OPERATION AND MAINTENANCE

MANUAL
for :

LIFTCHAIN
LCH060S-LCH120D
LCH060SS
LCH180T-LCH250Q

READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual

contains important safety, installation, operation and maintenance information. Make
this manual available to all persons responsible for the operation, installation and
maintenance of these products.

WARNING

Do not use this hoist for lifting, supporting, or transporting people or lifting or supporting loads over
people.

Always operate, inspect and maintain this hoist in accordance with European or National Standards
Safety Code and any other applicable safety codes and regulations.

Refer all communications to the nearest Ingersoll-Rand Material Handling Products Office or Distributor.

Form SAM 0135

Edition 8
April 2009
2000 IR/SAMIIA

1
 TABLE OF CONTENTS

DESCRIPTION PAGE NO.

Safety Information
Danger, Warning, Caution and Notice ................................................................................................3
Safety, Summary .................................................................................................................................3
Safe Operating Instructions .................................................................................................................4

Installation..........................................................................................................................................5

Inspection ...........................................................................................................................................6

Troubleshooting .................................................................................................................................7

Specifications
Performance.........................................................................................................................................8
Description
Construction Lubrication Hydraulic sheme .........................................................................................9
Maintenance
General Disassembly Procedures.........................................................................................................10
Load Chain Lubrication & Replacement .............................................................................................10
Motor Unit Disassembly .................................................................................................. ...................11
Brake Disassembly...............................................................................................................................11
Reduction Housing Disassembly .........................................................................................................11
Chain Guide Housing Disassembly......................................................................................................12
Trolley Disassembly ............................................................................................................................12
Hydraulic Control blocks Disassembly................................................................................................12
Cleaning Inspection and Repair ...........................................................................................................13

Parts
LCH060S & SS – 120D Assembly Drawing ..................................................................................... .14
LCH060S & SS – 120D Assembly Parts List ................................................................... ..................15/16
Bottom Hook 6T Assembly Drawing and Parts List............................................................................18
Bottom Block 12T Assembly Drawing and Parts List......................................... ................................19
LCH060S – 120D Top Suspension Assembly Drawing and Parts list.................................................20
LCH060/LCH120 Top Hook Assembly Drawing and Parts list ..........................................................21
Limit Stop Assembly and Parts list ......................................................................................................21
LCH180T – 250Q Assembly Drawing ................................................................................................22
LCH180T – 250Q Assembly Parts List ................................................................... ...........................23/24
Bottom Block 18T Assembly Drawing and Parts List......................................... ................................26
Bottom Block 25T Assembly Drawing and Parts List......................................... ................................27
LCH180T – 250Q Top Suspension Assembly Drawing and Parts list.................................................28
Control valves Assembly Drawing and Parts List................................................................................29/30
Chain Basket Kit Assembly Drawing and Parts List............................................................................31

Part ordering information ....................................................................................................................

Guarantee ............................................................................................................................................
Important notice ..................................................................................................................................

2
 SAFETY INFORMATION

This manual provides important information for all The National Safety Council, Accident Prevention Manual
personnel involved with the safe installation, operation and for Industrial Operations, Eighth Edition and other
proper maintenance of this product. Even if you feel you are recognized safety sources make a common point.
familiar with this or similar equipment, you should read and Employees who work near cranes or assist in hooking on or
understand this manual before operating the product. arranging a load should be instructed to keep out from
under the load. From a safety standpoint, one factor is
Danger, Warning, Caution and Notice paramount : conduct all lifting operations in such a manner
Throughout this manual there are steps and procedures that if there were an equipment failure, no personnel would
which, if not followed, may result in injury. The following be injured. This means keep out from under a raised load
signal words are used to identify the level of potential and keep out of the line of force of any load.
hazard.
To our interpretation, IR / SAMIIA Material Handling
DANGER hoists are manufactured in accordance with the latest
Danger is used to indicate the presence standards.
of a hazard which willcause severe
injury, death, or substantial property However, contrary to common belief, as we understand it,
damage if the warning is ignored. generally places the burden of compliance with the user, not
the manufacturer. Many requirements are not concerned or
WARNING connected with the manufactured product but are, rather,
Warning is used to indicate the connected with the final installation. It is the owner's
presence of a hazard which can cause responsibility and user's responsibility to determine the
severe injury, death, or substantial suitability of a product for any particular use. Check all
property damage if the warning is applicable industry, trade association, federal, state and
ignored. local regulations. Read all operating instructions and
warnings before operation.
CAUTION
Caution is used to indicate the Rigging : It is the responsibility of the operator to exercise
presence of a hazard whichwill or can caution, use common sense and be familiar with proper
cause minor injury or property damage rigging techniques.
if the warning is ignored.
NOTICE
NOTICE
Notice is used to notify people of
installation, operation or maintenance • IR/SAMIIA Replacement Parts are specifically
information which is important but not designed to ensure optimum performance of your
hazard-related. equipment. Use of other than genuine IR/SAMIIA
Material Handling parts may adversely affect safe
Safety Summary operation and will invalidate the warranty.

WARNING

• Do not use this hoist or attached equipment for lifting,

supporting, or transporting people or supporting loads
over people.
• The supporting structures and load-attaching devices
used in conjunction with this hoist must provide and
adequate safety factor to handle the rated load, plus the
weight of the hoist and attached equipment. This is the
customer's responsibility. If in doubt, consult a qualified
structural engineer.

3
 SAFE OPERATING INSTRUCTIONS

The following warnings and operating instructions are

intended to avoid unsafe operating practices which might 6. Periodically, inspect the hoist and the trolley
lead to indury or property damage. thoroughly and replace worn or damaged parts.
7. Lubricate the hoist and the trolley regularly.
IR / SAMIIA recognizes that most companies who use 8. Using the hoist, only lift loads less than or equal to the
hoists and trolley safety program in force at their facility. In lower rated capacity of the trolley or hoist.
the event that some conflict exists between a rule set forth in 9. Only attach a hoist having a raded capacity equal to or
this publication and a similar rule already set by an less than the capacity of the trolley.
individual company, the more stringent of the two should 10. When using two hoists to suspend one load, select two
take precedence. trolleys each having a rated capacity equal to or more
than the load. This provides adequate safety in the
Safe Operating Instructions are provided to make an event of a sudden load shift or failure of one trolley.
operator aware of dangerous practices to avoid and are not 11. Never place your hand inside the throat area of a hook
necessarily limited to the following list. Refer to specific 12. Only operate a hoist when the load is centered under
sections in the manual for additional safety information. the hoist. Do not "side pull" or "yard".
13. Pay attention to the load at all times when operating
Refer to the hoist manual for additional precautions and the trolley.
instructions. 14. Make sure all people are clear of the load path. Do not
lift a load over people.
1. Only allow qualified people (trained in safety and 15. Never use the hoist for lifting or lowering people, and
operation) to operate the hoist. never allow anyone to stand on a suspended load.
2. Only operate a hoist and a trolley if you are physically 16. Do not swing a suspended load.
fit to do so. 17. Never suspend a load for an extended period of time
3. When a "DO NOT OPERATE" sign is placed on the 18. Never leave a suspended load unattended.
hoist controls, do not operate the hoist until the sign 19. Never weld or cut a load suspended by the trolley.
has been removed by designated personnel. 20. Always rig the load properly and carefully.
4. Before each shift, the operator should inspect the hoist 21. Remove all loads before performing any maintenance.
and the trolley for wear or damage. 22. Avoid collision or bumping of hoist and trolley.
5. Never use a hoist and a trolley that inspection indicates 23. After use, properly secure hoist and all loads.
is defective.

4
 INSTALLATION

WARNING NOTICE

• Before installing read "SAFETY • Trolley wheels ride on the top of the lower flange
INFORMATION", of the beam.
• Make sure trolley wheels are compabible with the • During assembly lubricate gears, nuts, capscrews,
beam. Tapered wheels are for use only with "I" beams and all machined threads with applicable lubricants.
(IPN) ; flat tread wheels are for use only with "H" type Use of antiseize compound and/or thread lubricant on
beams (IPE). capscrew and nut threaded areas prevents corrosion.

Trolley adjustment according to travelling beam used

For the hydraulic chain hoist LCH120D to LCH250Q read the caption " INSTALLATION"of the Parts and Maintenance
Manual ref SAM 0047.

5
 INSPECTION

There are two types of inspection, the frequent inspection yearly semi-annually quarterly
performed by the operator and periodic inspections
performed by qualified personnel. Careful inspection on a Disassembly may be required for HEAVY or SEVERE
regular basis will reveal potentially dangerous conditions usage. Keep accumulative records of periodic inspections to
while still in the early stages, allowing corrective action to provide a basis for continuing evaluation. Inspect all the
be taken before the condition becomes dangerous. items in a "Frequent Inspection". Also inspect the following

Any deficiency revealed through inspection must be 1. FASTENERS. Check retainer rings, split pins,
reported to an appointed person. A determination must be capscrew and nuts. Replace if missing or damaged and
made as to whether a deficiency constitutes a safety hazard tighten if loose.
before resuming operation of the trolley or hoist.
2. ALL COMPONENTS. Inspect for wear, damage,
Records and Reports distortion, deformation and cleanliness. If external
Some form of inspection record should be maintained for evidence indicates the need, disassemle. Check gears,
each trolley, listing all points requiring periodic inspection. shafts and bearings. Replace worn or damaged parts.
A written report should be made quaterly on the condition Clean, lubricate and reassemble.
of the critical parts (e.g. wheels, bearings, gears, side plates
and hoist suspender) of each trolley. These reports should 3. SUPPORTING STRUCTURE. Check for
be dated, signed by the person who performed the distortion, wear and continued ability to support load.
inspection, and kept on file where they are readily available
to authorized personnel. 4. WHEELS. Check that the trolley wheels track the
beam properly and total clearance between wheels and
NOTICE beam equals 3/32 to 5/32 in. (2 to 4 mm). Repair as
necessary.

• During assembly/disassembly visually inspect each 5. SIDEPLATES. Check side plates for spreading
component for distortion, wear and damage. Replace due to bending. Replace if spreading has occurred
items indicating damage, distortion and/or excessive
wear. Proper use, inspections and maintenance will 6. LABELS. Check for presence and legibility.
increase the life and usefulness of your IR/SAMIIA Replace if necessary.
equipment.
Trolleys Not in Regular Use
Frequent Inspection A trolley which has been idle for a period of one month or
On trolleys in continuous service, frequent inspection more, but less than six months, shall be given an inspection
should be made at the beginning of each shift. In addition, conforming with the requirements of "Frequent Inspection".
visual inspections should be conducted during regular A trolley which has been idle for a period of over six
service for any damage or evidence of malfunction. months shall be given a complete inspection conforming
with the requirements of "Periodic Inspection". Standby
1. OPERATION. Operate the trolley so that it travels trolleys shall be inspected at least semi-annually in
a few feet (1 meter). During the few feet (1 meter) of accordance with the requirements of "Frequent Inspection".
travel, check for visual sighs or abnormal noises which If abnormal operating conditions apply, trolleys may require
could indicate a defect. Check for smooth operation. a more frequent inspection.
Do not operate the trolley until all defects have been
corrected.

2. HYDRAULIC SYSTEM. Visually inspect all

connections, fittings, hoses and components for
indication of hydraulic leaks. Repair any leaks found.

3. CONTROLS. During operation of trolley, verify

trolley response to pendant use is quick and smooth. If
trolley responds slowly or movement is unsatisfactory,
do not operate the trolley until all defects have been
corrected.

Periodic Inspection
Frequency of periodic inspection depends on the severity of
usage :
NORMAL HEAVY SEVERE

6
 TROUBLE SHOOTING

This section provides the information necessary for troubleshooting of this chain hoist under trolley. Determination of specific
causes to problems are best identified by thorough inspection. The chart below provides a brief guide to common chain hoist
problems, probable causes and solutions.

SYMPTOM CAUSE REMEDY

Trolley will not Trolley is overloaded. Reduce load to within rated capacity.
operate.
Trolley wheel bearings Replace trolley bearings.
are damaged.

Pinion gear damaged. Replace pinion gear.

Geared wheel(s) damaged. Replace geared wheel(s).

Motor damaged. Replace hydraulic motor.

Trolley won't stop or trolley Oil or grease on track or beam. Clean track and trolley wheels.
wheels slip.
Damaged brake lining. Disassemble hydraulic motor and replace brake lining.

Poor motor performance or Low supply hydraulic flow. Check hydraulic supply line flow.
loss of power. (see SPECIFICATION)

Hoist will not operate. Low supply hydraulic flow Check hydraulic supply line.

Hoist is overloaded. Reduce load to within rated capacity.

Motor is damaged. Repair or replace. See "MAINTENANCE" section.

Brake is not releasing. Remove end cover and inspect brake. Check brake release
circuit.

Load continues to move when Brake is slipping. Check brake spring and brake disc lining.
hoist is stopped. See "MAINTENANCE" section.

Hoist is overloaded. Reduce load to within rated capacity.

Hoist will not lift rated Hoist is overloaded. Reduce load to within rated capacity.
capacity.
Motor is damaged. Check for worn motor bearings.

Brake is not releasing. Inspect brake. Check brake release circuit.

Low supply hydraulic flow. Check power supply and connections, in power supply
line.

Hook lowers, but will not Hoist is overloaded. Reduce load to within rated capacity.
raise.
Low hydraulic pressure. Check at hoist power supply connection with hoist under
load. Raise pressure to rated capacity.

Load chain jumps on sheave or Worn or rusted chain. See "INSPECTION" to determine wear limit. Replace if
is making a snapping sound. necessary.
Incorrect chain. Replace with correct chain.

Worn sheave or chain guide. Replace worn parts.

No oil on load chain. Lubricate load chain.

7
 SPECIFICATIONS

LCH060S LCH180T

LCH120D LCH250Q

CHARACTERISTICS
LCH060S LCH060SS LCH120D LCH180T LCH250Q
Maximum load capacity (KN) 60 60 120 180 250
Working pressure (bar) 120 120 130 140 150
Calibration pressure (bar) 140 140 150 160 175
Nominal Flow (L/mn) 48
Full load hoisting speed (m/mn) 0 to 5.1 0 to 5.1 0 to 2.55 0 to 1.70 0 to 1.27
Weight of 1 meter of chain (Kg) 5.75 5.75 11.5 17.25 23
Type of chain DIN 5684-8G 16x45
Total weight without chain (Kg) ≅ 120 ≅ 156 ≅ 220 ≅ 260

NOTA: Recommended fluid for the hydraulic circuit.Hydraulic oil type SHELL TELLUS T or equivalent.
Viscosity between 22 and 46 cst at 40°C.

8
 DESCRIPTION

CONSTRUCTION HYDRAULIC SHEME

One direction of Lifting.
-Modular construct in 3 parts:
-hydraulic motor with regular bloc.
-gear box with brake.
-body.

-On conformity with European regulation of lifting, tested

in the factory and delivered with the test certificate.

-Dual rotation hydraulic motor.Orbit 40 cm3 fitted under

guarding

-Regulation hydraulic bloc fitted directly on the motor and

including:
-Counterbalance valve.
-2 pressure relief valves which release protect the hoist
in the rotation both ways.
-A shuttle valve allowing the brake opening.

-Planetary gear box with 4 satellites fitted on needles

bearings.

-Automatic fail safe multi disc brake (no adjustment

required)

-Cast iron body in spherïodal graphite. Two directions of Pulling. (LCHxxxSS)

-Bottom block and safety catch.

LUBRICATION
Oil bath in gear casing.
Fill and drain by oil plug screwed into the brake casing.
Capacity:
LCH060S – 120D: 0,75 L
LCH250Q: 0,75 L

Synthetic Oil kinematic viscosity 68 Cst at 40°C

Indice of viscosity 148
MOBIL : SHC 626

PERFORMANCE CURVES

9
 MAINTENANCE

WARNING Load Chain Lubrication

• Never perform maintenance on the hoist while
it is supporting a load. A falling load can cause WARNING
injury or death of personnel and damage to
• Failure to maintain a clean and well-lubricated
property.
load chain will result in rapid load chain wear that can
• Before starting maintenance, tag controls :
lead to chain failure which can cause severe injury,
DANGER - DO NOT OPERATE
death or substantial property damage.
EQUIPMENT BEING REPAIRED.
• Only allow qualified service presonnel to 1. Lubricate each link of the load chain weekly. Apply
perform maintenance.
new lubricant over existing layer.
• Disconnect all power supply from hoist and
2. In severe applications or corrosive environments,
trolley prior to conducting maintenance.
lubricate more frequently than normal.
3. Lubricate hook and hook latch pivot points with same
NOTICE lubricant used on the load chain.
• Proper use, inspections and maintenance 4. If required, claen chain with acid free solvent to
increase the life and usefulness of your IR/SAMIIA remove rust or abrasive dust buildup and lubricate the
production equipment. During assembly lubricate chain.
gears, nuts, capscrews and all machined threads 5. Use ISO VG 220 (50W) oil.
with applicable lubricants. Use of antiseize
compound and/or thread lubricant on capscrew and Load Chain Replacement
nut threaded areas prevents corrosion and allows
for ease of disassembly of component. WARNING
GENERAL ASSEMBLY / DISASSEMBLY • Never splice a load chain except when installing
a new load chain by the following method. Always
INSTRUCTIONS discard the link used to connect the old chain with a
new.
1.During assembly/disassembly steps for installation and/or
repair visually inspect components for distortion, wear Excessive chain wear cannot be detectrd by cadual
and damage. Replace any item indicating damage, observation. The chain is case hardened and once the case
distortion and/or excessive wear. hardening is worm thought, wear will progress rapidly and
2. Do not disassemble further than required to the strenght of the chain will be considerably reduced.
accomplish repair. A good part can be damaged during Further, the chain will no longer fit the chain sprocket
the course of disassembly. properly, greatly increasing the chance of malfunction and
3. Do not use excessive force to remove or install chain breakage.
parts. Use proper tools for the installation of press fit One chain sprocket will outlast several chains if the chain is
parts. During disassembly, use a soft hammer to tap replaced as recommended. The use of a worn chain will
around the outside of parts that are stuck together due cause the chain sprocket to wear rapidly.
to corrosion. If the chain is visibly damaged, examine the chain sprocket
4. Do not use a flame to heat a part for ease in and chain guide.Install a new chain sprocket if the old one
installation. During disassembly, only use flame to heat is visibly worn. <install a new guide if the old one is broken
a part that is damaged beyond repair; use a procedure or distorted.
that will not result in damage to other parts; and, use
this option only after all other reasonable measures
have been attempted. NOTICE
5. Always use leather or copper-covered vise jaws to • For ease of installation, do not remove the old
protect threaded and machined surfaces of parts being chain from the hoist. Use the old chain to feed the
placed in the vise. new chain through the hoist.
6. When installing bearings, only press on the bearing
race contacting the component to be installed into. For 1. Remove chain bucket, if used.
shafts, press on the inner bearing race ; for housings, 2. Remove limit stop from free end of chain.
press on the outer bearing race. 3. Remove the load hook.
7. Do not damage seating surfaces during gasket and 4. Run slowly in the lifting direction until the chain free
'O'ring removal. Use wood, plastic or brass removal end is approximately 60cm from the hoist.
tools to prevent scoring of machined sealing surfaces. 5. Using an abrasive wheel, cut a section from the last
8. Always use only genuine IR/SAMIIA replacement link. Use a "C" link which is the same size as the chain.
parts. When ordering specify part number, part
description, unit model and serial number.
9. Do not perform repairs to hoists in place. It is
recommended that hoists be removed and repaired
in a clean, safe work area.

10
 CAUTION Brake Disassembly
• Do not distort the link in any manner. It must LCH060S & SS-LCH120D (ref. Dwg. D5350005)
be able to pass over the pocket and idler wheels LCH180T-LCH250Q (ref. Dwg. D5900425)
without binding.
a- Carefully remove the brake cover screws (42) one
6. Connect the new chain to the old chain by hooking the half turn at a timeeach, until spring compression is
end of the new chain onto the "C" link. Make certain relaxed.
the welds and links on the new chain match the b- Remove brake cover (31) and "O" ring (44).
positioning of the welds and links on the chain being c- Remove brake housing (29), "O" rings (28) and (44)
replaced. and springs (36).
d- Remove brake piston (41).
CAUTION e- Remove retainer ring (39) from sun gear and pull out
• Ensure that chain does NOT become twisted brake sleeve (40).
during reeving. All chain welds must align while f- Remove "Quad ring" (32),(34) and back-up ring
chain is hanging free. (33),(35) from brake housing and piston.
g- Remove friction and steel discs (46) (47).
7. Slowly run the hoist in the raise direction, running off
the old chain and reeving the new chain over the chain
Brake assembly
wheel.The first link of new chain over the chain
Assembly of the brake is the same as disassembly in
wheel must be a standing link.
opposite order.
Install friction and steel discs. Beginning with a friction disc
WARNING (46) and then alternate with a steel disc (47) untill discs
• A twisted chain can jam as it passes over the are used. Locate friction disc tabs in slots provided in
pocket wheel, possibly resulting in damage to the gear housing.
hoist or even breaking the chain and causing injury.
Brake adjustments
Separate hoist and trolley No brake adjustment is required.
Annual maintenance is limited to:
LCH120D (ref. SAM0047 Dwg. D6370001) 1. A general cleaning.
a- Disconnect hoses 2. The friction discs have a 0,2mm deep groove on each
b- Remove screw (44) ,flat washer (45) and nut (46). side. Replace the friction discs if the grooves are no
c- Separate hoist and trolley. longer visible.
3. Measure total brake and steel plate stack up. Check that
LCH180T-LCH250Q (ref SAM0047 Dwg D6290426) measurement is not less than minimum shown.
a- Disconnect hoses.
b- Remove one of cotter pin (46) and washer (45).
c- Remove axle (44) and separate hoist to trolley.

Motor Unit Disassembly

LCH060S & SS-LCH120D (ref. Dwg. D5350005)
LCH180T-LCA250Q (ref. Dwg. D5900425)

a- Disconnect motor unit from power unit by

disconnecting power unit hoses.
b- Remove capscrews(63),lockwashers (43).
c- Remove protecting cap (69).
d- Disconnect brake pipe (2).
e- Disconnect drain pipe (72).
f- Protect the ports with the plugs.
g- Remove capscrews(70),lockwashers (71).
h- Remove motor unit (1) and control block unit (66).
i- Remove screw (68) from the motor coupling (3).
Motor Unit Assembly
Assembly of the Liftchain unit is the same as disassembly in
opposite order.
-Lubricate the key of the hyfraulic motor and splines with
grease.
-Use of Loctite® "Instajoint 574" on flange motor.
-Use of Loctite® "243" on capscrew threads.

11
 Reduction Housing Disassembly • Install oil seal (7).Seal lip must be toward gear side.
LCH060S & SS-LCH120D (ref. Dwg. D5350005) • Install oil seal (88).Seal lip must be toward motor side.
LCH180T-LCH250Q (ref. Dwg. D5900425)
Chain guide housing Disassembly
a- Remove the nuts (58),lockwashers (57) and cap LCH060S & SS-LCH120D (ref. Dwg. D5350005)
screws (62) which secure the motor assembly and LCH180T-LCH250Q (ref. Dwg. D5900425)
gear housing assembly to the chain guide housing.
b- LCH180T-LCH250Q only: a- LCH180T-LCH250Q only:
1. Separate chain guide housing (11) and gear 1. Separate chain guide housing (11) and gear
housing from eccentric ring (87). housing from eccentric ring (87).
2. Extract flange (80) from eccentric ring. 2. Extract flange (80) from eccentric ring.
3. Extract eccentric ring from chain guide housing 3. Extract eccentric ring from chain guide housing
(77). (77).
4. Remove rollers bearing (73),"O" ring (84) and 4. Remove rollers bearing (73),"O" ring (84) and
retainer ring (86). retainer ring (86).
5. Remove oil seal (88). 5. Remove oil seal (88).
c- Carrefully pry gear housing assembly from chain b- Remove gear housing assembly and motor assembly
guide housing. as previously described.
d- Disassemble brake parts as described in "Brake c- Remove motor flange (65) and "Nilos" ring (5).
disassembly". d- Tap on the sprocket (4),on the brake side,until
e- Using the two puller screw holes (M6) provided in bearing (60) and sprocket (4) are clear of the chain
the gear cover (13) and remove the gear cover. guide housing (LCH060S-LCH120D)-(11),
f- Remove oil seal (12) and "Oring" (14) from gear (LCH180T-LCH250Q)-(77).
cover. e- Remove chain guide (LCH060S-LCH120D)-(61),
g- Remove ring gear support (59). (LCH180T-LCH250Q)-(89) and remaining bearing
h- Remove ring gear (54) from gear housing (45). (60).
i- Remove retainer ring (55). f- If replacement is required remove retainer ring (6)
j- Pull planetary support assembly from gear housing. and oil seal (7) from bore of sprocket.
k- To disassemble planetary assembly drive pin (22)
completely through to the inside of planetary Trolley Disassembly
support. Extract planet axles (90).
l- Remove bearings (15) and (21),spacers (18),thrust Hydraulic Chain Hoist LCH120D to LCH250Q: Read the
rings (20) and planetary gears (19). parts and maintenance manual ref SAM 0047 before to
m- Remove sun gear (24). disassemble the trolley.
n- Remove capscrews (25) from ring gear support.
o- Remove ring gear support (23),ring gear (51) with Hydraulic Control block One direction of
retainer ring (50).
p- Remove retainer ring (6) and bearing (49).
Lifting Disassembly
q- Remove "O rings" (52).
(Dwg: D63500005 & D5900425)
a- Disconnect motor unit from power unit by
Reduction housing Assembly disconnecting power unit hoses.
Assembly of the reduction gear unit is the same as b- Remove capscrews(63),lockwashers (43).
disassembly in opposite order. c- Remove protecting cap (69).
d- Disconnect brake pipe (2).
• Carefully install ring gear support (23) in gear housing e- Disconnect drain pipe (72).
making sure dowel pins are aligned with the holes in the f- Protect the ports with the plugs.
ring gear support. ap down and secure with capscrews (Dwg: D5980015)
(25). Use "LOCTITE" 243 on capscrew threads. g- Remove cap screws (2) and the regulating block
• Time gears as shown in drawing D6150002.Using a assembly
separate ring gear tool to maintain gear position during h- Remove "O rings" (5).
installation of planetary assembly is helpful. Tap down i- Remove limit relief valves (4).
until planetary assembly is fully seated. j- Remove counterbalance valve (3).
k- Remove plugs (6) and check valves (8).
l- Remove plug (6) and shuttle valve (7).

Hydraulic Control block Assembly

Assembly of the control block unit is the same as
disassembly in opposite order.
• Lubricate "O"Rings before reassembly.
• Secure screws with Loctite® 243 on the threads.
• Lubricate counterbalance valve & relief valves
before reassembly.
• Torque cartridges to 65 N.m
• Install oil seal (12).Seal lip must be toward gear side.
12
 Hydraulic Control block Two directions of Cleaning, Inspection and repair
Pulling Disassembly
Use the following procedure to clean,inspect and repair the
(Dwg: D63500005 & D5900425) components of the hoist.
a- Disconnect motor unit from power unit by
disconnecting power unit hoses. CAUTION
b- Remove capscrews(63),lockwashers (43).
•Bushings that rotate in the frame or are loose or worn
c- Remove protecting cap (69).
must be replaced. Failure to observe this precaution will
d- Disconnect brake pipe (2).
result in additional component damage.
e- Disconnect drain pipe (72).
f- Protect the ports with the plugs.
Clean all hoist component parts in solvent (except for the
(Dwg: D5980167)
friction discs). The use of a stiff bristle brush will facilitate
g- Remove cap screws (7) and the top & bottom limit
the removal of accumulated dirt and sediments on the gears
block assembly.
and frames. If bushings have been removed, it maybe
h- Remove "O rings" (4 & 5).
necessary to carefully scrape old "LOCTITE" from the
i- Unscrew the limit relief valves (10).
bushing bores. Dry each parts using low pressure, filtered
j- Remove plug (11).
compressed air.
k- Unscrew the shuttle valve (12).
l- Remove check valve (6).
All disassembled parts should be inspected to determine
m- Remove screws (2) and the regulating block (9).
their fitness for continued use. Pay particular attention to
n- Remove counterbalance valves (1).
the following:
o- Remove "O rings" (3).
1- Inspect all gears for worn, cracked or broken teeth.
2- Inspect all bushings for wear, scoring or galling.
Hydraulic Control block Assembly 3- Inspect shafts for ridges caused by wear. If ridges
Assembly of the control block unit is the same as caused by wear are apparent on shafts, replace the
disassembly in opposite order. shaft.
• Lubricate "O"Rings before reassembly. 4- Inspect all threaded items and replace those having
• Secure screws with Loctite® 243 on the threads. damaged threads.
• Lubricate counterbalance valve & relief valves 5- Mesure the thickness of the friction disc. Replace the
before reassembly. friction discs if the grooves are no longer visible.
• Torque cartridges to 65 N.m
Actal repairs are limited to the removalof small burrs and
other minor surface imperfections from gears and shafts.
Use a fine stone or emery cloth for this work.
1- Worn or damaged parts must be replaced.Refer to the
application Parts listing for specific replacement parts
information.
2- Inspect all remaining parts for evidence of damage.
Replace or repair any part which is in questionable
condition. the cost of the part is often minor in
comparison with the cost of redoing the job.
3- Smooth out all nicks, burrs or galled spots on shafts,
bores, pins or bushings.
4- Examine all gear teeth carefully and remove nicks or
burrs.
5- Polish the edges of all shaft shoulders to remove small
nicks which may been caused during handling.
6- Remove all nicks and burrs caused by lockwashers.

13
LCH060S / 120D ASSEMBLY DRAWING

Dwg: D5350005-A

14
 LCH060S & SS / 120D ASSEMBLY PARTS LIST

Rep Désignation Description Qté. CODE

Item Qty. LCHxxxS/D LCHxxxSS
1 Moteur Motor 1 64000144
2 Tube de frein Brake Pipe 1 95350020
3 Manchon Moteur Motor Coupling 1 95350017
4 Noix de Chaine Sprocket 1 95260005
5 Joint Nilos Nilos Ring 1 58314018
6 Circlips Retainer Ring 2 47703032
7 Bague d’Etanchéité Oil Seal 1 58020330
8 Union M10x100 Fitting 1 68209128
9 Joint Torique ‘O’ Ring 2 58212529
10 Joint Torique ‘O’ Ring 1 58220129
11 Carter Guide Chaine Chain Guide Housing 1 95260145 95260052
12 Bague d’Etanchéité Oil Seal 1 58008630
13 Couvercle de Réducteur Gear Cover 1 95260148
14 Joint Torique ‘O’ Ring 1 58235029
15 Cage à Aiguilles Bearing 8 56503324
16 Vis FHC Screw 3 41103403
17 Couvercle Cover 1 95350019
18 Entretoise Spacer 4 95730021
19 Satellite Planet Gear 4 95730018
20 Contre Plaque Thrust Ring 8 57312632
21 Butée à Aiguilles Bearing 8 56054225
22 Goupille Pin 4 46504220
23 Porte Couronne Ring Gear Support 1 95260149
24 Pignon Arbré Pinion 1 95350016
25 Vis Screw 3 41301406
26 Poignée de Manutention Lifting Handle 1 94120080
27 Goupille Pin 2 46503420
28 Joint Torique ‘O’ Ring 1 58212229
29 Corps de Frein Brake Housing 1 95350022
31 Couvercle de Frein Brake Cover 1 95350018
32 Joint Quad-ring Quad-Ring 1 58222429
33 Bague Anti-Extrusion Back-up Ring 1 58222629
34 Joint Quad-ring Quad-Ring 1 58222529
35 Bague Anti-Extrusion Back-up Ring 1 58222729
36 Ressort Spring 9 69159432
37 Bouchon Plug 2 65119732
38 Joint Cuivre Joint 2 58403431
39 Circlips Retainer Ring 1 47700015
40 Manchon de Liaison Coupling 1 96310120
41 Piston de Frein Brake Piston 1 96110003
42 Vis CHC Screw 12 41321506

Pièce de Rechange Préconisée. Recommended Spare.

15
 LCH060S & SS / 120D ASSEMBLY PARTS LIST

Rep Désignation Description Qté. CODE

Item Qty. LCHxxxS/D LCHxxxSS
43 Rondelle Frein Lockwasher 16 45201008
44 Joint Torique ‘O’Ring 2 58216929
45 Carter de Réducteur Gear Housing 1 95350014
46 Disque Fritté Friction Disc 4 63059932
47 Disque Acier Steel Disc 3 63060032
48 Goupille Pin 3 46002216
49 Roulement à Billes Bearing 1 50000002
50 Segment d’Arrêt Retainer Ring 1 47836832
51 Couronne Ring Gear 1 95730055
52 Joint Torique ‘O’Ring 2 58235929
53 Porte Satellites Planetary Gear 1 96150023
54 Couronne Ring Gear 1 95730056
55 Segment d’Arrêt Retainer Ring 1 47847832
56 Vis CHC Screw 1 41323906
57 Rondelle Frein Lockwasher 4 45201020
58 Ecrou Nut 4 43004011
59 Porte Couronne Ring Gear Support 1 95350015
60 Roulement à Billes Bearing 2 50060018
61 Guide Chaine Chain Guide 1 95260156 95260007
62 Vis CHC Screw 3 41321606
63 Vis CHC Screw 4 41325606
64 Raccord Orientable Elbow 1 68169332
65 Flasque Moteur Motor Flange 1 95260113
66 Bloc de Régulation Control Block 1 75980043 75980091
67 Raccord Orientable Elbow 1 68119928
68 Vis Screw 1 42007807
69 Carter Box 1 95260120
70 Vis CHC Screw 2 41312706
71 Rondelle Frein Lockwasher 2 45201012
72 Tube de drainage Drain Pipe 1 95350021
73 Coude orientable Elbow 1 68137228
Rondelle entretoise Washer 2 95260059

• Pièce de Rechange Préconisée. Recommended Spare.

16
NOTES

17
 BOTTOM HOOK 6T ASSEMBLY DRAWING AND PARTS LIST

Rep Désignation Description Qté. CODE

Item Qty. STANDARD OPTION ‘R’
1 Crochet 6t 6t Hook 1 9.412.8459 9.412.0402
2 ½ Support Crochet(+Gr.) ½ Hook Support 1 9.526.0138 9.526.0144
3 ½ Support Crochet ½ Hook Support 1 9.526.0139 9.526.0143
4 Bague Epaulee(En 2 Pièces) Shouldered Ring 1 9.412. 0398
5 Butée à Rouleaux Thrust Bearing 1 5.470.0007
6 Graisseur Greaser 1 6.710.2627
7 Vis Chc Screw 2 4.133.0006
8 Ecrou Nut 2 4.300.6911
9 Rondelle Frein Lockwasher 2 4.520.1010
10 Vis Chc Screw 1 9.526.0037
11 Ecrou Nut 1 4.300.4011
12 Rondelle Frein Lockwasher 1 4.520.1020

• Pièce de Rechange Préconisée. Recommended Spare.

18
 BOTTOM BLOCK 12T ASSEMBLY DRAWING AND PARTS LIST

Rep Désignation Description Qté. CODE

Item Qty. STANDARD OPTION ‘R’
1 Crochet 12t 12t Hook 1 9.623.8234 9.623.8168
2 Flasque De Moufle(+Gr.) Bottom Block Flange 1 9.526.0136 9.526.0142
3 Flasque De Moufle Bottom Block Flange 1 9.526.0137 9.526.0141
4 Noix De Chaine Chain Sprocket Wheel 1 9.526.0006 9.526.0104
5 Roulement A Billes Ball Bearing 2 5.025.0011
6 Bague Epaule (2pieces) Shouldered Ring 1 9.623.0014
7 Butée à Rouleaux Thrust Bearing 1 5.470.0013
8 Graisseur Greaser 1 6.7100827
9 Vis Chc Screw 3 4.132.3106
10 Ecrou Nut 3 4.300.3611
11 Rondelle Frein Lockwasher 3 4.520.1012

• Pièce de Rechange Préconisée. Recommended Spare.

19
 LCA060S –LCH120D TOP SUSPENSION ASSEMBLY DRAWING AND PARTS LIST

Rep Désignation Description Qté. CODE

Item Qty.
1 Rondelle Plate Washer 1 4500.1424
2 VIS Chc M24x110 Cl 12/9 SCREW 1 4132.1206
3 Ecrou Frein Nut 1 4370.6611
4 Plaque De Suspension 6t Top Suspension Plate 1 95237.039
5

• Recommended Spare

Rep Désignation Description Qté. CODE

Item Qty.
1 Plaque De Suspension 12t Top Suspension Plate 1 9526.0155
2 VIS Chc M24x110 Cl 12/9 SCREW 1 4132.1206
3 Ecrou Frein Nut 1 4370.6611
4 Rondelle Plate Washer 1 4500.1424
5

• Recommended Spare

20
 TOP HOOK ASSEMBLY & LIMIT STOP DRAWING AND PARTS LIST
Single fall Hoist 6T Double fall Hoist 12T

Rep Désignation Description Qté. CODE

Item Qty. LCH060S LCH120D
1 Crochet "Std" Top Hook 1 9.412.8395 9.623.8011
Crochet "Option R" Top Hook "R" Option 9.412.8402 9.623.8168
2 1/2 Flasque Suspension Half Hook Support 1 9.526.0157 9.526.0128
3 1/2 Flasque Suspension Half Hook Support 1 9.526.0158 9.526.0129
4 Vis Chc Capscrew 2 4.133.0106
5 Ecrou Nut 2 4.300.5811
6 Rondelle Elastique Lockwasher 2 4.520.1014
7 Support Bac A Chaine Chain Basket Support 1 9.526.0135
8 Linguet De Securite Hook Latch 1 Contact factory

• Pièce de Rechange Préconisée. Recommended Spare.

Rep Désignation Description Qté. CODE

Item Qty.
1 Goupille Elastique 18x60 Pin 1 46504020
2 Butée Extrémité chaîne Stop Chain 1 95260038

• Pièce de Rechange Préconisée. Recommended Spare.

21
LCH180T - LCH 250Q ASSEMBLY DRAWING

22
 LCH180T - LCH250Q ASSEMBLY PARTS LIST

Rep Désignation Description Qté. CODE

Item Qty. LCH180T LCH205Q
1 Moteur Motor 1 64000144
2 Tube de frein Brake Pipe 1 95350020
3 Manchon Moteur Motor Coupling 1 95350017
4 Noix de Chaine Sprocket 1 95908080
5 Joint Nilos Nilos Ring 1 58314018
6 Circlips I32 Retainer Ring 2 47703032
7 Bague d’Etanchéité Oil Seal 1 58020330
8 Union M10x100 Fitting 1 68209128
9 Joint Torique 7.5x1.5 ‘O’ Ring 2 58212529
10 Joint Torique 22x2 ‘O’ Ring 1 58220129
11 Carter Guide Chaine Chain Guide Housing 1 95267145
12 Bague d’Etanchéité Oil Seal 1 58008630
13 Couvercle de Réducteur Gear Cover 1 95260148
14 Joint Torique 179x3 ‘O’ Ring 1 58235029
15 Cage à Aiguilles 25x33x24 Bearing 8 56503324
16 Vis FHC M5x10 Screw 3 41103403
17 Couvercle Cover 1 95350019
18 Entretoise Spacer 4 95730021
19 Satellite Planet Gear 4 95730018
20 Contre Plaque Thrust Ring 8 57312632
21 Butée à Aiguilles Bearing 8 56054225
22 Goupille 4x40 Pin 4 46504220
23 Porte Couronne Ring Gear Support 1 95260149
24 Pignon Arbré Pinion 1 95900081
25 Vis M8x20 Screw 3 41301406
26 Poignée de Manutention Lifting Handle 1 94120080
27 Goupille 4x20 Pin 2 46503420
28 Joint Torique 6x1 ‘O’ Ring 1 58212229
29 Corps de Frein Brake Housing 1 95350022
31 Couvercle de Frein Brake Cover 1 95350018
32 Joint Quad-ring Quad-Ring 1 58222429
33 Bague Anti-Extrusion Back-up Ring 1 58222629
34 Joint Quad-ring Quad-Ring 1 58222529
35 Bague Anti-Extrusion Back-up Ring 1 58222729
36 Ressort Spring 9 69159432
37 Bouchon M16x150 Plug 2 65119732
38 Joint Cuivre JC16 Joint 2 58403431
39 Circlips E15 Retainer Ring 1 47700015
40 Manchon de Liaison Coupling 1 96317120
41 Piston de Frein Brake Piston 1 96110003
42 Vis CHC M8x60 Screw 12 41321506
43 Rondelle Frein W8 Lockwasher 16 45201008
44 Joint Torique 115x3 ‘O’Ring 2 58216929
45 Carter de Réducteur Gear Housing 1 95350014
46 Disque Fritté Friction Disc 4 63059932
47 Disque Acier Steel Disc 3 63060032
48 Goupille 12x30 Pin 3 46002216

23
 LCH180T - LCH250Q ASSEMBLY PARTS LIST

Rep Désignation Description Qté. CODE

Item Qty. LCH180T LCH250Q
49 Roulement à Billes 6002 Bearing 1 50000002
50 Segment d’Arrêt SB150 Retainer Ring 1 47836832
51 Couronne Ring Gear 1 95730055
52 Joint Torique 171x3.5 ‘O’Ring 2 58235929
53 Porte Satellites Planetary Gear 1 96150023
54 Couronne Ring Gear 1 95730056
55 Segment d’Arrêt SB140 Retainer Ring 1 47847832
56 Vis CHC M20x120 Screw 1 41328106
57 Rondelle Frein W20 Lockwasher 4 45201020
58 Ecrou HM20 Nut 4 43004011
59 Porte Couronne Ring Gear Support 1 95730015
60 Rout. à Billes 6018-2RS Bearing 2 50060018
61 Guide Chaine Chain Guide 1 95260156
62 Vis CHC M20x280 Screw 3 41331006
63 Vis CHC M8x10 Screw 4 41325606
64 Raccord Orientable Elbow 1 68169332
65 Flasque Moteur Motor Flange 1 95260113
66 Bloc de Régulation Control Block 1 75980043
67 Raccord Orientable Elbow 1 68119928
68 Vis M6x6 Screw 1 42007807
69 Carter Box 1 95260120
70 Vis CHC M12x35 Screw 2 41312706
71 Rondelle Frein W12 Lockwasher 2 45201012
72 Tube de drainage Drain Pipe 1 95350021
73 Roult. à Rouleaux NJ214 Roller Bearing 2 51200014
74 Vis CHC M24x200 Screw 2 41330806
75 Rondelle Frein W24 Lockwasher 2 45201024
76 Ecrou HM24 Nut 2 43006111
77 Carter Guide Chaine Chain Guide Housing 1 95907048
78 Support coté moteur Hook Support 1 95908060
80 Flasque central Flange 95908056 95908051
83 Support coté réducteur Hook Support 1 95908059
84 Joint Quad-ring Quad-Ring 2 58236029
85 Noix de Chaine Sprocket 1 95908053
86 Circlips I125 Retainer Ring 1 47703125
87 Bague de centrage Eccentric Ring 1 95900067
88 Bague d’Etanchéité Oil Seal 1 58021630
89 Guide Chaine Chain Guide 1 95260007
90 Axe de satellites Planet Axle 4 95730019
91 Coude orientable Elbow 1 68137228
92 ½ Attache crochet Hook Support 1 95908062 95908058
93 ½ Attache crochet Hook Support 1 95908061 95908057
Crochet suspension "Std" Top Hook "Std" 1 95968135 96238233
Crochet suspension "R" Top Hook "R" 95968144 96238169
• Pièce de Rechange Préconisée. Recommended Spare.

24
NOTES

25
 BOTTOM BLOCK 18T ASSEMBLY DRAWING AND PARTS LIST

Rep Désignation Description Qté. CODE

Item Qty. STANDARD OPTION ‘R’
1 Crochet 18t 18t Hook 1 95968135 95968144
2 Flasque De Moufle Bottom Block Flange 1 95907073 95907079
3 Flasque De Moufle(+Gr.) Bottom Block Flange 1 95907072 95907078
4 Graisseur Greaser 1 67100827
5 Bague Epaule (2pieces) Shouldered Ring 1 95967060
6 Butée à Rouleaux Thrust Bearing 1 54700018
7 Axe de chaîne Anchor Pin 1 95907074
8 Noix De Chaine Chain Sprocket Wheel 1 95908069 95908077
9 Roulement A Rouleaux NJ209 Roller Bearing 2 51200009
10 Joint Torique 78x3 "O" Ring 2 58232329
11 Rondelle Frein W20 Lockwasher 3 45201020
12 Ecrou Hm20 Nut 3 43004011
13 Vis Chc M20x160 Screw 3 41331206
14 Circlips I20 Retainer Ring 1 47713020

• Pièce de Rechange Préconisée. Recommended Spare.

26
 BOTTOM BLOCK 25T ASSEMBLY DRAWING AND PARTS LIST

Rep Désignation Description Qté. CODE

Item Qty. STANDARD OPTION ‘R’ OPTION ‘T1’
1 Crochet 25t 25t Hook 1 96238233 96238169 96238301
2 Flasque De Moufle(+Gr.) Bottom Block Flange 1 95907071 95907076 95900130
3 Flasque De Moufle Bottom Block Flange 1 95907070 95907075 95900129
4 Graisseur Greaser 1 67100827
5 Bague Epaule Shouldered Ring 1 96237026
6 Butée à Rouleaux Thrust Bearing 1 54700018
7 Bague de centrage Center Ring 1 95900068
8 Noix De Chaine Chain Sprocket Wheel 2 95908069 95908077 95908069
9 Roulement NJ209 Roller Bearing 4 51200009
10 Joint Torique 78x3 "O" Ring 4 58232329
11 Rondelle Frein W20 Lockwasher 3 45201020
12 Ecrou Hm20 Nut 3 43004011
13 Vis Chc M20x180 Screw 3 41331106

• Pièce de Rechange Préconisée. Recommended Spare.

27
 LCA180T – LCH250Q TOP SUSPENSION ASSEMBLY DRAWING AND PARTS LIST

Rep Désignation Description Qté. CODE

Item Qty.
1 Plaque De Suspension 18t Top Suspension Plate 1 95908065
2 VIS Chc M24x200 Cl 12/9 SCREW 2 41330806
3 Plaque Support Hook Support 1 95908059
4 Rondelle Elastique Lockwasher 2 45201024
5 Ecrou Nut 2 43006111
6 Plaque Support Hook Support 1 95908060

• Recommended Spare

Rep Désignation Description Qté. CODE

Item Qty.
1 Plaque De Suspension 25t Top Suspension Plate 1 95908063
2 VIS Chc M24x200 Cl 12/9 SCREW 2 41330806
3 Plaque Support Hook Support 1 95908059
4 Rondelle Elastique Lockwasher 2 45201024
5 Ecrou Nut 2 43006111
6 Plaque Support Hook Support 1 95908060

• Recommended Spare

28
 CONTROL VALVE ASSEMBLY DRAWING AND PARTS LIST

One direction of Lifting

Rep Désignation Description Qté. CODE

Item Qty. STANDARD
1 Bloc foré Régulating Block 1 95980078
2 Vis CHC Srew 4 41321506
3 Valve d’équilibrage Counterbalance valve 1 68463432
4 Fin de course Limit relief valve 2 68416941
5 Joint torique ‘O’ ring 2 58216329
6 Bouchon Plug 3 65110441
7 Sélecteur de circuit Shuttle valve 1 68402441
8 Clapet anti retour Check valve 2 68430141

• Pièce de Rechange Préconisée. Recommended Spare.

29
 CONTROL VALVE ASSEMBLY DRAWING AND PARTS LIST

Two directions of Pulling

Rep Désignation Description Qté. CODE

Item Qty. STANDARD
1 Valve d’équilibrage Counterbalance valve 2 68463432
2 Vis CHcM8x40 Srew 4 41529006
3 Joint torique ∅22.3x2.4 ‘O’ ring 2 58216329
4 Joint torique ∅20x2 ‘O’ ring 3 58214729
5 Joint torique ∅7.65x1.78 ‘O’ ring 2 58233429
6 Clapet anti retour Check valve 2 68430141
7 Vis CHcM6x40 Srew 4 41327406
8 Bloc fin de course Top & bottom limit block 1 95980089
9 Bloc régulation Régulating Block 1 95980087
10 Fin de course Limit relief valve 2 68416941
11 Bouchon Plug 1 65110441
12 Sélecteur de circuit Shuttle valve 1 68402441

• Pièce de Rechange Préconisée. Recommended Spare.

30
 CHAIN BASKET KIT ASSEMBLY DRAWING AND PARTS LIST

Rep Désignation Description Qté. CODE

Item Qty.
1 Bac A Chaine (26m) Chain Container 1 9526.0162
2 Chaine (22maillons) Chain 2 6908.9432
3 Vis Chc Screw 1 4133.0306
4 Vis Chc Screw 1 4132.3306
5 Vis Chc Screw 2 4132.3506
6 Ecrou Frein Nut 4 75583M
7 Rondelle M10 Washer 4 4500.1110

• Recommended Spare

31
NOTES

32
 PARTS ORDERING INFORMATION

The use of replacement parts other than IR/SAMIIA Return Goods Policy
Material Handling will invalidate the Company's warranty.
For prompt service and genuine IR/SAMIIA Material IR/SAMIIA will not accept returned goods for warranty or
Handling parts, provide your nearest Distributor with the service unless prior arrangements have been made and
following : written authorization has been provided from the location
the goods were purchased.
1. Complete model number and serial number as it
appears on the nameplate. NOTICE
2. Part number and part description as shown in this
manual.
3. Quantity required. • Continuing improvement and advancement of design
may cause changes to this trolley which are not included
in this manual. Manuals are periodically revised to
incorporate changes. Always check the manual edition
For your convenience and future reference it is number on the front cover for the latest issue.
recommended that the following information be recorded.
When the life of the trolley has expired, it is recommended
Hoist Model Number ...................................................... that the trolley be disassembled, degreased and parts
separated as to materials so that they may be recycled.
Hoist Serial Number ..................................................... For additional information contact :

Date Purchased ............................................................. INGERSOLL-RAND Material Handling

529, avenue Roger Salengro
59450 Sin-le-Noble - France
Phone : (33) 27-93-08-08
Fax : (33) 27-93-08-00

NOTICE

• Mineral based oils are recyclable, however, some oils

such as glycols may be extremely toxic and must be
identified and disposed of at an approved waste or
disposal site in accordance with all local, state and
federal laws and regulations.

33
 GUARANTEE

See our general conditions of sales mentioned on our technical or after sales services, which are sent carriage paid
proposal, acknowledgement receipt, invoice. and packing free, without there being any claim for damage
arising, such as injury to personel, damage to property other
IR/SAMIIA guarantees the equipment sold and supplied by than that covered by the present contract, loss of possession,
itself against any defect or flaw in manufacture or operation of production, commercial detriment or loss of profit.
under the conditions and within the limits hereafter. - During the guarantee period, the cost of labour for
- the guarantee is only valid if the customer has satisfied the dismantling and reassembling equipment outside
general obligations of the present contract and, in particular, IR/SAMIIA's premises, the cost of moving faulty, replaced
of settlement. or repaired equipment and the travelling and living
- the guarantee is strictly limited to IR/SAMIIA equipment. expenses of IR/SAMIIA's engineers are covered exclusively
It does extend to supplies and accessories which are not of by the customer.
its manufacture. - In order to obtain the advantages of the guarantee, the
- the guarantee does not extend to assemblies or machines in customer must advice IR/SAMIIA without delay and in
which IR/SAMIIA equipement is incorporated and in writing of the defects and flaws in his equipment of which
particular to the performances of these assemblies or he is complained and furnish proof of their genuine nature.
machines. He must give IR/SAMIIA or tis agents or technicians every
- when IR/SAMIIA equipment is incorporated into one or facility to verify the defects or flaws and to put them right.
other assembly or machine by the customer, he alone is - The guarantee does not apply if the equipment is returned
responsible for the adaptation, the choice and the suitability to IR/SAMIIA in a condition other than in which it broke
of the IR/SAMIIA equipment, IR/SAMIIA's diagrams, down or if the seal has been removed, or if it has been
surveys and layouts being given only for guidance, unless dismantled, repaired or modified by a third party, or by the
there is a special stipulation in the acceptance of order, user or the customer.
defined in the acknowledgment of receipt. - After having been duly informed of the defect or flaw in
- IR/SAMIIA does not guarantiee components and its equipment, IR/SAMIIA will put it right as quickly as
accessories it does not sell. possible, reserving the right, in certain cases, to modify the
Defects in fitting, adaptation, design, connection and whole or part of the equipment so as to meet its obligations.
running of the assembly or part of the assembly put together - The customer agrees that IR/SAMIIA will not be
by the customer are not covered by the guarantee. responsible for damage in the event that the customer has
IR/SAMIIA equipment and material as well as the not fulfilled one or other of the obligations set out above.
assemblies or machines set up by the customer or by a third - Parts replaced free of charge remain the property or
party are assumed to be operated and used under the sole IR/SAMIIA.
control of the customer or third party. - The guarantee does not apply to wearing parts.
- The duration of the guarantee is for 6 months from the
start up of the equipment by the customer. The start up must
be made at the latest three months after dispatch of the
equipment or its being made available.
- IR/SAMIIA has the right to demand from its customer
proof of the date of start up.
- The guarantee period is reduced to half if the equipment is
used day and night.
- The lenght of guarantee is neither prolonged nor
interrupted by either amicale or litigous claims by the
customer.
- At the expiry of this period, the guarantee ceases
incontestably.
- The obligations of the IR/SAMIIA guarantee will only
come into effect if the customer proves that the defect or
flaw appeared during normal operating conditions for this
type of material, or in the course of normal use as specified
by IR/SAMIIA.
- It does not apply in the event of user's mistake, negligence,
imprudence, faultly superintencence or maintenance,
inattention to the instructions or directions for use of low
quality lubricants.
IR/SAMIIA' liability is disclaimed for all damage brought
about by loss or leaks of oil.
- No guarantee applies either for fortuitous incidents or
force majeure, or for wear, replacements or repairs caused
by normal use of the equipment.
- The guarantee is restricted to reconditioning in
IR/SAMIIA's premises at its expense and as soon as
possible the equipment and parts recognized as faulty by its

34
 IMPORTANT NOTICE

It is our policy to promote safe delivery of all orders. This Damage claims
shipment has been thoroughly checked, packed and
inspected before leaving our plant and receipt for it in You must file claims for damage with the carrier. It is the
good condition has been received from the carrier. Any transportation company's responsibility to reimburse you
loss or damage which occurs to this shipment while for repair or replacement of goods damaged in shipment.
enroute is not to any action or conduct of the manufacturer. Claims for loss or damage in shipment must not be
deducted from the IR/SAMIIA invoice, nor should
Visible loss or damage payment of IR/SAMIIA invoice be with held awaiting
adjustment of such claims as the carrier guarantees safe
If any of the goods called for on the billof lading or delivery. You may return products damaged in shipment to
express receipt are damaged or the quantity is short, do not us for repair, which services will be for your account and
accept them until the freight or express agent makes an form your basis for claim against the carrier.
appropriate notation on your freight bill or express receipt.

Concealed loss or damage

When a shipment has been delivered to you in apparent

good condition, but upon opening the crate or container,
loss or damage has taken place while in transit, notify the
carrier's agent immediatly.

35
United States Office Locations International
Regional Sales Offices
For Order Entry and Offices and distributors in
Order Status : Atlanta, GA principal cities throughout British Columbia
111 Ingersoll-Rand Drive the world. Contact the 201-6351 Westminster
Ingersoll-Rand Chamblee, GA 30341 nearest Ingersoll-Rand Hwy
Distribution Center Phone: (404) 936-6230 office for the name and Richmond, B.C.
P.O. Box 618 address of the distributor V7C 5C7
510 Hester Drive Detroit, MI in your country or Phone: (604) 278-0459
White House, TN 37188 23192 Commerce Drive write/fax to: Fax: (604) 278-2519
Phone: (615) 672-0321 Farmington Hills, MI
Telex: 786573 48335 Ingersoll-Rand
Fax: (615) 672-0801 Phone: (313) 476-6677 Material Handling Latin America Operations
Fax: (313) 476-6670 P.O. Box 24046 Ingersoll-Rand
For Technical Support: 2724 Sixth Avenue South Production Equipment
Houston, TX Seattle, WA 98124-0046 Group
Ingersoll-Rand Suite 150 USA 730 N.W. 107 Avenue
Material Handling 2500 East T.C. Jester Phone: (206) 624-0466 Suite 300, Miami, FL
P.O. Box 24046 Houston, TX 77008 Telex: 328795 33172-3107
2724 Sixth Avenue South Phone: (713) 864-3700 Fax: (206) 624-6265 Phone: (305) 559-0500
Seattle, WA 98124-0046 Telex: 441617TLS UI
Phone: (206) 624-0466 Los Angeles, CA Canada Fax: (305) 559-7505
Telex: 328795 5533 East Olympic Blvd. National Sales Office
Fax: (206) 624-6265 Los Angeles, CA 90022 Regional Warehouse Europe, Middle East
Phone: (213) 725-2826 Toronto, Ontario and
51 Worcester Road Africa
Milwaukee, WI Rexdale, Ontario Ingersoll-Rand
12311 W Silver Sping Dr. M9W 4K2 Equipements
Milwaukee, WI 53225 Phone: (416) 675-5611 de Production S.A.
Phone: (414) 461-0973 Fax: (416) 675-6920 111, avenue Roger
Order Desk Salengro
Philadelphia, PA Fax: (416) 674-6549 59450 Sin le Noble,
P.O. Box 425 France
900E. 8th Ave., Suite 103 Regional Sales Offices Phone: (33) 27.93.08.08
King of Prussia, PA Fax: (33) 27.93.08.00
19406 Calgary, Alberta
Phone: (215) 337-5930 333 11th Avenue S.W. Asia - Pacific Operations
Calgary, Abberta Ingersoll-Rand (Japan) Ltd.
T2R 0C7 Kowa Bldg. No. 17
Phone: (403) 261-8652 2-7 Nishi-Azabu 1-chome
Minato-ku, Tokyo 106,
Edmonton, Alberta Japan
1340 Weber Center Phone: (03) 3403-0641/7
5555 Calgary Trail N.W. Fax: 81 3 3401-2049
Edmonton, Alberta
T6H 5G8 Russia
Phone: (403) 438-5039 Ingersoll-Rand
Fax: (403) 437-3145 Company
World Trade Center
Montreal, Quebec Office 1101
3501 St. Charles Blvd. Krasnopresnenskaya
Kirkland, Quebec Nab.12
Printed in Sin-le- H9H 4S3 Moscow, Russia 123610
Noble(France) Phone: (514) 695-9040
Fax: (514) 695-0963

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