Assessment of Internal and External Prestressing of Prestressed Box Girders
Assessment of Internal and External Prestressing of Prestressed Box Girders
Deviator
External Tendon
Diaphragm
External
Tendon
Stiffener
Saddle
pg. 537
www.ijtrs.com
www.ijtrs.org
Paper Id: IJTRS-V2-I9-005 Volume 2 Issue IX, September 2017
@2017, IJTRS All Right Reserved
ISSN No.: 2454- 2024 (online)
pg. 538
www.ijtrs.com
www.ijtrs.org
Paper Id: IJTRS-V2-I9-005 Volume 2 Issue IX, September 2017
@2017, IJTRS All Right Reserved
ISSN No.: 2454- 2024 (online)
7000 1.7f pu A ps
f ps f pe 1 0.7f pu Mpa 2.4
Li d p 2 fcu bd p
Canadian Code A23.3 suggests
f ps f pe 900
d c f
p
2.5
py
Le
For which,
A ps f py + As f y
cy f py 2.6
1fc 0 b
/
f ps f pe 900
d c f
p
2.9
py
Le
2Le
Le 2.10
2 + Ns
For T-section
Factor b1 shall be taken as 0.85 for concrete strengths not exceeding 4.0 ksi, exceeding 4.0 ksi, b1 shall
be reduced at a rate of 0.05/1.0 ksi of strength in excess of 4.0 ksi, except b1 shall not be taken be less than
0.65.
2.1 Prediction Equations Based on Bond Regression Analysis
In addition to the approach of bond reduction coefficients to determine unbonded tendon stress, regression
analysis is used. Warwaruk et al. (1962) studied that on ultimate tendon stress of unbonded prestressed beams
increase in tendon stress fps is related to ρp / f'c. Eq.13 is based on regression analysis, given by
pg. 539
www.ijtrs.com
www.ijtrs.org
Paper Id: IJTRS-V2-I9-005 Volume 2 Issue IX, September 2017
@2017, IJTRS All Right Reserved
ISSN No.: 2454- 2024 (online)
P
f ps f pe 30000 x1010 2.13
fc
Mattock et al. (1971) showed Eq.2.13 was too conservative and proposed Eq.14.
1.4fc
f ps f pe 10000 < fpy 2.14
100P
Eq.2.14 was adopted in 1971 and 1977 versions of ACI Building Code with the modification shown in Eq. 2.15.
fc
f ps f pe 10000 < f py 2.15
100P
With the following limitations
fps ≤ fse + 60000
fps ≤ fpy
fpe ≥ 0.5 fpu
Eq.2.16 & 2.17 has been adopted in ACI Building Code since 1983,
For L/d ≤ 35
fc
f ps f pe 10000 2.16
100P
For L/d > 35
fc
f ps f pe 10000 2.17
300P
Du & Tao (1985) tested 26 beams under third-point loading with a constant span-depth ratio of 20. A linear
relationship was found between the ultimate tendon stress fps and the combined reinforcement index q0, the best
correlation led to Eq.2.18.
fps fpe (786 1920qo ) < fpy
2.18
The limitations are
q0 ≤ 0.3
0.55fpy≤ fpe≤ 0.65fpy
2.2 Prediction Equations Based on Bond Regression Analysis
Ghallab & Beeby (2004) [2] proposed a different approach to estimate unbonded tendon stress, applicable to
concrete beams externally prestressed tendons. Assumptions are (i) axial shortening of the beam is negligible(ii)
displacement of end anchorages are neglected, (iii) friction stresses along the tendons are neglected, (iv) beam
deflection is solely due to plastic hinge deformation. The unbonded tendon stress at the ultimate stage is
expressed by Eq.19.
f ps f pd f pr 2.19
fpr could be evaluated from deformation of member illustrated in Fig.4. Total initial length of tendon Lt is sum
of the lengths of segments AB, BC and CD, i.e.
Lt = AB + BC + CD 2.20
Where,
AB = L2 AB (yb ya )2 2.21
BC = L2 BC (yb yc )2 2.22
CD = L2CD (yc yd )2 2.23
*
The tendon length after loading L t is
L*t AB BC CD 2.24
Where,
AB = L2AB (yb ya b )2 2.25
BC = L2BC (yb b yc c )2 2.26
CD = L2CD (yc yd c )2 2.27
pg. 540
www.ijtrs.com
www.ijtrs.org
Paper Id: IJTRS-V2-I9-005 Volume 2 Issue IX, September 2017
@2017, IJTRS All Right Reserved
ISSN No.: 2454- 2024 (online)
Bridge Deck
Pier
Pilecap
Pile
Fig. 2.1 Typical Cross section of Prestressed Box Girder
Fig. 2.2 Box Girder with Internal Tendons Fig. 2.3 Box Girder with External Tendons
Continuous Box Girder Bridge with internal & external prestressed tendons is shown in Fig.5 & 6. Pier, Pile-
cap, & pile have a compressive strength of 28MPa, Box Girder 40MPa, Steel 420MPa & Prestressing steel
1890MPa. A three span continuous bridge has been subjected to various loads including dead, live &
earthquake, Design Lanes & Multiple Presence of Live Load as per AASHTO LRFD [1]. Live loads include
pg. 541
www.ijtrs.com
www.ijtrs.org
Paper Id: IJTRS-V2-I9-005 Volume 2 Issue IX, September 2017
@2017, IJTRS All Right Reserved
ISSN No.: 2454- 2024 (online)
40
30
20
INT-h/15 EXT-h/15
10
0
30 40 50 60 70 80 90
Span (m)
Fig. 3.1 Friction Losses for Int. & Ext. Box Girders, span to depth ratio, L/h=15
50
40
Friction Loss (%)
30
20
INT-h/20 EXT-h/20
10
0
30 40 50 60 70 80 90
Span (m)
Fig. 3.2 Friction Losses for Int. & Ext. Box Girders, span to depth ratio, L/h=20
Fig. 3.1 indicates maximum friction losses are 30% & 53% for L/h=15, for internal system with L/h=20 are
about 22% & 45% as in Fig. 3.2. Fig. 3.3 with L/h=25, friction losses for internal system are about 16% and
39%. For external prestressing figures shows min. and max. friction losses are about 20% and 32%, 17% and
27% and 12% and 20% for L/h=15, 20 and 25 respectively, decrease in friction loss as decrease in section depth.
50
40
Friction Loss (%)
30
20
10
INT-h/25 EXT-h/25
0
30 40 50 60 70 80 90
Span (m)
Fig. 3.3 Friction Losses for int. & ext. Box Girders, span to depth ratio, L/h=25
3.2 Jacking Force Required for int. & ext. Prestressing
250
Jacking Force, P (kN) x1000
200
INT-h/15 EXT-h/15
150
100
50
0
30 40 50 60 70 80 90
Span (m)
Fig. 3.4 Req. Jacking Force for Int.& Ext. Box Grders, Span to Depth ratio, L/h=15
pg. 543
www.ijtrs.com
www.ijtrs.org
Paper Id: IJTRS-V2-I9-005 Volume 2 Issue IX, September 2017
@2017, IJTRS All Right Reserved
ISSN No.: 2454- 2024 (online)
250
Jacking Force, P (kN) x1000 200
INT-h/20 EXT-h/20
150
100
50
0
30 40 50 60 70 80 90
Span (m)
Fig. 3.5 Req. Jacking Force for Int.& Ext. Box Girders, Span to depth ratio, L/h=20
Fig. 3.4, 3.5 and 3.6 shows required an amount of jacking force for internally and externally box girder bridges
having different span lengths and span to depth ratios, graphs show amount of jacking friction increases as span
increases for both systems. Fig.11 (L/h=15) shows required jacking force for internal system is lesser than
external prestressing system up to span of about 58m, Fig.12 (L/h=20) shows required jacking force for internal
system is lesser than external prestressing system up to span about 65m, Fig.13 (L/h=25) shows that required
jacking force for internal system is lesser than external prestressing system up to span of about 71m. Generally,
amount of required jacking force depends on a number of variables but in our study, it majorly depends on
eccentricity, friction losses & allowable stress.
300
Jacking Force, P (kN) x1000
1500
1000
500
0
30 40 50 60 70 80 90
Span (m)
Fig. 3.7 Eccentricity Variation for Int. & Ext. Girders with Span to Depth Ratio, L/h=20
Fig. 3.7 shows variation of eccentricity along span for both int. & ext. prestressing systems. For span 30m
external system gives less eccentricity as compared to internal one and at span of 40m eccentricity for both the
systems is about equal in magnitude. Based on Fig.12 (L/h=20 four spans 30m, 50m, 65m and 80m were
selected for complete analysis and design of prestressed box girder bridge with internal and external tendons.
3.3 Influence of Girder Depth on Required Amount of Prestressing
Fig. 3.8 shows influence of girder depth on the required amount of prestressing for internal and external
prestressing systems, for sections with overall section depth up to 2m amount of required jacking force for
external is more as compared to the internal system. If 3m section depth is used for spans from 50m to 70m
jacking force requirement for external system starts decreasing after 65m span.
pg. 544
www.ijtrs.com
www.ijtrs.org
Paper Id: IJTRS-V2-I9-005 Volume 2 Issue IX, September 2017
@2017, IJTRS All Right Reserved
ISSN No.: 2454- 2024 (online)
150
100
50
0
30 40 50 60 70 80 90
Span (m)
Fig. 3.8 Influence of Girder Depth on Required Amount of Prestressing
3.4 Web Shear Reinforcement Required for Prestressing System
Fig. 3.9 shows variation in the amount of web shear reinforcement required for both internal and external
prestressed box girder bridges, external prestressing system shear reinforcement requirement in webs is more as
compared to the internal prestressing system.
20
15
Av (sq-mm/mm)
10
Internal External
5
0
30 40 50 60 70 80 90
Span (m)
Fig. 3.9 Required Web Shear Reinforcement for int. & ext. Prestressing Systems
3.5 Pier Reinforcement Required for Prestressing Systems
Fig. 3.10 shows variation in the amount of pier reinforcement required for both internal and external prestressed
box girders, for external prestressing system main reinforcement requirement in piers of box girder is less as
compared to the internal prestressing system. For external system thin webs have been used as tendons are
placed outside concrete section, reduction in web thickness reduces overall weight. Lighter superstructure
results in lesser load applied to the substructure that reduces the requirement of main pier reinforcement for
bridges with external tendons as compared to internal systems.
5
4
Internal External
Pier Steel (%)
0
30 40 65 80
Span (m)
Fig. 3.10 Required Pier Reinforcement for int. & ext. Prestressing Systems
3.6 Pile Load for Internal and External Prestressing System
500
400
)Pile Load (KN
300
200
Internal External
100
0
30 50 65 80
Span (m)
Fig. 3.11 Pile Load for Internal and External Prestressing Systems
pg. 545
www.ijtrs.com
www.ijtrs.org
Paper Id: IJTRS-V2-I9-005 Volume 2 Issue IX, September 2017
@2017, IJTRS All Right Reserved
ISSN No.: 2454- 2024 (online)
3.0
Thickness (m)
2.0
Internal External
1.0
-
30 50 65 80
Span (m)
Fig. 3.12 Pilecap Thickness for Internal and External Prestressing Systems
3.8 Pilcap Reinforcement req. for Prestressing System
Fig. 3.13 shows variation in pile cap reinforcement required for both internal and external prestressed box
girders, for external prestressing system pile cap reinforcement requirement in pile caps of box girder is more as
compared to the internal system. For external system, thin pile caps as compared to internal systems have been
used. So the requirement of reinforcement in pile caps for external prestressing systems is more.
200
Reinforcement (kg/m3)
160
120
80
Internal External
40
-
30 50 65 80
Span (m)
Fig. 3.13 Pilecap Reinforcement for Internal and External Prestressing Systems
CONCLUSIONS
The outcomes and observations made from this study are as follows.
The super structure model results indicate that for box girder bridges with external tendons only, more
jacking force is required for spans up to 60m as compared to for box girders with internal tendons.
Thin webs can be used for externally prestressed bridges due to the absence of tendons inside the webs,
so a reduction in web thickness also reduces the shear resistance of the webs of externally prestressed
box Girder Bridge. Therefore, more shear requirements in webs are more for the external system than
an internal system.
Thin webs for the external system also reduces the overall superstructure weight that results in a
reduction in pile and pier load and pile cap thickness and their reinforcement ratios.
pg. 546
www.ijtrs.com
www.ijtrs.org
Paper Id: IJTRS-V2-I9-005 Volume 2 Issue IX, September 2017
@2017, IJTRS All Right Reserved
ISSN No.: 2454- 2024 (online)
pg. 547
www.ijtrs.com
www.ijtrs.org
Paper Id: IJTRS-V2-I9-005 Volume 2 Issue IX, September 2017
@2017, IJTRS All Right Reserved