315D L Excavator CJN00001-UP (MACHINE) POWERED BY C4.2 Engine(SEBP48...
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produtos: EXCAVATOR
Modelo: 315D L EXCAVATOR CJN01057
Configuração: 315D L Excavator CJN00001-UP (MACHINE) POWERED BY C4.2 Engine
Desmontagem e Montagem
C4.2 Engine for Caterpillar Built Machines
Número de Mídia -KENR8105-03 Data de Publicação -01/01/2012 Data de Atualização -03/01/2012
i02879402
Gear Group (Front) - Install - Idler Gear Only
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
a 1p-0510 Driver Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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Illustration 1 g01374804
1. Use Tooling (A) and a suitable press in order to install a new bushing (7) (not shown), if the
bushing was removed.
Illustration 2 g01374810
2. Lower the temperature of idler shaft (8) . Install idler shaft (8) (not shown) onto the cylinder
block.
Note: When idler shaft (8) is installed, ensure that the oil hole of idler shaft (8) is up.
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Illustration 3 g01374827
3. Install idler gear (2) onto idler shaft (8) .
Illustration 4 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
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Illustration 5 g01374789
4. Install thrust plate (6) onto the idler shaft.
5. Install the washer and idler gear bolt (5) onto thrust plate (6) . Tighten idler gear bolt (5) to a
torque of 34 ± 5 N·m (25 ± 4 lb ft).
Note: See the following list for the installation of the other gears in the front gear group.
◦ In order to install the camshaft gear, refer to Disassembly and Assembly, "Camshaft -
Install".
◦ In order to install the fuel injection pump gear, refer to Disassembly and Assembly, "Fuel
Injection Pump - Install".
◦ In order to install the gear to the engine oil pump, refer to Disassembly and Assembly,
"Engine Oil Pump - Install".
◦ In order to install the crankshaft front gear, refer to Disassembly and Assembly,
"Crankshaft Gear - Remove and Install".
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315D L Excavator CJN00001-UP (MACHINE) POWERED BY C4.2 Engine(SEBP48... Página 5 de 6
Illustration 6 g01374841
6. Install a dial indicator and rotate idler gear (2) back and forth in order to measure backlash.
Refer to Table 3.
Table 2
Item Standard at Assembly Service Limit
Backlash of crankshaft gear and
0.510 to 0.157 mm (0.0201 to 0.250 mm (0.0098
idler gear
0.0062 inch) inch)
Backlash of camshaft gear and idler
0.520 to 0.158 mm (0.0205 to 0.250 mm (0.0098
gear
0.0062 inch) inch)
Backlash of fuel injection pump gear
0.0560 to 0.205 mm (0.0022 to 0.250 mm (0.0098
and idler gear
0.0081 inch) inch)
End play of idler gear 0.050 to 0.200 mm (0.0020 to 0.350 mm (0.0138
0.0079 inch) inch)
Clearance between idler gear
0.009 to 0.050 mm (0.0004 to 0.100 mm (0.0039
bushing and shaft
0.0020 inch) inch)
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Illustration 7 g01374874
7. Measure the end play of idler gear (2) with a feeler gauge. Refer to Table 3.
End By: Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
Direitos Autorais 1993 - 2013 Caterpillar Inc. Sun Oct 27 [Link] UTC-0200 2013
Todos os Direitos Reservados.
Rede Particular Para Licenciados SIS.
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