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Altivar 58F Telemecanique: Variateurs de Vitesse CVF Pour Moteurs Asynchrones

This document provides programming instructions for the Altivar 58F variable speed controller. It contains menus for configuring inputs, outputs, parameters, and more. Installation and safety instructions can be found in the user manual.
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© © All Rights Reserved
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0% found this document useful (0 votes)
140 views73 pages

Altivar 58F Telemecanique: Variateurs de Vitesse CVF Pour Moteurs Asynchrones

This document provides programming instructions for the Altivar 58F variable speed controller. It contains menus for configuring inputs, outputs, parameters, and more. Installation and safety instructions can be found in the user manual.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Altivar 58F

Guide de programmation
Telemecanique
Programming Manual Variateurs de vitesse CVF pour
Programmieranleitung
Guía de programación moteurs asynchrones,
Variable speed controllers FVC
for asynchronous motors,
FVC Frequenzumrichter
für Drehstrom-Asynchronmotoren,
Variadores de velocidad CVF
para motores asíncronos
Altivar 58F

FRANÇAIS
ENGLISH
Variable speed controllers FVC for asynchronous motors Page 72

DEUTSCH
ESPAÑOL

2
Warning
This document relates to use of the Altivar 58F
ENGLISH

exclusively with:

- the VW3A58101 display module


- a VW3A58201 or VW3A58202 I/O extension
card if applicable.

Some modes, menus and types of operation can


be modified if the speed controller is equipped
with other options. Please refer to the relevant
documentation for each of these options.

For installation, connection, setup and


maintenance instructions, please refer to the
User’s Manual for the Altivar 58F and for the I/O
extension card if applicable.

72
Contents

Introduction _____________________________________________________________________ 74

Practical Advice - Minimum Setup ___________________________________________________ 76

Performance optimization __________________________________________________________ 77

Unlocking menus before programming ________________________________________________ 80

Access to menus_________________________________________________________________ 81

Access to Menus - Programming Principle _____________________________________________ 82

Macro-Configurations _____________________________________________________________ 83

Display Menu ___________________________________________________________________ 85

Adjust Menu ____________________________________________________________________ 86

Drive Menu _____________________________________________________________________ 93

Control Menu____________________________________________________________________ 98

I/O Menu ______________________________________________________________________ 101

ENGLISH
Configurable I/O Application Functions_______________________________________________ 105

Logic Input Application Functions ___________________________________________________ 106

Analog Input Application Functions__________________________________________________ 115

Encoder Input Application Functions_________________________________________________ 118

Logic Output Application Functions__________________________________________________ 119

Analog Output Application Functions ________________________________________________ 124

Fault Menu ____________________________________________________________________ 126

Files Menu_____________________________________________________________________ 128

Communication and Application Menus - Assistance During Operation - Maintenance __________ 130

Fault Display - Causes / Remedies__________________________________________________ 131

Record of Configuration and Settings ________________________________________________ 134

Summary of menus ______________________________________________________________ 137

Index _________________________________________________________________________ 140

73
Introduction

Signalling on the front panel of the Altivar

} Other LEDs indicate status with communication option cards.


POWER z Green POWER LED z on: Altivar powered up

FAULT Red FAULT LED • on: Altivar faulty


• flashing: Altivar locked once the “STOP” key
has been pressed on the display module or
after a change to the configuration. The
motor can then only be supplied with power
after resetting prior to the “forward”,
“reverse”, and “injection stop” commands.

Remote mounting of the display module:


Use the kit, reference VW3A58103, comprising 1 cable with connectors, the kit for mounting on an enclosure
door and the installation guide.
ENGLISH

The display module may be connected and disconnected with the power on. If the display module is
disconnected when control of the speed controller via the display module is enabled, the speed controller locks
in fault modeSLF.

☞ Before switching the Altivar on:


Unlock and open the cover of the Altivar to access the
50/60 Hz selector switch ➀ on the control card.
Position the selector switch on 50 or 60 Hz,
whichever corresponds to your motor.

Preset operating point:

1 50 Hz position (factory setting):


- 400 V 50 Hz
or
60 Hz position:
50 Hz 60 Hz
- 460 V 60 Hz

The display module is used for:


• Displaying the drive identification, electrical values, operating or fault parameters
• Altering the Altivar settings and the configuration
• Operating in local control mode via the keypad
• Saving and restoring the configuration in a non-volatile memory in the display module

74
Introduction

Front panel Use of keys and meaning of displays


Flashing:
indicates the selected direction of rotation.
Â Ú Steady:
LOC PROG
indicates the direction of motor rotation.
LOC Indicates control via the display module

PROG Appears in setup and programming mode


Flashing:
ESC indicates that a value has been modified but not saved

ENT 4-character display:


displays numeric values and codes
FWD STOP
REV RUN RESET
One line of 16 characters:
displays messages in plain text

ENGLISH
Scroll through menus or parameters and set a value.

Return to the previous menu or abort the current adjustment and return to
ESC the original value

ENT Select a menu, confirm and save a selection or setting

If control via the display module is selected:


FWD Reverses the direction of rotation
REV

RUN Command to start the motor running.

STOP Command to stop the motor or reset the fault. The key’s “STOP” function
RESET can be inhibited via the program (“CONTROL” menu).

Rear view
Connector:
- for direct connection of the display module to the speed
controller
- for remote operation, the display module can be connected
via a cable provided in the VW3A58103 kit.

Access locking switch:

- position Settings and configuration not accessible

- position Settings accessible

- position Settings and configuration accessible

75
Practical Advice - Minimum Setup

Practical advice:
Before starting your programming, first fill in the configuration and settings record tables (at the end of this
document).

Programming the Altivar 58F is made easier by the use of internal sequence selections and interlocks. In order
to maximize this ease of use, we recommend that you access the menus in the following order. Not all steps
are essential in every case.
LANGUAGE
MACRO-CONFIG
CONTROL (for 3-wire control only)
I/O
CONTROL
DRIVE
FAULT
COMMUNICATION or APPLICATION if a card is used
ADJUST

CAUTION: The user must ensure that the programmed functions are compatible with the wiring
diagram used. This check is particularly important if the factory configuration is modified; the
diagram may also require modification.
ENGLISH

Minimum setup:
This procedure can be used:

- in simple applications where the speed controller factory settings are suitable, in open loop mode.
- during commissioning where it is necessary to rotate the motor initially before fully commissioning.

Procedure:
1 Follow the recommendations in the User’s Manual supplied with the speed controller, most importantly
setting the 50/60 Hz selector switch to the nominal frequency of the motor.

2 Ensure that the factory macro-configuration is suitable, otherwise change it in the “MACRO-CONFIG”
menu.

3 To ensure the required level of safety, check that the wiring diagram is compatible with the macro-
configuration, otherwise modify the diagram.

4 Check in the “DRIVE” menu that the factory parameters are compatible with those given on the motor
rating plate.

5 Check in the “DRIVE” menu that the control mode is set to open loop (Ctr = SVC).

6 In the “DRIVE” menu, perform an auto tune (parameter tUn).

7 If necessary, adjust the parameters in the “ADJUST” menu (ramps, motor current, etc).

76
Performance optimization

Operating modes
The Altivar ATV-58F has two operating modes:

• Open loop mode (SVC), with no speed feedback from the encoder. Speed correction is still possible in this
operating mode, using tachogenerator feedback (option card VW3-A58201).

• Closed loop mode with flux vector control (FVC) using speed feedback by incremental encoder. In this mode
high-performance speed and torque accuracy at very low speed can be achieved.

The required operating mode can be selected by configuration (parameter CTR) or by an assignable logic
input. In both cases the change of mode only takes effect once the motor has stopped, with the speed
controller locked.

Encoder test, FVC setup procedure (closed loop)


1 The following steps (2 to 7) must be carried out in SVC open loop mode. Follow steps 1, 2 and 3 from the
previous page.

2 Configure the motor rating plate parameters in the DRIVE menu.

ENGLISH
3 Perform an auto tune in the DRIVE menu. The auto tune adapts the speed controller to the motor. An auto
tune performed in one operating mode remains valid in the other; there is no need to repeat if the mode is
changed.

4 Configure the number of encoder pulses (PGI) and select the “encoder test” function (EnC = YES) in the
DRIVE menu to test the entire feedback sequence.

5 Exit the DRIVE menu and go to the DISPLAY menu.

6 Start the motor and keep it running for at least 3 seconds at a stabilized speed over 10 Hz, ensure that the
motor is running correctly.
If fault SPF is displayed, check that the mechanical and electrical components of the encoder are operating
correctly, that it is connected, switched on and rotating in the correct direction (if necessary reverse 2 motor
phases or A and A-) and that the number of pulses has been configured correctly.
Correct and reset, then keep trying until the fault has been rectified.

7 Return to the DRIVE menu; parameter EnC should automatically be set to “DONE”.

8 Finally configure the FVC operating mode (Ctr = FVC) in the DRIVE menu.

77
Performance optimization

Manual optimization of the FVC parameters

Manual adjustment is recommended if the auto-tuning procedure cannot be performed or if it does not perform
as expected. The essential parameters in FVC mode are the no-load current and the nominal slip.
The DISPLAY menu can be used to view current, voltage, frequency, etc. on the display module without the
need for measuring devices.

No-load current (adjusted by cos ϕ, DRIVE menu)


Run the motor at no load with frequency = nominal frequency / 2, then adjust cos ϕ until the motor voltage =
nominal voltage / 2 (parameter UOP in the DISPLAY menu).
Example: motor 400 V 50 Hz – adjust cos ϕ to obtain 200 V at 25 Hz.
• if UOP is less than 200 V, reduce cos ϕ
• if UOP is greater than 200 V, increase cos ϕ

Nominal motor slip (adjusted by nominal speed nSP, DRIVE menu and SLP,
ADJUST menu)
• nominal speed: configure the value shown on the motor rating plate.
• run the motor at approximately nominal torque, with frequency = nominal frequency / 2, then adjust SLP to
obtain the lowest motor current (parameter LCr in the DISPLAY menu close to nominal current).
ENGLISH

Loop adjustment
The DRIVE menu offers a choice between two types of speed loop ( see page_97 ):

• IP loop (adjusts gain and stability)


• PI loop (adjusts proportional gain and integral gain)

Procedure
With the ramps set to the minimum, apply a speed reference of 5 to 10 Hz then start and stop the motor,
observing the change in speed (response time, stability, overspeed). Depending on the results observed,
follow the steps below until the optimum performance is obtained.

IP loop adjustment
1 gradually increase FLG (gain) to improve the loop response time (passband); reduce in the event of
instability
2 gradually increase StA (stability) to avoid any overspeed.

PI loop adjustment
1 set SIG (integral gain) to 0
2 gradually increase SPG (proportional gain) as far as possible before oscillation begins and note the value
obtained: SPGmax
3 adjust SPG to 0.7 x SPGmax
4 gradually increase SIG (to reduce the speed error) as far as possible before oscillation begins.

78
Performance optimization

Motor fluxing
The Motor Flux function FLU (ADJUST menu) is used to achieve and maintain nominal flux in the motor when
no FW or RV movement has been requested. The presence of flux before the motor is started ensures
maximum performance in the starting dynamics. This function applies to both the SVC and FVC operating
modes.

With FLU = FNC, non-continuous flux:

With a run command and the motor stopped:


The motor is fluxed before rotation begins.
The speed starts to increase as soon as the flux reaches its nominal level.
With a run command and the motor already turning (freewheeling):
The motor is fluxed before increasing to the setpoint speed. The command to increase to the
setpoint speed is given as soon as the flux reaches its nominal level.
At the end of a stop cycle:
When at zero speed, at the end of deceleration, zero speed is maintained for the period TDC. At

ENGLISH
the end of TDC the motor is no longer controlled and the flux disappears automatically.
If a logic input is assigned to the motor fluxing function:
When this input is operated, it functions in the same way as with FLU = FCT, continuous flux.

With FLU = FCT, continuous flux:

When the motor is stopped:


The motor is continuously fluxed and zero speed is maintained. It is important to ensure that the
motor can withstand the heat of the fluxing current when it is stopped (equal to the no-load current)
and that this type of operation is compatible with the application.
With a run command:
The motor is already fluxed and in ideal conditions begins to rotate immediately.

Note:
• The prefluxing period depends on the motor power.
• The functions Freewheel stop by LI or Freewheel stop by pressing the STOP button have priority over the
Motor fluxing function.
• The value of the prefluxing current will always be that of the speed controller limiting current, to minimize
the prefluxing period.

79
Unlocking menus before programming

Level of access / Operating mode


The position of the selector switch offers three levels of access to the menus according to the operation of your
machine. Access to the menus can also be locked using an access code ( see the Files menu).

Position Display: Used during normal operation

• LANGUAGE menu: To select the dialogue language


• MACRO-CONFIG menu: To display the macro-configuration
• IDENTIFICATION menu: To display the speed controller voltage and power
• DISPLAY menu: To display the electrical values, the operation or a fault

Position Display and settings: Used during setup

• To perform all the operations which are possible in the previous position
• ADJUST menu: To set all the parameters which can be accessed while the motor is rotating
ENGLISH

Position Total unlock: Used during programming

• To perform all the operations which are possible in the previous positions
• MACRO-CONFIG menu: To change the macro-configuration
• DRIVE menu: To adjust the performance of the motor-speed controller
• CONTROL menu: To configure control of the speed controller, for control via the terminals, the display
module or the integrated RS485 serial link
• I/O menu: To change the I/O assignment
• FAULT menu: To configure the motor and speed controller protection and operation in the event of a fault.
• FILES menu: To save and restore the speed controller configurations stored in the display module, return
to the factory settings or protect your configuration
• COMMUNICATION menu, if a communication card is installed: To adjust the parameters of a
communication protocol
• APPLICATION menu, if a “customer application” card is installed. Please refer to the documentation
specific to this card.

80
Access to menus

The number of menus which can be accessed depends on the position of the access locking switch.
Each menu is made up of a number of parameters.

Initial power- Subsequent power-ups


up

LnG
LANGUAGE
ESC

CFG
MACRO-CONFIG

rEF
0.75 kW 380/500 V
Identification

SUP

ENGLISH
1-DISPLAY

2-ADJUST
SEt

3-DRIVE
drC

CtL
4-CONTROL

The PROG code is

5-I/O
I-O displayed on
the module

6-FAULT
FLt

7-FILES
FLS
can only be accessed if can only be accessed if
a “customer application”
card is installed
APP
8-APPLICATION
SL
8-COMMUNICATION
a protocol card is
installed

Note:
If an access code has already been programmed, it may be impossible to modify some menus; these may not
even be visible. In this case, see the section entitled “FILES menu” explaining how to enter the access code.

81
Access to Menus - Programming Principle

Language:
This menu can be accessed whatever position the access switch is in, and can be modified in stop or run
mode.

Example:

ENT

LnG
LANGUAGE
LnG
English

LnG
Italiano
Save the new Return to the previously
ESC selection saved selection

ENT ESC

LnG LnG
ENGLISH

Italiano English

Possible selections: English (factory setting), French, German, Spanish, Italian.

Programming principle:
The principle is always the same, with 1 or 2 levels:

• 1 level: see the “language” example above.


• 2 levels: see the “acceleration ramp” example below.

ENT ENT

SEt
2.SETTINGS
ACC
Acceleration s
3.0
Acceleration s

ESC Increase (or Decrease)

3.1
Acceleration s

Save the new Return to the


ESC value previous value

ENT ESC

3.1
Acceleration s
3.0
Acceleration s

82
Macro-Configurations

This parameter can always be displayed but can only be modified in programming mode (switch in position
) and in stop mode with the speed controller locked.

It can be used to automatically configure an application-specific function. Two application-specific functions


are available.
- Handling (Hdg)
- General use (GEn)

A macro-configuration automatically assigns the I/O and parameters, activating the functions required for the
application. Parameters related to the programming functions are available.

Factory setting: Handling


Speed controller:

I/O assignment according to the macro-configuration


Hdg: Handling GEn: Gen Use
Logic input LI1 forward forward
Logic input LI2 reverse reverse

ENGLISH
Logic input LI3 2 preset speeds jog operation
Logic input LI4 4 preset speeds freewheel stop (1)
Analog input AI1 speed ref. speed ref.
Analog input AI2 summing ref. summing ref.
Relay R1 controller fault controller fault
Relay R2 not assigned not assigned
Analog output AO1 motor frequency motor frequency

Extension cards:

I/O assignment according to the macro-configuration


Hdg: Handling GEn: Gen Use
Logic input LI5 8 preset speeds clear fault
Logic input LI6 clear fault limit torque
Analog input AI3 or
summing ref. summing ref.
Inputs A, A+, B, B+
Logic output LO current threshold reached downstr. contactor ctrl
Analog output AO motor current motor current

(1) In order to start, the logic input must be linked to the + 24 V (function active at 0)

Caution:
Ensure that the programmed macro-configuration is compatible with the wiring diagram
used. This check is particularly important if the factory configuration is modified; the circuit diagram
may also require modification.

83
Macro-Configurations
Drive identification

Modification of the macro-configuration requires double confirmation as it results in automatic


assignment of functions and a return to factory settings.

The following screen is displayed:

CHG
WIRING OK? ENT
ENT to confirm the modification
ESC to return to the previous configuration

Customizing the configuration:


The configuration of the speed controller can be customized by changing the I/O assignment in the I/O menu
which can be accessed in programming mode (access switch in position ).

This customization modifies the displayed macro-configuration value:

CFG
CUS:Customized
is displayed
ENGLISH

Drive identification

This parameter can always be displayed. It indicates the speed controller power and voltage as indicated on
the identification label.

rEF
0.75 kW 380/500 V The power is displayed in kW if the 50/60 Hz selector switch on the speed
controller is set to 50 Hz, and in HP if it is set to 60 Hz.

84
Display Menu

Display menu (selection of parameter displayed during operation)


The following parameters can be accessed whatever position the access switch is in, in stop or run mode.

Name Code Function Unit


Drive State --- State of the speed controller: indicates a fault or the motor –
operating phase:
rdY rdY = speed controller ready
rUn rUn = motor in steady state or run command present and zero reference
ACC ACC = accelerating
dEC dEC = decelerating
CLI CLI = current limit
dCb dCb = injection braking
nSt nSt = freewheel stop control
Obr Obr = braking by adapting the deceleration ramp ( see the “drive” menu)
FLU = flux active
FLU
Freq. Ref. LFr This adjustment parameter appears instead of the FrH parameter when the Hz
speed controller control via the display module is activated: LCC parameter in

ENGLISH
the control menu
Freq. Ref. FrH Frequency reference Hz
Output Freq. rFr Output frequency applied to the motor Hz
Motor Speed SPd Motor speed estimated by the speed controller RPM
MotorCurrent LCr Motor current A
Machine Spd. USP Machine speed estimated by the speed controller. This is proportional to rFr, –
according to a coefficient USC which can be regulated in the adjust menu.
Displays a value corresponding to the application (metres / second, for
example).
Caution, if USP becomes greater than 9999 the display is divided by 1000.
Output Power OPr Power supplied by the motor, estimated by the controller. %
100 % corresponds to nominal power.
MainsVoltage ULn Line voltage V
MotorThermal tHr Thermal state: 100 % corresponds to the nominal thermal state of the motor. %
Above 118 %, the speed controller triggers an OLF fault (motor overload)
DriveThermal tHd Thermal state of the speed controller: 100 % corresponds to the nominal %
thermal state of the speed controller. Above 118 %, the speed controller
triggers an OHF fault (speed controller overheating). It can be reset below 70
%.
Last Fault LFt Displays the last fault which occurred. –
Motor volt. UOP Voltage applied to the motor V

85
Adjust Menu

This menu can be accessed when the switch is in positions and . Adjustment parameters
can be modified in stop mode OR during operation. Ensure that any changes made during
operation are not dangerous; changes should preferably be made in stop mode.

The list of adjustment parameters is made up of a fixed part and a changeable part (shaded
parameters) which varies according to:
- the selected macro-configuration
- the presence of an I/O extension card
- the reassignment of I/O
- the selection of certain functions.

Name Code Description Adjustment Factory


range setting
Freq. Ref. - Hz LFr Appears when control via the display module is LSP to HSP
activated:
parameter LCC in the control menu
Ramp Incr. - s Inr (Fine) increment in the ramp settings. 0.1s – 0.01s 0.1s
This parameter affects all ACC, dEC, AC2, dE2 settings
Acceleration - s ACC
ENGLISH

Acceleration and deceleration ramp times 0.01 to 3s


Deceleration - s dEC 999.9 3s
0.01 to
999.9
Range 0 to motor nominal frequency (FrS).
If Inr = 0.01s the adjustment range is from 0.01 to 99.99 s.
If Inr = 0.1s the adjustment range is from 0.1 to 999.9 s.
Accelerate2 - s AC2 2nd acceleration ramp 0.01 to 5s
Decelerate2 - s dE2 2nd deceleration ramp 999.9 5s
0.01 to
999.9
If Inr = 0.01s the adjustment range is from 0.01 to 99.99 s.
If Inr = 0.1s the adjustment range is from 0.1 to 999.9 s.
Parameters AC2 and dE2 can be accessed in the following cases:
- the ramp switching threshold (parameter Frt, DRIVE menu) is other than 0 Hz
- a logic input is assigned to ramp switching
- a logic input is assigned to slower with Str configured = SRE (DRIVE menu)
- an analog input is assigned to the PID feedback.
Beg ACC Rnd. - % tA1 Start of CUS-type acceleration ramp rounded as % 0 to 100 10 %
of total ramp time (parameter rPt = CUS, DRIVE
menu)
End ACC Rnd. - % tA2 End of CUS-type acceleration ramp rounded as % 0 to 10 %
of total ramp time (100-tA1)
Beg DEC Rnd. - % tA3 Start of CUS-type deceleration ramp rounded as 0 to 100 10 %
% of total ramp time
End DEC Rnd. - % tA4 End of CUS-type deceleration ramp rounded as % 0 to 10 %
of total ramp time (100-tA3)
Low Speed - Hz LSP Low speed 0 to HSP 0 Hz
High Speed - Hz HSP High speed: ensure that this setting is suitable for LSP to tFr 50 / 60 Hz
the motor and the application. acc. to the
switch

86
Adjust Menu

Name Code Description Adjustment Factory


range setting
Gain - % FLG Frequency loop gain for IP-type loop (SSL = IP in 0 to 100 20 %
DRIVE menu):
used to adapt the response of the machine speed according to the dynamics.
For high resistive torque, high inertia or fast cycle machines, increase the gain
gradually.
Stability - % StA For IP-type loop (SSL = IP in DRIVE menu): 0 to 100 20 %
used to adapt the return to steady state after a speed transient, according to the
dynamics of the machine.
Gradually increase the stability to avoid any overspeed.

Speed prop.g - % SPG Proportional speed loop gain for PI-type loop (SSL 0 to 1000 40 %
= PI in DRIVE menu)
Speed int.g. - % SIG Integral speed loop gain for PI-type loop (SSL = PI 0 to 1000 40 %
in DRIVE menu)

ENGLISH
ThermCurrent - A ItH Current used for motor thermal protection. Set ItH 0.25 to 1.36 Acc. to
to the nominal current on the motor rating plate. In (1) controller
rating

DC Inj. Curr. - A IdC DC injection braking current. 0.10 to 1.36 Acc. to


In (1) controller
rating
This parameter can be accessed if a logic input is assigned to current injection
braking. After 30 seconds the injection current is limited to 0.5 Ith if set to a
higher value
DC Inj. Time - s tdC If Ctr = SVC (DRIVE menu): DC injection braking 0 to 30 s 0.5 s
time on stopping. Cont
If Ctr = FVC: zero speed holding time on stopping.
If this is increased to more than 30 s, “Cont” is displayed: permanent braking on
stopping. If Ctr = SVC, the injection current becomes equal to SdC after 30
seconds.
dc I at rest - A SdC Injection braking current applied after 30 seconds 0.1 to 1.36 In Acc. to
if Ctr = SVC (DRIVE menu) and if tdC = Cont. (1) controller
rating
Check that the motor will withstand this current without overheating.
IR Compens. - % UFr Used to adjust the default value or the value 0 to 150 % 100 %
measured during auto-tuning.
Slip Comp. - % SLP Used to adjust the slip compensation value fixed 0 to 150 % 100 %
by motor nominal speed.

(1) In corresponds to the speed controller nominal current indicated in the catalogue and on the speed
controller identification label.

87
Adjust Menu

Name Code Description Adjustment Factory


range setting
Preset Sp.2 - Hz SP2 2nd preset speed LSP to HSP 10 Hz
Preset Sp.3 - Hz SP3 3rd preset speed LSP to HSP 15 Hz
Preset Sp.4 - Hz SP4 4th preset speed LSP to HSP 20 Hz
Preset Sp.5 - Hz SP5 5th preset speed LSP to HSP 25 Hz
Preset Sp.6 - Hz SP6 6th preset speed LSP to HSP 30 Hz
Preset Sp.7 - Hz SP7 7th preset speed LSP to HSP 35 Hz
Jog Freq. - Hz JOG Jog frequency 0 to 10 Hz 10 Hz

Jog Delay - s JGt Anti-repeat delay between two consecutive jog 0 to 2 s 0.5 s
operations
BrRelease I - A Ibr Brake release current 0 to 1.36 In 0A
(1)
ENGLISH

BrReleasTime- s brt Brake release time 0 to 5 s 0s


BrEngage Lev- Hz bEn Brake engage frequency (in open loop only, Ctr = 0 to LSP 0 Hz
SVC, DRIVE menu)
BrEngageTime- Hz bEt Brake engage time 0 to 5 s 0s
Brake impul. bIP YES: while the brake is released the torque is no-YES no
always in the FW (forward) direction, regardless of
the direction requested.

Check that the motor torque direction for FW (forward) control


corresponds to the direction of increase in load; if necessary reverse
2 motor phases.

no: while the brake is released the torque is in the requested direction of rotation.
Tacho Coeff. dtS Multiplication coefficient of the feedback 1 to 2 1
associated with the tachogenerator function:
9
dtS =
feedback voltage at HSP
PI Prop.Gain rPG Proportional gain of the PID regulator 0.01 to 100 1
PI Int.Gain rIG Integral gain of the PID regulator 0.01 to 100 / 1 / s
s
PID der.g. rdG Derivative gain of the PID regulator 0.00 to 0.00
100.0
PI Inversion PIC Reversal of the direction of correction of the PID no - YES no
regulator
no: normal
YES: reverse

(1) In corresponds to the speed controller nominal current indicated in the catalogue and on the speed
controller identification label.

88
Adjust Menu

Name Code Description Adjustment Factory


range setting
Freq.Lev.Att- Hz Ftd Motor frequency threshold above which the logic LSP to HSP 50/60 Hz
output changes to 1
Curr.Lev.Att - A Ctd Current threshold above which the logic output or 0.25 to 1.36 1.36 In (1)
the relay changes to 1 In (1)
ThermLev.Att - % ttd Motor thermal state threshold above which the 0 to 118% 100 %
logic output or the relay changes to 1
Trq. Limit 2 - % tL2 Second torque limit level activated by a logic input 0 to 200% 200 %
(2)

Jump Freq. - Hz JPF Skip frequency: 0 to HSP 0 Hz


prohibits prolonged operation over a frequency range of +/-2.5 Hz around JPF.
This function can be used to prevent a critical speed which causes resonance.

Machine Coef USC Coefficient applied to parameter rFr (output 0.01 to 100 1

ENGLISH
frequency applied to the motor), the machine
speed is displayed via parameter USP in the
DISPLAY menu.
USP = rFr x USC
LSP Time - s tLS Operating time at low speed. 0 to 999.9 0 (no time
After operating at LSP for a given time, the motor limit)
is stopped automatically. The motor restarts if the
frequency reference is greater than LSP and if a
run command is still present.
Caution: value 0 corresponds to an unlimited time

+/-Speed lim -% SrP Limits the range of operation of + speed / - speed 0 to 50 % 10 %


commands around the reference as a percentage.
This parameter appears if two inputs have been
assigned to the “+ speed” “- speed” functions and
if parameter Str = SRE in the CONTROL menu

(1) In corresponds to the speed controller nominal current indicated in the catalogue and on the speed
controller identification label.
(2) 100% corresponds to the nominal torque of a motor with power equal to that associated with the speed
controller.

89
Adjust Menu

Name Code Description Adjustment Factory


range setting
PID ref. off. rEO Used to adjust the process range. Should be -999 to 999 0
calculated by the user:
Process min - Min feedback
rEO = x 999
Max feedback - Min feedback
(in customer units)
PID Ref.gain PrG Used to adjust the sensor range to match the -999 to 999 999
process range. Should be calculated by the user:
Process max - Process min
PrG = x 999
Max feedback - Min feedback

Process max and Process min correspond to the customer’s adjustment range in customer units.
Example: set between 5 bar and 12 bar.

Process max: process value to be set when the signal is maximum (10 V, 20 mA) on the analog input selected for
the PID setpoint. Example: 12 bar for 10 V on 0-10 V input.
ENGLISH

Process min: process value to be set when the signal is minimum (0 V, 0 mA, 4 mA) on the analog input
selected for the PID setpoint. Example: 5 bar for 0 V on 0-10 V input.

Process max.
Adjustment range

PID setpoint
10 V
0V 20 mA
0 mA
4 mA

Process min.

Signal range

Note:
The reference value and the feedback value should always be positive, even if a bipolar analog input is used,
for example AI1 or AI3 (-10 V, +10 V). Negative values are not taken into consideration.

90
Adjust Menu

Min feedback and Max feedback correspond to the sensor feedback range in customer units.

Min feedback: value measured for the minimum signal on the analog input (0 V, 0 mA, 4 mA) selected for the
PID feedback. Example: 0 bar measured at 4 mA on 4-20 mA input.

Max feedback: value measured for the maximum signal on the analog input (10 V, 20 mA) selected for the PID
feedback. Example: 15 bar measured at 20 mA on 4-20 mA input.

Max feedback

Process max

Adjustment range
Sensor feedback
10 V
0V
20 mA
0 mA

ENGLISH
4 mA
Process min
Min feedback
Adjustment range

Sensor range

Note: The adjustment range (Process min and Process max) should be included within the sensor range [Min
feedback and Max feedback]

Example of how to calculate Gain and Offset:


The user wishes to set the volume of a tank to between 100 m 3 and 10 m3
1 The sensor supplies a current signal 0 mA -> 5 m 3 / 20 mA -> 200 m3
Select input AI2: min signal = 0 mA, max signal = 20 mA
Find the process value corresponding to the min and max input signal to define Min feedback and Max
feedback:
Signal set by input AI2 Corresponding process value
Min signal 0 mA 5 m3 = Min feedback
Max signal 20 mA 200 m3 = Max feedback

2 The user selects the desired input AI1: min signal = 0 V, max signal = 10 V
The user wishes to set the volume to between 100 m 3 and 10 m3.
Signal set by input AI1 Corresponding process value
Min signal 0 V 10 m3 = Min process reference
Max signal 10 V 100 m3 = Max process reference

3 Scaling.

RefGain =  ---------------------- x999 = ( 0, 4615 )x999 = 461


100 – 10
 200 – 5 

Offset =  ------------------- x999 = ( 0, 0256 )x999 = 26


10 – 5
 200 – 5

91
Adjust Menu

Name Code Description Adjustment Factory


range setting
PID Speed r. PSr PID speed input ratio. Used to adjust the influence 0 to 100 0
of this input on the regulator, for example, to define
the relationship between a linear speed and an
angular speed.
PID Filter - s PSP Used to adjust the filter time constant on the PID 0.0 to 10.0 0s
feedback.
Min.feed.PID - % PAL Feedback value above which the output assigned 0 to 100 % 0%
to PID Feed alarm changes to 1.
100 % = max feedback
0 % = min feedback
Max.feed.PID - % PAH Feedback value above which the output assigned 0 to 100 % 0%
to PID Feed alarm changes to 1.
100 % = max feedback
0 % = min feedback
ENGLISH

PID error - % PEr Error value above which the output assigned to 0 to 100 % 100 %
PID error changes to 1.
100 % = max feedback - min feedback
0%=0
PID Preset 2 - % PI2 2nd preset PID setpoint, when a logic input has 0 to 100 % 30 %
been assigned to the function 4 preset PID
setpoints.
100 % = process max
0 % = process min
PID Preset 3 - % PI3 3rd preset PID setpoint, when a logic input has 0 to 100 % 60 %
been assigned to the function 4 preset PID
setpoints.
100 % = process max
0 % = process min
PID Limit r. -% PLr Limiting of the output from the PID regulator as a 0 to 100 % 20 %
% of the output signal from the speed input
multiplier.
Deadband
Hz

PLr
PLb
Speed input
x PSR
PLb

PID base lim - Hz PLb Base limit for the output from the PID regulator 0.0 Hz to HSP
HSP
Motor fluxing FLU Selects motor fluxing mode ( see page_79 ) FNC-FCT FNC
FNC : non-continuous
FCT : continuous

92
Drive Menu

This menu can be accessed when the switch is in position .


The parameters can only be modified in stop mode with the speed controller locked.

Drive performance can be optimized by:


- entering the values given on the rating plate in the drive menu
- performing an auto-tune operation (on a standard asynchronous motor).

Name Code Description Adjustment Factory


range setting
Nom.Mot.Volt -V UnS Nominal motor voltage given on the rating plate 200 to 500 V 400/460 V
according to
position of
50/60 Hz
switch
Nom.Mot.Freq - Hz FrS Nominal motor frequency given on the rating 40 to tFr 50/60 Hz
plate according to
position of
50/60 Hz
switch

ENGLISH
Nom.Mot.Curr - A nCr Nominal motor current given on the rating plate 0.25 to 1.36 according to
In (1) controller
rating
Nom.MotSpeed - RPM nSP Nominal motor speed given on the rating plate 0 to 9999 according to
RPM controller
rating
Mot. Cos Phi CoS Motor Cos Phi given on the rating plate 0.5 to 1 according to
controller
rating
Control mode Ctr Selects the control mode: SVC - FVC SVC
- Open loop SVC
- Closed loop FVC
Enc pulse No PGI Number of pulses per encoder revolution 100 to 5000 1024
(control card)
Auto Tuning tUn Used to auto-tune motor control once this no - YES no
parameter has been set to “YES”.
Once auto-tuning is complete, the parameter automatically returns to “DONE”
or “no” in the event of a fault.
Caution:
• Auto-tuning is only performed if no command has been activated. If a
“freewheel stop” or “fast stop” function is assigned to a logic input, this input
must be set to 1 (active at 0).
• Auto-tuning may last for 1 minute. Do not interrupt; wait for the display to
change to “DONE” or “no”.
• It is essential that all the motor parameters (UnS, FrS, nCr, nSP, COS) are
correctly configured before performing the auto-tuning.
• During auto-tuning the motor is under nominal current.

(1) In corresponds to the speed controller nominal current indicated in the catalogue and on the speed
controller identification label.

93
Drive Menu

Name Code Description Adjustment Factory


range setting
Encoder chk EnC Check the encoder feedback ( see page_77 ). no no
“DONE” is displayed if the check has already been YES
performed.
Max. Freq. - Hz tFr Maximum output frequency. 40 to 450 Hz 60/72 Hz
The maximum value depends on the switching according to
frequency. position of
50/60 Hz
switch
DecRampAdapt brA Activation of this function is used to increase the no-YES no
deceleration time automatically if this has been set
to too low a value for the inertia of the load, thus
avoiding an ObF fault.
This function may be incompatible with positioning
on a ramp and with the use of a braking resistor.
The factory setting depends on the macro-
configuration used: no for handling, YES for
ENGLISH

general use.
If relay R2 is assigned to the brake sequence
function, the parameter brA remains locked on no.
SwitchRamp2 - Hz Frt Ramp switching frequency. 0 to HSP 0 Hz
Once the output frequency exceeds Frt, the ramp
times taken into account are AC2 and dE2.

94
Drive Menu

Name Code Description Adjustment Factory


range setting
Ramp Type rPt Defines the shape of the acceleration and LIN - S - LIN
deceleration ramps. U - CUS
LIN : linear
S : S-shape ramp
U : U-shape ramp
CUS : customized

S-shape ramps
f (Hz) f (Hz)
GV GV The curve coefficient is fixed,
with t2 = 0.6 x t1
with t1 = set ramp time.

0 0
t t
t2 t2
t1 t1

ENGLISH
U-shape
f (Hz) f (Hz)
GV GV The curve coefficient is fixed,
with t2 = 0.5 x t1
with t1 = set ramp time.

0 0
t t
t2 t2
t1 t1

Customized ramps
f (Hz) f (Hz)
GV GV tA1: can be set between 0 and 100 %
(of ACC or AC2)
tA2: can be set between 0 and (100 %
- tA1) (of ACC or AC2)
0 0 tA3: can be set between 0 and 100 %
t t (of dEC or dE2)
tA1 tA2 tA3 tA4
ACC or AC2 dEC or dE2 tA4: can be set between 0 and (100 %
- tA3) (of dEC or dE2)
Parameters tA1, tA2, tA3 and tA4 can
be set in the ADJUST menu

95
Drive Menu

Name Code Description Adjustment Factory


range setting
DECRAmpCoeff dCF Deceleration ramp time reduction coefficient when 1 to 10 4
the fast stop function is active.
Trq.Limit. 1 _ % tLI The torque limit is used to limit the maximum motor 0 to 200% 200%
torque. (1)
Int. I Lim - A CLI The current limit is used to limit motor overheating. 0 to 1.36 In 1.36 In
(2)
Auto DC Inj. AdC Used to deactivate DC injection braking when no-YES YES
holding zero speed (see parameter tdC on page
87)
Sw Freq. Type SFt Used to select a low switching frequency (LF) or a LF-HF1-HF2 LF
high switching frequency (HF1 or HF2).
HF1 switching is designed for applications with a low load factor without derating
the speed controller. If the thermal state of the speed controller exceeds 95 %,
the frequency automatically changes to 2 or 4 kHz depending on the speed
ENGLISH

controller rating. When the thermal state of the speed controller drops back to
70 %, the selected switching frequency is re-established. HF2 switching is
designed for applications with a high load factor with derating of the speed
controller by one rating: the drive parameters are scaled automatically (torque
limit, thermal current, etc).

Modifying this parameter results in the following parameters


returning to factory settings:
• nCr, CLI, Sfr, nrd (Drive menu)
• ItH, IdC, Ibr, Ctd (Adjust menu).
Sw Freq - kHz SFr Used to select the switching frequency. The 0.5-1-2-4 -8- Acc. to
adjustment range depends on the SFt parameter. 12-16 kHz controller
rating
If SFt = LF: 0.5 to 2 or 4 kHz according to the controller rating
If SFt = HF1 or HF2: 2 or 4 to 16 kHz according to the controller rating

The maximum operating frequency (tFr) is limited according to the switching


frequency:

SFr(kHz) 0.5 1 2 4 8 12 16
tFr (Hz) 62 125 250 450 450 450 450

Noise Reduct nrd This function modulates the switching frequency no-YES YES (3)
randomly to reduce motor noise. no (4)

(1) 100% corresponds to the nominal torque of a motor of a power equal to that associated with the speed
controller.
(2) In corresponds to the speed controller nominal current indicated in the catalogue and on the speed
controller identification label.
(3) if SFT = LF,
(4) if SFt = HF1 or HF2

96
Drive Menu

Name Code Description Adjustment Factory


range setting
PG Type PGt Defines the type of sensor used when an encoder INC-DET DET
feedback I/O option card is installed:
INC: incremental encoder (A, A+, B, B+ are hard-
wired)
DET: detector (only A is hard-wired)
Num. Pulses PLS Defines the number of pulses for one rotation of 1 to 1024 1
the sensor (encoder feedback I/O option card).
Speed Reg. SSL Used to select the type of speed loop: IP-PI IP
IP: IP structure
PI: PI structure

IP loop: - not possible to exceed reference level


- response time longer than for
the PI loop
Speed

ENGLISH
speed reference
motor speed

t
0

PI loop: - response time very short


- possible to exceed reference level
Speed

speed reference
motor speed

t
0

97
Control Menu

This menu can be accessed when the switch is in position . The parameters can only be modified in stop
mode with the speed controller locked.

Name Code Description Adjustment Factory


range setting
TermStripCon tCC Configuration of terminal control: 2-wire or 3-wire 2W- 3W 2W
control. (2-wire / 3-
wire)
Modification of this parameter requires double confirmation as it
results in reassignment of the logic inputs. By changing from 2-wire
control to 3-wire control, the logic input assignments are shifted by
one input. The LI3 assignment in 2-wire control becomes the LI4
assignment in 3-wire control. In 3-wire control, inputs LI1 and LI2 cannot be
reassigned.

I/O Handling General use


LI1 STOP STOP
LI2 RUN forward RUN forward
ENGLISH

LI3 RUN reverse RUN reverse


LI4 2 preset speeds jog operation
LI5 4 preset speeds freewheel stop
LI6 8 preset speeds clear faults

The I/O with a grey background can be accessed if an I/O extension card has
been installed.
3-wire control (pulse control: one pulse is sufficient to control start-up). This
option inhibits the “automatic restart” function.
Wiring example:
ATV-58F control terminals
LI1: stop 24 V LI1 LI2 LIx
LI2: forward
LIx: reverse

This option only appears if 2-wire control is configured:


Name Code Description Adjustment Factory
range setting
Type 2 Wire tCt Defines 2-wire control: LEL-TRN- LEL
PFo
• according to the state of the logic inputs (LEL: 2-wire)
• according to a change in state of the logic inputs (TRN: 2-wire trans.)
• according to the state of the logic inputs with forward always having priority
over reverse (PFo: Priorit. FW)
Wiring example:
ATV-58F control terminals
24 V LI1 LIx
LI1: forward
LIx: reverse

98
Control Menu

Name Code Description Adjustment Factory


range setting
RV inhibit rIn Inhibition of operation in the opposite direction to no - YES no
that controlled by the logic inputs, even if this
reversal is required by a summing or process
control function.
Inhibition of reverse if it is controlled by the FWD/
REV key on the display module.
deadb./pedst bSP Management of operation at low speed: No No
F : motor frequency BNS:
Pedestal
HSP BLS:
No Deadband
LSP
Reference
0
100 %
F : motor frequency

ENGLISH
HSP

Pedestal
(BNS)
LSP
Reference
0
100 %
F : motor frequency

HSP

Deadband
(BLS)
LSP
Reference
0
100 %
This parameter appears only when an analog input
is assigned to the PID feedback.
AI2 min Ref. - mA CrL Minimum value of the signal on input AI2. 0 to 20 mA 4 mA
AI2 Max Ref. - mA CrH Maximum value of the signal on input AI2. 4 to 20 mA 20 mA
These two parameters are used to define the
signal sent to AI2. There are several configuration
possibilities, one of which is to configure the input
for a 0-20 mA, 4-20 mA, 20-4 mA, etc signal.
Frequency

HSP

LSP

0
AI 2
CrL CrH 20
(mA)

99
Control Menu

Name Code Description Adjustment Factory


range setting
Min Val AO - mA AOL Min. value of the signal on outputs AO and AO1 0 to 20 mA 0 mA
Max. value of the signal on outputs AO and AO1
Max Val AO - mA AOH These two parameters are used to define the 0 to 20 mA 20 mA
output signal on AO and AO1.
Eg: 0-20 mA, 4-20 mA, 20-4mA, etc
Parameter

Max.

AO (mA)
0
AOL AOH 20

Save Ref. Str Associated with the - speed function, this function NO-RAM NO
ENGLISH

is used as follows: • If Str = RAM or EEP, to save EEP-SRE


the reference
when the run commands disappear (RAM: save in RAM) or when the line supply
disappears (EEP: save in EEPROM).
On the next start-up, the speed reference is the last reference saved.
• If Str = NO: no reference saved
• If Srt = SRE: no reference saved, the max. speed is limited to HSP and the
speed adjustment by + speed and - speed is limited to the adjustment parameter
SRP around the reference ( see page_89 )
Keypad Comm. LCC Used to activate speed controller control via the no-YES no
display module. The STOP/RESET, RUN and
FWD/REV keys are active.
The speed reference is given by parameter LFr. Only the freewheel stop, fast
stop and DC injection stop commands remain active at the terminals. If the
speed controller/display module connection is cut, the speed controller locks in
an SLF fault.
Stop Priorit PSt This function gives priority to the STOP key no-YES YES
irrespective of the control mode (terminals or
fieldbus). To set the PSt parameter to “no”:
1 - Display “no”
2 - Press the “ENT” key
3 - The speed controller displays “See manual”
4 - Press ▲ then ▼ then “ENT”
For applications with continuous processes, it is
advisable to configure the key as inactive (set to
“no”).
DriveAddress Add Address of the speed controller when it is 0 to 31 0
controlled via the connector port (with the display
module removed).

100
I/O Menu

This menu can be accessed when the switch is in position .


The assignments can only be modified in stop mode with the speed controller locked.
Name Code Function
LI2 Assign. LI2
See the summary table and description of the functions.

The inputs and outputs available in the menu depend on the I/O cards installed (if any) in the speed controller,
as well as the selections made previously in the control menu.
The “factory” configurations are preassigned by the selected macro-configuration.

Summary table of the logic input assignments (exc. 2-wire / 3-wire option)
I/O extension option cards 2 logic inputs LI5-LI6
Speed controller without option 3 logic inputs LI2 to LI4
NO :Not assigned (Not assigned) X
RV :Reverse (Reverse) X
RP2:Switch ramp2 (Ramp switching) X

ENGLISH
JOG (Jog operation) X
+SP:+ Speed (+ speed) X
-SP:- Speed (- speed) X
PS2:2 Preset SP (2 preset speeds) X
PS4:4 Preset SP (4 preset speeds) X
PS8:8 Preset SP (8 preset speeds) X
NST:Freewhl Stop (Freewheel stop) X
DCI:DC inject. (Injection stop) X
FST:Fast stop (Fast stop) X
CHP:Multi. Motor (Open / closed loop switching) If Ctr = FVC X
TL2:Trq.Limit 2 (Second torque limit) X
FLO:Forced Local (Forced local mode) X
RST:Fault Reset (Fault reset) X
RFC:Auto/Manu (Reference switching) X
ATN:Auto Tuning (Auto-tuning) X
SPM:Ref.memory (Reference saved) X
FLI:Motor fluxing (Motor fluxing) X
PAU:PID Auto/Man (PID Auto/Manu) If one AI = PIF X
PIS:PIDint.reset (PID integral shunting) If one AI = PIF X
PR2:PID 2 Preset (2 preset PID setpoints) If one AI = PIF X
PR4:PID 4 Preset (4 preset PID setpoints) If one AI = PIF X
If a logic input is assigned to “Freewheel stop” or “Fast stop”, start-up can only be performed by
linking this input to the +24V, as these stop functions are active when inputs are at state 0.

101
I/O Menu

Summary table of the analog and encoder input assignments

I/O extension option cards Analog input Encoder input


AI3 A+, A-, B+, B-
(1)
Speed controller without option Analog input
AI2
NO :Not assigned (Not assigned) X X X
FR2:Speed Ref2 (Speed reference 2) X
SAI:Summed Ref. (Summing reference) X X X
PIF:PI regulator (PID regulator feedback) X X
DAI:Subtract ref (Subtracting reference) X X
PIM:PID Man.ref. (Manual PID speed reference) X
If one AI = PIF
FPI:PID Spd inp. (PID speed reference) If one AI = PIF X
ENGLISH

SFB:Tacho feedbk (Tachogenerator) X


PTC:Therm.Sensor (PTC probes) X
ATL:Torque limit (Torque limit) X

(1) NB: The menu for assigning encoder input A+, A-, B+, B- is called “Assign AI3”.

CAUTION: If relay R2 is assigned to the “brake sequence” function, AI3 is automatically assigned in
the factory setting to Tacho Feedback, if the card is present. However, it is still possible to reassign
AI3.

Summary table for logic output assignments

I/O extension option cards Logic output LO


Speed controller without option Relay R2
NO :Not assigned (Not assigned) X X
RUN:DriveRunning (Speed controller running) X X
OCC:Output Cont. (Downstream contactor control) X X
FTA:Freq Attain. (Frequency threshold reached) X X
FLA:HSP Attained (HSP reached) X X
CTA:I Attained (Current threshold reached) X X
SRA:FRH Attained (Frequency reference reached) X X
TSA:MtrTherm Lvl (Thermal threshold reached) X X
BLC:Brk Logic (Brake sequence) X
PEE:PID error (PID error) If one AI = PIF X X
PFA:PID Feed alm (PID feedback alarm) If one AI = PIF X X

102
I/O Menu

Summary table for analog output assignments

I/O extension option cards Analog output AO


Speed controller without option Analog output AO1
NO :Not assigned (Not assigned) X
OCR:Motor Curr. (Motor current) X
OFR:Motor Freq (Motor speed) X
ORP:Output ramp (Ramp output) X
TRQ:Motor torque (Motor torque) X
STQ:Signed Torq. (Signed motor torque) X
ORS:Signed ramp (Signed ramp output) X
OPS:PID ref. (PID setpoint output) If one AI = PIF X
OPF:PID Feedback (PID feedback output) If one AI = PIF X
OPE:PID Error (PID error output) If one AI = PIF X

ENGLISH
OPI:PID Integral (PID integral output) If one AI = PIF X

Once the I/O have been reassigned, the parameters related to the function automatically appear in the menus,
and the macro-configuration indicates “CUS: Customized”.
Some reassignments result in new adjustment parameters which the user must not forget to set in the adjust
menu:

I/O Assignments Parameters to set


LI RP2 Ramp switching AC2-dE2
LI JOG Jog operation JOG-JGt
LI PS4 4 preset speeds SP2-SP3
LI PS8 8 preset speeds SP4-SP5-SP6-SP7
LI DCI Injection stop IdC
LI TL2 Second torque limit tL2
LI PR4 4 preset PID setpoints PI2-PI3
AI PIF PID regulator feedback rPG-rIG-PIC-rdG-rED-PrG-
PSr-PSP-PLr-PLb
AI SFB Tachogenerator dtS
R2 BLC Brake sequence Ibr-brt-bEn-bEt-bIP
LO/R2 FTA Frequency threshold reached Ftd
LO/R2 CTA Current threshold reached Ctd
LO/R2 TSA Thermal threshold reached ttd
LO/R2 PEE PID error PEr
LO/R2 PFA PID feedback alarm PAL-PAH

103
I/O Menu

Some reassignments result in new adjustment parameters being added which the user must configure in the
control, drive or fault menu:

I/O Assignments Parameters to set


LI -SP - speed Str (control menu)
LI FST Fast stop dCF (drive menu)
LI RST Fault reset rSt (fault menu)
AI SFB Tachogenerator Sdd (fault menu)
A+, A-, SAI Summing reference PGt, PLS (drive menu)
B+, B-
ENGLISH

104
Configurable I/O Application Functions

Function compatibility table


The choice of application functions may be limited by incompatibility between certain functions. Functions
which are not listed in this table are fully compatible.

Open / closed loop switching


Torque limitation via AI3
Torque limitation via LI
Speed regulation with
Reference switching
DC injection braking

Reference saved
Closed loop FVC
Summing inputs

Freewheel stop

tachogenerator
Preset speeds
Jog operation
PID regulator
+/- speed

Fast stop
DC injection braking
Summing inputs
PID regulator
+/- speed
Reference switching

ENGLISH
Freewheel stop
Fast stop
Jog operation
Preset speeds
Speed regulation with
tachogenerator
Torque limitation via AI3
Torque limitation via LI
Reference saved
Closed loop FVC
Open / closed loop switching

Incompatible functions Compatible functions Not applicable

Priority functions (functions which cannot be active simultaneously):

The function indicated by the arrow has priority over the other.

Stop functions have priority over run commands.


Speed references via logic command have priority over analog setpoints.

105
Logic Input Application Functions

Operating direction: forward / reverse


Reverse operation can be disabled for applications requiring only a single direction of motor rotation.

2-wire control:
Run (forward or reverse) and stop are controlled by the same logic input, for which state 1 (run) or 0 (stop), or
a change in state is taken into account (see the 2-wire control menu).

3-wire control:
Run (forward or reverse) and stop are controlled by 2 different logic inputs.
LI1 is always assigned to the stop function. A stop is obtained on opening (state 0).

The pulse on the run input is stored until the stop input opens.

During power-up or manual or automatic fault resetting, the motor can only be supplied with power after a reset
prior to the “forward”, “reverse”, and “injection stop” commands.
ENGLISH

Ramp switching: 1st ramp: ACC, DEC ; 2nd ramp: AC2, DE2
Two types of activation are possible:
- activation of a logic input LIx
- detection of an adjustable frequency threshold.

If a logic input is assigned to the function, ramp switching can only be performed by this input.

Step by step operation (“JOG”): Low speed operation pulse


If the JOG contact is closed and then the operating direction contact is actuated, the ramp is 0.1 s irrespective
of the ACC, dEC, AC2, dE2 settings. If the direction contact is closed and the JOG contact is then actuated,
the configured ramps are used.

Parameters which can be accessed in the adjust menu:


- JOG speed
- anti-repeat delay (minimum time between 2 “JOG” commands).

106
Logic Input Application Functions

+/- speed: Two types of operation are available.


1 - Use of double action buttons:
Only one logic input assigned to + speed is required.

Description: 1 button pressed twice for each direction of rotation. Each action closes a contact.

Released (- speed) Press 1 Press 2


(speed maintained) (+ speed)
forward button – contact a contacts a and b
reverse button – contact c contacts c and d

Wiring example:

LI1: forward
ATV-58F control terminals
LIx: reverse
LI1 LIx LIy + 24
LIy: + speed

b d

ENGLISH
a c

Motor
frequency

LSP
0
LSP

Forward
Press 2
b b
Press 1
a a a a a a a
0
Reverse
Press 2
Press 1 d
c c
0

This type of +/- speed is incompatible with 3-wire control. In this case, the - speed function is automatically
assigned to the logic input with the highest index (for example: LI3 (+ speed), LI4 (- speed)).

In this case, the maximum speed is given by the references applied to the analog inputs. For example,
connect AI1 to +10V.

107
Logic Input Application Functions

2 - Use of single action buttons:


Two logic inputs are required in addition to the operating direction(s).
The input assigned to the “+ speed” command increases the speed, the input assigned to the “- speed”
command decreases the speed.

This function accesses the STr save reference parameter in the CONTROL menu.

• The minimum rotation speed is limited to LSP.

• If Str = No, RAM or EEP, the maximum rotation speed is fixed by the analog references (for example,
connect AI1 to +10V). If the reference decreases and drops below the rotation speed, the rotation speed
follows the reference. The rate of increase is given by the valid acceleration parameter (ACC, DEC or AC2,
DC2).

• If Str = SRE, the maximum rotation speed is fixed by HSP. When the run command is issued, the speed
controller changes to the setpoint reference following the ACC / DEC ramps. Pressing + speed / - speed
varies the speed around this setpoint following the AC2 / DE2 ramps.

• - speed has priority over + speed.

• + or - speed adjustment around the setpoint is limited by parameter SRP (ADJUST menu). This parameter
ENGLISH

is a percentage of the setpoint.

• If the reference changes, the ratio between the reference and the setpoint resulting from the + speed / -
speed correction is fixed.

108
Logic Input Application Functions

Wiring examples:

LI1: forward
LIx: reverse
LI1 LIx LIy LIz
LIy: + speed
LIz: - speed

+ speed / - speed with single action pushbuttons with no reference saving:


Str = No

F : Motor frequency

Reference

LSP
t
0

ENGLISH
LSP

Reference

LI faster
1

t
0
LI slower
1t

0 t

LI forward
1

0 t

LI reverse
1

0 t

109
Logic Input Application Functions

+ speed / - speed with single action pushbuttons with reference saving:

Str = RAM (saved in RAM): the reference is saved on each + speed / - speed falling edge. Thus, after a stop
without the speed controller being powered down, when a run command appears the frequency increases to
the saved value if the + speed / - speed commands are not active. + speed / - speed still have priority.

Str = EEP (saved in EEPROM): the reference is saved on each + speed / - speed falling edge. Thus, after a
stop with or without the speed controller being powered down, when a run command appears the frequency
increases to the saved value if the + speed / - speed commands are not active. + speed / - speed still have
priority.

F : Motor frequency

Reference

LSP
t
0
ENGLISH

LSP

Reference

LI faster
1

t
0
LI slower
1t

0 t

LI forward
1

0 t

LI reverse
1

0 t

110
Logic Input Application Functions

+ speed / - speed with single action pushbuttons with no reference saving:


Str = SRE

F : Motor frequency

HSP

SRP
Reference
SRP
LSP
t
0
LSP
Reference
SRP

HSP

LI faster
1

t
0

ENGLISH
LI slower
1t

0 t

LI forward
1

0 t

LI reverse
1

0 t

Adjustments around the setpoint using + speed and - speed are made following the AC2 and dE2 ramps.

111
Logic Input Application Functions

Preset speeds:
2, 4 or 8 speeds can be preset, requiring 1, 2 or 3 logic inputs respectively.
The following order of assignments must be observed: PS2 (LIx), then PS4 (LIy), then PS8 (LIz).

2 preset speeds 4 preset speeds 8 preset speeds


Assign: LIx to PS2 Assign: LIx to PS2 then Assign: LIx to PS2, LIy to PS4,
LIy to PS4 then LIz to PS8
LIx speed reference LIy LIx speed reference LIz LIy LIx speed reference
0 LSP or reference (1) 0 0 LSP or reference (1) 0 0 0 LSP or reference (1)
1 HSP 0 1 SP2 0 0 1 SP2
1 0 SP3 0 1 0 SP3
1 1 HSP 0 1 1 SP4
1 0 0 SP5
1 0 1 SP6
1 1 0 SP7
1 1 1 HSP
ENGLISH

(1) If the reference is higher than LSP.

To unassign the logic inputs, the following order must be observed: PS8 (LIz), then PS4 (LIy), then PS2 (LIx).

Reference switching: (for manual / automatic operation, for example)


Switching of two references (AI1 reference and AI2 reference) by logic input command.
This function automatically assigns AI2 to speed reference 2.

Connection diagram
LI x + 24 COM AI 1 +10 AI 2
Open contact, reference = AI2
Closed contact, reference = AI1

0-20mA
4-20mA

Freewheel stop:
Causes the motor to stop using the resistive torque only. The motor power supply is cut.
A freewheel stop is obtained when the logic input opens (state 0).

DC injection stop:
An injection stop is obtained when the logic input closes (state 1).
This function cannot be accessed in closed loop mode.

Fast stop:
Braked stop with the deceleration ramp time reduced by a reduction factor dCF which appears in the drive
menu.
A fast stop is obtained when the logic input opens (state 0).

112
Logic Input Application Functions

Open loop / closed loop switching:


This function is used to switch between open loop and closed loop mode. It is only available if the speed
controller is configured in closed loop mode (parameter Ctr = FVC, DRIVE menu). First of all performance
optimization must be performed in closed loop mode (FVC) ( see page_77).

After a change in the state of the logic input assigned to this function, switching does not actually take effect
until the next time the drive is stopped and locked.

Second torque limit:


Reduction of the maximum motor torque when the logic input is active.
Parameter tL2 in the adjust menu.

Fault reset:
Two types of reset are available: partial or general (parameter rSt in the “fault” menu).

Partial reset (rSt = RSP):

ENGLISH
Used to clear the stored fault and reset the speed controller if the cause of the fault has disappeared.
Faults affected by partial clearing:

- line overvoltage - communication fault - motor overheating


- DC bus overvoltage - motor overload - serial link fault
- motor phase loss - loss of 4-20 mA - speed controller overheating
- overhauling - external fault - overspeed

General reset (rSt = RSG):

This inhibits all faults (forced operation) except SCF (motor short circuit) while the assigned logic input
is closed.

Forced local mode:


Used to switch between line control mode (serial link) and local mode (controlled via the terminals or via the
display module).

Auto-tuning:
When the assigned logic input changes to 1 an auto-tuning operation is triggered, in the same way as
parameter tUn in the “drive” menu.

Caution:

• Auto-tuning is only performed if no command has been activated. If a “freewheel stop” or “fast stop” function
is assigned to a logic input, this input must be set to 1 (active at 0).
• Auto-tuning may last for 1 minute. It should not be interrupted.
• The motor parameters (UnS, FrS, nCr, nSP, COS) must be configured before auto-tuning is performed.
• During auto-tuning the motor absorbs its nominal current.

113
Logic Input Application Functions

Reference saving:
Saving the speed reference value of the analog input using a logic input when the command lasts longer than
0.1 s.

• This function is used to control the speed of several speed controllers alternately via a single analog setpoint
and a logic input for each controller.
• It is also used to confirm a line reference (serial link) on several speed controllers via a logic input. This
allows movements to be synchronized by getting rid of variations when the reference is sent.
• The setpoint is acquired 100 ms after the rising edge of the request. A new reference is not then acquired
until a new request is made.

F : motor frequency

Analog
setpoint

t
ENGLISH

Run command

t
0

LIx (saving)

0 t
100 ms 100 ms 100 ms

Motor fluxing:
In order to obtain rapid high torque on start-up, magnetic flux needs to be already established in the motor.

• This function can be selected in open or closed loop operation.


• In continuous mode (FCt), the speed controller automatically builds up flux when it is powered up.
• In non-continuous mode:
- If an LI is assigned to the motor fluxing command, flux is built up when the command is confirmed.
- If no LI has been assigned or if it is not active when a run command is given, the motor is fluxed when it
starts up.
• The flux current is equal to 1.5 x nCr (configured nominal motor current) when the flux is established and is
then adjusted to the motor no-load current.

Auto/man PID, PID integral shunting, preset PID setpoints:


PID operation ( see page_117).

114
Analog Input Application Functions

Input AI1 is always the speed reference. Analog inputs AI2 and AI3 can be assigned.

Summing and subtracting speed references:


The frequency setpoints given by AI2 and/or AI3 can be summed and/or subtracted with AI1:
(AI1 ± AI2 ± AI3).

Speed regulation with tachogenerator:


Assignment on AI3 only with an I/O extension card with analog input: used for speed correction via
tachogenerator feedback.
An external divider bridge is required to adapt the voltage of the tachogenerator. The maximum voltage must
be between 5 and 9 V. A precise setting is then obtained by setting parameter dtS available in the adjust menu.

PTC probe protection:


Assignment on AI3 only with an I/O extension card with analog input: used for the direct thermal protection of
the motor by connecting the PTC probes in the motor windings to analog input AI3.
PTC probe characteristics:

ENGLISH
Total resistance of the probe circuit at 20 °C = 750 Ω.

PID regulator:
Used to regulate a process with a reference and a feedback given by a sensor. A speed input gives an initial
(or predictive) setpoint for start-up. In PID mode the ramps are all linear, even if they are configured differently.

Example: remote regulation of traction.

Note:
PID regulator mode is active if an AI input is assigned to PID feedback.

115
Analog Input Application Functions

Diagram of PID principle

Predictive
speed input
ACC
PSr
dEC
Error alarm
Multiplier Linear ramp
PEr
PID
PID regulator
setpoint + + RPG PLr +
PrG X PIC +
RIG X±1
RdG PLb
Multiplier + –
Deadband PID
rEO f (speed) reversal
AC2
Offset Ramp
dE2

PID Reference
ENGLISH

feedback Run Auto


PSP PAH
PAL command
Man
Low-pass filter Min / max
alarm

Integral shunting

Manual setpoint ACC


dEC
Ramp

Auto / man

116
Analog Input Application Functions

Speed input:
• Line setpoint (serial link)
• or analog input AI3.
PID setpoint:
• Line setpoint (serial link)
• or 2 or 4 setpoints preset via logic input
• or analog input AI1 ( ± AI2 ± AI3).
PID feedback:
• Analog input AI2
• or analog input AI3.
Manual setpoint:
(speed regulation mode)
• Analog input AI3.
Integral shunting:
• Logic input LI: integral shunted if LIx =1.
Auto/man:
• Logic input LI for switching operation to speed regulation (man) if LIx = 1, or PID regulation (auto) if LIx = 0.
• In automatic mode the following actions are possible:
- Adapt the setpoint input to the process feedback: GAIN (PrG) and OFFSET (rEO).

ENGLISH
- Correct PID inversion.
- Adjust the proportional, integral and derivative gain (RPG, RIG and RdG).
- Use the “alarm” on logic output if a threshold is exceeded (Max. feedback, Min. feedback and PID error).
- Assign an analog output for the PID setpoint, PID feedback and PID error.
- Limit the action of the PID according to the speed, with an adjustable base and ratio:
Speed

Deadband
- Apply a ramp to establish the action of the PID (AC2) on start-up and a ramp (dE2) on stopping.
• The motor speed is limited to between LSP and HSP.
• It is displayed as a percentage.
Preset setpoints:
2 or 4 preset setpoints require the use of 1 or 2 logic inputs respectively:
2 preset setpoints 4 preset setpoints
Assign: LIx to Pr2 Assign: LIx to Pr2, then LIy to Pr4
LIx Reference LIy LIx Reference
0 Analog reference 0 0 Analog reference
1 Process max 0 1 PI2 (adjustable)
1 0 PI3 (adjustable)
1 1 Process max

Torque limit:
(Only with an I/O extension card with analog input AI3). The signal applied at AI3 operates in a linear fashion
on the internal torque limit (parameter TLI in the “drive” menu):
- If AI3 = 0V: limit = TLI x 0 = 0
- If AI3 = 10 V: limit = TLI.

Applications: Load compensation, torque or traction correction, etc.

117
Encoder Input Application Functions

Encoder input application function with an I/O extension card


with encoder input
Summing speed reference:
The setpoint from the encoder input is summed with AI1 (see documentation supplied with the card).

Applications:
• Synchronization of the speed of a number of speed controllers. Parameter PLS on the DRIVE menu is used
to adjust the speed ratio of one motor in relation to that of another.
• Setpoint via encoder.

Encoder input application function with control card


Closed loop FVC:
Flux vector control mode with sensor (inputs A, A-, B, B-).

This relates to the encoder for the control card. It is used for fine speed adjustments, irrespective of the state
of the load, and for control optimization (flux vector control mode in closed loop: Ctr = FVC, DRIVE menu).
ENGLISH

• Consistency between the motor frequency and the speed feedback is monitored in the speed controller fault
management system.
• If there is no PG signal (FVC mode) or in the event of inconsistency, the speed controller locks in fault mode
SPF.
• During operation, if the difference between the motor frequency and the speed feedback is greater than 5
Hz, the speed controller locks in fault mode SPF.
• If the speed feedback is greater than 1.2 x tFr, the speed controller changes to default mode SOF.

CAUTION: The encoder input terminals on the I/O extension card are identified in the same way as
the encoder input terminals on the control card (A, A-, B, B-). Suitable precautions should be taken
to avoid any possible confusion, and the terminals should be checked before setup.

118
Logic Output Application Functions

Relay R2, LO solid state output (with I/O extension card).

Downstream contactor control (OCC): can be assigned to R2 or LO


Enables the speed controller to control a contactor located between the speed controller and the motor. The
request to close the contactor is made when a run command appears. The request to open the contactor is
made when there is no more current in the motor.

If a DC injection braking function is configured, it should not be left operating too long in stop mode,
as the contactor only opens at the end of braking.
If continuous flux is configured (in closed loop mode), the contactor does not open.

Speed controller running (RUN): can be assigned to R2 or LO


The logic output is at state 1 if the motor power supply is provided by the speed controller (current present) or
if a run command is present with a zero reference.

Frequency threshold reached (FTA): can be assigned to R2 or LO

ENGLISH
The logic output is at state 1 if the motor frequency is greater than or equal to the frequency threshold set by
Ftd in the adjust menu.

Setpoint reached (SRA): can be assigned to R2 or LO


The logic output is at state 1 if the motor frequency is equal to the setpoint value.

High speed reached (FLA): can be assigned to R2 or LO


The logic output is at state 1 if the motor frequency is equal to HSP.

Current threshold reached (CTA): can be assigned to R2 or LO


The logic output is at state 1 if the motor current is greater than or equal to the current threshold set by Ctd in
the adjust menu.

Thermal state reached (TSA): can be assigned to R2 or LO


The logic output is at state 1 if the motor thermal state is greater than or equal to the thermal state threshold
set by ttd in the adjust menu.

PID error (PEE): can be assigned to R2 or LO


The logic output is at 1 if the PID regulator output error is greater than the threshold set by parameter PEr.

PID feedback alarm (PFA): can be assigned to R2 or LO


The logic output is at 1 if the PID feedback moves outside the range set by parameters PAH and PAL.

119
Logic Output Application Functions

Brake sequence (BLC): can only be assigned to relay R2


Used to control an electromagnetic brake by the speed controller, for horizontal and vertical lifting applications,
and for unbalanced machines (parking brake).

Principle:

Vertical movement:

Maintain motor torque in an upward direction when the brake is being opened and closed, in order to hold the
load, and start smoothly as soon as the brake is released.

Horizontal movement:

Synchronize the opening of the brake with the build-up of torque during start-up and the closing of the brake
at zero speed on stopping, to prevent jolting.
ENGLISH

120
Logic Output Application Functions

Brake sequence in open loop mode

V : motor speed
Speed
reference

t
0

R2 relay

t
0

Motor current
brt

ENGLISH
Ibr

0 t

tdC
F : motor frequency
bEt
Speed
reference

bEn
0 t

LI forward
or reverse
1

0 t

State of brake engaged released engaged

Settings which can be accessed in the adjust menu:


- brake release delay (brt)
- brake release current (Ibr)
- brake engage frequency (bEn)
- brake engage delay (bEt)
- DC injection braking time on stopping (tdC)
- brake pulse (bIP). When set to “YES”, it always gives a motor torque in the FW (forward) direction before
the brake is released, which should correspond to the “up” direction for vertical lifting. When set to “no”
the torque direction corresponds to the requested operating direction, for horizontal movement.

121
Logic Output Application Functions

Brake sequence in closed loop mode


V : motor speed
Speed
reference

t
0

R2 relay

t
0

Motor current
brt
ENGLISH

Ibr

0 t

tdC
F : motor frequency
bEt
Speed
reference

0 t

LI forward
or reverse
1

0 t

State of brake engaged released engaged

Settings which can be accessed in the adjust menu:


- brake release delay (brt)
- brake release current (Ibr)
- brake engage delay (bEt)
- brake pulse (bIP). When set to “YES”, it always gives a motor torque in the FW (forward) direction before
the brake is released, which should correspond to the “up” direction for vertical lifting. When set to “no”
the torque direction corresponds to the requested operating direction, for horizontal movement.
- zero speed maintenance time in stop mode (tdC).

122
Logic Output Application Functions

Recommended settings for brake control, for a vertical lifting application (for a horizontal application set Ibr to
zero and BIP to “no”):

1 Brake pulse (bIP): YES. Ensure that the direction of rotation FW corresponds to lifting the load.

2 Brake release current (Ibr):


Adjust the brake release current to the nominal current indicated on the motor.
If during testing the torque is insufficient, increase the brake release current (the maximum value is imposed
by the speed controller).

3 Acceleration time:
For lifting applications it is advisable to set the acceleration ramps to more than 0.5 seconds. Ensure that
the speed controller does not exceed the current limit.
The same recommendation applies for deceleration.
Note: for a lifting movement, a braking resistor should be used. Ensure that the settings and configurations
selected cannot cause a drop or a loss of control of the lifted load.

4 Brake release delay (brt):


Adjust according to the type of brake. It is the time required for the mechanical brake to open.

5 Brake engage frequency (bEn): in open loop mode (Ctr = SVC, DRIVE menu)

ENGLISH
Set to twice the nominal slip. Then adjust according to the result.

6 Brake engage delay (bEt):


Adjust according to the type of brake. It is the time required for the mechanical brake to close.

123
Analog Output Application Functions

Analog outputs AO1 and AO are current outputs, from AOL (mA) to AOH (mA), AOL and AOH being
configurable from 0 to 20 mA. The configuration of AOL and AOH is common to both outputs.

Examples AOL – AOH:


0 - 20 mA
4 - 20 mA
20 - 4 mA

Motor current (Code OCR): the image of the motor rms current.
AOH corresponds to twice the nominal speed controller current. AOL corresponds to zero current.

Motor frequency (Code OFR): the motor frequency estimated by the speed controller.
AOH corresponds to the maximum frequency (parameter tFr). AOL corresponds to zero frequency.

Ramp output (Code ORP): the image of the ramp output frequency.
ENGLISH

AOH corresponds to the maximum frequency (parameter tFr). AOL corresponds to zero frequency.

Motor torque (Code TRQ): the image of the motor torque as an absolute value.
AOH corresponds to twice the nominal motor torque. AOL corresponds to zero torque.

Signed motor torque (Code STQ): the image of the motor torque and direction:
• AOL corresponds to a braking torque = twice the nominal torque
• AOH corresponds to a motor torque = twice the nominal torque
AOH + AOL
• --------------------------------- corresponds to zero torque.
2

Signed ramp (Code ORS): the image of the ramp output frequency and direction.
• AOL corresponds to the maximum frequency (parameter tFr) in the reverse direction.
• AOH corresponds to the maximum frequency (parameter tFr) in the forward direction.
AOH + AOL
• --------------------------------- corresponds to zero frequency.
2

PID setpoint (Code OPS): the image of the PID regulator setpoint
• AOL corresponds to the minimum setpoint.
• AOH corresponds to the maximum setpoint.

PID feedback (Code OPF): the image of the PID regulator feedback
• AOL corresponds to the minimum feedback.
• AOH corresponds to the maximum feedback.

124
Analog Output Application Functions

PID error (Code OPE): the image of the PID regulator error as a % of the sensor range (maximum
feedback - minimum feedback).

• AOL corresponds to -5%.


• AOH corresponds to +5 %.
AOH + AOL
• --------------------------------- corresponds to 0.
2

PID integral (Code OPI): the image of the PID regulator error integral.
• AOL corresponds to LSP.
• AOH corresponds to HSP.

ENGLISH

125
Fault Menu

This menu can be accessed when the switch is in position .


Modifications can only be made in stop mode with the speed controller locked.

Name Code Description Factory


setting
Auto Restart Atr This function is used to restart the speed controller automatically if no
the fault has disappeared (YES/no option).
Automatic restarting is possible after the following faults:
- line overvoltage
- DC bus overvoltage
- external fault
- motor phase loss
- serial link fault
- communication fault
- loss of 4-20 mA reference
- motor overload (condition: thermal state less than 100 %)
- speed controller overheating (condition: speed controller thermal
state less than 100 %)
- motor overheating (condition: resistance of probes less than 1500
ENGLISH

Ohms)
When the function is activated and after stopping, the fault relay
remains closed on one or more of these faults, and when the
conditions for restarting are correct (disappearance of the fault) the
speed controller attempts a start after a 30 s delay.
A maximum of 6 attempts are made when the speed controller
cannot start. If all 6 fail, the speed controller remains locked
definitively with the fault relay open, until it is reset by being
switched off.
This function requires the associated sequence to be
maintained. Ensure that accidental restarting will not
pose any danger to either equipment or personnel.
Reset Type rSt This function can be accessed if the fault reset is assigned to a logic RSP
input.
2 possible options: partial reset (RSP), general reset (RSG).
Faults affected by a partial reset (rSt = RSP)
- line overvoltage - DC bus overvoltage
- motor overheating - loss of 4-20 mA
- motor overload - overhauling
- motor phase loss - speed controller overheating
- serial link fault - external fault
- communication fault - overspeed
Faults affected by a general reset (rSt = RSG):
all faults. The general reset actually inhibits all the faults (forced
operation).
To configure rSt = RSG:
1 - Display RSG
2 - Press the “ENT” key
3 - The speed controller displays “ See manual ”
4 - Press ▲ then ▼ then “ENT”

126
Fault Menu

Name Code Description Factory


setting
OutPhaseLoss OPL Used to enable the motor phase loss fault. YES
(Fault is disabled if an isolator is used between the speed controller
and the motor).
YES/no options
InPhaseLoss IPL Used to enable the line phase loss fault. YES
(Fault is disabled if there is a direct power supply via a DC bus).
YES/no options
ThermProType tHt Defines the type of indirect thermal protection provided by the ACL
speed controller. If PTC probes are connected to the speed
controller, this function is not available.
No thermal protection: N0: No protection
Self-cooled motor (ACL): the speed controller takes account of a
derating depending on the rotation frequency.
Force-cooled motor (FCL): the speed controller does not take
account of a derating depending on the rotation frequency.

ENGLISH
LossFollower LFL Used to enable the loss of 4-20 mA reference fault. no
This fault can only be configured if the min/max AI2 reference
parameters (CrL and CrH, CONTROL menu) are greater than 3 mA.
YES/no options. If CrL>CrH, LFL is locked on YES.
Catch On Fly FLr Used to enable a smooth restart after one of the following events: no
- loss of line supply or simple power off
- fault reset or automatic restart
- freewheel stop or injection stop with logic input.
- uncontrolled loss downstream of the speed controller.
YES/no options
If relay R2 is assigned to the brake sequence function, the
parameter FLr remains locked on no.
If closed loop mode has been selected (Ctr = FVC, DRIVE menu),
parameter FLr is inactive and the system naturally starts smoothly
in all cases, even if FLr = no.
Cont. Stop StP Controlled stop on a line phase loss. This function is only no
operational if parameter IPL is set to no. If IPL is set to YES, leave
StP in position no. Possible options:
no: locking on loss of line supply
MMS: maintain DC bus: voltage for the speed controller control is
maintained by the kinetic energy restored by the inertia, until the
USF fault (undervoltage) occurs
FRP: follow ramp: deceleration following the programmed dEC or
dE2 ramp until a stop or until the USF fault (undervoltage) occurs.
RampNotFoll Sdd This function can be accessed in closed loop mode (Ctr = FVC, no
DRIVE menu) or with the I/O option card if feedback via
tachogenerator is configured. When enabled, it is used to lock the
speed controller if a speed error is detected (difference between the
stator frequency and the measured speed).
YES/no options.

127
Files Menu

This menu can be accessed when the switch is in position .


The operations are only possible in stop mode with the speed controller locked.

The display module is used to store 4 files containing the speed controller configurations.

Name Code Description Factory


setting
File 1 State F1S Used to display the state of the corresponding file. FRE
File 2 State F2S Possible states: FRE
File 3 State F3S FRE: file free (state when display module is delivered) FRE
File 4 State F4S EnG: a configuration has already been saved in this file. FRE
Operat.Type FOt Used to select the operation to be performed on the files. NO
Possible operations:
NO: no operation requested (default value on each new connection
of the display module to the speed controller)
STR: operation to save the speed controller configuration in a file on
the display module
REC: transfer of the content of a file to the speed controller
Ini: return of the speed controller to factory settings.
ENGLISH

A return to factory settings cancels all your settings


and your configuration.

Operating mode

• Select STR, REC or InI and press “ENT”.


1 - If Operat.Type = STR:
The file numbers are displayed. Select a file using ▲ or ▼ and confirm with "ENT".
2 - If Operat.Type = REC:
The file numbers are displayed. Select a file using ▲ or ▼ and confirm with "ENT".

- The display indicates: CHG


WIRING OK? ENT

Check that the wiring is compatible with the file configuration.


Cancel with “ESC” or confirm with “ENT”
- The display then requests a second confirmation using “ENT” or cancellation using “ESC”.
3 - If Operat.Type = InI:
Confirm with “ENT”

- The display indicates: CHG


WIRING OK? ENT

Check that the wiring is compatible with the factory configuration.


Cancel with “ESC” or confirm with “ENT”
- The display then requests a second confirmation using “ENT” or cancellation using “ESC”.

At the end of each operation the display returns to the “Operat.Type” parameter set to “NO”

128
Files Menu

Name Code Description


Password COd Confidential code

The speed controller configuration can be protected by a password (COd).

CAUTION: THIS PARAMETER SHOULD BE USED WITH CAUTION. IT MAY PREVENT ACCESS TO ALL
PARAMETERS. ANY MODIFICATION TO THE VALUE OF THIS PARAMETER MUST BE CAREFULLY
NOTED AND SAVED.

The code value is given by four figures, the last of which is used to define the level of accessibility required by
the user.

8888
This figure gives the access level permitted,
without having the correct code.

Access to the menus according to the position of the access locking switch on the rear of the display module
is always operational, within the limits authorised by the code.

ENGLISH
The value Code 0000 (factory setting) does not restrict access.

The table below defines access to the menus according to the last figure in the code.

Last figure in the code


Menus Access locked Display Modification
Settings 0 exc. 0000 and 9 1 2
Level 2: 0 exc. 0000 and 9 3 4
Adjust, Macro-config,
Drive, Control,
I/O, Fault,
Files (excluding code),
Communication (if card present)
Application (if card present) 0 exc. 0000 and 9 5 6
Level 2 and Application (if card present) 0 exc. 0000 and 9 7 8

For access to the APPLICATION menu, refer to the application card documentation.

The code is modified using the ▲ and ▼ keys.

If an incorrect code is entered, it is refused and the following message is displayed:

COd
Password fault

After pressing the ENT or ESC key on the keypad, the value displayed for the Code parameter changes to
0000: the level of accessibility does not change. The operation should be repeated.

To access menus protected by the access code, the user must first enter this code which can always be
accessed in the Files menu.

129
Communication and Application Menus - Assistance
During Operation - Maintenance

Communication menu
This menu is only displayed if a communication card is installed. It can be accessed when the switch
is in position . Configuration is only possible in stop mode with the speed controller locked.

For use with a communication option card, refer to the document provided with this card.

For communication via the RS485 link on the base product, refer to the document provided with the RS485
connection kit.

Application menu
This menu is only displayed if a “customer application” card is installed. It can be accessed when the switch
is in position . Configuration is only possible in stop mode with the speed controller locked.

Refer to the document provided with the card.

Assistance during operation


ENGLISH

see the LEDs explained in the “Introduction”.

Maintenance
Before working on the speed controller, switch off the power supply and wait for the
capacitors to discharge (approximately 3 minutes): the green LED on the front panel of the
speed controller is no longer illuminated.

CAUTION: the DC voltage at the + and - terminals or PA and PB terminals may reach 900 V depending
on the line voltage.

If a problem arises during setup or operation, ensure that the recommendations relating to the environment,
mounting and connections have been observed. Refer to the Altivar User’s Manual.

Servicing
The Altivar does not require any preventive maintenance. It is nevertheless advisable to perform the following
regularly:
• check the condition and tightness of connections
• ensure that the temperature around the unit remains at an acceptable level and that ventilation is effective
(average service life of fans: 3 to 5 years depending on the operating conditions)
• remove any dust from the speed controller.

Assistance with maintenance


The first fault detected is stored and displayed on the display: the speed controller locks, the red LED
illuminates, and fault relay R1 trips.

Clearing the fault


Cut the power supply to the speed controller in the event of a non-resettable fault.
Locate the cause of the fault in order to eliminate it.
Reconnect the power supply: this clears the fault if it has disappeared.

In some cases there may be an automatic restart once the fault has disappeared, if this function has been
programmed.

130
Fault Display - Causes / Remedies

Fault displayed Probable cause Procedure, remedy


PHF • speed corrector incorrectly supplied or • check the power connection and the
Mains Phase Loss fuses blown fuses
• transient fault on one phase • reset
USF • line supply too low • check the line voltage
Undervoltage • transient voltage dip
• damaged load resistor • change the load resistor
OSF • line supply too high • check the line voltage
Overvoltage
OHF • heatsink temperature too high • monitor the motor load, the
Drive Overheated speed controller ventilation and wait for
the drive to cool down before resetting
OLF • thermal trip due to prolonged overload • check the thermal protection setting,
Mot Overload monitor the motor load
• a reset will be possible after
approximately 7 minutes

ENGLISH
ObF • braking too sudden or driving load • increase the deceleration time, add a
Overbraking braking resistor if necessary.
OPF • one phase open-circuit at the speed • check the motor connections
Motor Phase Loss controller output
LFF • loss of the 4-20 mA setpoint on input AI2 • check the connection of the setpoint
LossFollower circuits
OCF • ramp too short • check the settings
Overcurrent • inertia or load too high • check the size
of the motor/speed controller/load
• mechanical locking • check the state of the mechanism
SCF • short-circuit or grounding at the speed • check the connection cables with the
Short Circuit controller output speed controller disconnected, and the
motor insulation. Check the speed
controller transistor bridge
CrF • load relay control fault • check the connectors in the speed
Precharge Fault • damaged load resistor controller and the load resistor
SLF • incorrect connection on the speed • check the connection on the speed
Serial Link Flt controller connector port controller connector port
OtF • motor temperature too high • check the motor ventilation and
Motor Overheated (PTC probes) the ambient temperature, monitor
the motor load
• check the type of probes used
tSF • incorrect connection of probes to the • check the connection of the probes to
PTC Therm Sensor speed controller the speed controller
• check the probes
EEF • error saving in EEPROM • cut the power supply to the speed
EEprom Fault controller and reset
InF • internal fault • check the connectors in the speed
Internal Fault • connector fault controller

131
Fault Display - Causes / Remedies

Fault displayed Probable cause Procedure, remedy


EPF • fault triggered by an external device • check the device which has caused the
External Fault fault and reset
SPF • no speed feedback • check the connection and the
Sp. Feedbk. Loss mechanical coupling of the speed
sensor
AnF • non-following of ramp • check the speed feedback settings and
Load Veer. Flt • speed inverse to the setpoint the wiring
• check the suitability of the settings for
the load
• check the size of the motor-speed
controller and the possible need for a
braking resistor
SOF • instability • check the settings and the parameters
Overspeed • driving load too high • add a braking resistor
• check the size of the motor/speed
controller/load
ENGLISH

CnF • communication fault on the fieldbus • check the network connection to the
Network Fault speed controller
• check the time-out
ILF • communication fault between the option • check the connection of the option card
Int. Comm. Flt card and the control card to the control card
CFF Error probably caused when changing the • check the hardware configuration of the
card: speed controller (power card, others)
Rating Fault-ENT • change of rating of the power card • cut the power supply to the speed
controller then reset
Option Fault-ENT • change of the type of option card or • save the configuration in a file on the
installation of an option card if there was display module
not one already and if the macro-config • press ENT twice to return to the factory
is CUS settings (when ENT is pressed the first
Opt. Missing-ENT • option card removed time the following message appears:
CKS Fault - ENT • inconsistent configuration saved Fact.Set? ENT/ESC).
CFI • inconsistent configuration sent to speed • check the configuration sent previously
Config. Fault controller via serial link • send a consistent configuration

132
Fault Display - Causes / Remedies

Malfunction with no fault display

Display Probable cause Procedure, remedy


No code, LEDs not No power supply Check power supply to speed controller
illuminated
No code, green Display module defective Change the display module
LED illuminated,
red LED
illuminated or not
illuminated
rdY • Speed controller in line mode with • Set parameter LI4 to forced local mode
green LED communication card or RS485 kit then use LI4 to confirm this forced mode.
illuminated • An LI input is assigned to “Freewheel • Connect the input to 24 V to disable the
stop” or “Fast stop”, and this input is not stop.
switched on. These stops are controlled
by loss of the input.

ENGLISH

133
Record of Configuration and Settings

Speed controller reference ATV58F ............ Display rEF: ...........................


Customer identification number (if applicable): ............................
Option card: no y yes y : reference ...................................................

Access code: no y yes y : ...............................................................


Configuration in file no. .................... on the display module
Macro-configuration: ............................................................................

For CUS: customized configuration, assign the I/O as follows:

ALTIVAR Option card


Logic inputs LI 1: LI 5:
LI 2: LI 6:
LI 3:
LI 4:
Analog inputs AI 1: AI 3:
AI 2:
Encoder input AI3:
Relay R2:
ENGLISH

Logic output LO:


Analog output AO1: AO:

Adjustment parameters:

Code Factory setting Customer setting (1) Code Factory setting Customer setting (1)
Inr 0.1 s s ItH Acc. to controller rating A
ACC 3s s IdC Acc. to controller rating A
dEC 3s s tdC 0.5 s s
AC2 5s s SdC Acc. to controller rating A
dE2 5s s UFr 100 % %
tA1 10 % SLP 100 % %
tA2 10 % SP2 10 Hz Hz
tA3 10 % SP3 15 Hz Hz
tA4 10 % SP4 20 Hz Hz
LSP 0 Hz Hz SP5 25 Hz Hz
HSP 50/60 Hz Hz SP6 30 Hz Hz
FLG 20 % SP7 35 Hz Hz
StA 20 % JOG 10 Hz Hz
SPG 40 % JGt 0.5 s s
SIG 40 % Ibr 0A A

(1) leave blank when the parameter is missing

134
Record of Configuration and Settings

Adjustment parameters (continued):


Code Factory setting Customer setting (1) Code Factory setting Customer setting (1)
brt 0s s tLS 0 (no time limit) s
bEn 0 Hz Hz SrP 10 % %
bEt 0s s rEO 0
bIP no PrG 999
dtS 1 PSr 0
rPG 1 PSP 0s s
rIG 1/s / s PAL 0% %
rdG 0.00 PAH 0% %
PIC no PEr 100 % %
Ftd 50/60 Hz Hz PI2 30 % %
Ctd 1.36 In A PI3 60 % %
ttd 100 % % PLr 20 % %

ENGLISH
tL2 200 % % PLb HSP Hz
JPF 0 Hz Hz FLU FNC
USC 1

Drive menu parameters:


Code Factory setting Customer setting (1) Code Factory setting Customer setting (1)
UnS acc. to model V rPt LIN
FrS 50/60 Hz Hz dCF 4
nCr acc. to model A tLI 200 % %
nSP acc. to model rpm CLI 1.36 In A
CoS acc. to model AdC YES
Ctr SVC SFt LF
PGI 1024 SFr acc. to model kHz
tUn no nrd YES
EnC no PGt DET
tFr 60/72 Hz Hz PLS 1
BrA no SSL IP
Frt 0 Hz Hz

(1) leave blank when the parameter is missing

135
Record of Configuration and Settings

Control menu parameters:


Code Factory setting Customer setting (1) Code Factory setting Customer setting (1)
tCC 2W AOL 0 mA mA
tCt LEL AOH 20 mA mA
rIn no Str NO
bSP no LCC no
CrL 4 mA mA PSt YES
CrH 20 mA mA Add 0

Fault menu parameters:


Code Factory setting Customer setting (1) Code Factory setting Customer setting (1)
Atr no LFL no
rSt RSP FLr no
OPL YES StP no
ENGLISH

IPL YES Sdd no


tHt ACL

(1) leave blank when the parameter is missing

136
Summary of menus

LANGUAGE menu 2 - ADJUST menu (continued)


Name Code Name Code
English LnG ThermCurrent - A ItH
Français LnG DC Inj. Curr.- A IdC
Deutsch LnG DC Inj. Time - s tdC
Español LnG dc I at rest - A SdC
Italiano LnG IR Compens. - % UFr
Slip Comp. - % SLP
Preset Sp.2 - Hz SP2
MACRO-CONFIG menu
Preset Sp.3 - Hz SP3
Name Code Preset Sp.4 - Hz SP4
Preset Sp.5 - Hz SP5
Hdg: Handling CFG Preset Sp.6 - Hz SP6
GEn: General Use CFG Preset Sp.7 - Hz SP7
Jog Freq. - Hz JOG
1 - DISPLAY menu Jog Delay - s JGt
BrRelease I - A Ibr
Name Code BrReleasTime - s brt

ENGLISH
Drive State --- BrEngage Lev- Hz bEn
Freq. Ref. LFr BrEngageTime- Hz bEt
Freq. Ref. FrH Brake impul. bIP
Output Freq. rFr Tacho Coeff. dtS
Motor Speed SPd PI Prop.Gain rPG
MotorCurrent LCr PI Int.Gain rIG
Machine Spd USP PID der.g. rdG
Output Power OPr PI Inversion PIC
MainsVoltage ULn Freq.Lev.Att- Hz Ftd
MotorThermal tHr Curr.Lev.Att - A Ctd
DriveThermal tHd ThermLev.Att - % ttd
Last Fault LFt Trq. Limit 2 - % tL2
Motor volt. UOP Jump Freq. - Hz JPF
Machine Coef USC
LSP Time - s tLS
2 - ADJUST menu +/-SpeedLim. - % SrP
PID ref.off. rEO
Name Code Ref. gain PI PrG
Freq. Ref. - Hz LFr PID Speed r. PSr
Ramp Incr. - s Inr PID Filter - s PSP
Acceleration - s ACC Min.feed.PID - % PAL
Deceleration - s dEC Max.feed.PID - % PAH
Accelerate2 - s AC2 PID error - % PEr
Decelerate2 - s dE2 PID Preset 2 - % PI2
Beg ACC Rnd. - % tA1 PID Preset 3 - % PI3
End ACC Rnd. - % tA2 PID Limit r. - % PLr
Beg DEC Rnd. - % tA3 PID base lim.- Hz PLb
End DEC Rnd. - % tA4 Motor fluxing FLU
Low Speed - Hz LSP
High Speed - Hz HSP
Gain - % FLG
Stability - % StA
Speed prop.g - % SPG
Speed int.g. - % SIG

137
Summary of menus

3 - DRIVE menu 5 - I/O menu (continued)


Name Code Name Code
Nom.Mot.Volt - V UnS NO :Not assigned
Nom.Mot.Freq - Hz FrS RV :Reverse
Nom.Mot.Curr - A nCr RP2:Switch Ramp2
Nom.MotSpeed - RPM nSP JOG
Mot. Cos Phi CoS +SP:+ Speed
Control mode Ctr -SP:- Speed
Enc pulse No PGI PS2:2 Preset SP
Auto Tuning tUn PS4:4 Preset SP
Encoder chk EnC PS8:8 Preset SP
Max. Freq. - Hz tFr NST:Freewhl Stop
DecRampAdapt brA DCI:DC inject.
SwitchRamp2 - Hz Frt FST:Fast stop
Ramp Type rPt CHP:Multi. Motor
DECRAmpCoeff dCF TL2:Trq.Limit 2
Trq.Limit. 1 _ % tLI FLO:Forced Local
Int. I Lim - A CLI RST:Fault Reset
ENGLISH

Auto DC Inj. AdC RFC:Auto/Man


Sw Freq. Type SFt ATN:Auto-tune
Sw Freq - kHz SFr SPM:Ref.memory
Noise Reduct nrd FLI:Motor fluxing
PG Type PGt PAU:PID Auto/Man
Num. Pulses PLS PIS:PIDint.reset
Speed Reg. SSL PR2:PID 2 Preset
PR4:PID 4 Preset
4 - CONTROL menu R2 Assign. r2
L0 Assign. L0
Name Code
NO :Not assigned
TermStripCon tCC
RUN:DriveRunning
Type 2 Wire tCt
OCC:OutputCont.
RV inhibit rIn
FTA:Freq Attain.
deadb./pedst bSP
FLA:HSP Attained
AI2 min Ref. - mA CrL
CTA:I Attained
AI2 Max Ref. - mA CrH
SRA:FRH Attained
Min Val AO - mA AOL
TSA:MtrThermLvl
Max Val AO - mA AOH
BLC:Brk Logic
Save Ref. Str
PEE:PID error
Keypad Comm. LCC
PFA:PID Feed alm
Stop Priorit PSt
DriveAddress Add

5 - I/O menu
Name Code
LI2 Assign. LI2
LI3 Assign. LI3
LI4 Assign. LI4
LI5 Assign. LI5
LI6 Assign. LI6

138
Summary of menus

5 - I/O menu (continued) 6 - FAULT menu


Name Code Name Code
AI2 Assign. AI2 Auto Restart Atr
AI3 Assign. AI3 Reset Type rSt
OutPhaseLoss OPL
NO :Not assigned
InPhaseLoss IPL
FR2:Speed Ref2
ThermProType tHt
SAI:Summed Ref.
LossFollower LFL
PIF:PID Regulator
Catch On Fly FLr
DAI:Subtract ref
Cont. Stop StP
PIM:PID Man.ref.
RampNotFoll Sdd
FPI:PID Spd inp.
SFB:Tacho feedbk
PTC:Therm.Sensor 7 - FILES menu
ATL:Torque Limit
Name Code
AO Assign. AO
AO1 Assign. AO1 File 1 State F1S
File 2 State F2S
OCR:Motor Curr. File 3 State F3S
OFR:Motor Freq File 4 State F4S

ENGLISH
ORP:Output ramp Operat.Type FOt
TRQ:Motor torque Password COd
STQ:Signed Torq.
ORS:Signed ramp 8 - COMMUNICATION menu
OPS:PID ref.
OPF:PID Feedback Refer to the documentation provided with the
OPE:PID Error communication card.
OPI:PID Integral
8 - APPLICATION menu

Refer to the documentation provided with the


application card.

139
Index

Function Menus Pages


+/- speed I/O 101, 107 to 111
2/3-wire control CONTROL 98, 106
Acceleration ADJUST - DRIVE 86, 95
Auto catching (flying restart) FAULT 127
Auto tuning DRIVE - I/O 93, 101, 113
Automatic ramp adaptation DRIVE 94
Automatic restart FAULT 126
Brake sequence ADJUST - I/O 88, 102, 120 to 123
Controlled stop I/O - FAULT 101, 112, 127
Current limit DRIVE 96
Deceleration ADJUST - DRIVE 86,95
Downstream contactor I/O 102, 119
ENGLISH

Encoder test DRIVE 77, 94


Factory setting / Save FILES 128
Fault reset I/O - FAULT 101, 113, 126
Forced local mode I/O 101, 113
Injection braking ADJUST - DRIVE 87, 96, 101, 112
Low speed limit time ADJUST 89
Motor fluxing ADJUST - I/O 92, 101, 114
Motor thermal protection ADJUST - I/O - FAULT 87, 102, 119, 127
Open / closed loop switching I/O 101, 113
Open loop SVC / closed loop FVC DRIVE 93
PID regulator ADJUST - I/O 88 to 92, 101 to
103, 115, 117
PTC probes I/O 102, 115
Password FILES 129
Preset speeds ADJUST - I/O 88, 101, 112
Ramp switching ADJUST - DRIVE - I/O 86, 94, 101, 106
Reference switching I/O 101, 112
Save reference CONTROL - I/O 100, 101, 114
Serial link address CONTROL 100
Skip frequency ADJUST 89
Speed loop with encoder DRIVE 93, 118
Speed loop with tacho ADJUST - I/O 88, 102, 115

140
Index

Function Menus Pages


Step by step (JOG) ADJUST - I/O 88, 101, 106
Stop priority CONTROL 100
Switching frequency DRIVE 96
Torque limits ADJUST - DRIVE - I/O 89, 96, 101, 102,
113, 117

ENGLISH

141
VVDED399094 W9 1598250 01 11 A01

29023 2000-03

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