Felices Ressie Jay Rafael T

PCEIT-29-501P

PLC Systems and Applications

Activity Module
I. Description

This course covers the operation, application, troubleshooting procedure, preventive

maintenance, basic capabilities, functional features and specification of PLC’s. Emphasis is on
programming and operation, testing and simulation of various practical circuits.

II. Objectives:

Upon completion of the module, the participants must be able to:

1. Distinguish a PLC control system from other types of industrial control systems.
2. Describe the hardware and software aspect of a common PLC
3. Interpret PLC specification
4. Apply troubleshooting techniques and preventive maintenance for a PLC
5. Operate and program a PLC
6. Simulate and test program circuits
III. Competency Listing
1. Describe the advantage of PLC over Hard-Wired control system
2. Illustrate the block diagram of PLC major components.
3. Name the types of I/O modules.
4. Explain the operation of I/O Modules.
5. Terminate the I/O devices.
6. Summarize the CPU operation.
7. List the different programming devices.
8. Describe the use of programming devices.
9. Explain the operation of the entire PLC.
10. Judge the capability of PLC.
11. Describe the factors to be consider in installing PLC.
12. Identify the different programming languages.
13. Generate PLC ladder program.
14. Produce STL program.
15. Download a program.
16. Troubleshoot the PLC based control system.
 Exercise #1

A. Electrical Ladder Diagram

B. Allocations

Symbolic Absolute Remarks Symbolic Absolute Remarks

Operand Operand Operand Operand
INPUT OUTPUT
I 0.0 S1 Q 0.0 L1

C. PLC Ladder Diagram

+24V

I0.0 Q0.0
 Exercise #2

A. Electrical Ladder Diagram

B. Allocations

Symbolic Absolute Remarks Symbolic Absolute Remarks

Operand Operand Operand Operand
INPUT OUTPUT
I 0.0 S1 0 0.0 L
I 0.1 S2

C. PLC LADDER DIAGRAM

D. I/O CONNECTION

E. I/O OPERATION

INPUT OUTPUT DATA/OPERAND

I.0.0 OFF O.0.0 OFF
1.0.0 ON O.0.0 OFF
I.0.1 OFF O.0.0 OFF
I.0.1 ON O.0.0 OFF
B. Allocations

Symbolic Absolute Remarks Symbolic Absolute Remarks

Operand Operand Operand Operand
INPUT OUTPUT
I 0.0 S1 0 0.0 L
I 0.1 S2

c. PLC LADDER DIAGRAM

D. I/O CONNECTION

E. I/O OPERATION

INPUT OUTPUT DATA/OPERAND

I.0.0 OFF O.0.0 OFF
1.0.0 ON O.0.0 OFF
I.0.1 OFF O.0.0 OFF
I.0.1 ON O.0.0 OFF
 B. Allocations

Symbolic Absolute Remarks Symbolic Absolute Remarks

Operand Operand Operand Operand
INPUT OUTPUT
I 0.0 S1 0 0.0 L

C. PLC LADDER DIAGRAM

D. I/O CONNECTION

E. I/O OPERATION

INPUT OUTPUT DATA/OPERAND

I.0.0 OFF O.0.0 ON
1.0.0 ON O.0.0 OFF
 B. Allocations

Symbolic Absolute Remarks Symbolic Absolute Remarks

Operand Operand Operand Operand
INPUT OUTPUT
I 0.1 S1 0 0.0 L
I 0.2 S2
I 0.3 S3

C. PLC LADDER DIAGRAM

D. I/O CONNECTION

E. I/O OPERATION

INPUT OUTPUT DATA/OPERAND

I.0.1 OFF O.0.0 OFF
I.0.1 ON O.0.0 ON
I.0.2 OFF O.0.0 OFF
I.0.2 ON O.0.0 ON
I.0.3 OFF O.0.0 OFF
1.03 ON O.0.0 OFF
B. Allocations

Symbolic Absolute Remarks Symbolic Absolute Remarks

Operand Operand Operand Operand
INPUT OUTPUT
I 0.0 S1 0 0.1 L1
I 0.1 S2 INTERNAL RELAY, TIMERS, COUNTER
0 0.0 R2

C. PLC LADDER DIAGRAM

 D. I/O CONNECTION

E. I/O OPERATION

INPUT OUTPUT DATA/OPERAND

I.0.0 ON O.0.1 ON
I.0.0 OFF O.0.1 OFF
I.0.1 ON O.0.1 OFF
I.0.1 OFF O.0.1 OFF
 B. Allocations

Symbolic Absolute Remarks Symbolic Absolute Remarks

Operand Operand Operand Operand
INPUT OUTPUT
I 0.0 S1 0 0.1 L1
I 0.1 S2 0 0.2 L2
I 0.2 OL 0 0.3 L3
INTERNAL RELAY, TIMERS, COUNTER
0 0.0 R1

C. PLC LADDER DIAGRAM

D. I/O CONNECTION

E. I/O OPERATION

INPUT OUTPUT DATA/OPERAND

I.0.0 START O.0.0 ON
I.0.1 STOP O.0.1 ON
I.0.2 ON O.0.2 ON
I.0.2 OFF O.0.3 ON
 B. Allocations

Symbolic Absolute Remarks Symbolic Absolute Remarks

Operand Operand Operand Operand
INPUT OUTPUT
I 0.0 S1 0 0.1 FORWARD
I 0.1 S2 0 0.2 REVERSE
I 0.2 S3 0 0.3 INDICATOR
INTERNAL RELAY, TIMERS, COUNTER
0 0.0 R1
0 0.1 R2

C. PLC LADDER DIAGRAM

D. I/O CONNECTION

E. I/O OPERATION

INPUT OUTPUT DATA/OPERAND

I.0.0 START O.0.0 ON
I.0.1 STOP O.0.3 ON
I.0.2 FORWARD O.0.4 ON
I.0.3 ON O.0.5 ON
I.0.3 OFF O.0.5 ON
 B. Allocations

Symbolic Absolute Remarks Symbolic Absolute Remarks

Operand Operand Operand Operand
INPUT OUTPUT
I 0.2 S1 0 0.1 E
I 0.1 S2 0 0.2 L
I 0.0 S3 0 0.3 M
I 0.3 OL INTERNAL RELAY, TIMERS, COUNTER
0 0.0 R1

C. PLC LADDER DIAGRAM

D. I/O CONNECTION

E. I/O OPERATION

INPUT OUTPUT DATA/OPERAND

I.0.0 START O.0.1 ON
I.0.2 STOP O.0.2 ON
I.0.1 JOG O.0.1 ON
I.0.3 ON O.0.3 ON
I.0.3 OFF O.0.2 ON
 B. Allocations

Symbolic Absolute Remarks Symbolic Absolute Remarks

Operand Operand Operand Operand
INPUT OUTPUT
I 0.0 S1 0 0.3 L1

INTERNAL RELAY, TIMERS, COUNTER

0 0.0 R1
0 0.1 R2
0 0.2 R3

C. PLC LADDER DIAGRAM

D. I/O CONNECTION

E. I/O OPERATION

INPUT OUTPUT DATA/OPERAND

I.0.0 START O.0.3 ON
I.0.0 STOP O.0.3 OFF