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R Ratio in Evaluation Circuit Breaker Sizing

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70 views4 pages

R Ratio in Evaluation Circuit Breaker Sizing

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chardy balisacan
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Role of X/R Ratio in Circuit Breaker Short Circuit Duty


Evaluation

Circuit breaker nameplates sometimes indicate only rating on symmetrical short circuit current. In such cases, the
rating only reflects the AC component of the short circuit current. A common misinterpretation occurs when one
compares the symmetrical short circuit current against the symmetrical short circuit current rating of the circuit
breaker for the purposes of circuit breaker duty evaluation. This article provides pointers to avoid making the
mistake.

Why is X/R Ratio Important?


Short circuit analysis is a critical piece of the engineering study for a power system. This analysis determines the
maximum available fault current in the system, and hence the maximum level that the electrical equipment
should be able to withstand.

When a short circuit occurs, the total short circuit current consists of:

·        AC component (varies sinusoidally with time), also known as symmetrical current
·        DC component (non periodic and decays exponentially with a time constant L/R;  L/R is proportional
to X/R)
·        The DC component makes the symmetrical current become asymmetrical.

The X/R ratio affects the dc component, and therefore, also the total current. The higher the X/R ratio of a circuit,
the longer the dc component will take to decay (longer time constant).

To illustrate, two circuits are shown in Figure 1.  Both circuits have the same impedance of 0.4 ohms but with
significantly different X/R ratio, 50 versus 5.

Figure 1 Sample simple circuits with different X/R ratios

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Figure 2 Short Circuit Plot with AC and DC Components for the First 30 Cycles

For both circuits, the symmetrical short circuit current is the same (100V/0.4 ohm = 250 amps). However, as shown
in Figure 2 the circuit with X/R ratio of 50 will have a peak current about 485 amps while the circuit with X/R ratio
of 5 will show peak current of about 388 amps. The higher the X/R ratio, the higher the peak short circuit current
will be.

In addition, the DC component has a rate of decay which is determined by X/R ratio. This indicates the time the
asymmetrical fault current decays to become symmetrical. As shown in Figure 3, the DC component for the circuit
with X/R ratio of 50 is more prolonged: 30 cycles for X/R ratio of 50 as compared to 3 cycles in the circuit with X/R
ratio of 5. The higher the X/R ratio, the slower the DC component decays.

Figure 3 Short Circuit Plots showing DC Component Only

Considerations for Circuit Breaker Evaluation


Based on the above example, it is very clear that in short circuit studies, the X/R ratio should not be ignored
because it determines the peak asymmetrical fault current. When comparing the short circuit current from the
studies against circuit breaker name plate, one should know at what X/R ratio the circuit breaker was tested. The
following rule of thumb can be used to determine if circuit breaker is properly rated:

1.      Symmetrical short circuit current is less than symmetrical rating of the circuit breaker, and

2.      X/R of the circuit is less than circuit breaker test X/R ratio

If the first item is met but the second is not, then the process of circuit breaker evaluation requires further
calculation.

To provide a better understanding, let’s consider short-circuit current of 19 kA with X/R ratio of 15 with low
voltage circuit breaker (LVCB) symmetrical rating of 20 kA RMS as in Figure 4 below. Privacy - Term
Figure 4 Sample short circuit for a low voltage circuit breaker

The LVCB was tested at X/R of 6.6 (0.15 power factor). This test X/R ratio is not provided on the circuit breaker
nameplate. (For reference, high voltage circuit breakers are typically tested at X/R ratio of 17.  Special purpose
generator circuit breakers are typically tested at X/R ratio of 50.)

Comparing the fault symmetrical current and symmetrical rating of the breaker: symmetrical fault current is within
the withstand capability defined by the symmetrical rating of the breaker.  The assessment does not end here, but
must continue to the next step.  The fault X/R ratio is higher than breaker’s test X/R ratio (15 versus 6.6), hence a
more detailed examination for adequacy is required.

Given the symmetrical rating and test X/R ratio, we can find the LVCB’s maximum peak capability.  The LVPCB max
peak capability is then compared with max peak fault current.  The peak current, Ipeak, is a function of the RMS
current, IRMS, and the X/R ratio per the following:

A multiplication factor can be extracted from the above defined as:

Using data from the sample LVCB:

Peak MF as tested = 2.31 for X/R = 6.6

Peak MF of fault = 2.57 for X/R = 15

From the above, the rated and short circuit maximum peak values are:

Tested Peak Capability = 2.31 * 20 = 46.2 kA

Fault Peak Capability = 2.57*19 = 48.83 kA.

The fault peak capability is higher than the tested peak capability, thus the sample LVCB is overduty.  The
magnitude of overduty is 6% from [(48.83/46.2)-1].

Summary
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Comparing only symmetrical short circuit current against symmetrical short circuit rating of a circuit breaker is not
sufficient to assess circuit breaker adequacy. This comparison only considers the ac component of the current. In
fact, the short circuit current will comprise of ac and dc components.

The circuit breaker nameplate may only indicate short circuit symmetrical current which could lead to incorrect
assessment if the assumed X/R ratio is less than the test X/R ratio. However, circuit breakers are typically tested at
certain X/R ratio, depending on type of application. If the test X/R ratio of the breaker is not available from the
manufacturer, the typically test ratio is available from IEEE standard C37 series.

The X/R ratio of a circuit would dictate the magnitude of dc component. The higher the X/R ratio, the higher the
short circuit current is. If the X/R ratio is less than the circuit breaker test X/R ratio, we could directly verify the
circuit breaker symmetrical rating with the symmetrical short circuit current. On the other hand, if the X/R ratio is
higher than the circuit breaker test X/R ratio, a multiplication factor must be considered to “de-rate” the circuit
breaker.

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