Foundation Calculation of Overhead Hoist Crane 5 Ton
Foundation Calculation of Overhead Hoist Crane 5 Ton
NO A PAGE NO 1 of 21
FOUNDATION CALCULATION OF
OVERHEAD HOIST CRANE 5 TON
OWNER
PROJECT
LOCATION
CONTRACTOR
DOCUMENT NO.
TABLE OF CONTENT
Cover …..........................................................................................................................................................................................
1
Revision Sheet …...............................................................................................................................................................................
2
Table of Content …...............................................................................................................................................................................
3
1. General …......................................................................................................................................................................................
4
1.1. Scope …...............................................................................................................................................................................
4
1.2. Reference …........................................................................................................................................................................
4
1.3 Unit …...............................................................................................................................................................................
5
1.4. Material …........................................................................................................................................................................
5
2. Pedestal Design …........................................................................................................................................................................
6
2.1. Pedestal Properties …..........................................................................................................................................................
6
2.2. Slenderness Check …..........................................................................................................................................................
7
2.3. Pedestal Reinforcement …...................................................................................................................................................
7
3. Foundation Design ….................................................................................................................................................................
9
3.1 Foundation F1 ….................................................................................................................................................................
9
3.2 Foundation F2 ….................................................................................................................................................................
17
Attachment A SpColumn Input & output
REV. NO A PAGE NO 5 of 21
1. General
1.1. Scope
This document for calculation of foundation Overhead Hoist Crane 5 ton
1.2. Reference
The design of concrete structure works shall be in accordance with the latest revisions of the following
Specifications, Codes of Practice and Publications current at the time of Contract Placement.
Project Specification
Reference:
1.3 Unit
All dimensions, quantities and units of measurement used in drawings and calculations may be given in SI.
1.4. Material
Classification and property of material to be used for foundation as follow:
1. Concrete
Cylinder Compressive Strength of Concrete (K-350), fc' = 28 Mpa
Unit Weight of Concrete (g conc.) = 24 kN/m3
Cylinder Compressive Strength of Lean Concrete (K-175), fc' = 14 Mpa
Minimum size of aggregate = 20 mm
2. Reinforcement Bar :
Yield Strength of deformed reinforcement, fy = 420 Mpa
Yield Strength of plain reinforcement, fy = 280 Mpa
3. Soil
Unit Weight of Soil (g soil) = 18 kN/m3
REV. NO A PAGE NO 6 of 21
2. Pedestal Design
Factored Load
Fx Fy Fz Mx My Mz
Joint Kombinasi Beban
kN kN kN kNm kNm kNm
Max Fx 1 (103) 1.2D + E1 + 1.6Wx 0.187 2.906 23.734 0 0 -0.026
Min Fx 3 (103) 1.2D + E1 + 1.6Wx -6.235 2.902 33.31 0 0 0.0248
Max Fy 1 (105) 1.2D + E2 + 1.6Wx -2.904 5.791 45.624 0 0 0.0116
Min Fy 1 (102) 0.9D + 1.6Wy -0.499 -8E-04 4.482 0 0 -4E-04
Max Fz 1 (105) 1.2D + E2 + 1.6Wx -2.904 5.791 45.624 0 0 0.0116
Min Fz 1 (102) 0.9D + 1.6Wy -0.499 -8E-04 4.482 0 0 -4E-04
Max 0.187 5.791 45.624 0 0 0.0248
Min -6.235 -8E-04 4.482 0 0 -0.026
3
Unit wt of Concrete gc = 24 kN/m
Pedestal Weight Pwt = 4.86 kN
3 4
Inertia moment I = 1/12 x B x H = 3.42E+09 mm
3
Section Modulus Z = I / (h/2) = 1.52E+07 mm
0.5
Radius of gyration r = (I/A) = 129.90 mm
REV. NO A PAGE NO 7 of 21
Main reinforce.
As req'd = 2025 mm2
Main reinforce. 12 D 13
Selimut beton, dc = 50 mm
Reinforcement calculation for axial and moment used Spcolumn below. see attachment B for detail
calculation.
P ( kN)
6000
(Pmax) (Pmax)
1
-300 300
M (47°) ( k N m)
(Pmin) (Pmin)
-1000
REV. NO A PAGE NO 8 of 21
Stirrup design
Allowable shear force
ɸVc = ɸ 0.17 [ 1 + Nu/(14 Ag) ] (f'c) bw d = 133.94 kN
where
ɸ = reduction factor = 0.75
bw = width of pedestal = 0.45 m
h = length of pedestal = 0.45 m
Factored axial force Ag f' c / 20 = 283.5 kN (ɸVc =0, if Pu < Ag fc/20) (ACI 318 Sec. 18.6.5)
ɸ Vc = 0.00 kN
Vu = 50.48 kN > ɸ Vc/2 = 0.00 kN (Need stirrups)
Shear Reinforcement
Shear Reinforcement 2D 10 - 100
2
Av = 157 mm
ɸVs = ɸ Av fy d / s = 131.95 kN
3. Foundation Design
A B
6000
1500
1500
Materials
Compressive Strength fc' = 28 Mpa = F1
Unit weight of concrete gc = 24 kN/m
3
3.1 Foundation F1
3.1.1 Dimension of Footing Z
Y
X
Bp
hu
X Y
Lp
Lf hp
hf
Bf
Bf
Pedestal Footing
Length of pedestal Lp = 0.45 m Footing length Lf = 1.40 m
Width of pedestal Bp = 0.45 m Footing width Bf = 1.40 m
2 2
Pedestal area ap = 0.20 m Footing Area Af = 1.96 m
Depth of pedestal below G.L hp = 0.7 m Footing thickness hf = 0.30 m
4
Depth of pedestal above G.L hu = 0.3 m Iz 0.32 m
4
Ix = 0.32 m
Load data
Soil weight Ws = [(Lf x Bf) - (Lp x Bp)] x hp x γs
= [(1.4m x 1.4m) - (0.45m x 0.45m)] x 0.7m x 18kN/m3 = 22.14 kN
Footing weight Wf = Lf x Bf x hf x γc
= 1.4m x 1.4m x 0.3m x 24kN/m3 = 14.11 kN
Pedestal Weight Wp = Lp x Bp x (Hp + Hu) x γc
= 0.45m x 0.45m x (0.7m + 0.3m) x 24kN/m3 = 4.86 kN
Total Weight = Ws + Wf + Wp = 41.12 kN
. .
REV. NO A PAGE NO 10 of 21
eccentricity check
ex =My/Py Allowable Status ey =Mx/Py Allowable Status
Max Fx 0.02 0.233 OK 0.074 0.233 OK
Min Fx 0.11 0.233 OK 0.064 0.233 OK
Max Fy 0.04 0.233 OK 0.106 0.233 OK
Min Fy 0.10 0.233 OK 0.060 0.233 OK
Max Fz 0.04 0.233 OK 0.106 0.233 OK
Min Fz 0.01 0.233 OK 0.000 0.233 OK
Max Mx 0.04 0.233 OK 0.106 0.233 OK
Min Mx 0.10 0.233 OK 0.060 0.233 OK
Max My 0.04 0.233 OK 0.106 0.233 OK
Min My 0.10 0.233 OK 0.060 0.233 OK
Max Mz 0.04 0.233 OK 0.106 0.233 OK
Min Mz 0.10 0.233 OK 0.060 0.233 OK
2
Allowable Bearing pressure (qall) = 80 kN/m
for an example of calculation bearing pressure using a load comb. (7) (Max Fy)
qmax = P + 6P.ex + 6P.ey = 93.22 + 6 x 93.22 x 0.04 + 6 x 93.22 x 0.11
2 2
A B .L B.L . 1.96 1.4^2 x 1.4 1.4 x 1.4^2
2
= 76.694 kN/m
Ratio = qmax / qall = 76.694 = 0.959 0.959 < 1, OK
80
qmax = P - 6P.ex + 6P.ey = 93.22 - 6 x 93.22 x 0.04 - 6 x 93.22 x 0.11
2 2
A B .L B.L . 1.96 1.4^2 x 1.4 1.4 x 1.4^2
2
= 18.432 kN/m 18.432 > 0, OK
. .
REV. NO A PAGE NO 11 of 21
Sliding Check
for an example of calculation bearing pressure using a load comb. (8) (Max Fz), Direction Z
P = 93.2 kN
2 2
H = Sqrt(Fx + Fz ) = sqrt(-2.63^2 + 7.618^2) = 8.06 kN
ƒ = 0.5
Safety Factor = ƒxP = 0.5 x 93.22 = 5.78 5.78 > 1.5, OK
H 8.06
. .
REV. NO A PAGE NO 12 of 21
P H Status
SF
(kN) (kN m) SF > 1.5
Max Fx 67.49 3.92 8.62 OK
Min Fx 78.08 7.40 5.28 OK
Max Fy 93.22 8.06 5.78 OK
Min Fy 74.49 6.75 5.52 OK
Max Fz 93.22 8.06 5.78 OK
Min Fz 46.72 0.23 102.90 OK
Max Mx 93.22 8.06 5.78 OK
Min Mx 74.49 6.75 5.52 OK
Max My 93.22 8.06 5.78 OK
Min My 74.49 6.75 5.52 OK
Max Mz 93.22 8.06 5.78 OK
Min Mz 74.49 6.75 5.52 OK
Footing dimension
Lf = 1.40 m
Bf = 1.40 m
2
Af = 1.96 m
a = 0.475 m
qu
a
. .
REV. NO A PAGE NO 13 of 21
Fyu =86.7405 kN
qu = Fyu
A x Bf
= 44.25536 kN/m
2
Ultimate positive moment Mult2 = 1/2*qu*a = 4.99 kN.m
Mumax 4992557.5
Rn = = = 0.1162 N/mm2
0.8xbxd^2 0.8 x 1000 x 218.5^2
0.85 fc ` 2Rn
0.00028
1 1 ρ =
fy 0.85 fc
Actual Reinforcement
2
Rebar diameter D = 13 mm Asbot = i x 0.25 x π x d
Rebar spacing S = 200 mm = 5 x 0.25 x π x 13^2
Rebar number b 1000 = 663.7 mm2
i = = = 5
S 200
status = OK..!! Asmax > Asbot > Asreq Footing reinforcement use : D13@200mm
2 layer reinforcement, X & Z Direction
. .
REV. NO A PAGE NO 14 of 21
Lf
d
H
pu
G Bf
pu
pu = Pu = 3.887 kN/m2 (Load Combination (7) , Max Fy)
Af
X direction
Footing length(Lf) = 1.4 m
G = (Bf - Bp) / 2 = (1.4 - 0.45)/2 = 256.5 mm
Vu = pu x G x Lf = 3.89 x 0.2565 x 1.4 = 1.396 kN
Vc = 1/6 x Fc' x L f x d = 1/6 x 28 x 1000 x 1.4 x 218.5 / 1000 = 1428 kN
status = OK..!! Vc>Vu
Y direction
Footing width (Bf) = 1.4 m
H = (Lf - Lp) / 2 = (1.4 - 0.45)/2 = 256.5 mm
Vu = pu x H x Bf = 3.89 x 0.2565 x 1.4 = 0.001 kN
Vc = 1/6 x Fc' x Bf x d = 1/6 x 28 x 1000 x 1.4 x 218.5 / 1000 = 1428 kN
status = OK..!! Vc>Vu
. .
REV. NO A PAGE NO 15 of 21
pu
d/2 Lf d/2
. .
REV. NO A PAGE NO 16 of 21
3.2 Foundation F2
3.2.1 Dimension of Footing Z
Y
X
Bp
hu
X Y
Lp
Lf hp
hf
Bf
Bf
Pedestal Footing
Length of pedestal Lp = 0.45 m Footing length Lf = 1.40 m
Width of pedestal Bp = 0.45 m Footing width Bf = 1.20 m
2 2
Pedestal area ap = 0.20 m Footing Area Af = 1.68 m
Depth of pedestal below G.L hp = 0.7 m Footing thickness hf = 0.30 m
4
Depth of pedestal above G.L hu = 0.3 m Iz 0.20 m
4
Ix = 0.27 m
Load data
Soil weight Ws = [(Lf x Bf) - (Lp x Bp)] x hp x γs
= [(1.4m x 1.2m) - (0.45m x 0.45m)] x 0.7m x 18kN/m3 = 18.62 kN
Footing weight Wf = Lf x Bf x hf x γc
= 1.4m x 1.2m x 0.3m x 24kN/m3 = 12.10 kN
Pedestal Weight Wp = Lp x Bp x (Hp + Hu) x γc
= 0.45m x 0.45m x (0.7m + 0.3m) x 24kN/m3 = 4.86 kN
Total Weight = Ws + Wf + Wp = 35.57 kN
. .
REV. NO A PAGE NO 17 of 21
eccentricity check
ex =My/Py Allowable Status ey =Mx/Py Allowable Status
Max Fx 0.00 0.200 OK 0.140 0.233 OK
Min Fx 0.00 0.200 OK 0.213 0.233 OK
Max Fy 0.00 0.200 OK 0.012 0.233 OK
Min Fy 0.00 0.200 OK 0.213 0.233 OK
Max Fz 0.00 0.200 OK 0.213 0.233 OK
Min Fz 0.00 0.200 OK 0.014 0.233 OK
Max Mx 0.00 0.200 OK 0.012 0.233 OK
Min Mx 0.00 0.200 OK 0.213 0.233 OK
Max My 0.00 0.200 OK 0.012 0.233 OK
Min My 0.00 0.200 OK 0.213 0.233 OK
Max Mz 0.00 0.200 OK 0.012 0.233 OK
Min Mz 0.00 0.200 OK 0.213 0.233 OK
2
Allowable Bearing pressure (qall) = 80 kN/m
for an example of calculation bearing pressure using a load comb. (1) (Max Fy)
qmax = P + 6P.ex + 6P.ey = 36.77 + 6 x 36.77 x 0 + 6 x 36.77 x 0.01
2 2
A B .L B.L . 1.68 1.2^2 x 1.4 1.2 x 1.4^2
2
= 23.144 kN/m
Ratio = qmax / qall = 23.144 = 0.289 0.289 < 1, OK
80
qmax = P - 6P.ex + 6P.ey = 36.77 - 6 x 36.77 x 0 - 6 x 36.77 x 0.01
2 2
A B .L B.L . 1.68 1.2^2 x 1.4 1.2 x 1.4^2
2
= 20.625 kN/m 20.625 > 0, OK
. .
REV. NO A PAGE NO 18 of 21
Sliding Check
for an example of calculation bearing pressure using a load comb. (8) (Max Fz), Direction Z
P = 69.7 kN
2 2
H = Sqrt(Fx + Fz ) = sqrt(-0.075^2 + -11.399^2)= 11.40 kN
ƒ = 0.5
Safety Factor = ƒxP = 0.5 x 69.67 = 3.06 3.06 > 1.5, OK
H 11.40
P H Status
SF
(kN) (kN m) SF > 1.5
Max Fx 52.80 5.70 4.63 OK
Min Fx 69.67 11.40 3.06 OK
Max Fy 36.77 0.34 53.94 OK
Min Fy 69.67 11.40 3.06 OK
Max Fz 69.67 11.40 3.06 OK
Min Fz 36.90 0.39 47.22 OK
Max Mx 36.77 0.34 53.94 OK
Min Mx 69.67 11.40 3.06 OK
Max My 36.77 0.34 53.94 OK
Min My 69.67 11.40 3.06 OK
Max Mz 36.77 0.34 53.94 OK
Min Mz 69.67 11.40 3.06 OK
. .
REV. NO A PAGE NO 19 of 21
Footing dimension
Lf = 1.40 m
Bf = 1.20 m
2
Af = 1.68 m
a = 0.475 m
qu
a
Fyu = 81.1965 kN
qu = Fyu
A x Bf
= 48.33125 kN/m
2
Ultimate positive moment Mult2 = 1/2*qu*a = 5.45 kN.m
. .
REV. NO A PAGE NO 20 of 21
Mumax 5452369.1
Rn = = = 0.1269 N/mm2
0.8xbxd^2 0.8 x 1000 x 218.5^2
0.85 fc ` 2Rn
0.00030
1 1 ρ =
fy 0.85 fc
Actual Reinforcement
2
Rebar diameter D = 13 mm Asbot = i x 0.25 x π x d
Rebar spacing S = 200 mm = 5 x 0.25 x π x 13^2
Rebar number b 1000 = 663.7 mm2
i = = = 5
S 200
status = OK..!! Asmax > Asbot > Asreq Footing reinforcement use : D13@200mm
2 layer reinforcement, X & Z Direction
Lf
d
H
pu
G Bf
pu
pu = Pu = -0.202 kN/m2 (Load Combination (1) , Max Fy)
Af
. .
REV. NO A PAGE NO 21 of 21
X direction
Footing length(Lf) = 1.4 m
G = (Bf - Bp) / 2 = (1.2 - 0.45)/2 = 156.5 mm
Vu = pu x G x Lf = -0.2 x 0.1565 x 1.4 = -0.044 kN
Vc = 1/6 x Fc' x Lf x d = 1/6 x 28 x 1000 x 1.4 x 218.5 / 1000 = 1428 kN
status = OK..!! Vc>Vu
Y direction
Footing width (Bf) = 1.2 m
H = (Lf - Lp) / 2 = (1.4 - 0.45)/2 = 256.5 mm
Vu = pu x H x Bf = -0.2 x 0.2565 x 1.2 = -6E-05 kN
Vc = 1/6 x Fc' x Bf x d = 1/6 x 28 x 1000 x 1.2 x 218.5 / 1000 = 1224 kN
status = OK..!! Vc>Vu
pu
d/2 Lf d/2
. .
ATTACHMENT A
SpColumn Input dan Output
1. General Information
File Name E:\Kerja\Gr...\Pedestal Structure
hoist crane.col
Project ---
Column ---
Engineer ---
Code ACI 318-14
Bar Set ASTM A615
Units Metric
Run Option Investigation
Run Axis Biaxial
Slenderness Not Considered
Column Type Architectural
2. Material Properties
2.1. Concrete
Type Standard
f'c 28 MPa
Ec 24870.1 MPa
fc 23.8 MPa
εu 0.003 mm/mm
β1 0.846954
2.2. Steel
Type Standard
fy 420 MPa
Es 200000 MPa
εyt 0.0021 mm/mm
3. Section
3.1. Shape and Properties
Type Rectangular
Width 450 mm
Depth 450 mm
Ag 202500 mm2
Ix 3.41719e+009 mm4
Iy 3.41719e+009 mm4
rx 129.904 mm
ry 129.904 mm
Xo 0 mm
Yo 0 mm
3.2. Section Figure
y
x
4. Reinforcement
4.1. Bar Set: ASTM A615
Bar Diameter Area Bar Diameter Area Bar Diameter Area
mm mm2 mm mm2 mm mm2
#3 9.53 70.97 #4 12.70 129.03 #5 15.88 200.00
#6 19.05 283.87 #7 22.23 387.10 #8 25.40 509.68
#9 28.65 645.16 #10 32.26 819.35 #11 35.81 1006.45
#14 43.00 1451.61 #18 57.33 2580.64
4.2. Arrangement
Pattern All sides equal
Bar layout Rectangular
Cover to Transverse bars
Clear cover 75 mm
Bars 12 #4