Operator's Manual First Edition

Genie North America

® Telephone (206) 881-1800
Toll Free in U.S.A. 800 536-1800
Toll Free in Canada 800 426-8089
Important Fax (206) 883-3475

Read, understand and obey these safety rules and

operating instructions before operating this machine. Genie Europe
Only trained and authorized personnel shall be
Telephone (44) 01636-605030
permitted to operate this machine. This manual should
Fax (44) 01636-611090
be considered a permanent part of your machine and
should remain with the machine at all times. If you
have any questions, call Genie Industries.

Contents
Page
Safety ........................................................................ 1
Controls ..................................................................... 6
Pre-operation Inspection ............................................ 9
Function Tests .......................................................... 11
Work Place Inspection .............................................. 15
Operating Instructions .............................................. 16
®
Transport .................................................................. 19
Decals ...................................................................... 20 Copyright © 1994 by Genie Industries

Specifications ........................................................... 23 First Edition: First Printing, August 1994

Second Printing, February 1995

Genie® is a registered trademark of

Genie Industries. Registered 2009987

These machines comply with

ANSI/SIA 92.5-1992.

Printed on recycled paper

Printed in U.S.A.

Patents Pending

Genie S-80 & Genie S-85 Part No. 34031

First Edition Operator's Manual

Safety Rules

Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Know and understand the above principle
before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the work place.
5 Only use the machine as it was intended.

You read, understand and obey:

Manufacturer's instructions and safety
rules—safety and operator's manuals
and machine decals
employer's safety rules and worksite
regulations
applicable governmental regulations

You are properly trained to safely operate the

machine.

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SAFETY RULES

Electrocution Hazards Tip-over Hazards

This machine is not electrically insulated and will Occupants and equipment shall not exceed the
not provide protection from contact with or maximum platform capacity.
proximity to electrical current.
Maximum platform capacity
S-85 500 lbs 227 kg

Maximum platform capacity

S-80 with 8 Ft Platform 500 lbs 227 kg

Maximum platform capacity

S-80 with 6 Ft Platform 600 lbs 272 kg

Maximum occupants 2

Maintain safe distances from electrical power lines

and apparatus in accordance with applicable
governmental regulations and the following chart.

Voltage Minimum Safe

Phase to Phase Approach
Distance
Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

Do not raise or extend the boom unless both axles
50KV to 200KV 15 4.60 are extended.
200KV to 350KV 20 6.10 Do not raise or extend the boom unless the
350KV to 500KV 25 7.62 machine is on a firm, level surface.

500KV to 750KV 35 10.67 Do not depend on tilt alarm as a level indicator. Tilt
alarm sounds in platform only when machine is on
750KV to 1000KV 45 13.72 a severe slope (4.5° or more).

If tilt alarm sounds:

Allow for platform movement, electrical line sway Do not extend, rotate or raise boom above
or sag and beware of strong or gusty winds. horizontal. Move machine to a firm, level surface
before raising platform. If tilt alarm sounds when
Keep away from the machine if it contacts platform is raised, use extreme caution to retract
energized power lines. Personnel on the ground or boom and lower platform. Do not rotate boom while
in the platform must not touch or operate the lowering. Move machine to a firm, level surface
machine until energized power lines are shut off. before raising platform.
Do not operate the machine during lightening or
storms.
Do not use the machine as a ground for welding.

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SAFETY RULES

Do not raise the boom in strong or gusty winds. Do not place ladders or scaffolds in platform or
against any part of this machine.

Use extreme care and slow speeds while driving Do not use machine on a moving or mobile surface
the machine in stowed position across uneven or vehicle.
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs. Be sure all tires are in good condition, air-filled tires
are properly inflated and lug nuts are properly
Do not drive the machine on or near uneven tightened.
terrain, unstable surfaces or other hazardous
conditions with the boom raised or extended.

Do not push off or pull toward any object outside

of the platform.

Maximum allowable 150 lbs

side force 667 N

Do not alter or disable

machine components
that in any way affect
safety and stability.
Do not replace items
critical to machine
stability with items of
different weight or
specification.

Do not place or attach overhanging loads to any

part of this machine.

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SAFETY RULES

Fall Hazards Collision Hazards

Occupants must wear a Be aware of limited sight
safety belt or harness in distance and blind spots
accordance with when driving or operating.
governmental regulations.
Attach lanyard to anchor Be aware of boom position and tailswing when
provided in platform. rotating turntable.

Do not sit, stand or climb on the platform guard Check work area for overhead obstructions or
rails. Maintain a firm footing on the platform floor other possible hazards.
at all times.

Do not climb down from the platform when raised. Be aware of crushing hazard when grasping the
platform guard rail.
Keep the platform floor clear of debris.
It is recommended that operators wear an
Lower the platform entry mid-rail or close the entry approved hard hat when operating the machine.
gate before operating.
Observe and use color-coded direction arrows on
the platform controls and drive chassis for drive
and steer functions.

Do not lower the boom unless the area below is

clear of personnel and obstructions.

Limit travel speed according to condition of ground

surface, congestion, slope, location of personnel,
and any other factors which may cause collision.

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SAFETY RULES

Do not operate a boom in the path of any crane Decal Legend

unless the controls of the crane have been locked
out and/or precautions have been taken to prevent Genie product decals use color coding and signal
any potential collision. words to identify the following:

Component Damage Hazards Red—used to indicate the

presence of a hazard that will
Do not use any battery or charger greater than 12V cause death or serious injury.
to jump-start the engine.
Orange—used to indicate the
Do not use machine as a ground for welding. presence of a hazard that may
cause death or serious injury.
Be sure hydraulic shutoff valves (located by
hydraulic tank) are open before starting engine. Yellow—used to indicate the
presence of a hazard that will or
Explosion and Fire Hazards may cause serious injury or
damage to the machine.
Do not start engine if you smell or detect liquid
Green—used to indicate operation
petroleum gas (LPG), gasoline, diesel fuel or other
or maintenance information.
explosive substances.
Do not refuel machine with engine running.

Refuel machine and charge battery only in an

open, well-ventilated area away from sparks,
flames and lighted tobacco.

Always operate machine in a well-ventilated area

to avoid carbon monoxide poisoning.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the

machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.
Be sure all maintenance has been performed as
specified in this manual and the Genie S-80 &
Genie S-85 Service Manual.
Be sure all decals are in place and legible.

Be sure safety and operator’s manuals are

complete, legible and in the storage container
located on the platform.

Part No. 34031 Genie S-80 & Genie S-85 5

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Controls

1 2 3 4 5 6

17 16 15

Platform Control Panel 8 Engine start switch

1 Service horn button 9 Engine idle (rpm) select switch
· Rabbit & Foot Switch: foot switch activated
2 Platform level switch
high idle
3 Platform rotate switch · Turtle: low idle
4 S-85 only: Jib boom up/down switch · Rabbit: high idle

5 Auxiliary power switch with cover 10 Gasoline/LPG models: Gasoline/LPG select

switch
6 Drive speed select switch Deutz Diesel models: Glow plug switch (option)
7 Generator/functions select switch (option) 11 Emergency Stop button

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CONTROLS

7 8 9 10 11

14 13 12

12 Proportional control handle for drive function

and thumb rocker for steer function
13 Drive enable indicator light
14 Drive enable switch
15 Proportional control handle for boom
extend/retract
16 not used
17 Dual axis proportional control handle for boom
up/down and turntable rotate left/right functions

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CONTROLS

8 9 10

11
7

4 12

13
2

1 14

20 19 18 17 16 15
Ground Control Panel
1 Platform rotate switch 10 Voltage gauge
2 Turntable rotate switch 11 Emergency Stop button
3 Boom up/down switch 12 Hour meter
4 Boom extend/retract switch 13 Deutz Diesel models: Glow plug switch
5 not used (option)
6 Key switch for platform/off/ground selection 14 Engine high idle (rpm) switch
7 Auxiliary power switch with cover 15 Engine start switch
8 Gasoline/LPG models: Water temperature 16 15A breaker for engine electrical circuits
gauge 17 Gasoline/LPG select switch
Deutz Diesel models: Oil temperature gauge 18 15A breaker for control electrical circuits
9 Oil pressure gauge 19 S-85 only: Jib boom up/down switch
20 Platform level switch

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Pre-operation Inspection

Fundamentals
It is the responsibility of the operator to perform a
Pre-operation Inspection.

The Pre-operation Inspection is a visual inspection

performed by the operator prior to each work shift.
Do Not Operate Unless: The inspection is designed to discover if anything
is apparently wrong with a machine before the
You learn and practice the principles of safe operator tests it.
machine operation contained in this operator's
manual. Refer to the list on page 10 and check each of the
items and locations for modifications, damage or
1 Avoid hazardous situations.
loose or missing parts.
2 Always perform a pre-operation
inspection. A damaged or modified machine must never be
used. If damage or any variation from factory
Know and understand the above principles
delivered condition is discovered, the machine
before going on to the next section.
must be tagged and removed from service.
3 Always perform function tests prior to use.
Repairs to the machine may only be made by a
4 Inspect the work place. qualified service technician, according to the
5 Only use the machine as it was intended. manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.

Scheduled maintenance inspections shall be

performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manuals.

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PRE-OPERATION INSPECTION

Pre-operation Inspection
# Be sure that the operator's, the safety and the
responsibilities manuals are legible and in the
storage container located on the platform.
# Be sure that all decals are legible and in place
(see Decals, page 20).
# Check the engine oil, hydraulic oil, coolant and
fuel levels. Check for leaks.

Check the following components or areas for

damage and improperly installed or missing parts:
# Electrical components, wiring and electrical
cables
# Hydraulic hoses, fittings, cylinders and
manifolds
# Fuel and hydraulic tanks
# Drive and turntable motors and torque hubs
# Boom wear pads
# Axle wear pads
# Tires and wheels
# Engine and related components
# Limit switches, alarms, horn and beacon
# Nuts, bolts and other fasteners
# Platform entry mid-rail/gate
Check entire machine for:
# Cracks in welds or structural components
# Dents or damage to machine
# Be sure that all structural and other critical
components are present and all associated
fasteners and pins are in place and properly
tightened.
# After you complete your inspection, be sure
that all compartment covers are in place and
latched.

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Function Tests
1 Select a test area that is firm, level and free of
obstruction.

At the Ground Controls

2 Turn the key switch to ground control.
3 Pull out the red Emergency Stop button to
Do Not Operate Unless: the ON position.
Result: Beacon (if equipped) should flash.
You learn and practice the principles of safe
machine operation contained in this operator's 4 Start the engine (see Starting The Engine,
manual. page 16).
1 Avoid hazardous situations. Test Emergency Stop
2 Always perform a pre-operation 5 Push in the red Emergency Stop button to the
inspection. OFF position.

3 Always perform function tests prior to Result: Engine should turn off and all functions
use. should not operate.
Know and understand the above principles 6 Pull out the red Emergency Stop button to
before going on to the next section. the ON position and restart the engine.
4 Inspect the work place.
Test the Extendable Axles
5 Only use the machine as it was intended.
7 Turn the key switch to platform control.
8 Start the engine from the platform controls.
9 From the platform controls, activate the boom
raise function.
Fundamentals Result: The boom should raise to horizontal
and then stop. The machine should not raise
The Function Tests are designed to discover any the boom above the limit switch unless both
malfunctions before the machine is put into axles are extended.
service. The operator must follow the step-by-step 10 Activate the boom lower function.
instructions to test all machine functions.
Result: The boom should lower and return to
A malfunctioning machine must never be used. If the stowed position.
malfunctions are discovered, the machine must be
11 Activate the boom extend function.
tagged and removed from service. Repairs to the
machine may only be made by a qualified service Result: The boom should extend no more than
technician, according to the manufacturer's 6 inches (15 cm) and then stop. The machine
specifications. should not extend the boom beyond the limit
switch unless both axles are extended.
After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into
service.

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FUNCTION TESTS

12 Activate the boom retract function. Test the Tilt Sensor

Result: The boom should not retract. 20 Pull out the platform red Emergency Stop
button to the ON position. Turn the key switch to
13 At the extendable axle controls, extend the
platform control.
jack.
21 Open the tank side turntable
Result: The jack should extend and raise the
cover and locate the tilt sensor
machine.
next to the control box.
14 Extend the axle.
22 Press down one side of the tilt
Result: The axle should extend. sensor.
15 Retract the jack. Result: The alarm, located in
the platform, should sound.
Result: The jack should retract and lower the
machine. Test Auxiliary Controls
16 Repeat steps 13-15 for the other jack and axle.
23 Turn the key switch to ground control and shut
17 From the platform controls, activate the boom the engine off.
raise and lower function.
24 Pull out the red Emergency Stop button to the
Result: The boom should raise and lower ON position.
normally.
25 Lift the red auxiliary power switch cover.
18 Activate the boom extend and retract functions.
26 Simultaneously hold the
Result: The boom should extend and retract auxiliary power switch on
normally. and activate each boom
function toggle switch.
Test the Machine Functions
Note: To conserve battery
19 Activate each boom and platform function power, test each function
toggle switch. through a partial cycle.
Result: All boom and platform functions should Result: All boom functions
operate through a full cycle. Descent alarm (if should operate.
equipped) should sound while boom is
lowering.

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FUNCTION TESTS

At the Platform Controls Test the Steering

38 Press down the foot switch.
Test Emergency Stop
39 Depress the thumb rocker switch on top of the
27 Turn the key switch to platform control and drive control handle in the direction identified
restart the engine. by the blue triangle on the control panel.
28 Push in the platform red Emergency Stop Result: The steer wheels should turn in the
button to the OFF position. direction that the blue triangles point on the
Result: The engine should turn off and all drive chassis.
functions should not operate. 40 Depress the thumb rocker switch in the
29 Pull out the red Emergency Stop button and direction identified by the yellow triangle on the
restart the engine. control panel.
Result: Steer wheels should turn in the
Test the Service Horn
direction that the yellow triangles point on the
30 Push the horn button. drive chassis.

Result: The service horn should sound. Test Drive and Braking

Test the Foot Switch 41 Press down the foot switch.

31 Push in the platform Emergency Stop button to 42 Slowly move the drive control handle in the
the OFF position. direction indicated by the blue arrow on the
control panel until the machine begins to move,
32 Pull out the Emergency Stop button to then return the handle to the center position.
the ON position but do not start the engine.
Result: The machine should move in the
33 Press down the foot switch and attempt to start direction that the blue arrow points on the drive
engine by moving the start toggle switch to chassis, then come to an abrupt stop.
either side.
43 Slowly move the drive control handle in the
Result: The engine should not start. direction indicated by the yellow arrow on the
34 Do not press down the foot switch and restart control panel until the machine begins to move,
engine. then return the handle to the center position.

35 Do not press down the foot switch. Then test Result: The machine should move in the
each machine function. direction that the yellow arrow points on the
drive chassis, then come to an abrupt stop.
Result: The machine functions should not
operate. Note: The drive brakes must be able to hold the
machine on any slope it is able to climb.
Test Machine Functions

36 Press down the foot switch.

37 Activate each machine function control handle
or toggle switch.
Result: All boom/platform functions should
operate through a full cycle.

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FUNCTION TESTS

Test the Drive Enable System 50 Slowly move the drive control handle to the full
drive position.
44 Press down the foot switch. Then lower the
boom to the stowed position. Result: The maximum achievable drive speed
with the boom raised should not exceed 1 foot
45 Rotate the turntable until the boom moves past per second (0.3 meters per second).
one of the non-steering wheels.
51 Lower the boom to the stowed position.
Result: The drive
enable indicator light 52 Extend the boom 1 foot (30 cm).
should come on and 53 Slowly move the drive control handle to the full
remain on while the drive position.
boom is anywhere in
the range shown. Result: The maximum achievable drive speed
with the boom extended should not exceed 1
46 Move the drive control handle off center. foot per second (0.3 meters per second).

Result: The drive function should not operate. If the drive speed with the boom raised or
extended exceeds 1 foot per second (0.3 meters
47 Move and hold the per second), immediately tag and remove the
drive enable toggle machine from service.
switch to either side
and slowly move the Test Auxiliary Controls
drive control handle
off center. 54 Shut off the engine.
Result: The drive function should operate. 55 Pull out the red Emergency Stop button to
the ON position.
Note: When the drive enable system is in use, the
machine may drive in the opposite direction that 56 Press down the foot switch.
the drive and steer control handle is moved. 57 Lift the red auxiliary power switch cover.

Use the color-coded Blue 58 Simultaneously hold

direction arrows on the auxiliary power
platform controls and the switch on and
drive chassis to identify the activate each
direction of travel. function control
Yellow handle or toggle
Test Limited Drive Speed switch.

48 Press down the foot switch. Note: To conserve battery power, test each
function through a partial cycle.
49 Raise the boom to just above horizontal.
Result: All boom and steer functions should
operate. Drive functions should not operate
with auxiliary power.
59 Repair any malfunctions before operating the
machine.

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Work Place Inspection

Work Place Inspection

Be aware of and avoid the following hazardous
situations:
· drop-offs or holes
· bumps, floor obstructions or debris
Do Not Operate Unless: · overhead obstructions and high voltage
conductors
You learn and practice the principles of safe
machine operation contained in this operator's · hazardous locations
manual. · inadequate surface support to withstand all
1 Avoid hazardous situations. load forces imposed by the machine

2 Always perform a pre-operation · wind and weather conditions

inspection. · the presence of unauthorized personnel
3 Always perform function tests prior to use. · other possible unsafe conditions
4 Inspect the work place.
Know and understand the above principles
before going on to the next section.
5 Only use the machine as it was intended.

Fundamentals
The Work Place Inspection helps the operator
determine if the work place is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the work
place.

It is the operator's responsibility to read and

remember the work place hazards, then watch for
and avoid them while moving, setting up and
operating the machine.

Part No. 34031 Genie S-80 & Genie S-85 15

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Operating Instructions

Starting the Engine

1 At the ground controls, turn the key switch to
the desired position.
2 Be sure both ground and platform control red
Emergency Stop buttons are pulled out to the
ON position.
Do Not Operate Unless: 3 Gasoline/LPG models: Choose fuel by moving
the fuel select switch to the desired position.
You learn and practice the principles of safe
machine operation contained in this operator's 4 Move the engine start toggle
manual. switch to either side. If engine fails
to start or dies, the restart delay
1 Avoid hazardous situations.
will disable the start switch for
2 Always perform a pre-operation 3 seconds.
inspection.
If engine fails to start after 15 seconds of cranking,
3 Always perform function tests prior to use. determine cause and repair any malfunction. Wait
4 Inspect the work place. 60 seconds before trying to start again.
5 Only use the machine as it was intended. All models: In extreme cold conditions, 20°F (-6°C)
and below, warm engine for 5 minutes to prevent
hydraulic system damage.

Gasoline/LPG models:In extreme cold conditions,

20°F (-6°C) and below, machine should be started
Fundamentals on gasoline, then switched to LPG.

The Operating Instructions section provides

instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the Emergency Stop
safety rules and instructions in the operator's,
safety and responsibilities manuals. Push in either ground or platform red Emergency
Stop button to the OFF position to stop all functions
Using the machine for anything other than lifting and turn engine off.
personnel and tools to an aerial work site is unsafe
and dangerous. Repair any function that operates when the
Emergency Stop button is pushed in.
Only trained and authorized personnel should be
permitted to operate a machine. If more than one Selecting and operating the ground controls will
operator is expected to use a machine at different override the platform Emergency Stop button.
times in the same work shift, they must all be
qualified operators and are all expected to follow
all safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
every new operator should perform a pre-
operation inspection, function tests, and a work
place inspection before using the machine.

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OPERATING INSTRUCTIONS

Auxiliary Controls To Position Platform

1 Press down the foot switch.
Use auxiliary power if the primary power source
(engine) fails. 2 Slowly move the appropriate function control
handle or toggle switch according to the
1 Turn the key switch to ground or platform markings on the control panel.
control.
To Steer
2 Pull out the red Emergency Stop button to the
ON position. 1 Press down the foot switch.

3 Press down the foot switch when operating the 2 Turn the steering wheels with the thumb rocker
auxiliary controls from the platform. switch located on top of the drive control
handle.
4 Simultaneously hold auxiliary power switch ON
and activate desired function. Use the color-coded direction arrows on the
platform controls and the drive chassis to identify
The drive function will not operate with auxiliary the direction wheels will turn.
power.
To Drive
1 Press down the foot switch.
Operation from Ground 2 Increase speed: Slowly move the drive control
handle off center.
1 Turn the key switch to ground control.
Decrease speed: Slowly move the drive control
2 Pull out the red Emergency Stop button to handle toward center.
the ON position.
Stop: Return the drive control handle to center
3 Gasoline/LPG models: Choose fuel by moving or release the foot switch.
fuel select switch to desired position.
4 Start the engine. Use the color-coded direction arrows on the
platform controls and the drive chassis to identify
To Position Platform the direction machine will travel.
1 Move the appropriate toggle switch according
Machine travel speed is restricted when the boom
to markings on the control panel.
is raised or extended.
Drive and steer functions are not available from
the ground controls.

Operation from Platform

1 Turn the key switch to platform control.
2 Pull out both ground and platform red
Emergency Stop buttons to the ON position.
3 Gasoline/LPG models: Choose fuel by moving
fuel select switch to desired position.
4 Start engine. Do not press down the foot
switch when starting engine.

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OPERATING INSTRUCTIONS

Drive Enable Stopping the Engine

Light ON indicates that the boom has moved just Push in the red Emergency Stop button and turn
past either non-steering wheel and drive function the key switch to the OFF position.
has been interrupted.

To drive, hold the drive enable switch to either

side and slowly move the drive control handle off
center.
After Each Use
1 Select a safe parking location—firm level
Be aware that the machine may move in the surface, clear of obstruction and traffic.
opposite direction that the drive and steer controls
are moved. 2 Retract and lower the boom to the stowed
position.
Always use the color-coded direction arrows on 3 Rotate the turntable so that the boom is
the platform controls and the drive chassis to between the non-steering wheels.
identify the direction machine will travel.
4 Turn the key switch to the OFF position and
remove the key to secure from unauthorized
use.
Engine Idle Select (rpm) 5 Chock the wheels.

Select engine idle (rpm) using the symbols on the

control panel.

· Rabbit and foot switch symbol:

foot switch activated high idle
· Turtle symbol: low idle
· Rabbit symbol: high idle

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OPERATING INSTRUCTIONS

Use lower platform mount between boom end and

platform to secure boom from side-to-side
movement. Do not use excessive downward
force when securing boom section.
Use chains or straps of ample load capacity.
Turn key switch to the OFF position and remove
Transport Instructions key before transporting.
Observe and Obey: Inspect entire machine for loose or unsecured
items.
Transport vehicle must be parked on a level
surface.
Free-wheel Configuration for
Transport vehicle must be secured to prevent
rolling while machine is being loaded. Winching
Be sure vehicle capacity, loading surfaces and Chock wheels to prevent machine from rolling.
straps or lines are sufficient to withstand 2WD models: Release non-steer wheel brakes by
machine weight (see Specifications, page 23). turning over torque hub disconnect caps (see
below).
4WD models: Release wheel brakes by turning
over all four torque hub disconnect caps (see
Securing to Truck or Trailer for below).
Transit Be sure winch line is properly secured to drive
chassis tie points and path is clear of all
Always use the turntable rotation lock pin each obstructions.
time the machine is transported.
Reverse procedures described to re-engage
Always chock machine wheels in preparation for brakes.
transport.
Note: The pump free-wheel valve should always
Use tie points on drive chassis for anchoring down remain closed.
to transport surface.

Disengage
Position

Engage
Position

Part No. 34031 Genie S-80 & Genie S-85 19

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Decals
Part No. Quantity Part No. Quantity

Index
Index

Decal Description Decal Description

1 28157 1 22 32703 or 33956
Label - Dexron Notice Notice -
2 28158 or 28159 2 Ford LSG Engine Specs Ford LRG Engine specs
Label - Unleaded or Label - Diesel or
33986
3 32744 2 Notice - Deutz Engine Specs
“S”
23 32930 or 33461 1
4 32702 2 Genie S-80 (on boom) or Genie S-85 (on boom)
Notice - Operating Instructions 24 33460 1
5 32992 1 Stripes
Ground Control Panel 25 33952 1
6 25994 1 Danger - Tilt-Alarm
Caution - Comp. Dam. - Hydraulic Valves 26 32941 1
7 27564 3 Platform Control Panel
Danger - Electrocution Hazard 27 32726 1
8 32933 or 33463 1 Option, Glow Plugs
S-80 Serial Plate or S-85 Serial Plate 27 32728 1
9 28161 3 Option, Generator
Warning - Crush Hand 28 28165 1
Notice - Foot Switch
10 1699 —
Safety Tape 29 30080 - S-85 models & S-80 w/8 ft platform option 1
Notice - Max Load 500 lbs
11 28177 2 or
Warning - Platform Rotate 32998 - S-80 w/ 6 ft platform 1
12 32999 2 Notice - Max Load 600 lbs
Notice - Tire Pressure 30 28236 1
13 32932 2 Warning - Failure To Read . . .
Tip-over Hazard - Axles 31 28176 1
14 32700 2 Notice - Missing Manuals
Danger - General Safety Rules 32 28163 1
15 28171 2 Notice - Maximum Allowable Side Force
Label - No Smoking 33 28867 2
Genie BOOM
16 30406 or 30407 2
Genie 2WD or Genie 4WD 34 31060 1
Danger - Do Not Alter Limit Switch
17 28174 or 28235 2
35 32931 or 33462 1
Power to Platform or Power to Platform
Genie S-80 (on back) or Genie S-85 (on back)
220V 115V
36 32997 4
18 28181 1 Warning - Hand and Foot Crush
Warning - No Step Or Ride
37 27207 2
19 28160 1 Triangle, Yellow
Label - LPG 38 32996 2
20 28164 1 Notice - Ext. Axle Operation
Notice - Haz. Materials 39 27205 1
21 28175 1 Arrow, Yellow
Caution - Compartment Access 40 27206 2
Triangle, Blue
Shading indicates decal is hidden from view, i.e. 41 27204 1
under covers Arrow, Blue

20 Genie S-80 & Genie S-85 Part No. 34031

First Edition Operator's Manual

DECALS

1 2 3 2 4 5 6 7 8 9 Tank Side

S-80 used
for illustrative
purposes 16 15 14 13 12 11 10

Engine Side
17 18 9 19 15 20 21 3 22

10 11 24 23 12 7 16

Part No. 34031 Genie S-80 & Genie S-85 21

Operator's Manual First Edition

DECALS

Turntable - Boom Storage End Platform

Turntable - Boom Pivot End Drive Chassis - Top

22 Genie S-80 & Genie S-85 Part No. 34031

First Edition Operator's Manual

Specifications

Model S-80 S-85 Model S-80 S-85

Height, working maximum 86 ft 91 ft Controls 12V DC proportional
26.2 m 27.7 m
Platform dimensions, 6 foot 72 in x 30 in 72 in x 30 in
Height, platform maximum 80 ft 85 ft (length x width) 1.8 m x 76 cm 1.8 m x 76 cm
24.4 m 25.9 m
Platform dimensions, 8 foot 96 in x 36 in 96 in x 36 in
Height, stowed maximum 9 ft 2 in 9 ft 2 in (length x width) 2.4 m x 91 cm 2.4 m x 91 cm
2.79 m 2.79 m
Platform leveling self-leveling self-leveling
Horizontal reach maximum 71 ft 11 in 76 ft 11 in
21.9 m 23.4 m Platform rotation 160° 160°

Width 7 ft 111/2 in 7 ft 111/2 in AC outlet in platform standard standard

2.43 m 2.43 m Hydraulic pressure (maximum) 3000 psi 3000 psi
Length, stowed 36 ft 8 in 40 ft 7 in (boom functions) 207 bar 207 bar
11.2 m 12.4 m Tire size 15-22.5 SAT 15-22.5 SAT
Maximum load capacity 600 lb 500 lb Gradeability, stowed (2WD/4WD) 30% / 38 %
6 foot platform 272 kg 227 kg
Ground clearance 11 in 11 in
Maximum load capacity 500 lb 500 lb 28 cm 28 cm
8 foot platform 227 kg 227 kg
Hydraulic tank capacity 45 gallons 45 gallons
Wheelbase 9 ft 0 in 9 ft 0 in 170 liters 170 liters
2.7 m 2.7 m
Fuel tank capacity 30 gallons 30 gallons
Turning radius (outside) 23 ft 1 in 23 ft 1 in 114 liters 114 liters
7.0 m 7.0 m
Weight 33,380 lbs 35,860 lbs
Turning radius (inside) 10 ft 71/2 in 10 ft 71/2 in 15,141 kg 16,266 kg
3.2 m 3.2 m
Continuous improvement of our products is a Genie
Turntable rotation (degrees) continuous policy. Product specifications are subject to change
Turntable tailswing 3 ft 81/2 in 3 ft 81/2 in without notice or obligation.
113.0 cm 113.0 cm
Power source Ford 63 Hp Gasoline/LPG LSG/LRG-423
(choice) Deutz 56 Hp Diesel F4L 1011 80 ft
24.4 m
Drive speeds 2WD 4WD
S-

60 ft
85
S-

Drive speed, stowed 3.8 mph 3.1 mph 18.3 m

80

Gasoline/LPG models 6.1 km/h 4.9 km/h

40 ft/7.2 sec 40 ft/8.8 sec 40 ft
12.2 m
12.2 m/7.2 sec 12.2 m/8.8 sec
Drive speed, stowed 3.3 mph 3 mph 20 ft
Deutz Diesel models 5.3 km/h 4.8 km/h 6.1 m

40 ft/8.3 sec 40 ft/9.1 sec

12.2 m/8.3 sec 12.2 m/9.1 sec 0 ft
0m

Drive speed, 0.68 mph 0.68 mph

20 ft
raised or extended 1.1 km/h 1.1 km/h 6.1 m
- all models 40 ft/40 sec 40 ft/40 sec
0 ft 10 ft 30 ft 50 ft 70 ft
12.2 m/40 sec 12.2 m/40 sec 0m 3.0 m 9.1 m 15.2 m 21.3 m

Part No. 34031 Genie S-80 & Genie S-85 23

 U.S.A.
18340 NE 76th Street
P.O. Box 69
Redmond, Washington
98073-0069

Europe
Brunel Drive
Newark,
Nottinghamshire
NG24 2EG England