Technical Manual For Air-Cooled Modular Chiller - (FCH01-2020,21E)
Technical Manual For Air-Cooled Modular Chiller - (FCH01-2020,21E)
Chiller Products
FCH01-2020/21E
Content
Page 1
Product Nomenclature
Air-Cooled Modular Chiller
FAMC 201 C 3
3 R410A
C Cooling
20 Unit Size
1 No. of Module
Page 2
Features
Simple Installation Compact and small footprint design of modular chillers
minimizes the space needed for installation. The modular
design reduces the cost of transportation and allows
expansion of capacity when the needs arise in future, thus,
reduce the initial investment.
Intelligent Control The modular chiller comes with intelligence control. The
System multi-module balances the run time of the compressors. It
controls the operating hours of each compressor to
maximize the compressor life span.
Safety Protection The modular chillers have built in protections for all sub-
system, i.e. refrigerant system, electrical system and water
system. Various overload protection devices, phase
protector, temperature sensor, pressure switch, flow
switch, etc., have been installed to protect the system if it
experiences any failure of components or abnormal
external factors. With these safety measures, the system is
able to deliver high performance and at the same time
ensure safe operation at all time.
Zero ODP Air cooled modular chillers with R410A refrigerant and
microchannel condenser strike a perfect match in
delivering high efficient products. Furthermore, the
equipment are manufactured in as ISO14000 certified
facility which complies to international standard for
environmental management.
Page 2
Engineering Specifications
General Data - Air-Cooled Modular Chiller (R410A) - 50Hz
Model FAMC 201 301 401 501 601
kW 66.0 100.0 132.0 170.0 203.0
Total Cooling Capacity
RT 18.8 28.4 37.5 48.3 57.7
Total Input Power kW 21.5 35.1 42.0 56.9 74.6
Total Running Current A 40.0 61.8 78.2 102.4 130.0
Power Source V/Ph/Hz 380-415 /3/50
Operation Control LCD Wired Micro-Computer
Type Hermetic Scroll
Compressor
Quantity 2 2 2 2 2
Stage of Capacity Control 0-50-100% 0-50-100% 0-50-100% 0-50-100% 0-50-100%
Type R410A
Number of Refrigerant Circuit 2 2 2 2 2
Refrigerant
Expansion Device TXV
Charging Mass kg 7.5 x 2 9.5 x 2 13 x 2 15 x 2 17 x 2
Type Fin and Tube Heat Exchanger
Quantity 2 2 2 2 2
Fan Type Axial Fan
Condenser Quantity 2 2 4 6 6
Input Power (Each Fan) kW 0.9 0.9 0.9 0.9 0.9
Rotational Speed RPM 920 920 920 920 920
Diameter mm 710 710 710 710 710
Type Direct Expansion Shell and Tube Evaporator
m³/h 11.4 17.2 22.7 29.3 35.0
Water Flow Rate
gpm 50.0 75.8 100.1 128.9 153.9
Evaporator
kPa 19 25 33 39 46
Water Pressure Drop
ft.wg 6.4 8.4 11.0 13.0 15.4
Water Pipe mm(inch) DN65(2 1/2") DN65(2 1/2") DN80(3") DN80(3") DN100(4")
Length mm 2206 2500 3180
Dimension Width mm 1073 1750 1750
Height mm 2226 2136 2136
Unit Weight kg 657 984 1388 1584 1630
Operation Weight kg 727 1064 1478 1684 1750
Note:
1. Products are tested in accordance to ISO13253.
2. Cooling capacity is based on 12°C entering and 7°C leaving water temperature; 35°C ambient temperature.
3. Power supply is 380-415V/50Hz with allowable voltage fluctuation of ±10%
4. The manufacturer reserves the rights to make changes to the above specifications without prior notice.
5. Refrigerant charge volume is factory charged
Page 4
Operating Range Cooling
Note:
Page 5
System Schematic Diagram
Model: FAMC201/301/
401/501/601
Page 6
Controller Features and Algorithm
1. Introduction
1.1 Specification
Model: GSWP01A wired controller (to be used with GSWM01A printed circuit
board).
Error Code
Display Area
Operation
Unit Module
Mode Display
Number Display
Area
Area
Page 7
1.4 Description of Controller Buttons
Button Description Button Description
ON TIMER Unit ON timer setting MODE Mode Setting
OFF TIMER Unit OFF timer setting TIMER Timer setting
SET Data setting CLEAR Delete / exit
CLOCK Time setting SET TEMP Temperature setting
DAY Day setting (Mon – Sun) ENTER Enter data/info
HOUR Hour setting ON/OFF Unit on/off
MINUTE Minute setting ▲/▼ + / - value
2. Functional Description
2.1 Default Setting
Whenever the unit is turned on, the default setting as follow:
Mode: Cooling
Page 8
2.4 ON / OFF Timer Setting
The system has ON TIME and OFF TIME setting (Monday – Sunday).
Press and hold 㧎ON TIMER㧎(or “OFF TIMER”) button for 5 seconds, the buzzer
will beep once (long beep) and system will enter into ON TIMER (or OFF TIMER)
setting, the clock display will show “--:--“, and the LCD will show [SET TIME] and
[ON] (or [OFF]) blinking, use “DAY”, “HOUR” and “MINUTE” buttons to set the
unit ON TIME (or OFF TIME), followed by press and hold 㧎ON TIMER㧎(or “OFF
TIMER”) button to confirm setting, or press “CLEAR” button to cancel and exit
unit ON/OFF TIME setting.
Whenever the [ON] and/or [OFF] indicator(s) shown on LCD, the ON TIMER
and/or OFF TIMER is/are enabled. To cancel the ON/OFF TIMER setting, press and
hold “CLEAR” button until the [ON] and/or [OFF] indicator(s) disappeared on LCD.
Operation method:
To view the fault code record, press and hold "▲" and then press and hold the button
for 5 seconds to enter the fault record.
Press "▲" and "▼" to view the records 1-8.
Press the CLEAR button to exit.
When viewing the fault code record, press and hold "▲" and then press and hold for 5
seconds to clear the current 8 records and start recording again.. To check the error
code for other modules, press "▲"and"▼"buttons to select different module. To
exit, press “CLEAR” button.
(Note: Refer error code description section for each error code description)
Page 9
2.7 Temperature Enquiry for Each Module
To check for each module different ambient/water temperature, press and hold 㧎
▼㧎button for 5 seconds, the error code display area will show the module
number and the buzzer will beep, meanwhile the unit module number display will
show the respective modulẻs different ambient/water temperature sub menu (6
sub-menu as listed in table). Example: 02 01, meaning module #2, sub-menu #1
(ambient temperature) is currently shown in the temperature display on LCD. To
select different sub-menu (1 to 6), press 㧎▲㧎and㧎▼㧎buttons. To exit, press
“CLEAR” button.
Press and hold “SET” button for 5 seconds, this will enable operational data
inquiry, unit module number display area will show the 9 subs menu as listed in
the following table, while the temperature display area will show the
correspondent sub menu’s operational data. Press” SET” button to select different
sub menu (1 to 9). To exit, press “CLEAR” button.
Page 10
2.9 Operational Data Setting
Press and hold “ENTER” button for 5 seconds, this will enable operational data setting,
[PSW] and [UNIT] display will show “----”, use "▲"and"▼"buttons to select
number 1 to 9, as to enter the 4 digits password (password: 1688), then press
“ENTER” button. The unit module number display area will show the 9 sub menu as
listed in the following table, while the temperature display area will show the
correspondent sub menu’s operational data. To change the operational value of each
sub menu, follow these instructions:
(a) Press “SET” button to select different sub menu (1 to 9).
(b) Press "▲"and"▼"buttons to change the operational value setting.
(c) Press “ENTER” button to save the operational value and exit setting, or press
“CLEAR” button to cancel and exit setting.
Sub
menu Operational Data Unit Acceptable Operational Range
#
Chilled Water Setting:
1 Chilled Water Temperature Setting ℃ Supply – 5 to 30 ℃
Return – 7 to 30 ℃
2 N/A N/A N/A
Compressor Minimum Running
3 Minutes 1 to 10minutes
Time
4 Compressor Minimum Idle Time Minutes 1 to 10minutes
5 Compressor Load Time Interval Minutes 2 to 10 minutes
6 Compressor Unload Time Interval Minutes 1 to 5 minutes
7 N/A N/A N/A
8 N/A N/A N/A
Condensing Water Out Low
9 ℃ 5 to 20, default: 5℃
Temperature Protect
10 Temperature Differential Setting ℃ 1 to 5℃, default: 2℃
Page 11
2.10 Error Code Description
Page 12
3. Modbus Protocol Specification- Optional
For WP01V_BMS V1.0
3.1 Communication protocol
The way of start communication:After the order is sent from master to
slaver(WP01V_BMS), the communication is started。
Page 13
Address Description
On/Off R/W
Address 0
0=Off 1=On
Error Code R
Address 1 Bit7-0: Error Fault Code
Bit15-8: Which one error 0: Main Unit 1: module 1 2: module 2 .....
Address 3 Reserve R
Address 4 Reserve R
Ambient Temp R
Address 6
E.g. 235=23.5C 190=19.0C
Address 9 Reserve R
Page 14
Sound Data
Sound Pressure Test Setup
1/1 Octave Sound Pressure Level (dB, ref 20μPa) Overall Noise
Model
125Hz 250 Hz 500 Hz 1kHz 2khz 4kHz 8kHz (dBA) Criteria
FAMC201 66 64 65 62 58 55 49 67 62
FAMC301 75 70 66 66 61 56 53 70 65
FAMC401 73 70 67 65 61 57 53 70 63
FAMC501 75 72 68 66 63 58 55 71 65
FAMC601 78 75 73 70 67 61 57 75 68
Page 15
Dimensions
Model:FAMC201/301
Model:FAMC401
Page 16
Model:FAMC501/601
Page 17
3N~ / 380-415V / 50Hz PE
LEGEND
Model: FAMC201
KM-AC Contactor
Q-Circuit Breaker,MCB
FR-Thermal Relay
L1 L2 L3 N CM-Compressor
FM-Fan Motor
DT-Discharge Thermostat
BLUE CH-Crankcase Heater
SP(L)-Low Pressure Switch
RED
BLACK
WHITE
L1
L2
L3
N
SP(H)-High Pressure Switch
SF-Flow Switch
ST-Thermal Switch
FUSE1 T3.15A 250VAC
X1-Terminal
PTC
2
CX1
FR RANGE SETTING (A)
+ E3
Ambient Temp. Sensor
R8
CN4
CY1
21
ZR1
FAMC201 Voltage(V) Amp(A)
U1
N
+ E4
FR1 400 / 380 29
7
6
5
21
FR2 400 / 380 29
EMI
E2
L1
D2
D4
Q1 Q2
12W24S_EE19
2
3
4
21
+
E5
Chilled Water Return Temp. Sensor L2 SW1 DIP SETTING
+
E1
L1 L2 L3 L1 L2 L3
21
BR1
1 2 3 4
+
+
Chilled Water Supply Temp. Sensor OFF OFF OFF OFF
D5
E6
L3
21
C1
SW2
CN11
U4
1 2 3 4
C6
L4
21
+12V
+
OFF OFF OFF OFF
FUSE2
Overall chilled Water in (Master Unit Only)
+
SW3
21
GND
+
+
E7
E8
Overall chilled Water out (Master Unit Only) 1 2 3 4 5 6 7 8
OFF ON OFF ON
21
ON control supply control OFF OFF OFF OFF ON Disable Auto Enable Auto
chilled water return chilled Restart Function Restart Function
T8A 250VAC
1
temp. (Default) water temp. (Default)
Page 18
4
1
KM3 KM1 KM2 KM4 L1 CONTROL BOX LAYOUT
Power
DO1 Supply TB2 TB3
3
1
COMMON
Indicator LP1 HP1 LP2 HP2 DI5 DI7 - - - 1 2 3 4 5 6 7 8 9
DO2
KM3, Fan 1
1LPS
TH1 TH2 TH3 TH4 TH5 TH6 TH7 TH8 TH9 TH10 TH11 HPS
N
DO3 L1
L2
CN8 KM1, L3
DI4
OFF
Indicator
SW1
CH (OPTIONAL)
CH (OPTIONAL)
Sys.2 Low Pressure Protect DI3
SW2
GND
DI8
1 2
BLACK
BLACK
RED
RED
WHITE
BLACK
RED
WHITE
BLACK
RED
SP2(H) DI10
BLUE
BLUE
X1-GND P DO11
SW3
DI11
DO12
DI12
3
GND Q1 Q2
Chilled Water Flow Switch DI5
U1 V1 W1 L1 L2 L3 N L1 L2 L3 N U1 V1 W1 DO8B
DI6 Fault
X1-DI7 Indicator
1 2
X1-GND
CN5
X1-GND
4
GND
SW2
2017/06
X1-GND DT1
1
DI8
2
X1-GND DO10
DI10
5
KM4,Fan 2
X1-GND DO11
SW3
6
DI11
KM2, Comp. 2
7
DO12
DI12
8
CN6
X1 DI13
DI14 DO13A L
SP2(L)
SP2(H)
GND
LP1
HP1
LP2
HP2
DI5
DI7
SP1(L)
SP1(H)
DT1
DT2
DO13B
DO13A
DI15 DO13B N
TB2 TB3 DI16 DO14A KM, Chilled Water Pump
X1-GND
GND DO14B
COMMON
LP1 HP1 LP2 HP2 DI5 DI7 - - - 1 2 3 4 5 6 7 8 9 CN9
DO15A
1
HAND SET
DO16A
COM1 COM2
1 5
1 5
SF
A1 B1 GND 12V A2 B2
12V A B C D 12V A B C D
DO16B
4 CN10
EXV1 EXV3
CN7
1
1
12V A B C D 12V A B C D
L
Note:
N
1)The dotted line show field wiring
Remote OnOff
Flow Switch
Chilled Water
External Interlock /
2)To protect compressor from abnormal
current,thermal overload relay <FR1 & FR2> is installed.
Therefore, do not change factory set value.
3N~ / 380-415V / 50Hz PE
LEGEND
KM-AC Contactor
Model: FAMC301
Q-Circuit Breaker,MCB
FR-Thermal Relay
L1 L2 L3 N CM-Compressor
FM-Fan Motor
DT-Discharge Thermostat
BLUE
CH-Crankcase Heater
RED
WHITE
BLACK
L1
L2
L3
N
SP(L)-Low Pressure Switch
SP(H)-High Pressure Switch
SF-Flow Switch
ST-Thermal Switch
FUSE1 T3.15A 250VAC
PTC
X1-Terminal
2
CX1
+ E3
Ambient Temp. Sensor
R8
CN4
CY1
FR RANGE SETTING (A)
21
ZR1
U1
N
+ E4
FAMC301 Voltage(V) Amp(A)
7
6
5
21
FR1 400 / 380 36
EMI
E2
L1
D2
D4
Q1 Q2 FR2 400 / 380 36
12W24S_EE19
2
4
1
3
21
+
E5
Chilled Water Return Temp. Sensor L2
+
E1
L1 L2 L3 L1 L2 L3
21
BR1
SW1 DIP SETTING
+
+
Chilled Water Supply Temp. Sensor
D5
E6
L3
21
C1
1 2 3 4
CN11
OFF OFF OFF OFF
U4
1
C6
L4
21
SW2
+12V
+
FUSE2
Overall chilled Water in (Master Unit Only)
+
1 2 3 4
21
GND
+
+
OFF OFF OFF OFF
E7
E8
Overall chilled Water out (Master Unit Only) SW3
21
1 2 3 4 5 6 7 8
T8A 250VAC
1
ON OFF ON OFF OFF OFF OFF ON OFF ON
control supply control Disable Auto Enable Auto
4
chilled water return chilled Restart Function Restart Function
1
temp. (Default) water temp. (Default)
KM3 KM1 KM2 KM4 L1
Power
DO1 Supply
3
1
Indicator
DO2
Page 19
KM3, Fan 1
1
1
LPS
TH1 TH2 TH3 TH4 TH5 TH6 TH7 TH8 TH9 TH10 TH11 HPS
DO3
CN8 KM1,
FR1 FR2 DO4
X1-GND P SP1(L) Comp 1
Sys.1 Low Pressure Protect DI1
DO5 CONTROL BOX LAYOUT
X1-GND P SP1(H)
Sys.1 High Pressure Protect DI2 Operation
DO6 TB2 TB3
ON
OFF
CH (OPTIONAL)
CH (OPTIONAL)
Sys.2 Low Pressure Protect DI3
1 2
DO7
BLACK
RED
RED
BLACK
SP2(H)
RED
WHITE
BLACK
WHITE
BLACK
RED
BLUE
BLUE
X1-GND P
N
3
X1-GND
4
L3
DO6
DI3
DO7
DI4
SW1
DI6
DI7
X1-GND
SW2
GND
DI8
DO9
4
GND DI9
SW2
DO10
DI10
2017/06
DO11
SW3
DI11
DI12 DO12
DI13
DI14
DI15
DI16
X1-GND DT1 GND
1
X1-GND DO10
Compressor 1 Overload Protect DI10 KM4,Fan 2
X1-GND DO11
SW3
5 6
X1 DI13 TB1
FR1 FR2
DI14 DO13A L
DI15 DO13B N
KM, Chilled Water Pump
SP2(L)
SP2(H)
GND
DI16
LP1
HP1
LP2
HP2
DI5
DI7
DI10
DI11
SP1(L)
SP1(H)
DT1
DT2
DO13B
DO13A
DO14A
X1-GND
GND DO14B
TB2 TB3
CN9
DO15A
1
COMMON
LP1 HP1 LP2 HP2 DI5 DI7 DI10 DI11 - 1 2 3 4 5 6 7 8 9 EXV2 EXV4 DO15B
A B G V
DO16A
COM1 COM2
1 5
1 5
A1 B1 GND 12V A2 B2
12V A B C D 12V A B C D
DO16B
4 CN10
EXV1 EXV3
SF
CN7
1
1
12V A B C D 12V A B C D
L
Note:
N 1)The dotted line show field wiring
2)To protect compressor from abnormal
Remote OnOff
Flow Switch
Chilled Water
External Interlock /
current,thermal overload relay <FR1 & FR2> is installed.
Therefore, do not change factory set value.
3N~ / 380-415V / 50Hz PE
LEGEND
Model: FAMC401
KM-AC Contactor
Q-Circuit Breaker,MCB
FR-Thermal Relay
L1 L2 L3 N CM-Compressor
FM-Fan Motor
DT-Discharge Thermostat
BLUE CH-Crankcase Heater
SP(L)-Low Pressure Switch
RED
WHITE
BLACK
L1
L2
L3
N SP(H)-High Pressure Switch
SF-Flow Switch
ST-Thermal Switch
X1-Terminal
FUSE1 T3.15A 250VAC
PTC
2
CX1
FR RANGE SETTING (A)
+ E3
Ambient Temp. Sensor
R8
CY1
CN4
21
ZR1
FAMC401 Voltage(V) Amp(A)
U1
N
+ E4
FR1 400 / 380 46
7
6
5
21
FR2 400 / 380 46
EMI
E2
L1
D2
D4
Q1 Q2
1
2
3
12W24S_EE19
21
+
E5
Chilled Water Return Temp. Sensor L2 FR RANGE SETTING (A)
+
E1
L1 L2 L3 L1 L2 L3
21
BR1
FAMC501 Voltage(V) Amp(A)
+
+
Chilled Water Supply Temp. Sensor
FR1 400 / 380 60
D5
E6
L3
21
C1
FR2 400 / 380 60
CN11
U4
1
C6
L4
21
+12V
+
FR RANGE SETTING (A)
FUSE2
+
3
21
GND
+
+
FAMC601 Voltage(V) Amp(A)
E7
E8
Overall chilled Water out (Master Unit Only) FR1 400 / 380 72
21
FR2 400 / 380 72
T8A 250VAC
1
4
SW1 DIP SETTING
1
KM3 KM1 KM2 KM4 L1
Power 1 2 3 4
DO1
KM3,
3
Supply
1
Fan 1 OFF OFF OFF OFF
Indicator
DO2 SW2
Page 20
LPS
TH1 TH2 TH3 TH4 TH5 TH6 TH7 TH8 TH9 TH10 TH11 HPS
DO3 1 2 3 4
CN8 KM1, OFF OFF OFF OFF
FR1 FR2 DO4 Comp 1
X1-GND P SP1(L)
Sys.1 Low Pressure Protect DI1 SW3
DO5
X1-GND P SP1(H)
Sys.1 High Pressure Protect DI2 Operation 1 2 3 4 5 6 7 8
ON
DO6
OFF
CH (OPTIONAL)
CH (OPTIONAL)
Sys.2 Low Pressure Protect DI3 Disable Auto Enable Auto
1 2
BLACK
BLACK
RED
RED
BLACK
BLACK
Restart Function Restart Function
RED
RED
WHITE
BLACK
WHITE
BLACK
RED
RED
SP2(H)
BLUE
BLUE
BLUE
BLUE
X1-GND P
Sys.2 High Pressure Protect DI4 temp. (Default) water temp. (Default)
DO8A
X1-GND SF
3 4
SW1
X1-GND
4
GND
SW2
2017/06
FM1 FM2 CM1 CM2 FM3 FM4 X1-GND P DT1 FR1 CONTROL BOX LAYOUT
GSWM01M V4.0
X1-GND DO10
Compressor 1 Overload Protect DI10 N
KM4,Fan 2 L1
L2
X1-GND DO11 L3
5 6
SW3
DO12
DI12 L1
DO1
DO2
8
DO3
DO4
DI1
DO5
DI2
DO6
DI3
DO7
CN6
DI13 DI4
SW1
DI5
X1 DI6
DI7
SW2
GND
DI8
DO9
DI14 DO13A L DI9
DI10
DO10
DO11
SW3
DI11
DO12
DI12
DI13
DI14
DI15
DI15 DO13B N DI16
GND Q1 Q2
SP2(L)
SP2(H)
GND
LP1
HP1
LP2
HP2
DI5
DI7
DI10
DI11
SP1(L)
SP1(H)
DT1
DT2
DO13B
DO13A
DI16 DO14A
KM, Chilled Water Pump
X1-GND
COMMON
LP1 HP1 LP2 HP2 DI5 DI7 DI10 DI11 - 1 2 3 4 5 6 7 8 9
EXV2 EXV4
DO15B
A B G V
A1 B1 GND 12V A2 B2
12V A B C D 12V A B C D
DO16B
4 CN10
SF
FR1 FR2
CN7
1
1
12V A B C D 12V A B C D
L
N
Remote OnOff
Flow Switch
Chilled Water
External Interlock /
Note:
1)The dotted line show field wiring
2)To protect compressor from abnormal
current,thermal overload relay <FR1 & FR2> is installed.
Therefore, do not change factory set value.
3N~ / 380-415V / 50Hz PE
LEGEND
Model: FAMC501,601
KM-AC Contactor
Q-Circuit Breaker,MCB
FR-Thermal Relay
L1 L2 L3 N CM-Compressor
FM-Fan Motor
DT-Discharge Thermostat
BLUE CH-Crankcase Heater
SP(L)-Low Pressure Switch
RED
WHITE
BLACK
L1
L2
L3
N
PTC
2
CX1
FR RANGE SETTING (A)
+ E3
Ambient Temp. Sensor
R8
CN4
CY1
21
ZR1
FAMC401 Voltage(V) Amp(A)
N
U1
+ E4
FR1 400 / 380 46
7
5
21
FR2 400 / 380 46
EMI
E2
L1
D2
D4
Q1 Q2
12W24S_EE19
2
3
4
21
+
E5
Chilled Water Return Temp. Sensor L2 FR RANGE SETTING (A)
+
E1
L1 L2 L3 L1 L2 L3
21
BR1
+
Chilled Water Supply Temp. Sensor +
FR1 400 / 380 60
D5
E6
L3
21
C1
C6
L4
21
+12V
21
GND
+
+
FAMC601 Voltage(V) Amp(A)
E7
E8
Overall chilled Water out (Master Unit Only) FR1 400 / 380 72
21
FR2 400 / 380 72
T8A 250VAC
1
4
1 SW1 DIP SETTING
Page 20
KM3 KM1 KM2 KM4 L1
Power 1 2 3 4
DO1
KM3,
3
Supply
1
1LPS
TH1 TH2 TH3 TH4 TH5 TH6 TH7 TH8 TH9 TH10 TH11 HPS
DO3 1 2 3 4
CN8 KM1, OFF OFF OFF OFF
FR1 FR2 DO4 Comp 1
X1-GND P SP1(L)
Sys.1 Low Pressure Protect DI1 SW3
DO5
X1-GND P SP1(H)
Sys.1 High Pressure Protect DI2 Operation 1 2 3 4 5 6 7 8
ON
DO6
OFF
CH (OPTIONAL)
CH (OPTIONAL)
Sys.2 Low Pressure Protect DI3 Disable Auto Enable Auto
DO7 chilled water return chilled
SP2(H)
BLACK
RED
BLACK
RED
BLACK
RED
RED
WHITE
BLACK
RED
WHITE
BLACK
BLACK
RED
BLACK
RED
BLACK
RED
Restart Function Restart Function
BLUE
BLUE
BLUE
BLUE
BLUE
BLUE
X1-GND P
temp. (Default) water temp. (Default)
1 2 3
SW1
X1-GND
4
GND
SW2
2017/06
FM1 FM2 FM3 CM1 CM2 FM4 FM5 FM6 X1-GND P DT1 FR1
CONTROL BOX LAYOUT
Sys.1 Compressor Overload Protect
GSWM01M V4.0
X1-GND DO10
Compressor 1 Overload Protect DI10
KM4,Fan 2
X1-GND DO11
5 6
SW3
DO12
DI12
8
DI1
CN6
DI13
SW1
X1
SW2
DI14 DI8
DO13A DI9
L DI10
SW3
DI11
DI12
DI13
DI14
DI15 DI15
DO13B N DI16
GND Q1 Q2
SP2(L)
SP2(H)
GND
LP1
HP1
LP2
HP2
DI5
DI7
DI10
DI11
SP1(H)
SP1(L)
DT1
DO13B
DT2
DO13A
DI16 DO14A
KM, Chilled Water Pump
X1-GND
COMMON
LP1 HP1 LP2 HP2 DI5 DI7 DI10 DI11 - 1 2 3 4 5 6 7 8 9
EXV2 EXV4
DO15B
A B G V
A1 B1 GND 12V A2 B2
12V A B C D 12V A B C D
DO16B
4 CN10
SF
FR1 FR2
CN7
1
1
12V A B C D 12V A B C D
L
N
Remote OnOff
Flow Switch
Chilled Water
External Interlock /
Note:
1)The dotted line show field wiring
2)To protect compressor from abnormal
current,thermal overload relay <FR1 & FR2> is installed.
Therefore, do not change factory set value.
DIP SWITCH Setting - Default
Function Setting
SW3
[1] ON
OFF > Control Chilled Water Out Temp. ON > Control Chilled Water In Temp.
[2]
(Default)
[3] OFF
[4] OFF
[5] OFF
[6] OFF
[7] ON
OFF > Disable Auto Restart ON > Enable Auto Restart
[8] Function (Default)
Function
Page 21
DIP SWITCH Setting - Modular Unit
Function Setting
SW3
[1] ON
OFF > Control Chilled Water Out ON > Control Chilled Water In
[2]
Temp. (Default) Temp.
[3] OFF
[4] OFF
[5] OFF
[6] OFF
[7] ON
OFF > Disable Auto Restart ON > Enable Auto Restart
[8]
Function Function (Default)
Page 22
Installation
1) Chiller Mounting
The chiller must be placed on a rigid and solid surface, e.g. concrete floor, metal
bracket with absorber.
FAMC201 module
In
Out
≥ 400
200
FAMC201
2) Location of Installation:
b) Ensure the discharge of air and noise generated during operation does not
disturb neighbors (at least 10 meters always from residential area).
c) Always allow minimum clearance space for the outdoor unit as shown in the
diagram.
Page 23
FAMC201/301/401/501/601
Maintenance
Maintenance
Page 24
3) Transportation
To move or lift the unit, attach ropes to the hoisting hangers (4 pieces)
available on the edge of the unit. Apply protector or support to avoid the
ropes direct contact with coil and panel as shown in the diagram.
4) Water Piping
a) Air vent must be installed at the highest position. Open the air vent to
release the air trapped in the water system.
b) It is recommended to install water tank to lower the frequency of
compressor loading and unloading during low load condition. Ensure the
water volume in the system does not less than 10L/kw (water
volume/load).
Page 25
c) Install an expansion tank at the highest position as shown in the diagram.
The capacity of the expansion tank is 0.03~0.034 of the water volume.
d) Install 60 mesh Strainer to ensure the water quality is good.
e) Ensure the flow switch is installed and function properly.
f) Ensure all water pipes are well insulated
g) Fill up water after water piping work complete. Check the water leakage at
connections and joints.
Page 26
6) Water System Installation
Water pipe installation should comply with local codes and regulations. To save cost and
to ensure good unit performance, reduce the usage of U-bends and vertical piping.
Please refer to the following diagram and instructions for proper piping installation
a) Gate valve, pressure gauge and thermometer should be installed at visible and
accessible location.
b) Air vents at the highest points of water system to release the air trapped in the
water system. A gate valve must be installed at the lowest point of water piping
system to drain off the water when necessary.
c) It is recommended to install water tank to lower the frequency of compressor
loading and unloading during low load condition. Ensure the water volume in the
system does not less than 10L/kw (water volume/load).
d) Install an expansion tank at the highest position as shown in the diagram. The
capacity of the expansion tank is 0.03~0.034 of the water volume.
e) Install 40 mesh cleanable strainers at water inlet and before water pump to
ensure the water quality is good.
f) Ensure the flow switch is installed and function properly.
g) Ensure all water pipes are well insulated.
h) Fill up water after water piping work complete. Check the water leakage at
connections and joints.
i) The pipe size for each module are:
j) The pipe size of the chilled water supply and return are:
k) Under the same flow rate, the diameter of water piping will affect the amount of
pressure drop for the water piping system. In order to reduce load to the pump,
bigger diameter of water pipe is preferred whenever it is possible. Listed in the
following table is the guideline for flow speed to maintain for different section of
piping
Page 27
Electrical Installation
Electrical installation should be done according to the local codes and regulations. Unit
should be installed by qualified personnel. Voltage tolerance should be kept at rated
voltage ±10%. Phase imbalance must not be greater than 2%. Communication bus
between control modules and wired controllers shall use no less than 0.25mm2 Shielded
Twisted Pair cable size. Do not install data cable alongside the power cable, contactors,
circuit breakers, inverters and etc. to avoid electromagnetic interference. Cable
connections must be done using end connectors.
Page 28
Servicing and Maintenance
1. Check the water quality regularly. The strainer must be cleaned to prevent
water system choke.
2. The location of the installation should be clean and well ventilated. Clean the
condenser heat exchanger regularly 9 every 1~2 months).
3. Check the make up water supply and pressure relief valve frequently to ensure
it is in good condition.
4. Ensure the electrical components and wiring are connected properly and firm.
5. If the unit is not operating for a long period, the water must be drained out and
cut off the power supply. Use a sheath to cover the unit.
6. To restart the unit after long period not operating, fill in clean water, and check
properly. Let the unit warms up 6 hours before switch on the unit to ensure the
unit is in good condition.
7. Check the working pressure regularly to ensure no gas is leaking. When gas
leak occurs, adding new refrigerant into system must be done by service
personnel. For R410A refrigerant, do not add new refrigerant to the system.
Please vacuum the system thoroughly before recharging the R410A in liquid
phase.
8. It is recommended that heat exchanger should be cleaned at least once within
a year. Close monitoring is required if the water quality is bad.
a) It is recommended clean the heat exchanger by using acid cleaning
agents like phosphoric acid (5% concentration).
b) The solution flow rate should be 1.5 higher than the water flow rate.
Counter flow will clean the heat exchanger effectively.
Heat Acid
cleaning
agents
c) After cleaning process complete, flush lot of clean water to remove the
excess acid.
Page 29
Refrigerant R410A
a) R410A is a zeotropic refrigerant mixture, the R410A liquid and vapor have
different chemical composition when evaporates and condenses.
b) When leaks occur, do not add new refrigerant to the system. Please vacuum
the system thoroughly before recharging the R410A.
c) The figures show the cylinder position for proper charging process. The
compressor oil for R410A is different with R22 compressor. If additional
compressor oil is required, kindly contact to local dealer or service personnel.
System
System
Page 30
Troubleshooting
When any malfunction of the air conditioner unit is identified, immediately switch off the
supply to the unit. Check for the following fault conditions and causes for some simple
troubleshooting tips.
FAULT POSSIBLE CAUSES
The compressor does not Power failure or communication bus failure
operate "ERR CODE" display on controller
Module in pre-heat condition
Compressor frequent cut in/ Wrong controller setting
cut out Insufficient refrigerant
Low water flow
Power failure or wrong phase sequence
Compressor noise Refrigerant flow back
Compressor mechanical part failure
Insufficient refrigerant
Low water flow
Insufficient cooling Condenser coil blocked / dirty
Wrong TXV setting
Strainer chocked
Low refrigerant flow
Suction tube freeze
Water system choked / air trap
Refrigerant over-charged
Ambient temperature too high
High Condenser pressure
Non condensable gas exist in the circuit (example: air)
Condenser coil blocked / dirty
Insufficient refrigerant
Low condenser pressure Not enough compression or no compression
(compressor faulty)
Refrigerant over-charged
Entering water temperature too high
High Suction pressure
Leakage of 4-way valve
Wrong TXV setting
Insufficient refrigerant
Entering water temperature too low
Low suction pressure
Expansion device choked
TXV faulty
If the fault persists, please call your local dealer / service personnel.
Page 31
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