Azkoyen Combo T - Technical Manual Rev 10-2011 - 0
Azkoyen Combo T - Technical Manual Rev 10-2011 - 0
Technical Information
1 INTRODUCTION 6
2 COMPONENTS IN THE COMBO - T 8
3 INSTALLATION AND START UP 9
3.1 DIMENSIONS AND LAYOUT 9
3.2 CONNECTION TO THE MASTER AND POWER SUPPLY 10
3.3 CONFIGURATION OF THE CCTALK ADDRESSES OF THE DEVICES 11
3.4 CONFIGURATION OF COIN ACCEPTANCE 11
3.5 CONFIGURATION OF THE COINS IN THE DISCRIMINATOR 11
3.6 TEST 11
4 DATASHEET OF COMPONENTS 12
4.1 COIN VALIDATOR X6-D2S CCTALK 12
4.2 REFUND MODULE 13
4.3 SORTER MODULE 14
4.4 ESCROW 15
4.5 HOPPERS 16
4.6 DISCRIMINATORS 17
5 DESCRIPTION OF COMPONENTS 19
5.1 COIN VALIDATOR X6-D2S CCTALK 19
5.1.1 Technical Characteristics 19
5.1.2 How the validator works 20
5.1.3 Connections 21
5.2 REFUND MODULE 22
5.2.1 Refund module – non-autonomous 23
5.2.2 Refund module - autonomous 23
5.2.3 Electrical characteristics and connections 24
5.3 SORTER MODULE 25
5.3.1 How the sorter works 25
5.3.2 Layout of the classification paths 26
5.3.3 Physical characteristics 27
5.3.4 Electrical characteristics 27
5.3.5 Electronic circuit board and connections 27
5.4 ESCROW 29
5.4.1 Physical characteristics 30
5.4.2 Electrical characteristics 31
5.5 HOPPERS 32
5.5.1 Technical Characteristics 33
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5.5.2 Physical characteristics 33
5.5.3 Electrical characteristics 36
5.5.4 Electronic characteristics 36
5.6 DISCRIMINATORS 40
5.6.1 How the Discriminator works 41
5.6.2 Technical Characteristics 42
5.6.3 Physical characteristics 43
5.6.4 Electrical characteristics 45
5.6.5 Electronic characteristics 46
5.6.6 Configurations 47
5.6.7 Calibration of the Discriminator 49
5.7 ELECTRONIC INTERFACE: I/O INTERFACE BOARD 51
5.7.1 Functions 51
5.7.2 Electrical characteristics 51
5.7.3 Connections 52
5.7.4 Description of the ccTalk commands 53
6 USER TOOLS 56
6.1 PROGRAMMING TOOLS 56
6.1.1 User application HEUS 56
6.1.2 Portable tool TL20 57
6.2 SIMULATION TOOL 57
6.2.1 ccTalk Manager 57
6.2.2 ccTalk interfaces 58
6.2.2.1 Interface USB – ccTalk. 58
6.2.2.2 Interface RS232 – ccTalk. 58
7 NORMS 60
7.1 CE CERTIFICATION 60
7.2 RoHs CERTIFICATE 61
7.3 REACH DIRECTIVE CERTIFICATE 62
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INDEX OF TABLES
Table 1: Connections on the validator 21
Table 2: V of power supply of the refund module 24
Table 3: Current draw of the refund module 24
Table 4: Types of connectors 24
Table 5: Range of coins and exit paths 26
Table 6: Physical characteristics of the paths 27
Table 7: Physical characteristics of the paths 27
Table 8: V of power supply of sorter 27
Table 9: Connections of the sorter 28
Table 10: Range of coins of the escrow module 30
Table 11: V of power supply of sorter 31
Table 12: Current draw 31
Table 13: Current draw 31
Table 14: Connections 31
Table 15: Range of coins of the escrow module 33
Table 16: Capacity of coins in the hopper 33
Table 17: Range of coins for type of disk 34
Table 18: Range of coins for type of blade 34
Table 19: V of power supply of the Hopper 36
Table 20: Current draw 36
Table 21: Connections Hopper U-II ccTalk 37
Table 22: Dip-switch settings 39
Table 23: Selection of cctalk address using switches 39
Table 24: Working modes in ccTalk 39
Table 25: Range of coins of the module escrow 43
Table 26: Capacity of coins in the hopper 43
Table 27: Range of coins for type of disk 44
Table 28: Range of coins for type of blade 44
Table 29: V of power supply of the Discriminator 45
Table 30: Current draw 45
Table 31: Connections Hopper U-II ccTalk 46
Table 32: Selection of ccTalk addresses 47
Table 33: Commands of payment 49
Table 34: V of power supply of the I/O board 51
Table 35: Current draw 51
Table 36: Description of connections 52
Table 37: List of ccTalk commands 53
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INDEX OF FIGURES
Figure 1: Principle components of the Combo – T 8
Figure 2: Dimensions 9
Figure 3: Connection of the interface board 10
Figure 4: Description of components of the validator 19
Figure 5: Connections of the validator 21
Figure 6: Refund module 22
Figure 7: Sorter without validator 22
Figure 8: Diagram refund module non-autonomous 23
Figure 9: Diagram refund module autonomous 23
Figure 10: Components of the sorter module 25
Figure 11: Paths of classification 26
Figure 12: Diagram of classification 26
Figure 13: Electronic circuit board 28
Figure 14: Description of the Escrow module 29
Figure 15: Dimensions of the escrow module 30
Figure 16: Description of the Hopper U-II 32
Figure 17: Extraction disks 34
Figure 18: Blades 34
Figure 19: View interior of the extraction device 35
Figure 20: Dimensions 35
Figure 21: Electronic circuit board Hopper U-II ccTalk 36
Figure 22: Interface ccTalk Hopper U-II 37
Figure 23: Location of dipswitches for configuration 38
Figure 24: Description of the Discriminator 41
Figure 25: Extraction disks 44
Figure 26: Blade 44
Figure 27: Dimensions 45
Figure 28: Electronic circuit board 46
Figure 29: Location of dipswitches for configuration 47
Figure 30: Description of connections 52
Figure 31: Screenshot off the application HeUs 56
Figure 32: Tool TL20 57
Figure 33: Screenshot of the application ccTalk Manager 57
Figure 34: Interface USB – ccTalk 58
Figure 35: Interface RS232 – ccTalk 59
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Safety Instructions
Legal advice
The information contained in this technical manual is provided as support for the use of the product and its user tools.
Azkoyen Medios de Pago makes every endeavour to ensure the exactness of the information and data presented in the manual, but does not
guarantee that the manual does not contain omissions or errors. Due to the continuous improvement of our products, this information may
undergo changes without prior warning. The use of our products, accessories, and tools outside the specifications that are described will be
1 INTRODUCTION
under the sole responsibility of the user and under no circumstances will Azkoyen Medios de Pago accept responsibility for the incorrect use of
the device outside the specifications. Pay close attention to the safety recommendations. This product is protected by international patents.
The total or partial copying of this manual is prohibited without the written permission of Azkoyen Medios de Pago, S.A.
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The Combo - T device is designed to manage the processes of payment and acceptance of coins in
machines or devices that use electronic payment systems.
The Combo-T is a compact device, composed of several devices, for the management of coins and includes:
• Automatic recovery module for coin refund and the freeing of coin jams
• 5-way sorter
All these components are assembled on a metal chassis that incorporates the necessary coin chute for
reusing and paying out inserted coins
Communication between the devices in the Combo T and the system in which it is installed is cctalk. This
type of serial communication has been designed to allow the interconnection of different cash handling
devices (hoppers, validators...) in a bus of two lines (a bi-directional data line and ground).
The technical specification used in the electronic interface and communication protocol is as follows:
Generic Specification
Issue 4.3
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2 COMPONENTS IN THE COMBO - T
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3 INSTALLATION AND START UP
• The device should be installed on the inside of the machine taking into account the dimensions and
layout that are shown below.
• It is very important to ensure that both the coin exits and moving parts are free from mechanical
interference, especially the coin refund motor and the opening of the validator.
Figure 2: Dimensions
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3.2 CONNECTION TO THE MASTER AND POWER SUPPLY
• The only electronic connection to the master device is made through the ccTalk bus, through the 10
pins on the interface board connector.
• The ccTalk bus, via parallel 10-way cable, directly connects to the coin validator, the three Hoppers
or Discriminators and I/O interface board. The interface board controls the escrow device, the motor
and recovery button.
• Make the connection with a 10-way ribbon cable of the necessary length. It should not exceed 3
meters in length.
Power supply
The Combo-T device is powered from the ccTalk connection. Ensure that the power supply from the master
provides the correct voltage for the operation of the equipment.
• It is necessary to take into account that if Discriminators are used, they will only work at 24VDC.
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3.3 CONFIGURATION OF THE CCTALK ADDRESSES OF THE DEVICES
• The ccTalk specification defines 1 as the bus address for the master. By default, the factory
default addresses of the Combo - T devices are as follows:
Coin Validator = address 2
Hopper or Discriminator 1 ( A ) = address 3
Hopper or Discriminator 2 ( B ) = address 4
Hopper or Discriminator 3 ( C ) = address 5
Interface board I/O = address 80
• All ccTalk device addresses can be changed via a ccTalk command. The hoppers or
discriminators also allow address configuration with dipswitches
• From the Master, enable the acceptance of the coins to use in the validator.
• By default and after being switched on, all coins are inhibited.
• The cctalk command is used for the configuration of the inhibition [231] MODIFY INHIBIT
STATUS.
• The status of the inhibitions can be requested via the command [230] REQUEST INHIBIT
STATUS.
If the Combo - T incorporates Discriminators, you must define the coins the device will work with. There
are specific ccTalk commands:
3.6 TEST
Before switching on, it is recommended to make a functional test with the device: acceptance of coins,
classification and return.
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4 DATASHEET OF COMPONENTS
Technical Voltage:
12VDC – 24VDC (±10%)
Characteristics
Current draw: Standby = 50 mA (±10%)
Operation = 500 mA (±10%)
Environment Temperature Range: +5 ºC a +55 ºC (41 ºF a 131 ºF)
Specifications: Temperature Range -25ºC a +70ºC (-13 ºF a 158 ºF)
storage:
Relative humidity: 95 % RH (without condensation)
Electronic Interface: Serial ccTalk® Generic Specification, Issue 4.3
Dimensions:
Y X
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4.2 REFUND MODULE
REFUND MODULES
Names:
/R24 Refund Motor, non-autonomous 24V
/R24A Refund Motor, autonomous 24V
Technical Voltage:
24VDC (±10%)
Characteristics
Current draw:
Operation = 500 mA (±10%)
Dimensions:
1 – VDC
2 – PULSE
3 – GND
non-autonomous
1 – VDC
2 – GND
3 – SW1.1
4 – SW1.2
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4.3 SORTER MODULE
SORTER MODULE
16.25 – 32.5 mm (0.63 – 1.27 in.) 1.2 – 3.2mm (0.04 – 0.12 in.)
Dimensions:
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4.4 ESCROW
ESCROW
16.25 – 32.5 mm (0.63 – 1.27 in.) 1.2 – 3.2mm (0.04 – 0.12 in.)
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4.5 HOPPERS
Technical Voltage:
12VDC – 24VDC (±10%)
Characteristics
Current draw: Start up = 3A (± 20%)
Standby = 50mA (± 5%)
Operation = 450 mA (±20%)
Environment Temperature Range: +5 ºC a +55 ºC (41 ºF a 131 ºF)
Specifications: Temperature Range -25ºC a +70ºC (-13 ºF a 158 ºF)
storage:
Relative humidity: 95 % RH (without condensation)
Electronic Interface: Serial ccTalk® Generic Specification, Issue 4.3
Diameter of coins: Thickness of coins:
12 – 32 mm (0.47 – 1.25 in.) 1.2 – 3.5mm (0.04 – 0.13 in.)
Dimensions:
Y X
Medium: X = 131 mm (5.15 in.) Y = 154 mm (6.06 in.) Z =155 mm (4.01 in.)
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4.6 DISCRIMINATORS
DISCRIMINATOR
Dimensions:
Y X
X = 131 mm
Medium: Y = 154 mm (6.06 in.) Z =155 mm (4.01 in.)
(5.15 in.)
Capacity: 400 (with 24mm Φ and 2,8 mm thickness)
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Speed: Up to 5 coins/s
Difference
1 mm of difference between diameter of coins for their detection
diameter:
Pinout connector
ccTalk: PIN 1 = DATA in ccTalk®
PIN 7 = PIN 10 = VDC
PIN 4 = PIN 8 = GND
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5 DESCRIPTION OF COMPONENTS
The coin-mechanism or coin validator whose job it is to recognise and validate coins inserted by users also
controls their classification.
Through electromagnetic sensors and optical controlled by a digital microprocessor with technology DSP, the
validator is capable of recognizing any programmed coin with a great precision, guaranteeing the functioning
of free fraud and avoiding the acceptance of coins that have not been programmed.
1. Coin entry 3
2. Sensor module
3. Outlet module
4. Reject outlet 4
5
5. Accepted coin outlet
• High precision measurement of magnetic and physical parameters of coins due to the use of DSP
technology.
• It allows the tele-programming and flashing of firmware directly from the serial port.
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• It has an effective "anti-fishing system" which has the job of foiling any attempt of fraud using the
procedure of tying a string to a coin.
• Modular construction.
• Built with plastic material of the latest generation, wear-resistant, dissipating of static electricity, of high
rigidity and dimensionally stable at high temperatures and humidity (low level of absorption) and
resistant to saline mist.
• It has a hardware test (perform self-check), that is requested by the machine, which informs it of any
possible anomalies that are occurring inside the validator.
The validator works as a peripheral inside the Combo T and the whole system, through the cctalk bus. It is
the system that has full control of the validator. Each time that the system is activated or a reset is
performed, the validator remains with all coins inhibited and classifies in only one direction.
Once the system to which it belongs begins communication with the validator, it informs the validator of the
coins that can be admitted and the classification that has to perform, these programmes are stored in the
RAM of the validator and can be modified in any time, but only from the machine itself.
Communication of the machine with the validator is permanent (credit polling), recording any credit or error
that could have been generated by the validator. If communication stops during 1 second or more, the
validator would stop accepting coins.
Once a coin has been inserted, it is analysed by the sensor module and if it corresponds to a programmed
coin that is not inhibited, it is automatically accepted and the machine is informed.
For more information about the different commands of operation, check the module Protocol cctalk of this
product.
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5.1.3 Connections
1. J2 Connection - ccTalk
2. J3 Connection - modules
3. JP101 Azkoyen user Tools
2 1
Connections
1 – / DATA
2–
3 – S1 SOLENOID 1 SORTER.
4 – S3 SOLENOID 3 SORTER.
5–
J2 CONNECTION CCTALK
6 – S3 SOLENOID 2 SORTER.
7 – VDC
8 – 0V DC (GND)
9–
10 –
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5.2 REFUND MODULE
It is in charge of activating the refund lever on the validator in an electro-mechanical manner, with the aim of
eliminating possible mechanical jams that occur inside the validator. In addition, when a user requests the
refund of credit or the cancellation of the transaction, the refund motor is activated by pressing the refund
button on the interface board.
There are several models available, in function of the type of operation: autonomous or non-autonomous
and of the connector used. The characteristics are described below:
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5.2.1 Refund module. Non-autonomous
In this model, the activation and control is carried out by the master. The master activates the motor and
controls the activation cycle with a micro-switch detector.
The module itself performs the control and stopping of the motor, which should match with an opening and
closing of the door of the validator. The master or primary system that controls the Combo-T should only
send a pulse of activation.
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5.2.3 Electrical characteristics and connections
• Voltage
V power supply
Activation 24VDC ± 10%
• Current draw
Current draw
Activation (max.) 1A
Connections
CONNECTOR:
JST 3V SMR-03V-B
PIN: AUTONOMOUS
JST SYM-001T-P0.6
1 – VDC
2 – PULSE
3 – GND
CONNECTOR:
MLX 39-01-2040 4V MALE
PIN:
MLX 39-00-0038 FEMALE non-autonomous
1 – VDC
2 – GND
3 – SW1.1
4 – SW1.2
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5.3 SORTER MODULE
The sorter has an entry chute and classifies the coins inserted by the user. It works in combination with the
coin validator. The inserted coins are analyzed by the validator and can be accepted or rejected by making
the refund to the user.
The sorter has 5 possible paths of classification. They are comprised if the following elements:
1. Sorter
2. U bracket
3. Entry chute 1
4. Refund module
• The Sorter (1) has 5 possible paths of classification for the accepted coins.
• The coins rejected by the validator are not classified but are returned to the outside of the machine by a
direct reject channel.
• The coins inserted in the Combo-T reach the Validator through of the coin entry chute (3).
• The validator has previously received on behalf of the master ccTalk application all the commands
associated with inhibition of coins and classification of them.
• When a coin is accepted, the validator, as well as sending the ccTalk code of the coin to the master
application, orders it to classify it through the established path.
• The sorter module (1) activates the corresponding solenoid/s to open the correct path.
• The coins come out of the sorter module to the relevant classification paths.
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5.3.2 Layout of the classification paths
S2
S5
S4
S3
S1
A
Exit Path Destination
Escrow (or V
S1 C1 Retainer) V
S2 C2 Hopper C
B
S3 C3 Hopper B
S4 C4 Cash box
S5 C5 Hopper A
C
Table 5: Range of coins and exit paths
CASH BOX
Figure 12: Diagram
of classification
paths
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5.3.3 Physical characteristics
In the following table the range of diameters and thicknesses of the coins accepted by the different
classification paths.
Range of diameter of coins (mm) 16.25 to 32.5 16.25 to 29 16.25 to 29 16.25 to 29 16.25 to 29
Range of thickness of coins
1.2 to 3.2 1.2 to 3.2 1.2 to 3.2 1.2 to 3.2 1.2 to 3.2
(mm)
• Current draw
Current draw
Activation (max.) 500 mA
On the Electronic circuit board are the internal and external connections.
The coin validator is connected to the Combo-T device with 10-way cable that comes with the sorter.
Alternatively the ccTalk connection could be made with the 4-way connector available.
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Position of the connectors on the Electronic circuit board
Connections
SOLENOIDS OF 1 – VDC
J1, J2, J3 INTERNAL
CLASSIFICATION 2 – SOLENOID
1 – / DATA
2–
3 – SOLENOID 1
4 – SOLENOID 3
VALIDATOR X6-D2S 5–
J4 EXTERNAL
CCTALK 6 – SOLENOID 2
7 – VDC
8 – 0V DC
9–
10 –
1 – VDC
CONNECTION
2–
J5 CCTALK EXTERNAL
3 – 0V DC
4-way
4 – / DATA
1 – / DATA
2 – 0V DC (OPTIONAL)
3–
4 – 0V DC (OPTIONAL)
CONNECTION
5–
J6 CCTALK EXTERNAL
6 – VDC (OPTIONAL)
10-way
7 – VDC
8 – 0V DC
9 – / SERIAL MODE
10 – VDC (OPTIONAL)
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5.4 ESCROW
This module is an optional intermediate storage of the coins inserted before making the associated
transaction.
It can be enabled as a classification path (C1 S1) to temporarily store coins which are not routed to
hoppers or discriminators. The operation consists of the possibility of returning these coins or finally routing
to the cashbox. A typical case is to avoid the system being used as a change machine, by introducing coins
of higher value and requesting a refund of the amount.
This way there is always the option of refunding the exact same coins inserted as credit in the case of not
buying any of the products or services offered by the machine.
C1
4
1
REFUND CASH
BOX
1. Solenoids
2. Connector
3. Refund and cashbox flaps
4. Path of escrow
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5.4.1 Physical characteristics
Range of coins
Dimensions
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5.4.2 Electrical characteristics
V power supply
Activation 12-24VDC ± 10%
• Current draw
Current draw
Activation (max.) 1,1A
Activation times
T min. 1s
T max. 2s
• Connections
J1 ACTIVATION SOLENOIDS
1 – SOLENOID - REFUND
2 – VDC
3 – VDC
4 – SOLENOID - CASHBOX
J2 DETECTION FLAPS
1 – COMMON
2 – SWITCH - REFUND
3 – SWITCH - CASHBOX
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5.5 HOPPERS
The Combo-T device can be equipped, as devices of payment, with both Hoppers and Discriminators. Their
function is the storage of coins for the payment of refund or a credit. The main difference between a hopper
and a discriminator is that the first is a single coin payout and the second has capacity to use two values of
coins, simultaneously. Here are the main characteristics of the Hoppers:
.
2
1. Sensors - empty 1
2. Coin exit
3. Optic sensor - exit
4. Sensors - full
5. Hopper
The hopper consists of a storage bay with a system of rotary extraction, powered by a motor and controlled
by ccTalk instructions. You have optic detection sensors of the coins paid out, as well as sensors for the
detection of full and empty levels in the hopper.
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5.5.1 Technical Characteristics
• Coverage of all the range of existing coins with 3 available disks (diameter) 7, 8 and 12 cavities and two
blades (thickness)
• Storage of one type of coin per hopper
• Up to 400 coins per hopper average for a coin of 24 mm dia. and 2.8 mm thickness
• Optical sensors of detection of levels: full and empty
• Optical sensor for the detection exiting coins
• Possibility of detecting double counting, which consists of an additional sensor in the output for an
increase in security
• Reporting of errors through the ccTalk bus
• Possibility of encrypted operation with the ccTalk standard
• Average speed of payout of 5.6 coins/s, reaching a maximum speed of 8 coins/s for lower diameters
• Anti-jam function software and detection of current draw. Reverses the rotation of the engine for 1.5 s, in
case of detection, to remove the jam
• Anti-cave or hollow function for a lack of payment due to coins not reaching the disk, the rotation of the
motor is inverted to mix up all the coins in the hopper so the reach the disk. It activates after 5 seconds
with no extraction of coins and activates. The rotation of the motor is reversed for 1.5 seconds
Range of coins
Range diameter coin (mm) 12 to 32
Ø 24 mm 5 10 20 50 1 2
Coin Thickness cent € cent € cent € cent € € €
2,8 mm
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Types of extraction disks
7 cavities 30 to 32 4,6
8 cavities 18 to 30 5,3
12 cavities 12 to 20 8
Types of blade
Short reduced 1.2 to 1.7 7 and 8 cavities * For thinner coins, consult with the Dept.
CRM – after-sales Azkoyen - Ampasa
Long* 1.2 to 3.3 12 cavities
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Extraction assembly
2
3
1. Disk
2. Motor
3. Blade
4. Exit sensor
5. Propulsion trigger
1
Dimensions
* (mm)
154 131
34
128,7 155
99,2
26,3
43,3
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5.5.3 Electrical characteristics
• Current draw
Current draw
Max. start up 3A ± 20%
standby 50 ma ± 5%
payment 450 mA ± 20%
To select the ccTalk address of the device and to configure the operation modes, use the block
of 8 dipswitches accessible from the outside.
8
2
1. Q1 – Connection ccTalk
2. Q2 – Motor 7
3. Q3 – Tools - Azkoyen
4. Dipswitches - configuration
5. Q4 – Sensor - full 6
6. Q5 – Sensor empty
7. Q6 – Sensor Plus 5 4 3
8. Q7 – Con. Exit sensor
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Connections
1 – / DATA
2–
3–
4 – 0V DC
CONNECTION 5–
Q1 EXTERNAL
CCTALK 10 -WAY 6–
7 – VDC
8 – 0V DC
9–
10 – VDC
1–
2 – 0V DC (GND)
CONNECTION 3 – RX
Q3 AZKOYEN USER EXTERNAL 4–
TOOLS 5 – TX
6 – VDC (+5V)
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Dipswitches for configuration
The dipswitches for the selection of the ccTalk address and the configuration of the working
mode are accessible from the bottom of the hopper, as shown in the figure:
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ccTalk address SW1 SW2 SW3 SW4
6 ON ON OFF OFF
18 ON ON ON ON
* Notes:
ENCRYPTED – The communication in the ccTalk bus is protected using encryption
codes for greater security. The master ccTalk should also be working in encryption
mode.
PLUS – Name of the model of Hopper U-II that has a double optic sensor on the
coin exits. For the activation of the PLUS function, it is necessary for the Hopper to
have the hardware, i.e. double sensor.
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5.6 DISCRIMINATORS
The Combo-T device can use Discriminators as payment devices. The Discriminator is a type of
hopper allowing the payment of two different types of mixed coins the same hopper. It has a
device that identifies, by its diameter, the coins in the disk and allows the payment of any of the
two. If there is a coin in the trigger, ready to be paid, that does not correspond with the required
coin, the exit remains closed and the coin returns to the hopper.
The Discriminator communicates with the master through the ccTalk bus. There are specific
commands for the management of this device, relative to the configuration of the types of coins
and the type of payment.
The modes of payment can be set through commands and can be:
• Multiple payment: the master orders the number and type of coins
• Intelligent payment: the master requests the payment of a set amount and the
Discriminator manages the payment taking into consideration the current provision
of coins in the disk. This method is most effective for speed of transaction.
1
1. Sensors - empty
2. Coin exit
3. Exit gate
4. Sensors - full
5. Hopper
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5.6.1 How the Discriminator works
The basis of how the Discriminator works is by measuring the diameter of the coins using three
optic sensors.
IMPORTANT:
For the serial Discriminator to work properly, the coins
that are used in the same hopper must have a difference
in diameter of at least 1 millimetre.
The advantage of the Discriminator against other types of hopper is the possibility of using two
types of coin in the hopper.
In systems where the available space for hoppers is limited, the use of the Discriminator favours
an optimisation if this space.
However, the existence of two types of coins inside the hopper makes necessary to have proper
control of the cash to achieve high efficiency in the payment.
Here several considerations to take in account, both in the management of cash by the master
and also in the service tasks of the machine. The principles are:
• Balance of coins
The initial fill of the Discriminator must have a balance of suitable coins of both types.
The currency of each type of coin value must be equal. That is, if for example, coins of
50 c and € 1 are stored, the number of coins of the first value will be the double that of
the second value, or put another way, the ratio of the number of coins should be 2:1.
For greater efficiency of the Discriminator and of the system, we recommend the
proportion of 1:2 for the value of the two coins used, e.g. 10c and 20c or 5c and 10c.
The master must register and control at all times the accounting of the coins inserted
and paid out by the application. In this way, you can manage the dynamic processes of
refunding coins, ensuring the availability of change and maintain a high speed in the
execution of the payment.
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If multiple payment is used, the orders of payment must adapt to the current availability
of cash. It takes into account the availability and also the percentages of the types of
coins inside of the hopper. The duration of the payment will be extended proportionally
to the difference of percentages of occupation of the hopper.
• Out-of-change
In connection with the previous point - an algorithm of payment and refilling should be
used. Not refilling using useable inserted coins or uneven filling will often cause one coin
to be used up. If occupation of the capacity of the hopper is uneven, for the two types of
coins, the times of search are lengthened, much more as the difference between the two
are greater.
• Intelligent Payment
For the secure management of the cash it is recommended to use intelligent mode of
payment, in which the Discriminator uses the coins as and how they are in the disk at
the time of the transaction to complete the payment of the amount requested. In
addition, the intelligent payment tries to save coins of the lowest value for a future
assurance of the payment.
• Interface ccTalk.
• Coverage of all the range of existing coins with 3 available disks (diameter) 7, 8 and 12
cavities and two blades (thickness)
• Storage of up to two types of coin per hopper
• Up to 400 coins per hopper average for a coin of 24 mm dia. and 2.8 mm thickness
• Optical sensors of detection of levels: full and empty
• Optical sensor for the detection exiting coins
• Exit gate for stopping coins
• Reporting of errors through the ccTalk bus
• Possibility of encrypted operation with the ccTalk standard
• Average speed of payout of 5.6 coins/s, reaching a maximum speed of 8 coins/s for
lower diameters
• Anti-jam function software and detection of current draw. Reverses the rotation of the
engine for 1.5 s, in case of detection, to remove the jam
• Anti-cave or hollow function for a lack of payment due to coins not reaching the disk, the
rotation of the motor is inverted to mix up all the coins in the hopper so the reach the
disk. It waits for 5 seconds with no extraction of coins and activates. The rotation of the
motor is reversed for 1.5
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5.6.3 Physical characteristics
Range of coins
Ø 24 mm 5 10 20 50 1 2
Coin Thickness cent € cent € cent € cent € € €
2,8 mm
Disk of extraction
8 cavities 18 to 30 5,3
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Types of blade
Espadín corto
Dimensions (*)
* Identical dimensions to the Hopper U-II
* (mm)
154 131
34
128,7 155
99,2
26,3
43,3
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5.6.4 Electrical characteristics
ATTENTION:
If the Combo T device has any discriminator, the voltage
of the power supply of the setup must be 24VDC.
• Current draw
Current draw
I max. start up 2,5 A ± 20%
I standby 75 mA ± 5%
I payment 310 mA ± 20%
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5.6.5 Electronic characteristics
1
2 3
1. K1 – Connection - ccTalk
2. K2 – Exit gate
3. K3 – Motor 9
4. K4 - Detector - full 8
5. K5 – Detector - empty
7
6. K6 – Optic sensor - trigger
7. K7 – Encoder motor
6
Connection ccTalk
1 – / DATA
2–
3–
4 – 0V DC
CONNECTION 5–
K1 EXTERNAL
CCTALK 10-WAY 6–
7 – VCC
8 – 0V DC
9–
10 – VCC
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5.6.6 Configurations
3 OFF OFF
4 OFF ON
5 ON OFF
6 ON ON
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Configuration of the coins Type1 and Type2
The options of configuration of the two types of coins are made through of ccTalk specific
commands for this device. The parameters required to be configured are: the diameter of each
coin and value in units of base coin. It will always be necessary to configure the diameter before
of the value.
Multiple Payment
The master defines how many and what types of coins are being paid by the discriminator.
This mode of payment, to be highly efficient, requires the use of comprehensive and dynamic
control of the availability of credit in the hoppers. This requires a homogeneous initial load in
the discriminator and the continuous registering of the coins that enter and leave in the
different transactions
(See chapter 2.7.1 Working principles).
Intelligent Payment
Making use of this mode, the master requests the payment of an amount of base coins from
discriminator and it manages the order making use of the currently prepared coins in the disk.
The smart payment facilitates the control of the cash and keeps the balance of coins in the
hopper at a safe level, making the number the two types of coins proportional.
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Payment commands
standard ccTalk /
Code Command
Specific for discriminator
The calibration is the process of memorization of the measurements of the coins with which you
are going to work. It also makes the adjustment of the offset of the different measurement
sensors, referencing them with a known parameter, such as the diameter of the coin.
All the Discriminators leave factory calibrated, however, it is necessary to make a recalibration
when you remove or change any of the following elements of measurement in the Discriminator:
− Encoder
− Trigger
− Disk
− Blade
− Electronics of the optic sensors
− Optic sensors
It is recommended to do recalibration if the hopper has any physical wear in any of the moving
parts or if it has been dropped or suffered a hard knock.
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Calibration procedure
To correctly calibrate the hopper discriminator, put 25 coins of € 1 euro (Ø 23 mm and thickness
2.2 mm) or of similar physical measurements into the hopper. Then follow the steps listed in
paragraph 4:
If you want to implement this provision in the machine, can follow the recommendations in
section 4.2:
The recalibration may be done by the machine, if you have implemented this provision in your
software or with the ccTalk Manager Tool of Azkoyen, follow the steps listed in the chapter:
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5.7 ELECTRONIC INTERFACE: I/O INTERFACE BOARD
The Combo - T connects to the master of the system through this interface board, using a
standard of 2 x 5 - way ccTalk connection. In addition to the ccTalk connection, it has a
microcontroller for the control of the ccTalk devices working in parallel, such the refund motor
and the escrow and the reading of analogue / digital inputs to receive information on the status
of the devices.
The interface board, using the set of enabled ccTalk commands takes control, using voltage
levels, of the refund motor and the escrow and reports the status of the analogue / digital inputs
connected to the interface, among them the refund button, micro-switches in the escrow and the
position of the refund motor. There are unassigned inputs that could be used for the reading the
status of any other sensor or activator.
5.7.1 Functions
• Serial ccTalk interface between the Combo – T and the master application.
• Provides the power supply to all the components.
• Activation / Deactivation of the refund motor using ccTalk commands.
• Activation / Deactivation of the escrow using ccTalk commands.
• Reading the status of the two aforementioned devices and the refund button.
• It has unused analogical / digital inputs for use with other devices.
• Current draw
Current draw
I max. start up 1.5 A ± 20%
I normal <100 mA ± 5%
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5.7.3 Connections
1 – / DATA
2–
3–
4 – 0V DC
5–
JP1 BUS CCTALK
6–
7 – VDC
8 – 0V DC
9–
10 – VDC
1 – [+V MOT]
2 – [- V MOT]
JP2 REFUND MODULE 3 – SW1.1 MOTOR STOP
4 – SW1.2 GND
1 – REC. BUTTON
JP3 REFUND BUTTON
2 – GND
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5.7.4 Description of the ccTalk commands
List of commands
Code Command
1 Reset device
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Description of commands
All the commands except 70, 71, 72 and 96 are specific ccTalk protocol commands (v. 4.5).
For more information on this protocol, see: www.cctalk.org
Use this command to inform on the type of device and its firmware version. There are 2 bytes
reserved for sending other types of data in the future.
At the moment the interface board control several inputs that have various functions:
The first data received is the counter of the number of times that the status of any of the inputs
has changed from the last time that this command is executed.
The following data provides information on the status of the inputs at the present moment and
before. It sends the last 4 status of the inputs. This buffer of events is deleted when you send the
command 1 "reset device".
Input on – 1
Input off – 0
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Header 71: Control motor refund
Transmitted data: <none>
Received data: ACK
This command is used to activate the refund motor. This will stop if its input is set to 0 (stop
motor = ON)
This command is used to activate the V retainer. Depending on the command received
(charge/payment), it will send the order to the V retainer to open one flap or the other for a
specified time.
[charge/refund]
1 – charge
2 – refund
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6 USER TOOLS
There are two types of user tools to use with the Combo - T or directly on their components: for
programming and for simulation ccTalk.
The tool HeUs is available on the technical website of Azkoyen Medios de Pago
(http://sat.azkoyen.com). Files can also be downloaded from the web for programming.
Once you have saved these files in the directory \HEUS\DATAFILES, they can be transferred to
the devices, using the connection cable directly from the PC or through of the portable tool TL20.
There is a specific manual, both for the TL20 and the HEUS, available on the Azkoyen website;
you should consult them for the detailed instructions for managing and operating these devices.
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6.1.2 Portable tool TL20
For onsite field operations, the TL20 tool serves as intermediate device for the storage of files.
The TL20 works in combination with the HEUS user application from which you load the
programming files. Once the files are transferred to the portable device, this works
independently. With the TL20 you can update the firmware of Hoppers and Validator and
update the data base of coins in the validator.
The ccTalk Manager facilitates the integration of the Combo - T or any other ccTalk device,
using simulation of the communication. It is a tool recommended for the development phases of
a cctalk system.
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For the connection of ccTalk devices to a PC you need an electronic interface that suits the
voltage to be used in this serial communication. There are two available interfaces, one with a
USB connection and the other with a RS-232 connection, to be connected to a COM.
It is necessary to connect a power supply source of 12/24VdC for supplying voltage to the
bus and the installation of the drivers that come with the device so that it is recognized by the
operating system.
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Figure 35: Interface RS232 - ccTalk
It is necessary to power the device with a power supply of 12 or 24VDC depending on the
voltage that is needed by the devices on the bus.
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7 NORMS.
7.1 CE CERTIFICATION
components:
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7.2 RoHs CERTIFICATE
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7.3 REACH DIRECTIVE CERTIFICATE
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