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"User'S Manual and Operating Instructions": Kerosene Portable Forced Air Heaters

This document is a user manual for a line of kerosene portable forced air heaters. It provides safety warnings and instructions on assembly, fueling, operation, maintenance, and storage of the heaters. The manual instructs users to read it carefully before first use of the heater to properly and safely operate the heater. It also contains contents, features, and specifications sections.

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0% found this document useful (0 votes)
881 views30 pages

"User'S Manual and Operating Instructions": Kerosene Portable Forced Air Heaters

This document is a user manual for a line of kerosene portable forced air heaters. It provides safety warnings and instructions on assembly, fueling, operation, maintenance, and storage of the heaters. The manual instructs users to read it carefully before first use of the heater to properly and safely operate the heater. It also contains contents, features, and specifications sections.

Uploaded by

Kit
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INDOOR/OUTDOOR PRODUCTS

KEROSENE PORTABLE
FORCED AIR HEATERS
“USER’S MANUAL AND
OPERATING INSTRUCTIONS”

COMPLIES WITH UL733 AND


ANSI A10.10-1998
CAN/CSA/B140.0-03 AND CSA
B140.8-1967

MODEL : KFA50DGD, KFA75DGD, KFA125DGD


KFA170DGD, KFA210DGD

Before the first use of this heater, please read this USER’S MANUAL very
carefully. This USER’S MANUAL has been designed to instruct you as to
the proper manner in which to assemble, maintain, store, and most
importantly, how to operate the heater in a safe and efficient manner.
Please keep this manual for future reference.

CONSUMER : Retain this manual for future reference.


Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 877-447-4768 8:30 a.m. - 4:30 pm CST, Monday - Friday.
or email us at [email protected]

IMKFADG-GCU
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

DANGER:: IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH
FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK AND/OR CARBON
MONOXIDE POISONING.

WARNINGS:
1. RISK OF INDOOR AIR POLLUTION!
‡ Use this heater only in well ventilated areas. Provide at least a three-square foot (2,800 sq. cm.)
opening of fresh outside air for each 100,000 BTU/hr. of heater rating.
‡ People with breathing problems should consult a physician before using the heater.
‡ Carbon monoxide poisoning: Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness
and/or nausea. If you have these signs, the heater may not be working properly.
Get fresh air at once! Have the heater serviced. Some people are more affected by carbon monoxide than others.
These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol, or
those at high altitudes.
‡ Never use this heater in living or sleeping areas.
2. RISK OFBURNS/FIRE/EXPLOSION!
‡ NEVER use any fuel other than 1-K kerosene, #1 disel/fuel oil in this heater.
‡ NEVER use fuel such as gasoline, benzene, paint thinners or other oil compounds in this heater.
(RISK OF FIRE OR EXPLOSION)
‡ NEVER use this heater where flammable vapors may be present.
‡ NEVER refill the heaters fuel tank while heater is operating or is still hot.

CAUTION: Hot while in operation. Do not touch. Keep children,


clothing and combustibles away from heater.
Minimum Clearances: Outlet: 8 feet (250cm) / Sides, top and rear: 4 feet (125cm)
‡ NEVER block air inlet (rear) or air outlet (front) of heater.
‡ NEVER use duct work in front or behind of heater.
‡ NEVER move, handle, service a hot, operating or plugged in heater.
‡ NEVER transport heater with fuel in it’s tank.
‡ When used with an optional thermostat or if equipped with a thermostat heater may start at any time.
‡ ALWAYS locate heater on a stable and level surface.
‡ ALWAYS keep children and animals away from heater.
‡ Bulk fuel storage should be a minimum of 25 ft. from heaters, torches, portable generators or other sources of ignition.
All fuel storage should be in accordance with federal, state or local authorities having jurisdiction.
3. RISK OF ELECTRIC SHOCK!
‡ Use only the electrical power (voltage and frequency) specified on the model plate of the heater.
‡ Use only a three-prong, grounded outlet and extension cord.
‡ ALWAYS install the heater so that it is not directly exposed to water spray, rain, dripping water or wind.
‡ ALWAYS unplug the heater when not in use.
PROPOSITION 65 WARNING: Fuels used in gas, wood-burning or oil fired appliances, and the
products of combustion of such fuels, contain chemicals known to the State of California to cause cancer,
birth defects and other reproductive harm.
MASSACHUSETTS RESIDENTS: Massachusetts state law prohibits the use of this heater in any
building which is used in whole or in part for human habitation. Use of this heating device in
Massachusetts requires local fire dept. permit (M.E.L.C. 148, Section 10A.)
CANADIAN RESIDENTS: Use of this heater shall be in accordance with authorities having
jurisdiction and CSA Standard B139.
NEW YORK CITY RESIDENTS: For use only at construction sites in accordance with applicable NYC
codes under NYCFD certificate of approval # 5034 and 5037.

1
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

CONTENTS OF USER’S MANUAL

ITEM PAGE #
PRECAUTIONS - SAFETY GUIDE 1
1. INTRODUCTION 2
2. FEATURES 2
3. UNPACKING AND ASSEMBLY 4
4. KEROSENE (1-K OR NO. 1 FUEL OIL) 6
5. OVERVIEW OF HEATER DESIGN 7
6. FUELING YOUR HEATER 8
7. OPERATION 8
8. LONG TERM STORAGE OF YOUR HEATER 9
9. MAINTENANCE 10
10. REPLACING FUSE 14
11. TROUBLE SHOOTING GUIDE 15
12. WIRING DIAGRAM 16
13. SPECIFICATIONS 17
14. EXPLODED PARTS DRAWING 18&21&24
15. PARTS LIST 19,20&22,23&25,26

1. INTRODUCTION
Please read this USER’S MANUAL carefully. It will show you how to assemble, maintain, and operate the
heater safely and efficiently to obtain full benefits from its many built-in features.

2. FEATURES
Front Guard

Hot Air Outlet


Upper Shell

Handle
Lower Shell Fan Guard

Fuel Tank
Side Cover

Lamp
Thermostot Knob Fuel Gauge
(75DGD Model Only) Fuel Cap
Power/Reset Switch
Power Cord
(Piggy Back, 75DGD Model Only)

Figure 1. KFA50DGD/75DGD MODELS

2
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

Front Handle
Rear Handle
Upper Shell
Hot Air Outlet

Shell Lower
Cord Wrap

Fuel Gauge
Fuel Cap BTU Control Switch
Side Cover Pressure Gauge
Lamp
Fan Guard
Thermostot Knob
Room Temp. Display Power Cord
(170DGD Model Only)
(Piggy Back)
Power/Reset Switch
10” Flat Free Wheel Fuel Drain Bolt

Figure 2. KFA125/170DGD MODELS

Front Handle

Upper Shell
Hot Air Outlet
Rear Handle
Shell Lower
Cord Wrap

Fuel Gauge
Fuel Cap
BTU Control Switch
Side Cover Pressure Gauge
Lamp Fan Guard
Thermostot Knob
Room Temp. Display Power Cord
(Piggy Back)
Power/Reset Switch
10” Flat Free Wheel Fuel Drain Bolt

Figure 3. KFA210DGD MODEL

3
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

3. UNPACKING AND ASSEMBLY


1. REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX. (Fig. 4 and 5)
NOTE : Save the shipping carton and packing materials for future storage.
KFA50DGD KFA170DGD
KFA75DGD KFA125DGD KFA210DGD
Wheel Support Frame No Yes Yes
Wheel No Yes Yes
Threaded Axle No Yes Yes
Front Handle No Yes Yes
Rear Handle No Yes Yes
Handle Yes No No
Cord Wrap No Yes Yes
Hardware kit : HW-KFA1001 Yes No No
Hardware kit : HW-KFA1016 No Yes Yes

Figure 4. KFA50DGD/75DGD MODELS

Hardware Kit
Handle HW-KFA1001

Figure 5. KFA125/170/210DGD MODELS

Screws Flange Screws

Nuts Cap Nuts S Bushings Cap Nuts L

Wheels
(10" Flat Free) Cord Wraps
Hardware Kit : HW-KFA1016

Front Handle
Rear Handle
Wheel Support Frame

Axle

4
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

2. ASSEMBLY Screw
Handle
For KFA50DGD/75DGD Models only Front Guard
(Assembly time for this product is 3 minutes)
Tools Required Wedged Portion
‡ Medium Phillips Screwdriver. Slit Hole
1) Lift front guard for arrow direction and make
sure that guard’s wedged portion fits into the slit
hole on the upper housing.
2) Align the holes in the upper housing with two
mounting holes on the handle as shown in Figure 6.
3) Secure handle with Screws with provided.
Figure 6. Assembling Handle & Cord Wrap

For KFA125/170/210DGD Models only (Assembly time for this product is 10 minutes)
Tools Required
‡0HGLXP3KLOOLSV6FUHZGULYHU
‡LQFKVRFNHWRUDGMXVWDEOHZUHQFK

Assembling Handle & Wheel and Cord Wrap


1) Slide threaded axle through the rear section of the wheel support frane.
2) Slide one axle bushing on to each side of the axle. Slide one wheel on to each side of the axle.
Attach one cap nut on to each side of the threaded axle and tighten well.
3) Place heater on wheel support frame. Align the holes on fuel tank flange with holes on wheel support frame.
4) Position the Handles on top of fuel tank flange.
Insert screws through handles, fuel tank flange and wheel support frames as shown in Figure 8 and
attach nut finger tight after each screw is inserted.
5) Align the hole on the handles with the mounting hole on the Cord Wrap.
Insert Screws through Cord Wrap, handles and attach nut finger tight after each screw is inserted.
6) After all screws are inserted, tighten nuts firmly.

5
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

Front Handle

Screw

Cap Nut S

Hot Air Outlet Rear Handle


Cord Wrap

Flange Screw
Fuel Tank
Flange
Air Inlet

Wheel Support Frame

Nut
Threaded Axle

Wheel Wheel Bushing

Cap Nut L

Figure 7. Assembling Handle, Wheel and Cord wrap


CAUTION : DO NOT OPERATE heater without support frame assembled to tank.
NOTE : Heater should be inspected before each use, and at least annually by a qualified service person.

4. KEROSENE (1-K)
For optimal performance of this heater, it is strongly suggested that 1-K kerosene be used. 1-K kerosene has
been refined to virtually eliminate contaminants, such as sulpher. Which can cause a rotten egg odor during
the operation of the heater. However, #1 diesel/fuel oil may also be used if 1-K kerosene is not available.
Be advised that these fuels do not burn as clean as 1-K kerosene, and care should be taken to provide more
fresh air ventilation to accomodate any added contaminants that may be added to the heated space.

KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY


MARKED “KEROSENE”. NEVER STORE KEROSENE IN A RED CONTAINER.
Red containers are associated with gasoline.

NEVER store kerosene in the living space. Kerosene should be stored in a well ventilated place outside the
living area.
NEVER use any fuel other than 1-K kerosene (#1 diesel and #1 oil are acceptable substitutes)
NEVER use fuel such as gasoline, benzene, alcohol, white gas, camp stove fuel, paint thinners, or other oil
compounds in this heater. These are volatile fuels that can cause an explosion or uncontrolled flames.
NEVER store kerosene in direct sunlight or near a source of heat.
NEVER use kerosene that has been stored from one season to the next. Kerosene deteriorates over time.
“OLD KEROSENE” WILL NOT BUR N PROPERLY IN THIS HEATER.

6
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

5. OVERVIEW OF HEATER’S DESIGN


Fuel System : This heater is equipped with an electric
air pump that forces air through the air
line connected to the fuel intake and then
through a nozzle in the burner head.
When the air passes in front of the fuel
intake it causes fuel to rise from the tank
and into the burner nozzle. This fuel and
air mixture is then sprayed into the
combustion chamber in a fine mist.
“Sure Fire Ignition” : The electronic ignitor sends voltage to a specially designed spark plug.
The spark plug ignites the fuel and air mixture described above.
The Air System : The heavy duty motor turns a fan that forces air into and around the combustion chamber.
Here the air is heated and then forced out the front of the heater.
The Safety System :
A. Temperature Limit Control : This heater is equipped with a Temperature Limit Control designed to turn
off the heater should the internal temperature rise to an unsafe level. If this
device activates and turns your heater off it may require service.

Internal Shut-Off Temp. Reset Temperature


MODELS Plus/Minus 10 Degrees Plus/Minus 10 Degrees
KFA50DGD/75DGD Ý)ÝC Ý)Ý&
KFA125/170DGD Ý)ÝC Ý)Ý&
KFA210DGD Ý)ÝC Ý)Ý&

Once the temperature falls below the reset temperature you will be able to start your heater.

B. Electrical System Protection : This heater’s electrical system is protected by a fuse mounted to the PCB
assembly that protects it and other electrical components from damage.
If your heater fails to operate check this fuse first and replace as needed.

FUSE TYPE: All Models 125 volt / 8 amps

C. Flame-Out Sensor : Utilizes a photocell to monitor the flame in burn chamber during normal operation.
It will cause the heater to shut-off should the burner flame extinguish.

7
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

6. FUELING YOUR HEATER


NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE : FILL THE TANK OUTDOORS.
DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED.
IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER :
The first time you light the heater, it should be done outdoors. This allows the oils, etc. used in
manufacturing the heater to burn off outside.
WARNING!! : NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL HOT.
7. OPERATION
A.) VENTILATION
RISK OF INDOOR AIR POLLUTION/USE HEATER ONLY IN WELL VENTILATED AREAS.
Provide a fresh air opening of at least three square feet (2,800 sq. cm) for each 100,000 BTU/Hr.
rating. Provide extra fresh air if more heaters are being used.
Example : A KFA210DGD heater requires one of the following:
‡DWZRFDUJDUDJHGRRUUDLVHGVL[LQFKHV FP
‡DVLQJOHFDUJDUDJHGRRUUDLVHGQLQHLQFKHV FP
‡WZRWKLUW\LQFK FP ZLQGRZVUDLVHGILIWHHQLQFKHV FP
B.) OPERATION
TO START HEATER
1. Fill fuel tank with kerosene or No. 1 fuel oil.
2. Attach fuel cap.
3. Plug power cord of heater into three-prong, grounded extension cord. Extension cord must be at
least six feet long.
Extension Cord Wire Size Requirements
‡6 to 100 feet (1.8 to 30.5 meters) long, use 16 AWG conductor.
‡WRIHHW WRPHWHUV ORQJXVH$:*FRQGXFWRU
4. Turn “THERMOSTAT &21752/NQREµWRGHVLUHGVHWWLQJ VHWWLQJUDQJHÝ)aÝ)
(KFA75DGD/KFA125/170/210DGD Models Only)
5. Push “BTU control Switch” to desired level “High or LOW” (See Figure 8.)
(KFA125/170/210DGD Models Only)
6. Push Power Switch to “ON” position, Power lndicator Lamp will light and heater will start.
NOTE : Room Temperature display explanations are as follows: (KFA170/210DGD Models only)
‡ :KHQWKHURRPWHPSHUDWXUHLVOHVVɆ, the LED display will show “Lo”
‡ :KHQURRPWHPSLVEHWZHHQɆDQGɆWKHnumber shown on the display is the current
room temperature.
‡ When room temperature is greater thanɆWKH/('GLVSOD\ZLOOVKRZ´+Lµ
If heater does not start, the thermostat setting may be too low, turn “thermostat Control Knob” to
higher position to start heater. If heater still does not start, turn power switch to “OFF” and then to
“ON” position. If heater still does not start, see Troubleshootiong Guide on page15.
NOTE : User can Select to operate the heater on two different BTU levels(High or Low). The BTU level can
be selected before turning the unit on, or while it is in operation by pushing the BTU control switch.
Room Temp. Display BTU Control Switch BTU Control Switch
Lamp Push to “HIGH”
Lamp

Push to “LOW”
Thermostat Power/Reset Thermostat Power/Reset
Control Knob Switch Control Knob Switch
(75/125DGD MODELS ONLY)
KFA50/75/125DGD Models KFA170/210DGD Models Fan Guard

Figure 8. Controls for All Models

8
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

NOTICE : The major electrical components of this heater are protected by a safety fuse mounted to the PCBboard.
If your heater fails to start, check this fuse first and replace as necessary. You should also check your
power source to insure that proper voltage and frequency are being supplied to the heater.
TO STOP HEATER
1. Turn switch to “OFF” and unplug power cord.
TO RESTART HEATER Cover
1.Wait 10 seconds after stopping heater.
2. Repeat steps under to start heater.
PIGGYBACK POWER CORD
Outlet
WARNING : SHOCK HAZARD!
‡ Always cover electric outlet when not in use.
‡ Don’t plug and use a appliance more than 120V/60Hz 5A KFA75DGD/125/170/210DGD Models only
current in this outlet. Figure 9. Piggyback Power Cord

8. LONG TERM STORAGE OF YOUR HEATER


FUEL TANK DRAIN
1. Drain fuel tank through fuel cap opening.
(For KFA50DGD/75DGD Models Only)
2. Remove fuel drain bolt from rear bottom side of fuel tank using 3/4” socket or adjustable wrench and drain.
(For KFA125/170/210DGD Models Only. See Figure 10)
3. Using a small amount of kerosene, swirl and rinse the inside of the tank.
NEVER mix water with the kerosene as it will cause rust inside the tank.
Pour the kerosene out making sure that you remove it all.
IMPORTANT : Do not store kerosene over summer months for use during next heating season.
Using old fuel could damage heater.
4. Reinstall fuel cap. Properly dispose of old and dirty fuel. (For KFA50DGD/75DGD Models Only)
5. Reinstall fuel drain bolt to Fuel tank and tighten firmly using 3/4” socket or adjustable wrench.
(For KFA125/170/210DGD Models Only. See Figure 10)
IMPORTANT : Before reinstalling the fuel drain bolt, make sure the seal is on the bolt. If the seal is
not used the bolt cannot be installed correctly and the fuel tank will leak.

Seal

Fuel Drain Bolt

Figure 10. Fuel Drain Bolt

6. Store heater in dry well ventilated area. Make sure storage place is free of dust and corrosive fumes.
7. Store the heater in the original box with the original packing material and keep the USER’S MANUAL
with the heater.

9
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

9. MAINTENANCE
WARNING!! : NEVER SERVICE HEATER WHILE IT IS PLUGGED IN OR
WHILE HOT!
USE ORIGINAL EQUIPMENT REPLACEMENT PARTS. Use of third party or
other alternate components will void warranty and may cause unsafe operating
conditions.
A.) FUEL TANK Screw Upper Shell
FLUSH EVERY 200 HOURS OF OPERATION OR
AS NEEDED (SEE STORAGE, PAGE 9) Air Intake Filter

B.) AIR INTAKE FILTER


WASH AND DRY WITH SOAP AND WATER
EVERY 500 HOURS OF OPERATION OR AS Fan Guard
NEEDED.
- Remove screws along each side of heater using
medium phillips screwdriver.
- Lift upper shell off.
- Remove fan guard.
- Wash or replace air intake filter.
- Reinstall fan guard and upper shell. Figure 11. Air Intake Filter Access
C.) AIR OUTPUT FILTER, LINT FILTER Air Output Filter
REPLACE EVERY 500 HOURS OF OPERATION
OR ONCE A YEAR. End Filter Cover
- Remove upper shell and fan guard (See Air Intake Filter).
- Trun Air pressure gauge counter-clock wise and Screw
remove.
- Remove end filter cover screws using medium
phillips screwdriver.
- Remove end filter cover.
- Replace air output and lint filter.
- Reinstall end filter cover and air pressure gauge.
Lint Filter
- Reinstall fan guard and upper shell. Air Intake Filter
Pressure Gauge
D.) FAN BLADES Figure 12. Air Outprt Filter Access
CLEAN EVERY SEASON OR AS NEEDED.
- Remove upper shell (See Air Intake Filter). Set Screw
- Use M6 allen wrench to loosen set screw
which holds fan blade to motor shaft. Flush Motor Shaft
- Slip fan blade off motor shaft.
- Clean fan blade using a soft cloth moistened with
kerosene or solvent.
- Dry fan blade thoroughly. Fan Blade
- Reinstall fan blade on motor shaft. Place fan
blade hub flush with end of motor shaft.
- Place set screw on flat of shaft. Tighten set screw Motor
firmly (40-50 inch-pounds/4.5-5.6 N-m).
- Reinstall upper shell. Figure 13. Fan Assembly
10
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

E.) NOZZLE
REMOVE DIRT IN NOZZLE AS NEEDED (SEE PAGE 16). Combustion Chamber
(For KFA50DGD/75DGD/125/170DGD Models Only) Screw
- Remove upper shell (See page 10). Ignitor Wire
- Remove fan blade (See page 10).
- Remove fuel and air line hoses from nozzle adaptor. Spark Plug
- Remove ignitor wire from spark plug.
Nozzle Adaptor
- Remove spark plug from nozzle adaptor using medium
phillips screwdriver. Burner Head
Fuel Line
- Turn nozzle adaptor 1/9 turn(40°) to counter clock wise
and pull toward motor to remove. (See Figure 14) Air Line
- Place plastic hex-body into vise and lightlry tighten.
- Carefully remove nozzle from nozzle adaptor using 5/8”
socket wrench.
- Blow compressed air through face of nozzle.
(this will remove any dirt in nozzle)
- Reinstall nozzle into nozzle adaptor until nozzle seats. Nozzle Face
Nozzle Adaptor
Tighten 1/3 turn more using 5/8” socket wrench.
 aLQFKSRXQGV
- Reinstall nozzle adaptor to burner head. Nozzle
- Reinstall spark plug to nozzle adaptor.
- Attach ignitor wire to spark plug. Nozzle Adaptor
- Attach fuel and air line hoses to nozzle adaptor. Figure 14. Nozzle Replacement
- Reinstall fan blade and upper shell.
(For KFA210DGD Model Only)
Combustion Chamber
- Remove upper shell (See page 10).
Screw
- Remove fan (See page 10).
Ignitor Wire
- Remove fuel and air line hoses from nozzle adaptor.
- Remove ignitor wire from spark plug.
- Remove spark plug from nozzle adaptor using medium Spark Plug
phillips screwdriver. Nozzle Adaptor
- Turn nozzle adaptor 1/8 turn (45°) to counter clock wise Bracket-Burner
and pull toward motor to remove. (See Figure 15) Fuel Line
- Place plastic hex-body into vise and lightly tighten.
- Carefully remove nozzle from nozzle adaptor using 5/8” Air Line
socket wrench.
- Blow compressed air through face of nozzle.
(this will remove any dirt in nozzle)
- Reinstall nozzle into nozzle adaptor until nozzle seats
Tighten 1/3 turn more using 5/8” socket wrench Nozzle Face
 aLQFKSRXQGV Nozzle Adaptor
- Reinstall nozzle adaptor to burner bracket
- Reinstall spark plug to nozzle adaptor.
Nozzle
- Attach ignitor wire to spark plug.
- Attach fuel and air line hoses to nozzle adaptor. Nozzle Adaptor
- Reinstall fan blade and upper shell.
Figure 15. Nozzle Replacement

11
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
Screw
F.) SPARK PLUG
CLEAN AND REGAP EVERY 600 HOURS
OPERATION OR REPLACE AS NEEDED.
(For KFA50DGD/75DGD/125/170DGD Models Only)
- Remove upper shell (See page 10). Spark Plug
- Remove fan (See page 10).
- Remove ignitor wire from spark plug. Ignitor Wire
Nozzle Adaptor
- Remove spark plug from nozzle adaptor using medium
Spark Plug

GAP
phillips screwdriver.
- Clean and regap spark plug electrodes to 3.5mm gap.
(0.138”)
- Reinstall spark plug to nozzle adaptor.
- Attach ignitor wire to spark plug. Figure 16. Spark Plug Regap
- Reinstall fan and upper shell.
(For KFA210DGD Model Only)
- Remove upper shell (See page 10).
- Remove fan (See page 10).
- Remove ignitor wire from nozzle adaptor.
- Remove spark plug from nozzle adaptor using medium Nozzle Adaptor
Spark Plug
phillips screwdriver.
Screw
- Clean and regap spark plug electrodes to 3.5mm gap.

GAP
(0.138”) Spark Plug
- ReInstall spark plug to nozzle adaptor.
Ignitor Wire
- Attach ignitor wire to spark plug.
- Reinstall fan and upper shell.
Figure 17. Spark Plug Regap

G.) PHOTOCELL
CLEAN PHOTOCELL ANNUALLY OR AS
NEEDED.
- Remove upper shell (See page 10).
- Remove fan (See page 10).
Side Cover
- Remove photocell from it’s mounting.
Clean photocell lens with cotton swab. Power
Switch
TO REPLACE:
- Remove side cover screws using medium phillips Screw
screwdriver. Photocell Switch
Wire Wires
- Disconnect switch wires from power switch and
Bracket
remove side cover.
- Disconnect wires from circuit board and remove
photocell. Photocell
Lens
- Install new photocell and connect wires to circuit Install Photocell
board. Incorrect Correct
- Replace switch wires to power switch and side cover.
- Replace fan and upper shell.

Figure 18. Photocell Replacement


12
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

H.) FUEL FILTER Fuel Filter


CLEAN OR REPLACE TWICE A HEATING
Fuel line
SEASON OR AS NEED.
- Remove side cover screws using medium phillips
screwdriver. Switch Wires
- Disconnect switch wires from power switch and
remove side cover.
- Pull fuel line off fuel filter neck.
- 7XUQIXHOILOWHUÛWRFRXQWHUFORFNZLVHDQGSXOOWR
remove (KFA50DGD/75DGD Models only).
- 7XUQIXHOILOWHUÛWRFORFNZLVHDQGSXOOWRUHPRYH
(KFA125/170/210DGD Models only).
- Wash fuel filter with clean fuel and replace in tank.
- Attach fuel line to fuel filter neck.
- Replace switch wires to power switch. Screw
- Reinstall side cover. Side Cover

Power Switch

Figure 19. Fuel Filter Replacement


I.) PUMP PRESSURE ADJUSTMENT
NOTE: If the pump pressure needs to be adjusted,
make sure the heater is running on the
Flat blade
HIGH BTU setting. Screw driver
- Push the BTU CONTROL Switch to HIGH.
End Filter Cover.
(See Operation, page 8, KFA125/170/
210DGD Models only) Pressure Gauge Plug
- Remove Pressure Gauge Plug from End Filter Cover. Pressure Gauge
Install accessory Pressure Gauge.
(KFA50DGD/75DGD Models only)
- Start heater (See Operation, page 8)
Allow motor to reach full speed Relief Valve
- Adjust pressure (Using a flat blade screwdriver) Turn KFA50DGD/75DGD Models Only
relief valve to clockwise to increase pressure. Turn
relief valve to counter clockwise to decreasepressure. Pressure Gauge
- Stop heater (See Operation, page 8)
Pump Pressure
MODEL BTU Control Switch
High BTU level Low BTU level
KFA50DGD 3.8 psi N/A
KFA75DGD 3.8 psi N/A
KFA125DGD 5.5 psi 3.5 psi Relief Valve
KFA170DGD 6.5 psi 4.5 psi KFA125/170/210DGD Models only
KFA210DGD 8.5 psi 6.5 psi
Figure 20. Adjusting Pump Pressure
NOTE : USE ONLY ORIGINAL EQUIPMENT
REPLACEMENT PARTS.
Use of alternate or third party components will
void any warranty and may cause unsafe
operating condition.

13
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

10. REPLACING FUSE

NOTICE : This heater is fuse protected.


If your heater fails to ignite, DO NOT RETURN YOUR HEATER TO THE
STORE.
Please follow the simple instructions below to inspect and change the fuse.

PROCEDURE FOR REPLACING FUSE

WARNING : SHOCK HAZARD


To prevent personal injury, unplug the power cord before replacing fuse.
1. Unplug heater.
2. Remove side cover screws using medium phillips screw driver.
3. Disconnect switch wires from power switch.
4. Remove fuse from fuse holder.(See Figure 21.)
5. Replace fuse with enclosed fuse.

WARNING : FIRE HAZARD


To avoid fire, Do not substitute with a higher or lower current rating.
6. Replace switch wires to power switch. Fuse Holder
7. Replace side cover. Fuse

NOTE : Specified fuse rating : AC 125/8A

KFA75DGD/125/170/210DGD Models

Screw
Side Cover

Power Switch
Switch Wire

Fuse
Figure 21. Replacing Fuse Fuse Holder
KFA50DGD

14
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

11. TROUBLE SHOOTING GUIDE


TROUBLE POSSIBLE CAUSE CORRECTIVE ACTION
Heater ignites but MAIN PCB 1. Wrong pump pressure 1. See Pump Pressure Adjustment,
assembly shuts heater off after Page 13.
a short period of time. 2. Dirty Air Output,Air Intake 2. See Air Output, Air intake
(Indicator Lamp is flickering and or Lint Filter. and Lint Filters, page 10.
room temp. display indicates " E1 ") 3. Dirty Fuel Filter. 3. See Fuel Filter, Page 13.
4. Dirt in Nozzle. 4. See Nozzle, Page 11.
5. Dirty Photocell Lens. 5. Clean Photocell Lens, Page 12.
6. Photocell Assembly not 6. Make sure photocell boot is
Properly installed.(Not seeing the properly seated in bracket,
flame) Page 12.
7. Bad electrical connection 7. Check electrical components
between photocell and MAIN See wiring diagram, Page 16.
PCB assembly.
8. Defective Photocell. 8. Replace Photocell, Page 12.

Heater will not ignite but 1. No fuel in tank. 1. Fill tank with kerosene.
motor runs for a short period 2. Wrong pump pressure. 2. See Pump Pressure Adjustment,
of time.(Indicator Lamp is flickering Page 13.
and room temp.display 3. Carbon deposits on spark 3. See Spark Plug, Page 12.
indicates " E1 ") plug and/or improper gap.
4. Dirty fuel filter. 4. See Fuel Filter, Page 13.
5. Dirt in Nozzle. 5. See Nozzle, Page 11.
6. Water in fuel tank. 6. Flush fuel tank with clean
kerosene, Page 9.
7. Bad electrical connection 7. Check electrical components
between ignitor and MAIN See wiring diagram, Page 16.
PCB assembly.
8. Ignition wire is not attached to 8. Attach ignition wire to spark
spark plug. plug. See Spark Plug, Page 12.

Fan does not turn when heater 1. Thermostat setting is too low. 1. Turn thermostat control knob
is plugged in and power switch to a higher setting.
was in the " ON " Position.
(Indicator Lamp is on or flickering) 2. Bad electrical connection 2. Check electrical connections,
between motor and MAIN See Wiring Diagram, Page 16.
PCB assembly.

(Indicator Lamp is flickering and 1. Sensor Failure. 1. Replace sensor.


room temp. display indicates "E2") See Wiring diagram, Page 16.

(Indicator Lamp is flickering and 1. Thermostat switch failure. 1. Replace switch.


room temp. display indicates "E3") See Wiring diagram, Page 16.

Heater will not turn-on 1. Temperature limit safety 1. Turn power switch to "OFF"
(Indicator Lamp is off) device is overheated. and allow to cool (about 10 min.)
2. No electrical power 2. Check to insure heater cord and
extension cord are plugged in.
Check power supply.
3. Blown fuse. 3. Replace safety fuse in PCB board.
4. Bad electrical connection between 4. Check electrical connections
temperature limit safety device See Wiring Diagram, Page 16.
and PCB board.

15
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

12. WIRING DIAGRAM

A) WIRING DIAGRAM (KFA50DGD Model)

DISPLAY PCB CONTROL PCB


BLACK SPARK PLUG
RED
CN3 IGNITOR
POWER LAMP RED
(LED) 2P BLACK
CN1 CN1 ORANGE BLACK
PUMP
CN7 RED MOTOR WHITE
CAPACITOR
GREEN
PW-W/H 15uF/230VAC
EARTH
PW-BLK
CN2
BLACK

WHITE
BLACK
PHOTO CELL
BLACK

POWER POWER LIMIT FUSE


PLUG SWITCH CONTROL
8A/125VAC
BLACK BLACK
AC120V GREEN
60Hz WHITE

EARTH

B) WIRING DIAGRAM (KFA75DGD/125/170/210DGD Models)

CONTROL PCB
BLACK SPARK PLUG
RED
CN4 IGNITOR
RED
POWER LAMP BLACK
(LED)
ORANGE BLACK
PUMP
ROOM CN3 RED MOTOR WHITE
SENSOR CAPACITOR
GREEN
THERMOSTAT CN2(AC2)/ WHT
(TEMP. CONTROL)
EARTH
CN1(AC1)/ BLK
CN5 CN6
BLACK
PHOTO
WHITE
BLACK

CELL BLACK
MODEL CAPACITOR
75DGD 15uF/230VAC
POWER POWER LIMIT FUSE 20uF/350VAC
SWITCH CONTROL 125/170/210DGD
PLUG 8A/125VAC
BLACK BLACK
AC120V
60Hz
GREEN
WHITE

EARTH

16
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

13. SPECIFICATIONS

16.7"(424mm)
32.0"(813mm) 11.7"(297mm)

KFA50DGD/75DGD Models

H
170DGD
125DGD 210DGD
D 41.9"(1,063 mm) 47.4"(1,205 mm)
W 21.5"(547 mm) 23.1"(587 mm)
D W H 32.4"(824 mm) 33.5"(850 mm)

KFA125/170/210DGD Models

MODEL KFA50DGD KFA75DGD KFA125DGD KFA170DGD KFA210DGD


HIGH 50,000 75,000 125,000 170,000 210,000
BTU/Hr.
LOW N/A N/A 100,000 135,000 170,000
Fuel Consumption HIGH 0.38(1.44) 0.57(2.16) 0.95(3.60) 1.30(4.92) 1.60(6.06)
- Gal./Hr( ./Hr) LOW N/A N/A 0.76(2.90) 1.0(3.79) 1.30(4.92)
Fuel Tank Capacity - Gal.( ) 5.0(18.9) 5.0(18.9) 10.0(37.9) 13.0(49.2) 13.0(49.2)
HIGH 3.8(0.27) 3.8(0.27) 5.5(0.39) 6.5(0.46) 8.5(0.60)
Pump Pressure PSI(kgf/㎠)
LOW N/A N/A 3.5(0.25) 4.5(0.32) 6.5(0.46)
Volt/Hz 120Vac/60hz 120Vac/60hz 120Vac/60hz 120Vac/60hz 120Vac/60hz
Amps. 1.6 1.6 2.5 3.2 3.7
Phase 1 1 1 1 1

Size(D×W×H), Inch(㎜) 32.0×11.7×16.7 32.0×11.7×16.7 41.9×21.5×32.4 47.4×23.1×33.5 47.4×23.1×33.5


(813×297×424) (813×297×424) (1,063×547×824) (1,205×587×850) (1,205×587×850)
Weight Lbs.(㎏) 26.9(12.2) 26.9(12.2) 54.5(24.7) 60.2(27.3) 62.4(28.3)

17
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

14. EXPLODED PARTS DRAWING (KFA50DGD/75DGD Models Only)


NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS.

41

37 38
22-3
22-8
22-5

22-7
22-2
40 22-1
22-4

22-6
18
39
20 22 23 27
21
26
25
19

10 17
16

12
13
24 15
14
11 28

29
4 35
31
1 30
9
3 36

6
34 25-2
8 7 25-5
25-6
32 25-7
2
25-9
33 25-8
25-1 25-11
25-15
25-3 25-16

25-17
25-4
25-10 25-18
25-21
25-12
25-13
25-14 25-20
25-19

18
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

15. PARTS LIST (KFA50DGD/75DGD Models Only)

PART NO.
KEY NO. DESCRIPTION Quantity
KFA50DGD KFA75DGD
1 Fuel Tank Assmebly 2151-0026-00 2151-0027-00 1
2 Fuel Drain-Bolt - - 1
3 Fuel Gauge 2156-0047-00 2156-0049-00 1
4 Fuel Filter Assmbly 2155-0005-00 2155-0005-00 1
5 Fuel Cap 2151-0041-00 2151-0041-00 1
6 Cord Bushing 3712-0013-00 3712-0013-00 1
7 Power Cord 3980-0031-00 3980-0177-00 1
8 Button Support 3713-0048-00 - 2
9 Display P.C.B Assembly 215A-0013-00 - 1
10 Shell Lower 3111-0343-05 3111-0343-05 1
11 Flange Screw 4319-0015-00 4319-0015-00 4
12 Clip Nut 3131-0182-00 3131-0182-00 8
13 Bushing-Grommet(S) 3231-0120-00 3231-0120-00 1
14 Bushing-Grommet(L) 3231-0121-00 3231-0121-00 1
15 Air-Line 3341-0021-00 3341-0021-00 1
16 Temperature Limit Assembly 2153-0022-00 2153-0022-00 1
17 Flange-Screw 4319-0015-00 4319-0015-00 1
18 Chamber Assembly 2152-0115-00 2152-0116-00 1
19 Bracket Photocell 3131-0159-00 3131-0159-00 1
20 Screw-BH1 4311-0068-00 4311-0068-00 2
21 Photocell Assembly *SP-KFA1007 *SP-KFA1007 1
22 Burner Head Assembly 2152-0120-00 2152-0121-00 1
22-1 Burner Head 3531-0026-00 3531-0026-00 1
22-2 Nozzle *SP-KFA1026 *SP-KFA1027 1
22-3 Washer-Nozzle Seal 4349-0016-00 4349-0016-00 2
22-4 Spring-Nozzle Seal 3431-0010-00 3431-0010-00 1
22-5 O-Ring 3311-0002-00 3311-0002-00 1
22-6 Nozzle Adaptor 3231-0178-00 3231-0178-00 1
22-7 Spark Plug *SP-KFA1008 *SP-KFA1008 1
22-8 Bolt-Flange 4329-0079-00 4329-0079-00 1
22 Flange Screw 4319-0015-00 4319-0015-00 3
24 Fuel Line 3341-0024-00 3341-0024-00 1
25 Motor and Pump Assembly 2154-0078-00 2154-0078-00 1
25-1 Motor 3970-0210-00 3970-0210-00 1
25-2 Capacitor 3820-0257-00 3820-0257-00 1
25-3 Motor Support 3121-0481-00 3121-0481-00 1
25-4 Nut-Hex 4331-0022-00 4331-0022-00 2
25-5 Holder Capacitor - - 1
25-6 Pump Body 3541-0022-00 3541-0022-00 1
25-7 Bolt-BH Special 4321-0198-00 4321-0198-00 2
25-8 Rotor See SP-KFA10001 See SP-KFA10001 1
25-9 Blade See SP-KFA10001 See SP-KFA10001 4
25-10 Insert See SP-KFA10001 See SP-KFA10001 1
25-11 End Pump Cover 3531-0027-00 3531-0027-00 1
25-12 Elbow 3231-0181-00 3231-0181-00 1

19
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

15. PARTS LIST (KFA50DGD/75DGD Models Only)

PART NO.
KEY NO. DESCRIPTION Quantity
KFA50DGD KFA75DGD
2 2
25-13 Lint Filter See SP-KFA1005 See SP-KFA1005 1
25-14 Bolt Flange 4329-0016-00 4329-0016-00 6
25-15 Output Filter See SP-KFA10052 See SP-KFA10052 1
25-16 End Filter Cover 3221-0029-00 3221-0029-00 1
25-17 Ball See SP-KFA10063 See SP-KFA10063 1
25-18 Spring See SP-KFA10063 See SP-KFA10063 1
25-19 Adjusting Screw See SP-KFA10063 See SP-KFA10063 1
25-20 Bolt Flange 4329-0016-00 4329-0016-00 4
25-21 Intake Filter See SP-KFA10052 See SP-KFA10052 1
26 Fan Assembly 2154-0009-00 2154-0009-00 1
27 Bolt Headless Hex Socket 4323-0004-00 4323-0004-00 1
28 Plug 3231-0054-00 3231-0054-00 1
29 Main P.C.B Assembly 215A-0048-00 215A-0073-00 1
30 Screw-TH2S 4312-0046-00 4312-0046-00 2
31 Ignitor 39E0-0071-00 39E0-0071-00 1
32 Side Cover-Right 3121-0496-04 3121-0497-05 1
33 Power Switch 39A0-0191-00 39A0-0191-00 1
34 Flange Screw 4319-0015-00 4319-0015-00 4
35 Side Cover-Left 3121-0190-00 3121-0350-00 1
36 Flange Screw 4319-0015-00 4319-0015-00 4
37 Shell Upper 3111-0347-05 3111-0347-05 1
38 Clip Nut 3131-0182-00 3131-0182-00 2
39 Fan Guard 3221-0050-00 3221-0050-00 1
40 Flange Screw 4319-0015-00 4319-0015-00 8
41 Front Guard 3561-0066-00 3561-0066-00 1

PART NO.
KEY NO. DESCRIPTION Quantity
KFA50DGD KFA75DGD
1 Rotor kit SP-KFA1000 SP-KFA1000 1
2 Filter kit SP-KFA1005 SP-KFA1005 1
3 Plug/Pump adjuster kit SP-KFA1006 SP-KFA1006 1

FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR


CONTACT US AT:
Phone : 1-877-447-4768

20
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

14. EXPLODED PARTS DRAWING (KFA125/170DGD Models Only)


NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS.

37 20-3
20-8
20-5

20-7
20-2
20-1
39 20-4
20-6

16
38
18 20 21 25
19
24
23
17

8 15
14

10
11
22 13
12
9 26 27
28
4 35
30
1 29

3 36

6
34
7 23-2
33 23-5 23-6
31
2 23-7
32 23-9
23-8
23-1 23-11
23-15
23-3 23-16
23-17
23-4 23-18
23-10
23-21
23-12
23-13
23-14
23-20
23-19

21
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

15. PARTS LIST (KFA125/170DGD Models Only)

PART NO.
KEY NO. DESCRIPTION Quantity
KFA125DGD KFA170DGD
1 Fuel Tank Assmebly 2151-0028-00 2151-0029-00 1
2 Fuel Drain-Bolt 4329-0072-00 4329-0072-00 1
3 Fuel Gauge 2156-0050-00 2156-0051-00 1
4 Fuel Filter Assmbly 2155-0001-00 2155-0001-00 1
5 Fuel Cap 2151-0041-00 2151-0041-00 1
6 Cord Bushing 3712-0013-00 3712-0013-00 1
7 Power Cord 3980-0177-00 3980-0177-00 1
8 Shell Lower 3111-0344-05 3111-0345-05 1
9 Flange Screw 4319-0015-00 4319-0015-00 4
10 Clip Nut 3131-0182-00 3131-0182-00 8
11 Bushing-Grommet(S) 3231-0120-00 3231-0120-00 1
12 Bushing-Grommet(L) 3231-0121-00 3231-0121-00 1
13 Air-Line 3341-0002-00 3341-0022-00 1
14 Temperature Limit Assembly 2153-0023-00 2153-0023-00 1
15 Flange-Screw 4319-0015-00 4319-0015-00 1
16 Chamber Assembly 2152-0117-00 2152-0118-00 1
17 Bracket Photocell 3131-0159-00 3131-0159-00 1
18 Screw-BH1 4311-0068-00 4311-0068-00 2
19 Photocell Assembly *SP-KFA1007 *SP-KFA1007 1
20 Burner Head Assembly 2152-0122-00 2152-0123-00 1
20-1 Burner Head 3531-0025-00 3531-0024-00 1
20-2 Nozzle *SP-KFA1003 *SP-KFA1004 1
20-3 Washer-Nozzle Seal 4349-0016-00 4349-0016-00 2
20-4 Spring-Nozzle Seal 3431-0010-00 3431-0010-00 1
20-5 O-Ring 3311-0002-00 3311-0002-00 1
20-6 Nozzle Adaptor 3231-0179-00 3231-0179-00 1
20-7 Spark Plug *SP-KFA1009 *SP-KFA1009 1
20-8 Bolt-Flange 4329-0079-00 4329-0079-00 1
21 Flange Screw 4319-0015-00 4319-0015-00 3
22 Fuel Line 3341-0025-00 3341-0025-00 1
23 Motor and Pump Assembly 2154-0075-00 2154-0076-00 1
23-1 Motor 3970-0211-00 3970-0212-00 1
23-2 Capacitor 3820-0258-00 3820-0258-00 1
23-3 Motor Support 3121-0482-00 3121-0482-00 1
23-4 Nut-Hex 4331-0022-00 4331-0022-00 2
23-5 Holder Capacitor 3231-0182-00 3231-0182-00 1
23-6 Pump Body 3541-0022-00 3541-0022-00 1
23-7 Bolt-BH Special 4321-0198-00 4321-0198-00 2
23-8 Rotor See SP-KFA10001 See SP-KFA10001 1
23-9 Blade See SP-KFA10001 See SP-KFA10001 4
23-10 Insert See SP-KFA10001 See SP-KFA10001 1
23-11 End Pump Cover 3531-0027-00 3531-0027-00 1
23-12 Elbow 3231-0181-00 3231-0181-00 1
23-13 Lint Filter See SP-KFA10052 See SP-KFA10052 1
23-14 Bolt Flange 4329-0016-00 4329-0016-00 6

22
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

15. PARTS LIST (KFA125/170DGD Models Only)

PART NO.
KEY NO. DESCRIPTION Quantity
KFA125DGD KFA170DGD
2 2
23-15 Output Filter See SP-KFA1005 See SP-KFA1005 1
23-16 End Filter Cover 3221-0076-00 3221-0076-00 1
23-17 Ball See SP-KFA10103 See SP-KFA10103 2
23-18 Spring See SP-KFA10103 See SP-KFA10103 2
23-19 Adjusting Screw See SP-KFA10103 See SP-KFA10103 2
23-20 Bolt Flange 4329-0016-00 4329-0016-00 4
23-21 Intake Filter See SP-KFA10052 See SP-KFA10052 1
24 Fan Assembly 2154-0004-00 2154-0007-00 1
25 Bolt Headless Hex Socket 4323-0004-00 4323-0004-00 1
26 Pressure Gauge 3740-0049-00 3740-0049-00 1
27 BTU Control Switch 2154-0070-00 2154-0070-00 1
28 Main P.C.B Assembly 215A-0073-00 215A-0074-00 1
29 Screw-TH2S 4312-0046-00 4312-0046-00 2
30 Ignitor 39E0-0071-00 39E0-0071-00 1
31 Side Cover-Right 3121-0510-00 3121-0499-05 1
32 Power Switch 39A0-0191-00 39A0-0191-00 1
33 Window Display - 3231-0113-00 1
34 Flange Screw 4319-0015-00 4319-0015-00 4
35 Side Cover-Left 3121-0352-00 3121-0354-00 1
36 Flange Screw 4319-0015-00 4319-0015-00 4
37 Shell Upper 3111-0348-05 3111-0349-05 1
38 Fan Guard 3221-0075-00 3221-0075-00 1
39 Flange Screw 4319-0015-00 4319-0015-00 8

PART NO.
KEY NO. DESCRIPTION Quantity
KFA125DGD KFA170DGD
1 Rotor kit SP-KFA1000 SP-KFA1000 1
2 Filter kit SP-KFA1005 SP-KFA1005 1
3 Plug/Pump adjuster kit SP-KFA1010 SP-KFA1010 2

FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR


CONTACT US AT:
Phone : 1-877-447-4768

23
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

14. EXPLODED PARTS DRAWING (KFA210DGD Model Only)


NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS.

37 20-8
20-3 20-7
20-1 20-5

40
20-2
20-4
20-6
16
39
18 20 25
19 21
24 38
23
17

8 15
14

10
11
22 13
12
9 26 27
28
4 35
30
1 29

3 36

6 23-2
34
23-5 23-6
7
33 23-7
31
23-9
2
23-8
32
23-1 23-11
23-15
23-3 23-16
23-17
23-4 23-18
23-10
23-21
23-12
23-13
23-14
23-20
23-19

24
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

15. PARTS LIST (KFA210DGD Model Only)

PART NO.
KEY NO. DESCRIPTION Quantity
KFA210DGD
1 Fuel Tank Assmebly 2151-0029-00 1
2 Fuel Drain-Bolt 4329-0072-00 1
3 Fuel Gauge 2156-0052-00 1
4 Fuel Filter Assmbly 2155-0001-00 1
5 Fuel Cap 2151-0041-00 1
6 Cord Bushing 3712-0013-00 1
7 Power Cord 3980-0177-00 1
8 Shell Lower 3111-0346-05 1
9 Flange Screw 4319-0015-00 4
10 Clip Nut 3131-0182-00 8
11 Bushing-Grommet(S) 3231-0120-00 1
12 Bushing-Grommet(L) 3231-0121-00 1
13 Air-Line 3341-0023-00 1
14 Temperature Limit Assembly 2153-0005-00 1
15 Flange-Screw 4319-0015-00 1
16 Chamber Assembly 2152-0119-00 1
17 Bracket Photocell 3131-0159-00 1
18 Screw-BH1 4311-0068-00 2
19 Photocell Assembly *SP-KFA1007 1
20 Burner Head Assembly 2152-0124-00 1
20-1 Bracket Burner 3121-0477-00 1
20-2 Nozzle *SP-KFA1011 1
20-3 Washer-Nozzle Seal 4349-0016-00 1
20-4 Spring-Nozzle Seal 3431-0010-00 1
20-5 O-Ring 3311-0002-00 1
20-6 Nozzle Adaptor 3231-0180-00 1
20-7 Spark Plug *SP-KFA1021 1
20-8 Bolt-Flange 4329-0079-00 1
21 Flange Screw 4319-0015-00 4
22 Fuel Line 3341-0019-00 1
23 Motor and Pump Assembly 2154-0077-00 1
23-1 Motor 3970-0213-00 1
23-2 Capacitor 3820-0258-00 1
23-3 Supportor Motor 3121-0482-00 1
23-4 Nut-Hex 4331-0022-00 2
23-5 Holder Capacitor 3231-0182-00 1
23-6 Pump Body 3541-0050-00 1
23-7 Bolt-BH Special 4321-0198-00 2
23-8 Rotor See SP-KFA10221 1
23-9 Blade See SP-KFA10221 4
23-10 Insert See SP-KFA10221 1
23-11 End Pump Cover 3531-0027-00 1
23-12 Elbow 3231-0181-00 1
23-13 Lint Filter See SP-KFA10052 1
23-14 Bolt Flange 4329-0016-00 6

25
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

15. PARTS LIST (KFA210DGD Model Only)

PART NO.
KEY NO. DESCRIPTION Quantity
KFA210DGD
2
23-15 Output Filter See SP-KFA1005 1
23-16 End Filter Cover 3221-0076-00 1
23-17 Ball See SP-KFA10103 2
23-18 Spring See SP-KFA10103 2
23-19 Adjusting Screw See SP-KFA10103 2
23-20 Bolt Flange 4329-0016-00 4
23-21 Intake Filter See SP-KFA10052 1
24 Fan Assembly 2154-0007-00 1
25 Bolt Headless Hex Socket 4323-0004-00 1
26 Pressure Gauge 3740-0049-00 1
27 BTU Control Switch 2154-0070-00 1
28 Main P.C.B Assembly 215A-0074-00 1
29 Screw-TH2S 4312-0046-00 2
30 Ignitor 39E0-0071-00 1
31 Side Cover-Right 3121-0499-10 1
32 Power Switch 39A0-0191-00 1
33 Window Display 3231-0113-00 1
34 Flange Screw 4319-0015-00 4
35 Side Cover-Left 3121-0354-00 1
36 Flange Screw .
4319-0015-00 4
37 Shell Upper 3111-0350-05 1
38 Fan Guard 3561-0078-00 1
39 Bushing Fan Guard 3351-0010-00 3
40 Flange Screw 4319-0015-00 8

PART NO.
KEY NO. DESCRIPTION Quantity
KFA210DGD
1 Rotor kit SP-KFA1022 1
2 Filter kit SP-KFA1005 1
3 Plug/Pump adjuster kit SP-KFA1010 2

FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR


CONTACT US AT:
Phone : 1-877-447-4768

26
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!

15. PARTS LIST (WHEELS AND HANDLE)

1) KFA50DGD/75DGD MODELS 2
1
PART NO. Quantity
KEY NO. DESCRIPTION KFA50DGD KFA75DGD
1 Handle 3231-0073-00 3231-0073-00 1
2 Hardware Kit HW-KFA1001 HW-KFA1001 1

2) KFA125/170/210DGD MODELS
PART NO.
KEY NO. DESCRIPTION Quantity
KFA125DGD KFA170/210DGD
1 Front Handle 3551-0023-00 3551-0022-00 1
2 Rear Handle 3551-0096-00 3551-0097-00 1
3 Wheel Support Frame 3551-0082-00 3551-0084-00 1
4 Wheel 3720-0017-00 3720-0017-00 2
5 Threaded Axle 3551-0088-00 3551-0089-00 1
6 Cord Wrap 3221-0042-00 3221-0042-00 2
7 Hardware Kit HW-KFA1016 HW-KFA1016 1
7-1 Screw INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT 8
7-2 Flange Screw INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT 4
7-3 Cap Nut S INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT 4
7-4 Nut INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT 8
7-5 Bushing INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT 2
7-6 Cap Nut L INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT 2
1

7-1

7-3

2
6

7-2

7-4 5

4 7-5

7-6

27
GHP Group, Inc.
6440 W Howard St
Niles, IL 60714-3302

Tel: (877) 447-4768


www.ghpgroupinc.com

GHP Group, Inc.


6440 W Howard St
Niles, IL 60714-3302

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