by
methods that will not diminish the material properties of the steel, and in accordance with approved procedures.
Heating shall not induce steel temperatures in excess of 600°C.

8.2.1.3 Cutting

Steelwork shall be cut by sawing, shearing, machine, plasma or hand flame cutting methods except that:
a) Ends of sections or edges of plates required to transmit full contact bearing (e.g. column end to base
plate) shall be cold sawn or milled.
b) Plates thicker than 16 mm where edges are to be welded or galvanized shall not be sheared.
c) Any cutting operations shall produce clean, true lines and surface, complying with the requirements of
AS 1554.1 for surfaces to be welded and AS 4100 for surfaces not to be welded.
d) Mitres shall be dressed smooth and neatly fitted. Re-entrant corners shall be notch-free and radiused
at least 10mm.

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8.2.1.4 Holing
a) Bolt holes shall not be made by gas cutting or by punching full size. Holes may be punched 3mm
undersize and reamed to size.
b) Holes to be tapped shall be first drilled to the tapping size.
c) Holes through tubular members shall be lined with pipe sleeves, seal-welded in place and ground flush.

8.2.1.5 Welding
a) Welding shall comply with AS 1554. Weld quality shall be category SP unless noted otherwise on the
design drawings.
b) The Contractor shall nominate a Welding Supervisor qualified in accordance with AS 2214 who shall
supervise all welding for the Project in accordance with AS 1554.
c) All welding shall be subject to inspection including up to 100% close visual inspection and up to 10%
non-destructive testing by radiography or ultra-sonics. The Contractor shall notify the Engineer when
welding is ready for inspection (prior to painting) and shall provide all necessary access. The Engineer
may direct where such tests are to be performed. Should inspections reveal unacceptable weld defects
then the Contractor shall be responsible for all necessary remedial work including retesting.

8.2.1.6 Butt Jointing

Structural members shall be cut from full lengths of stock material unless written approval is obtained from the Engineer
to include butt joints in particular instances. Such joints shall be full penetration butt welds and may be subject to non-
destructive testing at the Contractor's expense. No more than one joint will be permitted in any member.

8.2.1.7 Drainage

Channels or I-Sections oriented in the structure with webs horizontal shall be provided with 40 mm diameter holes at
2.0 metres centres to ensure drainage. Adequate drainage shall also be provided at the low point of any pockets formed
by connections or stiffeners.

8.2.1.8 Bolts

8.2.1.8.1 General

Bolt threads shall be greased and nuts shall run on the thread by hand. Unless shown otherwise on the design drawings
bolts have been designed for threads to be included in the shear planes between plies. Bolt lengths shall be selected
such that at least one thread projects beyond the nut after tightening. Where bolt ends project into trafficable walkways
or interfere with installation of other bolts, the projection shall not exceed three threads.

8.2.1.8.2 Commercial Bolts

M12 and M16 commercial bolts to minimum grade 4.6 shall be used for fixing purlins and girts, handrails and kickplates,
and other lightly loaded connections where shown on the design drawings.

8.2.1.8.3 High Strength Structural Bolts

M20 and M24 high strength structural bolts (Grade 8.8) shall be used for all structural connections.

8.2.1.8.4 Washers

At least one and no more than two washers shall be used under the nut. Where a bolt head or nut bears on a tapered
flange, a washer of corresponding taper shall be used.

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8.2.1.8.5 Bolt Finish

All bolts shall be supplied hot-dipped galvanized to AS 1214.

8.2.2 Cells Fabrication (Platework)

8.2.2.1 General

Fabrication shall be carried out by qualified and experienced tradesmen to produce finished platework components that
accurately reflect the design intent as represented on the design drawings.

Fabrication shall generally be in accordance with the requirements of this specification and in accordance with API 650
and referenced standards. However, the requirements of this specification take precedence when they are more
stringent .

8.2.2.2 Straightening and Forming

Any straightening of material or bending to produce curvilinear forms shown on the drawings shall be achieved by
methods that will not diminish the material properties of the steel, and in accordance with approved procedures.
Heating shall not induce steel temperatures in excess of 600°C.

Plates shall be cold rolled to suit the curvature of the vessel. Care shall be taken to maintain the correct curvature at
the ends of plates to avoid peaking at the vertical joints.

8.2.2.3 Cutting

Plates shall be cut by sawing, shearing, machine, plasma or hand flame cutting methods except that:
a) Shearing shall be limited to plates less than or equal to 10mm thick for butt welded joints and to plates
less than or equal to 16mm thick used for lap welded joints.
b) Any cutting operations shall produce clean, true lines and surface.
c) Mitres shall be dressed smooth and neatly fitted. Re–entrant corners shall be notch–free and radiused
at least 10 mm.

8.2.2.4 Welding

Welding shall comply with the requirements of as per below

8.2.2.4.1 General

All welding shall be performed in accordance with the requirements of API 650 and AWS D1.1 Structural Welding Code
– Steel.

8.2.2.4.2 Tack Welds

For vertical joints in the tank shell that are to be manually welded, tack welds shall be removed and shall not remain in
the finished joints.

For all other joints, tack welds made by qualified welders and used in the assembly of joints shall be thoroughly cleared
of all slag, but need not be removed, provided they are visually inspected for soundness and are thoroughly and properly
fused into the subsequent continuous weld.

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8.2.2.4.3 Tank Floor Joints (where applicable)

Tank floors shall be either lap joint construction with continuous fillet weld on the top only of all seams, or open square
or single–vee butt welded with continuous backing strip pre–welded to one plate. Welded lap joints shall be lapped at
least five times the plate thickness. Three–plate joints in tank floors shall be spaced at least 300 mm apart, and at least
600 mm from the tank wall.

Plates at a lap joint shall be held together as closely as possible during welding, and in no case shall the separation
exceed 1.5 mm. The size of the weld shall be increased by the amount of any separation that occurs.

After laying out and initial tack welding of the floor plates, the final joints shall be made by welding in a sequence which
will result in minimum distortion due to weld shrinkage. The out of plane distortion shall not exceed 0.5% of the tank
diameter.

8.2.2.4.4 Base Shell to Floor Joint (where applicable)

The outer ends of lap joints under the bottom ring of the shell shall be depressed to form a smooth bearing for the
bottom edge of the wall plates. Notching of the wall plate over the floor joint line will not be permitted.

The bottom edge of the wall plates shall be joined to the floor plates with continuous fillet welds (6 mm minimum) on
both sides of the shell plate.

8.2.2.4.5 Shell Butt Joints (where applicable)

All shell vertical and circumferential joints shall be butt joints with full penetration welds unless otherwise specified on
the drawings. The adjoining plates shall be aligned accurately and retained in position throughout welding, so that in
the finished joint each plate shall Project beyond the adjoining plate by no more than 10% of the thickness of the thinner
plate.

Vertical joints in successive strakes shall be off–set by at least one metre.

The wall joints shall be welded in a sequence which will result in minimum distortion due to weld shrinkage, and which
will minimise flats or peaks at the joint lines.

8.2.2.4.6 Welding of Internal Fitments

Fitments welded to the internal surfaces of tanks, including compensation plates and reinforcing plates shall be fully
seal welded to the tank plates.

8.2.2.4.7 Weld Repairs

Welds classified as defective shall be cut out by approved methods and rewelded and retested at the Contractor's
expense until a satisfactory result is achieved.

8.2.2.4.8 Cleaning of Welds

The Contractor shall remove weld scale, slag, spatter, burns and any other sharp or rough projection, so that the surface
is suitable for the subsequent cleaning and painting.

8.2.1 Weld Inspection

All welding shall be subject to nondestructive examination in accordance with the requirements of API 650.

The Contractor shall notify the Purchaser when welding is ready for inspection, (prior to painting) and shall provide all
necessary access.

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Weld quality compliance will be determined in accordance with the requirements of AWS D1.1 Level 1.

8.2.1.1 Drainage

Channels or I–sections oriented with webs horizontal shall be provided with 40 mm diameter holes at 2.0 metres centres
to ensure drainage. Adequate drainage shall also be provided at the low point of any pockets formed by connections
or stiffeners.

8.3 Surface Preparation and Protective Coating Requirements

The surface preparation and coating systems nominated on the drawings are in relation to GT standard Surface
Protection Specification for Jameson Cells ESD-GT-SP0001. Final paint colours for equipment will be nominated on the
“Issued for Construction” version of the Project Specific “PJ” prefix drawings.

8.4 Rubber Lining Specification

Document ESD-GT-SP0021 is the “Glencore Technology Technical Specification for Rubber Lining” referred to in the
drawings. Section 8.4.1 below is to be read in conjunction with this technical specification. Rubber thicknesses and
hardness requirements are nominated on the drawings.
All rubber lined surfaces shall be protected from degradation by sunlight, ozone and oxidation by the use of a
preservative system recommended in the lining manufacturer’s written instructions and approved by GT.
At all stages of fabrication, the rubber lining on the equipment must be shielded from exposure to sunlight.

8.4.1 Preparation of acute and difficult access internal angles.

All rubber lining is to conform to the requirements of BS6374 Part 5 as per current scope of work.
As per BS6374:Part 5:1985 – section 2.3.8, all internal corners are to have a minimum radius of 2 times the rubber
thickness. This can be achieved by using one of the following methods:
 Weld up the corner and grind out the required radius
 Build up the corner with a steel putty (Devcon) and shape to the required radius prior to blasting.
 Using a rubber v-fillet (either extruded or cut) to create the required radius
 Any alternative method proposed by the fabricator/rubber lining applicator that is approved by GT.
Note that any method other than applying the rubber lining to a metal substrate will need additional quality checks,
i.e. putty adhesion tests (both to the substrate and the rubber), pull tests using the steel putty or rubber strips as the
base, etc. These will be clarified in the ITP for the project and will need to be performed prior fabrication being
completed and rubber lining started, adequate time must be allowed to permit change of method and including re-
test and approval should initial tests fail.
The fabricator, in conjunction with the rubber lining applicator, is to select the internal corner lining method required
for the fabrication, considering all safety, practical and financial impacts of the different methods. Details of the selected
internal corner lining method must be submitted in the fabricator’s quote to GT.

8.5 Removal of Sharp Edges & Cleaning of Welds to be Coated or Lined

There exists a high probability of the creation of a coating discontinuity when applying protective coating films - such as
paints, or linings – such as rubber or polyurethane, over sharp edges in general and pinholes and slag inclusions in
welded joints. This type of coating discontinuity may lead to premature failure of the coating and cause corrosion,
which will then be the subject of a defect liability claim against the Supplier.

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For the purposes of providing a suitable substrate on which to apply protective coatings, the Supplier shall exercise care
to remove all weld scale, slag, splatter, burns and any other sharp or rough projection during fabrication. This may
require weld reinforcements inside lined tanks or pipes to be suitably rounded and / or ground flush.
In these areas the weld preparation levels will be over and above the requirements the AS1554 or AWS D1.1 Structural
Steel Welding Code. The Supplier shall make an allowance in the contract sum for the cleaning of welded joints and
adjacent areas to achieve a sound protective coating film or lining.

8.6 Factory Trial Assembly

The purpose of Trial Assembly is to ensure all items, whether they are provided by the Supplier or Free Issue, fit together
to a standard which ensures the proper trouble free installation and operation of the Jameson Cell.
The Supplier is required to provide the necessary manpower, equipment and consumables required to conduct the trial
assemblies listed in this section. This includes the receipt, temporary storage, unpacking and re-packing of the “Free
Issue” equipment supplied by the Purchaser.
The Trial Assembly shall have two witness points. One witness point is for the Purchaser followed by a separate witness
point for the End User. The Supplier shall allocate at least 1 working day for each of the above witness points in the
Contract Program.
With the exception of galvanised coatings over steel, the Trial Assembly is completed prior to the application of external
surface protective coatings (e.g. paint). Following successful completion of the trial assembly, the equipment can then
be disassembled and final protective coatings applied. All free-issued items are to be re-packaged into original
packaging.
GT will provide in detail to the fabricator at the stage of award the contract.

8.7 Application of Logos

The Supplier is required to engage the services of a suitably experienced external signage contractor, with the
appropriate manpower, tools and consumables for the supply and application of logos. The logos must be applied in the
same orientation and locations as shown on the referenced Assembly drawing. The area of application must be cleaned
of all dust and residue prior to application and after application the surface of the logos must be free of bubbles, creases
and folds.

8.8 PLATFORMS, WALKWAYS AND STAIRS

8.8.1 General
All platforms, walkways and stairways shall be designed and constructed in accordance with AS 1657 and The Engineers’
Design Drawings for handrails, stairs and ladders.

8.8.2 Grating Floors

Grating floors shall be used on all platforms and walkways unless noted on design drawings. The grating shall be
'Webforge' type C325 MSG or approved equivalent. Grating shall be galvanized after fabrication unless noted otherwise.
Where corrosive process conditions occur and there is the possibility of spills or leaks on to the flooring consideration
will be given to the use of FRP floor grating.
Grating shall be fixed to supports with standard Webforge clipsets with C302MG fastener (M8 x 50 long screw) at
recommended centres, or by welding as directed by The Engineer. A minimum of 4 fixings per panel shall be used.
Grating shown on the design drawings as removable panels shall be fixed using double saddle clamps at the
recommended spacings. Where grating is located in structures that are subject to vibration, the grating shall be fixed to
the supporting member by welding 25mm long 5mm fillet welds at 250mm centres.
All edges including the edges of holes and openings in grating shall be banded prior to surface treatment, except where
panel edges are supported on angles with vertical legs upward or on the inside lower flange of channel or UB or UC
sections.
130 mm x 6 mm kick plate shall be welded to the grating at locations as shown on the drawings.

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Ozernoye Concentrator Plant PP00001-GTA-SOW331013

Nosing inserts, using 3 mm floor plate, shall be furnished on all platforms at the head of all descending stairs.

8.8.3 Floor Plate

Floor plate shall be raised pattern chequer plate to GB/T 3277-91 grade Q235B of GB/T 1591-94, with raised pattern
projections approximately 1.5 mm high conforming to BHP Floor plate or equivalent. Floor plate shall be fixed by
welding to all edge beams and to alternate intermediate beams. Where removable panels are shown fixing shall be by
countersunk screws. Holes in the supporting steel shall be drilled in the field after erection, using the shop drilled,
countersunk holes in the floor plate as a template to ensure proper fit. A minimum of four (4) holes per piece shall be
provided. Two (2) lifting holes shall also be provided in each removable floor plate.
In areas subject to corrosion, floor plates shall be seal welded above and below to the support beams.

8.8.4 Stairs
Stair treads shall be 'Webforge' type T3 or T4 C325 MSG or approved equivalent suitable for bolted or welded fixing,
complete with chequer plate nosing.

8.8.5 Ladders
Ladders shall generally conform to AS 1657 or equivalent. Step ladders may be provided as required by the plant layout
and mechanical design requirements. Step through ladders are preferred to side access ladders.

8.8.6 Handrails
Unless otherwise noted on design drawings, handrails shall be 'Monowills' tubular handrail system, with canary yellow
paint finish as per the specification for protective coating systems. Stanchions shall be heavy-duty side-mounted at 2.0
metres maximum centres. 100 x 6 flat kick plates shall be provided. At corners of platforms handrails shall be finished
with standard radius bends.

8.8.7 Piping / Flange Specification

ALL piping and Flange are to be complied as per detailed in the below specs.

ESD-GT-SP0037 Piping Specification Standard | Jameson Cell Technology

PP00001-GTA-SPE00001 Piping Systems

8.9 Standards
8.9.1 Structural Standards
 AS/NZS 1554.1:2014 Welding of steel structures
 AS/NZS 3678:2016 Structural steel – Hot-rolled plates, floor-plates and slabs
 AS/NZS 3679:2010: Structural steel – Hot-rolled bars and sections
 AS 1275-1985 Metric Screw Threads for Fasteners
 AS 3990-1993 (R2016) Mechanical Equipment- Steelwork
 AS/NZS 4600:2018 Cold-formed Steel Structures
 AS/NZS 1163:2009 Cold-formed structural steel hollow sections
 AS/NZS 4680:2006 (R2017) Hot-dip galvanised (zinc) coatings on fabricated ferrous articles
 AS 4100-1998 (R2016) Steel Structures Code

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
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Ozernoye Concentrator Plant PP00001-GTA-SOW331013

8.9.2 Platform Standards

 AS1657:2018 Fixed platforms, walkways, stairways and ladders – design, construction and
installation
 AS 1275-1985 Metric Screw Threads for Fasteners
 AS/NZS 1554.1:2014 Welding of steel structures
 AS4586:2013 Slip Resistance classification of new pedestrian surface materials
 FRP- GRATEX Minimesh Type F- MG38(19/19)M- IDGG(ISOPHALIC resin, dark grey colour with anti-
slip surface) or satisfactory equivalent
 Grating panels to be supplied with 316 stainless steel grating fixing clips. Quantity of clips to be in
accordance with grating manufacturers recommendations.

8.9.3 Air Intake – Pipe Stand

 Hot Dip Galvanised

8.9.4 Instrument Stand

 Hot Dip Galvanised

8.9.5 Air hose Hanger Parts

 316 Stainless Steel Plate, Chain and Bolts

8.9.6 Wash Water Assembly Fabrication

 Wash Water Assembly is fabricated from 316L Stainless Steel

 Grating – Gratex Square Mesh Type F-MG38(38/38)S-IDGG (Isophalic Resin, Dark Grey colour with
anti-slip surface) or satisfactory equivalent
 Rubber Mats – Black EPDM Rubber 60/70 Shore A 3mm UNO

8.9.7 Tank Fabrication

 AS/NZS 3678:2016 Structural steel – Hot-rolled plates, floor-plates and slabs

 AS/NZS 3679:2010: Structural steel – Hot-rolled bars and sections
 AS/NZS 1554.1:2014 Welding of steel structures
 AS/NZS 1554.6:2014 Welding stainless steels for structural purposes
 AS 4100-1998 (R2016) Cold-formed Steel Structures
 AS 1275-1985 Metric Screw Threads for Fasteners
 AS 3990-1993 (R2016) Mechanical Equipment- Steelwork
 AS/NZS 4600:2018 Cold-formed Steel Structures
 AS/NZS 4680:2006 (R2017) Hot-dip galvanised (zinc) coatings on fabricated ferrous articles
 Nozzle flanges are AS 2129 Table D Flanges
 All internal flanges and unlined items with-in the tank are 316L stainless steel grade

8.10 Material Selection Key

In reference to colours provided on the Navisworks drawing the following should be used as a general guide for material
choice.

Green Mild Steel

Dark Grey Rubber lining to GT Spec

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
(ERM) and Associated Components
Ozernoye Concentrator Plant PP00001-GTA-SOW331013

White 316L Stainless steel

Transparent Grey Grating

Green Structural Steel

Yellow Handrail & Kickplates

Light Grey (Wash Water) 316 Stainless Steel

Bright Yellow (Wash Water) Wash Water Grating

(FRP)
Black (Wash Water) Wash Water Mat

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ABN 65 118 727 870
Engineering Dobersek Scope of Work-Tank, Platform, External Recycle Mechanism
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Ozernoye Concentrator Plant PP00001-GTA-SOW331013

9 Drawings and Standard Technical Specifications

With regard to the drawings and technical specifications, listed in the tables that follow, note:

9.1 Standard Specifications

The following are the list of the standard specifications that are applicable to this Scope of Work and shall be as per
latest revision issued:

Document Number Document Description

ESD-GT-SP0001 Standard Specification for Surface Protection | Jameson Cell Flotation Technology

ESD-GT-SP0005 Standard Packing Practices for Jameson Cell Flotation Technology

ESD-GT-SP0009 Quality Assurance Requirements for Procured Items

ESD-GT-SP0010 Packing and Freight Forwarding Requirements

ESD-GT-SP0021 Rubber Lining Specification

ESD-GT-SP0037 Piping Specification Standard | Jameson Cell Technology

PP00001-GTA-SPE0001 Piping System - Ozernoye Project

PP00001-GTA-DDO00003 Site Information & General Plant Design Criteria

9.2 Project Specific Drawings

The following is a list of Project Specific General Arrangement, Assembly drawings and Detail drawings applicable to this
equipment and shall be as per latest revision issued:

Document Number Document Description

3D Model B8500/12 Jameson Cell 3D model

PJ114-GT-0-368-6-0128 Z8500 / 12 Flotation Cell Equipment No: 841-CY-614 Rubber Lining Detail Sheet 1

PJ114-GT-0-368-6-0129 Z8500 / 12 Flotation Cell Equipment No: 841-CY-614 Rubber Lining Detail Sheet 2

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ABN 65 118 727 870
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Ozernoye Concentrator Plant PP00001-GTA-SOW331013

Appendix A Preferred MDR Table of Content Structure and

Format
Section A Inspection and Test Plans

Section B Material Certificates/ Test reports

Section C Welding Records

C-1 Welding Procedure

C-2 Procedure Qualification Records and Register

C-3 Welder Qualification Records and Renewals

Section D Non-Destructive Testing Records

Section E Painting and Coating

E-1 Completed ITC’s for Surface Preparation and Painting

E-2 Coating Inspection Reports

Section F Dimensional Verification Records

F-1 Level Check Records

F-2 Dimensional Check Records

Section G Non-Conformance Reports and Concessions

G-1 Non-Conformance Reports (NCRs)

G-2 Concession Records (Technical Changes or Technical Deviations)

Section H Pressure Test Records (If Applicable)

Section I As-Built drawings

Section J Miscellaneous Certificates, Reports and Records

Section K Statutory Documents for Cranes, Hoists and Lifts

© Glencore Technology Pty Ltd PP00001-GTA-SOW33103 Page 32 of 33

ABN 65 118 727 870
 Level 10, 160 Ann Street Brisbane · QLD 4000 · Australia
Tel +61 7 3833 8500 · Fax +61 7 3833 8555 · Web www.glencoretechnology.com

Glencore Technology Pty Limited ABN 65 118 727 870