01 Injection iTP Brochure
01 Injection iTP Brochure
TÜV SÜD
B U I L D I N G S M A R T FA C T O R Y I N P L A S T I C PA C K A G I N G I N D U S T R Y Approved
iTP新型伺服节能二板式注塑机
i T P T W O - P L AT E N S E R V O E N E R G Y S AV I N G I N J E C T I O N M A C H I N E
机型特点
MODEL FEATURE
国内最快的干周期,iTP800干周期:4.1秒
The fastest dry cycle in the country,iTP800 dry cycle: 4.1s
CLAMPING UNIT
锁模单元
伺服液压系统 动板线性导轨
01 SERVO HYDRAULIC SYSTEM 02 MOVING PLATEN ON THE LINER GUIDER
欧洲进口伺服马达与油泵的双重配合,使得在能耗和效率上 动板运行于线性导轨之上,获得更小的摩擦力,更好的平行
从一开始就领先。 度和更快的产品周期。
The Europen servo motor and pump makes Demark Less friction, better parallelism and faster cycle time all
machine gain the advantage of energy comsumption and benefit from the liner guider design.
production efficiencyin the very beginning among
competitive market.
高刚性模板 无接触拉杆设计
03 TWO RIGID PLATEN 04 NON-CONTACT TIE BAR DESIGN
通过优化两板的设计,使得两板刚性更好,变形量更小,结 无接触拉杆设计彻底改变了传统两板机导套和拉杆容易磨损
构紧凑,顶出方便。 的缺点,长久运行模板平行度好,并且无需润滑拉杆,避免
了润滑油污染模具的可能性。
By optimizing the two-platen design, make them have
better rigid, less deformation, and the compact design
make the ejecting smoother. The non-contact tie design totally change the
disadvantage of traditional two platen machine with the
abrasion between the guide sleeve and tie bar. Moreover,
the parallelism rarely changed after long time and make
the mold area cleaner by preventing lubricant into the
area.
01/02
INJECTION UNIT
注射单元
高效塑化 设计紧凑
01 HIGH EFFICIENT PLASTICIZATION 02 COMPACT DESIGN
进口伺服电机溶剂的,带来了节能和效率的双重提升。 平行双缸注塑使得注射更加稳定,人性化的设计使得更换螺
杆易于操作。
Indepndent electric screw drive brings you both melting Two parallel hydraulic injection pistons make the injection
and energy efficiency. stable and reliable; humanized design makes it easier to
change the screw.
高效炮筒设计 伺服驱动
03 HIGH EFFICIENT BARREL DESIGN 04 SERVO DRIVING
配备的纳米远红外加热圈以及高效螺杆,进一步增大了整个 整个系统的伺服驱动化,使得德玛克新型两板机开锁模和溶
系统高效、节能的特点。 胶动作同时进行。
Equipped with Nano infrared heater and efficient screw, By using servo motor driving within the whole system, the
enhanced the system ability of efficiency and energy mold open and clamping movement can be synchronized
saving. with plasticization.
完美的效益表现
BENEFITS
整个德玛克iTP系列两板机的设计里面都是围绕着高效与节能,因此,我们的客户能从中获得以下优势体验:
The concept of hign efficiency and lower energy consumption is always being together with the design of Demark two
platen injection machine in order to let our customer gain the following advanyage:
01 比同类注塑机节能高达25%以上;
Gain more than 25% energy saving;
02 最大化生产效益;
Maximize production efficiency;
03 更快收回投资成本。
Return back of your investment within a short of time.
节能 高效投资
LOW ENERGY CONSUMPTION LOW INVESTMENT
03/04
白色家电 汽车部件 其他工业产品
WHITE GOODS AUTOMOTIVE INDUSTRIAL PLASTIC GOODS
空调机身 车门 塑料椅
Air conditioner frame Car door Plastic chair
更多应用请咨询德玛克
Please advise demark for more application.
主要技术参数
MAIN TECHNICAL FEATURES
48 61 75 91 113
350~900
250 350
29
17 23 30 37 47
1478 1930 2443 2262 2863 3534 3181 3927 4752 4320 5227 6220 7351 8628 10006
1330 1737 2199 2036 2577 3181 2863 3534 4277 3888 4704 5598 6616 7765 9005
25.1 22.0 19.6 24.8 22.0 19.8 24.4 22.0 20.0 24.2 22.0 20.2 23.8 22.0 20.4
228 174 138 229 181 147 218 176 146 215 178 149 214 182 157
406 530 670 574 727 898 663 818 990 745 902 1073 1051 1234 1431
g/s 55 71 90 59 75 103 75 103 138 109 138 188 157 184 230
384
34 47 51 56 89
7 10 12 14 17
05/06
iTP1600 iTP1800 iTP2300 iTP2800 iTP3300 iTP4000 iTP6600
1600
3300
1750~2650
1600×1400
650~1550
400
25 25 25 25 25
55 67 110 137
130 140 150 130 140 150 140 160 180 160 180 200 180 200 220 220 240 260 240 260 280
9291 10776 12370 9291 10776 12370 12315 16085 20358 18096 22902 28274 25447 31416 38013 47517 56549 66366 58811 69021 80048
8362 9698 11133 8362 9698 11133 11084 14476 18322 16286 20612 25447 22902 28274 34212 42765 50894 59730 52930 62119 72043
23.7 22.0 20.5 23.7 22.0 20.5 25.1 22.0 19.6 24.8 22.0 19.8 24.4 22.0 20.0 24.0 22.0 20.3 23.8 22.0 20.4
204 176 153 204 176 153 228 174 138 215 170 138 201 163 135 185 156 133 181 154 133
1180 1368 1571 1180 1368 1571 1155 1508 1909 1222 1546 1909 1833 2263 2739 2513 2991 3510 3106 3645 4227
184 230 294 184 230 294 171 250 339 250 339 401 271 321 388 273 451 392 401 348 437
100 100 80 80 64
23 23 30 35 40
iTP600
国际标准规格 单位 3300
INTERNATIONAL STANDARDS UNIT
600
48
17.6
1800
900-1450
880×880
616×616
350~900
11.1
250
17
g/s 55 71 90
384
160
16.5
500
37.7+27.2+4+5.5
34
750
7
iTP800
国际标准规格 单位 5300
INTERNATIONAL STANDARDS UNIT
800
61
19.9
2000
1000-1600
1100×950
16.6
23
g/s 59 75 103
125
20.4
650
56.5+37.7+4+5.5
47
1000
10
07/08
iTP1000
国际标准规格 单位 7100
INTERNATIONAL STANDARDS UNIT
1000
75
22.3
2300
1200-1850
1200×1000
16.6
30
125
20.4
700
56.5+46.1+4+5.5
51
1200
12
iTP1200
国际标准规格 单位 9600
INTERNATIONAL STANDARDS UNIT
1200
91
27.5
2500
1300-2000
19.8
350
29
37
125
20.4
750
56.5x2+4+5.5
56
1300
14
09/10
iTP1400
国际标准规格 单位 15000
INTERNATIONAL STANDARDS UNIT
113
30.3
23.2
47
100
26.1
850
56.5x2+46.1+4+5.5
89
1900
17
iTP1600
国际标准规格 单位 20000
INTERNATIONAL STANDARDS UNIT
1600
142
36.3
3300
1750~2650
1600×1400
1120×980
650~1550
30.9
400
25
55
100
26.1
1000
56.5×3+4+7.5
93
2000
21
11/12
iTP1800
国际标准规格 单位 20000
INTERNATIONAL STANDARDS UNIT
158
36.3
33.2
25
67
100
26.1
1000
56.5×3+4+7.5
93
2000
23
iTP2300
国际标准规格 单位 30000
INTERNATIONAL STANDARDS UNIT
205
42.9
39.6
25
25.1 22 19.6
800
80
26.1
1000
56.5×2+37.7×2+5.5+7.5
123
2300
30
13/14
iTP2800
国际标准规格 单位 45000
INTERNATIONAL STANDARDS UNIT
244
53.9
46.4
25
110
900
80
31.6
1000
56.5×2+37.7×2+5.5+7.5
133
2500
35
iTP3300
国际标准规格 单位 55000
INTERNATIONAL STANDARDS UNIT
286
70.3
25
137
1000
64
31.6
1000
56.5x3+46.1x2+5.5+7.5
24
172
2700
40
15/16
iTP 外形尺寸 & 数据对比
iTP DIMENSION & PARAMETERS COMPARISON
机 型 MODEL A B C D E F G H I
iTP600 2210 2055 7418 3995 7510 2306 2540 3305 2509
iTP800 2250 2110 9378 4563 9078 2414 2836 3848 3070
iTP1000 2300 2160 9612 4963 9625 2419 3040 4198 3073
iTP1200 2590 2415 10681 5255 10161 2629 3490 4440 3225
iTP1400 2880 2682 12642 6153 11971 2790 3750 5238 3279
iTP1600 2990 2792 13043 6620 12500 2824 3950 5626 3335
iTP1800 3102 2877 13448 7090 12910 2861 4100 6015 3359
iTP2300 3580 3340 15502 8200 15000 3082 4500 6795 3413
iTP2800 3712 3472 16210 8290 16500 3393 4750 7045 3679
iTP3300 4012 3722 16998 8402 17189 3703 5100 7296 3946
17/18
射胶终点重复精度 产品重量重复精度
Comparison of Injection end position repeatability precision Product weight repeatability precision
5%
0.75 5%
±0.2mm
0.5 4%
±0.5mm 3%
0.25 3%
0 2%
-0.25 1%
-0.5 0
75ms 105ms
最大
Max. 普通二板机
Normal two platen injection machine
iTP系列
Response curve
响应曲线
iTP series
响应时间
Reaction time
锁模 CLAMPING
标配 Standard 选配 Optional
19/20
iTP1600 iTP1800 iTP2300 iTP2800 iTP3300 iTP4000 iTP6600
功能配置表
FUNCTIONAL CONFIGURATION TABLE
注射 INJECTION
标准螺杆
Standard screw
其它螺杆
Other screw
锁闭式喷嘴
Locked nozzle
双缸平衡注射结构
Double cylinder balanced injection structure
双缸座台移动
Double cylinder pedestal moving
注射电子尺控制
Injection electronic ruler control
螺杆转速显示
Screw speed display
油马达预塑
Oil motor preplasticizing
电熔胶预塑
Electric melt adhesive preplasticizing
预塑背压比例控制
Preplasticizing back pressure proportional control
下料口温度检测
Temperature test of blanking feeding port temperature detection
料筒隔热防护罩
Drum heat shield
喷嘴防护罩
Nozzle shield
射移自锁阀
Ejection self - locking valve
料筒支撑装置
Cartridge support device
螺杆快拆装置
Screw quick release device
座台集中润滑装置
Centralized bench lubrication device
座台自动集中润滑装置
Automatic centralizing lubrication device for bench
云母加热圈
Mica heating ring
陶瓷加热圈
Ceramic heating ring
气体辅助注射接口
Gas assisted injection interface
微发泡成型
Micro foam forming
干燥料斗
Drying hopper
不锈钢料斗
Stainless steel hopper
料筒保温装置
Matarial barrel inswation devicl insulation device
标配 Standard 选配 Optional
21/22
15000 20000 30000 45000 55000 86000 110000
功能配置表
FUNCTIONAL CONFIGURATION TABLE
液压 HYDRAULIC
加大油泵电机功率
Increase the power of oil pump motor
注射压力转保压功能
Injection pressure holding pressure function
多组顺序注射功能
Multi-group sequential injection function
4组抽芯 (动模2组,定模2组)
4 sets of core pulling (2 sets of moving molds, 2 sets of fixed molds)
开模顶出同步 (顶出无比例控制)
Ejection synchronism (no proportional control of ejection)
开模顶出同步 (顶出比例控制)
Ejection synchronization (ejection proportional control)
开模储料同步 (储料无比例控制)
Mold opening and storage synchronization (no proportional control of storage)
开模储料同步 (储料比例控制)
Mold opening and storage synchronization (storage proportion control)
开模、顶出、储料同步 (比例控制)
Mold opening, ejection and storage synchronization (proportional control)
标配 Standard 选配 Optional
23/24
电气 ELECTRICAL
各动作工况实时监测功能
Real-time monitoring function for each operating condition
前、后门紧急停止按钮
Emergency stop button for front and back door
380V/32A五芯插座1组,380V/16A五芯插座1组,220V/16A三芯插座1组
One set of 380V/32A five-core socket, One set of 380V/16A five-core socket, One set of 220V/16A three-core socket
25/26
塑包行业智慧工厂,我们为您做得更多。
We Are Doing More For You In The Smart Factory Of The Plastic Packaging Industry.
充分理解工艺,打造整体智慧;
01 Fully Understand The Craft And Build The Overall Wisdom;
提供专业的塑料包装行业的智慧生产解决方案,德玛克的智慧工厂建立在对系统集成和整线自动化的深刻理解之上,只有懂客户
的生产工艺,才能为客户打造最合适的整体智慧解决方案。
Providing intelligent production solutions for the professional plastic packaging industry, Demark's smart factory is built on a
deep understanding of system integration and complete line automation, only knowing customers
The production process can create the most suitable overall smart solution for customers.
专注细分市场,拥有核心技术;
02 Focus On Market Segments And Have Core Technologies;
德玛克有丰富的细分市场深耕经验,专注于包括液态包装,医疗,快消包装和汽摩配在内的四个细分市场的塑包行业智慧工厂解
决方案,同时我们又是注塑机,吹瓶机,模具这样的主机制造商,拥有相关核心技术。
Demark has a deep market segmentation experience, focusing on smart factory solutions in the plastic packaging industry in four
segments including liquid packaging, medical, fast-moving packaging and auto parts.At the same time, we are the
mainframe manufacturer of injection molding machines, blow molding machines and molds, with relevant core technologies.
关注每个环节,智慧自始至终;
03 Focus On Each Link, Wisdom From Beginning To End;
我们自己不仅做到设备本身的智能化程度和数据的开放和共享,同时更关注您的每一个制造环节,物流环节,和资源环节,从数据的采
集,现场监控,到数据的分析以及智能干预,自始至终最大限度地为您打造最适合最高效的智慧工厂。
We not only do the intelligence of the equipment itself and the openness and sharing of data, but also pay attention to each of your
manufacturing links, logistics links, and resources. According to the collection, on-site monitoring, data analysis and intelligent
intervention, we can create the most suitable and most efficient smart factory from start to finish.
已有解决案例,市场反响极佳;
04 The Solution Has Been Solved And The Market Response Is Excellent;
德玛克有丰富的细分市场深耕经验,一批已落地的项目已在市场上获得了极佳的反响。
Demark has a wealth of experience in market segmentation, and a number of projects that have already been launched have
received excellent response in the market.
研发团队强大,智慧不断升级。
05 The R&d Team Is Strong And The Wisdom Is Constantly Upgrading.
我们与国家千人计划人才合作,对自制的设备进行智能化升级,开放更多的数据端口,配套联合开发的智慧化车间管理系统,彻
底改变传统的生产模式。使您能将智能化的设备发挥出最大的效用,不但提升单元环境内的生产效率,更多地提升整体注塑车间
的生产效率。
We cooperate with the national thousand people plan talents, intelligently upgrade the self-made equipment, open more
data ports, and cooperate with the intelligent development of the workshop management system. The bottom changes the
traditional production mode. Allows you to maximize the effectiveness of your intelligent equipment, not only to improve
production efficiency in the unit environment, but also to improve the overall injection molding workshop. Production
efficiency.
地址: 中国浙江省湖州市长兴国家级开发区发展大道2587号
电话: 0572-6559071, 021-60391126
邮箱: [email protected]
www.demark.co
ISO9001
◇ Copyright DEMARK CO., LTD. Information subject to alteration. 2019-07版
◇ 由于印刷的关系,故正式机器的颜色与所示的图片有部分差异,一切以机器实样为准。