COMPANY PROFILE
PT. DANALAM CIPTA PRATAMA
TECHNICAL INSPECTION AND CERTIFICATION
Rev.01.2.17
CONTENT
1. COMPANY PROFILES
2. COMPANY LEGAL CERTIFICATE
3. MANAGEMENT STRUCTURE
4. MAN POWER & STAFF
5. COMPETENCE
6. NDE PROCEDURE
7. PERSONNEL CERTIFICATE
8. NDE METHOD & EQUIPMENT CERTIFICATE
PT. Danalam Cipta Pratama
Company Profile
Established since 1997 in Jakarta, works in Technical
Inspection , Certification and Heat Treatment Services
Experience Method :
RT,UT,MT,PT, PMI, Hardness, Vacuum Test & Heat Treatment
Experience Field :
Power Plant (Boiler and Power Piping) ,
Chemical Processing/Refinery Plant ,
Oil & Gas Industry ( Process Plant and Distribution Pipeline )
Man Power and Branch Office:
Head Office (HO) Jakarta & 4 Branch (Medan,Batam,Cilegon, Bontang)
Permanent Inspector/Technician : 45 staff
Legal, Finance & Administration : 14 staff
Project Experience (last 10 years)
Contract Value > 2 Billion
2005 ,Perluasan Pupuk Kujang ,under PT. Rekayasa Industri, Cikampek
2007 – 2009 , NDT Upgrade Refinery PERTAMINA under SK KRIS ( Korean
Company) lokasi: Dumai , Riau
2009 ,NDT Steam Piping in Wayang Windu Geothermal PT. Star Energy,
under PT. Rekayasa Industri, Pangalengan, Jabar.
2009 – 2011 , NDT Package PLTU Kanci unit 1 - 600 MWe ,under Doosan
Heavy Industri, Cirebon
2010 , NDT Piping Kaltim Nitrate Indonesia (KNI) , under PT. Rekayasa
Industri, Fabrication in Cilegon, Banten.
2011-2012 , NDT Package (RT,MT,PT) and PWHT for 2 unit Power Boiler &
Steam Line 16” Pupuk Kaltim , under IKPT ,Bontang, Kaltim
2012 , PWHT & NDT for Power Boiler di PT. Semen Tonasa, under
PT.Rekayasa Industri , Pangkajene, Sulawesi Selatan
2014 – 2016 , NDE Package (RT,UT,MT,PT ,PMI, Holiday Test) at Central
Processing Plant Donggi & Pipeline 16” (36 km) , Project PPGM Donggi
Pertamina EP - PT.Rekayasa Industri , Banggai, Sulawesi Tengah
Company Legal Certificate
Pemerintah Provinsi DKI
SIUP , No 07477-05/PM/P1/1.824.271
TDP , No. 09.04.1.70.24868
Departemen Pekerjaan Umum:
SIUJK No. 0904.2.85.97.265522 , Tgl 13-Agustus 1997
Company Legal Competence in NDE & Certification
SKT MIGAS (No. 1323/SKT-02/DMT/2016)
SKT Panas Bumi (No.79/SKT /PMDN/2015)
Radiography Personel Legal Certificate :
BAPETEN & BATAN
Industrial Radiography Permit Certificate :
Badan Pengawas Tenaga Nuklir Nasional
(BAPETEN)
Company Scope of Works
Non Destructive Testing (NDT) / Uji Tak Merusak (UTR)
• Radiography Testing
• Ultrasonic Testing (Flaw and Thickness Detecting)
• Magnetic Particle Inspection
• Dye Particle Testing
• Hardness Testing
• Positive Material Inspection (In Site Chemical Analysis for Alloy)
• Holliday Testing
• Visual Inspection ( Visual and Boroscope )
Heat Treatment Services
• Pre-
Pre-Heat & Post Weld Heat Treatment (PWHT)
Certification
• Welder Performance and Welding Procedure
• Boiler and Pressure Vessel
• Crane and Lifting equipment
National Company Certification
1. DIRJEN MIGAS
• SKT – MIGAS Bid. PENGUJIAN TEKNIS
Sub Bidang Uji Tak Rusak (METHOD : RT, UT, MT, PT)
2. DIRJEN PANAS BUMI (ENERGI BARU TERBARUKAN )
• SKT – PANAS BUMI /GEOTHERMAL
Technical Inspection : Pressure Vessel, Pipeline,WPS, Storage Tank, Crane
NDT : Radiasi (Radiography),
(Radiography), Non Radiasi (UT,MT,PT,Visual)
3. DEPNAKERTRANS
Penunjukkan Perusahaan Jasa Keselamatan dan Kesehatan Kerja
Subbidang :
• UJI TAK MERUSAK (UTR)
• KETEL UAP DAN BEJANA TEKAN / BOILER & PRESSURE VESSEL
• ALAT ANGKAT DAN ANGKUT / CRANE & LIFTING EQUIPMENT
DEPNAKERTRANS CERTIFICATE
Surat Penunjukkan Perusahaan Jasa
Keselamatan dan Kesehatan Kerja
Bidang :
Pengujian Tak Merusak (UTR)
DEPNAKERTRANS CERTIFICATE
Surat Penunjukkan Perusahaan Jasa
Keselamatan dan Kesehatan Kerja
Bidang :
Pemeriksaan dan Pengujian Pesawat
Uap (Boiler) dan Bejana Tekan
DEPNAKERTRANS CERTIFICATE
Surat Penunjukkan Perusahaan Jasa
Keselamatan dan Kesehatan Kerja
Bidang :
Pemeriksaan dan Pengujian Pesawat
Angkat dan Angkut
SKT MIGAS CERTIFICATE
Bidang :
Uji Tak Merusak
Method : RT , UT , MT , PT
SKT PANAS BUMI CERTIFICATE
Inspeksi Teknis : Pressure
Vessel, Pipeline,WPS, Storage
Tank, Crane
UTR : Radiasi (Radiography)
Non Radiasi (UT,MT,PT,Visual)
Senior Inspector and Supervision Board
1. Donny B Triharto ( President Director )
+30 years experience in NDE & QC Inspector
2. Gandung Gunawan ( Operational Director)
+30 years experience in NDE & QC Inspector
3. Ahmad Paoji ( Branch Manager )
+30 years experience in NDE & QC Inspector, Level III RT BATAN
4. Saenal A. Rapi (SAR Training Center - ASNT Lev-III ;RT,UT,MT,PT,ET )
+30 years experience in NDE , Garuda Maintenance Facility
5. Efendi Mariko ( NDE Manager )
+ 10 years experience in NDE & Welding Inspector , PWHT Supervisor
6. Nurjeni ( NDE Manager )
+ 15 years experience in NDE Level-2 (AR,RI,MT,PT)
7. Adhi Prihastomo ( NDE Inspector )
+5 years exp. in NDE & Welding Inspector , Radiation Safety & Nuclear Instrumentation
Management Structure
Permanent Human Resources
Inspection Staff
Head Office (Jakarta)
• 14 Inspection staff
• Support Certification AR/OR BATAN , ASNT Lev-2, WI
• Support Equipment Certification & Calibration
Branch Office
1. MEDAN ( Sumatera Area)
• 7 Inspection staff
2. BATAM ( Kepri & Batam Area)
• 7 Inspection staff
3. CILEGON ( Banten Area )
• 8 Inspection staff
4. BONTANG (Kalimantan Area)
• 9 Inspection staff
TOTAL = 45 Inspection Staff
EXCLUDE Finance, Admin, Security & non
technician worker
Competence & Qualification
Radiation Safety Officer (Petugas Proteksi Radiasi)
• Licensed under BAPETEN
Inspector
• Level 2 in Volumetric NDE (RT or UT) , Certified by ASNT Lev-3
• Level 2 in MT or PT , Certified by ASNT Lev-3
• Radiographic Interpreter , Certified by ASNT Lev-3
• Ahli Radiografi or Operator Radiografi ,Certified by BATAN
• Welding Inspector , Corrosion /Coating Inspector Lev-1 NACE
• Positive Material Identification Operator , Cert. (Thermo Scintific)
Technician
• Level 1 in RT,UT,MT,PT , Certified by ASNT Lev-3
• Dark Room Technician
• PWHT Technician
• Rope Acces Lev-2
• Hardness Operator
Main Equipment Used
Method Equipment Brand
Sentinel Delta 800, Tech-Ops 660,
Radiography
Rigaku RadioFlex 250GS , GE XRS-3 270 KV
Ultrasonic Testing GE USM 35 Flaw Detector , Krautkramer DM2
Magnetic Particle Test Magnaflux Y7 yoke AC/DC , Permanent Yoke, Spotchek
Penetrant Test Magnaflux Spotcheck
Hardness Test KW-06-213 , Equotip
CCT/DCVG Pipeline
Gx McMiller
Corrosion Inspection
PMI-Material Identification NITON XRF XL-2 100G
Boroscope
Outside/Independent Trainning Center
for Inspector/Technician Certification
Saenal Aladin Rapi SAR-NDT Training Center
Training and Certification Level 1 and Level 2 for method :
RI, RT, UT, MT, PT
BATAN – Pusdiklat , Pusat Standarisasi & Jaminan Mutu
Petugas Proteksi Radiasi
Operator Radiografi (RT lev-1) dan Ahli Radiografi (RT Lev-2)
B4T Bandung
Welding Inspector , Corrosion Inspector
Training and Certification UT Lev-2 (Pipe Plate & All Position)
BLK – Condet
Welding Inspector
Destructive Test for WQT & WPQT
Spektris MetaLab
PMI Operator Training
Multi Spek Sinergindo ( MSS)
Training and Certification Level 1 and Level 2 for method :
MT, PT
NDE PROCEDURE (STAMP MIGAS)
NDE PROCEDURE (STAMP MIGAS)
ISOTOPE / RADIOGRAPHY PERMIT CERTIFICATE
Location : CILEGON
ISOTOP / RADIOGRAPHY PERMIT CERTIFICATE
continue
Location : Based on Project Area
PERSONNEL CERTIFICATE
DEPNAKERTRANS
Boiler and Pressure
Vessel Inspector
DEPNAKERTRANS
Crane & Lifting Inspector
ASNT Level -3
Welding Inspector
ASNT Ultrasonic Testing Level -2
Back leaf
Radiation Safety Officer
Petugas Proteksi Radiasi
Radiographic Interpreter
RADIOGRAPHY Level-
Level-2 / RADIOGRAPHY Level-
Level-1 /
Ahli Radiografi BATAN Operator Radiografi BATAN
Magnetic Particle Testing Level -2
Dye Penetrant Testing Level -2
Positive Material Identification Operator
NDE METHOD &
EQUIPMENT CERTIFICATE
NDE METHOD OVERVIEW
FLAW DETECTION MATERIAL PROPERTIES
METHOD
SURFACE SUB-S VOLUMETRIK Chemical Physical Dimension
RT √ √ √
UT √ √ √ Thickness
MT √ √
PT √
Visual/ √
Boroscope
PMI (XRF) Metal exc:
C,Si,(light element)
Hardness Hardness
Holiday √ (Coating)
1. Radiography Testing
Radiation Source :
• Gamma Ray
Use Nuclear Isotope , continued exposed ,High energy rad, high
penetration for thick material (up to > 2 inch)
Eqp: Sentinel Delta 800 , Tech Ops 660
• X-Ray
Use X-Ray Generator , operational when powered , Low energy rad,
Very High Quality Image
High qualified Personel
Eqp: Rigaku 250 kV , GE XRS-3 Pulsed X-Ray ( operational in mid 2017 )
Personel that interpreting shall be have cert. level-
level-2 :
• Radiography Lev-
Lev-2 (BATAN) , ASNT RT-
RT-2 , ASNT Radiographic Interpreter
Radiography Testing (cont)
Expose Method:
• Single Wall Single Image
If Accessible for Plate , Pipe with Inside Diameter > SFD
• Double Wall
If Area not accessible for SWSI
Single Image, for pipe dia. > 3,5 inh
Double Image, for pipe dia. ≤ 3,5 inch
Image Quality
• Density
Range Density :
Gamma : 2,0 to 4 (ASME V , Article 1, T-282.1)
X-Ray : 1,8 to 4
• Sensitivity
Sensitivity calculation based on smallest IQI wire appears on Film
IQI Selection ASME Article 1 , T-276
Radiography Testing (Safety)
Safety Consideration :
• WORK AREA
Restricted Area for Radiation > 2,5 mR/h
Controlled Area for Radiation 0,75 to 2,5 mR/h
Safe Area for Radiation < 0,75 mR/h
• PERMIT
JSA
PERMIT TO WORK by Client/Owner Area
LEGAL PERMIT CERTIFICATE
1. Isotop serial number
2. Location
3. Technician
4. Equipment
LEGAL PERMIT for TECHNICIAN /OFFICER
1. Petugas Proteksi Radiasi (PPR)
2. Ahli Radiografi (AR)
3. Operator Radiografi (OR)
Radiography Testing (Safety)
Safety Equipment :
• AREA
Baricade Line (rad < 0,75 mR/h)
Yellow Line (rad > 2,5 mR/h)
Rotary Lamp
RADIATION DANGER (Trifoil) Board
• WORKER
Helmet , Safety Shoes, Glass
Long Workwear , long pants
TLD-Badge ,
• RADIATION MONITORING per Team
Surveymeter
Pen-Dosimeter
Radiography Testing (Safety)
Radiation Safety Phillosophy:
• ALARA -
RADIATION MUST As Low As Reasonable Achievable
How to MINIMIZE Radiation exposure ???
• TIME
As Fast Possible (Shorter Duration to minimize Radiation Dose)
• DISTANCE
As Far Possible
• SHIELDING
Use Shielding / Material to minimize Radiation Exposure
Exp: Tungsten Colimator, Pb Plate,
Surveymeter / Radiation Monitoring
Analog Digital Surveymeter
Surveymeter Type : Type:
Type : Geiger Mueller Semikonduktor
Geiger Mueller Inspector - Digilert 200 Sentinel RadEye G
ND-2000A
Surveymeter / Radiation Monitoring Calibration
TLD-
TLD-Badge , Pen Dosimetry
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TLD - Badge Pen-
Pen-Dosimeter Pen-
Pen-Dosimeter
Type : Type : Type :
BARC – Gamma Arrow Tech W-138 Isotrak DoseGuard
Pen – Dosimeter Calibration
2. Ultrasonic Testing
Principle :
• Detecting material flaw /discontinuity and thickness
Use high frequency mechanical/sound vibration beam through surface
of material tested, then analysing echo beam from edge of material
and discontinuity in the path of beam.
• Equipment
GE USM-35 Flaw Detector
Ultrasonic Probe (Normal and Angle Probe)
Krautkramer DM-2 Thickness meter
Personel Competence :
• ASNT UT level-
level-1 : Lamination , UT Thickness
• ASNT UT level-
level-2 PP : Flaw Detection in Plate/Pipe
• ASNT UT level-
level-2 AC : All Condition (TKY joint)
ULTRASONIC FLAW DETECTOR
GE USM-
USM-35
CALIBRATION CERTIFICATE
ULTRASONIC THICKNESS-
THICKNESS-METER
KRAUTKRAMER DM-
DM-2
CALIBRATION CERTIFICATE
3. Magnetic Particle Inspection
Principle :
• Detecting Flaw/Discontinuity using magnetic field applied to the tested
surface of material, then examining flux leakage due to discontinued area
(surface & subsurface) using magnetic particle.
Maximum possible testing subsurface discontinuity (<3 mm below
surface).
Applied to ferromagnetic specimen (do not use in Stainless
Steel/Duplex/diamagnetic alloy)
• Equipment
Magnaflux Yoke (Electric and Permanent)
Magnaflux Magnetic Ink
Personel Competence :
• ASNT MT level-
level-1 : Calibration and Testing
• ASNT MT level-
level-2 : Calibration, Testing, Evaluation, and Prepare
Written Procedure
4. Dye Penetrant Test
Principle :
• Detecting Surface Flaw/Discontinuity using apllying dye penetrant at
surface of specimen, hold until penetrant enter discontinuity (open
(open to
surface) by capilarity force, cleaning penetrant at surface (that not enter
discontinuity), then force back penetrant to the surface by apply spraying
developer to the surface tested. Examining visually penetrant that appear
at the surface
• PossibleTesting for Surface Discontinuity for metal,plastic, ceramic
etc.
• Cannot do in “sponge like” material (high capilarity mat’l )
• Equipment
Use Magnaflux Spotchek Penetrant , Remover and Developer
chemical
Personel Competence :
• ASNT PT level-
level-1 : Calibration and Testing
• ASNT PT level-
level-2 : Calibration, Testing, Evaluation, and Prepare
Written Procedure
5. Positive Material Identification
Principle :
• Detecting chemical/elements composition of metal using portable
XRF (X-
(X-Ray Fluoresence) ,
Physic Principle : Appliying low energy X-Ray radiation to the surface
specimen, outer shell electron of specimen will absorp (all or partially) X-ray
energy, if bonding energy between electron and nucleus, lower than X-Ray
energy, electron will excite(aside) from atom. Electron is being in unstable
state. Then electron will enter atom shell as excite energy as Secondary X-Ray.
Then XRF Detector analyse those secondary X-Ray to detect element of atom
specimen. Due to every specimen have particular/individual energy spectrum
of secondary X-Ray.
• XRF equipment :
NITON XRF XL-2 100G
Measurement Time :
• Grade ID (250 alloy) : 2 -5 second
• Accurate chemistry : < 10 second
• Light elements (Mg,Al,S,P) : 20 – 40 second
5. Positive Material Identification
Analytical Capability
One drawback is the vital element
C (carbon), which portable XRF
cannot see
5. Positive Material Identification
Aplication
Positive Material Identification
THERMO SCIENTIFIC , NITON XRF XL-XL-2 100G
Positive Material Identification
THERMO SCIENTIFIC , NITON XRF XL-XL-2 100G
MANUFACTUR CERTIFICATE
6. HARDNESS TESTING (in-
(in-situ)
Principle :
• Testing hardness of specimen using portable Hardness Tester
• Method : Rebound Method (Leeb Hard Testing)
• Principle : Compare rebound velocity of ball indentor after impact and
velocity before impact. Hard specimen have high rebound velocity ,
Low hardness specimen have low rebound velocity.
• Equipment
Equotip
Personel Competence :
• Hardness Operator : Calibration and Testing
• Welding Inspector : Calibration, Testing, Evaluation, and Prepare
Written Procedure
HARDNESS TESTER
TIME – KW06-
KW06-213
CALIBRATION CERTIFICATE
THANK YOU SOOOO MUCH.....
