CORPORACION MITSUBA DE MEXICO S.A de C.

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CORPORACION TATSUMI DE MEXICO S.A de C.V Quality Control
GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
VARIABLE DATA RESULTS
Part Number Gage Name Appraiser A
A2803-318-000 Contracer Luis Blanco
Part Name Gage Number Appraiser B
Shaft Drive TL-001 Nora Herrera
Characteristic Specification Gage Type Appraiser C
Serration height 0.140 0.200 Dimensional David Pérez
Characteristic Classification Trials Parts Appraisers Date Performed
Length 3 10 3 March 14, 2016

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Total Variation (TV)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 0.170 0.170 0.170 0.168 0.170 0.172 0.169 0.167 0.170 0.170 0.170 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 0.170 0.170 0.170 0.168 0.170 0.172 0.168 0.167 0.170 0.170 0.170 = 0.000 x 0.5908 2 0.8862 = 100(0.000/0.001)

3 3 0.169 0.170 0.170 0.168 0.170 0.172 0.169 0.167 0.170 0.170 0.170 = 8.665066667E-05 3 0.5908 = 5.84 %

4 AVE 0.170 0.170 0.170 0.168 0.170 0.172 0.168 0.167 0.170 0.170 Xa= 0.170 Reproducibility - Appraiser Variation (AV)

5 R 0.001 0.000 0.000 0.000 0.000 0.000 0.001 0.000 0.000 0.000 Ra= 0.000 AV = {(XDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 0.170 0.170 0.170 0.168 0.170 0.172 0.169 0.167 0.170 0.170 0.170 = {(0.000 x 0.5231)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.000/0.001)

7 2 0.170 0.170 0.170 0.168 0.171 0.172 0.169 0.167 0.170 0.170 0.170 = 0.00006434 Appraisers 2 3 = 4.34 %

8 3 0.170 0.170 0.170 0.168 0.170 0.172 0.169 0.167 0.170 0.171 0.170 K2 0.7071 0.5231 n = number of parts

9 AVE 0.170 0.170 0.170 0.168 0.170 0.172 0.169 0.167 0.170 0.170 Xb= 0.170 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.000 0.000 0.000 0.000 0.001 0.000 0.000 0.000 0.000 0.001 Rb= 0.000 GR&R = {(EV2 + AV2)}1/2 Parts K3 % GR&R = 100 (GR&R/TV)

11. C 1 0.170 0.170 0.170 0.168 0.170 0.172 0.169 0.167 0.170 0.170 0.170 = {(0.000^2 + 0.000^2)}^1/2 2 0.7071 = 100(0.000/0.001)

12 2 0.170 0.170 0.170 0.168 0.170 0.172 0.169 0.167 0.170 0.170 0.170 = 0.0001079 3 0.5231 = 7.28 %

13 3 0.170 0.170 0.170 0.168 0.169 0.172 0.169 0.167 0.170 0.170 0.170 Part Variation (PV) 4 0.4467

14 AVE 0.170 0.170 0.170 0.168 0.169 0.172 0.169 0.167 0.170 0.170 Xc= 0.170 PV = RP x K 3 5 0.4030 % PV = 100 (PV/TV)

15 R 0.000 0.000 0.000 0.000 0.001 0.000 0.000 0.000 0.000 0.000 Rc= 0.000 = 0.005 x 0.3146 6 0.3742 = 100(0.001/0.001)

16. PART X= 0.170 = 0.00148 7 0.3534 = 99.73 %

AVE ( Xp ) 0.170 0.170 0.170 0.168 0.170 0.172 0.169 0.167 0.170 0.170 Rp= 0.005 Total Variation (TV) 8 0.3375 Number of Distinct Categories
17 (Ra + Rb + Rc) / (# OF APPRAISERS) = R= 0.000 TV = {(R&R + PV )}
2 2 1/2
9 0.3249 ndc = 1.41 PV/GRR

18 (Max X - Min X) = XDIFF= 0.000 = {(0.000^2 + 0.001^2)}^1/2 10 0.3146 = 19.32

19 R x D4* = UCLR= 0.000 = 0.001

20 R x D3* = LCLR= 0.000 All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).

K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number if parts times the number of operators (g) which is
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are assumed to be greater than 15.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
card values and re-average and recompute R and the limiting value from the remaining observations. K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.
K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.
Notes: d2 is obtained from Table D3, "Quality Control and Industrial Statistics", A.J. Duncan.

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Average & Range Plots 212

0.0016
Range by Appraiser Plot 0.173
Average by Appraiser Plot
0.0014 0.172

0.171
0.0012
0.170
0.001

Average
0.169
0.0008
0.168
0.0006
0.167
0.0004
0.166
0.0002
0.165

0 1 2 3 4 5 6 7 8 9 10
PART
1 2 3 4 5 6 7 8 9 10
PART A B
A B C

Part - Appraiser Range Chart Part - Appraiser Average Chart

0.0016
0.173

0.0014
0.172

0.0012
0.171

0.001
0.17

0.0008
0.169

0.0006
0.168

0.0004
0.167

0.0002
0.166

0
0.165
A A A A A A A A A A B B B B B B B B B B C C C C C C C C C C
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 A A A A A A A A A A B B B B B B B B B B C C C C C C C C C C
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

0.173
R&R Plot - by Parts 0.173
R&R Plot - Appraisers Average
0.172 0.172

0.171 0.171

0.17 0.17

0.169 0.169

0.168 0.168

0.167 0.167

0.166 0.166

0.165 0.165
A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A A A A A A A A A A B B B B B B B B B B C C C C C C C C C C
1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 0 0 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

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CORPORACION MITSUBA DE MEXICO S.A de C.V 312

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CORPORACION TATSUMI DE MEXICO S.A de C.V Quality Control
GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
VARIABLE DATA RESULTS
Part Number Gage Name Appraiser A
A2803-318-000 Contracer Luis Blanco
Part Name Gage Number Appraiser B
Shaft Drive TL-001 Nora Herrera
Characteristic Specification Gage Type Appraiser C
Taper serration angle 85.000 95.000 Dimensional David Pérez
Characteristic Classification Trials Parts Appraisers Date Performed
Angle 3 10 3 March 14, 2016

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Total Variation (TV)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 88.310 91.700 89.270 89.950 87.600 88.690 87.190 91.800 87.660 89.490 89.166 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 88.350 91.750 89.280 89.930 87.540 88.690 87.170 91.840 87.660 89.500 89.171 = 0.040 x 0.5908 2 0.8862 = 100(0.024/1.468)

3 3 88.300 91.730 89.280 89.950 87.560 88.660 87.170 91.860 87.630 89.500 89.164 = 0.0238289333333 3 0.5908 = 1.62 %

4 AVE 88.320 91.727 89.277 89.943 87.567 88.680 87.177 91.833 87.650 89.497 Xa= 89.167 Reproducibility - Appraiser Variation (AV)

5 R 0.050 0.050 0.010 0.020 0.060 0.030 0.020 0.060 0.030 0.010 Ra= 0.034 AV = {(XDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 88.330 91.730 89.290 89.940 87.550 88.680 87.120 91.790 87.590 89.550 89.157 = {(0.008 x 0.5231)^2 - (0.024 ^2/(10 x 3))}^1/2 = 100(0.000/1.468)

7 2 88.310 91.700 89.270 89.950 87.550 88.670 87.180 91.860 87.660 89.520 89.167 = 0.00027398 Appraisers 2 3 = 0.02 %

8 3 88.320 91.730 89.270 89.920 87.580 88.690 87.140 91.840 87.640 89.580 89.171 K2 0.7071 0.5231 n = number of parts

9 AVE 88.320 91.720 89.277 89.937 87.560 88.680 87.147 91.830 87.630 89.550 Xb= 89.165 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.020 0.030 0.020 0.030 0.030 0.020 0.060 0.070 0.070 0.060 Rb= 0.041 GR&R = {(EV2 + AV2)}1/2 Parts K3 % GR&R = 100 (GR&R/TV)

11. C 1 88.340 91.740 89.300 89.950 87.590 88.700 87.170 91.850 87.660 89.570 89.187 = {(0.024^2 + 0.000^2)}^1/2 2 0.7071 = 100(0.024/1.468)

12 2 88.330 91.720 89.270 89.970 87.540 88.670 87.120 91.800 87.590 89.630 89.164 = 0.0238305 3 0.5231 = 1.62 %

13 3 88.330 91.720 89.290 89.930 87.580 88.670 87.180 91.800 87.660 89.530 89.169 Part Variation (PV) 4 0.4467

14 AVE 88.333 91.727 89.287 89.950 87.570 88.680 87.157 91.817 87.637 89.577 Xc= 89.173 PV = RP x K 3 5 0.4030 % PV = 100 (PV/TV)

15 R 0.010 0.020 0.030 0.040 0.050 0.030 0.060 0.050 0.070 0.100 Rc= 0.046 = 4.667 x 0.3146 6 0.3742 = 100(1.468/1.468)

16. PART X= 89.168 = 1.46813 7 0.3534 = 99.99 %

AVE ( Xp ) 88.324 91.724 89.280 89.943 87.566 88.680 87.160 91.827 87.639 89.541 Rp= 4.667 Total Variation (TV) 8 0.3375 Number of Distinct Categories
17 (Ra + Rb + Rc) / (# OF APPRAISERS) = R= 0.040 TV = {(R&R + PV )}
2 2 1/2
9 0.3249 ndc = 1.41 PV/GRR

18 (Max X - Min X) = XDIFF= 0.008 = {(0.024^2 + 1.468^2)}^1/2 10 0.3146 = 86.87

19 R x D4* = UCLR= 0.104 = 1.468

20 R x D3* = LCLR= 0.000 All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).

K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number if parts times the number of operators (g) which is
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are assumed to be greater than 15.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
card values and re-average and recompute R and the limiting value from the remaining observations. K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.
K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.
Notes: d2 is obtained from Table D3, "Quality Control and Industrial Statistics", A.J. Duncan.

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Average & Range Plots 512

0.12
Range by Appraiser Plot 93.000
Average by Appraiser Plot
92.000
0.1
91.000

90.000
0.08

Average
89.000

0.06 88.000

87.000
0.04
86.000

85.000
0.02
84.000

0 1 2 3 4 5 6 7 8 9 10
PART
1 2 3 4 5 6 7 8 9 10
PART A B
A B C

Part - Appraiser Range Chart Part - Appraiser Average Chart

0.12
93

92
0.1
91
0.08
90

89
0.06
88
0.04
87

86
0.02
85
0
84
A A A A A A A A A A B B B B B B B B B B C C C C C C C C C C
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 A A A A A A A A A A B B B B B B B B B B C C C C C C C C C C
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

93
R&R Plot - by Parts 93
R&R Plot - Appraisers Average
92 92

91 91

90 90

89 89

88 88

87 87

86 86

85 85

84 84
A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A A A A A A A A A A B B B B B B B B B B C C C C C C C C C C
1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 0 0 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

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CORPORACION MITSUBA DE MEXICO S.A de C.V 612

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CORPORACION TATSUMI DE MEXICO S.A de C.V Quality Control
GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
VARIABLE DATA RESULTS
Part Number Gage Name Appraiser A
A2803-318-000 Optical projector Luis Blanco
Part Name Gage Number Appraiser B
Shaft Drive TL-008 Nora Herrera
Characteristic Specification Gage Type Appraiser C
Outer diameter thread 6.500 6.700 Dimensional David Pérez
Characteristic Classification Trials Parts Appraisers Date Performed
Diameter 3 10 3 March 14, 2016

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Total Variation (TV)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)

1. A 1 6.548 6.585 6.526 6.569 6.592 6.559 6.509 6.514 6.582 6.506 6.549 EV = R x K1 Trials K1 % EV = 100 (EV/TV)

2 2 6.549 6.586 6.526 6.566 6.592 6.560 6.507 6.516 6.582 6.505 6.549 = 0.002 x 0.5908 2 0.8862 = 100(0.001/0.028)

3 3 6.549 6.585 6.525 6.568 6.594 6.560 6.507 6.516 6.582 6.505 6.549 = 0.00094528 3 0.5908 = 3.39 %

4 AVE 6.549 6.585 6.526 6.568 6.593 6.560 6.508 6.515 6.582 6.505 Xa= 6.549 Reproducibility - Appraiser Variation (AV)

5 R 0.001 0.001 0.001 0.003 0.002 0.001 0.002 0.002 0.000 0.001 Ra= 0.001 AV = {(XDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 6.548 6.587 6.526 6.567 6.595 6.559 6.506 6.517 6.584 6.503 6.549 = {(0.000 x 0.5231)^2 - (0.001 ^2/(10 x 3))}^1/2 = 100(0.000/0.028)

7 2 6.550 6.586 6.528 6.567 6.595 6.559 6.505 6.514 6.584 6.506 6.549 = 0.00008369 Appraisers 2 3 = 0.30 %

8 3 6.550 6.588 6.527 6.569 6.595 6.559 6.505 6.514 6.583 6.505 6.550 K2 0.7071 0.5231 n = number of parts

9 AVE 6.549 6.587 6.527 6.568 6.595 6.559 6.505 6.515 6.584 6.505 Xb= 6.549 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.002 0.002 0.002 0.002 0.000 0.000 0.001 0.003 0.001 0.003 Rb= 0.002 GR&R = {(EV2 + AV2)}1/2 Parts K3 % GR&R = 100 (GR&R/TV)

11. C 1 6.548 6.590 6.527 6.568 6.594 6.557 6.505 6.516 6.581 6.506 6.549 = {(0.001^2 + 0.000^2)}^1/2 2 0.7071 = 100(0.001/0.028)

12 2 6.548 6.588 6.525 6.566 6.594 6.557 6.508 6.514 6.581 6.507 6.549 = 0.0009490 3 0.5231 = 3.40 %

13 3 6.548 6.588 6.525 6.569 6.593 6.557 6.508 6.516 6.583 6.504 6.549 Part Variation (PV) 4 0.4467

14 AVE 6.548 6.589 6.526 6.568 6.594 6.557 6.507 6.515 6.582 6.506 Xc= 6.549 PV = RP x K 3 5 0.4030 % PV = 100 (PV/TV)

15 R 0.000 0.002 0.002 0.003 0.001 0.000 0.003 0.002 0.002 0.003 Rc= 0.002 = 0.089 x 0.3146 6 0.3742 = 100(0.028/0.028)

16. PART X= 6.549 = 0.02786 7 0.3534 = 99.94 %

AVE ( Xp ) 6.549 6.587 6.526 6.568 6.594 6.559 6.507 6.515 6.582 6.505 Rp= 0.089 Total Variation (TV) 8 0.3375 Number of Distinct Categories
17 (Ra + Rb + Rc) / (# OF APPRAISERS) = R= 0.002 TV = {(R&R + PV )}
2 2 1/2
9 0.3249 ndc = 1.41 PV/GRR

18 (Max X - Min X) = XDIFF= 0.000 = {(0.001^2 + 0.028^2)}^1/2 10 0.3146 = 41.39

19 R x D4* = UCLR= 0.004 = 0.028

20 R x D3* = LCLR= 0.000 All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).

K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number if parts times the number of operators (g) which is
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are assumed to be greater than 15.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
card values and re-average and recompute R and the limiting value from the remaining observations. K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.
K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.
Notes: d2 is obtained from Table D3, "Quality Control and Industrial Statistics", A.J. Duncan.

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CORPORACION MITSUBA DE MEXICO S.A de C.V
Average & Range Plots 812

0.0045
Range by Appraiser Plot 6.620
Average by Appraiser Plot
0.004 6.600

6.580
0.0035
6.560
0.003

Average
6.540
0.0025
6.520
0.002
6.500
0.0015
6.480
0.001
6.460
0.0005 6.440

0 1 2 3 4 5 6 7 8 9 10
PART
1 2 3 4 5 6 7 8 9 10
PART A B
A B C

Part - Appraiser Range Chart Part - Appraiser Average Chart

0.0045
6.62
0.004
6.6
0.0035
6.58
0.003
6.56
0.0025
6.54
0.002
6.52
0.0015
6.5
0.001
6.48
0.0005
6.46
0
6.44
A A A A A A A A A A B B B B B B B B B B C C C C C C C C C C
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 A A A A A A A A A A B B B B B B B B B B C C C C C C C C C C
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

6.62
R&R Plot - by Parts 6.62
R&R Plot - Appraisers Average
6.6 6.6

6.58 6.58

6.56 6.56

6.54 6.54

6.52 6.52

6.5 6.5

6.48 6.48

6.46 6.46

6.44 6.44
A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A A A A A A A A A A B B B B B B B B B B C C C C C C C C C C
1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 0 0 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

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Comments:
CORPORACION MITSUBA DE MEXICO S.A de C.V 912

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CORPORACION MITSUBA DE MEXICO S.A de C.V 1012
CORPORACION TATSUMI DE MEXICO S.A de C.V Quality Control
GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
VARIABLE DATA RESULTS
Part Number Gage Name Appraiser A
A2803-318-000 Caliper Luis Blanco
Part Name Gage Number Appraiser B
Shaft Drive TQ716 Nora Herrera
Characteristic Specification Gage Type Appraiser C
Total Length 131.100 131.300 Dimensional David Pérez
Characteristic Classification Trials Parts Appraisers Date Performed
Length 3 10 3 March 14, 2016

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Total Variation (TV)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
131.205
1. A 1 131.22 131.21 131.17 131.17 131.21 131.25 131.20 131.23 131.22 131.17 EV = R x K1 Trials K1 % EV = 100 (EV/TV)
131.209
2 2 131.23 131.21 131.17 131.18 131.22 131.25 131.20 131.23 131.22 131.18 = 0.004 x 0.5908 2 0.8862 = 100(0.002/0.026)
131.206
3 3 131.23 131.21 131.17 131.17 131.22 131.25 131.20 131.23 131.21 131.17 = 0.0023632 3 0.5908 = 9.22 %

4 AVE 131.227 131.210 131.170 131.173 131.217 131.250 131.200 131.230 131.217 131.173 Xa= 131.207 Reproducibility - Appraiser Variation (AV)

5 R 0.010 0.000 0.000 0.010 0.010 0.000 0.000 0.000 0.010 0.010 Ra= 0.005 AV = {(XDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)
131.206
6. B 1 131.22 131.21 131.17 131.17 131.22 131.25 131.20 131.23 131.22 131.17 = {(0.001 x 0.5231)^2 - (0.002 ^2/(10 x 3))}^1/2 = 100(0.000/0.026)
131.205
7 2 131.22 131.21 131.17 131.17 131.22 131.25 131.19 131.23 131.22 131.17 = 0.00029576 Appraisers 2 3 = 1.15 %
131.206
8 3 131.23 131.21 131.17 131.17 131.22 131.25 131.20 131.22 131.22 131.17 K2 0.7071 0.5231 n = number of parts

9 AVE 131.223 131.210 131.170 131.170 131.220 131.250 131.197 131.227 131.220 131.170 Xb= 131.206 Repeatability & Reproducibility (R & R) r = number of trials

10 R 0.010 0.000 0.000 0.000 0.000 0.000 0.010 0.010 0.000 0.000 Rb= 0.003 GR&R = {(EV2 + AV2)}1/2 Parts K3 % GR&R = 100 (GR&R/TV)
131.206
11. C 1 131.22 131.21 131.17 131.17 131.22 131.25 131.20 131.23 131.22 131.17 = {(0.002^2 + 0.000^2)}^1/2 2 0.7071 = 100(0.002/0.026)
131.206
12 2 131.22 131.21 131.16 131.17 131.22 131.25 131.20 131.23 131.22 131.18 = 0.0023816 3 0.5231 = 9.29 %

13 3 131.22 131.21 131.17 131.18 131.22 131.25 131.20 131.24 131.22 131.17 131.208 Part Variation (PV) 4 0.4467

14 AVE 131.220 131.210 131.167 131.173 131.220 131.250 131.200 131.233 131.220 131.173 Xc= 131.207 PV = RP x K 3 5 0.4030 % PV = 100 (PV/TV)

15 R 0.000 0.000 0.010 0.010 0.000 0.000 0.000 0.010 0.000 0.010 Rc= 0.004 = 0.081 x 0.3146 6 0.3742 = 100(0.026/0.026)

16. PART X= 131.206 = 0.02552 7 0.3534 = 99.57 %

AVE ( Xp ) 131.223 131.210 131.169 131.172 131.219 131.250 131.199 131.230 131.219 131.172 Rp= 0.081
Total Variation (TV) 8 0.3375 Number of Distinct Categories
17 (Ra + Rb + Rc) / (# OF APPRAISERS) = R= 0.004 TV = {(R&R + PV )}
2 2 1/2
9 0.3249 ndc = 1.41 PV/GRR

18 (Max X - Min X) = XDIFF= 0.001 = {(0.002^2 + 0.026^2)}^1/2 10 0.3146 = 15.11

19 R x D4* = UCLR= 0.010 = 0.026

20 R x D3* = LCLR= 0.000 All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).

K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number if parts times the number of operators (g) which is
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are assumed to be greater than 15.
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
card values and re-average and recompute R and the limiting value from the remaining observations. K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.
K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.
Notes: d2 is obtained from Table D3, "Quality Control and Industrial Statistics", A.J. Duncan.

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Average & Range Plots 1112

0.012
Range by Appraiser Plot 131.260
Average by Appraiser Plot
131.240
0.01
131.220
0.008
131.200

Average
0.006 131.180

0.004 131.160

131.140
0.002
131.120

0 1 2 3 4 5 6 7 8 9 10
PART
1 2 3 4 5 6 7 8 9 10
PART A B
A B C

Part - Appraiser Range Chart Part - Appraiser Average Chart

0.012
131.26

0.01 131.24

0.008 131.22

131.2
0.006

131.18
0.004
131.16
0.002
131.14

0
131.12
A A A A A A A A A A B B B B B B B B B B C C C C C C C C C C
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 A A A A A A A A A A B B B B B B B B B B C C C C C C C C C C
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

131.26
R&R Plot - by Parts 131.26
R&R Plot - Appraisers Average
131.24 131.24

131.22 131.22

131.2 131.2

131.18 131.18

131.16 131.16

131.14 131.14

131.12 131.12

131.1 131.1
A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A A A A A A A A A A B B B B B B B B B B C C C C C C C C C C
1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 0 0 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

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Comments:
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